Industrie 4.

0
Marc-André Léger
Industrie 4.0: Fourth Industrial Revolution

SOURCE: SIEMENS AG
Key concepts of Industry 4.0

 Industry 4.0 is the paradigm of connecting different kinds of physical devices

enriched with embedded electronics to a network or internet, so they
interact, man to machine of machine to machine, facilitating IT-enabled mass
customization in manufacturing.
 Transformation of manufacturing processes with the help of IoT platforms into
cyber-physical systems that are increasingly adaptable, digitalised,
interconnected and demand-driven, process to allow for customized,
personalized and high-quality products.
 For Industry 4.0 production, it is essential to implement both the horizontal
and vertical integration of the value network and the production inside the
factory.

Adolph, Lars, et al., 2016

Industrie 4.0
https://www.slideshare.net/TheBostonConsultingGroup/sprinting-to-value-in-industry-40
Industrie 4.0
six design
principles
Interoperability

 Interoperability: the ability of CPS, humans and Smart Factories to connect

and communicate with each other via the Internet of Things and the Internet
of Services
 Connection of CPS, people and manufacturing systems
 Collaboration
 IT and OT convergence
 IoT and People
 Standards, protocols and connected data
Virtualization

 Virtualization: a virtual copy of the Smart Factory which is created by linking

sensor data with virtual plant models and simulation models
 Virtual representations and copies
 Sensor data and contextual data
 Context-aware information
 Digital manufacturing and plant models
 Simulation models and digital twins
Decentralization

 Decentralization: the ability of CPS within Smart Factories to make decisions

on their own
 Autonomous and semi-autonomous decisions
 Intelligence towards the edge
 The cyber-physical system as a decision maker
 Human/machine element in planning and deciding
 Ubiquitous decentralization from manufacturing to warehousing and logistics
Real-Time Capability

 Real-Time Capability: the capability to collect and analyze data and provide
the insights immediately
 Real-time data for real-time economy
 Immediate collection and analysis to obtain desired insights
 Fast data for flexibility
 Focus on decisions
 Preventive/predictive maintenance
Service Orientation

 Service Orientation: offering of services (of CPS, humans and Smart

Factories) via the Internet of Services
 Cyber-physical systems supporting people
 As-a-service-economy
 Personalization and value-added with focus on customer
 Internet of services
 New service models
Modularity

 Modularity: flexible adaptation of Smart Factories for changing requirements

of individual modules
 Replacement or expansion of individual models as response to changing needs
 Customer-centricity
 Flexibility and agility
 Planning for the unpredictable
 Dynamic environment: capabilities for swift changes
Industrie 4.0 Smart Factory

CPPS = CYBER-PHYSICAL PRODUCTION SYSTEM

M2M = MACHINE-TO-MACHINE

SOURCE: CAPGEMINI
Industrie 4.0 Smart Factory

SOURCE: ROLAND BERGER STRATEGY CONSULTANTS

Industrie 4.0 Supply Chain

END USER
RAW MATERIAL MANUFACTURER
LOGISTICS LOGISTICS LOGISTICS
SUPPLIER
CUSTOMER

SUPPLY CHAIN:

SOURCE: CAPGEMINI
Some Industrie 4.0 Technologies
End-to-end Smart, 3D printing & New digital
(E2E) process autonomous virtualization business
management assets models

Digital Human Big

workflows and interaction data
platforms

Logistics systems across the networked industry

SOURCE: PROF. DR. ANDRÉ LUDWIG

Soon Everything Will Be Smart

SOURCE: PROF. DR. ANDRÉ LUDWIG

 Connected Devices Projection
(Conservative)

World
Population 6.3 Billion 6.8 Billion 7.2 Billion 7.6 Billion
Connected
Devices 500 Million 12.5 Billion 25 Billion 50 Billion

Connected
More connected
Devices Per devices than people
Person 0.08 1.84 3.47 6.58
2008
2003 2010 2015 2020

SOURCE: CISCO
Information is changing the world
Smart Buildings

Dashboards

AC power sub-meters Internet

Gas/Water sub-meters

Temp, Hum., Light, CO2

sensors

Outdoor temperature

Relay nodes

Routers

SOURCE: CISCO
Smart Manufacturing

Business
Systems, ERP
Customer

Supply Chain
Distribution Center
Smart Factory
• Dynamic plant configuration, readiness
• Dynamic product configuration
• Dynamic inventory minimization

Smart Grid

SOURCE: ROBERT GRAYBILL