Professional Documents
Culture Documents
120 Gs250ez
120 Gs250ez
120 Gs250ez
NOTER :
Index p o u r microfiche catalogues d e pieces
NOTA :
l n d i c e p a r a catalogos d e rceuestos d e micro-ficha
SUZUK4 GSX2SOESZ
PHOTO : GSX250ESZ
When i t becomes necessary t o replace p a r t s on SUZUKI MOTORCYCLES, always use
SUZUKI GENUIK PARTS which have passed a s t r i c t i n s p e c t i o n which guarantees
q u a l i t y and perfonance.
T h i s p a r t s catalogue covers t h e l i s t o f a l l s e r v i c e p a r t s f o r SUZUKI GSX250Z,
GSX25DEZ, GSX250SZ, GSX250ESZ.
1. DIMNSIONS
Dimensions o f t h e p a r t s i n t h i s catalogue are i n d i c a t e d i n u n i t m i l l i m e t e r s .
2. ABBREVIAS IONS
Abbreviations used i n t h i s catalogue are as follows:
AR : As r e q u i r e d NT : hmber o f teeth
ASN : Assembly OM : Optional
E.M. : Engine number OS : Over s i z e
F.M. : Frame number STD : Standard
d : Diameter o f m a t e r i a l T : Thickness
I0 : I n s i d e diameter US : Under s i z e
OD : m t s i d e diameter W : Width
L : Length
LH : L e f t hand s i d e
RH : Right hand s i d e
-123456 : Up t o F.No.GJ51B-123456
123456- : From F.No.GJ51B-123456
12 X 34 X 5.6 .-....--
Figures i n t h e d e s c r i p t i o n column
T T T show the dimensions o f p a r t s .
3. I N N R PARTS OF ASSEMBLY
P a r t s number t h a t have a p e r i o d (.) mark i n f r o n t o f t h e p a r t d e s c r i p t i o n
on a t e x t page a r e separately s e r v i c e d p a r t s o f t h e assembly.
4. MODIFICATION NOTICE
A p a r t s b u l l e t i n w i l l be sent t o you on a l l occasions when changes i n p a r t s
occur, i n c l u d i n g interchangeable m o d i f i c a t i o n s between new p a r t s and o l d ones.
5.
5-1. There are some d i f f e r e n t p a r t s from those o f production models among
spare p a r t s f o r the a d m i n i s t r a t i v e reasons and common use o f them w i t h
o t h e r models.
5-2. I n respect of rubber hoses and v i n y l tubes, please be sure t o use them by
c u t t i n g o f f according t o t h e l e n g t h mentioned on p a r t s catalogue o r what
i s a c t u a l l y r e q u i r e d on t h e vehicle.
6. SPECIFICATION CODE
T h i s catalogue c o n t a i n s t h e p a r t s f o r t h e model designed f o r t h e f o l l o w i n g
spec. ;
spec. code : GSX25OZ : €24.
GSX250EZ : E l , E2, E4, E6, E15, E17, €18, E21, €22, €24, €25,
€26, €30, €34, U 9 .
GW250SZ : €24.
GSX25ESZ : E2, E&, E6.
1. DIMENSIONS
Les dimensions d e s p i k e s dans c e catalogue s o n t indiquees en u n i t e s de
milli6tres.
2. ABREV IAT IONS
Les a b r e v i a t i o n s u t i l i s e e s dans c e catalogue s o n t l e s suivantes:
5. A NOTER
5-1. I 1 existe certaines p i k e s differentes de c e l l e s de rechange pour l e s
mo&les de production vu des rainsons administratives e t dont l'usage e s t
cmmun avec c e l l e s d'autres modbles.
6. CODE DE SPECIFICATION
Ce catalogue contient l e s indications de pieces pour l e modgle c o n p suivant
l e s sp6cifications suivantes:
Code de sp6cifications: GSX25OZ : E24.
GSX250EZ : El, E2, E4, E6, E15, €17, E18, €21, €22, E24,
E25, E26, U O , E34, U9.
GSX250SZ : E24.
GSX250ESZ : E2, E4, E6.
1. DIMEffiDMTES
h este catilogo, las dimensiones de las piezas se indican en unidad de
milktros.
2. ABREVIATIRAS
Las abtreviaturas dsadas en este cadlogo son can0 sigue:
5. g
5-1. my c i e r t a s piezas d i f e r e n t e s de a q u e l l a s de mcdelos de p r o d u c c i b e n t r e
las piezas d e r e p l e s t o por razones administrativas y u s o c d n de e l l a s
c m l o s o t r o s mcdelos.
6. 03NDIGO DE ESPKIFICRCION
Este c a G l o g o c m t iene l a s piezas paea e l mode10 diseRado para las s i y i e n t e s
especif icacirk;
~ 6 n d i g od e especif icacirh: GSX250Z : E24.
GSX250EZ : El, E2, E4, E6, E15, E17, E18, E21, Q2,
E24, E25, E26, E30, E34, E39.
GSX250SZ : R4.
GSX250FSZ : E2, E4, E6.
How to read
Mode de lecture
Modo de leer
Les rnatieres traitees sont susceptibles d'i?tre modifiees sans preavis ni obligation
de notre pan.
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FIG. 4
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FIG. 1
FIG.l (B- 2) CYLINDER HEAD COVER
Q'TY
REENO. PART NO. DESCRIPTION REIIARKS
1 11171-11420 COVER, c y l i n d e r head 1
2 11173-11420 GASKET
3 01517-06408 BOLT (6x40)
4 01517-06358 BCLT (6x35)
5 l117449220 CAP, s i d e
6 09127-05015 SCREW
7 0920648001 PIN
8 11176-11401 COVER, breather 1
9 11177-11400 GASKET 1
10 0151746758 BOLT (6x75) 4
11 26431-47002 GEPR, tacho. driven (NT:10) 1
12 26441-49000 SLEEVE 1
13 26451-45000 SEAL BAND
14 09289-05002 OIL SEAL
15 0912845101 SCREW
FIG. 2
FIG.2 (B- 3) CYLINDER HEAD
Q'TY
LEEWO. PART NO. DESCRIPTION REFlARKS
1 11100-11420 CYLINDER HEAD ASSY 1
2 11115-11470 .GUIDE, valve 8
3 09381-10004 .RING, valve guide 8
4 09103-06026 .BOLT 8
5 09206-08001 .PIN 8
6 11141-114Ol GASKET 1
7 01517-06308 BOLT 1
a:
10
04211-11189
09159-08031
09159-08029
PIN
NUT
NUT
11 09160-08039 WASHER
12 09168-08013 GASKET
13 02112-05088 SCRW, i n t a k e p o r t
14 09168-05Ol0 GASKET
15 09247-14012 PLUG, c y l i n d e r head
16 09168-14004 GASKET
17 09241-23002 PLUG, s i d e
18 11151-45000 RUBBER PAD
SPpRK PLUG (NGK,DSEA)
SPARK PLUG (N),X27ESU)
SPpRK PLUG (NGK,OR8ES)
PIPE, i n t a k e RH
PIPE, i n t a k e LH
0 RING
SCREW
LOCK WASHER
CLMP
FIG. 3
FIG. 3 (E 4) CYLINDER
Q'TY
kE6NO. PART NO. DESCRIPTION REMRKS
1-1 11210-114M) CYLIMJER 1
1-2 11210-11420 CYLINOER 1 E4
2 09108-08058 STUD BCCT 8
3 04211-11189 PIN 2
4-1 11241-11400 GKKET(T:0.5) 1
4-2 11241-11410 GASKET (T:l. 0) 1 E22
a:
10
11970-11400
09280-27002
09247-141112
GAUGE, o i l l e v e l
0 RING
PLUG, o i l check
11 09168-14004 GASKET 1
12 11381-44003 COVER, contact breaker 1
13 01544-05208 BOLT (5x20) 3
14 68235-49500 EMBLEM
15 11351-11401 COVER, generator
16 11483-11400 GASKET
17 09206-13001 PIN
18 01547-06308 BOLT (6x30)
19 01547-06258 BOLT (6x25) 1
20 6823549500 EMBLEM 1
21 11361-11402 COVER, engine sprocket 1
22 01547-06608 BOLT (6x60)
23 01547-06408 BOLT (6x40)
24 01547-06308 BOLT (6x30)
25 11382-11400 COVER, s t a r t e r motor 1
26 01544-05088 BOLT (5x8) 2
27 09250-30003 CAP, c l u t c h release adjust. 1
28 37820-33200 SWITCH, o i l pressure 1
FIG.6 (57) OIL FILTER - OIL PLMP
Q'TY
REENO. PART NO. DESCRIPTION REFlARKS
1 11511-11400 PAN, o i l 1
2 11489-114W GGASKET 1
3 01517-06258 BOLT (6x25) 10
4 01517-06208 BOLT (6x20)
5 09247-14001 PLUG, o i l d r a i n
6 09168-14004 GASKET
REGULATOR, o i l
WASHER
FILTER, engine o i l
0 RING
SPRING
CW, engine o i l f i l t e r
SND BOLT
NUT
WASIER
STRAINER, engine o i l
SCREW
FUMP, engine o i l
19 09280-13004 0 RING
20 02112-06258 SCRM
21 16331-11400 GEPR, driven (NT:25) 1
22 08221-10185 WASHER 1
23 09261-04009 PIN 1
24 08331-31 109 CIRCLIP 1
FIG. 7
Q'TY
PART NO. DESCRIPTIOEI
12160-11400 ROD ASSY, connecting 2
09159-08033 .NUT 4
12164-11400-010 EARING, crank p i n (Green) 4
12164-11400-020 BEARING, crank p i n (Black) 4
12164-11400-030 BEARING, crank p i n (Brown) 4
12164-11400-040 BEARING, crank p i n (Yellow) 4
12164-11400-025 BEARING, crank p i n 4 US:0.25
12164-11400-050 BEARING, crank p i n 4 US: 0.50
12220-11401 CRANKSHAFT 1
12229-11400-010 BEARING, crankshaft (Green) 8
12229-11400-020 BEARING, crankshaft (Black) 8
12229-11400-030 EARING, crankshaft (Brown) 8
12229-11400440 BEARING, crankshaft (Yellow) 8
12229-11400-025 BEARING, crankshaft 8
12229-11400-050 BEARING, crankshaft 8
21111-11400 GEAR, primary d r i v e (NT:24) 1
09140-24007 NUT 1
09164-25001 WASHER 1
08341-31059 KEY 1
09283-22013 OIL SEAL, RH 1
12111-11403 PISTON (STD)
12111-11410 PISTON (STD) E4
12111-11403-050 PISTON (030.5) OPT
12111-11410-050 PISTON ( 0 2 0 . 5 ) E4,CPT
12111-11403-100 PISTON (0S:l.O) OPT
12140-11421 PISTON RING SET (STD) 2
12140-11410 PISTON RING SET (STD) 2 E4
12140-11421-050 PISTON RING SET (0S:0.5) 2 OPT
12140-11410-050 PISTON RING SET (OS:0.5) 2 E4, OPT
12140-11421-100 PISTON RING SET (0S:l.O) 2 OPT
12151-78110 PIN, p i s t o n 2
09381-16002 CIRCLIP 4
FIG. 8
REENO. PART NO. DESCRIPTION RENARI<S
1 12650-11410 BALAKER, crankshaft 1
2 12666-11900 .GEAR, d r i v e n (NT: 42) 1
3 08341-31049 .KEY
4 09160-12039 WASHER
5 01107-12208 BOLT
6-1 12229-11400-010 BEARING (Qeen)
6-2 12229-11400-020 BEARING (Black)
6-3 12229-11400-030 BEARING (Brown) 4
6-4 12229-lWO-040 BEPRING (Yellow) 4
FIG. 9
FIG.9 (C- 2) STARTER CLUTCH
.
Q'TY
REENO. PART NO. DESCRIPTION REMARKS
1 12611-11400 GEPR, starter i d l e (NT:44/20) 1
2 09206-13007 PIN 1
3 12600-11850 STARTER CLUTCH SET 1 NT:65
4 09261-15001 .ROLLER 3
5 09440-04015 .SPRING 3
6 12633-31000 .PIECE, push 3
7 09106-08006 BOLT 3
12649-45000 SHIM
FIG. 1 0
FIG.10 (C- 3) CPM SHAFT - VALVE
Q'TY
LEENO. PART NO. DESCRIPTION REPIARKS
1-1 12711-11401 CPM SHAFT, i n t a k e 1
1-2 12711-11411 CPM SHAFT, i n t a k e 1 E22
2 12741-11401 SFROWET (NT:30) 1
3 1274844000 PIN 1
WASHER
BOLT
CAM SHAFT, exhaust
CPM SHAFT, exhaust
SFROWET (NT:30)
PIN
WASHER
BOLT
!-W, valve rocker
.SCREW
.NUT
SHAFT, rocker arm
SPRING
BOLT
WASHER
VALVE, i n t a k e
VALVE,exhaust
VALVE SPRING
RETAINER, spring
COTTER, valve
SEAT, spring
OIL SEAL
FIG. 1 1
FIG.11 (C- 4) C M CHAIN
Q'TY
R56NO. PART NO. DESCRIPTION REMARKS
1 12760-11400 CHAIN, cam shaft drive ( 1 1 4 ~ ) 1
2 12771-11401 GUIDE, cam chain W . 1 1
3 12782-47040 GUIDE, cam chain b. 2 1
4 02112-05128 SCREW 2
5 12810-11400 TENSIONER, cam chain 1
6 12814-44101 CUSHION 2
7 12830-47001 ADJUSTER ASSY, tensioner 1
8 12833-47001 .PUSH ROD
0 9
10
09440-12017
12838-45001
.SPRING
.SCREW
11 09280-06003 .O RING
12 08322-11088 .WASHER
13 08310-12088 .NUT
14 08316-16068 .NUT
15 12837-47000 GASKET
16 09128-06024 BOLT
FIG. l 2
FIG.12 (C- 5) CPRBWETOR
Q'TY
REF.NO. PART NO. DESCRIPTION REIIARKS
1-1 13201-11450 CIR
' ERBURETOR, LH 1
1-2 13201-11460 CARBURETOR, LH 1 E4
1-3 13201-11470 CARBURETOR, LH 1 E22
CARBURETOR, LH
CARBLREmR, RH
CPRBLRETOR, RH
CARBURETOR, RH
CARBURETOR, RH
..ET, p i l o t a i r (132.5)
.JET, p i l o t a i r (135)
.SPRING
.RING
6 13550-11400 .WAFT
7 13550-11410 .WAFT
8 13573-11410 .SPRING
9 02112-05128 .$CREW
10 08321-21058 .LOCK WASiER
11 13627-11400 .BRACKET
.SCREW
.LOCK WASHER
. E T , p i l o t (17.5)
.SCREN
'VALVE, t h r o t t l e
.VALVE, t h r o t t l e
.GASKET
.FLOAT
..ET, needle (P-l)
.JET, needle (P-3)
.WASHER
.JET, main (117.5)
..ET, main (115)
.JET, main LH (112.5)
.JET, main RH (117.5)
.CPP
.O RING
FIG. 1 2
FIG.12 (C- 6) CM8URETOR
Q'TY
REF.NO. PART NO. DESCRIPTION REMAEKS
24 l326847070 .SPRING 2
25 13279-47080 .SCREW, p i l o t 2
26 13277-44080 .WASHER 2
27 13278-44080 .ORING 2
28 13246-44080 .GASKET 2
29 13247-44080 .SCREW, guide 2
30 13502-11400 .COVE3 2
31 13503-44080 .SPRING 2
32 13389-44030 .HOLDER, guide 2
33 13500-11410 .DIAPWACM 2
34 13581-44030 .CLIP 2
35 13387-47010 .RING 2
36 13394-31210 .E RING 2
37 13382-44030 .WASHER 2
38-1 13383-11930 .NEEDLE, j e t (5DFT76-3) 2
38-2 13383-44200 .NEEDLE, j e t (5D69-2) 2 E22
39 l337645010 .FILTER 2
40 66263-99050 .O RING 2
41 13370-11400 .VALVE, needle 2
42 02112-04068 .SCREW 2
43 13254-92311 .PIN 2
44 13373-11400 .PLATE 2
45 13574-11400 .RING 1 RH
46 02112-05108 .SCREW 7 LH:3,RH:4
47 08321-21058 .LOCK WAYfER 7 LH:3,RH:4
48 13651-51010 .SAL 4
49 13557-47070 .GASKET 2
50 13617-44080 .E RING 2
51 13578-47070 .CAP 2
52 13268-44010 .SPRING 1 RH
53 13575-47070 .PIN 1 RH
54 13607-47070 .NUT 1 RH
55 13605-47080 .SCREW 1 RH
56 13388-44030 .SPRING 2
57 13692-11400 .CLIP, hose 1 RH
58 13281-11400 .NET 2
FIG. 1 2
FIG.12 (C- 7) CARBURETOR
Q'TY
REENO. PART NO. DESCRIPTION RERARKS
59 13210-11450 FLANGE PSSY
60 13422-11400 .LEVER
61 13685-11400 .NIPPLE
62 13683-11450 .HOSE (8x5~300)
63 0211245128 .SCREW
64 08321-21058 .LOCK WASHER
65 0211246168 .SCREW
::
68
08321-21068
13267-11400
13681-441 10
.LOCK WASHER
.ADJUSTER
.BUSH
69 13621-44210 .BRACKET
70 02112-0 5088 .SCREW
71 08321-21058 .LOCK WASHER
72 13271-9301 1 .SPRING
73 13410-11400 .SHAFT
74 13605-47070 .SCREW
75 13683-11460 .WSE ( 8 ~ 4 . 5 ~ 2 2 5 )
FIG. 13
FIG.13 (C- 81 AIR CLEANER
Q'TY
REENO. PART NO. DESCRIPTION REPIARKS
1 1370044500 CLEANER ASSY, a i r 1
2 13781-44500 .FILTER 1
3 1379244500 .HOLDER, filter 1
4 13881-44500 .HOSE, o u t l e t RH 1
5 l388244500 .toSE, o u t l e t LH 1
6 09402-56306 .CLPMP 2
7 13931-02100 .CLAMP 2
13740-44500 .CAP
02142-06167 .SCREW
10 13870-0Ol60 .HOSE, d r a i n
11 13851-00260 .HISE, breather
12 13879-14301 .CLIP
13 1383144500 .BOLT, wing
14 01107-06168 BOLT
15 08321-21068 LOCK W A M ~
16 08322-21068 WASHER
FIG. 14
FIG. 14 (C- 9) MUFFLER
Q'TY
RELNO. PART NO. DESCRIPTION REIfARKS
1 14181-05020 GASKET 2
2 (11107-08408 BOLT
3 08321-21088 LOCK WASHER
4 14100-11510 PIPE, exhaust
5 01107-08168 BOLT
6 08321-21088 LOCK WASIER
7 08322-21088 WASHER
14301-11500 MUFFLER, RH
14?02-115M) MUFFLER, LH
10 14771-47010 OONNECTOR
11 14459-47000 CLPMP, RH
12 14469-47000 CLAMP, LH
13 01517-08258 BOLT
14 14780-11500 COVER, muffler RH
15 14790-11500 COVER, m u f f l e r LH
16 14785-11500 CLAMP
17 02112-06208 SCREW
18 02112-06128 SCREW
19 08321-21068 LOCK WASHER
20 08322-21068 WASHER
21 09168-06005 GASKET
FIG. 15
8
10
I 11 I
FIG.15 (D- 2) CLUTCH
Q'TY
REF.NO. PART NO. DESCRIPTION REMARKS
1 21200-11500 GEAR, primary d r i v e n (NT: 75) 1
2 21411-11400 W , sleeve
3 09140-16001 NUT
4 09169-16003 WASHER
5 08211-20352 WASHER
6 21441-28301 PLATE, d r i v e
7 21451-28000 PLATE, d r i v e n
21462-46901 DISK, pressure
09440-15013 SPRING
10 0910045002 BOLT
11 09160-05017 WASHER
12 23121-11400 PIECE, push
13 09263-10002 BEARING
14 16321-11400 GEAR, o i l punp d r i v e (NT:41) 1
15 08331-31389 CIRCLIP 1
16 23110-11500 ROD, RH push 1
17 23111-44110 ROD, LH push 1
18 09285-06012 OIL SEAL (6x31~7-10) 1
SCREW ASSY, release
.SCREW
.NUT
SCREW
WASHER
SPRING
HJLOER, o i l s e a l
BOLT
FIG. 1 6
FIG.16 (D- 3 ) TRANSMISSION
Q'TY
REF.NO. PART MO. DESCRIPTION REITARKS
1 24121-11402 COUNTERSHAFT (NT:12) 1
2 24221-1U00 GEAR, a d d r i v e (NT:16) 1
3 09380-22007 RING 1
4 24231-11300 GEAR, 3 / 4 d r i v e (NT:19/21) 1
5 24251-11300 GEAR, 5 t h d r i v e (NT:22) 1
6 08331-11229 CIRCLIP 1
7 24261-11300 GEAR, 6 t h d r i v e (NT:23) 1
WASHER
CIELIP
BEPRING, RH
BEARING, L H
C RING
PIN
HOLDER, b e a r i n g
SCREW
DRIVESHAFT
GEM, 1 s t d r i v e n (NT:3O)
WASHER
GEPR, a d d r i v e n (NT:26)
BUSH
CIKLIP
GEAR, 3rd d r i v e n (NT:23)
WASHER
CIRCLIP
GEPR, 4 t h d r i v e n (NT:21)
WASHER
CIRCLIP
GEPR, 5 t h d r i v e n (NT:19)
GEPR, 6 t h d r i v e n (NT:18)
FIG. 16
FIG.16 (D- 4) TRANSMISSION
Q'TY
REENO. PART NO. DESCRIPTION REllARKS
b 30 0816043040 BEARING, LH 1
31 0812342020 BEARING, RH 1
32 09390-35001 RING 1
33 09283-28012 OIL SEAL (2Rx52~8.5) 1
t 34 09390-52002 C RING 1
35 27511-114M3 SPROCKET, engine (NT:14) 1
36 09180-20083 SPACER (20~28~21.6) 1
::
39
09159-16006
09167-20018
09280-20001
NUT
LOCK WAS-IER
0 RING
1
1
1
40 27600-11530 CHAIN, d r i v e (52UxllOLE) 1
FIG. 17
FIG.17 (D- 5) GEAR SHIFTING
Q'TY
PART NO. DESCRIPTION REMARKS
P ::: 31281-10200
01107-06168
08310-22068
.SCREW
BOCT
NUT
FIG. 19
FIG.19 (E- 3) GENERATOR
Q'TY
RE6NO. PART NO. DESCRIPTION REMARKS
1 3140047020 GENERATOR ASSY 1
2 31401-47020 .STATOR 1
3 31402-45090 .ROTOR 1
4 02112-05308 SCREW 3
5 08321-21058 LOW WASHER 3
6 01107-12458 BOLT 1
7 08321-31128 LOCK WASHER 1
31497-45000 CLMP 1
31497-11400 CLAMP 1
10 02112-05068 SCREW 2
11 31498-45000 CLAMP 1
12 02112-06108 SCREW 1
13 09404-06401 CLAMP 2
FIG. 2 0
FIG.20 (E- 4) SIGNAL GENERATOR
Q'TY
RE6NO. PART NO. DESCRIPTION REilARKS
1 32900-44410 IGNITION UNIT 1
2 02112-06108 SCREW 2
3 08321-21068 LOCK WASHER 2
4 33110-44410 SIGNAL GENERATOR ASSY 1
5 33120-44410 ROTOR, signal 1
6 01107-06608 BOLT 1
7 09125-05024 SCREW 2
09160-05027 WASHER 1
09404-06401 CLAMP 3
FIG. 2 1
FIG. 21 (E- 5) BATTERY
Q'TY
REENO. PART NO. DESCRIPTION REMARKS
1 33610-11010 BATTERY (12V,12AH) 1
2 3365249000 CUSi ION 2
3 33652-29100 PROTECTOR 3
4 09462-00008 BAND 1
5 33661-44101 COVER, b a t t e r y 1
6 33680-31003 WSE, exhaust 1
7 09403-09303 CLPMP 1
8 33850-03201 LEAD WIRE, (-) 1
9 36852-44600 LEAD WIRE, body e a r t h 1
10 36740-11500 LEAD WIRE, (+) 1
11 09481-15001 .FUSE (15A) 1
12 3362445000 CAP, t e r m i n a l 1
13 41540-11500 H)LDER, b a t t e r y 1
14 01107-06208 BOLT 2
15 09160-06007 WASHER (6.5~18~1.6) 2
16 09320-08001 CUS-IION 2
17 09180-06dl l SPACER ( 6 . 1 ~ 9 ~ 9 ) 2
l8 09329-05006 CUSHION 1
FIG. 22
FIG.22 (E- 6) SPEEDOMETER - TACHlMTER
Q'TY
REENO. PART NO. DESCRIPTION REllARKS
1-1 34110-33230 SPEEDOMETER (Mile/Kilo) 1
1-2 34110-33200 SPEEDMTER ( K i l o ) 1
2 34980-45020 KNOB
3 34189-33220 CUYl ION
4 34151-33220 COVER, speedometer
5 34210-33220 TACHJMETER
CUY ION
COVER, tachometer
FUELMETER
WASHER
LOCK W m m
NUT
LEAD WIRE, fuelmeter
SOCKET, p i l o t lamp
14 34173-44310 SOCKET, speedometer
15 34273-33220 SOCKET, tachometer
16 09471-12028 BULB (12V, 3.4W)
17 09471-12077 BULB (12V,1.7W)
18 36381-11500 CASE, p i l o t box
19 34993-47000 SEAL
20 36382-11500 BOX, p i l o t
21 36456-33220 SCREW
22 36386-1 1500 PANEL
23 34191-44310 CUW ION
24 36384-45300 CUSHION
25 36383-11500 COVER, p i l o t box
26 0211244166 SCREW
27 34950-44400 BRAKCET
28 3418944310 CUYION
34193-33220 ORNPMENT, speedometer 1
34293-33220 ORNAMENT, tachometer 1
31 08322-21058 WASHER 4
32 08313-11057 NUT 4
FIG. 22
18
FIG.22 (E- 7) SPEEDOMETER - TACHIKTER
Q'TY
REF.NO. PART NO. DESCRIPTION REMARKS
33 34956-31001 CUS-IION 2
34 09160-08002 WASHER 2
35 08310-12088 NUT 2
36 08321-21088 LOCK WASHER 2
37 34910-44400 CABLE, speedometer 1
38 34938-45100 CLPMP 1
39 0110746168 BOLT 1
40 08322-21068 WASHER 1
41 34940-33211 CANE, tachometer 1
FIG. 23
FIG. 23 (F- 2) HEAMllMP
Q'TY
RELNO. PART NO. DESCRIPTION REIIARKS
1 35100-33230-999 HEADLAMP ASSY 1
2 35111-33240 .RIM 1
3 35121-33230 .UNIT 1
4 02112-05088 .SCREW 2
5 35135-12610 .NUT 2
6 35173-45200 .COVER, socket 1
7 35151-33240 .SCREW 1
35154-48510 .SPRING 1
0 : 10
35157-27630
35152-48510
.WAPIER
.NUT
1
1
I 11 09471-12060 BULB (H4,12V,60/55#) 1 Executed l o c a l l y
12 0912545022 SCREW 3
13 09162-05003 LOCK WASHER 3
14 09169-06021 WASHER 3
FIG. 24
FIG. 24 (F- 3) HEADLPMP ( € 2 )
Q'TY
REENO. PART NO. DESCRIPTION REf!ARKS
1 35100-33200-999 HEADLAMP ASSY 1
2 35111-30520 .RIM
3 35121-33200 .UNIT
4 35173-45200 .COVER, socket
5 36118-30691 .SOCKET
6 36116-22630 .RUBBER, j o i n t
7 35128-27221 .SPRING
09471-12060 BULB (~4,12V,60/55W) 1 Executed l o c a l l y
09471-lm0l BULB ( 1 2 ~ , 3 . 4 ~ ) 1
10 09125-05022 SCREW 3
11 09162-05003 LOCK WASER
12 09169-06021 WASHER
FIG. 25
FIG.25 (F- 4) HEAOLMP (€4)
Q'TY
REF.NO. PART NO. DESCRIPTION REWARKS
1 35100-33240-999 HEADLPMP ASSY 1
2 35111-33240 .RIM 1
3 35121-33240 .UNIT 1
4 02112-05088 .SCREW 2
5 35135-12610 .NUT 2
6 35173-45200 .COVER, socket 1
7 35151-33240 .SCRW 1
8 35154-48510 .SPRING 1
9 35157-27630 .WASHER 1
10 35152-48510 .NUT 1
11 36118-30691 .SOCKET 1
12 36116-22630 .RUBBER, j o i n t 1
13 09471-12061 BULB (H4,12V,60/55W) 1 Ekecuted l o c a l l y
14 09471-12063 BULB (12V, 4W) 1 Executed l o c a l l y
15 09125-05022 SCREW 3
16 09162-05003 LOCK WASHER 3
17 09169-06021 WASHER 3
FIG. 26
FIG. 26 (F- 5) HEAOLMP (El5,E17,E18,E21,~22,~25,~26,E34,E39)
Q'TY
GEENO. PART NO. DESCRIPTION REMARKS
1 35100-33250-999 HEADLAMP ASSY
2 35111-33240 .RIM
3 35121-33240 .UNIT
4 02112-0 5088 .SCREW
5 35135-12610 .NUT
6 35173-45200 .COVER, socket
7 35151-33250 .SCREW
m 10
35154-48510
35157-27630
35152-48510
.SPRING
.WASHER
.NUT
11 36118-30691 .SOWET 1
12 36116-22630 .RBBER, joint 1
13 09471-12060 BULB (H4,12V,60/55W) 1 Executed l o c a l l y
14 09471-12063 BULB (12V, 4W) 1 Executed l o c a l l y
15 09125-05022 SCREW 3
16 09162-05003 LOCK WASHRi 3
17 09169-06021 WASHER 3
FIG. 27
FIG. 27 (F- 6) TURN SIGNAL LPMP
Q'TY
UEENO. PART NO. DESCRIPTION REIIAEKS
1 35601-45510 LAMP, f r o n t t u r n s i g n a l 2
2 35611-49230 .RIM 2
3 35612-49231 .LENS 2
4 35613-49230 .GASKET 2
5 09471-12006 .BULB (12V,2Y) 2
6 0321-04208 .SCREW 4
7 35627-43010 .GASKET 4
8-1 09320-15002 CUM ION 2 GSX250EZ
@ 8-2 09320-15004 CUWION 2 GM250ESZ
9 09160-10006 WASHER 2
10 08321-21108 LOCK WAMER 2
11 08310-12108 NUT 2
12 35601-45510 LAMP, r e a r t u r n s i g n a l 2
13 35611-49230 .RIM 2
14 35612-49231 .LENS 2
15 35613-49230 .GASKET 2
16 09471-12006 .BULB (12V,234) 2
17 0321-04208 .SCREW 4
18 35627-43010 .GWET 4
19 09320-15004 CUS- ION 2
20 09160-10006 WAMER 2
2 08321-21 108 LOCK WASHER 2
22 08310-12108 MJT 2
23 35621-11500 BRACKET, RH 1
24 35641-11500 BRACKET, LH 1
25 38610-45031 RELAY, t u r n s i g n a l 1
FIG. 28
FIG.28 (F- 7) TLRN SIGNAL LMP ( U ,E4, E17, €34)
Q'TY
REENO. PART NO. DESCRIPTION REIIARS
1 35601-45521 LAMP, f r o n t t u r n s i g n a l 2
2 35611-49230 .RIM 2
3 35612-49231 .LENS 2
4 35613-49230 .GASKET 2
5 09471-12045 .BULB (12V, 21W) 2 Executed l o c a l l y
6 0321 1-04208 .SCREW 4
7 35627-43010 .GASKET 4
8-1 09320-15002 CUSHION 2 GSX250EZ
8-2 09320-15004 CUSHION 2 GSX25OESZ
9 09160-10006 WASHER 2
10 08321-21 108 LOCK WASHER 2
11 08310-12108 NUT 2
12 35603-45521 LAMP, r e a r t u r n s i g n a l 2
13 35611-49230 .RIM 2
14 3565244182 .LENS 2
15 35613-49230 .GASKET 2
16 09471-12045 .BULB (12V, 21W) 2 Executed l o c a l l y
17 0321 1-04208 .SCREW 4
18 35627-43010 .GASKET 4
19 09320-15004 CUW ION 2
20 09160-10006 WAWER 2
21 08321-21 108 LOCK WASHER 2
22 08310-12108 NUT 2
23 35621-11500 BRACKET, RH 1
24 35641-11500 BRACKET, LH 1
25 38610-45031 RELAY, t u r n s i g n a l 1
FIG. 29
FIG. 29 (F- 8) TURN SIGNAL LLMP ( U 5 )
Q'TY
l?EF.NO. PART NO. DESCRIPTION RER ARKS
1 3560145541 LAMP, f r o n t t u r n s i g n a l 2
2 3561149230 .RIM 2
3 35612-49231 .LENS 2
4 35613-49230 .GASKET 2
2 Executed l o c a l l y
4
4
09320-15002 CUW ION 2
09160-10006 WAWER 2
10 08321-21108 LOCK WASHER 2
11 08310-12108 NUT 2
12 35603-45581 LPMP, r e a r t u r n s i g n a l 2
a 8
9
10
09320-15002
09160-10006
08321-21 108
CUSHION
WASHER
LOCK WASHER
11 08310-12108 NUT 2
12 3560345521 LPMP, r e a r t u r n s i g n a l 2
13 3561149230 .RIM 2
14 35652-44182 .LENS 2
15 35613-49230 .GASKET 2
2 Executed l o c a l l y
4
4
19 09320-15004 CUSiION
20 09160-10006 WASHER
21 08321-21108 LOCK WASHER
22 08310-12108 NUT
23 35621-1 1500 BRACKET, RH
24 35641-11500 BRACKET, LH
25 3861045031 RELAY, t u r n s i g n a l 1
FIG.31 (F-10) TURN SIGNAL LMP ( a 8 , E22, E25, E26, E39)
Q'TY
REF.MO. PART NO. DESCRIPTION RERARKS
1 35601-45581 LAMP, f r o n t t u r n s i g n a l 2
2 3561149230 .RIM 2
3 35612-49231 .LENS 2
4 35613-49230 .GASKET 2
5 09471-12045 .BULB (12V, ZlW) 2 Executed l o c a l l y
6 03211-04208 .SCREW 2
7 3562743010 .GASKET 4
8 09320-15002 CUMION 2
9 09160-10006 WASHER 2
10 08321-21 108 LOCK W ASH^ 2
11 08310-12108 NUT 2
12 35603-45581 LMP, r e a r t u r n s i g n a l 2
13 3561149230 .RIM 2
14 35652-44182 .LENS 2
15 35613-49230 .GASKET 2
16 09471-12045 .BULB (12V, 21W) 2 Executed l o c a l l y
17 03211-04208 .SCRM 4
18 35627-43010 .GASKET 4
19 09320-15004 CUSHION 2
20 09160-10006 WASHER 2
21 08321-21108 LOCK WAWER 2
22 08310-12108 NUT 2
23 35621-11500 BRACKET, RH 1
24 35641-11500 BRACKET, LH 1
25 3861045031 RELAY, t u r n s i g n a l 1 E18,EZ6,E39
26 38610-45090 RELAY, t u r n s i g n a l 1 E22,E25
FIG. 32
FIG.32 (G- 2) REPR COMBINATION L M P
Q'TY
REF.NO. PART NO. DESCRIPTION REflARKS
1 35710-11500 LAMP ASSY, r e a r combination 1
2 35712-11500 .LENS 1
3 35713-11520 .GASKET 1
4 09471-12035 .BULB (12V, 23/8W) 1
5 09471-12037 .BULB (12V, 84) l
6 03211-04308 .SCREW 4
7 3562743010 .GASKET 4
8 09160-06060 WASHER 2
9 09180-06006 SPACER 2
10 09320-09010 CUSH ION 2
11 08316-26068 NUT 2
12 35927-33200 BRACKT, l i c e n s e p l a t e 1
13 01517-06168 BOLT 2
14 08310-11068 NUT 2
15 08321-21068 LOCK WASHER 2
FIG. 33
COMBINATION (Q, E21, E261
Q'TY
.
RE6NO. PART NO. DESCRIPTION REIIARKS
1 35710-11520 LAMP ASSY, r e a r combination 1
2 35712-11520 .LENS 1
3 35713-11520 .GASKET 1
4 09471-12046 .BULB (12V, 21/5W) 1 Executed l o c a l l y
5 09471-12059 .BULB (12V, W ) 1 Executed l o c a l l y
6 0321 1-04308 .SCREW 4
7 3562743010 .GASKET 4
8 0916046060 WASHER
09180-06006 SPACW
10 09320-09010 CUSHION
11 08316-26068 NUT 1
12 35927-33200 BRACKET, l i c e n s e p l a t e I
13 01517-06168 BOLT 2
14 08310-11068 NUT 2
15 08321-21068 LOCK WASHER 2
FIG. 34
FIG.34 (G- 4) REP8 COMBINATION LMP (El51
Q'TY
RE6NO. PART NO. DESCRIPTION REllARKS
1 35710-11550 LAMP ASSY, r e a r combination
2 35712-11520 .LENS
3 35713-11520 .GASKET
4 09471-12046 .BULB (12V,21/5W) Executed l o c a l l y
5 09471-12059 .BULB (12V, m ) Executed l o c a l l y
6 03211-04308 .SCREW
7 3562743010 .GASKET
09160-06060 WASHER
09180-06006 SPACER
10 09320-091110 CUSHION
11 08316-26068 NUT 1
12 35927-33200 BRACKET, l i c e n s e p l a t e
13 0151746168 BOLT
14 08310-11068 NUT
15 08321-21068 LOCK WASHER
FIG. 35
FIG. 35 (G- 5) RE!X COMBINATION LMP (E171
P.Td
REENO. PART MO. DESCRIPTION RE::ARiS
1 35710-11570 LAMP ASSY, r e a r combination 1
2 35712-11570 .LENS 1
3 35713-11520 .GASKET 1
4 09471-12046 .BULB (12V, 21/94) 1 Executed l o c a l l y
5 09471-12059 .BULB (12V,5W) 1
6 03211-04308 .SCREW 4
7 35627-43010 .GASKET 4
09160-06060 WASHW 2
b 10
09180-06006
09320-09010
SPACER
CUSHION
2
2
11 08316-26068 NUT 1
12 35927-33200 BRACKET, l i c e n c e p l a t e 1
13 01517-06168 BOLT 2
14 08310-11068 NUT 2
15 08321-21068 LOCK WAYlER 2
16 3597049310 REFLEX REFLECTOR, r e a r 1
17 35977-11570 SPACER 1
18 09160-05013 WASHER 1
19 08310-11058 NUT 1
FIG. 36
I
I
RELNO.
l
FIG.36 (G- 6 ) REPR COMBINATION LPMP (€22, E25)
PART NO.
35710-11590
DESCRIPTION
LAMP ASSY, r e a r combination
Q'T"
1
REnARKS
7 35627-43010
09160-06060
09180-06006
.GASKET
WASHER
SPACER
r Executed l o c a l l y
Executed l o c a l l y
10 09320-09010 CUY1ION
11 08316-26068 NUT
12 35927-33200 BRACXET, l i c e n s e p l a t e
13 01517-06168 BOLT
14 08310-11068 NUT
15 08321-21068 LOCK WASHER
FIG. 37
l
l
FIG.37 (G- 7) REAR COMBINATION LMP ( U 4 ) ~
Q'TV
REF.MO. PART MO. DESCRIPTION I REMARKS
1 35710-11560 LAMP ASSY, r e a r combination 1
2 35712-11590 .LENS 1
3 35713-11520 .GASKET 1
4 09471-12046 .BULB (12V, 21/5W) 1 Executed l o c a l l y
i
5 09471-12059 .BULB (12V, W ) Executed l o c a l l y
6 03211-04308 .SCREW
7 35627-43010 .GASKET
m: 10
09160-06060
09180-06006
09320-09010
WASHER
PACER
CUSI ION
11 08316-26068 NUT
12 35927-33200 BRACKET, l i c e n s e p l a t e
13 0151746168 BOLT
14 08310-11068 NUT
15 08321-21068 LOCK WASIER
FIG. 38
I l
REENO.
FIG. 38 (G- 8) REPR COMBINATION LAVP (US, €39)
B 9
37110-11500
02142-06128
SWITCH ASSY, i g n i t i o n
SCREW
1
2
10 37740-04571 SWITCH, r e a r brake lamp 1
11 09443-06035 SPRING 1
12-1 38500-11520 HIRN 1
12-2 38500-11530 HORN 1 E4,E18,E39
13 01107-08128 BOLT 1
14 37146-47010 KEY, blank 1
FIG.41 (H- 2) FRAME
Q'TY
REF.NO. PART NO. DESCRIPTION REllARKS
1-1 41100-11500-019FRPME(Black) 1
1-2 41100-11540-019 FRAME (Black) 1 E15,E17
l- 41100-11530-019 FRAME (Black) 1 E18
1-4 41100-11520-019 FRAME (Black) 1 E22,E25,€26
2 41991-11500-019 PLATE, No. l,RH (Black) 1
3 41920-11500-019 PLATE, No.1, LH (Black) 1
4 01107-08608 BOLT 2
5 08321-21088 LOCK WEHER 2
41920-44110-019 PLATE, No. 2, RH (Black) 1
CU107-08168 BOLT 2
8 08321-21088 LOCK WASHER 2
9 41970-11500-019 PLATE, No.4, RH (Black) 1
10 01107-08168 BOLT 2
11 08321-21088 LOCK WASHER 2
12 41610-14500 GRIP, frame handle 1
13 Ol107-08168 BOLT 1
14 08322-1 1088 WASHER 1
15 47430-44400 WLOW, t o o l l
16 * 09800-06800 TOOL SET 1
17 09462-00072 BAND 1
18 01107-06108 BOLT 2
19 08321-21068 LOCK WAYlW 2
B 10
09321-10001
42310-11400
CUSHION
STAND, pmp
1
1
11 09443-17005 SPRING 1
12 09100-10067 BOLT 1
13 08310-22108 NUT 1
14 42310-11410 STAND, pmp 1 E18,=2,E25,E26
15 09443-17006 SPRING 1 E18,E26
16 09443-11008 SPRING, inner 1 E22,E25
17 09443-19002 SPRING, outer 1 E22,E25
18 09111-10013 BOLT 1 E18,E22,E25,E26
19 08310-22108 NUT 1 El8,E22,E25,€26
20 09320-07001 CUSi ION 1
FIG. 43
1 43110-11500 PEDAL, brake
2 43120-11500 ARM, brake pedal
3 01107-08258 BOLT
LOCK WASHER
SPRING
BOLT, r e t u r n
NUT
BOLT, a d j u s t e r
NUT
ROD ASSY, r e a r brake
.WASHER
.SPRING
.PIN
.NUT
15 09200-06013 .PIN
16 04111-20208 .COTTER P I N
17 08322-21068 .WASHER
FIG. 44
FIG.44 (H- 5) FOOTREST
Q'TY
FEF.!JO. PART NO. DESCRIPTION RE!1AAKS
1 4351044400 BAR, f o o t r e s t RH 1
2 43520-11500 BM, f c o t r e s t LH 1
3 09106-08017 BOLT, upper 2
4 01527-10308 BOLT, lower 2
5 4355049002 RUBBER, RH 1
6 4356049002 RUBBER, LH 1
7 09200-08002 PIN 2
8 08322-11088 WASiER 2
9 04111-20208 COTTER PIN 2
10 09448-14012 SPRING 2
11 43811-441 10 BRACUET, m u f f l e r RH 1
12 43821-44110 BRAWET, m u f f l e r LH 1
13 01517-10308 BOLT 2
14-1 43600-34500 FOOTREST, p i l l i o n RH 1
14-2 43700-34500 FOOTREST, p i l l i o n LH 1
15-1 4361049201 .BPR, p i l l i o n RH 1
15-2 43620-49201 .BAR, p i l l i o n LH 1
16 43612-49201 .RLBBER 2
17 43631-49201 .WASHER 2
18 09200-06010 .PIN 2
19 04111-20208 .COTTER PIN 2
20 01107-10358 BOLT 2
21 08321-21 108 LOCK WASHER 2
22 08316-16108 NUT 2
FIG. 45
FIG.45 (H- 6) FUEL TANK
Q'TY
SEENO. PART NO. DESCRIPTION RE!:ARtCS
1 44100-44400-M)J TANK, f u e l (Red) 1
2 68111-44400-742 .EMBLEM ( S i l v e r ) 2
3 44100-44400-737 TANK, f u e l ( S i l v e r ) 1
4 68111-44400-OF .EMBLW (Red) 2
5 44200-34301-KEY CAP, f u e l tank 1
6 09329-10007 CUW ION, f r o n t 2
7 44541-34500 CV% ION, c e n t e r 1
m:
10
09320-10005
09180-06030
09160-06030
CUSHION, r e a r
SPACER
WASHER
2
2
2
11 09111-06037 BOLT 2
FIG. 46
FIG.46 (H- 7) FUEL MCK
Q'TY
REENO. PART NO. DESCRIPTION REIIARKS
1 44300-45370 COCK ASSY, f u e l 1
2 44348-49170 .O RING 1
3 09128-06005 BOLT 2
4 09168-06010 GASKET 2
5 09343-07073 fflSE, f u e l (L:380-250) 1
6 09401-10403 CLIP 2
7 09440-13017 SPRING 1
B 34810-4 4400 GUAGE, f u e l l e v e l 1
9 3482545100 .GASKET 1
10 01104-05108 BLXT 5
l1 08321-21058 LOCK WASHER 5
l2 34885-34500 PLATE, f u e l d r a i n 1
13 34888-34500 GASKET 1
14 02112-0 5088 SCREW 4
15 08321-21058 LOCK WAWER 4
16 09343-05165 H)=, drain 1
17 09401-08402 CLIP 1
FIG. 47
FIG.47 (H- 8) SEAT
Q'TY
EEENO. PART NO. DESCRIPTIOII REil?.rf<S
1-1 4510044410-47T SEAT A S 3 (Black) 1
1-2 45100-4440047T SEAT ASSY (Black) 1 E4,E21,€22,€24,E34,E39
2 09321-06016 CUSHION 2
3 09321-08009 CUSHION 5
4 45271-44400 PLATE, seat hook f r o n t 1
5 09321-10002 CUSHION 2
6 08322-2068 WASHER 2
7 08321-21068 LOCK WASHER 2
8 01107-06128 BOLT 2
9 45220-44400 PLATE, clamp guide 1
10 45124-44400 REINFORCEMENT, clamp guide 1
11 09329-10001 CUSHION 2
12 021 12-0308 SCREW 4
13 08321-21058 LOCK WAWER 4
14 08322-21058 WASHER 4
15 08316-16068 NUT 4
16 45129-44400 LEVER, RH 1
17 45130-44400 LEVW, LH 1
18 08316-16068 NUT, center 4
19 95700-34210 LOCK, helmet 1
20 09106-05008 BOLT 2
FIG. 48
FIG.48 (H- 9) SEAT TAIL COVER
Q'TY
REENO. PART NO. DESCRIPTION REIIARKS
1-1 45510-44400-M)J TRIL C m , seat (Red) 1
1-2 45510-44400-737 TAIL COVER, seat ( S i l v e r ) "--)1
2 45149-44400 CUSIION, center 2
3 0 2 12-06208 SCREW, f r o n t 2
4 08321-21068 LOCK WASHER 2
5 09160-06004 WASHER 2
6 09180-06073 PACER 2
7 0932-06016 CUWION 2
8 09169-06016 WAMER, r e a r 3
9 08319-21068 NUT 3
10 45700-44400-KEY LOCK, seat 1
11 01104-05108 BOLT 2
12 08321-21058 LOCK WASHER 2
FIG. 49
FIG.49 (H-10) FRAME COVER
Q'TY
REENO. PART NO. DESCRIPTION REflkRKS
1 47111-44400-M)J COVER, frame RH (Red) 1
2 68131-11510-600 MBLEM, RH 1
3 47111-44400-737 COVER, frame RH ( S i l v e r ) 1
4 68131-11510-65H EMBLEM, RH 1
5 68134-44400 LABEL, dent RH 3
6 47211-44400-003 COVER, frame LH (Red) 1
7 68131-11510-600 EMELD.4, LH 1
8 47211-44400-737 COVER, frame LH ( S i l v e r ) 1
9 68131-1151065H EMELB.1, LH 1
10 68144-44400 LPBEL, dent LH 3
11 0932048018 CUYION, f r o n t 2
12 09329-08003 CUSHION, r e a r 4
FIG. 5 0
FIG.50 (H-11) FRAME COVER (GSX250ESZ E2, E4, E6, GSX250SZ E241
Q'TY
PART NO. DESCRIPTION REMARKS
47111-44400-005 COVER, frame RH (Red) 1
68131-11520-6m EMBLEM, RH 1
47111-44400-737 COVER, frame RH ( S i l v e r ) 1
68131-11520-65H EMBL W, RH 1
68134-44400 LABEL, dent RH 3
47211-44400-005 COVER, frame LH (Red) 1
6 8 1 3 1 - 1 1 5 2 0 4 ~B4BLW, LH l
4721144400-737 COVER, frame LH ( S i l v e r ) 1
68131-1152045H EMELEM, LH 1
68144-44400 LPBEL, dent LH 3
0932048018 CUSHION, front 2
09329-08003 CUSHION, r e a r 4
FIG. 5 1
FIG.51 (H-12) FRAME COVER (CSXZ5OZ E241
Q'TY
REENO. PART NO. DESCRIPTION REIlARKS
1 4711144400-003 COVER, frame RH (Red) l
2 68131-11500-742 EMBLEM, RH ( S i l v e r ) 1
3 47111-44400-737 COVER, frame RH ( S i l v e r ) 1
4 68131-11500-019 EMBLEM, RH (Black) 1
5 68134-44400 L W L , dent RH 3
6 47211-44400-003 MVER, frame LH (Red) 1
7 68131-11500-742 EMBLEM, LH ( S i l v e r ) 1
8 47211-44400-737 COVER, frame ( S i l v e r ) 1
68131-11y10-019 EMBLEM, LH (Black) 1
9
10 68144-44400 LABEL, dent LH 3
11 0932068018 CUWION, front 2
12 09329-08003 CUYI ION, r e a r 4
FIG. 52
FIG.52 (i- 2) FRONT FORK RIGHT DPMPER
Q'TY
REENO. PART NO. DESCRIPTION RE!14BY,S
51103-11500 DAMPER ASSY, RH 1
1 51130-115131 .OUTER TUBE RH 1
2 51152-11420 .GUIDE, BUSH 1
3 51168-44030 .SPACE, s e a l 1
4 51153-37310 .OIL s e a l 1
5 51156-33130 .RING, o i l s e a l stoper 1
-1
6 51571-37310 .DUST s e a l 1
.PIECE, o i l cock
.P ISTON
.INNER TUBE
.CYLIM)ER
.SPRING, revbound
.RING PISTON
.SPRING
.O RING
.BOLT
.BOLT
.GASKET
FIG. 53
FIG. 53 (i-
3) FRONT FORK LEFT OPMPER
Q'TY
I?EF.!JO. PART NO. DESCRIPTION REAARKS
51104-11520 DAMPER ASSY, LH 1
1 51140-11500 .OUTER TUBE LH 1
2 51152-1 1420 .GUIOE BUSH 1
3 5116&44030 .SPACER, seal 1
4 51153-37310 .OIL SEAL 1
5 51158-11420 .RING, back up 1
6 51156-11420 .CIFGCLIP 1
7 51571-37310 .DUST SEAL
8 51147-48130 .BOLT
.GASKET
.HLDER, a x l e
.WASHER
.LOCK WASHER
.NUT
.RING, p i s t o n
.PIECE, o i l l o c k
.BULB, o i l l o c k piece
.P ISTON
.INNER TUBE
.CYLINDER
.SPRING, revbound
.RING, piston
.SPRING
.O RING
.BOLT
.BOLT
.GASKET
FIG. 5 3
FIG.53 (i- 4) FRONT FMiK LEFT DPMPER
Q'TY
6E6NO. FART NO. DESCRIPTION REllbGKS
8 08310-22108 NUT
MIRROR, r e a r view RH
MIRROR, r e a r view LH
MIRROR, r e a r view RH
MIRROR, r e a r view LH
CABLE, c l u t c h ( k u t r a l )
CABLE, c l u t c h ( F l a t )
CABLE, t h r o t t l e
BAND (L: 180)
FIG.60 (J- 2) RIGHT HANDLE SWITCH
Q'TY
KEENO. PART NO. DESCRIPTION RE::AEES
1 5711044011 GRIP, t h r o t t l e 1
2 57420-49101 LEVER, brake
3 57431-18621 BOLT
4 08319-21068 NUT
5-1 3720049410 SWITCH ASSY, handle RH 1
5-2 37200-49420 SWITCH ASSY, handle RH 1 E4,E15,El7,E18,€22,
E25,E26,E34
6 37591-49210 .SCREW 2
7 57460-49300 SW1TCH ASSY
8 57465-18601 .HOLDER
9 57481-33010 .COVER E4,E6,E15,E17,El8,€21,E22
10 09125-03105 .SCREW E24,E25,E26,E30,E34,E39
11 08321-210B .LOCK WASHER
12 08322-21038 .WAWER
13 09407-12402 BAND
FIG. 6 1
FIG.61 (J- 3) LEFT HANDLE SWITCH
Q'TY
EEF.fJ0. PART NO. DESCRIPTION REMARKS
1 57211-45030 GRIP, LH 1
2 57500-49120 LEVER ASSY, c l u t c h 1
3 57620-49101 .LEVER, c l u t c h 1
4 57431-11011 .BOLT 1
5 08319-21068 .NUT 1
6 57441-44400 .ADJUSTER, cable 1
7 57442-44400 .NUT 1
8 57451-18621 .BOLT 1
9-1 37400-11510 SWITCH ASSY, handle LH 1
9-2 37400-11540 SWITCH ASSY, handle LH 1 E34
10 02112-05168 .SBFW 2
11 09407-12402 BAND 1
FIG. 62
ICEENO.
m:
1
2
3
4-1
4-2
5
FIG.65 (J- 7) FRONT BRAKE HOSE (GSX250Z E24, GSX250SZ E24)
PART NO.
59711-49001
09360-10007
09161-10005
59480-11501
59480-11511
59271-45900
59246-11400
01517-06108
DESCRIPTION
BOOT, master c y l i n d e r
UNION B a T
GASKET
HOSE, brake
(NEUTRAL HANDLEBM)
WSE, brake
(FLAT HANDLEBAR)
GUIDE, hose
GUIDE
BOLT
Q'TY
1
2
4
1
1
1
1
RSIIACKS
FIG. 66
l
.
BEENO. PART NO. DESCRIPTION RC;IARI<S
1 61000-44400-019 REAR SWINGING 4'4 SET
3 61281-44001 SPACER
4 61251-450Ol SPACER
5 61211-44400 %AFT, pivot
6 08319-21148 NUT
7 08322-11148 WASHER
8
10
11
12
61262-45002
09160-14020
COVER, dust s e a l
WA%ER
64311-44000-019 TOWUE LINK, rea
09111-10010
08310-22108
BOLT, front
NUT, front
I 2
2
1
PART NO.
613104400
DESCRIPTION
CHAIN CASE
- SHOCK ABSORBER
BOCT, f r o n t
LOCK WASHER
WASHER
BOLT, r e a r
Q'TY
1
1
1
1
1
RE:IXKS
LOCK WASHER 1
WASHER 1
SHOCK ABSORBER, r e a r 2
SHOCK PBSORBER, r e a r 2
NUT 4
WASHER, i n n e r 4
WASHER, i n n e r RH ( 1 2 . 5 ~ 2 4 ~ 3 . 2 ) 1
WASHER, o u t e r (10.5~24~2.3) 4
WASHER, o u t e r (10.5~24~3.2) 4
WASHER, lower 2
I EFEHO.
1
FIG.68 (K- 4) REPR FENDER
PART NO.
63112-44100
DESCRIPTION
BODY, rear fender front
BODY, rear fender rear
BODY, rear fender rear
CUSHION
SCREW
Q'TY
1
REIIARKS
WASHER
LOCK wmm
NUT
BOLT
LOCK WASHER
BOLT
11 08310-12088 NUT 2
12 08321-21088 LOCK WAWER 2
13 63120-44400 REINFORCEMENT, rear fender 1
14 63411-31900 MU0 GUPRO, rear fender 1
15 63311-44400 EXTENTION, rear fender 1 E15,E18
16 63311-44410 EXTENTION, rear fender 1 E17
17 02142-06127 SCREW, center 1 E15,E17,E18
18 02142-06167 SCREW, side 2 E15,E17,E18
19 09160-06028 WASHER
20 08321-21068 LOCK WASHER
21 08310-11068 NUT
FIG.69 (K- 5) REAR WHEEL
Q'TY
EE6R0. PART NO. DESCRIPTION RErIARXS
1 64150-44000-12U WHEEL, r e a r (18~1.85) 1
2 64210-4 4060 PANEL
3 55420-30000 SPRING
4 54440-08003 CPM, brake
5 09160-15001 WASHER
6 6461144001 DRW, sprocket
7 64651-1 1300 SHOCK PBSORBER, r e a r drum 6
a 8
9
10
6471 1-44400
09180-17043
64733-33000
AXLE, r e a r
SPACER, RH
RETAINER, sprocket drum
1
1
1
11 09180-17042 SPACER, LH 1
12 09160-17013 WASHER 1
13 09141-16001 NUT
14 09159-16002 NUT
15 04111-40308 COTTER PIN
16 64410-11301 SHOE, brake
17 09180-17056 SPACER, bearing
BEARING, RH
BEARING, LH
BEARING
LEVER, brake cam
BOLT
LOCK WASHER
OIL SEAL
0 RING
1 26-1 64511-11510 SRIOCKET, rear (NT:46) 1
26-2 64511-11500 SPRKKET, rear (NT:47) 1 E22,E39
27 09119-10002 BOLT 6
28 09140-10026 NUT 6
29 09169-10006 LOCK WASHER
30 6141047200 ADJUSTER, chain
31 09104-08018 BOLT
::
34
08310-12088
61433-31000
01517-08508
NUT
SWPORTER, chain adjusser
BlXT
2
2
2
35-1 65100-44111 TIRE, rear (3.50s 18) 1 IRC
35-2 65100-44130 TIRE, rear (3.5135 18) 1 BS
35-3 65100-44135 TIRE, rear (3.755 18) 1 BS E22,E39
36-1 65200-18010 TUBE, inner rear 1 IRC
36-2 65200-33030 TUBE, inner rear 1 BS
36-3 65200-45030 TUBE, inner rear 1 BS E22,E39
37-1 55411-47001 BALAKER, No.1 (209) 0-3
37-2 55412-47001 BALAWER, b . 2 (309) 0-3
37-3 55413-47001 BALANCER, b . 3 ( l @ ) 0-3
FIG. 70
l 6EF.NO.
1
2
3
4
FIG.70 (K- 7) REAR WHEEL (GSx250~E24, GSX250SZ E241
PART NO.
64110-37301
64210-44060
64410-11301
55420-30000
DESCRIPTION
HUB, rear
PANEL, r e a r hub
SME, brake
SPRING
Q'TY
1
1
REAARKS
a
8 64451-44400 LEVER, brake cam
01107-06258 BOLT
10 08321-21068 LOCK WASHER
11 64711-44400 AXLE, r e a r
12 09180-17043 SPACER, RH ( 1 5 ~ 2 6 ~ 3 6 . 8 ) 1
13 09180-17042 SPACER, LH 1
14 09160-17013 WASHER
15 09141-16001 NUT
16 04111-40308 COTTER PIN
17 0814343037 BEARING, RH 1
18 0814342037 BEARING, LH 1
19 09180-17056 SPACER, bearing 1
20 64611-44001 ORM, sprocket mountin 1
21 64651-11300 SHOCK PBSORBER, r e a r hub 6
22 64733-33000 RETAINER, drum 1
23 0811342057 BEARING 1
24 09285-30001 OIL SEAL 1
25 61410-47200 ADJUSTER, chain 2
26 09104-08018 BOLT 2
27 08310-12088 NUT 2
28 61433-31000 SWPORTER, chain adjustor 2
29 01517-08508 BOLT 2
FIG.70 (K- 8) REW WHEEL (GSX250Z €24, GSX250Z E24)
Q'TY
CEENO. PART NO. DESCRIPTION REIIASKS
30 64511-11510 SmOWET, r e a r (NT:46) 1
l
31 09119-10002 BOLT 6
32 09169-10006 LOCK WASHER 3
33 09140-10026 NUT 6
34-1 6510044111 TIRE (3.50S18) 1 IRC
34-2 65100-44130 TIRE(3.50518) 1 BS
35 65200-18010 TUBE, i n n e r 1 IRC
m
36 55261-11010 PROTECTOR (22x18) 1
65311-18420 RIM, wheel (1.85~18) 1
37
38 65320-11300 SPOKE SET 1
1 55411-11000 BALANCER, wheel b.1 0-3 209
39-2 55412-11013l BALACER, wheel NJ. 2 W3 30g
FIG. 7 1
FIG.71 (K- 9) COWLING (GSX250ESZ €2, E4, €6, GSX250SZ E24)
4'TY
AEEWO. PART NO. DESCRIPTION REI!ARI:S
1-1 94400-44810-M)J COWLING ASSY (Red) 1
1-2 94400-44810-737 COWLING ASSY ( S i l v e r ) 1
2-1 94400-44400-005 .CDWLING ASSY 1
2-2 94400-44400-737 .COWLING ASSY 1
1
3 94611-44400 ..WINDOW 1
4 94631-44400 ..MOULDING 1
5 09320-05008 ..CUPIION 6
11 01107-06108 .BOLT 2
12 08321-21068 .LOCK WASHER 2
13 94530-44400 .BRACKET, f i t t i n g RH 1
14 94560-44400 .BRACKET, f i t t i n g LH 1
15 01107-06168 .BOLT4 2
16 09160-06039 .WASHER 2
17 9455044400 .BRACKET, lower
18 01107-06128 .BOLT
19 08321-21068 .LOCK WASHER
FIG. 72 (K-10) OPTIONAL
Q'TY
EEENO. PART NO. DESCRIPTION RE:lACKS
1 99000-251 10 SUZWI F8C GREASE 1 209
2-1 99000-32020 TWEAD LOCK SUPER (13333) 1 509
2-2 99000-32030 TWEAD LOCK SLPER (13033) 1 509
2-3 99000-32050 TmEAD LOCK SUPER (1342) 1 509
l
2-4 99000-32090 TMEAD LOCK SLPER (13328) 1 509
3 99000-32040 TWEAD LOCK C M N T 1 2009
4 99000-31030 SUZUKI BONU N3.4 1 1009
e:
99000-25030 SUZUKI SUPER @EASE 1 1509
09826-00001 REPARING TOOL, tube 1
7 99000-25140 SUZUKI MOLY PASTE 1
8-1 99000-10105-019 PAINT (Black) 1 5009
8-2 99000-10105-291 PAINT (Black SemiGloss) 1 5009
8-3 99000-10105-005 PAINT (Candy Qpsy Red) 1 5009
8-4 99000-10105-12U PAINT (Casting Park Gray) 1 5009
8-5 99000-10205-737 PAINT (Stardust S i l v e r 1 5009
Metallic)
9-1 99000-10109-019 PAINT (Black) 1 909
9-2 99000-10109-291 PAINT (Black SemiGloss) 1 909
9-3 99000-10109-005 PAINT (Candy Qpsy Red) 1 909
9-4 99000-10109-12U PAINT (Casting Dark Gray) 1 909
9-5 99000-10209-737 PAINT (Stardust S i l v e r 1 90s
Metallic)
10 11400-11870 GASKET SET 1
PARTS NUMBER INDEX
INDEX DE No DE PIECE
INDICE DE No. DE PIEZAS
PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. 1
(Address N o . )
- (Addrers No.) (Addres- N o 1
I PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO.
(Address No .) (Address N o .l (Addrers No.)
PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO.
(Address N o ) (Addres. No > ( A d d r e s s N n >
PART MO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO.
(Address N o .l
-- ( A d d r e ~ sNo.) (Address No .l
PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO.
(Addrers No.)
- (Address No ) ( A d d r e s ~ No.)
PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO.
(Address N o 1 <Addre*s No.) (Address No 1
PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO.
(Address
->
N o (Addresc No ) (Addre55 N o )
PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO.
(Address No.) (Addrer? No.) (Address No.)
FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO.
(Addrecn No.)
-
(Address No.)
- (Address
-.)
N o
PART NO. FIG.NO.-REF.NO. PART N3. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO.
(Address No.) ( A d d r e s s No.) (Address No.)
P
PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO.
-
(Address
-
No 1
=
(Addresr
- No > (Addre?? No >
SUZUKI MOTOR CO., LTD.
Head Office: Hamamatsu-Nishi, P.O.Box1,
4 3 2 - 9 1 Hamamatsu,Japan
1st E d i t i o n
P r i n t e d i n Feb., 1982
P u b l i s h e d i n M a r . , 1982
Editor : SUZUKI MOTOR CO.,LTD
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