EXKAL Training 0418

EL CAMINO SOSTENIBLE ES EVOLUCIÓN, CAMBIO Y ADAPTACIÓN
EXKAL TRAINING
EXPOSICIÓN Y CONSERVACIÓN DE ALIMENTOS, S.A.

THE SUSTAINABLE WAY IS EVOLUTION, CHANGE AND ADAPTATION
EXKAL INNOVATION PROJECTS, I+D+i

2006 REFRINNOVA • CDTI Integral innovation in RDC
2007 EFIVAP • EUREKA • CDTI High energy efficiency evaporators development
2008 PANELADORA • CDTI Design and development of new building solutions for RDC
2009 INNOVAIS • IBEROEKA • CDTI New frozen food islands range with low energy consumption
2011 NANOCOVER • CDTI Antimicrobial coating based on nanoparticles (nanocover)
2011 REFRILED • EUROSTARS • CDTI LED technology for food exposition and conservation
2012 INNOMURAL • CHINEKA • CDTI High efficiency multidecks.
2013 EFIKALT • CDTI Coatings with nanoparticles in RDC.
2014 REFRIMA • CDTI RDC new generation with low energy and environmental impact
New high-energy efficient cabinets for optimum food exposition
2015 ENERGICONS • H2020 and conservation
Storage system with Ion- Lithium battery

2015 STORY • H2020
Development of recovery processes for recycling of valuable
components from FPDs for the production of NPS with high added
2016 RECYVAL NANO • H2020 value
PROVIDING SUSTAINABLE SOLUTIONS TO YOUR BUSINESS
EXKAL CABINETS TECHNOLOGY REDUCE ENERGY CONSUMPTION

Monoblock, 50-70mm
thickness to avoid any thermal
bridge Vertical air distribution with
an air curtain to :
• remove the heat
radiation
Air distribution from behind • create an air room /door
and top of the cabinet to • protect the products
supply a homogeneity in the against the opening of
products temperature the door
Air room to limit the door

Anti-condensation system temperature and the condensation
using ventilation (doors mulidecks)
Ventilation box resized and limited

number of fans
Evaporator under the base
Cabinets construction in ONE MONOBLOCK, Thermal performance

 The injected tanks Exkal manufacture are of type Monohull High Density 44kg/m3.
 The minimum thickness is 50 mm and some parts are 70 mm.
 The injection of the polyol and the isocyanate is carried out by "aqua base" CO2.
 The insulated tank is coated with a high resistance treated lacquered steel.
Monobloc tank in ne piece

avoiding any thermal bridge.

EVAPORATORS ESPECIFICATIONS PRODUCED BY EXKAL

• Copper tube and Aluminium flaps
• Low pressure circuit
• Optimised diameter tubes
• Limiting the number of solders
• Large exchange surface
• Specific direct manufacturing, heat transfer fluid CO2
• Leak Test < 4 gr / an

Shelves material
Our standard shelves have the following characteristics:
• Depth types: 410-460-510-560-610 mm

• Lenght types: 937-1250 mm
• Multishelf lenght: 400-600-800 mm
• End cabinet special lenghts: 1050-1500-1700 mm
• Shelf angle: 0-10-20°
• Material: époxy-polyester galvanized steel with food quality
requirements
• Thickness: 1 mm
• Load capacity: 200 kg/m² standard 300 kg/m² reinforce accessory
• Accessories : perpex front risers– grid – rail C – lighting

TECHNICAL ADVANTAGES FULL GLASS DOOR CABINETS

An evaporator in the upper part of
the cabinet.
Prevents, during Prevents, while doors

defrosting, that the warm openings, hot and humid
air flows over the product air does on the products.
and comes into the
cabinet.
Easy base cleaning. Antifog door option

DISPLAY CASES RANGES

OUR BASICS
PROPOSSING DISPLAY CASES THAT OPTIMIZE THE LIFE CYCLE COST, meeting with:
-Market needs (Merchandising – Lighting)
-Health needs (Temperatures – Maintenance)
-Economic needs (Ground optimization– Components)
-Regulatory requirements (Ergonomics - Refrigerants - Installation)
-Environmental needs (Energy – Recycling)
-Corporate Social Responsability (CSR )
LCC (Life Cycle Costs) = Initial investment+ Running costs + Maintenace

costs + Product loss + Environtmental costs

OUR BUSINESS
Our core business is the definition – the production – the installation of
refrigerated display cabinets for retail sector
split in 3 main families:
-Remote cabinets.
-Plug-in cabinets
-Specialty cabinets (EXKAL CONCEPT)

Remote cabinets
• Multidecks – ALPES
• Low multidecks – VELATE and MONTMARTRE
• Mini multidecks – GRAMMONT
• Islands – IBIZA
• Freezers – IGUAZU, CALIFORNIA and ANATOLIA
• Serve over – LOUVRE
Plug-in cabinets
• Multidecks – ANDES
• Low multidecks – GREDOS
• Islands – TENERIFE, GANGES and GCFC
• Promotional Counters – ORSAY
• Freezers – NEDA and DALIAN
• Serve over – EXPO
• Pastry - ICUBE

STANDARD MODULATIONS* MODULATIONS FOR ULTRA WIDE AND FREEZERS*

End cabinets are not included End cabinets are not included
 Standard lenght for each module: 625 mm  Length for each module: 781 mm
 Modulations:  Modulations:
• Module 1: 625 mm • Module 20 or 2 doors: 1562mm
• Module 1,5: 937 mm • Module 30 or 3 doors: 2343mm
• Module 4: 2500 mm
• Module 6: 3750 mm

REMOTE MULTIDECKS – ALPES ULTRA

 4 different well depths:
 788 mm footprint C => 510 mm well – End cabinet 1500 mm well N
 888 mm footprint N => 610 mm well – End cabinet 1700 mm well N
 988 mm footprint S => 710 mm well – End cabinet 1875 mm well N
 1088 mm footprint W => 810 mm well – End cabinet 2100 mm well N
 4 module lengths:
 Module 2 - 1250 mm
 2 heights
 2050 mm - High
 2200 mm - Low
 3 versions
 Double Glass door - SV_
 Single Glass door - EV_
 Open (3 front heights) – V_

REMOTE MULTIDECKS – ALPES ULTRA WIDE (NEW & UNIQUE IN THE MARKET)
 MODULATION OF 781 mm
 MODULES:
20 (1562mm)
30 (2343mm)
40 (3124mm)
50 (3905mm)
 BETTER PRODUCT VISIBILITY

+27% Glass surface and -20% frames
 BETTER PRODUCT ACCESSIBILITY

For customers and employees (replace products)
 MORE ENERGY EFFICIENT

doors and vertical lightning frames
 COST OPTIMIZATION
-20% doors and vertical lightning frames

REMOTE MULTIDECKS
 Single air curtain with several speeds:
• It reduces exterior air flow entering into the cabinet and it keeps the cold air OPEN
inside the cabinet.
• Louvers:
 Standard solution with 5 different speeds
 High efficient solution 7 different speeds
• Honeycomb: available (worse solution)
 With air outlet from de rear
• Better uniformity
 Coil with big surface and big air flow:
• Copper tubes and aluminium wings (better temperature exchange)
• High evaporation temperature (minimum energy consumption)
• Optimum product conservation
• Minimum defrost time, Minimum product temperature increase during defrost
 Defrost method: natural defrost
• Short defrost, Less energy consumption.
• Better product conservation because the increment of temperature is minimum
during defrost (uniformity).
• End defrost by temperature. EXPOSICIÓN Y CONSERVACIÓN DE ALIMENTOS, S.A.
REMOTE MULTIDECKS WITH DOORS

 Single air curtain with several speeds:
• It reduces exterior air flow entering into the cabinet and it keeps the cold air inside the cabinet. Less important than in open
cabinets because of the doors.
• Louvers:
WITH DOORS
 With air outlet from de rear
• Better uniformity
• Short defrost., Less energy consumption.
• Better product conservation because the increment of temperature is minimum during defrost (uniformity).
• End defrost by temperature.
REMOTE MULTIDECKS ACCESORIES

Accesories:
 Display & Mirror end walls
 High efficiency fans
 Top pipes outlet
 Lightning: LED tube & LED (Canopy, Shelf, Vertical)
 Sliding doors: Quite expensive
 Transparent frame
 Upper mirror
 ALL COLOURS (no extra cost)
 Stainless Steel interior
 Night blind (open cabinets)

REMOTE LOW MULTIDECKS (multidecks type) – VELATE

 890 mm footprint N => 610 mm well – End cabinet 1700 mm well N
 1090 m footprint W => 810 mm well – End cabinet 2100 mm well N
 3 heights:
 1510 mm - High
 1410 mm - Medium
 1260 mm - Low
 2 versions:
 Double Glass door
 Open

REMOTE LOW MULTIDECKS (serve over type) – MONTMARTRE

 1021 mm footprint S => 780 MM well – End cabinet 1900 mm well N
 1121 mm footprint W => 880 MM well – End cabinet 2100 mm well N
 5 module lengths + corners:

 Module 1,5 - 937 mm
 Modules E45º I45º E90º I90º:
 not available in all models
 2 heights:
 1260 mm - Low
 1 version:
 Open

REMOTE LOW MULTIDECKS ACCESORIES

Similar running as MULTIDECKS:
 Less efficient because of the inclination from the air outlet and air return.
Accesories:
 Lightning: LED tube & LED (Canopy, Shelf, Vertical if doors)
 Sliding doors

MINI MULTIDECKS – GRAMMONT (NEW)

 890 mm footprint N => 610 mm well
 Height:
 2 versions:
 Double Glass Door - SM_
 Open - M_

MINI MULTIDECKS
 Same performance as MULTIDECKS
 Advantages: GRAMMONT Mini multidecks vs VELATE Low Multidecks.

• Footprint optimization
• More total display area (TDA)
• Less energy consumption
• Hinged doors
• Better visibility
• Vertical lightning
• SUSTAINABLE

MINI MULTIDECKS ACCESORIES

Accesories:
 Lightning: LED tube & LED (Canopy, Shelf, Vertical)
 Transparent frame
 Upper mirror

REMOTE ISLANDS - IBIZA Double well

Single well  3 well depths :
 2031 mm footprint => 2 x 850 mm well
 1 well depths:
 1075 mm footprint => 1 x 810 mm  (specific version with glass covers) SGDW
 End cabinet 2156 or 2080 mm well S*
* For back to back cabinets
 End cabinet 1676 mm well N
 3 module lenghts:  3 module lenghts:
 Module 4 - 2500 mm  Module 4 - 2500 mm
 Module 6 - 3750 mm  Module 6 - 3750 mm
 Straight Glass  Straight Glass
 2 versions:  2 versions:
 Glass Covers (slide or push)  Glass Covers (slide or push)
 Open  Open

 Single air curtain with several speeds: REMOTE ISLANDS

• It reduces exterior air flow entering into the cabinet and it keeps the cold air inside the cabinet. Less important than in multidecks
because the air is really cold, heavier and has more density so it don´t try to scape from the cabinet.
• Louvers:
• Copper tubes and aluminium wings + cooling coil in well (ice creams islands)
 Defrost method: thermostat stops (chillers)
 Defrost method: forced defrost (freezers)
• Electrical defrost: 5 electrical wires
• Hot gas defrost available (worse solution)
• Short defrost period., Less energy consumption.
FROZEN ISLANDS ACCESORIES
Accesories:
 Sliding and push coverts
 Lightning: LED tube & LED (if coverts)
 Night blind & night coverts (open cabinets)
 Hot gas defrost

REMOTE FREEZERS – IGUAZU & CALIFORNIA

 Well depth:
 2 heights:
 2050 mm - High
 2200 mm – Low
 4 module lengths + end cabinet:

 2 doors - 1564 mm
 3 doors - 2434 mm
 4 doors - 3124 mm
 5 doors - 3905 mm
 End cabinet 1987 mm well N
 Standard and high efficiency doors – Antifog option

REMOTE FREEZERS TYPE COMBI – ANATOLIA

 Well depth:
 1145 mm footprint W => 810 mm well
 2 heights:
 2050 mm - High
 2200 mm - Low
 2 versions:  Same performance as islands in bottom.

 Standard: Open bottom (night blind as option)  Same performance as vertical freezers top part.
 DISADVANTAGES: ANATOLIA vs CALIFORNIA
 Optional accessory: Glass Covers in bottom (slide or push)
• Needs double quantity of controlers, probes, coils etc. (one top and
one buttom) that make the cabinet more expensive.
• Bigger footprint
• High energy consumption

MONOVOLUME CALIFORNIA
As a compromise between classical and combi solution:

Allows full exposition and shelves.

 Single air curtain with several speeds: FREEZERS

• It reduces exterior air flow entering into the cabinet and it keeps the cold air inside the
cabinet. Less important than in open multidecks because of the doors.
• Louvers: Standard solution with 3 different speeds, High efficient solution 5 different
speeds RUNNING DEFROST
 Air inlet from the rear part.
• Optimum product conservation, Minimum defrost time
• Minimum product temperature increase during defrost
 Defrost method: forced defrost
• Electrical defrost., Hot gas defrost available (worse solution)
• Coil on top: Better product conservation because the increment of temperature is
minimum during defrost (uniformity). Also this “hot air” is lighter and have less density
and will be on the top of the cabinet close to the coil and will not be in contact of all
the products reducing the generation of frost outside the products packages. ontinuous
running, cyclical performance (short defrost period), minimum differential thermostat.
Less energy consumption., Stop fans during defrost
• End defrost by temperature.
REMOTE FREEZERS ACCESORIES

Accesories:
 Display end walls
 Vertical lightning: LED
 High efficiency doors
 Doors opening to the other way
 Hot gas defrost

REMOTE SERVE OVER - LOUVRE TRADITIONAL AND SELF SERVICESERVE OVER

 7 well depths
 920 mm footprint I => 660 mm well
 970 mm footprint C => 710 mm well
 1070 mm footprint E => 810 mm well
 1120 mm footprint M => 860 mm well
 1170 mm footprint S => 910 mm well
 6 lenghts + corners:
 Module 1,5 - 937 mm
 Corners 90º & 45º
 End cabinet 2152 mm well E SS
 End cabinet 2352 mm well SS
 Straight and curved glass
 Convertible version traditional/self service
REMOTE SERVE OVER - LOUVRE

DOUBLE WELL SELF SERVICE SERVE OVER
 2 well depths:
 2 x 710 mm well C => 1838 mm
footprint
 2 x 810 mm well E => 2038 mm
footprint
 4 lenghts + end cabinets:

 End cabinet 1850 mm well C
 End cabinet 2050 mm well E
 Straight glass

 Two different types: SERVE OVER

• PLENUM: traditional serve overs (unpacked products)
 Air outlet from de rear PLENUM
• AIR CURTAIN: self service serve overs (packed products)
 Single air curtain with several speeds
o Louvers
o Honeycomb (worse solution)
 Most important thing to have a good serve over:
• Temperature Uniformity + low air speed
• High relative humidity of the internal air circulation
• Uniformity = quality
AIR CURTAIN
• Cyclical performance, minimum differential thermostat.
• Short defrost period., Less energy consumption.
SERVE OVER ACCESORIES
Accesories:
 Full glass end walls
 Socket line
 Double canopy lightning: T5 and LED tube
 Canopy lightning: LED
 Rear closing with sliding coverts
 2 or 3 exhibition levels
 Plot base
 Advanced base decoration
 Intermediate shelf
 Accesories for the employee: rail for accesories, paper holder, knife holder, cutting board,
scale deck, hooks etc.

PLUG-IN MULTIDECKS - ANDES

 Module 1 - 625 mm (onlly open cabinets well N)
 Module 1,5 - 937 mm (only open cabinets)
 1 height
 2050 mm
 3 versions
 Double Glass door - SIV_
 Single Glass door - EIV_
 Open - IV_
PLUG-IN MULTIDECKS ACCESORIES
Same running as remote multidecks (internal condensing unit)
Standard version with:

 Canopy T5 lightning
Accesories:
 Mirror end walls
 Upper mirror
 Vertical lightning: LED Tube & LED
 Shelf lightning: LED Tube & LED
 Wheels

PLUG-IN LOW MULTIDECKS - GREDOS

 715 MM footprint N => 510 mm well
 Module 1,5 - 937 mm
 Module 3 - 1875 m
 1 height
 1450 mm
 1 version
 Open - IL_

PLUG-IN LOW MULTIDECKS ACCESORIES
Same running as remote low multidecks (internal condensing unit)

Accesories:
 Canopy lightning: LED Tube & LED
 Shelf lightning: LED Tube & LED
 Wheels

PLUG-IN ISLANDS – TENERIFE & GANGES

TENERIFE GANGES
 1 well depth
 970 mm footprint => 790 mm well  1 well depth
 910 mm footprint => 780 mm
 3 lenghts: well
 Module 2 - 1250 mm  3 lenghts:
 Module 3 - 1875 mm  1510 mm
 2010 mm
 Module 4 - 2500 mm  2510 mm
 3 versions:
 Freezer
 Chiller
 Bi tempera

PLUG-IN ISLANDS – GCFC
 1 well depth
 970 mm footprint => 790 mm well
 4 lenghts:
 1700 mm(GCFC & GCFCD)
 2200 mm
 2500 mm (GCFC & GCFCD)
 End cabinet - 1950 mm (GCFC & GCFCD)
 3 versions:
 GCFC
 GCFCD
 GCFCDA

PLUG-IN ISLANDS ACCESORIES (Tenerife & Ganges)
Same running as remote islands (internal condensing unit)

 End walls
Accesories:
 Sliding covers
 Wheels

PLUG-IN PROMOTIONAL COUNTERS - ORSAY

 2 well depths
 2 lenghts:
 Module 1,5 - 937 mm
 3 versions:
 Curved glass
 Straight glass
 Straight glass with two shelves

PLUG-IN FREEZERS - NEDA & DALIAN

 1 well depth:
 820 mm footprint => 580 m well
 1 height
 2002 mm

PLUG-IN FREEZERS ACCESORIES
Same running as remote freezers (internal condensing unit)

 Full end walls
 Vertical LED tube lightning
Accesories:
 Shelf wire dividers

PLUG-IN SERVE OVERS - EXPO

 2 different well depths
 1000 mm footprint => 725 mm well (IHS)
 3 lenghts:
 2 versions:
 IHS
 IHP (with shelves)

PLUG-IN SERVE OVERS ACCESORIES

Same running as tradicional remote serve over (internal condensing unit)

 End walls
Accesories:
 Wheels

PASTRY PLUG-IN - ICUBE

 1 well depth
 2 lenghts:
 3 heights:
 1400 mm – High
 1300 mm – Medium
 1200 mm – Low
Includes:
- Internal condensing unit
- Display end walls
- High efficiency fans
- Folding front glass and sliding rear doors
- Stainlees Steel bumper
EXKAL Convenience Stores Solutions

Optimising the footprint of your store
Remote cabinets THE SUSTAINABLE WAY IS EVOLUTION, CHANGE AND ADAPTATION
VLCU
Remote cabinets THE SUSTAINABLE WAY IS EVOLUTION, CHANGE AND ADAPTATION

Plugin cabinets THE SUSTAINABLE WAY IS EVOLUTION, CHANGE AND ADAPTATION

Plugin cabinets THE SUSTAINABLE WAY IS EVOLUTION, CHANGE AND ADAPTATION

Descentralised system THE SUSTAINABLE WAY IS EVOLUTION, CHANGE AND ADAPTATION

Descentralised system THE SUSTAINABLE WAY IS EVOLUTION, CHANGE AND ADAPTATION

References THE SUSTAINABLE WAY IS EVOLUTION, CHANGE AND ADAPTATION
SPAR Natural equipped with EXKAL cabinets has won the NACS Insight 2017 International
Convenience Retailer of the Year Award for its SPAR Natural convenience store in Gran Canaria,
Spain. The award, was presented during the NACS Insight Convenience Summit–Europe in London on
June 14 at this year’s International Convenience Retailer Awards gala.
http://www.nacsonline.com/Media/Daily/Pages/ND0615171.aspx#.WUOTfWjyi01/

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EL CAMINO SOSTENIBLE ES EVOLUCIÓN, CAMBIO Y ADAPTACIÓN

EXPOSICIÓN Y CONSERVACIÓN DE ALIMENTOS, S.A.

EXKAL INNOVATION PROJECTS, I+D+i

2007 EFIVAP • EUREKA • CDTI High energy efficiency evaporators development

2011 NANOCOVER • CDTI Antimicrobial coating based on nanoparticles (nanocover)

2012 INNOMURAL • CHINEKA • CDTI High efficiency multidecks.

2013 EFIKALT • CDTI Coatings with nanoparticles in RDC.

Storage system with Ion- Lithium battery

EXKAL CABINETS TECHNOLOGY REDUCE ENERGY CONSUMPTION

Air room to limit the door

Ventilation box resized and limited

Cabinets construction in ONE MONOBLOCK, Thermal performance

Monobloc tank in ne piece

EXPOSICIÓN Y CONSERVACIÓN DE ALIMENTOS, S.A.

EVAPORATORS ESPECIFICATIONS PRODUCED BY EXKAL

EXPOSICIÓN Y CONSERVACIÓN DE ALIMENTOS, S.A.

Our standard shelves have the following characteristics:

• Depth types: 410-460-510-560-610 mm

EXPOSICIÓN Y CONSERVACIÓN DE ALIMENTOS, S.A.

TECHNICAL ADVANTAGES FULL GLASS DOOR CABINETS

Prevents, during Prevents, while doors

Easy base cleaning. Antifog door option

EXPOSICIÓN Y CONSERVACIÓN DE ALIMENTOS, S.A.

DISPLAY CASES RANGES

LCC (Life Cycle Costs) = Initial investment+ Running costs + Maintenace

EXPOSICIÓN Y CONSERVACIÓN DE ALIMENTOS, S.A.

EXPOSICIÓN Y CONSERVACIÓN DE ALIMENTOS, S.A.

EXPOSICIÓN Y CONSERVACIÓN DE ALIMENTOS, S.A.

STANDARD MODULATIONS* MODULATIONS FOR ULTRA WIDE AND FREEZERS*

EXPOSICIÓN Y CONSERVACIÓN DE ALIMENTOS, S.A.

REMOTE MULTIDECKS – ALPES ULTRA

EXPOSICIÓN Y CONSERVACIÓN DE ALIMENTOS, S.A.

 BETTER PRODUCT VISIBILITY

 BETTER PRODUCT ACCESSIBILITY

 MORE ENERGY EFFICIENT

EXPOSICIÓN Y CONSERVACIÓN DE ALIMENTOS, S.A.

REMOTE MULTIDECKS WITH DOORS

REMOTE MULTIDECKS ACCESORIES

EXPOSICIÓN Y CONSERVACIÓN DE ALIMENTOS, S.A.

REMOTE LOW MULTIDECKS (multidecks type) – VELATE

EXPOSICIÓN Y CONSERVACIÓN DE ALIMENTOS, S.A.

REMOTE LOW MULTIDECKS (serve over type) – MONTMARTRE

 5 module lengths + corners:

EXPOSICIÓN Y CONSERVACIÓN DE ALIMENTOS, S.A.

REMOTE LOW MULTIDECKS ACCESORIES

EXPOSICIÓN Y CONSERVACIÓN DE ALIMENTOS, S.A.

MINI MULTIDECKS – GRAMMONT (NEW)

EXPOSICIÓN Y CONSERVACIÓN DE ALIMENTOS, S.A.

 Advantages: GRAMMONT Mini multidecks vs VELATE Low Multidecks.

EXPOSICIÓN Y CONSERVACIÓN DE ALIMENTOS, S.A.

MINI MULTIDECKS ACCESORIES

EXPOSICIÓN Y CONSERVACIÓN DE ALIMENTOS, S.A.

REMOTE ISLANDS - IBIZA Double well

EXPOSICIÓN Y CONSERVACIÓN DE ALIMENTOS, S.A.

 Single air curtain with several speeds: REMOTE ISLANDS

FROZEN ISLANDS ACCESORIES

EXPOSICIÓN Y CONSERVACIÓN DE ALIMENTOS, S.A.

REMOTE FREEZERS – IGUAZU & CALIFORNIA

 4 module lengths + end cabinet:

 Standard and high efficiency doors – Antifog option

EXPOSICIÓN Y CONSERVACIÓN DE ALIMENTOS, S.A.

REMOTE FREEZERS TYPE COMBI – ANATOLIA

 2 versions:  Same performance as islands in bottom.