Centrilift, A division of Baker Hughes

Copyright 2004-2007

Version 1.6
January 2007
Manual P/N: 902393

Display screens and examples contained in this manual require that the PWM Filter Controller and
Graphic Display contain the listed versions of firmware. Please contact Centrilift for a firmware
update if necessary

SYSTEM FIRMWARE REVISIONS REQUIRED: PWM Filter Controller : 1.2 or higher

Graphic Display Unit : 6.00 or higher

II
TABLE OF CONTENTS

INTRODUCTION.............................................................1
GENERAL DESCRIPTION ..........................................1
SAFETY & INSTALLATION ...........................................2
SAFETY RECOMMENDATION...................................2
SHIPPING AND STORAGE ........................................2
INITIAL CHECKS.........................................................2
INSTALLATION OF CONTROL PANEL......................2
CUSTOMER INTERFACE WIRING ............................3
DIGITAL & ANALOG SIGNALS...................................3
CONTROL SEQUENCE OF EVENTS AT VSD
STARTUP ....................................................................3
CONTROL SEQUENCE OF EVENTS AT THE PWM
FILTER.........................................................................3
GCS BASICS ..................................................................5
GRAPHICS DISPLAY OVERVIEW .............................5
DISPLAYING A MENU, READING OR SETPOINT ....6
GCS DISPLAY CONVENTIONS .................................6
EDITING A READING OR SETPOINT........................7
BASIC OPERATION.......................................................8
START / STOP DISPLAY UNIT SWITCHES ..............8
CONTRAST ADJUSTMENT........................................8
SOFTWARE REVS......................................................8
SYSTEM DIAGNOSTICS ............................................8
GCS PWM FILTER SETUP ............................................9
OUTPT CURRENT A...................................................9
OUTPT CURRENT B...................................................9
OUTPT CURRENT C ..................................................9
PRESENT VALUE .......................................................9
IUNBAL SETPOINT.....................................................9
SHUTDOWN DELAY...................................................9
C.T. RATIO .................................................................9
SYSCON SW REV ....................................................10
DATALOG SETUP.....................................................10
SET TIME ..................................................................10
FACTORY CAL..........................................................10
DATALOG SETUP........................................................11
PC CARD DATALOGGING .......................................11
APPENDIX A: SPECIFICATIONS / RATINGS...........13
APPENDIX B: INSTALLATION DRAWINGS...............14
APPENDIX C: USER PLC ............................................15
IMPORTANT NOTE:..................................................15
SETPOINT UTILITY EXAMPLE TEXT. .....................15
PLC COMMENTS......................................................16
USER PLC BLOCK (ZERO)...................................16
USER PLC BLOCK (1)...........................................16
USER PLC BLOCK (2)...........................................16
INDEX............................................................................17

III
INTRODUCTION
This manual contains general information regarding the
GRAPHIC CONTROL SYSTEM (GCS) operating system,
as well as specific installation, setup and operating
instructions for the GCS PWM-Filter Controller.

GENERAL DESCRIPTION

The PWM Filter controller is a down hole equipment

protection relay and programmable filter controller. The
GCS PWM Filter Controller will continually monitor the
condition of the GCS PWM output filter. In the event of a
filter failure the PWM Filter Controller will notify the GCS
Drive of the failure and disconnect the filter from the output
of the Drive. Upon receiving the fault signal from the Filter
Controller the Drive will switch to Six-Step (ESP) output
mode without shutting down the pump. This will avoid
damaging the down hole equipment with unfiltered PWM
output.

The currents circulating through the filter capacitors can

be data logged to a PC card, when a GDI is installed with
the PWM Filter controller. All other PC card log files such
as event history, shutdown history, and phase B amp chart
must be retrieved from the GCS Drive.

The GCS Drive must run a User PLC function similar the
one specified in Appendix D of this manual for proper
interaction with the PWM Filter Controller.

1
SAFETY & INSTALLATION
SAFETY RECOMMENDATION

The controller should be installed, adjusted and serviced

by qualified electrical maintenance personnel. Improper
installation or operation of the controller may cause injury
to personnel or equipment. This device must be installed
and grounded in accordance with local and national
electrical codes. Potentially lethal voltages exist within the
cabinet. Extreme care must be taken to insure all power
sources are disconnected before starting installation,
maintenance or repair jobs.

SHIPPING AND STORAGE

If the GCS PWM Filter Controller is supplied as part of a

variable speed drive panel, that cabinet should be
securely fastened to any vehicle used to transport it. Use
tie down ropes or straps to immobilize the cabinet during
shipping and prevent shipping damage. To prevent
damage during storage or transportation, the unit must not
be stored or shipped in corrosive atmospheres. Centrilift’s
Drive cabinets are specially designed for safe handling
using a spreader bar placed through the lifting lugs at the
top of the unit. Lift capacity should be checked prior to
moving the unit into place. Check switchboard
specifications for size and weight of specific unit being
installed.

INITIAL CHECKS

Before installing the controller, check the unit for the

following:

* Physical damage to the controller, filter, or drive.

* Remove all packing materials, tape, padding, foam or restraints.
* Correct application. The controller, filter, and drive must be compatible.
* Internal connections. Insure that all cables, components, and
connectors are securely in place.

INSTALLATION OF CONTROL PANEL

Centrilift’s General Purpose enclosure (NEMA 1, IP33) is

suitable for most factory or control room installations,
however, care should be taken in choosing the location. A
minimum of 36 in. (1 m) clearance in front of the enclosure
is recommended for servicing, which is also adequate for
cooling air flow. Areas with oil vapors or mists, excessive
moisture, or with fumes or vapors that are corrosive or
flammable should be avoided.

The Weatherproof enclosure (NEMA 4, IP56) is suitable

for outdoor installations in non-hazardous locations. Never
install the controller close to heat generating sources such
as transformers or other controllers.

2
CUSTOMER INTERFACE WIRING

Interface control inputs and outputs wire to the termination

block plugged into the GCS PWM Filter Controller, or to a
terminal strip, if one is installed, to the back panel of the
drive. AC control wiring should be a minimum of 14 AWG,
and run in conduit separate from DC control wiring.

DIGITAL & ANALOG SIGNALS

The GCS PWM Filter Controller requires two 120 VAC

status/digital inputs and three analog 0 to 1 AMP Current
Transformer inputs from the GCS Drive. These signals
must be connected via the termination block plugged into
the GCS PWM Filter Controller. The inputs are labeled
RUN for digital input #1, RESET for digital input # 2, and
CT-A, CT-B, CT-C, and CT-COM for the 0 – 1 AMP analog
inputs to the PWM Filter Controller.

The GCS Drive will require one Dry Digital input and one
Analog input. The Drive will sense through its expansion
I/O Module (IOM) that the filter capacitors are engaged
through a set of dry, normally open, Auxiliary contacts on
the contactor. The filter inductor temperature will be
monitored via an analog signal plugged directly into the
system control board.

See connection diagram on next page for details.

CONTROL SEQUENCE OF EVENTS AT VSD STARTUP

When the VSD is given a “START” command and the VSD

is in PWM mode, VSD ramps up to the target speed.
During this time, the VSD continuously checks the health
of the PWM filter. If the PWM filter is not functioning
properly, VSD changes modes to 6-step, issues filter
failure commands to other drives and annunciates Filter
Failure Light. Once a failure has happened, the fault can
be reset by the reset switch as long as the fault condition
has been removed and the drive is not running.

CONTROL SEQUENCE OF EVENTS AT THE PWM

FILTER

After the PWM filter gets a command from VSD to close

contact, it monitors the current in each capacitor leg. If the
currents are not within the threshold, the contactor is
opened and the VSD is then notified of a filter failure fault
condition.

3
 GCS, PWM Filter Controller connection diagram
Note: User PLC required on system controller see appendix C

Drive Output Note 1: GDI only required for commissioning. Filter controller normally runs with out a display.
A B C Note 2: Connection required for zero crossing detection
Note 3: 1 AMP maximum input from Current Transformers PWM
Filter Controller
NC CITIBus Note 1
Filter Inductors
L1 480 : 120
#1 120 VAC
#4 120 VAC Note 2
Temp L3 #5 Neutral
sensor

Banded End

CT-A
#9 CT-A Note 3
XXX:1AMP

#10 CT-B Note 3

CT-B
XXX:1AMP
#11 CT-C Note 3
#12 CT-Common

CT-C
XXX:1AMP

System Control Board

#13 Relay Common
J4 CITIBus
Cap Bank #14 Contactor
J29-11
J29-12 J24-1 Door mounted
J24-3 push button

#19 Reset
Step up transformer
#21 Run
Service filter
Filter Contactor
IOM#1
A B C Aux. contact lamp CITIBus
CITIBus
#18 Do3 GDI
#19 Do3
#9 Din1

Pump #12 Din-Com

Motor CITIBus

4
 GCS BASICS
GRAPHICS DISPLAY OVERVIEW

This portion of the GCS operator’s manual describes the

basic principles of the Graphic Control operating System.
It also describes the operation of the keypad, the LCD
display screen and all available parameters. To locate
information pertaining to any specific parameter, use the
index at the end of this manual to locate a keyword, then
view the information on the page(s) indicated. The GCS
PWM FILTER CONTROLLER utilizes a liquid crystal
display (LCD) panel as its primary operator interface.
Using this display, the operator can view and/or modify all
setpoints contained in the controller. Whenever the GCS
PWM FILTER CONTROLLER is first powered up, the LCD
display will show the Diagnostics screen, similar to the
illustration on the next page.

The interface has several keypad switches whose

functions are defined as follows:

START The green START key is pressed to manually start the

motor.

The red STOP key manually stops the motor and is also
used to clear or reset a “lockout” condition
STOP

The arrow keys are used to move the cursor on the screen
or to increment & decrement numbers when calibrating or
editing a setpoint.

The ENTER key is used to select highlighted menu items

or to program or finalize a setpoint or
ENTER value entry.

The MENU key is used as a backup or cancel key, or to

abort any adjustment in progress. Press MENU repeatedly
MENU to access the MAIN MENU screen.

The green, amber and red panel LEDs indicate the

present status of the motor. Green indicates the system is
running. Green with flashing Amber indicates the controller
is currently timing an active alarm for a shutdown. Amber
denotes the system is stopped but all alarms are clear and
it is timing down for an automatic restart. RED indicates
the system is shutdown and that automatic restarts are
disabled, and/or active alarms exist so that the controller
will not restart by itself.

5
 DISPLAYING A MENU, READING OR SETPOINT

The operator interacts with the GCS PWM FILTER

CONTROLLER by pressing the keypad switches below
the LCD display screen. Use the arrow keys to move the
highlighting pointer to the desired menu item and then
press the ENTER button to select that item. (Although the
highlighting pointer changes in appearance depending on
the information displayed on the screen, it is always
implemented in "reverse color" compared to other text on
screen.)

GCS DISPLAY CONVENTIONS

All GCS menus and screens use common symbols to

convey information. For example, when a menu screen
contains more information than can fit onto one page of
display, the graphic MORE will appear at the bottom of
the screen to indicate that using the arrow keys to move
the cursor to the bottom of the page will cause the screen
text to scroll upward until the bottom line of the menu is
displayed. Several menu screens can also be linked
together by the left and right arrow keys. This is indicated
by the MORE and MORE graphics appearing on the left
and right ends of the bar at the top of the screen. When a
parameter can be modified, the small arrow pointer,
appears at the right edge of the parameter’s line. All of the
parameters on the example screen shown at left can be
edited.

This pointer at the end of the line indicates that parameter

can be edited.

Indicates that additional menus can be accessed by

MORE pressing the “left” arrow key.

MORE Additional menus can be accessed by pressing the “right”

arrow key.

More information or additional menu items can be reached

MORE MORE by pressing the up or down arrow key and moving the
cursor to the bottom or top of the screen.

6
EDITING A READING OR SETPOINT

Any parameter within the GCS PWM Filter Controller that

can be edited or changed will display a small arrowhead
on the right side of the cursor bar. To edit any of these
parameters, use the arrow keys and the ENTER key to
cause the desired point to be highlighted by the cursor.
When there, press the ENTER key to activate the edit
mode for that point. The present value of that parameter
will appear in "reverse color" as in the illustration at left.
Now, pressing the UP/DOWN arrow keys will now cause
that value to increase or decrease. When the reading
reaches the desired value, release the arrow key, then
press and release the ENTER key to save the newly
modified setting. If the user wishes to abort any
modifications, simply press the MENU key instead of the
ENTER key to cancel the changes.

If a large number change is required, the user can use the

LEFT/RIGHT arrow keys to shift the cursor to the
appropriate digit location and then use the UP/DOWN
arrow keys to change that digit. As an example, the
illustrations at left show the steps taken to change the
Shutdown Delay setpoint from 8 to 58.

7
BASIC OPERATION
START / STOP DISPLAY UNIT SWITCHES

The GCS PWM FILTER CONTROLLER’s display unit

keypad provides a discrete push-button switch for START
and STOP. To start a motor manually, press the START
button. To shutdown a running motor, or to clear a lockout
condition, press the STOP button on the display unit.

CONTRAST ADJUSTMENT

The GCS display unit uses a temperature sensing circuit

to automatically adjust the contrast of the LCD display
screen. If manual adjustment of the contrast level
becomes necessary, use this screen. To activate this
adjustment screen, press both the LEFT and RIGHT arrow
keys simultaneously, hold for a half a second, then release
both keys. A screen similar to the one at left will be
displayed. At this point, use the UP and DOWN arrow keys
to adjust the contrast higher or lower as required. The
CITIbus diagnostics information is displayed as the upper
half of this screen. CITIbus is the trademark name of the
hardware/software connection and communication
between different GCS modules connected together in this
configuration. This information can be used to diagnose
problems if they arise.

SOFTWARE REVS

This screen also displays the software revision levels

loaded into this unit. As illustrated, the GCS unit displays
the labels for the System Controller, Power Conversion
Module and Tracker even though they are not applicable
(n/a). The System Controller software Revision used in
the PWM Filter Controller is displayed on the main
Diagnostics screen. Contact Centrilift personnel for
software upgrades if required.

System Diagnostics
When the LEFT or RIGHT arrow keys are pressed while in
the first contrast adjust screen. A second screen of
information will be displayed. This screen, System
Diagnostics displays the causes or types of any resets that
the microprocessors have received. The HST column
represents the system controller host (In this case, Hst is a
GCS PWM Filter Controller) , while the Dsp column
represents the graphic display unit.
Once adjustments are complete, press the ENTER or
MENU key to return to the GCS menu system.

8
GCS PWM Filter SETUP
Outpt Current A
Output Current Phase A displays the present value of the
current being drawn on phase A of the PWM filter. If the
Drive is currently shut off, this parameter will read zero. If
the Drive is running, the operator can edit the value of
current displayed in this and the phase B and C parameter
locations. If any one of the currents is scaled higher or
lower, care must be taken not to exceed the Current
Unbalance shutdown setpoint or the Filter will be
disconnected and the Drive will switch over to ESP
operation.

Outpt Current B
Output Current Phase B displays the present value of the
current being drawn on phase B of the filter. If the drive is
currently shut off, this parameter will read zero.

Outpt Current C
Output Current Phase C displays the present values of the
current being drawn on phase C of the filter. If the drive is
currently shut off, this parameter will read zero.

Present Value
Present Value of “Current Unbalance” displays the
percentage value of current unbalance that the PWM Filter
Controller is detecting.

IUnbal Setpoint
Current Unbalance Setpoint is the maximum percentage
value of filter current unbalance the controller permits
before processing a Current Unbalance alarm shutdown.
The unbalance is calculated as the maximum deviation of
any one phase current from the average value of all three
phases combined. This value is typically set at 20 to 25%
deviation. A time delay may also be used to delay the
shutdown during short-lived transient alarm conditions.

Shutdown Delay
This parameter sets the number of seconds that the
controller will ignore a Current Unbalance alarm condition
that exists while the contactor is pulled in. Typical setting
is 8 seconds

C.T. RATIO
Current Transformer Ratio is the parameter that informs
the GCS PWM FILTER CONTROLLER of the step down
ratio used in the current measuring transformers. In typical
applications, it is not practical to measure the motor
current directly since the amperage and voltages involved
are dangerously high. Using a current transformer allows
the amperage to be transformed down to lower and safer
value. The C.T. provided (or selected) should have a

9
primary winding capacity that matches or exceeds the load
application and a secondary winding output of 1 amp AC
RMS at full scale primary winding (input) current. The
value set in this parameter is the primary winding current
capacity. Standard C.T. ‘s are available in 100, 300 and
500 amp primary ranges. This parameter defaults to 100,
which sets the ratio at 100 to 1. In other words, when 100
amps of primary current flow through the C.T., 1 amp will
flow from the secondary winding.

Syscon SW Rev
System Controller Software Revision displays the software
revision that is running in the PWM Filter Controller.

Datalog Setup
Provides access to the datalog screens. See detailed
description on page 13.

Set Time
This screen allows access to the time and date settings of
the GCS system real time clock. This clock should be
reset to the current time and date if the correct time and
date is not displayed in the CURRENT TIME menu screen
or onboard battery has been changed or disconnected for
any reason.

Year The current year, ranges from 1900 to 2035

Month The current month, ranges from 1 to 12
Day The current day, ranges from 1 to 31
Hours The current time in hours, ranges 0 to 23
Minutes The current time in minutes, ranges 0 to 59
Seconds The current time in seconds, ranges 0 to 59

Update Tm When all of the time variables have been set

to the current time, set this parameter to “YES” to save the
new time and update the GCS system clock.

Factory Cal
Factory Calibration may appear on the bottom line if your
PWM Filter Controller has not been calibrated in the
Factory, or if the Factory Calibration setpoint was not
closed after a software upgrade. In either case contact
your Centrilift Field Service representative to arrange to
have the Factory Calibration setpoint closed properly. Do
not run the PWM Filter Controller

10
DATALOG SETUP
The DATALOG SETUP group of screens provides access
to the recorded data stored within the GCS PWM FILTER
CONTROLLER. The three currents passing through the
filter can be logged if the PWM Filter Controller is
equipped with a GCS Display and a PC Card. For further
information regarding data logging consult the operator’s
manual for the GCS drive.

PC CARD DATALOGGING

This screen provides access to the data logging functions

provided with the GCS PWM Filter controller. The data
recorded is stored onto a non-volatile memory card
inserted into the provided socket on the GCS display unit.
The PC memory cards are formatted and structured with a
DOS file format. When plugged into the PC card slot of a
personal computer, the card should appear as a disk drive
and the logged data will appear as a normal “DOS” type of
file upon that card. To use, view or manipulate the logged
data, the user can open the file using MS Excel, MS Word
or any other PC software that can import a “comma
separated variable” or “CSV” file type. As can be seen in
the next graphic below, the STATUS and SIZE portions of
the screen are filled with appropriate information when a
valid memory card is inserted.

Enable / Disable Datalogging Use this menu item to

start or stop the data logging function. Move the cursor
over this item and press the ENTER key to toggle between
Enable and Disable. If this item is toggled to Enable
Datalogging, the GCS PWM Filter Controller will
commence logging the data as configured within the next
menu item, Setup Datalogging. Read the next section for
instructions on configuring the data logging setup.

Setup Datalogging Move the cursor to this location and

press ENTER. The GCS controller will then display a
screen as illustrated below. This screen is used to
configure the datalogging options. After the setup is
completed, the configuration is stored within non-volatile
memory and is retained even in the event of a power
failure. In such a case, the user need not re-enter the
setup, because the GCS will re-configure itself using this
stored configuration.

11
Datalog Setup This screen provides the user with the
ability to configure the type and frequency of data to be
logged. Up to three data variables can be logged at
frequencies up to 1 Hz. Each of the three logged data
variables require the user to enter a point identification
(PID), a start time and a logging time interval. Once the
datalog setup is complete, press the MENU key to exit.

Description Move the cursor to highlight one of the rows

(1 through 3) in this column and press ENTER. The cursor
at that point will invert in color and the UP/DOWN arrow
keys will scroll a list of loggable data points. Scroll the list
until the desired point is displayed and press ENTER
again. The selected data point is then selected for logging.

(Start Time) The Start Time variable will delay the start of
data logging for this point the number of seconds entered.
For example, entering 45 will cause the first log sample to
occur 45 seconds after being enabled. NOTE: This
function not yet available

(Interval Time) Move the cursor to the Interval Time

column and press ENTER to set the time delay between
logged samples. This setpoint controls how often a data
value is recorded for this data log point. The shortest
interval possible is 1 second while the maximum time
interval is 9000 seconds (2.5 hours).

Enable This point controls whether the GCS PWM Filter

Controller will record (log) the data associated with the
description field. If this point displays a check mark, 9, the
data will be recorded, if it displays an X, the data will not
be logged. Move the cursor to this variable and press
ENTER. Next press the UP or DOWN arrow keys to toggle
the value between enabled and disabled.

12
 APPENDIX A:
SPECIFICATIONS / RATINGS

DIMENSIONS: System Unit 20.9 x 6.0 x 10.7 cm.

8-3/16” x 2-3/8” x 4-1/4”

Display Unit 25.7 x 21.7 x 7.7 cm

10-1/8x 8-9/16 x 3-1/16”

OPERATING -40 to +85 degrees C

TEMPERATURE -40 to 185 degrees F

STORAGE -60 to +85 degrees C

TEMPERATURE

20.9 cm (8-3/16") CONTROL POWER 120 VAC 50/60 Hz

Nominal (90 to 140 VAC)
6.0 cm (2-3/8") 0.5 Amps

CONTROL TRANSFORMERS Main: 120VAC nominal,

10.7 cm. (4-1/4") 500VA

CURRENT TRANSFORMERS Secondary output, 0-1

Amp, 1VA Burden

( Adapters are available for use with 0-5 amp output

current transformers, contact Centrilift )

RESET & RUN 120VAC normally, less

STATUS INPUTS than 10VAC to alarm

OUTPUT CONTACTS 120VAC, 10 Amps Max.

Normally Open

CURRENT INPUT +/- 0.5% accuracy

START MENU ENTER

TRIP / ALARM DELAY TIMES +/- 0.1 Seconds

STOP

25.7 cm (10-1/8")

21.7 cm (8-9/16")

7.7 cm (3-1/16")

13
 APPENDIX B: Installation Drawings
Note: User PLC required on system controller see appendix C

Drive Output Note 1: GDI only required for commissioning. Filter controller normally runs with out a display.
A B C Note 2: Connection required for zero crossing detection
Note 3: 1 AMP maximum input from Current Transformers PWM
Filter Controller
NC CITIBus Note 1
Filter Inductors
L1 480 : 120
#1 120 VAC
#4 120 VAC Note 2
Temp L3 #5 Neutral
sensor

Banded End

CT-A
#9 CT-A Note 3
XXX:1AMP

#10 CT-B Note 3

CT-B
XXX:1AMP
#11 CT-C Note 3
#12 CT-Common

CT-C
XXX:1AMP

System Control Board

J4 CITIBus
#13 Relay Common
Cap Bank #14 Contactor
J29-11
J29-12 J24-1 Door mounted
J24-3 push button

#19 Reset
Step up transformer
#21 Run
Service filter
Filter Contactor
IOM#1
A B C Aux. contact lamp CITIBus
CITIBus
#18 Do3 GDI
#19 Do3
#9 Din1

Pump #12 Din-Com

Motor CITIBus

14
APPENDIX C: User PLC
To implement the proper operation of the PWM Filter
Controller with a GCS Drive, a User PLC is required to be
programmed into the Drive. Below is an example of a
User PLC that will operate with the installation drawing
above.

Important Note: This PLC assumes that there are no pre-

existing User PLCs running on the GCS Drive, and that
the PWM Filter Controller is connected as per the
installation diagram above. Loading this User PLC may
corrupt any pre-existing User PLCs that are running on the
GCS Drive. Corrupted PLCs will not operate as desired,
and may damage equipment. Please contact Centrilift if
you need assistance writing, modifying, saving, or loading
User PLC programs.

Setpoint Utility example text.

Below is the text that can be used with Setpoint Utility to
load the PLC onto the GCS Drive through the serial port.

• Type the18 lines of text prior to the next point into

a text editor like Notepad. Ensure that the text is
exactly as shown below.

[Frequency avoidance]
[PID controllers]
[ADC calibration]
[DAC calibration]
[Active data logging]
[User PLC blocks]
5 99 1 2 0 0 4095 0 0 0 0 0 0 0
5 98 1 2 0 0 4093 4092 0 0 0 0 0 0
5 97 1 2 0 0 4090 4089 0 0 0 0 0 0
[User database]
4089 4089 685 0 0 17 0 0 0 9999 128 0 0 0 0 1
4090 4090 27 0 0 17 2 0 0 9999 128 0 0 0 0 1
4092 4092 685 0 0 17 1 0 0 9999 128 0 0 0 0 1
4093 4093 27 0 0 17 0 0 0 9999 128 0 0 0 0 1
4095 665 4095 98 97 30 1 0 0 9999 128 0 0 0 0 1
[Setpoints]
[Analog Setpoints]
[end of data]

• Save the file on your PC.

• Connect your PC to the RS-232 port of the Drive.
• Start Setpoint Utility
• Setpoint Utility should auto detect the version of
system controller software that is loaded on the
GCS Drive
• Select “Restore old configuration”

15
 • Click on “yes” when prompted to restore
configuration from disk
• Browse to the text file containing the PLC.
• Select the “User PLC Blocks” and “User Point
database” check boxes.
• Click on “Put GCS Data”

Setpoint Utility will give a progress report at the bottom of

the window. When the PLC is loaded, Setpoint Utility will
force the GCS Display to reboot

PLC comments
Below is an explanation of the programmable function
listed above. More information is available about User
PLC programming in the “Electrospeed GCS User PLC
Function Guide”.

User PLC Block (zero)

The first User PLC Block, User PLC Block (zero) at
address 99 is colored Dark Grey in the spread sheet
below. This User block has just one User Point “User
Point Zero” at address (4095) and that point contains a
function #30 which is an IF statement that enables User
Block 1(Medium Grey) or User Block 2(Light Grey)
depending on the state of it’s input 0 which is set to PID
665. PID 665 is the “Point ID” of External I/O Module #1 -
Digital Input #1.

User PLC Block (1)

The second User PLC Block(1) at address 98 is Medium
Grey. User Block 1 contains two User Points at address
4093 and 4092. User Point 4094 is not used. User Point
4092 uses function code 17 to copy its PV (Present Value)
of 1 to PID 685 which is the PID of External I/O Module #1
Digital Output #3. Note: In the connection Diagram above,
this Output relay controls the "Service Filter Lamp”

User Point 4093 uses function code 17 to copy its PV of 0

to PID 27 which is the PCM Inverter Mode. This sets the
PCM to operate in ESP mode.

User PLC Block (2)

The third User PLC Block(2) at address 97 is Light Grey.
User Block 2 contains two User Points at address 4090
and 4089. User Point 4091 is not used. User Point 4089
uses function code 17 to copy its PV of 0 to PID 685 which
is the PID of External I/O Module #1 Digital Output #3.
Note: In the connection Diagram above that this Output
relay controls the "Service Filter Lamp”

16
User Point 4093 uses function code 17 to copy its PV of 2
to PID 27 which is the PCM Inverter Mode. This sets the
PCM to operate in PWM mode.

INDEX
Analog input ------------------6
Appendix A------------------ 16
Appendix B------------------ 17
Appendix C------------------ 18
Automatic restart ------------8
Basic principles --------------8
Block-------------------------- 19
C.T. RATIO ---------------- 12
Capacitors------------ 4, 6, 12
Clock ------------------------- 13
CONTRAST ---------------- 11
Control wiring-----------------6
Current Unbalance -------- 12
Datalog ---------------------- 14
Digital inputs ----------------- 6
Display unit ------------ 11, 14
Firmware ---------------------- II
Installation ------------4, 5, 18
Inverter Mode --------- 19, 20
Output current ------------- 16
PLC------------------- 4, 18, 19
Shutdown Delay------ 10, 12
Software revision------- II, 11
Specifications -------------- 16
Termination block ----------- 6

17
18