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China PTA Industry
China PTA Industry
Technology Package
1 Introduction 3
2 Unique Technologies 4
3 Typical Cases 12
4 R&D Equipment 13
6 Expert Team 18
China National Petroleum Corporation (CNPC) CNPC was ranked 4th among the world's largest 50
is a state-authorized investment agency and a oil companies and 6th in Fortune Global 500 in 2012.
state holding company. On July 1998, with the CNPC strictly follows by the combined strategies
implementation of the Institutional reform of the of increasing resource capacity, expanding market
State Council, CNPC was reorgnized to become shares and consolidating the international role, and
an integrated oil company of cross-regions, cross- persists in regarding technical innovation as a key
industries and cross-countries, it adopts modern framework to advance technological progress. To
enterprise system to realize the integrations of develop its core businesses, focuses will be placed
upstream and downstream operations, internal and on the solutions of key bottleneck technologies
external trade, production and marketing. CNPC's and key proprietary technologies. Thanks to
business covers six main sectors: oil and gas continuously improving of the technical innovation
operations, petroleum engineering service, petroleum system, optimizing the configuration of technological
engineering construction, petroleum equipment resources and strengthening the construction of
manufacturing, financial services and new energy strong talent teams, CNPC’s technological creativity
development. In 2012 CNPC produced 110 million has been considerably upgraded. Consequently, a
tons of crude oil and 79.82 billion cubic meters of large number of technologies have been developed
natural gas, while crude processing volume reached independently, with its own intellectual property.
191 million tons. The total revenue of RMB 2,690 Milliontons PTA Technology Package is one of
billion with a profit of RMB139.1 billion had been representatives for major innovations of CNPC.
achieved the same year.
2
1 Introduction
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reliable, reasonable and internationally standardized
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3
2 Unique
Technologies
The PTA technology takes PX as the raw material, cobalt acetate and manganese acetate as catalysts and
hydrobromic acid as the accelerant, and produces crude TA at medium temperature and pressure and transforms
crude TA into PTA through hydrofining.
Acetic M M
acid
Vacuum Pressure filtration
PX filtration
Air
Crystallization Crystallization in
Oxidation in oxidation TA Drying Hydrofining
purification
reaction reaction
M
TA
PTA product
The Milliontons PTA Technology Package has The PTA Technology Package includes 28 unique
distinctive technical features in oxidation process, technologies of three series, i.e. production technologies,
crystallization, solvent recovery, integrated utilization of supporting energy conservation and environmental
off-gas and byproduct steam, wastewater treatment, protection technologies, and equipment. Each single
catalyst recovery, etc. technology is applicable not just to PTA projects but also
to similar projects.
4
Milliontons PTA Technology Package
Hydrofining Technology
Process Technologies
Solvent Dehydration Technology
High-speed Pump
5
Unique Technologies
CNPC’s Milliontons PTA Technology Package pressure, thus possessing great advantages—avoiding
takes your PTA products to premium quality, with the such weaknesses as large investment in compressor
following specification: and reactor and high HAc consumption required
by high-temperature production, while averting
PTA Product Specification Table
complicated mother liquor processing and catalyst
No. Item Indicator
recovery procedures in low-temperature production.
White Compared with other production technologies,
1 Appearance
Powder
CNPC’s PTA Technology Package features mild
2 Acid Value (mg-KOH/g) 675±2
operating conditions, high product quality, low
3 Ash Content (μg/g) ≤9 consumption of raw materials (e.g. PX), low energy
4
Total Heavy Metal (Mo, Cr, Ni, Co, Ti, ≤4 consumption, etc., with the integrated technical level
Mn, Fe) (μg/g)
up to the global advanced level.
5 4-CBA (μg/g) ≤ 25
8 Chroma (APHA) ≤ 10
9 B Value ≤ 1.2
6
Milliontons PTA Technology Package
Crystallization Process in Oxidation Section Slurry from Demineralized Mother First water
filter cake water liquor discharge
discharge
Feed slurry in
purification section
M M M M Rotary Pressure Filter System
Byproduct
steam
Feed slurry CNPC’s Rotary Pressure Filter Technology has won
in purification
section the national patent for invention and been applied in
processing feed slurry in purification section, which
1st crystallizer in 3rd crystallizer in
oxidation section oxidation section can also be used in processing feed slurry in oxidation
2nd crystallizer in 4th crystallizer in section.
oxidation section oxidation section
7
Unique Technologies
M
M M
Mother Catalyst
liquor in Steam recovery
oxidation stripping
section
Product recovery Residues
Filtration Film evaporation Cold water
extraction
8
Milliontons PTA Technology Package
Xbufs! N N N
The processing of mother liquor in oxidation and purification sections realizes separated
recovery of different useful substances like acid, water and catalyst, with the recovery rate
of acid solvent up to 95%-plus, that of water up to 50%~70% and that of catalyst up to
80%~90%. Meanwhile, the solid and liquid wastes are disposed and discharged after
reaching standards, thus reducing the production cost and protecting the environment.
9
Unique Technologies
10
Milliontons PTA Technology Package
11
3 Typical
Cases
CNPC’s Milliontons PTA Technology Package has been applied by a number of Chinese enterprises and technical
negotiation is under way with many Chinese and foreign enterprises, so its application continues to expand.
12
4 R&D Equipment
4.1 Complete Engineering R&D Software state simulation experiment, CNPC made research on
mixture/solid suspension, gas holdup, gas-liquid mass
With kinds of process simulation software (e.g. transfer rate and influences of internal and external
Aspen plus, Hysis, Prot Ⅱ, HTRI), CNPC is able to components, defined the speed control steps of the
conduct analysis and simulation of key equipment, process, learned the hydraulic performance of gas
section process and whole process of the plant, thus distributor, external circulating pipe and dehydration
providing a solid foundation for engineering R&D and section, and presented process design parameters of
design. Furthermore, the analysis of integrated energy the bubble column reactor in the PTA plant.
utilization is made to develop measures for further
energy conservation and consumption reduction in the
PTA plant.
14
Milliontons PTA Technology Package
15
5 Qualifications
& Standards
(1) National licenses for engineering consulting, (4) PTA technologies and equipment were granted
engineering investigation, engineering design, the first prizes for science and technology progress
engineering supervision and EPC. granted by China National Petroleum Corporation
(CNPC) and China National Textile and Apparel Council.
16
Milliontons PTA Technology Package
17
6 Expert Team
18
Milliontons PTA Technology Package
19
Expert Team
Zheng Baoshan Senior engineer and national approval officer for pressure vessel
design. Engaged in R&D of polyester, PTA and other chemical
equipment, he headed Chongqing Pengwei and Jiangsu Hailun
projects, coordinated and presided over professional equipment
R&D, design, manufacture and on-site installation. He won multiple
ministerial and provincial-level awards.
Tel.: 010-68395628
Email: zhengbaoshan@cnpc.com.cn
20
Milliontons PTA Technology Package
Liu Feng Senior engineer, registered ASE and TÜV functional safety engineer.
Engaged in automatic control design for chemical fiber and raw material
production technologies as well as relevant control technology R&D, she
has participated in R&D and design of automatic control technologies for
large-capacity polyester, PTA plant and other projects, and won multiple
ministerial and provincial-level awards.
Tel.: 010-68395240
Email: liu_feng@cnpc.com.cn
21
联系人 :刁顺 先生 Contact: Mr. Diao Shun
电 话 :86-10-5998-6059 Tel: 86-10-5998-6059
Email: sdiao@cnpc.com.cn Email: sdiao@cnpc.com.cn