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m10-3 Oil Purifier Operation Manual 3a
m10-3 Oil Purifier Operation Manual 3a
MIO-3E
Operation Manual 3A
Instruction •
•
Precaution in safety.
Functional, operational
MITSUBISHI
GENIUS-SERIES
GIE-1102-0M3A
IMPORTANT
This manual has been edited primarily to give instructions for processing mineral
oils such as fuel oils and lubricating oils.
This manual also contains the instructions for the optional equipment available for
the SELFJECTOR and GBC-1 and GBC-2 automatic control panels. The descriptions
for the optional equipment are clearly identified with the options' specifications.
Confirm the specifications in the furnished documents and read only the portions
that apply to the options you have purchased.
This instruction manual is a guide for using an automatic discharge type oil purifier, the "Mitsubishi
SELFJECTOR Genius Series" (hereinafter referred to as the SELFJECTOR).
The SELFJECTOR is a centrifugal separator rotating at high speeds. Please read through this manual
and obtain a complete understanding of the contents of the manual before using the SELFJECTOR.
Handle the SELFJECTOR safely and operate it in the right way to get the best service.
NOTE
If you purchase the SJ700, the "Mitsubishi SELFJECTOR Instruction Manual for Model SJ700" and one
of the Part 3 manuals that matches the automatic control panel specification will be supplied.
.,
Function, epiratloh anc:l maintenance lnfdrmfltiOfi'on 0
I& fil¢1' automatic control panel GB¢"-1 & GBC-2 ,;:f ii~ " 1i
NOTE
The Part 3 manuals (Operation Manuals 3A & 38) deal with the following types of the automatic control
systems. When you purchase the SELFJECTOR controlled by one of these control systems, the
associated operation manual of Part 3 will be supplied.
Automatic control systems: GBC-1, GBC-2, GSH-1
5.1. OUTSIDE VIEW OF TERMINAL UNIT 5-1 12.1. SERIES OPERATION 12-1
5.2. FUNCTIONS OF INPUT AND OUTPUT INDICATION LEOS 5-2 12.2 CLARIFIER OPERATION 12-3
6.1. TIMES TO BE SET FOR TIMERS 6-1 13.1. PILOT LAMP "AUTO. RUNNING" FAILS TO LIGHT 13-1
6.2. FRONT VIEW OF TIMER INDICATION/SETTING PARTS 6-3 13.2. REPLACEMENT OF AUXILIARY RELAY 13-3
6.3. TIMER SETTING PROCEDURES 6-4 13.3. REPLACEMENT OF FUSE 13-4
6.4. TIMER ELAPSED TIME INDICATION PROCEDURES 6-7
9.1 . PROCEDURES FOR AUTOMATIC OPERATION OF ONE 16. SCHEMATIC CONNECTION DIAGRAM 16-1
SELFJECTOR ONLY 9-1 16.1. SJ-G SERIES (AUTOMATIC CONTROL PANEL GBC-2) 16-3
9.2. PROCEDURES FOR AUTOMATIC OPERATION OF TWO 16.2. SJ700 (AUTOMATIC CONTROL PANEL GBC-2) 16-10
SELFJECTORS 9-4
9.3. SLUDGE DISCHARGE TEST 9-4
9.4. AUTOMATIC STOP 9-4
9.5. EMERGENCY STOP 9-4
Prior to use, carefully read through the "Precautions for Safety", and operate the SELFJECTOR in the
right way.
The precautions for safety in this instruction manual are intended for enabling the user to use the
SELFJECTOR safely and properly, and protecting the user from personal injury and damage. Carefully
read through the precautions until you have a complete understanding before performing any job or
procedure for operation or maintenance of the SELFJECTOR.
In this instruction manual, the precautions are headed by the following symbols. Since all of them
are important precautions associated with safety, be sure to strictly observe them.
~DANGER: Indicates an imminently hazardous situation which, if not heeded, will result
in death or serious injury.
~WARNING: Indicates a potentially hazardous situation which, if not heeded, could result
in death or serious injury.
~CAUTION: Indicates a hazardous situation which, if not heeded, may result in minor or
moderate injury or damage to the machine or facilities.
NOTE: Indicates the items which should be done or which will be of help if kept in mind for
operating the machine or performing work.
&CAUTION
The automatic control panel is a part of the equipment designed for automatic operation of the
SELFJECTOR. Improper handling of the panel could cause malfunctions and jeopardize your
safety. Before operation, maintenance and inspection of the panel, thoroughly read through this
manual and pay special heed to your safety when using the panel.
• Do not attempt disassembly and reworking of the control panel without permission of
Mitsubishi Kakoki.
• Before proceeding with wiring, check to ensure that the input power supply to the system is
OFF.
There is danger of an electrical shock.
• Connect the equipment to the hull in an electrically effective way by use of the ground
terminal of the panel.
(Make sure that the equipment is grounded.)
• Check to ensure that the rated voltage and frequency of the panel appropriate to those of the
power supply.
The automatic control panel is designed for automatic operation of the Mitsubishi SELFJECTOR.
The front panel configuration and the functions of the control elements of the automatic panel are
described below.
MKK
@ "AUTO. START"
The automatic running start switch. The pilot lamp stays ON during automatic running.
@ "AUTO. STOP"
When this button is pressed during automatic running , the SELFJECTOR automatically shuts down
after completion of the process to discharge sludge.
@ "ALARM"
When any alarm occurs during operation , the pilot lamp comes on . The type of alarm that has
occurred cam be identified on the graphic panel.
® "ALARM RESET"
When an alarm occurs, the pilot lamp is lighted and kept ON. To put out the pilot lamp, press this
button.
In the case of GBC-2 , pressing this button enables selection of No. 1 SELFJECTOR or No.2
SELFJECTOR status for monitoring as desired on the graphic panel. To clear the retained alarm ,
hold the button down for 2 seconds or longer.
@ "EMERG . STOP"
When this button is pressed, all the valves close and the SELFJECTOR shuts down immediately.
@) "GRAPHIC PANEL"
On this graphic panel , the operational status of the SELFJECTOR, bowl operating water solenoid
valves (SV1 - 3) and 3-way solenoid valve (SV4) and the type of alarm can be identified.
The control unit is a controller with a built-in logic for automatic operation of the SELFJECTOR.
The control unit also contains the timer function .
The control unit consists of alarm indication LEOs and timer indication/setting parts. (For details,
refer to Fig . 4-1 Outside View of Control Unit (for GBC-1) and Fig . 4-2 Outside View of Control
Unit (for GBC-2)) It also has connectors for connection of the unit to the terminal unit, etc.
0 0
Alarm indicting
LEDs
ALARM
N0.1 0 0 0 0 0
NDIS LTMP
L
~~~~--~~~A~K~iHjTM~P~~~~B~R---------------L
SET.MODE DISP3 DISP2 Dl
__
Optional Function
MODE ~ ~~~·.~ IBJIBIIBI Selector Switch
MON.MODE
Timer Indication
Setting Parts
T.SEL 10 1 <10 2> 10°<101> MW
T.SET
CN4
Connector Terminal
(No.1 Machine>
0 0
Power Terminal
Timer Indication
Setting Parts
T.SEL 10 1 <10 2> 10°<101> MW
T.SET
CN4 CN5
Connector Terminal Connector Terminal
<No.1 Machine) <No.2 Machine)
0 0
Power Terminal
The alarm LEOs on the control unit enable you to identify the type of alarm . For details, refer to the
following table. (Note: Refer to Fig. 4-1 Outside View of Control Unit (for GBC-1) and Fig. 4-2 Outside
View of Control Unit (for GBC-2).)
Table 4-2
Alarm Indication LEOs
Name Symbol Function
LEAK Comes on when "Oil leakage" alarm occurs.
NDIS Comes on when "No opening of Bowl" alarm occurs.
(Detection Function : Option)
In the case of the SJ700, the LED comes on when the
main cylinder of the bowl fails to close.
Alarm Indication
HTMP Comes on when "Oil high temperature" alarm occurs.
LEOs (ALARM)
(Detection Function : Option)
LTMP Comes on when "oil low temperature" alarm occurs.
(Detection Function : Option)
VIBR Comes on when "abnormal vibration" alarm occurs.
(Detector: Option)
The terminal unit inputs and outputs signals from/to external devices. Two units, one for the No. 1
machine, and one for the No. 2 machine, are provided. The terminal unit is connected to the control unit
through a connector.
The terminal unit consists of input/output indication LEOs, auxiliary relays, fuse, and external line
terminal boards. (For details, refer to Fig. 5-1.)
Power Terminal Fuse Auxiliary Relay Switch Connector Terminal Input Indication LEOs
DDD l:t~~Q,i~-~:~d: 0
Table 5-1
Name Function
Input Indication LEOs Indicate the input status of signals. They come on when the corresponding front panel
pushbuttons are turned ON or when ON signals are issued from the corresponding detectors.
Output Indication LEOs Indicate the output status of signals. They come on when "ON" signals are output to the lamps
on the front panel of the control unit, when "Open" signals are output to the solenoid valves,
and when command signals are output to the detectors, respectively.
Auxiliary Relays Cause the lamps on the front panel of the control unit to illuminate, the solenoid valves to open,
or output signals to the individual detectors to be issued. The auxiliary relays are of the socket
type . When any of the auxiliary relays fails, it can be replaced independently.
Fuse Blows when an overcurrent flows to open or close the solenoid valve .
Power Terminal The power supply for opening the solenoid valve and the power supplies for the individual
detectors are connected
Connector Terminal Connected to the control unit.
External Line Terminal Used to connect external lines.
Board
Switches (SSW1 , Used for switchover of starter stop output and alarm cancel signal output contacts Break and
SSW2) Make. *1 . Do not change the settings done at the time of shipment from the factory .
Lower side of switch : Break Contact Upper side of switch : Make Contact
*1 . For switchover of contacts Break and Make, the internal wiring in the control panel and emergency
switch contacts must also be changed . Therefore , you cannot change over contacts Break and Make
after shipment from the factory.
Table 5-2
Name Symbol Function
Input Indication LM Comes on when the Multi-Monitor is activated.
LEOs In the case of the SJ700, the LM comes on when the heavy liquid
detector (WFR) is activated.
vs Comes on when the vibration switch is activated.
MTR Stays ON during operation of the motor of the SELFJECTOR.
DO Stays ON during operation of the Multi-Monitor.
(Detection Function : Option)
In the case of the SJ700, the DO comes on when the sludge discharge
detector (SO) is activated.
HT Comes on when the processing oil at the inlet of the purifier has a high
temperature. (Detection Function : Option)
LT Comes on when the processing oil at the inlet of the purifier has a low
temperature. (Detection Function : Option)
C-OP Comes on when the clarifier operation mode is selected by terminal
board jumpering.
7SJ Comes on when the SJ700 operation mode is selected by terminal
board jumpering.
LM-1 Comes on when LM interlock signal is input from the console. *2
S-OP *1 Comes on when the series operation mode is selected by terminal
board jumpering.
Output Indication SV1 Comes on when the bowl opening water solenoid valve is energized .
LEOs SV2 Comes on when the bowl closing water solenoid valve is energized .
SV3 Comes on when the sealing/replacement water solenoid valve is
energized.
SV4 Comes on when the solenoid valve for the feed valve is energized.
VSR Comes on when the vibration switch reset coil is energized.
(Detector: Option)
FED Stays ON while the feeding process is in progress. (For interlocking
Multi-Monitor)
MSTP Comes on when stop signal is output to the starter.
DISP Stays ON while the discharge process is in progress. (For interlocking
Multi-Monitor)
. (Detector: Option)
HT-8 Comes on when the block signal of processing oil high temperature
alarm is output to the console. *2
LT-8 Comes on when the block signal of processing oil low temperature
alarm is output to the console. *2
AL-C Comes on when an alarm cancel signal is output to the starter. *1
ALM Comes on when a collective alarm signal is output to the console. *2
*1 . The LEOs of the No. 2 machine terminal board only are enabled.
NOTE
*1 .... The starter refers to the separately installed starter for the SELFJECTOR motor.
*2 .... The console refers to the control console used for remote control.
The times to be set for the timers vary with the following factors.
It is therefore necessary to set the timers so as to match the field conditions. When a test run and
adjustments are performed by Mitsubishi Kakoki service personnel, the timers are set to the proper
values suitable for the field conditions before handover. If some change in the properties confirmed ,
thereafter, refer to the following explanations and change the set times properly.
Table 6-1
Timer Nos and Uses (Standard)
Timer No. Use Time that can be set
0 Interval between each solenoid valve operation 0-60s
1 Bowl opening time 0-60s
2 Replacement water supply time 0-60s
3 Sealing water supply time 0-60s
4 Intermittent bowl closing water supply intervals 0-60 min
5 Sludge discharge intervals 0-720 min (set in steps of 10 min)
6 Intermittent water supply time for closing bowl 0-60s
0 Bowl cleaning water supply time 0-60s
E Bowl cleaning frequency setting 0-99times
Set the following timers when the optional detectors or functions are to be used.
Table 6-2
Timer Nos. and Uses (Optional
Timer No. Use Time that can be set
Oil high temperature alarm block time 0-30 min
Set the time required before the processing oil
temperature stabilizes after the start of feeding. Even
7
if the processing oil has a high temperature, no alarm
is set off until the set time elapses. (Alarm block signal
is output.)
Oil low temperature alarm block time 0-30 min
Set the time required before the processing oil
temperature stabilizes after the start of feeding. Even
8
ifthe processing oil has a low temperature, no alarm is
set off until the set time elapses. (Alarm block signal is
output.)
Abnormal vibration block time 0-30 min
Set the time required before the SELFJECTOR motor
9 reaches the rated speed after turning the power ON .
Even if the vibrator switch is activated , no alarm is
produced until the set time elapses.
Fuel oil 0
Washing Wate D sec
Lub. oil 0 12 13 19 26 31 48 47
NOTE
1) The times for sealing water and replacement water timers shown in the table assume that the
supply flow rate is 8Umin for the SJ10G-30G, 12Umin for the SJ50G-70G, 16Umin for the
SJ100G-120G, 18Umin for the SJ150G, and 5Umin for the SJ700. Be sure to measure the
actual flow rate and set the times to proper values.
2) There is not a washing process in the case of the fuel oil purifier.
Table 6-4 shows the general discharge intervals for processing fuel oils and lubricating oils. The table is
intended for general guidance.
Table 6-4
Fuel oils Lubricating oils
Fuel oil A Fuel oil C Cross-head Trunk piston
(380mm 2/s at 50°C) engine engine
Standard Standard Standard Standard
Number of times of
12 24 12 24
discharge (times/day)
Discharge interval
120 60 120 60
(min .)
Number of times of
0 0 2 4
washing (times/day)
DISP3
elapsed time;set time of timer
DISP~- DISP1
MODE D MIN.
SEC. ~B BB
MON.MODE
0
MW
Fig. 6-1
CDSet the power switch of the control panel "ON", and check that the pilot lamp "CONT. SOURCE"
and the value indicator LEOs of the control unit are ON.
@ Operate the individual switches in the following sequence.
Select machine No. 1 or Set the mode selector Select a timer number to
2 by the machine ... switch (MODE) to SET. -----+ set by the timer number f--
number selector switch. MODE. selector switch (T.SEL).
If the set time is in excess of the value that can be set, the maximum value that can be set is set.
NOTE
o For information on the timer numbers and uses, refer to Section 6.1.
o Set the discharge interval timer (timer No.5) in steps of 10 minutes. To set the timer to 180
1
minutes for example, set the timer time setting switches T.SET 101(102 )and 10°(10 )to 1 and 8,
respectively.
o The unit of time for timer numbers 0 through 3, 6 and D is a second.
(The unit indicator LED SEC. lights.)
The unit of time for timer numbers 4, 5 and 7 through 9 is a minute.
(The unit indicator LED MIN. lights.)
Timer number E (counter) counts the number of times.
o Time numbers A-C and F are not used.
When any of the timer numbers A-C and F is selected, the SEC., MIN. and set value indicator
LED go out.
It is possible to have the set time indicated on the value indicators before starting automatic
operation or during automatic operation. To call the set time of timer No.5 (Discharge Interval)
for the machine No.1 which has been set to 60 minutes, for example, proceed as described
below.
Unit Indicator
Control Switch Value Indicator
SEC. MIN .
No.1 SEL Indefinite Indefinite Indefinite
SEL~
000 to 999
No.2 SEL
Same as above (Flashing) Same as above Same as above
MON. MODE
060 (Flashing)
•..
T.SEL.
*1
Fig. 6-2
*1. To operate the T.SEL. switch , use a thin pointed plain screwdriver or something else.
And turn crack of knob as point to the number .
The operation times and intervals set by the timers can be changed as exampled below.
To change the set time of 60 minutes in the foregoing section to 180 minutes;
Be sure to perform this procedure only after calling out the set time according to the instructions
given in Paragraph 6.3.1 "Calling Set Time".
Unit Indicator
Control Switch Value Indicator
SEC. MIN .
060 (Flashing)
*1
180 (Flashing)
MW.
Press
Fig. 6-3
*1. To operate the T.SEL. switch , use a thin pointed plain screwdriver or something else.
And turn crack of knob as point to the number.
To monitor the elapsed time of a timer, proceed as described below. You can find the elapsed time
conveniently during operation of the purifier.
To find the elapsed time of timer No. 5 (Discharge Interval) of machine No. 1 for example, proceed
as described below.
If the elapsed time is 23 minutes for example, the value indicators will indicate 023.
Unit Indicator
Control Switch Value Indicator
SEC. MIN.
No.1 SEL Indefinite Indefinite
Indefinite
SEL~
000 to 999
No.2 SEL
*1.
SET. MODE Same as above (Steadily ON) Same as above Same as above
~~~
MON. MODE
~ ~
Elapsed time indicated :-:
T.SEL. LED MIN. ON
*2
Fig. 6-4
*2 . To operate the T .SEL. switch , use a thin pointed plain screwdriver or something else. And turn
crack of knob as pointed to the number.
To use an optional detector, the optional function is to be enabled either by using the Optional Function
Selector Switch on the control unit or by bridging the terminals on the control panel terminal board with a
jumper wire. For information on the types of functions of the options, refer to Table 7-1.
The optional function selector switches are turned ON when they are set in the upper position and OFF
when they are set in the lower position. Accordingly, in the state shown in Fig . 7-1 , only the discharge
detector is activated.
Since the optional functions are set to meet your requirements and specifications before shipment from
the factory, there is usually no need for changing the settings. Before operation, however, confirm the
settings.
NO. 1 OPTION
12345678
NOTE
Before performing the procedures for changing the settings of the optional functions, set the
power switch of the control panel to "OFF" .
&CAUTION
o Refer to Section 6.1 and check that each of the timers has been set to the proper value for the
actual conditions (type of feed oil, model number of SELFJECTOR, working water pressure,
etc.).
o Pay special heed to the discharge interval timer "C015", as it affects the quantity of sludge to
be accumulated in the bowl of the SELFJECTOR. Make sure that the timer is set to the
proper value for the type of feed oil. (To change the set time, refer to Section 6.)
o When you perform setting change of an option function (ex. changing a dipswitch and so on),
please turn the power supply of a control panel [OFF] for safety.
8.2.PURIFIER
8.2.1.SJ-G SERIES
For information on the SELFJECTOR and valves, refer to the separate "Operation &
Maintenance Manual".
Refer to the attached 14.1 Automatic Operation Flow Sheet (GBC-1, GBC-2) as well.
&CAUTION
o Make sure that the selection of the gravity disc is correct.
o Make sure position of the switches in the Multi-Monitor (MM) is right.
o Make sure the set pressure value of the operating water reducing valve is right.
o About details of the above, refer to Section 6.4, 8, and 6.5 so on in "Operation&Maintenance
Manual".
8.2.2. SJ700
For information on the SELFJECTOR and valves, refer to the separate "Instruction Manual".
Refer to the attached 14.2 Automatic Operation Flow Sheet (SJ700) as well.
&cAUTION
o Make sure that the selection of the gravity disc is correct.
o Make sure that the value for reducing water pressure is right.
o About details of the above, refer to the separate" Instruction Manual".
Step 2. Set the power switch on the automatic control panel to "ON".
The pilot lamp "CONT. SOURCE" (WL) will light.
Step 3. After checking the ammeter to confirm that the SELFJECTOR has reached the rated
speed , press the pushbutton "AUTO. START" on the automatic control panel.
Solenoid valve SV2 will be operated , the bowl closing water will be supplied , and the main
cylinder of the bowl will be closed .
Step 4. The sludge discharge process timer and discharge interval timer in the automatic control
panel will operate in the following sequence for continuous purifier operation.
(Refer to the attached "14. AUtomatic Operation Flow Sheet" and "15. Timing chart" as well.)
l o Solenoid valve SV3 will be activated to supply replacement water into the bowl.
o At the same time, replacement water setting timer 2 will start operation.
Timer 2 ... When the timer expires,
o Solenoid valve SV3 will be deactivated to stop supplying replacement water.
o Solenoid valve SV1 will be activated to supply bowl opening water, and the bowl will
l closed.
o At the same time, timer 0 will start operation.
Timer O.. .When the timer expires,
o Solenoid valve SV3 will be activated to supply sealing water into the bowl. At the
ll same time, sealing water supply time setting timer 3 will start operation.
o At the same time, timer 0 will start operation .
Timer O... When the timer expires,
o Solenoid valve SV2 will be deactivated to stop supplying bowl-closing water.
l
~SELFJECTOR Instruction Manual 9-1 Operation Manual 3A
l
Timer 0 ... When the timer expires,
o Solenoid valve SV4 for feed valve (SV5 in the case of the SJ700) will be activated to
open feed valve CV1 . The feed oil will then be forced into the SELFJECTOR to start
purifying.
o Pilot lamp "FEEDING" will come on.
o The discharge interval timer (timer 5) will operate. The CV1 will continue to open as
long as the set time.
o While the feed timer is in operation, bowl closing water solenoid valve SV2 will
intermittently open to supply the bowl closing water.
More specifically, the following operations will be repeated :
Timer 4 will operate (intermittent bowl closing water supply interval) -> Timer 4 will
expire -> Timer 6 will operate (SV2 will open to supply bowl closing water) -> Timer 6
will expires (SV2 will be closed) -> Timer 4 will operate.
o A "FEED" signal will be output to .the Multi Monitor.
(In the case of the SJ700, this signal is output but is not used.)
o Timer 7 will operate. After the timer has expired, the "Oil high temperature alarm
block" signal output will be stopped (when the optional function selector switch 2
is ON).
o Timer 8 will operate. After the timer has expired, the "Oil low temperature alarm
block" signal output will be stopped (when the optional function selector switch 3
is ON).
Timer 5 ...When the timer expires,
co
(.)
o When the set time of the discharge interval timer 5 elapses, solenoid valve SV4 for
:OJ
co feed valve (SV5 in the case of the SJ700) will be deactivated to close feed valve CV1
E and stop supplying the feed oil.
-0
:::l
<(
o The "FEED" signal to the Multi-monitor will be cut off.
o At the same time, timer 0 will start operation.
o "DISCHARGE PROCESS" signal will be output to the Multi-Monitor. (Optional
Specification)
(In the case of the SJ700, this signal is not output.)
o "OIL HIGH TEMPERATURE ALARM BLOCK" signal will be output
(when the optional function selector switch 2 is ON).
o "OIL LOW TEMPERATURE ALARM BLOCK" signal will be output
(when the optional function selector switch 3 is ON).
Timer 0 .. ..When the timer expires,
o Solenoid valve SV3 will be activated to supply replacement water into the bowl.
o Bowl cleaning frequency timer (counter) E will operate to add one time to the current
1 count.
o At the same time, replacement water supply time setting timer 2 will start operation.
Timer 2 ... When the timer expires,
o Solenoid valve SV3 will be deactivated to stop supplying replacement water.
o Solenoid valve SV1 will be activated to supply the bowl opening water. The bowl will
l
o Timer 0 will restart operation.
o The "DISCHARGE PROCESS" signal output to the Multi Monitor will be stopped.
(Optional Specification)
Time r 0 ... When the timer expires,
l
o Solenoid valve SV2 will be deactivated to stop supplying bowl-closing water.
o Solenoid valve SV3 will open to supply cleaning water into the bowl.
o At the same time, timer D will start operation.
Time rD ... When the timer expires,
o Solenoid valve SV3 will be deactivated to stop supplying bowl-cleaning water.
o Solenoid valve SV2 will operate to supply bowl opening water, and the bowl will be
1 closed.
o At the same time, timer 0 will start operation.
Time r 0 ... When the timer expires,
... I
Step 2. After confirming that the SELFJECTOR(s) has reached the rated speed , press the "AUTO
START" of the associated machine on the automatic control panel. Then both the No. 1
and 2 machines will automatically repeat the discharge and feed operations according to
Step 4 in Section 9.1 .
During feeding operation, a sludge discharge test can be performed at any time irrespective of
the elapsed feed time. When pushbutton "DISCHG. TEST" on the automatic control panel is
pressed , the SELFJECTOR will start the sludge discharge process in the same way as upon
expiry of the discharge interval timer (timer 5).
As soon as the sludge discharge process is completed , the SELFJECTOR will resume the
automatic operation.
&CAUTION
When the SELFJECTOR is shut down because of an emergency, No opening of Bowl,
abnormal vibration or overload, it will be stopped without discharging the sludge accumulated
in the bowl. If the SELFJECTOR is restarted under that condition, the bowl might lose balance
and cause a hazardous situation. For this reason, be sure to disassemble the bowl and
remove the sludge in accordance with "Operation & Maintenance Manual" before restarting
operation.
In the case of the SJ700, refer to the "Mitsubishi SELFJECTOR Instruction Manual (Model
SJ700)".
&CAUTION
The automatic control panel is electrically interlocked with the starter. Therefore, the
automatic control panel is not operable unless the SELFJECTOR is started by the starter.
When the SELFJECTOR is operated without using the automatic control panel, operate the
individual solenoid valves manually.
In cases of emergency, press pushbutton "EMERG. STOP" on the automatic control panel.
In any of the processes, the power supply to the SELFJECTOR will be cut off, and all the solenoid valves
will be closed to stop operation .
~CAUTION
Remove the cause of an alarm before pressing pushbutton "ALARM RESET".
If the feed oil or processing oil flows out toward the heavy liquid outlet side or sludge chute side
during feeding operation, and the light liquid side pressure falls, the leakage detector function (LM)
will be operated to light the fault indicating lamp on the automatic control panel and close feed valve
CV1. The SELFJECTOR will then stop operation after discharging the sludge.
If an alarm works, remove the cause of the alarm in accordance with the following table. Thereafter,
press pushbutton "ALARM RESET" on the automatic control panel and perform the procedures to
restart operation.
Table 10-1
Alarm Cause Corrective Action
Oil Leakage(LEAK) 1. Sealing water/replacement water 1 . Replace with non-defective parts.
If the leakage monitor solenoid valve SV3 failed to operate
function of the because of failure of timer 3 or loose
multi-monitor is contact of the relay in the automatic
operated during the control panel.
feeding process in
the automatic 2. The required quantity of sealing water 2. Adjust the set time of the timer.
operation mode, pilot was not supplied because the set
lamp "ALARM" on the time of timer 3 in the automatic control
automatic control panel was too short.
panel , and the
"LEAK" LED in the 3. No sealing water was supplied 3. Repair or replace.
graphic panel and the because of failure of sealing
automatic control water/replacement water solenoid
panel will light. The valve SV3.
SELFJECTOR will
automatically stop 4 . False alarm due to Multi Monitor 4 . Repair or replace.
operation after failure.
discharging sludge.
This alarm works when no discharge is detected by the discharge detector function (DD) despite the
fact that a DISCHARGE SLUDGE signal was sent to the bowl opening solenoid valve (SV1 ).
As soon as this alarm works, the SELFJECTOR will be stopped immediately. After removal of the
cause of the alarm, press pushbutton "ALARM RESET" on the control panel and perform the
procedures to restart operation.
Table 10-2
2. The bowl opening water was not 2. Repair or replace the valve with a
supplied because of failure of bowl non-defective one.
opening solenoid valve SV1 .
3. SV1 failed to open because of failure 3. Replace the relay or unit with a
of the auxiliary relay or terminal unit. non-defective one.
5. A fault in the water or air system 5. Refer to the separate "Operation &
Maintenance Manual".
This alarm works when the temperature of the processing oil becomes so high or low during feeding
operation that the thermal switch is operated . Even if this alarm works, the SELFJECTOR will
continue to operate.
To clear the alarm, remove the cause of the alarm. Thereafter, press pushbutton "ALARM RESET"
on the control panel.
Table 10-3
This alarm works when the vibration switch is operated by occurrence of an abnormal vibration in
the SELFJECTOR.
As soon as the alarm works, the SELFJECTOR will stop operation immediately.
Disassemble and check the SELFJECTOR and remove the cause of the alarm . Thereafter, press
pushbutton "ALARM RESET" on the control panel and perform the procedures to restart operation .
Table 10-4
2. The vibration switch was operated 2. Adjust the set time of timer 9.
because of vibration at the time of a
start, because the set time of timer 9
was too short.
3. The reset coil of the vibration switch 3. Replace the auxiliary alarm with a
was not operated because of loose non-defective one.
contact of the auxiliary relay.
&CAUTION
Remove the cause of an alarm before pressing pushbutton "ALARM RESET".
If the processing oil leaks out toward the heavy liquid outlet side during feeding operation, the heavy
liquid detector (WFR) will be operated to light the alarm indicating lamp on the automatic control
panel and close feed valve CV1 . The SELFJECTOR will be automatically stopped after discharging
sludge.
If an alarm works, remove the cause of the alarm according to the following table . Thereafter, press
pushbutton "ALARM RESET" on the automatic control panel and perform the procedures to restart
operation.
Table 11-1
If the bowl of the SELFJECTOR fails to close during automatic operation , the sludge discharge
detector mounted to the SELFJECTOR will be operated to light the alarm indicating lamp on the
automatic control panel and close feed valve CV1 . The SELFJECTOR will be automatically
stopped after discharging sludge.
If an alarm works, remove the cause of the alarm according to the following table. Thereafter, press
pushbutton "ALARM RESET" on the automatic control panel and perform the procedures to restart
operation.
Table 11-2
2. The bowl closing water was not 2. Repair or replace the valve with a
supplied because of failure of non-defective one.
solenoid valve SV2.
This alarm works when the temperature of the processing oil becomes so hot or low during the
feeding operation that the thermal switch is operated . Even if this alarm works, the SELFJECTOR
will continue to operate.
To clear the alarm , remove the cause of the alarm . Thereafter, press pushbutton "ALARM RESET"
provided on the automatic control panel.
Table 11-3
This alarm works when the vibration switch is operated by occurrence of an abnormal vibration in
the SELFJECTOR.
As soon as the alarm works, the SELFJECTOR will stop operation immediately.
Disassemble and check the SELFJECTOR and remove the cause of the alarm . Thereafter, press
pushbutton "ALARM RESET" on the control panel and perform the procedures to restart operation.
Table 11-4
2. The vibration switch was incorrectly 2. Adjust the set time of timer 9.
operated by the vibration at the time
of a start, because the set time of
timer 9 was too short.
3. The reset coil of the vibration switch 3. Replace the auxiliary alarm with a
was not operated because of loose non-defective one.
contact of the auxiliary relay.
When two SELFJECTORs are arranged in series and carried out the series operation , bridging the
terminals of the switch or the terminal board on the control panel enables to carry out the series
operation function .
The series operation function is turned OFF at the factory before shipment.
12.1.1. Operation
When the series operation function is enabled, the SELFJECTOR will perform the following
operations in addition to the normal operations.
(1) When the SELFJECTOR No. 1 (No . 2) starts the discharge process, the feed valve of No.
2 (No.1) is closed for a time to stop the feed signal output to the multi monitor to disable the
leakage detector function .
(2) During the clarifier operation , when the SELFJECTOR No. 1 (No. 2) is stopped, No. 2
(No .1) is stopped as well. In case that the SELFJECTOR is stopped on an alarm signal or
through the EMERG.STOP button, it is same as the above-mentioned .
To enable series operation function, perform either of the following setting procedures.
(1) Set the No. 2 machine optional function selector switch "7" of the control unit to ON .
NO. 2 OPTION
ON
DDDDDD ~ D
2 3 4 5 6 7 8
(2) Bridge the external line terminals, 801 and 802, of machine No. 2 by a jumper wire.
NOTE
o Before changing the optional function settings, be sure to set the power switch of the
control panel to "OFF" .
&CAUTION
Because the gear pump of the latter purifier is not used, remove the safety joint. And
don't use the oil heater in the latter side.
Fig. 12-1
When the clarifier operation is carried out, bridge with the jumper wire the terminals of the switch or
terminal board on the control panel.
The clarifier operation function is tuned OFF at the factory before shipment.
12.2.1. Operation
When the clarifier operation function is enabled, the SELFJECTOR will perform the following
operation.
(1) No replacement water and no sealing water will be supplied in the discharge process.
(The timer count for replacement water (timer 2) and that for sealing water (timer 3) are
made, but the SV3 is not energized .)
To enable the clarifier operation function, perform either of the following setting procedures.
(1) Set the optional function selector switch "4" of the associated machine to ON.
NO. D OPT I ON
ON
DDD ~ DDDD
2 3 4 5 6 7 8
(2) Bridge the external line terminals, 1OP1 and 1OP2 (20P1 and 20P2)* with a jumper wire.
NOTE
o Before changing the optional function settings, be sure to set the power switch of
the control panel to "OFF".
o For detailed information on clarifier operation, refer to "Operation & Maintenance
Manual" .
During automatic operation , pilot lamp "AUTO. RUNNING" on the control panel should stay ON .
If the "AUTO. RUNNING" is OFF, the following causes are suspected.
When the cause is (1), replace the pilot lamp with a spare one.
When the cause is (2), (3) or (4), all of the solenoid and air valves will be closed, and the automatic
operation function will be stopped.
Investigate the cause and deal with correctively in accordance with the procedure shown on the
following page.
Note
Set the power switch of the
(1) When the portion marked* applies, contact
control panel to "ON".
Mitsubishi Kakoki or your nearest Mitsubishi
Kakokiagent.
~
The "CONT. SOURCE" pilo OFF
I
lamp on the control panel
After setting the power switch of the control
. panel to "OFF", replace the power fuse with a
~ ON spare one .
Select timer 0 by the DIP
switch "T.SEL" of the
control unit and watch the
indicator section.
•
l In this case, set the power switch on the
control panel to "OFF" and then to "ON"
Both are OFF or ON.
LED "MIN ." and/or "SEC." again . If the same conditions persist, no
automatic operation is possible . A defective
control unit or DC power supply is suspected.
l Either one is ON.
~
~ OFF Temporarily bridge external
terminals, "M11" and "M12", to
Check whether the motor
check whether the LED "MTR" of
operation signal is output
the terminal unit lights.
from the starter.
~
~ Does not light.
Being output Pilot lamp "MTR"
Motor operation signal
1 Lights *
,,
l Not output
The auxiliary relay on the terminal unit may fail because of its operating life limit or deterioration.
When the auxiliary relay is out of order, replace it in accordance with the following procedures .
(1) Unlock the relay socket by forcing both ends to open outward((])).
(2) Pull the relay straight upward by use of a pointed wrench or something else ({2)).
&CAUTION
When you replace the relay, be sure to set the power switch of the control panel to "OFF"
beforehand. Otherwise there is danger of electrical shock.
NOTE
o Make sure that the relay is inserted all the way until it is blocked.
o Set the relay with the white marking on the top.
Marking (White)
Fig. 13-1
The fuse on the terminal unit may blow because of deterioration or solenoid valve overcurrent.
Replace a blown fuse in accordance with the following procedures.
(1) While pressing down on the fuse holder cap, unlock it by turning counter-clockwise.
(CD and (2:})
(2) Remove the fuse holder cap and replace the fuse with a new one. (@)
(3) While pressing down on the fuse holder cap, lock it by turning clockwise. (@ and @)
&CAUTION
When you replace the fuse, be sure to cut off the power supply to the automatic control
panel. Otherwise there is danger of electrical shock.
Fig. 13-2
Electric
Power source
Starter
t
c
OIL HEATER
J!lliJoF.t\~
~ VlO
G-E-
I
T I V8
Fig. 14-1
14.2.1. SJ700
The following flow sheet shows the system with all the optional detectors mounted .
Start er Au tomati c
cont r o l pane l
ELECTRIC I I I I I I I I I
SOURCE . - - - - - - - - - ' I L - - - - - - - ~ I I I I I
~ Ul=============~~--- s:s
AF1
1lt -----------:----- - ----·
I I
I
DG
B <;::=J
A c:::::>
r------ --- ------ -- --- - --- - ------------------- --- ----- ------------ - ---------------------------- - -----------------,
0..
.c ~
~
~
See. I in g Water 3 I II ~ I I I II 1---t-1 : I I I I 1----H I I I I I I
~ I I I r 11 I I I r I I I I I I I I I I I I
- 0
c
~
Bow l Wesh i no
lnt.erval of Suppl y i ng
!)
I: I I I I
I II
~
~
0
0
Wet. •r for Closing
In t • nrd t t • n t
Bowl
Sup pI vI n g of
4 I I I I I I
r
rl I I I I
I
r-1 I I I I I I t==
I
I I I I
0
c
0
""
Weter f or Cloalng Bowl 6 I :I I I I 'r--=fI
I
I I II
II
I I I rl I I :I I I I I :I I
I II I I I I I I I I I I I I I I I I I I I I I
0
~
~
Discharge Interval 5
I--
...
·- ~
e
·-
Bowl waahlng
Counter E I I I I I I I I I I
• II I I I I I I I
• II I I I I I I I I
:I
0 1I ~H Q
I I
~ II
H 1 1 I I I I I I I I I I I I
h TII'IPI r at u r 1
E !- 7 I I ~ I: I I I
.
AI a till
0
8 I oc:k
I:
I <(
~
01 I
O i I
A l a
HIgh
Low
till
Te~npe
Te..,pa rat u r a
B I oc k
rat u r e
( HTA-HTC )
8 II 1 II 1-----+1 I I : II : I I 1----Y I I : I I : I I I : :: i
I
A I arm B I oc k
Te~npe r a t ur•
HTB - HTC I I
I
01 I
A I 1 r"'
Low
8 l ock
( LTA-LTC
LTB-LTC
) I I I I I
I Qperet in a Water
1
I
~
>
for Opening Bowl SVI I IIi I I I i i i I
I I
I I I I
I I
I~ I I I : I
~
I
I
.
-
>
Ope ra t Jng
f 0' Cloaing
Water
Bow l SV2
11111111 I I I
~ I I I I I
1..1 I I I I I I I I
~......~ : ~- ~.....I : ~
~- ~ ~-:
I Sea l i n g / Replacement Water SV3
I I I I
I "'
·-
I
0
"
Con t ro I 0 f Feed Valva SY4
/ 1- I
I ~
I I I
- I / I I
I
I
0
en : I
: I
I
I
•
I
I
I
I
I
Signal
Sign al
1 or
for
Motor
A I arm
Stop
C a n ee I ( :
( ~ ~ ~~::~: )
.
~~~::~: )
·- M otor
~
I St e r t S6LFJ6CTOR by f : l in g Operating Operating
Stop
I
I
I
I Starter ProvIded Separ-ately , t e r Water
Opening
1 o r Water
Opening
1 or
Operating
I
I
I
I
I
the
Turn
Autome.tlc
the Power
Control
Sou rca
Pe.nel
Swl tch on
to •oN" .
r Operat i ng
Water for
Opening
Bowl
Replacement
Bowl Wa t er for
Opening
Bowl
Bowl Feed in g Feeding
Water Feeding
I
I Replacement
I Rep I a c emen t Operating Water
I Water for Closing Bowl Water
I
I ISSUED TO Operating Water
I
for Clos.ing Bowl
Action of Timers Action of Counters
A
Preas tho Push -b utto n Sw I t c h
L---------------------------------------------------------------------------------------------------------------
SELFJECTOR
I I
Interval 0
---1I .--1 IH .--1 H
Discharge I
: : rl I II : : : rl I rl I II I
-•
c
.. Rep I a cement
Seal l ng Water
Water
2 I I
:I
t----11 I II
i---+l :
I I t----11 I II I
i----H
II I
..
G " 3 I I :I : I :I I II I
:
~
I I II I I I II
-0
,
c Bowl Washing D I: HI : I: :
u
0 Interval of Supplying
4 I II I II I I II I II I II
" Water for Cloalng Bowl 1----, r-i r-i
.•
~
c
0
"'
lntar•lttent
Wator for
BYPPIJ'Inv
Cloalng Bowl
of
5
l H _j_ j : :
I
::
II
I
I
II
II
: H : :
i I
::
II
I
I
I:
II
I
I
[I
II
I
I
u " D la cherge Interval 5
.
·-
G
-
6
1-
Bowlwaah l nu
Counter E I l I ~ Ill :I I :I : :I :I : .VIii! I ;1 I Yl I :I I
E
.,
0
01 I High Temperature
Alarm Block 7
l=::i I I I I II
: I: H I I II
: II : I: rl
<
0 1 I
Alar~n
Low Temperature
Block 8
i::::::-ct I I I I II I II t-----rl I I I I II I II I II f------rl
l lj I I
: : ~: I II : I: I I
: : :: I I: I II I II
I II I I I : :I
I II I II I I I : :I
I .11 I II I II
I
I
01 IHigh Temperature
Alarm Block
O i I Low Temperature
(HTA-HTC)
HTB-HTC
(LTA-LTC) _l
_l _l
I I I
I
I
I I
I
I
I I I
I I I
I I I I
I
I I I
--r_. I
I
.•
>
-G
Alarm B l ock
OperatIng Wa ter for
Opening Bowi (Tot al )
Operating Water
for Cloalng Bowl
LTB LTC
SVI
SV2
~
I I
~
I I
I
I
I
~~
Ill
I II
II
I
I
I
~
I I
I
I
I
II
I
I ..
Ill
I II
II
I
I
I
I
I
I
I
~~
See lin g
~~ ~~ I
>
"
/ Replacemen t Water SV3 I
I
I
I
~~ I I ~~ I
·- I
.
-
0
c
Contr ol of Feed Valve SV4
I
I
0
(/)
I
I
Signal f 0' Motor Stop
(a c ontac~ I
b contact
(a contacn I
Signal 1 0' A term Cencel b contact I
I
~
Feed i ng I
Feed i ng Feed i ng I
Operating Operating I
Water for Water for I
Sealing Seal t ng
Opantng Opening I
Bowl Water Bowl Water
I
Rep l acement Replacement Baw l Waah ln g I
I
Water Water Water I
ISSUED TO I
Action of Timers Action of Counters I
Count I
Time- up I
~ I
--:d Count- up
I
I
~-
I
~
I
I
' " Tme OCT.-17-2002 DOCUt.lENT NO. I REV. I
~ CLIENT DATE
a:: PLANT
MADE K. NOJIIAA 351900 : I
I
DUPL e; CHKD. K. USUI JOO NO. I
I
I
TOTAL NO DATE PEVISIONS MADE CHKD. APPR. LOCATION APPR. Y. TAN AKA
I
I t.liTSUBISHI KAKOKI KAISHA.LlD. For. A-058 -2 I
I I
L---------------------------------------------------------------------------------------------------------------J
r------- - ------- - ----- - ---------- -- - - -- - ---- - ------- -- ---- ---- - ---------- - -- ---- -- - - ----- - ------ -- ---------- - -- - ,
I
I
I
I
TilLE Tim i ng C hart ·Automatic Ope r at i on " ,"Automatic Stopping " GBC - t. GBC - 2
I
I
I
I
The Rated S_p_eed Automatically Repeat _J
I
I I
I
I
SELFJECTOR __,. ~
Interval 0 rl r- rl rl rl r=::l ~ rl
-..
Discharge 1
I
rl- I I I : I rl : ~: I
:I : rl I I I : I I
l=-f1
rl i
c ~
Replacement Water 2
~ I I I I I
~: I I I I 1-----1 : I I I I I I
0.. .
~ Seal inA Water 3 ! ! I i----H
r Tl
' ! ! II t---H ' I I I I t---t-1 : I I I I I
-
~
,
c Bowl Washing 0 I I I I I I
II
I I I I I I I I I I I I I
: II I
.--l
0 Interval of Su p p l y i n g
.
~
0
0
.,.
Wat er f 0' Closing Bowl 4 I II I I I
I
IH rl I II I I I
I
_j I I I I I I r--- I II
-i
I
~
In t • r m 1 t t • n t Sup pI y I n g of
c
0 Wa te r t or Cloaln g Bow l 6
I :I I I I rlI I I II I I I I I :I I I L
I
: il
0
u
~
.
~
Dl acharge Interval 5 I II I I I I I I :I I I I I I I I I I
r-- I I: I
..
·-
-
E
Bowl waah I ng
Count. • r E I II I I I I I I I
• II I I I I I I I
• I I I I I : I II I
"E
0
1-
01 I
A I o r "'
Hi g h T e rap e r e tura
B I oc k 7
: I I I I I
~
I I I I
II
I I I
~
I I I I I I : :I :I I I I i I
<
,
~
00'
01 1
AI a
H l11h
Lo w
r "'
T emp er a t.,re
8 I oc k
Temper a t u r e
( HTA-HTC
8
)
I rl I II -;:::=:if I I : II
· ·~
I I 1-----+-1 I I
I
: I I
I
:
I I
I
I
: :I I
A I arm 81 oc k HTB-HTC I i I
01 I Low TO~!~ PO r a t ura ( LTA-LTC )
A I • r~n 8 I oc: k LTB LTC I
.>
w O p areting Wa ter
~ i : I I I
: I I
~~ I
I I
I
~ :
I
-
for Opening
Operatin g W a t e r
Bowl SV! I
• I I I I I I I
I
I
>"
fo r Cloaino Bowl SV2
ill IIIIi I I
I
~ I I I I
I
~ I I I I I I I I
I
I
I
.,
·-
Seal l ng / Rept a c:ament W a ter SV3
~- ~....I I I
~-/ r .....J I
I
I ~ ~ I ~~ i
I
0 Con t ro I 0 f Feed Va I v e SV4 I
~ I
I ..c
- I I / I I I I
I 0 I I I
-
en I I
I
I
I
S i gnal
Signel
f or
for
Motor
A I arm
S t op
Ce nee I (:
:
( ~~~: :~: )
~~~::~:)
I
I
•
I
I
I
. M otor
~
I Ste r t SELF"JECTOR by f : l ing Operating Opereting Stop
I
I I Starter Prov t ded Seperatelv . e' Water
Opening
f o r Water
Opening
for
Opereting
r
I
Operetino
I Bowl Water for
I
I
I Tu<n
the Automatic
tho Power
Control
Source
Panel
Swltchon
to ·oN"' ,
Water for
Opening
Bowl
Replecement
Opening
Bowl
I Bowl
Feeding
Water Feeding
Feeding
I
I Replacement
Replacement Operating Weter
I
Weter
I Weter for Closing Bowl
I
I ISSUED TO Operating Weter
I for Closing Bowl
I Action of Timers Action of Counters
I
I
I
Time- up Count After C onfirm i ng that SELFJECTOR
~Press the P ush-button I
~
has Atta i ned t h. Rated S peed,
~
I ~
Swit c h • AU TO. STOP" .
Press tho Push -button Swit c h
I
I Count - up • AUT O. S T ART• ,
I
I
I ~J--4f----------+-+--if---{C~L~
IEN~TI___ _ _ _ __ _ _ __ _ _ --iiD~A~TEhOC~Tiil
.-1ru7-A200
I2 DOCU~ENT NO. REV.
I 1A MADE K.NOJMA 351890
I
I
DUPL ~~t:::::j:::::::::::::::::::::::::::::::::========t::!::j::~G-P~LA~N~T~-----------~PfCH~K;gD.~K.*US~Ui.;l~JOB
NO.
TOTAL PEVISIONS MADE CHKD. APPR. LOCATION APPR. Y. TANAKA
I
I ~ITSUBI SHI KAKOKI KAISHA.LTO. For11 A- 058 -2
I
L- ---- - - -- --- --- - - -- - - -- --- -- -- - -- - - ---- -- - - ---- - -- - ----- - -- - ------- - - - ------------ --- - - ---- - ------------------- ~
The attached drawing contains all of the optional detectors and circuits, some of which may not be
provided or used, depending on the specification for the SELFJECTOR you have purchased. Refer to
the drawing in the finished drawing as well .
------------------------------ ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 TITLE
GBC-2 ORl OUTLINE DIMENSION
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
~ If ~
/2-<i>15
I. ~r
1 AUTO. CONT. PANEL E! ~1J\li1J ilD ;g --
I 1 I
j n + 2
CONT. SOURCE
OFF ON OFF
if;IJiffD~Ji?.
ON
8A
") 7 7-{
GRAPHIC
':,! :J
tg 3 + 3 N0.1
EMERG. STOP ~~~i¥.tt
c::=::J
I + RATED SPEED.
PRESS PUSH-BUTTON
"AUTO. START"
~:jljl"9.,: Co
MFG.
~
lffl) ~ D D D D D D D~lf!V
3JI J1 -t \ARTH
COAMING SIZE
A B
Ill 140 40
112
C I
MA SS: 25Kg
30Kg(WITH TRANSFORMER)
i
I
TI1LE GBC-2 <TR) WIRING DIAGRAM C~G*ml~]) i
I
I I
I I
I I
I I
I TO I
I TO CON TRQ I
1
: STARlER CONSQE
: rotn;" 1t%~m•"
I
I
I
I
I
I
TB1 01 TB102
TO
TO CONTROL
STARlER CONSOLI
t;Uill"
I
REV.
I
I ~f---j----------t----jf---f--i~CL:_:IE~NT~-------------iiD~AJ)ITE~OCtT.-NOl7jJ-2f002IDOCUMENT
k1= MADE K. NOJNA
NO.
351885
I
I
I CHKD. K. USUI JOB NO.
I
I
REVISIONS MADE HKD APPR LOCA TlON APPR. Y. TANAKA
I
I
MITSUBISHI KAKOKI KAISHA, LTD.
L-------------------------------------------------------------------------------------------------------------------------------------------------~
EM ERG.
MAIN PCB STCF
<ST227685)
~~#1$.11: ----- 3-105E
7 8
(.J (.J
<D CD
CN4 : : :; ; 7 ~ 8 ~ 5 ~6
CN101 CN102 ~
CN102
CN102
C5l AC11~Et1:------------------------------, TB2 PCB
C6l AC12'~Et2:::..__------------------------, CST227688)
C5l AC21---HH"-------.----.-------..-------,
C6 l AC2'.
L___Utl_'_j
F101
2A
ALARM
I til I I
I I I I I
l:.:~--" l:.~--"
_ _ _ _ _ _ ...J
----' L-
<: <:
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:;;::::
L....JO
~
L....JQ
c.._
L....JL....J QL....J
>en
_J :::;= >O::
___,........._ 0>
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MAIN PCB STOP
<ST227685) MtiH
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7 8 u
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CN5 :::::;;
CN202 7 ~8 ~5 ~6
CN201 N
8 CN202
CN202
<5JAC11---KE+:1: - - - - - - - - - - - - - - - - - - - - - - - - - - - , TB2 PCB
<6J AC12--Hii-r2; _ _ - - - - - - - - - - - - - - - - - - - - - - - , <ST227688)
<5J AC21--ffr.3:-----....,---~--_,...-------,
4
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29 20 19 29 20 22
CN4 CN5
CN101 CN201
TB1 29 20 19 29 20 22 TB2
PCB ~--r+--~--~--~--~--~---PCB
<ST a... <ST
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: 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
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0. DATE REVISIONS MADE HKD APPR LOCATION APPR. Y. TANAKA
: MITSUBISHI KAKOKI KAISHA, LID. 1
L-------------------------------------------------------------------------------------------------------------------------------------------------~
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Tl TLE
GBC-2 <TR> OUTLINE DIMENSION
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
LETTER ON NAMEPLATE
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CONTROL SOURCE t l
DATE OCT.-17-2002 DOCUMENT NO. REV.
MADE K. NOJIMA 351901 A
-01-ml Connection chan ed of a multi-monitor CHKD. K. USUI JOB NO.
NO. DATE REVISIONS APPR. Y. TANAK
MITUBISHI KAKOKI KAISHA, LTO.
MAIN PCB
5
CST227685) DIP SWITCH
CN1 IBIBIBI
TIMER
J-{7< DS1
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PCB
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NOTE
*1 THE SCHEMATIC MARKED *1 IS APPLIED TO MODEL "GBC-1" '-------<
IN CASE MODEL "GBC-1 TR" SCHEMATICS BELOW ARE APPLIED.
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NO. DATE REVISIONS MADE CHKD APPR LOCATION APPR. Y. TANAKA
MITSUBISHI KAKOKI KAISHA, LTO.
EMERG.
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<ST227685) W~f¥Jl:
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CN201 CN202 N 7
7 8 CN202
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2 3 4 5 6 8 2 3 4 5 6 8 7 ALARM LED
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29 20 19 29 20 22
CN4 CN5
CN101 CN201
TB1 29 20 19 29 20 22 TB2
PCB ~---+---+~-+~-+~-+~-+--PCB
<ST <ST
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(f)
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~f----j---------+-f-+----i~CL~IE~NT~------------WDAArTEWOCKT.'i
vt
-1~7-iJii20W02 DOCUMENT351
MADE K. NOJIMA
NO.
905 REV.
1-*-+---+------------if---+--+--~PLANT CHKD. K. USUI JOB NO.
REVISIONS MADE HKD APPR LOCATION APPR. Y. TANAK
MITSUBISHI KAKOKI KAISHA, LID .
~'-'No.1 SELFJECTOR
6 ~'-'AUTO. RUNNING ~"-AUTO. RUNNING
?~ ALARM RESET
~"-No.2 SELFJECTOR ~lEEDING ~lEEDING
6 6
~"-LEAK (LM) ?~ DISCHG. TEST ?~ DISCHG. TEST
6 6
$"-NO-DIS (DD)
?~ MM FUNC. ?~ MM FUNC.
Instruction Manual 3A
SJ10G/GH SJ100G/GH
SJ20G/GH SJ120G/GH
SJ30G/GH SJ150G/GH
SJ50G/GH &
SJ60G/GH SJ700
SJ70G/GH