The Printing Process: Halation

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Printing Heading
Graphics

CORRUGATED TODAY INTRODUCES A COLUMN BY CORDES PORCHER, BOBST GROUP USA INC
TO HELP CORRUGATED PRINTERS IDENTIFY PROBLEMS AND OFFER SOLUTIONS.

The Printing Process


Halation
Problem ■ The registration of images can be difficult as
a result of deformation of the edges.
Name: Halation
Also known as: Hot Spots, Loss of Contact Diagnostic Process
See also: Air Bubble (See March/April issue) Evaluation:
Location on sheet and/or printed elements: A With your fingers, start above or beside the
Can be anywhere on the sheet. The problem
suspect area on the plate and drag them
will be localized and will be relatively small in
across the suspect area feeling for a lump. If
comparison to the entire job.
you find a lump, refer to Air Bubble.
Signs and symptoms: Halation is most notable
B If no lump is evident, examine the area
in screens in the shape of an oval, circle or
under a magnifying glass and look for:
crescent shape. Edges of positives and reverses
■ Dots larger than the ones adjacent.
will appear distorted.
Description: Dark spots are found in the print
and are most notable in the screen. They are
Cordes Porcher is
easily noticeable in highlights to three quarter
a technical
tones. Halation will be present as a
specialist in high
bulge or wavy lines along the
graphics on
corrugated for
edge of solids, and reverses
will appear to have been
Bobst Group USA. HALATION IN A LARGE SCREEN AREA
He travels the filled in and positive images
continent helping the post-print irregular in form or shape.
industry improve and understand Cause:
the printing process. Porcher has ■ Air bubble under film when
15 years of teaching experience,
plate is imaged
with the last 13 spent in printing.
■ Kink or dent in film used to make
He can be reached at
plate
888-226-8800 or
973-226-8000 ext. 5270 or
■ Air bubble trapped under plate
cordes.porcher@bobstgroup.com. when plate is mounted to carrier
To mail him your problems and sheet
samples, send them to Bobst Collateral effects:
Group USA Inc., 146 Harrison Ave., ■ Color shifts in the image as a result of
Roseland, N.J. 07068 more ink on the printed sheet than
intended.

19 Corrugated Today
continued

Printing and Graphics

■ The floor of the plate is closer to the face of be printed. Compare the screens on the plate to
the dot than the ones adjacent the proof. Look for deformed or dark areas. A
■ Both of the above mounter proof may or may not show this
■ Edges which are deformed or reverses which problem. The successful use of this proof will
are filled in on the plate depend on its quality. For best results, post
Tools: Fingers, magnifying glass 10X-12X examples of this problem (the printed sheet

HALATION WILL BE

PRESENT AS A

HALATION IN A REVERSE AND IN A LINE BULGE OR WAVY


WOULD LOOK LIKE THIS
LINES ALONG THE

Treatment EDGES OF SOLIDS, and the plate) in the quality control


department. This will help train the eyes what
General Measures: AND REVERSES to look for in these items.
■ If air bubble under plate, see Air Bubble. Where to seek help: Prepress/plate supplier —
■ If problem found in plate, see Extreme WILL APPEAR TO review the plate manufacturing process with
Measures (below). your plate supplier.
Chemicals: None HAVE BEEN FILLED
Extreme measures: If found in the plate, the
IN AND POSITIVE
plate will need to be returned to the plate
supplier to be remade. Advise the plate supplier IMAGES IRREGULAR
of the problem to ensure the company Editor’s Note: In every issue, Cordes Porcher will identify ways to
examines the film for kinks and dents before IN FORM OR SHAPE. diagnose a specific printing problem and recommend how to
making another plate. treat and prevent it. These are only suggestions and have been
shown to solve problems in other corrugated plants. In the
process of fixing a printing problem it is important not to override
Prevention safety mechanisms or operate equipment in such a way that you
Proactive steps: Review all plates prior to run the risk of injuring personnel or damaging materials or
going to press against a proof of the image to equipment.

Corrugated Today 19

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