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(s: 3347 ( Part V/Sec 2) .1979
Indian Standard
DIMENSIONS FOR PORCFLAIN TRANSFORMER
BUSHINGS FOR USE IN NORMAL AND
LIGHTLY POLLUTED AT!v10SPHERES
PART V 36 kV BUSHINGS
( First Revision)
Electrical Insulators and Accessories Sectional Committee, ETDC 3
Chairman Representing
SHRI L. C. JAIN Ministry of Energy
Members
SHm V. R. ANANTHANARAYANAN Bengal Potteries Ltd, Calcutta
SHRI CRANDER PARKASH (Alternate)
SHm B. C. BANERJEE All India Pottery Manufacturers' Association,
Calcutta
SHRI B. C. DAw (Alternate)
SHRI D. S. CHABHAL Directorate General of Technical Development,
New Delhi
SHRI R. T. CHARI Tag Corporation, Madras
SHm A. GURUPATHAM (Alternate)
SHRI K. S. CHELLAPPAN Tamil Nadu Electricity Board, Madras
SHRI N. R. SANKARAN ( Alternate)
SHRI A. K. CHOPRA Punjab State Electricity Board, Patiala
SHRI NIRVAIR SINGH (Alternate)
SHm A. N. DEB Damodar VaHey Corporation, Calcutta
SHBI A. C. BOSE ( Alternate)
DIRECTOR OF RESEARCH ( T & D) Maharashtra State Electricity Board, Bombay
DIRECTOR (T R ACT ION AND Research, Designs and Standards Organization,
INSTALLATION) Ministry of Railways, Lucknow
JOINT DIRECTOR STANDARDS ( Tl ) (Alternate)
DIRECTOR ( TRANSMISSION) Central Electricity Authority, New Delhi
DEPUTY DIRECTOR (SUB-
STATION) (Alternate)
( CDntinued on page 2 )
@ Copyright 1980
BUREAU OF INDIAN STANDARDS
This publication is protected under the Indian Copyright Act (XIV of 1957) and
reproduction in whole or in part by any means except with written permission of the
publisher shall be deemed to be an infringement of copyright under the said Act.
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IS 13347 ( Part V/Sec 2) ·1979
( ContinWld from page I )
Members Representing
GENERAL MANAGER ( T ) Directorate General of Posts & Telegraphs,
Jabalpur
DIRECTOR 0]1' TELEGRAPHS ( L) (Alternate I )
DIVISIONAL ENGINEER TELE-
GRAPHS ( C ) ( Alternate II )
SURI B. N. GHOSH Bharat Heavy Electricals Ltd, Bhopal
SURI H. M. S. LINGAIAH Karnataka Electricity Board, Bangalore
SURI G. S. MAHAGAONKAR Mysore Porcelains Ltd, Bangalore
SHRI S. K. MUKHERJEE National Test House, Calcutta
SHRI U. S. VERMA (Alternate)
DB G. M. PHADKE Indian Electrical Manufacturers' Association,
Bombay
SURI C. R. V ABRIER ( Alternate)
SURI P. S. RAMAN NGEF Limited, Bangalore
Sum E. P. WILFRED (Allernate)
SHRI M. SANKARALINGA~ Directorate General of Supplies & Disposals, New
Delhi
Dy DIRECTOR OJ" INSPECTION (Alternate)
SURI P. K. SAXENA Rural Electrification Corporation Limited, New
Delhi
SHR! G. L. DUA ( Alternate)
SURI N . S. SEETUURAMON W. S. Insulators of India Ltd, Madras
SHRI V. SRINIVASAN (Alternate)
DR U. S. SINGH High Tension Insulator Factory, Ranchi
SHRI A. D. DUA ( Alt.rnate )
S11Rl SURENDRA SINGH U. P. Government Pottery Development Centre,
Khurja
SURI T. B. L. SRIVASTAVA ( Allernate)
SURr L. VENKATESUBBU Seshasayee Industries Ltd, Vadalur South Areot
District
SHRI R. V. ACUUTHAN (Alternate)
SHRI S. P. SACHDEV, Director General, lSI (Ex-officio Member)
Director ( Elec tech)
Secretary
SHRI R. S. SARMA
Assistant Director ( Elec tech), lSI
Indian Standard
DIMENSIONS FOR PORCELAIN TRANSFORMER
BUSHINGS FOR USE IN NORMAL AND
LIGHTLY POLLTJTED ATMOSPHERES
PART V 36 kV YiJSHINGS
( First Revi~ion )
O. FOREW ORD
0.1 This Indian Standard ( Part V/Sec 2 ) ( First Revision) was adopted
by the Indian Standards Institution on 28 December 1979, after the
draft finalized by the Electrical Insulators and Accessories Sectional
Committee had been approved by the Electrotechnical Division Council.
0.2 The dimensions of porcelain parts of the bushings for use in normal
and lightly polluted atmospheres of 36 kV are covered in IS: 3347 ( Part
V/Sec 1 )-1979*. This Section 2, which is a necessary adjunct to Section 1,
lays down the dimensions of the metal parts and accessories of the bushing
to go with the porcelain parts specified in Section 1. The materials for
the metal parts and accessories have also been specified.
0.3 This standard was first issued in 1967. This revision, which incorpo-
rates two amendments issued to its earlier edition, has been undertaken to
include metal parts of 2 OOOA and 3 150A busl\ings.
0.4 The need for changing over to aluminium for the metal parts of
bushings has been fully recogriized. This section, therefore, includes
dimensions of parts using aluminium as well as copper. Dimensions for
copper parts have been given to ensure a smooth changeover to alumin-
ium. These are expected to be deleted in due course.
3
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0.5 In this section, the dimensions of metal parts have been formulated
in such a way that the porcelain parts available in Section 1 of this stand-
ard may be used both for aluminium and copper metal parts. Suitable
references are given to indicate the appropriate porcelain part at each
place.
0.6 For current rating of 3 150A, no aluminium metal parts have been
specified. In such a case, the use of copper metal parts only is recommen-
ded.
0.7 The dimensions of bushings for other voltages are covered by the
following parts of this standard:
Part I Up to and including 1 k V bushin~s
Section 1 Porcelain parts
Section 2 Metal parts
Part II 3'6 kV Bushings
Section 1 Porcelain parts
Section 2 Metal piuts
Part III 12 and 17'5 kV Bushings
Section 1 Porcelain parts
Section 2 Metal parts
Part IV 24 kV Bushings
Section 1 Porcelain parts
Section 2 Metal parts
Part VI 72'5 kV Bushings
Section I Porcelain parts
Section 2 Metal parts ( under preparation)
Part VII 123 kV Bushings
Section 1 Porcelain parts
Section 2 Metal parts ( under preparation)
0.8 The dimensions of porcelain transformer bushings for use in heavily
polluted atmosphere are covered by the series of IS : 8603"', The metal
parts covered by this section may be used for bushings covered by
IS: 8603.
4
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0.9 In the preparation of this standard, assistance has been derived from
the following DIN standards issued by Deutscher Normenausschuss:
DIN 42531 (1968) Indoor and outdoor transformer bushings,
insulation class 10 to 30 kV, 250A
DIN 42532 (1969) Indoor and outdoor transformer bushings,
insulation class 10 to 30 kV, 630A
DIN 42533 (1969) Indoor and outdoor transformer bushings,
insulation class 10 to 30 kV, 1 000 to 3 150A
0.10 For the purpose of deciding whether a particular requirement of thisl
standard is complied with, the final value, observed or calculated,
expressing the result of a test, shall be rounded off in accordance with
IS : 2-1960*. The number of significant places retained in the rounded
off value should be the same as that of the specified value in this stan-
dard.
1. SCOPE
1.1 This Standard ( Part V/Sec 2) lays down the dimensions and mate-
rials of metal parts and accessories of bushings fOi" use in normal and
lightly polluted atmospher~s of 36 kV used with transformers.
2. MATERIALS
2.1 The material of the various parts shall conform to the relevant India"
Standards specified below:
• Metal Part or For Bushing with For Bushing with
Accessory Copper Stem Aluminium Stem
Hexagonal . nuts Material brass screw Material aluminium alloy
( for stem) threads conforming to screw threads con--
Class 2'2 of IS: 13,64- forming to Class 2-2 of
1967t and IS: 3138- IS: 1364-1967t
1966t with a minimum
tensile strength of 300
N/mml
Finish: Electrotinned to
IS: 1359-1977§
s
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IS 13347 ( Part V/Sec 2) .1979
6
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7
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IS s 3347 (Part V/Sec 2 ) - 1979
8
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9
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IS I 3347 ( Part V/Sec 2) -1979
4.2 The dimensions of the following metal parts and accessories for
bushings with copper and aluminium stems corresponding to the various
current ratings shall be in accordance with Table 1.
10
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4> 12
U'>
U'>
M12
HEAD BOLT
Dimension L shall be adjusted so that the overall length 11 in Fig. 29 is obtained.
All dimensions in millimetres.
NOTE 1 - The threaded ends shall be chamfered in accordance with IS: 1368.
1967*. The thread run-outs and undercuts shall be in accordance with IS: 1369-1975t.
NOTE 2 - The corresponding porcelain part for this stem shall be 36 kV/250 A
specified in Part V ISec I of this standard. -
NOTE 3 - Internal connections to the stem may also be made by means of
flexible cable instead of using bolt. In such a case in place of threaded hole of M 12,
a suitable hole required for the flexible cable may be made .
M20
, I
I·'
g , ,
'I', ,
, I 1<120
4>20
Ii "
0
I
'"
¢>20
<P22
HEAD BOLT
Dimension L sh.all be adjusted so that the overall length h in Fig. 30 is obtained.
All dimensions in millimetres.
NOTE 1 - The threaded ends shall be chamfered in accordance with IS: 1368·
1967-. The thread run-outs and undercuts shall be in accordance with IS: 13li9-1975t.
NOTE 2 - The corresponding porcelain part for this stem shall be 36 kV/630 A
specified in Part V/Sec 1 of this standard.
NOTE 3 - Internal connections to the stem may also be made by means of
flexible cable in place of threaded hole of M 20, a suitable hole required for the
flexible cable may be made.
-Dimensions of ends of bolts and screws (first revision ).
tDimemions of screw thread run-outs and undercuts (first revision).
FIG. 2 STEM ( FOR 36 kV/630 A RATING)
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S. ASSEMBLY
S.1 For 36 kVj250 A Rating - The assembly of the bushing is shown in
Fig. 29.
5.2 For 36 kVj630 A Rating - The assembly of the bushing is shown
in Fig. 30.
5.3 For 36 kVj630, 1000, 2 000 and 3 150 A Rating - The assembly of
the bushing is shown in Fig. 31.
DESIGN LEFT TO
MANUFACTU~ERZ
f · [[] F
'F' according to IS: 1369-1975 Dimensions of screw thread run-outs and undercuts
(first revision).
.....
~
~
l
~
r
-...
~
'""
1.0
1.0
Q::
<f)
N
N
Q) ~+ ~ I ~~<2, ~A-------f.- 01
M
Q)
:;e
U"l
<P 34
<p 46 <P43
<P50 <P 55
<P 60
All dimensions in millimetres. All dimensions in millirrietres.
FIG. 4 CAP (FOR 36 kV/250 A RATING) FIG. 5 CAP ( FOR 36 kV/630 A RATING)
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15
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IS: 3347 ( Part V/Sec 2 ) .1979
100
122
2 x45'
2·5 25
16
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176
o
- - - - - --+-- N
::!!
4
65
17
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-q
4> It HOLE TO BE
PROVIDED IN BLANK
36/630 80 32 54 60 50
36/1000 100 44 66 80 55 80 32 54 60 50
36/2000 100 50 72 90 60 100 44 66 80 55
36/3150 100 50 72 90 60
18
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..
o
+1
ex)
~
o
+1
~
N
19
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2THICK
cp 38
2 THICK
20
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[11+----1 -:~~~5~~ll
All dimensions in millimetres.
);'10. 21 SEALING WASHER FOR GENERAL PURPOSE ( FOR 36 kVj630 A
RATING)
OEBURREQ
36
o
<0
o
....,
oCD 0
,.,
FORM A
Tolerance on dimensions:
For machine parts
. Other parts
medium
coarse
lJ (see IS: 2102-1969. )
22
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t.110x 1·25x40
See 15;1364
FORM B
All dimensions in millimetres.
23
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.::
FORM A
All dimensions in millimetre•.
STEM SIZE hi h2 h3 h, '1 '2 '3 '. '5 11 Ii la I. '1 IX FOR NOMINAL
CURRENT
RATING
24
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Ml0x 1·25x1.O
See 15:1364
FORM B
FIG. 23(B) CONNECTING LUG (FOR 36 kVj2 000 AND 3 150 A RATING)
25
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,·s
26
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,.e lHlCk
2 THICK
14
25 A 25 B
All dimensions in millimetres.
Tolerance on dimensions - Coarse (leI IS : 2102-1969* ).
AU dimensions in millimetres.
BUSHING RATING BUSBING WITB ALUMINIUM Bus BING WITH COPPER
kV/A STEM STE)I[
r----- A -----., ,-----'---:....--
das Stretched daa Stretched
Length Length
36/630 27 92'4
36/1000 39 130 27 92'4-
36/2000 45 152 39 130
36/3 150 4-5 152
FIG. 26 RETAINING RING (FOR 36 kVj630, 1000,2000 AND
3150 A RATING)
27
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30
o
CD
2)
n
All dimensions in millimetres.
BUSHING RATING a c t 11
36/250 kV/A 485 220 170 561
PARTS NOMENCLATURE
1. Insulator 6. Separator 10. Plain washer
2. Stem 7. General purpose 11. Spring washer
3. Cap sealing washer 12. Uexagonal nut
4. Arcing horn 8. Hexagonal nut 13. Plain washer
5. Sealing washer stem 9. Hexagonal nut
FIG. 29 BUSHING ASSEMBLY
29
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An dimensions in millimetres.
BUSHING RATING II r II
36/630 kV/A 522 220 2~0 618
PARTS NOMENCLATURE
1. Insulator 7. Vent plug 12. Washer
2. Stem 8. Gasket ring 13. Spring washer
3. Cap 9. General purpose for 14. H exa gonal nut
4. Arcing horn sealing washer 15. W asher
5. Sealing washer for stem 10. Hexagonal nut
6. Separator 11. Hexagonal nut
FIG. 30 BUSHING ASSEMBLY W1TH COPPER STEM
30
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~
t-
L
BUSHING RATING a
Il
d1 d3 da
d, f 11 n IJ
kV/A
Bushing with P6/620 635 198 220 M30x2 1\0 100 163 419 138 285 138 756
aluminium ~ 36/1 000 710 198 220 M42x3 135 120 183 419 178 290 148 831
stem L3612000 740 198 220 M48x3 135 120 183 419 183 295 148 fl61
Bushing with
copper Stem
(36/1000
~ 36/2000
635
710
198
198
220
220
M30x2 110
M42x3 135
100
120
163
183
419
419
138
178
285
290
138
148
756
831
...
C"/.l
L36/3150 740 198 220 M48x3 135 120 183 419 183 295 148 861
~
~
PARTS NOMENCLATURE ....
-.J
1. Insulator 9. Sealing washer for general purpose 17. General washer
2. Stem
3. Cap
4. Spark-gap horn carrier
10. Sealing washer for general purpose
11. Connecting lug
12. Collar
18. Washer
19. T-bracket
20. Bolt
.<.,...
."
....
7. Sealing washer for stem 15. Hexagonal nut 23. U-ring ~