WATER TUBE BOILER INSPECTION

BOILER
Quantity : 1 Unit
Mnf. : Martech
Type/model : Martech 20T
Capacity : Steam 20 T/H
Boiler Condition : As Shutdown day 4th to 8th
Tube Quantity : 1414 on drum VST001 and VST 002

METHOD
1. Borescope Video and Photos of all tubing accessible.
Optic Borescope probe camera Ø 6.0 mm, L=5000 mm
2. Ultrasonic Wall Thickness Meter
3. Magnaflux Red Dye Penetrant Kit
4. Visual Inspection of Tube Chamber

MANPOWER
6 persons
Aripin Tanjung-Level III NDT
Ari Herdiana -Level II NDT
Burhanudin- Level II NDT
Syaripudin– General Inspector
Rahman JatnikA-Project Manager
Gilang S. Ward-Gen. Assistant

LOCATION : PT. Saint Gobain Manufacture Product Indonesia

Kawasan Industri Modern Cikande-Banten.

INSPECTION DATE: Nov. 20, 2019 to Nov. 23, 2019

CONTENT:
BOILER MARTECH 20T-SHCEME
BOILER TUBE MAPING ON DRUM VST 001 AND VST 002
BORESCOPE PHOTOS-Typical tube conditions of all tube inspected.
BOILER TUBE CHAMBER
RED DYE PENETRANT
ULTRASONIC WALL THICKNESS MEASUREMENT
VISUAL INSPECTION PADA TUBE CHAMBER
SUMMARY
FINDING
CONCLUSION
RECOMMENDATION
 Drum VSL 001

Drum VSL 002

Tube Chamber from manhole

BOILER MARTECH 20T-SHCEME

 Tube on Drum VSL-001-Top View Tube on Drum VSL-002-Top View

Jumlah Pipa Blok A 12

Jumlah Pipa Blok B 288
Jumlah Pipa Blok C 404
Jumlah Pipa Blok D 44
Jumlah Pipa Blok E 344
Jumlah Pipa Blok F 168
Jumlah Pipa Blok G 22
Jumlah Pipa Blok H 21
Jumlah Pipa Blok I 21
Jumlah Pipa Blok J 90
Jumlah Total Pipa 1414

BOILER TUBE MAPING ON DRUM VST 001 AND VST 002

BORESCOPE PHOTOS-Typical tube conditions of all tube inspected.

deposit

Camera hook

Ujung tube No. B-19 di drum VST 001 Deposit air boiler tergerus hook

deposit air boiler bercampur deposit tube atau karat. ketebalan sekitar 5 mm

Ujung tube di drum VST 002

Kondisi tube No. B-19