UNIVERSITY OF THE EAST

COLLEGE OF ENGINEERING
MECHANICAL ENGINEERING DEPARTMENT

PYROMETERS
(IMPAC IGAR 6 ADVANCED INFRARED PYROMETERS)

Bachelor of Science in Mechanical Engineering

Submitted by:

Pablo, John Ederson

20160130665

SEPT. 4, 2021

Engr. Diosdado Doctor

Professor

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TABLE OF CONTENTS

I. INTRODUCTION …………………………………. 3

II. IMPAC IGAR6 ADVANCED …………………….. 4-11

• PRODUCT SCHEMATIC…………………..... 4-5

• CALIBRATION ……………………………... 5

• OPTICS ……………………………………… 6

• OVERVIEW………………………….………. 7-8

• TECHNICAL DATA …………………………. 8-9

• MAINTENANCE ……………………………… 9

• APPLICATIONS ……………………………... 9

• ADVANTAGE AND DISADVANTAGES …. 10-11

III. REFERENCES ……………………………………… 11

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I. INTRODUCTION

The first disappearing filament pyrometer, created by L. Holborn and F. Kurlbaum in

1901, marked the beginning of modern pyrometers. This device used the operator's sight to
identify when a thin, heated filament vanished from over the thing to be measured. The word
pyrometer is derived from the Greek words "pyro" (fire) and "meter" (measurement). The
term pyrometer was first used to describe a device capable of measuring an object's
temperature through its incandescence, or the light released by the body as a result of its high
temperature. A fire can be felt from a long distance because it radiates heat in all directions.
In theory, if the fire follows the rules of physics to the letter, the radiation it emits is highly
predictable in relation to its temperature. So, even if you're standing far away, if you can
measure the radiation, you can properly determine the temperature.

Furthermore, infrared pyrometers are used to monitor temperature in situations when

traditional sensors are ineffective. In particular, when working with moving things (such as
rollers, moving machinery, or a conveyer belt), or when contamination or hazardous
conditions necessitate non-contact measurements (such as high voltage). Thermocouples or
other contact sensors cannot be used when distances are too great or the temperatures to be
recorded are too high.

Field of view (target size and distance), type of surface being measured (emissivity
considerations), spectral response (for atmospheric effects or transmission through surfaces),
temperature range, and mounting (handheld portable or fixed mount) are all important factors
to consider when purchasing an infrared pyrometer. Response time, surroundings, mounting
limits, viewing port or window applications, and desired signal processing are all factors to
consider.

Therefore, pyrometer is any non-conductive device that intercepts and measures thermal
radiation. This measurement is frequently used to determine an object's temperature, usually
from its surface. Pyrometers are classified into two types: optical and infrared. This paper
discusses and analyzes the technical specifications of the Impac igar 6 advanced infrared
pyrometers, as well as the product's benefits and drawbacks.

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 II. IMPAC IGAR 6 ADVANCED

The Impac® IGAR 6 Advanced is a digital, compact, and fast infrared thermometer that
can be used in one of three modes: one color, two colors, or a special smart mode. In smart
mode, measurements between 100 and 250°C are taken in 1-color mode, while measurements
between 280 and 2000°C are taken in 2-color mode (ratio method).

Source: Google Image

Figure 2.1: Impac IGAR6 Advanced

2.1 PRODUCT SCHEMATIC

All dimensions are in mm.

Source: Google Image

Figure 2.2: IGAR6 Advanced Dimensions 4

Physical User Interface

1. 12-Pin Connector
2. Digital Display
3. Sighting Option
4. Focus Adjustment Set Screw
5. LED Distance Indicator Light
6. LED Operating Mode
Indicator Light
7. Viewfinder Adjustment Ring
Source: Google Image
Figure 2.3: IGAR6 user interface

2.2 CALIBRATION
LumaSense calibrated your pyrometer at the factory and included a Works
Certificate with your purchase. Normally, the manufacturer is opposed to altering the
factory-set calibration. An approximate field (on-site) calibration is feasible when
users believe the calibration has altered, for example, because your operational
environment is harsh. You can choose between an on-site calibration and a more
precise calibration at LumaSense's plant.
ON-SITE CALIBRATION
• Emissivity factor: Carefully read “Emissivity Slope K” found in section 4.4
of this manual for information on this topic. Also use the InfraWin “K:
AutoFind” function as described in the InfraWin manual to determine the
actual emissivity ratio of the target.
• Reflections: Unexpectedly high readings may be caused by the IGAR 6
“seeing” a reflection of another hotter source, especially if the target
emissivity is less than 0.8
• Spot Sizes: Ensure the IGAR 6 is using a proper focused distance and takes
into account the spot size in relation to measuring distance.

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 2.3 OPTICS

The optics can be manually adjusted over a wide

field of view ranging from 210 mm to 5000 mm. The
table below shows examples of distances and spot
diameters. For all temperature ranges, the effective
aperture D ranges from 13 mm (focused to the farthest
distance) to 15 mm (focused to shortest distance).

The IGAR 6 is available with an optional

integrated line optics, which features a special spot in
the shape of a line in addition to the standard optical
heads. It has additional benefits in certain
applications, such as wire production and pouring
stream measurements.
Table 2.1: Optics spot sizes

Source: Google Image

Figure 2.4: IGAR6 optics range

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 2.4 OVERVIEW

The temperature is determined using two adjacent wavelengths in the IGAR 6 ratio
method (2-color mode). A continuous transition from 1-color to 2-color measurement occurs
automatically in the temperature range of 250 to 280°C. This technique offers the following
advantages compared to standard 1-color pyrometers:

• The temperature measurement is largely independent of the emissivity of the object

and is unaffected by dust and other contaminants in the field of view over wide
ranges.
• The measuring object can be smaller than the spot size, and measurements can be
taken through dirty viewing windows up to a certain level of contamination.

The response time of only 2 ms makes it possible to measure fast processes. The IGAR 6
also has a built-in "dirty window" warning.

The pyrometer can be linked to a PC via an RS485 to USB cable, allowing parameter
adjustments to be made with the InfraWin software. This can be used for temperature
indication, data logging, and in-depth analysis of entire temperature processes.

Source: Google Image

Figure 2.5: Temperature modes of IGAR6 7

 When the instrument is set to 2-color or smart mode, InfraWin can automatically
calculate the emissivity. This emissivity is set and used for all measurements in 1-color
mode or smart mode below 280°C by pressing the “Emi=xxx percent Accept” button.

2.5TECHNICAL DATA

This chapter show the recorded information of scientific or technical nature

including computer databases and other specifications of Impac IGAR6 advanced
infrared sensor.

Table 2.2 MEASUREMENT SPECIFICATIONS

Temperature Range 1-color and Smart mode: 100 to 2000°C

2-color (ratio) mode: 250 to 2000°C

Sub Range Any range adjustable within the temperature

range, minimum span: 50°C

Spectral Range Channel 1: 1.5 to 1.6 µm

Channel 2: 2.0 to 2.5 µm

Resolution 0.1°C or 0.2°F at interface

Emissivity ε 0.050 to 1.000 in steps of 1/1000 (1-color mode)

Transmittance τ 0.050 to 1.000 in steps of 1/1000 (1-color mode)

Emissivity Slope κ 0.600 to 2.000 in steps of 1/1000 (2-color mode)

Measurement Uncertainty (κ = 1, t90 = 1 S, Tamb. < 1500°C: 0.4% of reading in °C + 2°C > 1500°C:
= 25 °C) 0.8% of reading in °C

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 Table 2.3 OPTICAL SPECIFICATIONS

Sighting Built-in laser aiming light (max. power level < 1

mW, λ = 630 to 680 nm, CDRH class II) or
through-lens sighting

Optics Manually focusable from rear cover measuring

distance a = 210 to 5000 mm

Distance Ratio Approx. 100:1

Table 2.4 ENVIRONMENTAL SPECIFICATIONS

Ambient Temperature 0 to 65°C (32 to 149°F) at housing

Storage Temperature -20 to 80°C (-4 to 176°F)

Relative Humidity Non-condensating conditions

Weight 0.6 kg

Housing Stainless steel

Table 2.5 OTHER SPECIFICATIONS

Connection 12-pin connector

Display (in rear cover) LED, 4-digit matrix, 5 mm high for 2-color

Power Supply 24 VDC ±25%, ripple must be less than 50 mV

Load (analog output) 0 to 500 Ω

“Dirty Window” Warning Relay contact, max. continuous current 0.4 A

Response Time t90 2 ms, adjustable to minutes

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2.6 MAINTENANCE
The IGAR 6 has no moving parts, the only regular maintenance required is a
periodic inspection of the front window for the accumulation of foreign particles,
which can affect the energy received by the instrument over time. The IGAR 6 has a
"Dirty Window" warning alarm feature that can measure the current window/optical
path transmission and provide a contact closure alert if it falls below the user set
point.
Also, window is not water soluble and, therefore, can be cleaned with standard
lens tissue dampened with a camera-store lens-cleaning solution. A soft blower/brush
(also at camera stores) should be used to remove any grit on the window before you
rub the lens with lens tissue and solution.

2.7 APPLICATIONS
• Steel making
• Metal induction processes: hardening, tempering, annealing, soldering,
brazing, welding, forging, etc.
• Metal processes: wire/rod mill, heating and cooling processes
• Sintering
• Vacuum processes - e.g. coating, brazing, etc
• Laser applications

Table 2.6 Advantage and Disadvantages

ADVANTAGES DISADVANTAGES

• Used to measure very high • Non-linear scale.

temperature.

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 • High output signal and • Error will occur.
moderate cost.

• No need to have contact with • Emissivity of target material

measuring system affects the measurements

• Fast response

III. REFERENCES

Areej. (2018, March 18). What is optical pyrometer? Instrumentation and Control Engineering.
https://automationforum.co/what-is-optical-pyrometer-different-types-of-pyrometer-
construction-working-of-pyrometer/.

eFunda, I. (n.d.). Home. eFunda.

https://www.efunda.com/designstandards/sensors/pyrometers/pyrometers_intro.cfm.

Encyclopædia Britannica, inc. (n.d.). Pyrometer. Encyclopædia Britannica.

https://www.britannica.com/technology/pyrometer.

Engineering, O. (2020, July 24). Infrared pyrometers. https://www.omega.com/en-us/.

https://www.omega.com/en-us/resources/optical-
pyrometer#:~:text=Thus%20a%20pyrometer%20is%20a%20type%20of%20infrared%20thermo
meter.&text=Infrared%20optical%20pyrometers%2C%20by%20specifically,this%20radiation%
20from%20a%20distance.

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