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ENGLISH

ITALIAN TECHNOLOGY CONSTRUCTION


COMPANY PROFILE

OUR HISTORY
The activity started in partnership in 1978, but the turning
point occurred in 2002 with the adoption of its own brand
which, around a core of operating partners, each with different
WHO WE ARE and complementary specializations, aggregates staff with
many years of experience, promoting a virtuous circuit that
A continuous commitment to what we are and
has research and development in first place.
what we do. For over 40 years Incoplan has
been investing in personnel and innovation, with
the aim of constantly improving its product and Thanks to a strongly customer-oriented strategy, Incoplan is
the service offered, respecting the surrounding able to manage every customization as a standard project.
environment and the territory in which it The flexibility of Incoplan’s organization allows the company to
operates. be competitive in all countries, finding ad hoc solutions for the
various world markets.
We are a fundamental part of the wood supply
chain and we help companies in this sector to The network of agents and distributors, not only capillary
derive maximum value from it, with innovative within European borders, is highly motivated by people and
and high-performance drying systems that organizations able to promote the exceptional performance
allow to combine production efficiency with of the product, thanks also to the support from the parent
energy saving, ensuring high standards of company, which involves skills and professional experience of
sustainability. international thickness.

Furthermore, our experience and our know-how The operational headquarter is located in Mareno di Piave,
allow us to find the best solution to your needs. fifty kilometers north of Venice. The office complex, outside
In fact, Incoplan is an industry leader in the
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the production structure, houses the general management
supply of systems for drying, heat treatment and the technical, commercial and administrative services. It
and vaporization of wood and also offers is built with the same components used for drying systems,
a personalization and technical assistance while a large glass surface is the symbol of the clarity of the
service throughout the life cycle of the product. relationships established with the markets.

Adjacent to the offices is the structure where the production


of the structural elements takes place (columns, trusses,
panels), the preassembly of the process components (heating,
ventilation, humidification) and where the quality control and
testing activities of the Classe Modular 3000 are concentrated.
PLUS - CLASSE MODULAR 3000

SUPPORT 360 ° SUPPLY


• System assistance service both on site and online for the timely resolution
AND ASSISTANCE
of problems related to control and programming, even beyond the warranty Classe Modular 3000 represents the result of innovation applied to the sector of kilns for drying wood, a concentrate
period with customized solutions based on customer needs. of advanced solutions to give added value to plants but above all to drying processes and therefore to wood.

A SIMPLE WAY TO INSTALL


• Assembly of components on the ground
• Installation time reduction of over 30%
• Maintenance and interventions much simpler to perform
• Quick and easy assembly even in adverse weather conditions
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COAT PANEL - WITHOUT SILICONE
• Panel with thermal seal over time without comparison
• Exclusive Incoplan design
• Pre-assembled modular panels in aluminium or stainless steel
• High density water repellent mineral wool with double layering
• Complete absence of silicone and adhesives
• Same panel for walls and roof
• Installation time reduced by more than 60%
• Assembly in any climatic condition

MODULARITY BECOMES FLEXIBLE


• Structures in certified quality aluminium alloy, resistant to acids and tannins
• Very high mechanical resistance and resistance to static loads
• Extruded aluminium profiles on exclusive Incoplan design
• Designed to reduce construction and assembly time
• Versatility for over 4,000 different standard configurations
• Components welded with IIS certified procedures on a robotic welding YEARS
system TOTAL WARRANTY
• Configuration of structures for traditional systems or with tunnel development
• Doors with different types of opening on customer request INCOPLAN products are notoriously reliable,
• Ventilation and heating systems configurable with flexibility On request, systems complete this concept is confirmed by the granting of a
• Structure designed and calculated to withstand all weather conditions with heat generators and 10-year guarantee on all structural parts and a
• Possibility to carry out special projects on customer request respective accessories. 3-year guarantee on electrical and electronic parts.
TOPLINE

TECHNICAL
FEATURES
• Drying kilns for all wood species
CONVENTIONAL • Capacity from 20 to over 300 cubic meters of wood with front or tunnel loading
DRYING KILN
• Heating by Hot or superheated water - Steam - Diathermic oil - Electricity - Gas
Conventional drying kilns with high performance
and capacity from 20 to 300 cubic meters. • Aluminium structure and COAT panel
Front or tunnel loading, they are suitable for • Reversible ventilation system with air flow calculated based on the type of wood
drying conifers, broadleaf and tropical species
because they reach optimal percentages of final • Automatic drying management with internet connection and online assistance service
humidity, simplifying subsequent processing. • Ad hoc systems for silencing and optimizing kilns and respecting even the lowest noise
levels imposed

YEARS
WARRANTY ON
STRUCTURAL PARTS
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YEARS
TOTAL
WARRANTY
PALLETLINE

TECHNICAL
FEATURES
• Kilns for phytosanitary heat treatment according to FAPM ISPM-15 regulations
HT KILNS • Flexible and adaptable system in each country in compliance with local regulations
ISPM -15 FAO
• Capacity from 200 to over 2000 pallets
Kilns for the heat treatment of pallets and raw
wood material for packaging in accordance • System with direct burner with natural gas or LPG or heat system with hot, superheated
with ISPM 15 - FAO - International Standard water, steam or diathermic oil supply
for Phytosanitary Measures, with plant and • Certified sensors with high mechanical resistant cables
construction solutions in compliance with the
FitOK regulation. • Reliable and tamper-proof control system, compliant with current regulations
• Simple to use software to start the treatment and print the legal report
• Integrated sterilization and drying processes to optimize energy savings
• Structural and plant engineering solutions customized according to the logistics of the
end user

YEARS
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09
WARRANTY ON
STRUCTURAL PARTS

YEARS
TOTAL
WARRANTY
STEAMLINE

TECHNICAL
FEATURES
• Kilns for the vaporization of wooden boards
TIMBER • Direct steam system with perforated stainless-steel pipes powered by a low pressure
STEAMING KILNS steam line
Kilns for the vaporization of wood. • System with steaming tank powered by superheated water, steam or with gas exchanger
The range includes systems with direct and and gas burner
indirect steam supply, sized to meet the
vaporization processes of the different species • Automatic management system
of wood. • Wood probes and air temperature sensors with silicone cable
• Structure and panels equipped with special accessories to ensure the absence of
corrosion and resistance to high temperatures
• Special integrated systems for vaporization and drying in the same kiln
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YEARS
WARRANTY ON
STRUCTURAL PARTS

YEARS
TOTAL
WARRANTY

DIRECT
STEAM
CHAMBER

INDIRECT
STEAM
CHAMBER
DRYLINE - MOBILELINE

TECHNICAL
FEATURES

• Standard lines from 10 to 20 cubic meters • Standard lines from 3 to 12 cubic meters
• Suitable for drying all wood species • Suitable for drying all wood species
SMALL AND • Standard configurations for stacks up to 4.30 m and • Front or tunnel loading
MOBILE / EVEN FOR HT 6.30 m long • Hot water, superheated water, steam or electricity only
It is a line of small dryers, up to 20 cubic meters • Front loading • Possibility of internal or external installation
of wood, which can be equipped for conventional
• Hot water supply, superheated, steam, diathermic oil • Movable with forklift
drying, pallet heat treatment and condensation
drying. Line suitable for drying all wood species. • Possibility to equip it as a conventional or HT system • Fully automatic process management system
• Possibility of installing a fully electric heating system • Pre-assembled and tested in the factory.
• Possibility of internal or external installation Start up in a few hours
• Electrical cabinet with inverter as standard equipment
• Fully automatic process management system
• Assembly and commissioning in just 1 day
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YEARS
WARRANTY ON
STRUCTURAL PARTS

YEARS
TOTAL
WARRANTY
FWLINE

TECHNICAL
FEATURES
• Capacity from 10 to 120 cages / pallets
DRYING KILNS • Hot water supply with boiler or gas with direct burner
FOR FIREWOOD
• Aluminium structure and panel
Kilns designed primarily for drying firewood.
• Reversible axial ventilation system
This line of dryers has a capacity of 10 up to 120
cages and / or pallets and can be fed with either a • Customizable cycle control, based on customer needs
hot water or gas heat exchanger heating system
• Customizable automatic process management system
with direct burner, LPG or methane.
The structure is made up of profiles and panels
completely in aluminium alloy and the ventilation
system is reversible axial. The management of
the drying process is automatic and customizable
according to the customer’s needs.

YEARS
WARRANTY ON
STRUCTURAL PARTS

YEARS
TOTAL
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WARRANTY
MANAGEMENT OF THE DRYING PROCESS

HARDWARE POWER IS NOTHING


The KDM E-15 controller is the brain of the drying
WITHOUT CONTROL
management system which, combined with a series of KDM is the Incoplan integrated system designed to have every single aspect of the drying process under control
high quality sensors, allow you to monitor the process in at any time and in any place.
all its parameters: The electrical cabinet is designed and tested at home to ensure quick installation on site. The KDM controller
• up to 32 wood humidity probes manages the drying cycle automatically, monitors it and records and archives all events.
• up to 8 air temperature and humidity sensors
• up to 8 air speed and turbulence sensors

SOFTWARE
The KDM Easy V8 software is the result of years of
experience in the field and designed to be reliable, intuitive
and customizable:
• management and creation of the library of customized
drying programs (up to 24 phases)
• management of the drying process in every phase
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• Analysis tools for drying cycles
• up to 32 systems managed simultaneously with the
same interface
• real-time troubleshooting HI-FLOW
• meets the requirements of Industry 4.0
System that allows you to manage the speed and
turbulence of the air inside the wood stacks through 8
HT ISPM-15 digital anemometers, thus creating a homogeneous air
flow and superior drying quality.
The KDM is certified for phytosanitary heat treatments
according to the ISPM-15 and FitOk regulations and
configurable according to the treatment specifications of ADV
the individual countries:
The KDM Easy allows you to have at your service an
• up to 16 wood temperature probes
Auto-learning system that guides the drying process
• production of certifiable graphic and table reports
making it, automatically, faster or slower according to the
customizable parameters and provides a prediction of the
end of the drying.

ENERGY
The KDM Easy analyses consumptions and calculates
the drying costs for each cycle by checking the electrical
and thermal power used in real time. It also provides for
the possibility of selecting time slots in which to reduce
the electrical power used to adapt to the needs of the
individual customer.

REMOTE ASSISTANCE
The system allows you to Through the internet connection our technicians
monitor and manage the kiln will be able to provide remote assistance by
and its processes. connecting directly to your PC.
ADDITIONAL PRODUCTS AND SERVICES

Incoplan is not just drying. CLASSE MODULAR UNDER


The experience, the design and production capabilities of the company make further processing
possible at the request of our customers.
3000 STRUCTURE CEILING
Structure entirely built in aluminium alloy, an exclusive Between the chamber roof and the wood
Incoplan project, assembled in modules that determine there is a false ceiling built in three modules
a perfect balance between the weight of the aluminium in corrugated aluminium sheet made in our
SOUND ABSORBING WALLS used and the performance in place. The structure workshop, with the aim of creating a correct
AND NOISE BARRIERS of the CM3000 also guarantees simplification and and homogeneous divided air flow through
standardization of construction and assembly the wood. Easy for assembly with an access
Soundproof booths and sound absorbing system for industrial use; we operations, optimizing product performance. to fans for normal checks and maintenance.
design the soundproofing of machines and systems with the creation
of openings including windows and automations interfaced with
external control systems according to the customer’s needs: hinged, MAIN
sliding and sash doors. DOOR
The main door for timber loading is
composed of a frame made of extruded
aluminium alloy profiles and seals in special
SPECIAL rubbers, both designed exclusively for
WORKINGS
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Incoplan. Its opening is full kiln width and
useful height. According to different needs,
Machining on extruded profiles and aluminium sheets: cutting, drilling /
the door can be sliding with a manual or
milling on cnc machining centers, robotic or manual welding with wire
electric hydraulic trolley, with overlapping
and tig, maximum flexibility from medium / large batch to single piece
or lateral sliding, with hinged doors up to a
or prototype.
total of six with overhead rails, and special
ones with up and down movement.

ALUMINIUM INSPECTION
STRUCTURES DOOR
Customized aluminium structures for civil and industrial use to
The “pedestrian-type” service door is housed in a panel
support roofs and systems, garage, technical rooms, industrial doors
of the walls to allow inspection and maintenance
and partitions walls.
during the timber treatment process. Made entirely of
aluminium and the same thermal insulation of the walls
with seals for the hermetic seal.

INSULATION WITH
COAT PANEL
The COAT panel, an exclusive Incoplan project, is
SPECIAL composed of two protective aluminium alloy sheets
INSTALLATIONS and a specific panel for use in glass wool as insulation.
The joining system between the panels is guaranteed
Incoplan also has a range of special systems, customizable according by aluminium alloy profiles and gaskets based on the
to customer needs: from masonry kilns, adaptable to an existing exclusive INCOPLAN design, a system that reduces the
structure, up to turnkey systems, including boiler and pre-dryers use of silicone sealant by 90%. It is multipurpose on
for initial treatment and / or storage at controlled humidity and all cell surfaces and facilitates assembly especially in
temperature. All designed by our technicians in detail. adverse weather conditions.
OUR COMPONENTS

HEATING WITH VENTILATION DAMPERS WITH


ELECTRIC RESISTANCES SYSTEM HEAT RECOVERY UNITS
It is a system that is mainly used where there is a low cost of Made up of electric motors ranging from 1.5 kW to 7.5 kW, In addition to the dampers, a simple hydraulic
electricity. It is made up of one or more heating batteries made built specifically for operation inside the dryer, in conditions system consisting of bimetallic heat
up of stainless steel armored heating element modules, with of high humidity and temperature, from 95 ° C to 135 ° exchangers with air / glycol exchange and a
multi-level control of the overall electric power management. It is C. They are made with specifications on our project, with circulator recover part of the heat dispersed
equipped with thermostats and components to operate safely. The special bearings, seals and stainless steel screws. They during the exchange of moist air. It does not
management is fully integrated with the KDM drying cycle control are combined with high-performance reversible axial fans, need additional fans; it has an electricity
and is integrated in the chamber and does not require maintenance. made entirely of die-cast aluminium and electronically consumption of only 130W and minimal
balanced. maintenance over time.

DAMPERS
Aluminium dampers with butterfly opening
HEATING WITH system and double stop with silicone gasket.
Positioned on the roof and equipped with low
HEAT EXCHANGER voltage actuator for opening and closing.
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It consists of one or more copper / aluminium bimetal heat Equipped with an aluminium box for housing
exchangers, or stainless steel / aluminium with union collectors the electric servomotor and its connections.
in flanged stainless steel tubing. The feed fluid can be hot water It is possible to apply to them a structure
at 95 ° C, superheated water up to 160 ° C, or pressurized steam containing sound-absorbing panels for the
from 0.5 to 5.0 bar, or diathermic oil up to 320 ° C. Together containment of acoustic emissions.
with the ventilation system and a motorized regulation valve, it
guarantees and maintains the internal chamber heating required
by the KDM management system.

HUMIDIFICATION
HEATING WITH
A GAS BURNER The humidification system is made up of atomising
nozzles and stainless steel pipes. It is calculated to
It consists of a gas burner and a specific electric extractor for the maintain the necessary hygrometric balance between
extraction of combustion fumes, both positioned outside the cell. wood and the interior of the room. It can be directed with
Inside the cell is installed a heat exchanger formed by a stainless humidification with only filtered water or mixed with water
steel serpentine tube, which works in depression in total safety and and compressed air to improve efficiency and durability.
not mixing the combustion fumes inside the kiln. The management
is fully integrated with the KDM drying cycle control and is integrated
in the chamber and it has a low annual maintenance.
INCOPLAN REFERENCES

PALLETLINE
SYSTEM
The dimensions of the treatment kilns
are flexible and can contain from 200
to 2000 pallets per single chamber.
Kilns with indirect methane or LPG
burner system, traditional with hot or
superheated water, which allow for
both sterilization and drying of the
pallet and wood for packaging.
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TOPLINE The power supply can be hot water, superheated water, steam or diathermic oil.
The dryer has an aluminium alloy bearing structure with mechanical and chemical
SYSTEM characteristics suitable for the drying process of the wood; high thermal insulation
thanks to the exclusive COAT panel, unique without silicone.
Layout and printing kreativasrl.com
INCOPLAN Srl
N 45°52’07.8”
E 12°20’04.4”

INCOPLAN Srl
Venice Via Galileo Galilei 13-15
31010 Mareno di Piave
(Z.i. Ramera), (TV) - Italy
Phone +39 0438 499958
P.IVA: 00650190267
Codice SDI: UE2LXTM
incoplan@incoplan.it
www.incoplan.it
PEC: incoplan.pec@legalmail.it

ASSISTANCE

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