Thank you for purchasing the Ultimate Feather Board plans! Included with this plan set are: ~ Materials list = 10 plan drawings showing dimensions of the parts and the assembly steps in detall This plan is to be used with the build article and video, and you can find those here https:/ibuildit.ca/projectsimaking-the-ultimate-feather-board! Clicking the box above should open the bulld article. If this does not happen, you can type the link above into your browser to view the online article. It has photos, notes (potential corrections) and the build video for this project It is recommended that you print these plans and review them before starting. Also read the build article and watch the video and refer back to those for details not shown in this plan. The build article and video are an integral part of these plans. The next step is to gather all of the materials needed, cut and prepare the parts accurately, then proceed with assembly, Have fun and be safe!Materials List ‘Asmall amount of 1/2" (13mm) and 3/4" (19mm) plywood, less than 1/4 sheet of each and the typical hobby workshop should have enough scrap on hand to build this complete. Baltic birch is recommended but any good quality veneer core plywood willbe suitable. Solid solid wood is needed for the bristles. See the build article and plan drawings Hardware: = Asmall piece of aluminum or steel for the rub plate =A2" (Simm) piece of 3/8" (10mm) round bar - steel or aluminum. = Wood screws as detailed in the plans and build article = Wood glue = Clear polyurethane or paint to finish the project to block moisture and keep it looking clean,FAST POSITION FEATHER BOARD ‘THIS FEATHER BOARD WAS DESIGNED TO WORK WITH THE UGTIMATE TABLE SAW FENCE AND. LOCKS SECURELY ON ITS RAIL, ‘YOU CAN QUICKLY REMOVE IT WHEN NOT IN USE AND JUST AS QUICKLY GET TT SETUP AND READY FOR YOUR NEXT SERIES OF CUTS. IT WILL HOLD THE STOCK TIGHT TO THE FENCE AND THE FORWARD POINTING FINGERS ‘WILL HEP TO PREVENT KICKBACK.PARTS MAP — BRISTLES TOOTHBRUSH _/~ FILLER (INSIDE) _~ RUB PLATE (INSIDE) — RIGHT BRACKET _-— CAM HANDLE:PARTS 1 ‘THE LEFT AND RIGHT BRACKET ARE IDENTICAL BUT DIFFERENT THICKNESSES, THE LEFT IS MADE FROM 1/2" (13MM) PLYWOOD AND THE RIGHT IS MADE FROM 3/4” (19MM) PLYWOOD, a Pt 2) i sy8"(08) Fes) { t LEFT BRACKET 43/8" (35) AL 1/16" (17) 13/16" (21)PARTS 2A ‘THE CAM HANDLE IS MADE FROM 3/4” (19MM) PLYWOOD. THIS IS A COMPLEX PART - SEE THE BUILD ARTICLE, 3/4" (474) 5/8" (16) 251) (CAM HANDLEPARTS 2B (CAM HANDLE DETAIL. CAM IS 2" (51MM) IN DIAMETER. 41/32" (28) 15/16" (24) — 3/8" (10MM) HOLE THROUGH — CENTER OF HOLE CENTER OF CAM ~PARTS 3 ‘THE BACK IS MADE FROM 3/4” (19MM) PLYWOOD. THE BRACE IS MADE FROM 1/2" (13MM) PLYWOOD. = a 4/4" (133) _~ DRIVE AND COUNTERSINK FOR #8 WOOD SCREWS ALL LOCATIONS 4/2! (13) 2°61) 5/90 (20) wy + sir 14/2" (38) 3° (76)PARTS 4 ‘THE TOOTHBRUSH AND FILLER ARE MADE FROM 3/4” (19MM) PLYWOOD. ‘THE RUB PLATE IS MADE FROM 1/8" (3MM) THICK ALUMINUM OR STEEL. ‘THE PIN IS A STEEL ROD 3/8" (1OMM) IN DIAMETER AND 2° (51MM) LONG. ‘THE BRISTLES ARE SOLID STRAIGHT GRAINED HARDWOOD. _~ BRISTLES - SEE BUILD ARTICLE ‘OVERALL LENGTH AS NEEDED - SEE BUILD ARTICLE: 3/8" (441) 1"¢ gna aie 4 (102) 212" (64) 11/2" (38) 2" 61) 4/4 (6MM) HOLE a (CENTERED AND 1/4" (6H) \ RUB PLATE s PIN FROM THE ENDASSEMBLY 1 GLUE AND CLAMP THE LEFT BRACKET TO THE BRACE AS SHOWN. LET DRY BEFORE MOVING TO THE NEXT STEP. LEFT BRACKETASSEMBLY 2 ‘STEP 1: GLUE AND CLAMP THE FILLER (ENSURE THE FILLER IS ORIENTED CORRECTLY) AND RIGHT BRACKET TO THE LEFT BRACKET AND LET DRY. ‘STEP 2: FASTEN THE RUB PLATE LOOSELY TO THE FILLER AS SHOWN WITH A #8 X 1" WOOD SCREW. ‘SEE THE BUILD ARTICLE FOR MORE DETAILS. 314" (39) 7 Pus _— RUB PLATE “RIGHT BRACKETASSEMBLY 3 ‘STEP 1: INSTALL THE CAM HANDLE AND PIN, ‘STEP 2: GLUE AND FASTEN WITH SCREWS (AS SHOWN) THE BACK TO THE PARTS PREVIOUSLY ASSEMBLED. LET THE GLUE DRY THOROUGHLY BEFORE MOVING ON TO THE NEXT STEP. ‘SEE THE BUILD ARTICLE FOR MORE DETAIL. BRACE PIN USE #8 x1.1/2" wood SCREW CAM HANDLE USE #8 X 2" WOOD SCREWS DRILL PILOT HOLES. BRACKET ASSEMBLYASSEMBLY 4 STEP 1: GLUE THE BRISTLES INTO THE TOOTHBRUSH AS SHOWN, LET THE GLUE DRY BEFORE MOVING TO THE NEXT STEP. STEP 2: FASTEN THE TOOTHBRUSH TO THE BRACKET ASSEMBLY WITH 2 - #8 X 1-1/2" WOOD SCREWS, DRILL PILOT HOLES AND [GLUE 15 OPTIONAL BUT RECOMMENDED. ‘THE FEATHER BOARD IS NOW FINISHED AND READY TO USE! \-— BRACKET ASSEMBLY