Experiments and Analytical Comparison of RC Beams Strengthened With CFRP Composites

You might also like

Download as pdf or txt
Download as pdf or txt
You are on page 1of 15

Composites: Part B 34 (2003) 663–677

www.elsevier.com/locate/compositesb

Experiments and analytical comparison of RC beams strengthened


with CFRP composites
O. Rabinovitch*, Y. Frostig
Faculty of Civil and Environmental Engineering, Technion-Israel Institute of Technology, Technion City, Haifa 32000, Israel
Received 18 January 2003; revised 6 June 2003; accepted 19 June 2003

Abstract
This paper deals with strengthening, upgrading, and rehabilitation of existing reinforced concrete structures using externally bonded
composite materials. Five strengthened, retrofitted, or rehabilitated reinforced concrete beams are experimentally and analytically
investigated. Emphasis in placed on the stress concentration that arises near the edge of the fiber reinforced plastic strip, the failure modes
triggered by these edge effects, and the means for the prevention of such modes of failure. Three beams are tested with various edge
configurations that include wrapping the edge region with vertical composite straps and special forms of the adhesive layer at its edge. The
last two beams are preloaded up to failure before strengthening and the ability to rehabilitate members that endured progressive or even total
damage is examined. The results reveal a significant improvement in the serviceability and strength of the tested beams and demonstrate that
the method is suitable for the rehabilitation of severely damaged structural members. They also reveal the efficiency of the various edge
designs and their ability to control the characteristic brittle failure modes. The analytical results are obtained through the Closed-Form High-
Order model and are in good agreement with the experiment ones. The analytical and experimental results are also used for a preliminary
quantitative evaluation of a fracture mechanics based failure criterion for the strengthened beam.
q 2003 Elsevier Ltd. All rights reserved.
Keywords: A. Layered structure; B. Delamination; D. Mechanical testing; C. Analytical modeling; Reinforced concrete

1. Introduction many cases are involved with sudden separation of the


bonded FRP strip; and various means for the prevention of
The ongoing efforts to upgrade, strengthen, retrofit, and such edge failure, see Garden and Hollaway [12], Quantrill
rehabilitate existing reinforced concrete (RC) structures, and Hollaway [13], Spadea et al. [14]. Special attention has
along with the development of advanced composite been paid to description of the stress distributions within the
materials, led to the development of a new strengthening adhesive layer near the edge of the bonded strip, see Smith
approach. This approach uses strips made of fiber reinforced and Teng [15,16], Roberts [17], Jones [18], Roberts and
plastic (FRP) bonded to the tensile face of the member. The Haji-Kazemi [19], Ascione and Feo [20], Rabinovitch and
method has many advantages, mainly due to the superior Frostig [21]. However, important aspects such as the
mechanical properties of the composite material and its feasibility of setting failure criteria based on the analytical
applicability to broad range of structural members such as prediction of the stress concentration near the edge of the
beams, columns, slabs, masonry, and walls [1,2]. bonded strip, reliable prediction of brittle and unstable
Various aspects of this innovative strengthening method failure modes, and the applicability of the method to
have been investigated in the past years. These aspects severely or totally damaged RC members have to be further
include the overall behavior of the strengthened beam [3,4]; investigated.
the response of strengthened precracked or pretensioned In earlier studies, a systematic approach for the analysis
beams [5,6]; shear strengthening of beams [7 – 9]; the failure of RC beams strengthened with externally bonded FRP
mechanisms of the strengthened member [10,11], which in strips has been presented [21 – 24]. The analytical model
derived is based on equilibrium and compatibility con-
* Corresponding author. Tel.: þ 972-48293047; fax: þ 972-48295697. ditions following the concepts of the high-order theory, it
E-mail address: cvoded@tx.technion.ac.il (O. Rabinovitch). accounts for the nonlinear behavior of the materials
1359-8368/03/$ - see front matter q 2003 Elsevier Ltd. All rights reserved.
doi:10.1016/S1359-8368(03)00090-8
664 O. Rabinovitch, Y. Frostig / Composites: Part B 34 (2003) 663–677

involved, and it combines concepts of structural analysis CFRP strips. All the beams were loaded in a four-point
and fracture mechanics. As a result, the model is capable of bending loading scheme and were supported on a clear span
providing a quantitative description of the shear and vertical of 2.1 m. In attempt to examine the effect of the original
normal stresses that arise near the edge of the bonded strip design of the member and the influence of the diagonal
and the stress concentrations that occur near flexural and shear cracking on the behavior of the strengthened member,
shear cracks in the RC member itself. These stress two types of specimens were tested. The two type of beams
concentrations lead, in many cases, to the formation and are denoted by A and B and appear, along with their
unstable growth of an interfacial crack, to separation of the dimensions and reinforcement details, in Fig. 2. A short
bonded FRP strip, and to failure of the strengthened description of each specimen appears in Table 1. Note that
member. the type A beams were designed with a larger shear
In this paper, the behavior of five RC beams strengthened reinforcement ratio, whereas the type B beams have a larger
with externally bonded FRP strips is investigated exper- longitudinal reinforcement ratio and a reduced shear
imentally and analytically. The investigation focuses on the reinforcement ratio. Also note that beams A1 and B1 were
stress concentrations that arise near the edge of the FRP preloaded up to failure before strengthening, whereas beams
strip, the brittle and sudden failure modes triggered by these A2, A3, and B2 were strengthened and tested without
edge effects, and the means for the reduction of the edge preloading.
stresses and prevention of the delamination failure modes.
For this purpose, the various edge-anchoring designs that 2.2. Material properties
appear in Fig. 1 and include wrapping the edge of the
strengthened member with additional FRP sheet and the The concrete compressive strength tests were conducted
existence of a surplus adhesive body that forms a ‘spew- using 100 mm3 at the ages of 7 and 28 days and at the time
fillet’ at the edge of the adhesive layer are investigated. In of the experiment (87 days). These tests yield average
addition, the feasibility of rehabilitating severely damaged values (over three cubes sample in each test) of 47.8(35),
RC members and the effect of the original design (shear or 70.1(50), and 75.3(55) MPa, respectively. (The numbers in
flexural design) of the RC member on its failure mode are brackets refer to the minimum characteristic cylinder
studied. Finally, analytical results obtained through the strength based on BS EN 206-1:2001 [25]). Standard
Closed-Form High-Order (CFHO) model are compared with deformed reinforcement steel bars with a characteristic
the experimental ones, provide additional confirmation of strength of 390 MPa and an elastic modulus of 200 GPa
the analytical modeling approach, and explore further were used for the longitudinal and shear reinforcement
aspect of the structural response. The analytical and (stirrups).
experimental results are also used for the preliminary Sika CarboDur S1212 unidirectional carbon/epoxy strips
quantitative evaluation of a fracture mechanics based failure were used for the strengthening and rehabilitation of the RC
criterion for the strengthened beam. beams. SikaWrap Hex-230c CFRP sheets were used for
wrapping the edge region of beams A3 and B2. During the
fabrication process, these sheets were saturated with
2. Experiments Sikadur-330 epoxy resin. The mechanical properties of the
CFRP composite strips, the CFRP fabrics, and the epoxy
2.1. Test specimens resin are based on the manufacturer’s datasheets and appear
in Tables 2 and 3.
Section 2 includes the examination of five 2.5-m-long The flexural elastic modulus, Ea ; and the flexural tensile
rectangular RC beams strengthened with externally bonded strength, fat ; of the epoxy adhesive were determined through

Fig. 1. Edge configurations and edge anchorage devices: (a) ‘square-edge’ configuration; (b) ‘spew-fillet’ configuration; (c) wrapping with additional
FRP sheet.
O. Rabinovitch, Y. Frostig / Composites: Part B 34 (2003) 663–677 665

Fig. 2. Dimensions and reinforcement details of the tested beams: (a) type A beams; (b) type B beams.

four-point-bending tests of adhesive beams. The compres- voltage displacement transducers (LVDT) and strain
sive strength of the adhesive was evaluated through gauges, see Fig. 3. These devices are divided into five
compression tests of 1 in3 cubes compression tests. The groups as follows:
results for the adhesive beam tests are summarized in
Table 4. These results highlight the unique properties of the 1. Measurement of the vertical deflections. Three LVDTs,
adhesive that include very high tensile strength (about 10 denoted by LVDT 1, 2, and 3, were located at midspan
times higher than the tensile strength of concrete) and the and at the locations of the concentrated loads and
very low modulus of elasticity (less than 20% of the elastic monitored the absolute vertical deflections of the tested
modulus of concrete). It was also observed that the adhesive beam (Fig. 3).
specimens exhibit a linear and elastic behavior up to failure. 2. Measurement of the ‘average strain’ in the RC beam.
The results of the adhesive cube tests reveal a mean These quantities were monitored using two pairs of
compressive strength of 76.3 MPa with a coefficient of LVDTs. The first pair, denoted by 4F and 4B, was
variance of 1.22%. located at the upper face of the beam on its front and back
sides, respectively. The second pair, denoted by 5F and
2.3. Test setup 5B, was located at the level of the internal longitudinal
reinforcement on the front and back sides of the beam,
The test setup, the various monitoring devices, and their respectively. The ‘averaged strain’ is defined as the
location along the beam appear in Fig. 3. The beams were relative displacement measured by the LVDT divided by
tested using a displacement control testing machine with the distance between the measuring points.
a 500 kN hydraulic actuator. The loading rate was 3. Measurement of the strains of the internal steel rebars.
0.011 mm/s and the data was assembled using a 0.2 Hz This is achieved using two strain gauges (denoted by SG
sampling rate. The monitoring devices include linear 6 and SG 7) bonded to the internal steel rebars.
666 O. Rabinovitch, Y. Frostig / Composites: Part B 34 (2003) 663–677

Table 1 Table 3
Rationales and description of the various test specimens Mechanical properties of the CFRP sheets and resin used for anchoring

Beam Rationale Description SikaWrap Hex 230c (CFRP sheet)


Thickness of sheet 0.13 mm
A1 Control beam Preloaded up to Width of sheet 610 mm
for the type A group failure, rehabilitation, Length of sheet 47.5 m
and reloading Elastic modulus (fibers) 230 GPa
Rehabilitation Tensile strength (fibers) 3500 MPa
of totally Elongation at break 15 £ 103 m1
damaged beam Specific weight 1.73 g/cm3

A2 Examination of the Strengthening without Sikadur-330 (epoxy resin)


beam in its basic preloading Flexural elastic modulus 3.8 GPa
edge configuration Tensile strength 30 MPa
Detection of Strain gauges are located Specific weight 1.3 g/cm3
bending effect near on the inner and outer
the edge of the FRP faces of the FRP strip at
4. Measurement of the strains of the FRP strip. This is
strip midspan and at the edge
Assessment of the accomplished using a single strain gauge (SG 8) bonded
fracture energy of the to the outer face of the FRP strip at the midspan.
strengthened beam 5. Detection of bending effects in the FRP strip. In beam
A3 Examination of various One end is wrapped with A2, three additional strain gauges (SG 9, 10, 11) were
edge configurations additional CFRP sheet, located at the inner face of the FRP strip at midspan and
a ‘Spew-fillet’ is formed at its inner and outer faces at the edge, respectively.
at the other end
Comparison with results Strengthening without
of the analytical preloading 2.4. Control beams: results and discussion
models
B1 Control beam for the The beam is cast with reduced The load versus midspan deflection curve for the
type B group shear reinforcement ratio preloading stage of beam A1 appears in Fig. 4a and reveals
and enlarged longitudinal the typical behavior of an ordinary RC member. This
reinforcement ratio
Rehabilitation of
includes a linear response up to the cracking load of 22 kN,
totally damaged beam a cracked behavior up to the yielding point of the internal
Investigation of the Preloaded up to failure, rebars at 65 kN, and a long inelastic response up to the
effect of the reduced rehabilitation, and reloading ultimate load of 75.5 kN. Loading of beam A1 was stopped
shear reinforcement
at a deflection of about 50 mm (1/40 of the span) and the
ratio
residual deflection after unloading was 40.5 mm.
B2 Examination of the effect The beam is cast with reduced The results for beam B1 appear in Fig. 4b and reveal a
of diagonal shear shear reinforcement ratio and
cracking load of 24 kN, a first yielding load of 100 kN, and
cracking enlarged longitudinal reinforce-
ment ratio an ultimate load of 109 kN. These values are higher than the
Assessment of the The beam is tested without ones observed in beam A1 due to the larger longitudinal
effectiveness of the preloading reinforcement ratio. The cracking pattern of beam B1
edge-anchoring devices includes vertical flexural cracks around midspan and
Two ends are wrapped with
diagonal shear –flexure cracks in the constant shear spans.
CFRP sheets
Such diagonal cracks have not been observed in beam A1
and are attributed to the reduced amount of shear
reinforcement. Failure of beam B1 occurred due to crushing
Table 2 of the concrete in compression. The initial linear response
Effective mechanical properties of the CFRP strips and the cracking load of the control beams are also used to
Sika CarboDur S1212 (CFRP strips) Table 4
Dimensions and results for the adhesive beam specimens
Thickness of strip 1.2 mm
Width of strip 120 mm Beam b (mm) h (mm) I (mm4) Pmax (N) Ea (GPa) fat (MPa)
Length of strip Unlimited
Fiber volumetric content 68%
1 10.00 20.20 6868.7 1410.6 4.8 51.9
Elastic modulus (strip) 165 GPa 2 9.90 20.05 6649.6 1299.7 5.1 49.0
Tensile strength at breaka .2800 MPa 3 9.50 20.40 6721.0 1259.4 4.4 47.8
Elongation at breaka 17 £ 103 m1 4 9.60 20.40 6791.7 1375.3 4.5 51.6
Specific weight 1.5 g/cm3
a
Average ^ standard deviation 4.7 ^ 0.3 50.1 ^ 2.0
Obtained from longitudinal direction of fibers.
O. Rabinovitch, Y. Frostig / Composites: Part B 34 (2003) 663–677 667

Fig. 3. Test setup and monitoring devices.

determine the flexural elastic modulus and the tensile wrapped with two layers of 100-mm-wide saturated CFRP
strength of the concrete. The results of beam A1 yield values sheets, see Fig. 5. The adhesive and the epoxy resin were
of 32.8 GPa and 5.6 MPa, respectively, and the those of cured for at least 7 days before loading.
beam A2 yield values of 31.4 GPa and 5.5 MPa, respect-
ively. The yielding strain of the steel reinforcement was also 2.6. Strengthened beams: results and discussion
detected and revealed values of about 2.1 £ 103 microstrain
(m1). It is important to emphasize that both beams have The results include the load versus midspan deflection
exceeded their ultimate flexural capacity, and they are curves; the measured and ‘averaged’ strains; and a descrip-
considered as totally damaged structural members. The tion of the failure mode. The beams that are not preloaded
ability to rehabilitate these beams is examined next. (A2, A3, B2) are presented first, and the rehabilitated beams,
denoted by A1p, B1p, are discussed later.
2.5. Strengthening procedure
2.6.1. Beam A2
All beams were strengthened using externally bonded This beam was tested in its basic configuration, i.e. no
CFRP strips. The strengthening procedure included surface edge devices were used, and the ‘spew-fillets’ that are
preparation, application of a priming adhesive layer, and formed spontaneously in the bonding process were
bonding of the FRP strip. The surface preparation included removed. The load – deflection curves for the strengthened
intensive cleaning, removal of unstable particles, and beam A2 and for the control beam A1 appear in Fig. 6a. The
mechanical roughening down to aggregate surface. Follow- curves reveal that the strengthening process has signifi-
ing this stage, a 1 –2 mm thick priming layer of the same cantly increased the load resistance capacity of the beam.
adhesive used for bonding the CFRP strips has been applied The failure load of the strengthened beam was 156.6 kN,
on the roughened surface and cured in the open air for 24 h. which is more than twice of the failure load of the control
Next, the FRP strips were covered with a 2– 3 mm thick beam. In addition, smaller crack widths and much smaller
adhesive layer, attached in position on the tensile face of vertical deflections were observed through the entire
each beam, and fastened with a roller. Finally, a ‘spew- loading process, see Fig. 6a. The response of the
fillet’, see Fig. 1, was formed at one edge of beam A3. The strengthened member is almost linear and elastic up to
other edge of beam A3 and both edges of beam B2 were failure and it lacks the ductile behavior that is typical for

Fig. 4. Load versus midspan deflection for the control beams: (a) beam A1; (b) beam A2.
668 O. Rabinovitch, Y. Frostig / Composites: Part B 34 (2003) 663–677

in the bonded strip and compression in the RC beam. Fig. 6d


reveals that the tensile strains measured in the FRP strip at
midspan are much higher than the strains in the internal steel
rebars. However, it appears that these values are affected by
localized effects such as the formation of a flexural crack in
that vicinity or localized delamination do the FRP strip. The
strains measured in the upper and lower faces of the FRP
strip near its edge appear in Fig. 6e. These curves indicate
that the tensile forces in the strip develop very close to its
edge due to the high shear stresses in this region. Yet, the
results do not indicate any significant bending effects that
occur near the edge of the FRP strip due to the edge stress
concentrations. This is explained by the length of the strain
Fig. 5. Strengthened and wrapped edge of beam A3.
gauge that equals about 6 –7 times the thickness of the
adhesive layer whereas previous analytical investigations
ordinary un-strengthened RC members. Hence, in spite of have shown that the region in which the localized bending
its considerably higher strength and stiffness, the energy effects are observed is limited to about 3 – 4 times the
absorption capacity of the strengthened member is signifi- thickness of the layer [21,26]. Outside this limited region,
cantly reduced. The measured and ‘averaged’ strains within the stress concentrations and the bending effects in the
the various constituents of the strengthened beam appear in bonded FRP laminate are totally vanished. This phenom-
Fig. 6b –e. The results show that the average compressive enon, which is further investigated in the analytical
strains in the concrete are higher than those observed in the comparison section ahead, indicates that alternative moni-
control beam, (which failed in a ductile meaner governed by toring devices such as fiber optics or piezoelectric sensors
yielding of the internal reinforcement and without crushing should be used instead of strain gauges in order to detect
of the compressed concrete). Correspondingly, the tensile such localized edge effects.
stresses in the internal steel reinforcement of the strength- The failure of beam A2 was associated with a rapid,
ened beam, as well as the ‘averaged’ tensile strains at the sudden, and unstable separation of the bonded FRP strip.
level of the reinforcement, are smaller than those in the This separation was initiated at the edge of the strip in the
control one. This effect is attributed to the composite form of a horizontal crack between the priming layer and
action of the RC beam and the FRP strip that yields tension the adhesive layer that propagated in an unstable manner

Fig. 6. Results of beam A2: (a) load versus midspan deflection; (b) average compressive strains in concrete; (c) tensile strains in concrete and steel rebar;
(d) strains in FRP strip at midspan; (e) strains in FRP strip at the edge; (f) debonded edge after failure.
O. Rabinovitch, Y. Frostig / Composites: Part B 34 (2003) 663–677 669

toward the midspan. A photograph showing the edge A3 is similar to that of beam A2 and it lacks the inelastic
region after failure appears in Fig. 6f and reveals a local range that is typical to RC members.
damaged region within the FRP strip itself. The damage The measured and ‘averaged’ strains in the various parts
takes the form of splitting in the transverse and through the of beam A3 appear in Fig. 7b – d. These figures indicate that
thickness directions. Such damage occurs due to the edge yielding of the internal steel reinforcement occurred at a
stress concentrations that are associated with tractions strain of about 2.1 £ 103 m1 and a load level of 140 kN. It
normal to the fiber orientation of the unidirectional appears that the strain gauges SG 6 and SG 7, which were
laminate. Hence, it is recommended that additional attached to the internal steel reinforcement bars, were
reinforcement in the transverse direction and, especially, debonded or damaged in the post yielding stage due to
through the thickness (stitched laminates) would be concrete cracks intersecting them. However, the results of
considered. Application of such additional reinforcement LVDT 5F and 5B, which reflect the ‘averaged’ strains at the
can be limited to the edge regions only, thus is does not level of the internal reinforcement, provided consistent
affect the capacity of the strip in the regions subjected to readings throughout the entire loading process. Based on the
higher unidirectional tensile stresses. In addition, it can be readings of LVDT 4F and 4B and the external strain gauge
combined with other edge anchorage devices such as the SG 8, it appears that the concrete did not exceed its crushing
vertical straps used in beam B2. strain (3.5 £ 103 m1) and the FRP strip did not reach its
rupture strain (17 £ 103 m1). It means that the upgraded
2.6.2. Beam A3 beam did not exceed its potential flexural capacity due to the
In this case, different edge configurations are examined. premature failure of the edge region.
These configurations include the formation of a ‘spew-fillet’ The failure of beam A3 was also triggered by the shear
at one end of the adhesive layer and wrapping the other end and vertical normal stress concentration near the edge of the
with additional CFRP sheets, see Figs. 1 and 5. The load bonded strip, yet, a different mode of failure was observed
versus midspan deflection curve of beam A3 appears in here. In this case, the sudden failure occurred due to
Fig. 7a and it is compared with the curve of the control beam detachment of the FRP strip along with the concrete layer
A1. These curves show that the ultimate load here is beneath the internal reinforcement level. In other words, the
178 kN, which is 2.36 times larger than the ultimate load of vertical strap located at one edge and the ‘spew-fillet’ at the
the control beam. It is also seen that the behavior of beam other edge prevented the interfacial delamination failure

Fig. 7. Results of beam A3: (a) load versus midspan deflection; (b) average compressive strains in concrete; (c) tensile strains in concrete and steel rebar; (d)
strains in FRP strip at midspan.
670 O. Rabinovitch, Y. Frostig / Composites: Part B 34 (2003) 663–677

an overall type of solution to the entire cross-section. Beam


A3 after failure appears in Fig. 8, which demonstrates the
fatal character of this failure mechanism.

2.6.3. Beam B2
In this beam, both edges were wrapped with a 100-mm-
wide carbon sheet. In addition, the beam was cast with a
reduced shear reinforcement ratio and a larger longitudinal
reinforcement ratio. The load versus midspan deflection
curve for this beam is presented and compared with the
response of the control beam in Fig. 9a. The ultimate load
capacity of the strengthened beam was 187.4 kN, which is
about 72% higher than the ultimate load of the control beam.
The cracking load was 35 kN and the yielding load was
Fig. 8. Beam A3 after failure.
about 155 kN. These values are 59 and 55% higher than the
cracking and yielding loads of the control beam. This effect
observed in beam A2. However, while the vertical strap is attributed to the compressive force induced in the RC
strengthened the entire section in the vertical direction and member as a result of the composite action with the FRP
prevented failure due to the peeling stresses, the spew-fillet strip. The compressive stresses neutralize the tensile stresses
could only contribute to the stress transfer mechanism at the in the concrete, reduce the tensile force in the steel rebars,
adhesive-concrete interface. As a result, the vertical normal and postpone their yielding.
peeling stresses are transferred through the adhesive- The developments of the measured and ‘averaged’
concrete interface into the concrete member itself and the strains appear in Fig. 9b –d. These curves indicate that
failure is shifted to the critical section at the level of the the potential flexural capacity of the strengthened beam
internal reinforcement. In other words, the ‘spew-fillet’ has not been utilized, as both the concrete and the FRP
provides a solution of the stress transfer mechanism in the did not reach their ultimate strains. Also, Fig. 9c and d
localized level, while the use of the vertical strap provides point out that the strains in the FRP strip are somewhat

Fig. 9. Results of beam B2: (a) load versus midspan deflection; (b) average compressive strains in concrete; (c) tensile strains in concrete and steel rebar; (d)
strains in FRP strip at midspan.
O. Rabinovitch, Y. Frostig / Composites: Part B 34 (2003) 663–677 671

response and sets a reliable basis for the physical


interpretation of the results.
In this beam, the edge failure modes were prevented by
using the additional CFRP sheets that wrap the edge region.
Failure of beam B2 was triggered by the formation of a
diagonal shear–flexure crack at the constant shear region.
Such crack is usually associated with discontinuity in the
vertical deflections and yields different deflections left and
right of the cracked section. In most cases, the thin adhesive
layer cannot accommodate such vertical displacements and
cannot resist the corresponding vertical normal stresses
developed [23]. Thus, a localized delamination occurs and
propagates rapidly towards the supports. The beam after
failure appears in Fig. 10, which clearly shows the discon-
fig. 10. Failure of beam B2 due to localized delamination near diagonal
cracks.
tinuous vertical deflections at the lower face of the beam and
the delamination of the FRP strip. Note that the interfacial
delamination that has been initiated at the tip of the diagonal
smaller than those measured on the internal rebars or crack and propagated toward the support was mechanically
averaged at the reinforcement level. This observation arrested in the vertical wraps. Hence, the use of such wraps
implies that the readings of the externally bonded strain within the span of the strengthened beam, and not only at its
gauges, which is strongly influenced by localized effects edges, may avoid the unstable growth of the interfacial crack.
such as cracking, surface roughness, and flows in the
bonding process, may be problematic. However, the 2.6.3. Beam A1p (reloading of beam A1 after rehabilitation)
combination of the data gathered by the strain gauges, The load versus midspan deflection curves for the
along with the ‘averaged’ strains determined using the initial loading and the reloading after rehabilitation of
LVDTs, provides a reliable picture of the structural the damaged beam appear in Fig. 11a. The curves reveal that

Fig. 11. Results of beam A1p: (a) load versus midspan deflection (loading and reloading); (b) average compressive strains in concrete; (c) tensile strains in
concrete and steel rebar; (d) strains in FRP strip at midspan.
672 O. Rabinovitch, Y. Frostig / Composites: Part B 34 (2003) 663–677

the process has rehabilitated the damaged beam and even cases, the delamination failure of the retrofitted beam is
improved its original load carrying capacity. The ultimate sudden, brittle, and without any warning. Thus, it empha-
load of the rehabilitated beam was 138 kN, which is 83% sizes the necessity of efficient edge anchorage devices to
higher than its failure load in the initial loading stage. It is avoid the edge delamination failure. Along with the
also seen that the process has increased the stiffness of the delamination failure, a local crushing of the concrete
damaged beam. On the other hand, the load versus occurred within the constant moment region. This obser-
deflection curve clearly shows that the retrofitted beam vation is also reflected by the average compressive strains at
lacks the ductile behavior that characterizes the control the upper face of the beam that exceeded the ultimate value
beam. Hence, in spite of the significantly improved of 3.5 £ 103 m1 (Fig. 11b). It means that even if edge
capacity, the lack of ductility and the significantly reduced anchorage devices had been used and the edge delamination
deflections prior to failure requires that such retrofitted failure had been prevented, a classical ductile failure
structural members would be designed and used with extra mechanism could not develop. However, such failure
caution and appropriate factors of safety. Additional results mechanism due to compressive crushing of the concrete
in terms of the tensile and compressive strains within the should be preferred over the brittle and hazardous
rehabilitated beam appear in Fig. 11b –d. These curves delamination failure modes.
confirm that the reloading process is not associated with
renewed cracking and yielding points. Hence, the initial 2.6.4. Beam B1p (reloading of beam B1 after rehabilitation)
tensile strength of the concrete and the pre-yielding The results of the initial loading and the reloading stages
contribution of the steel reinforcement should be disre- are presented in terms of the load versus midspan deflection
garded in the case of rehabilitating members that endured curves in Fig. 12a. The ultimate load resistance of the
such progressive damage. retrofitted beam was 151.8 kN, which is about 40% higher
The failure mode observed in this case is similar to that than its originating failure load. Hence, the rehabilitation
of beam A2, which has also been tested without edge process regained and even increased the original load
anchorage devices. This mode consists of the formation of carrying capacity of the damaged beam. Note that the
an interfacial crack at the upper face of the adhesive layer percentage increase in the load is significantly smaller
and its unstable growth toward midspan. As in the previous than that for beam A1p, whereas the absolute values of

Fig. 12. Results of beam B1p: (a) load versus midspan deflection (loading and reloading); (b) average compressive strains in concrete; (c) tensile strains in
concrete and steel rebar; (d) strains in FRP strip at midspan.
O. Rabinovitch, Y. Frostig / Composites: Part B 34 (2003) 663–677 673

the ultimate loads of the two strengthened beams are of the fracture energy of the strengthened member. The exper-
same order (138 kN for A1p and 151.8 kN for B1p). This imental data and the analytical predictions are compared
effect is explained by the larger longitudinal reinforcement using the results of beams A2, A3, and B2 and the reloaded
ratio and the increased ultimate load of beam B1 in the beams A1p and B1p. Beam A2, A3, and B2 are used for the
preloading stage (109 kN for beam B1 and 75.5 kN for comparison of the overall load – deflection behavior and the
beam A1). The increased reinforcement ratio has only minor strains in the FRP strip. Beams A2, A1p and A2p, which
influence on the response of the strengthened beams and on have been tested with a ‘square-edge’ configuration at the
its modes of failure, hence the ultimate load of the retrofitted edge of the adhesive layer, are used for studying
beams are similar. The tensile and compressive strains in the the development of the edge stresses and the criteria for
rehabilitated beam appear in Fig. 12b –d and exhibit an the edge failure.
almost linear behavior up to the failure of the beam. Again, The analytical results are calculated using the nonlinear
it is attributed to the absence of renewed cracking and CFHO model [22]. This model is somewhat simplified here,
yielding points. and the predicted behavior is limited to three load levels,
The failure of beam B2p was associated with the unstable namely: the cracking load; the yielding load of the steel
growth of a horizontal crack at the interface between the reinforcement; and to the ultimate load, that are observed
priming and the adhesive layers. The crack initiated at one experimentally. In the case of the reloaded beams, the
end of the bonded FRP strip and propagated horizontally in tensile strength of the concrete and the pre-yielding stage of
an unstable manner, leading eventually to separation of the the internal reinforcement are disregarded. The analytical
strip and failure of the beam. The complete separation of and experimental load versus midspan deflection curves and
the FRP strip allows the examination and assessment of the load versus strain in the FRP strip at midspan curves appear
quality of the bonding in terms of existence of disbonded in Fig. 13. Fig. 13a, c and e demonstrate that the differences
regions. The examination of the inner side of the between the measured and the calculated load versus
delaminated strip reveals that the bonding and fastening deflection curves are small and are within the range of the
methods used here could not prevent the formation of air accepted engineering accuracy. It is also seen that the
bubbles and disbonded regions. Hence, the development of polygonal approximation using four significant points
alternative techniques that would ensure proper application provides a satisfactory description of the behavior of the
of the bonded strip, as well as the elaboration of reliable and structure. The comparison of the load versus the strain in the
yet practical non-destructive tests for the assessment of the FRP strip curves reveals that the analytical and experimen-
quality of the bonding, are called for. tal curves of beam A3 are in good agreement (Fig. 13d).
However, discrepancies between analytical prediction and
the strains experimentally measured by the strain gauges are
3. Analytical comparison observed in beams A2 and B2 (Fig. 13b and f). Furthermore,
in beam A2 the model predicts smaller strains than these
In this section, analytical results obtained using the measure by the strain gauge while in beam B2 the predicted
CFHO approach are compared with the experimental ones. strains are higher than the ones experimentally measured. In
The analytical models appear in Refs. [21 – 24] and have order to clarify this phenomenon, the analytical curves are
been verified using both FE analysis [21], and experimental also compared to the averaged strains measured by LVDT
results that are available in the literature [22]. The 5F and 5B, which are expected to be of similar magnitude to
comparison of the experimental and analytical results has the averaged strains in the FRP strip. Such comparison
two primary objectives. The first one is to provide further reveals fair agreement between the analytical and the
confirmation of the analytical model. The second objective experimental quantities in all examined beams. This effect is
is to reveal and to examine additional data such as the shear explained by the sensitivity of the strain gauges to localized
and vertical normal stress concentrations near the edge of effects such as localized cracking of the RC member,
the bended FRP strip. These localized stress distributions roughness of the bonded surface, flows in the bonding
are essential for understanding the behavior of the tested process, formation of delaminated areas, or localized
beams, yet they cannot be detected using conventional disturbance caused by the device itself. While the strain
monitoring techniques. In addition, the experimental results, gauges are strongly influenced by such effects, the averaged
along with the analytical CFHO and fracture mechanics strains determined by normalizing the relative displace-
approach of Rabinovitch and Frostig [23], are used for the ments and the analytical model do not monitor the response
preliminary quantitative evaluation of a failure criterion for of the structure in such resolution (unless intended to).
the strengthened system. This approach is based on the Hence, the combination of the data detected by the strain
fracture mechanics concept of the Energy Release Rate gauges and evaluated using the readings of the LVDTs
(ERR) compared with the specific fracture energy of the provides a reliable picture of the strains in the examined
system and replaces the traditional stress based failure structure and establishes a reliable basis for the conclusions
criterion. Hence, the results of the experimental study are drawn upon the data. This observation also reflects on the
used here for a preliminary assessment of the specific types of non-destructive techniques that should be adopted
674 O. Rabinovitch, Y. Frostig / Composites: Part B 34 (2003) 663–677

Fig. 13. Analytical and experimental results for beam A3: (a) load versus midspan deflection; (b) load versus strain at the FRP strip at midspan.

for health monitoring of the strengthened structure and concentrations near the edge of the bonded strip, and their
suggests that combining techniques may be advantageous. development with the imposed load [21,22]. The results for
The results presented in Fig. 13 reveal that the analytical the three beams that were tested without edge anchorage
model can describe the overall behavior of the strengthened devices (beams A2, A1p, and A2p) are summarized in
beam throughout the entire loading process. Furthermore, it Table 5. The development of the edge stresses in beam A2
can also provide a description of the shear and peeling stress appear in Fig. 14 and the distributions of the shear and

Table 5
Experimental and analytical results for beams failed in edge delamination

Beam Pult (kN) wmax (mm) szz at the interfaces (MPa) t (MPa) Jult ¼ Gc (N/m)

Experimental Analytical Adhesive-concrete Adhesive-FRP

A2 178 19.8 18.6 27.65 28.73 6.25 55.8


A1p 139 52.7 ¼ 40.5 þ 12.2 54.6 ¼ 40.5 þ 14.1 22.23 27.16 5.04 46.6
B1p 151 53.8 ¼ 41.2 þ 12.6 54.7 ¼ 41.2 þ 13.5 19.49 26.24 4.47 35.2
O. Rabinovitch, Y. Frostig / Composites: Part B 34 (2003) 663–677 675

post yielding characteristics, which are considered in the


analytical model.
The results of Figs. 14, 15 and Table 5 reveal that the
shear and vertical normal stresses at the interfaces of the
adhesive layer attain very high values at the higher load
levels. As a result, the prediction of the edge failure mode by
using an ‘allowable stress’ criterion that compares the
calculated stresses with the characteristic strength of the
material would yield extremely conservative results. By
defining the averaged tensile strength of the adhesive-
concrete interface as the weakest element, the use of such
approach in this case would predict failure loads that are
Fig. 14. Load versus vertical normal and shear stresses at the edge of the about 70– 75% lower than the actual failure loads detected
FRP trip in beam A2. experimentally. Hence, the conventional stress based failure
criteria should be replaced with alternative fracture
mechanics based ones.
vertical normal stress at the adhesive interfaces and the The alternative failure criteria proposed by Rabinovitch
longitudinal strains in the inner and outer faces of the FRP and Frostig [23] adopts the concept of the ERR determined
strip near its edge appear in Fig. 15. These results emphasize through the evaluation of the J-integral [27]. The failure
the nonlinear dependence of the shear and vertical normal criterion is set by comparing the calculated ERR with the
stresses upon the imposed load. They also point out the specific fracture energy of the system, Gc : The development
localized character of the edge effects that decay within a of the ERR values at the edge of beam A2 versus the
length of about 3 – 4 times the thickness of the adhesive imposed load appear in Fig. 16 and the ERR at failure of
layer. The comparison of the distribution of the longitudinal beams A2, A1p, and B1p also appear in Table 5. The results
strains predicted by the high-order model and the values reveal that the fracture energy of the tested system, which is
measured by the strain gauges SG 10 and SG 11 clearly equal to the ERR value detected at the failure load, varies
show that the length scale of the edge bending effects is between 56 N/m for the beam that has not been preloaded
smaller than the length of the strain gauge, see Fig. 15c. before strengthening to 35 – 47 N/m for the preloaded
Hence, it clarifies that in order to characterize this beams. These values are smaller than the one reported by
phenomenon experimentally a monitoring device with Xie and Karbhari [28], however, they are in agreement with
higher geometrical length scale resolution is required. fracture energies of cement-based systems and concrete as
The results summarized in Table 5 reveal fair agreement reported by CEB-FIB [29]. Note that the lower values
between the analytical prediction of the midspan deflection determined for the preloaded beams, A1p and A2p, are
and the results experimentally measures. However, they attributed to the more complicated and less controllable
point out that in the cases of the reloaded beam the strengthening process of these beams. The values deter-
analytical model predicts deflections that are slightly larger mined here only provide a rough estimate for the fracture
than the measured ones. Furthermore, the results show that energy of the system and need to be further verified through
beam B1p failed in a higher load level than beam A1p a broad experimental study. Nevertheless, these preliminary
whereas the interfacial stresses determined by the model are results demonstrate that the fracture mechanics approach is
lower than those of beam A1p. These effects are attributed to suitable for setting a predictive criterion for the brittle
the beam’s different reinforcement configuration and its failure of the system.

Fig. 15. Edge effects near the cut-off section of beam A2 under its failure load: (a) shear stresses in the adhesive layer (b) vertical normal stresses in the
adhesive-concrete and adhesive-FRP interfaces (c) longitudinal strains in the FRP strip.
676 O. Rabinovitch, Y. Frostig / Composites: Part B 34 (2003) 663–677

sudden failure modes and the reduction in the ductility have


been observed in the rehabilitated beams as well. The
comparison of the structural response of the preloaded and
retrofitted beams with that of the upgraded beams (which
have not been preloaded) has revealed that the ultimate
loads of the rehabilitated beams are not significantly smaller
than those of the upgraded ones, yet they do not exhibit a
renewed cracking and yielding points.
The effect of the initial design of the RC beam has also
been examined. Two types of beams that differ in the
longitudinal and shear reinforcement ratios have been tested
and compared. The results have shown that within the
Fig. 16. Load versus ERR values at the edge of the FRP trip in beam A2. investigated limits, the amount of the longitudinal reinforce-
ment has almost no influence of the behavior of the
4. Summary and conclusions strengthened member. However, in the beams that have
been constructed with reduced shear reinforcement, the
An experimental and analytical investigation of five RC development of diagonal shear cracks was involved with a
beams strengthened and rehabilitated using externally localized delamination near the crack tip and has triggered
bonded CFRP strips has been presented. The results of the the unstable and brittle failure of the strengthened beam.
experiments point out the increase in the flexural strength Finally, analytical results determined through the CFHO
and the stiffness of the strengthened and rehabilitated model have been compared with the experimental ones. The
beams. On the other hand, a significant reduction in the comparison has revealed good agreement between the
deformability of the strengthened member (i.e. the ultimate analytical and the experimental results in terms of the load –
vertical deflection in which failure has occurred) as well as deflection behavior. Additional results that include the
brittle and sudden failure modes have been observed. The development of the shear and vertical normal stresses near
observed failure modes include: the edge of the FRP strip have also been examined and
revealed the nonlinear dependence of the stresses upon the
† The formation of a horizontal crack near on edge of the external load. Furthermore, these results have shown that
FRP strip and the rapid and unstable growth of this crack the extreme values of the edge stresses at the ultimate stage
within the upper interface of the adhesive layer. that are far beyond the strength of the material involved.
† The formation and growth of a horizontal crack within Hence, the prediction of the strengthened beam’s failure
the concrete member itself at the level of the internal load using these stresses through an allowable stress
steel reinforcement. criterion is conservative and should be replaced with a
† The formation of a localized delamination near the tip of fracture mechanics based approach. A preliminary quanti-
a diagonal shear –flexure crack in the RC member, and tative examination of such energetic criteria using the J-
its unstable growth towards the outer support. integral formulation has revealed that the fracture energy of
the retrofitted system is similar to that of other cement-based
Various edge configurations that include the formation of systems reported in the literature. Hence, these preliminary
a ‘spew-fillet’ at the edge of the adhesive layer and the use results imply that by experimentally setting a broad and
of additional vertical CFRP straps wrapping the strength- reliable database of the fracture energy of the strengthened
ened edge region have also been examined. The results have system, this approach can be used for establishing the
shown that beams tested in this configuration sustained appropriate failure criteria for the strengthened member.
loads that are about 20% higher than the failure loads of
Thus, it can contribute to robust design and safe use of the
similar beams tested in their basic configuration. Hence,
externally strengthened structure.
they may provide a potential solution to the severe edge
problems that characterize the behavior of the strengthened
beam and their use in practical applications is
recommended. Acknowledgements
The applicability of the method for the rehabilitation of
severely damaged RC members has been examined. Two Funding for this research has been provided by the Israel
beams that had been preloaded up to failure were Ministry for Construction and Housing through the National
strengthened, rehabilitated, and tested. The results have Building Research Institute under grant number 017-671.
shown that an effective rehabilitation of such predamaged The financial support is gratefully acknowledged. The
beams can be achieved. The retrofitting process regained the authors wish to thank Mr M. Lanzman and the technical
original flexural capacity of the damaged beams and even staff for their assistance in the experimental work.
increased it by more than 90%. However, the brittle and O. Rabinovitch was supported by the Taub Foundation.
O. Rabinovitch, Y. Frostig / Composites: Part B 34 (2003) 663–677 677

References [14] Spadea G, Swamy RN, Bencardino F. Strength and ductility of RC


beams repaired with bonded CFRP laminates. J Bridge Engng 2001;
[1] Meier U, Deuring M, Meier H, Schwegler G. Strengthening of 6(5):349– 55.
structures with advanced composites. Alternative materials for [15] Smith ST, Teng JG. FRP-strengthened RC beams. I. Review of
reinforcement and prestressing of concrete. Glasgow, Scotland: J.L. debonding strength models. Engng Struct 2002;24(4):385–95.
Clarke/Chapman & Hall; 1993. [16] Smith ST, Teng JG. FRP-strengthened RC beams. II. Assessment of
[2] Meier U. Post strengthening by continuous fiber laminates in Europe. debonding strength models. Engng Struct 2002;24(4):397–417.
Non-metallic (FRP) reinforcement for concrete structures (Proceed- [17] Roberts TM. Approximate analysis of shear and normal stress
ings of the Third International Symposium), vol. 1. Tokyo, Japan: concentrations in the adhesive layer of plated RC beams. Struct Engr
Japan Concrete Institute; 1997. 1989;87(12):229–33.
[3] Quantrill RJ, Hollaway LC, Thorne AM. Experimental and analytical [18] Jones R, Swamy RN, Charif A. Plate separation and anchorage of RC
investigation of FRP strengthened beam response: part I. Mag Concr beams strengthened by epoxy-bonded steel plates. Struct Engr 1988;
Res 1996;48(177):331–42. 66(5/1):85–94.
[4] Ritchie A, Thomas DA, Lu L, Connelly GM. External reinforcement [19] Roberts TM, Haji-Kazemi H. Theoretical study of the behavior of RC
of concrete beams using fiber reinforced plastic. ACI Struct J 1991; beams strengthened by externally bonded steel plates. Proc Inst Civil
88(4):490–500. Engng 1989;87(2):39–55.
[5] Arduini M, Nanni A. Behavior of precracked RC beams strengthened [20] Ascione L, Feo L. Modeling of composite/concrete interface of R/C
with carbon FRP sheets. ASCE J Compos Construct 1997;1(2): beams strengthened with composite laminates. Composites Part B
63–70. 2000;31(6/7):535–40.
[6] Triantafillou TC, Deskovic N, Deuring M. Strengthening of concrete [21] Rabinovitch O, Frostig Y. Closed-form high-order analysis of RC
structures with prestressed fiber reinforced plastic sheets. ACI Struct J beams strengthened with FRP strips. J Compos Construct 2000;4(2):
1992;89(3):235–44. 65–74.
[7] Al-Sulimani GJ, Sharif A, Basunbul IA, Baluch MH, Ghaleb BN. [22] Rabinovitch O, Frostig Y. Non-linear high-order analysis of cracked
Shear repair for RC by fiberglass plate bonding. ACI Struct J 1994; RC beams externally strengthened with FRP strips. J Struct Engng
91(3):458–64. 2001;127(4):381–9.
[8] Baluch MH, Zirba YN, Azad AK, Sharif AM, Al-Sulimani GJ, [23] Rabinovitch O, Frostig Y. Delamination failure of RC beams
Basunbul IA. Shear strength of plated R.C. beams. Mag Concr Res strengthened with FRP strips: a closed-form high-order and
1995;47(173):369–74. fracture mechanics approach. J Engng Mech 2001;127(8):
[9] Khalifa A, Nanni A. Improving shear capacity of existing RC T- 852–61.
section beams using CFRP composites. Cem Concr Compos 2000; [24] Rabinovitch O, Frostig Y. High-order approach for the control of edge
22(3):165–74. stresses in RC beams strengthened with FRP strips. J Struct Engng
[10] Arduini M, Di-Tommaso A, Manfroni O. Fracture mechanisms of 2001;127(7):799–809.
concrete beams bonded with composite plates. In: Taerwe L, editor. [25] BS EN 206-1:2001, Concrete. Part 1. Specification, performance’
Non-metalic (FRP) reinforcement for concrete structures. Proceedings production and conformity. British Standards Institute (BSI);
of the Second International RILEM Symposium. London: E & FN 2001.
Spon; 1995. p. 483–91. [26] Teng JG, Zhang JW, Smith ST. Interfacial stresses in reinforced
[11] Arduini M, Di-Tommaso A, Nanni A. Brittle failure in FRP plate and concrete beams bonded with a soffit plate: a finite element study.
sheet bonded beams. ACI Struct J 1997;94(4):363– 70. Construct Bldg Mater 2002;16(1):1–14.
[12] Garden HN, Hollaway LC. An experimental study of the influence of [27] Rice JR. A path independent integral and the approximated analysis of
plate end anchorage of carbon fiber composite plates used to strain concentration by notches and cracks. J Appl Mech, Trans
strengthen reinforced concrete beams. Compos Struct 1998;42(2): ASME 1968;35(6):379–86.
175–88. [28] Xie M, Karbhari VM. Peel test for characterization of polymer
[13] Quantrill RJ, Hollaway LC. The flexural rehabilitation of reinforced composite/concrete interface. J Compos Mater 1998;32(21):
concrete beams by the use of prestressed advanced composite plates. 1894– 913.
Compos Sci Technol 1998;58(8):1259–75. [29] CEB-FIP, Model code 1990. London, UK: Thomas Telford; 1993.

You might also like