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Diesel Engines and the Environment - Noise

Introduction as to be damaging to health, it will nor- Intensity of Sound


mally be considered by one and all as
Nowadays, more and more consider- undesirable and, therefore, as noise. The physical intensity of sound, I
ation is being given to environmental − which expresses the volume of the
issues. Our efforts in this field have Sound is the result of mechanical vibra- sound − is defined as the energy
already led to our being awarded the tions occurring in an elastic medium,e.g. emitted per second, per m2 of a sur-
Danish Environmental Prize for devel- air. When the air starts to pulsate, the face which is at right angles to the
oping a plant for removing the poisonous variations in air pressure will spread direction of propagation of the sound
nitric oxides from exhaust gases. from the source through the transfer of wave, as shown in Table 1 and Fig. 1.
energy from molecule to molecule. The
Formerly, noise was considered a more energy transferred, the higher the
necessary, but harmless, evil. Today, sound level.
excessive noise is considered a form
of pollution which, in the long run, may
cause permanently reduced hearing.
As a consequence, authorities now de-
mand that noise levels are kept below Intensity of sound
certain specified limits.
I = pu = ρcu2
One of the first countries to introduce
a standard for noise limits was the and if we use k = √
ρc, the corresponding mean effective sound
Federal Republic of Germany which, pressure (p) and the pulsation velocity (u) may be stated as follows:
in 1968, issued a code regarding the
noise levels permitted on its ships. 1
p = k x √I and u= x √I
Today, there are numerous national k
and international codes which both re-
commend, and demand, maximum where,
permissible noise levels in the various
parts of a ship. I = Intensity of sound (W/m2)
p = Mean effective sound pressure (N/m2)
The greater demand for noise limitation u = Mean effective pulsation velocity (m/s)
in the maritime area has, of course, c = Velocity of sound in medium (air) (m/s)
aroused wide interest. Consequently, ρ = Specific mass of medium (air) (kg/m3)
greater demands are now made on the k = √
ρc ≅ √
1.2 x 340 = 20
engine designer to provide more de-
at normal ambient air temperature.
tailed and precise information regard-
ing the various types of noise emission
from the engine.
Reference for sound levels
After a brief definition of what noise
actually is, this paper will attempt to Reference sound intensity
clarify “noise” as applied to MAN Io = 10-12 W/m2
B&W’s two-stroke engines, and will
then go on to discuss the primary noise Given a sound intensity Io = 10-12 W/m2 and using the above formulas,
sources and types of engine-related we can state the corresponding reference mean effective sound pressure (po)
noise emissions, noise level limitation, and mean effective pulsation velocity (uo) as follows:
and the current situation in relation to
noise.
Reference sound pressure level
10−12 = 2 x 10-5 Pa (Pascal = N/m2)
po = 20 x √
What is Noise?
Reference velocity level
1
A popular definition of noise is “an un- uo = 10−12 = 5 x 10-8 m/s
x √
20
desirable sound”. To what extent a
sound can be characterised as noise
is, of course, a personal evaluation.
However, if the sound level is so high Table 1: Sound wave formulas

1
Sound Level Measurement has doubled in intensity, a linear divi- valid when we use sound pressure as
Units sion of the intensity would be imprac- a basis:
tical. For this reason, decibel (dB) has
The International Standards Organisa- been introduced as a unit for measur- Sound pressure level (dB):
tion (ISO) has determined the following ing sound. Lp = 20 x Log10 (p/po);
reference values for acoustics:
This unit is logarithmic and is defined re po = 2 x 10-5 Pa.
Reference for sound intensity: as 10 times the logarithmic relationship
Io = 10-12 W/m2 between the actual intensity of the Normally, it is the sound pressure level
sound and the reference value: which is measured, and when nothing
Reference for sound pressure : else is given, it will be re 2 x 10-5 Pa.
po = 2 x 10-5 Pa Sound intensity level (dB):
LI = 10 x Log10 (I/Io); On the basis of the above, a sound in-
The above-mentioned reference values tensity of 10-12 W/m2 corresponds to
represent sound intensity and sound re Io = 10-12 W/m2 a sound level of 0 dB, and a sound in-
pressure at the lowest levels perceptible tensity of 1 W/m2 corresponds to a
to the human ear. As sound pressure squared corres- sound level of 120 dB. Incidentally,
ponds to the intensity of the sound, 120 dB is the level at which the ear
As the ear is not particularly sensitive the following corresponding values are begins to feel pain − normal conversa-
and is just able to discern that a sound

Sound level at distance R2 compared to distance R1:


dB
130 130
Area of a sphere A = 4πR 2

Intensity I2 = I1 x (R1/R2)2 120 120


Sound level L2 = L1 - 20 x log10 (R2/R1)
110 110
In general, the sound level will be reduced by 6 dB
for each doubling of the distance from the noise source 100 100
90 90
80
80
Spherical 70
70
R propagation
60
60

Top of 50
50
funnel
40
40
30
30
20
20
NR10
10
0
0
31.5 63 125 250 500 1k 2k 4k 8k Hz

Bridge wing Centre frequencies of octave bands

Fig. 1: Spherically propagated sound waves − far-field law Fig. 2: ISO’s Noise Rating curves
Distance R from noise source (point source assumed) Octave band pressure levels, re 2 x 10-5 Pa

2
tion is usually conducted at around
55 dB.
dB Attenuation
At the so-called “far-field”, i.e. where -5
no sound is reflected and where sound
waves can be assumed to be propa- 0
gated spherically, a doubling of the dis- A
tance will reduce the intensity of the C B,C
sound to 1/4, corresponding to a 5
sound reduction of 6 dB, see Fig. 1. B
10

The Influence of
Sound Frequency 15

The sensitivity of the human ear is 20


closely related to frequency (Hz = vibra- A
tions per second). Sensitivity is low at
low frequencies, so it is often neces- 25
sary to take measurements at different
frequency ranges. Normally, these 30
measurements are made in the so-
called octave bands. The octave
bands are intervals between two fre- 35
quencies where the upper frequency is
twice as high as the lower. 40
Octave band frequencies, which are
named according to their geometrical 45
average frequencies, 31.5, 63, 125, 31.5 63 125 250 500 1k 2k 4k 8k Hz
250, etc. up to 16,000 Hz, are speci- Centre frequencies of octave bands
fied by ISO. The audible frequency
range for young people with undam-
aged hearing is around 20-20,000 Hz. Fig. 3: Filtering (weighting) curves for sound level meters

As a result of the ear’s varying sensitiv-


ity to combinations of different frequen- highest NR-figure will give the resulting curves NR 0-55 for A, NR 55-85 for B,
cies and sound levels, ISO has intro- NR noise level for the measurement and higher than NR 85 for C.
duced special noise curves, and ISO’s and, at the same time, show which fre-
“Noise Rating” curve sheet is very quency range(s) should be attenuated. In particular, the A filter is often used to
often used, see Fig. 2. give the final results of a sound meas-
Another, simpler method of compen- urement as a single value. The measured
The groups of curves shown corres- sating for the ear’s subjective percep- A-weighted value, designated dB(A), is
pond, more or less, to the hearing tion is the use of sound level meters also regularly used, even in cases
characteristics of the ear with the fitted with internationally standardised where the sound level is high and a B
sound level of the 1000 Hz octave frequency weighting curves, i.e. elec- or C-weighting curve would have been
band used as a reference. As an trical filtering curves, the so-called A, more appropriate.
example, curve NR 60 shows that the B, C, and now (for aeroplanes) also D
sensitivity of the ear to 60 dB in the filters. See Fig. 3. A sound level obtained by linear meas-
1000 Hz octave band roughly corres- urement, i.e. without any correction for
ponds to its sensitivity to 75 dB in In principle, to compensate for the fre- the sensitivity of the ear, is designated
the 125 Hz octave band. quency-dependent sensitivity of the dB(Lin).
ear at various loudness levels, weight-
If the sound pressure levels of the ing curves A, B and C correct the ac-
various octave bands for a given noise tual linear (un-weighted) noise levels in
measurement are drawn-in on the relation to 1000 Hz corresponding to,
curve sheet, the octave band with the respectively, the average ’Noise Rating’

3
Primary Sources of are mentioned above, will, as a result, 1. Exhaust gas noise
Engine Noise generate various types of noise emission
to the environment. The types of engine- Our constant-pressure turbocharged
On the basis of engine noise measure- related noise emission will be discussed two-stroke diesel engines are, unlike
ments and frequency analyses, it can in the next section. the former impulse turbocharged en-
be ascertained that noise emissions gines, equipped with a large exhaust
from the two-stroke engine primarily gas receiver located between the gas
originate from: Two-Stroke Engine Noise outlets of the cylinders and the turbo-
Emissions charger(s).

• The turbocharger, air and gas On the basis of theoretical calculations Thanks to its ideal location, i.e. close
pulsations and actual measurements, we employ to the noise source, this gas receiver
• Exhaust valves computer models − please refer to our also functions as an exhaust gas
• Fuel oil injection systems paper: “MAN B&W Computerised En- silencer, in particular attenuating the
gine Application System” − to provide low-frequency gas pulsations.
and, to a certain extent, our customers with data regarding the
sound levels of the following engine- Fig. 6a curve 1 shows a 6L80MC en-
• The chain drive. related noise emissions, which are gine, running at nominal MCR, where
typical of our two-stroke engines: the calculated octave band analysis of
the exhaust gas noise from an exhaust
The best way of reducing engine-re- 1. Exhaust gas noise (gas pulsations) gas system without boiler and without
lated noise is, naturally, to reduce the silencer has been drawn in.
vibrational energy at the source or, if 2. Airborne noise (engine room noise)
this is neither feasible nor adequate, to The noise level calculation is based on
attenuate the noise as close to its 3. Structure-borne noise excitation a distance of 15 metres from the top of
source as possible. (vibration in engine feet) the funnel to the bridge wing. The
curve sheet shows that the noise level
The different noise sources of the die- in the octave band frequencies be-
sel engine, of which the primary ones tween 125 and 1,000 Hz is decisive for

Attenuation
dB
40

30

20

10

0
31.5 63 125 250 500 1k 2k 4k 8k Hz
Centre frequencies of octave bands

Fig. 4a: Absorption silencer Fig. 4b: Typical noise attenuation for a 25 dB(A) absorption silencer

4
the total noise level of NR 81, and that (mineral or glass wool). Fig. 4a shows points around the engine. Measuring
the A-weighted sound level corresponds such a flow silencer which, apart from points are - depending on the engine
to 86 dB(A). The dB(A) figure is calcu- having good attenuating qualities in the size - located at two or three heights
lated by accumulating the intensities of high-frequency ranges can, by virtue of around the engine, and at a distance
the octave band sound levels, includ- its size, also be used to attenuate of approximately one metre from the
ing the A-weighted attenuation, as some of the lower frequency ranges. engine surface. Along each side of the
shown in Fig. 3. engine, the number of measuring
The typical noise attenuation achieved points at each level must equal half the
Fig. 6b shows the similarly calculated with such a silencer type is shown in number of cylinders. Fig. 5 shows
noise levels for a nominally rated Fig. 4b as a function of the octave where these measuring points could
6S26MC engine where the distance band frequencies. be located.
from the funnel top to the bridge wing
is 7 metres. In general, depending, of course, on
2. Airborne noise the type of engine, the average air-
To keep noise below a maximum per- borne noise level of a nominally rated
missible level of, for example, 65 dB(A) Engine room noise is primarily gene- engine will be around 104 dB(A),
on the bridge wing, a relatively volu- rated by emissions from the individual whereas the maximum level measured
minous 25 dB(A) exhaust gas silencer engine components and their surfaces, around the engine, and normally near a
of the absorption type will normally be which cause the air to pulsate. turbocharger, will be about 108 dB(A).
adequate, as this attenuates the domi-
nant frequency ranges in question. The average engine noise levels Fig. 6a curve 2 shows the average air-
measured, for example according to borne noise level calculated for a nomi-
As the exhaust gas arrangement itself ’CIMAC’s Recommendations for Meas- nally rated 6L80MC engine with a
(for example the exhaust gas boiler) urements of the Overall Noise for noise level of approximately NR 101
can generate noise, we recommend Reciprocating Engines’, or other similar and 105 dB(A) for an engine with high-
that the exhaust gas silencer is in- standards, are used to express the efficiency turbochargers, (curve 2A)
serted as close to the funnel top as typical airborne sound pressure level and approximately NR 98 and 103
possible. of the engine. dB(A) for an engine with conventional
turbochargers (curve 2B). The dif-
The most frequently used absorption The calculated average sound level ference in noise levels originates from
silencer is a flow silencer, i.e. a pipe corresponds to the average value of the difference in noise emission from
with sound-absorbing wall material sound intensity measured at different the turbochargers themselves. In
general, the higher the turbocharger
efficiency, the higher the noise emission
from the turbocharger and the engine.

Fig. 6b shows the corresponding aver-


age airborne noise level calculations for
a 6S26MC engine. Because of the
reverberations of sound in the engine
room, the sound pressure based noise
levels measured in the vessel may be
1-5 dB higher than the calculated
sound intensity based noise levels.

Measurements show that the turbo-


charger noise has a dominant in-
fluence on the total average airborne
noise level, an influence which has
become greater and greater because
of the increasingly efficient and high
powered engines demanded by the
shipyards and shipowners.

The maximum noise level measured


Fig. 5: Example of location of measuring points on a diesel engine near a turbocharger will normally be
in accordance with ’Cimac Recommendations of Measurement’ about 3-5 dB(A) higher than the aver-

5
ing noise reduction measures, see our
dB dB(A) paper “Noise and Vibration Optimised
11-cylinder Diesel Engine for Propul-
130 130 sion of 4,800 TEU Container Vessel”.

120 It would be extremely difficult to meet


120
stricter requirements with regards to
Maximum maximum engine room noise level of,
110 Maximum for example, 105 dB(A) instead of 110
110 2A
Average 2B dB(A), especially in view of the in-
Average Average fluence of sound reverberations and
100
100 the noise emitted by other machinery.
The possibility of reducing the noise
90 2A from an existing engine is greatly
90 2B 1 limited because, as previously men-
80 tioned, the noise stems from many dif-
80 ferent sources, and because the noise
transmission paths − through which vi-
70 brational energy is transferred from one
70 area to another through the engine −
60 are numerous.
60
However, in principle, the transmission
50 NR50 1 of airborne noise from the engine room
to other locations, e.g. accommodation
0 10 20 30 40 3 quarters, normally has no influence on
40
the actual noise level in these locations.
31.5 63 125 250 500 1k 2k 4k 8k Hz A
Centre frequencies of octave bands
3. Structure-borne noise excitation
1. Exhaust gas - distance 15 metres (re 2 x 10-5 Pa)
2. Airborne - average and maximum (re 2 x 10-5 Pa) Vibrational energy in the engine is pro-
3. Structure-borne - engine feet, vertical (re 5 x 10-8 m/sec) pagated, via the engine structure, to
the engine bedplate flanges, i.e. the
“feet” of the engine. From here, the
Fig. 6a: ISO’s NR curves and noise levels for a 6L80MC engine with energy is transferred to the ship’s tank
A) high efficiency T/C and/or B) conventional T/C. MCR: 20,580 kW at 93 r/min top, and then outwards to the ship’s

age noise level of the engine, using the


high figure for high efficiency turbo- 1. Internal absorption material in scavenge air pipe
chargers. Often it is the maximum
noise level measured at an engine that 2. Ring diffusor absorption plate in the top of the scavenge air cooler
has to meet the specified noise limit re-
quirements. 3. External insulation of the scavenge air cooler
Especially in large diesel engines, it 4. Additional absorption material at the engine and/or at the engine room
may sometimes − to meet the noise walls (yard’s responsibility)
limit requirements − be necessary to in-
troduce additional noise reduction 5. Additional turbocharger intake silencer attenuation
measures, see Table 2. (turbocharger maker’s responsibility)
These measures may reduce the maxi- 6. Additional attenuation material at the turbocharger’s inspection cover
mum noise levels by 3-5 dB(A) and
sometimes more, depending on their
extent. For further information regard- Table 2: Additional noise reduction measures on diesel engines

6
and a 6S26MC engine, given as a verti-
dB dB(A) cal vibration velocity level in the engine
feet.
130
130
Incidentally, the vibration velocity level
120 in a two-stroke engine is, on average,
120 approximately 15-20 dB lower than in
a four-stroke engine which, therefore,
110 may sometimes have special vibration
110
Maximum isolators (resilient mountings) built-in
100 2 between the engine feet and the tank
100 Average top of the ship. The structure-borne
Average
sound attenuation achieved is of some
90 15-20 dB, which means that the final
90 2 result corresponds to the level of a
80 1 solid-mounted two-stroke engine.
80
The above-mentioned vibration velocity
70 levels in the diesel engine feet can,
70 with the aid of empirical formulas, be
60 used to calculate the excitation velo-
60 cities and, thus, the sound pressure
1 levels in the accommodation quarters.
50 3 The shipyards, or their consultants,
NR50 normally have these formulas at their
40 0 10 20 30 40 disposal.
31.5 63 125 250 500 1k 2k 4k 8k Hz A
Centre frequencies of octave bands Noise Limits
1. Exhaust gas - distance 7 metres (re 2 x 10-5 Pa) Limits for the maximum sound press-
2. Airborne - average and maximum (re 2 x 10-5 Pa) ure level are either defined specifically
3. Structure-borne - engine feet, vertical (re 5 x 10-8 m/sec) between owner/shipyard and engine
builder, or indirectly by referring to na-
tional or international legislation on the
subject. Many owners refer to the SBG
Fig. 6b: ISO’s NR curves and noise levels for a 6S26MC engine.
(See-Berufsgenossenshaft) specifica-
MCR: 2,400 kW at 250 r/min
tions or the IMO (International Maritime
Organisation) recommendations. The
structure which starts to vibrate and Velocity level (dB): IMO noise (sound pressure) limits for
thus emits noise. Lv = 20 x Log10 (v/vo); different ship spaces are listed in Table 3.

Among the sources which can gener- re vo = 5 x 10-8 m/sec. The appearance of national and inter-
ate vibrational energy are the pulses national standards for noise levels in
caused by the combustion process of The reference velocity used corresponds ships has, in general, resulted in a con-
the engine and the reciprocating move- to the previously used intensity and siderable reduction of the noise levels
ment of the pistons. sound pressure reference values and in newly-built ships.
has therefore been selected by MAN
The vibrational energy transferred be- B&W Diesel. According to the
tween the contact surfaces of the en- latest ISO Standard, the reference
gine bedplate and the ship is largely value 10-9 m/sec is now used in this
amplitude-dependent, so the velocity norm.
can normally be employed as a unit of
measurement. Like the sound pressure Figs. 6a and 6b (curve 3) also show
level, the velocity is best expressed in the structure-borne noise excitation
dB, see also Table 1: levels from a nominally rated 6L80MC

7
Accommodation − Structure-borne reductions have not been achieved in This means that as engine designers −
noise excitations the engine room itself, where the air- even though our engines generate no
borne noise from the diesel engine more noise than the engines of our
For example, the introduction of a dominates. competitors − we must, in future en-
“floating floor” construction in the ac- gine designs, pay particular attention
commodation quarters has reduced The reason for this is that the accept- to the airborne noise emitted by our
the effect of the structure-borne noise able noise limits for periodically manned engines.
excitation. Today, depending on the engine rooms have, for many years,
noise standard to be met, the noise been set at around 110 dB(A), and the
limit requirements for accommodation introduction of stricter requirements Bridge wing − Exhaust gas noise
are between 45 dB(A) and 65 dB(A), or has not been realistic as the noise
lower, similar to those required in pas- emission from a diesel engine has in- On the bridge wing, where it is the
senger ships. These noise require- creased over the years because of the exhaust gas noise that predominates,
ments can, as a rule, be observed by higher rated engines. there are also certain limitations, as the
taking adequate noise-attenuating pre- bridge wing is regarded as a listening
cautions, e.g. the above-mentioned The unchanged noise limit thus in itself post. The requirement here, depending
floating floor construction. seems to have constituted a serious on the noise standard to be met, is a
limitation for the engine builders. How- maximum of 60-70 dB(A), which can
ever, it is a recognised fact that a noise always be met by installing a suitable
Engine room − Airborne noise level of over 110 dB(A) can, in the long exhaust gas silencer.
term, cause permanent damage to
On the other hand, it is apparent that hearing, and therefore this limit cannot
the above-mentioned general noise be expected to be eased, rather on the Conclusion
contrary.
Generally, the noise emitted by the en-
gine’s exhaust gas, and the structure-
borne noise excited by the engine, are
dB(A) so low that it is possible to keep within
Work spaces the noise requirements for the bridge
Machinery spaces (continuously manned) ∗∗ 90 wing and accommodation.
Machinery spaces (not continuously manned) ∗∗ 110
Machinery control rooms 75 On the other hand, the airborne noise
emitted from the engine in the engine
Workshops 85
room is so high that in some cases
Unspecified work spaces ∗∗ 90
there is a risk that the noise limits for
the engine room cannot be met, unless
Navigation spaces
additional noise reduction measures are
Navigating bridge and chartrooms 65
introduced.
Listening posts, including navigating bridge
wings and windows 70
In future, therefore, it must be expected
Radio rooms (with radio equipment operating
that it will be very important, from a
but not producing audio signals) 60
marketing point of view, to develop an
Radar rooms 65
engine with reduced airborne sound
levels.
Accommodation spaces
Cabins and hospital 60
Mess rooms 65
Recreation rooms 65 References
Open recreation areas 75
Offices 65 (1) Akustik & Buller,
by Johnny Andersson,
Stockholm 1974
∗∗ Ear protectors should be worn when the noise level is above 85 dB(A),
and no individual’s daily exposure duration should exceed four hours (2) Ship Noise Criteria.
continuously or eight hours in total. Do they Reflect the Present Level of
Noise Reduction Technology?
by J. Ødegaard, Ødegaard &
Table 3: IMO noise limits (sound pressure level) Danneskiold-Samsøe aps, 1986

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