Шпаргалка от индуса

SAP Extended Warehouse
Management Solutions
Functionality, Innovation and Deployment Options
(Decentralized and S/4HANA Embedded EWM)
Follow me on LinkedIn for updates on S/4HANA SCM, Ariba & IBP or contact on e-mail/Skype id: dee167@outlook.com
Objective of this document
• Looking at rapid changes of Digital Core S/4 HANA, the next generation of ERP to modernize of Digital Business. SAP
consultants must upgrade their knowledge on S/4 HANA and or S/4 HANA cloud with reference to current ERP
modules.
• This document put together all functionality, innovation and deployment options for both S/4HANA Embedded EWM
and Decentralized EWM.
• SAP’s EWM solution has become an indispensable part of any type of organization’s warehousing and distribution
operations. For big and high-volume warehousing, a decentralized implementation is usually the most suitable
alternatives to go with as it can additionally handle a greater output. For smaller and mid-sized warehousing operations
SAP instead provides an alternative to deploy a centralized EWM option as an embedded application component in
S/4HANA.
• SAP also came up with a 4 weeks rapid deployment plan, in this plan out of the box functionality can be deployed with
help of SAP in four weeks of time. Refer Rapid Deployment Solution for details. I will also provide a section for the
same.
• SAP recommends to start new projects only on the SAP S/4HANA stack as this is the future platform for Extended
Warehouse Management and is planned to receive innovations with future releases.
• Always better to refer SAP notes before starting your EWM project. Some of the SAP notes as on relevant today, check
recent SAP notes whenever planning to deploy EWM. Some notes for reference:
• For implementing SAP EWM 9.5 – 2545892 (Implementation recommandations for SAP EWM 9.5)
• Deployment options exist for SAP EWM – 1606493 (SAP EWM Deployment Options Best Practices)
• Perform an add-on installation or upgrade to SAP EWM 9.5 – 2525490 – (Installing or upgrading to SAP EWM 9.5)
2
Contents
1 Overview of SAP Extended Warehouse Management
2 Solution Details SAP EWM as on v9.5
3 Basic Settings and sample Warehouse Structure
Different complex warehouse structure: Benefit & set up in

4
the SAP EWM System
5 Process Diagram of all possible scenarios in EWM 9.5
6 Extended Warehouse Management: Deployment Options
7 Embedded and Decentral EWM Deployment Decision Level
8 Master Data Integration in EWM
9 SAP Rapid Deployment Options -

• RDS EWM scope and Project Approach (SAP 4 weeks offering)
• How to prepare internal EWM team? EWM Configuration Guide/ Test Script for EWM Consultants
3
1 Overview of SAP Extended Warehouse Management
4 4
Overview of SAP Extended Warehouse Management
A complete and integrated solution – From inbound to outbound processing
Inbound Storage and Outbound

processing operations processing
 Transportation unit processing  Physical inventory  Outbound planning

 Goods receipt management  Replenishment and (route, wave, bin, cartonization)
and optimization rearrangement  Picking optimization, packing,
 Inbound quality management  Kit-to-stock management staging, and
 Yard management  Warehouse Billing load management
 Value-added services
Analytics
Transit warehousing
Labor management
Cross-docking
Compliance
Native technologies
Implementation tools
5
2 Solution Details SAP EWM as on v9.5
6 6
Solution Details SAP EWM as on v9.5
Inbound Processing Storage & Operations Outbound Processing
 ASN data receiving, validation  Rearrangement  Order deployment

 Transportation unit mgmt.  Slotting  Route determination
  
CORE PROCESSES
Goods receipt Inventory counts / record accuracy Transportation unit mgmt.

 Putaway bin determination  Replenishment  Wave management
 Internal routing  Freight order management  Picking bin determination
 Deconsolidation  Scrapping  Warehouse order creation
  
Overall Features of EWM
Putaway Kit-to stock Work assignment

 Returns / reverse logistics • Warehouse billing  Picking, packing, staging
 Goods receipt optimization • Transit warehousing for LSP  Loading & goods issue
 Advanced returns mgmt.  Kit-to-order
 Direct receipt from production  Direct outbound delivery
 Production supply
 Transportation cross docking  Labor management
 Task interleaving
 
CROSS
Pick from goods receipt/ Opportunistic cross docking

 Execution constraint mgmt.
push deployment  Merchandise distr. X-docking
  Semi-system-guided work
Yard management  Stock-specific unit of measure
  Crystal reports
Shipping Cockpit  TCO / TCI reduction
 Warehouse Monitor  Packaging specification  Graphical warehouse layout

 RF / RFID enablement  Batch management  Transp. integration (LES)
SUPPORTINGAREAS
 Quality inspection  Serial numbers  Claims & Returns

 Import / export integration  Catch weight  ERP transportation integration
 EH&S integration  Material Flow System  Multiple EAN
 eSOA enablement  Warehouse cockpit  Cartonization
 Migration tools  Dock Appointment Scheduling  Rapid deployment package
 Pick by Voice  Integration with SAP TM via ERP  KPIs, Performance dashboard
 Labor Demand Planning  Direct TM – EWM Integration  Retail enhancements
 Advanced Production Integration
7
3 Basic Settings and sample Warehouse Structure
8 8
Basic Settings and sample Warehouse Structure
SAP S/4HANA and SAP EWM integration
Business benefits
 Facilitates a smooth communication pattern between
your SAP S/4HANA and SAP EWM applications,
providing processes for minimizing errors
 Establishes a fundamental integration layer, an
essential process regardless of business process
variations, and specific or unique warehousing
constraints
Key functionality
 Connect SAP S/4HANA and SAP EWM
 Integration points for information exchange
SAP S/4HANA and SAP EWM integration
9
Benefits
Business benefits of Sample Warehouse Structure

 Facilitates a smooth communication pattern between
your SAP S/4HANA and SAP EWM applications,
providing processes for minimizing errors
 Establishes a fundamental integration layer, an
essential process regardless of business process
variations, and specific or unique warehousing
constraints
Business benefits of Central Master Data

 Provides the master data required to
perform required processes and scenarios
 Delivers a standard data integration
concept for master data over SAP
S/4HANA and SAP EWM
 Eliminates troubleshooting by establishing
all core requirements for managing data
10
Sample Warehouse Structure: EWM Storage Concept - Narrow Aisle Access
• The narrow aisle is one special type of high rack. The

aisles are too narrow to allow two trucks at the same
time.
• Low Level Trucks (see A) can access the lower levels
of the aisles and handover points only (see C).
• High Level Trucks (see B) can operate in one or
several aisles but can not move to GR-Zone or
Packing Area. They can access all levels in the
Narrow Aisle.
• Only one truck is allowed in one aisle at the same
time.
Narrow Aisle is modelled in EWM with 3 storage types:
• To pick from the lower levels, the low level truck is Y001 – handover points (see C)
faster (more optimal) than the high level truck. Y051 – lower levels
• The high level truck is slower than the low level truck, Y011 – upper levels
especially the going up in height is time-consuming.
Changing of aisles are also time-consuming.
11
Sample Warehouse Structure: EWM Storage Concept - Mezzanine
Inbound/ Receiving:
• Small products received in small quantities
are stored in mezzanine.
• Transport from Goods receipt zone to final
bin using storage container.
• One storage container holds same quantity
as one final bin.
• Storage container is returned empty from
mezzanine to GR-Zone.
Outbound:
• If customer orders a small product in a small
quantity (less than a pallet), this product is
picked from mezzanine.
Mezzanine is modelled in EWM with storage type Y021
• No forklift/truck access in mezzanine,
operator uses a trolley with 3
compartements for multi-customer picking.
12
Sample Warehouse Structure: EWM Storage Concept - High Rack with Pick Point (Wide Aisle)
Inbound:
• Products are heavy, or partial picking at bin is difficult
for the products. There is no further restriction.
• Full pallets are received and put away to higher levels
via hand over point (slow movers) or into lower levels
directly (fast movers).
• Bin Sectioning are executed when pallets of products
are put away into a storage bin for the first time,
according to the pallet type (e.g. Euro vs US pallet).
Outbound:
• If customer orders a full pallet or exact remaining
The wide aisle allows more trucks in the aisle at the
quantity of a pallet, it is taken (from higher level via
hand over point) to the packing station directly, without same time and has a pick point as an option to be
going through the pick point. used for picking partial quantities
• If customer orders less than a pallet, the pallet is taken
Narrow Aisle is modelled in EWM with 3 storage types:
to the pick point and returned to the high rack with
remaining quantity after picking is done. Either high- Y002 – Pick Point for High Rack
level-truck (from upper levels) or low-level-truck (from Y003 – Handover Point for High Rack
lower levels) moves pallet to/from pick-point.
Y031 – High Rack
13
Sample Warehouse Structure: EWM Storage Concept - Bulk Storage
Two bulk storage types are available for different business needs.
Depending on product attributes, pallets of a products are routed to one
bin (bulk lane) in one of the bulk storage types.
a.) Y041 Bulk Storage A (Partial Pallets Allowed)
• Two sizes of bulk lanes are offered: a short bulk lane and a long bulk lane.
• In the system the maximum number of pallets for a bulk lane in that
storage type is defined.
• Once stock removal has started for a bulk lane, the system automatically
sets a putaway block until the bulk lane is emptied again.
• It is allowed to have one partial pallet serving for stock removals of non-
pallet quantities and to directly pick them.
b.) Y042 Bulk Storage B (No Partial Pallets) with Y052 Picking Area
• This bulk storage offers a set of short bulk lanes.
• In the system the maximum number of pallets for a bulk lane is defined.
• Partial pallets are not allowed.
• To allow for non-pallet quantities in stock removal, there is a specialized
Picking Area which is replenished from the bulk storage B.
• No putway block in this bulk storage type
14
Sample Warehouse Structure: EWM Storage Concept - Production Supply Area
When big quantities are produced and the execution of a production order
stretches for several hours, you stage materials to a production supply
area (PSA) and consume materials from PSA for production. There’re
three Staging Methods to be used for different materials:
1. Single-Order: the materials will be staged only for one specified

Production Order (PO). The exact number of the required quantity of that
PO will be proposed as the staging quantity in the Staging Proposal. The
staged quantity cannot be consumed for other POs;
2. Cross-Order: the materials will be staged for more than one

Production Orders, so the proposed quantity will not be assigned to any
PO during staging. Depending on the PO volumes and the regular
expected consumption of the materials, a defined number of staging
quantity will be proposed in the Staging Proposal, and it can be
consumed by different POs. This method is used for the shared materials
to cumulate the staging quantities, so that the staging will be optimized.
3. Crate Part Replenishment: the materials are not staging relevant;

instead, they need be ensured to be available in the PSA at all times, as
they’re commonly used by different POs with big volumes and they are
regularly replenished by defined schedules and quantities.
15
Sample Warehouse Layout
16
Sample Warehouse Layout: Advanced Production Integration
17
Different complex warehouse structure: Benefit & set
4
up in the SAP EWM System
18 18
Inbound from Vendor to Narrow Aisle Storage / Mezzanine
Benefits
Business benefits
 Provides flexible variations of the inbound process via
pre-configured scenarios.
 Quantity-based put away of pallets and cartons into a
Narrow Aisle pallet buffer or a small items Mezzanine.
 Fully RF/mobile device enabled process steps within
the warehouse.
 Workload distribution between the different resources
(Low Level Trucks, High Level Trucks, Human
Resources etc.) using the full capabilities of RF
Queues following the physical layout of the
warehouse
 Support of a clarification zone for handling unit which
currently cannot be pit away to a final destination in
the warehouse.
19
In the system
Overview Warehouse YER2 Y021
Y003 Hand-over Y001 Hand-over
■ Create Purchase Orders Y930 Y910 Point Point Y970 Mezzanine
Doors Goods Clarification
■ Create Expected Goods Inbound Receipt Y031 High Rack Y011 High Rack NA
Zone
Receipts YDI1 GR-YDI1
Y831
■ Create Inbound delivery with Y002 Y051 Picking
Pick Point Packing Zone
or without packaging YDI2 GR-YDI2
information
■ Pallets unloaded and HUs YDI3 GR-YDI3 Y041 Bulk Storage Y042 Bulk Storage
created in the system

■ Put away based on quantity Y052 Picking Area Y920 - Provide in Goods Issue
to High Rack via Hand-over GI-YDO1 GI-YDO2
Y820 Y840
Point or Mezzanine Quality Scrapping
Receiving Shipping
■ Clarification Zone Office Inspection Area Office Y930 – Doors Outbound
YDO1 YDO2
S/4HANA
Inbound from Vendor
Create
Storage / Mezzanine
Create Update
Update
SAP
PO IDLV Posting Change

to Narrow Aisle
I.DLV & Stock I.DLV – final

(AFS) completion
(ROD)
SAP EWM
Create Create Create Last

9.5
Unload Post GR Putaway

EGR IDN IDLV Putaway
Confirmation
20
Inbound from Vendor to High Rack with Bin Sectioning
Benefits
Business benefits
 Provides flexible variations of the inbound process via
pre-configured scenarios.
 Bin sectioning depending on the actual pallet type to
efficiently use space in a pallet rack.
 Fully RF/mobile enabled process steps within the
warehouse.
 Workload distribution between the different resources
(Low Level Trucks, High Level Trucks, Human
Resources etc.) using the full capabilities of RF
Queues following the physical layout of the
warehouse
 Support of a clarification zone for handling unit which
currently cannot be put away to a final destination in
the warehouse
21
In the system
Warehouse YER2
Overview Y003 Hand-over Point Y001 Hand-over Point
Y021
Y930 Y910 Y970 Mezzanine
■ Create Purchase Orders
■ Create Expected Goods Inbound Receipt Y031 High Rack Y011 High Rack NA Zone
■ Create Inbound delivery with Y831
Y002 Pick Point Y051 Picking Packing Zone
information
■ Pallets unloaded and HUs YDI3 Y041 Bulk Storage Y042 Bulk Storage
GR-YDI3
■ Put away to High Rack Y052 Picking Area Y920 - Provide in Goods Issue
directly or via Hand-over GI-YDO1 GI-YDO2
point Y820 Y840
Receiving Quality Scrapping Shipping
■ St. Bins sectioning Y930 – Doors Outbound
Office Inspection Area Office
depending on HU Type YDO1 YDO2
S/4HANA
to High Rack with Bin
Inbound from Vendor
Create Create Update

SAP
PO IDLV Update Posting Change

(AFS)
Sectioning
(ROD) completion
SAP EWM

9.5

Confirmation
22
Inbound from Vendor to Bulk Storage
Benefits
Business benefits
 The usage of put away block prevents pallets of first-in fast-moving
products from lasting for a long time in the bulk lane. Otherwise,
new pallets might always be put on top of old pallets and will be
always picked first. Also, it ensures the already picked partial pallets
are reachable.
 Maximum numbers of certain types of pallet on one bin are defined,
so that the system will automatically determine the capacity of one
bulk lane depending on different pallet types.
 Fully RF/mobile enabled process steps within the warehouse.
 Workload distribution between the different resources (Low Level
Trucks, Human Resources etc.) using the full capabilities of RF
Queues following the physical layout of the warehouse
23
In the system
Warehouse YER2
Y021
■ Create Purchase Orders Y930 Y910 Y970 Mezzanine
Y831
■ Create Inbound delivery with Y002 Y051 Picking
Pick Point Packing Zone
information
■ Pallets unloaded and HUs YDI3 Y041 Bulk Storage Y042 Bulk Storage
GR-YDI3
■ Put away to bulk storage Y052 Picking Area Y920 - Provide in Goods Issue
■ Maximum numbers of pallets GI-YDO1 GI-YDO2
Y820 Y840
in the destination bins are Receiving Quality Scrapping Shipping
decided based on HU Type Office Inspection Area Office Y930 – Doors Outbound
YDO1 YDO2
S/4HANA
to High Rack with Bin
Inbound from Vendor
Create Create Update

SAP

(AFS)
Sectioning
(ROD) completion
SAP EWM

9.5

Confirmation
24
Inbound of Batch-Managed Products from Vendor
Benefits
Business benefits
 Provides flexible variations of the inbound of batch-
managed products process.
 Maintenance of batch characteristics (here: country of
origin) and batch ID during receiving allows later to
select goods following a specific batch ID or a batch
characteristic
 Fully RF/mobile enabled process steps (including batch
creation) within the warehouse.
 Workload distribution using the full capabilities of RF
Queues following the physical layout of the warehouse.
25
In the system
Warehouse YER2
Y021
■ Create Purchase Orders Y930 Y910 Y970 Mezzanine
■ Create Inbound delivery with Y831
or without packaging Y002 Pick Point Y051 Picking Packing Zone
YDI2 GR-YDI2
information
■ Pallets unloaded and HUs Y041 Bulk Storage Y042 Bulk Storage
YDI3 GR-YDI3
created in the system. Batch
data entered by user.
■ Put away to High Rack directly Y052 Picking Area Y920 - Provide in Goods Issue
or via Hand-over point Y820 Y840
GI-YDO1 GI-YDO2
■ St. Bins sectioning depending Receiving Quality Scrapping Shipping
on HU Type Office Inspection Area Office Y930 – Doors Outbound
YDO1 YDO2
S/4HANA
Create Create Create

Managed Products
Update
Inbound of Batch-
SAP

Batch I.DLV – final
I.DLV & Stock
from Vendor
(AFS)
(ROD) completion
Replicate
SAP EWM
Batch
9.5
Post GR Putaway
Receiving Confirmation
26
Replenishment
Benefits and In the system
 Runs the replenishment process using pre-configured software.
Business benefits
 Enables the use of radio frequency–based to replenish inventories that fall below threshold levels.
Warehouse YER2
Y021
■ Planned automatic replenishment
runs Doors Goods Clarification Zone
Inbound Receipt Y031 High Rack Y011 High Rack NA
■ Warehouse tasks created and put to YDI1 GR-YDI1
queue for execution
Y831
■ Mezzanine Y021 filled from Y011 via Y002 Pick Point Y051 Picking Packing Zone
handover point YDI2 GR-YDI2
■ Replenishment warehouse tasks
might be cross-aisle or intra-aisle (let YDI3 Y041 Bulk Storage Y042 Bulk Storage
GR-YDI3
down) when moving from Y011 to
Y051
■ Confirmation of replenishment Y052 Picking Area Y920 - Provide in Goods Issue
warehouse tasks via RF GI-YDO1 GI-YDO2
Y820 Y840
Receiving Quality Inspection Scrapping Shipping
Area Y930 – Doors Outbound
Office Office
YDO1 YDO2
S/4HANA
SAP
Replenishment
Create Repl.
Confirm Pick WT
SAP EWM
WT
9.5
Follow me on LinkedIn for updates on S/4HANA SCM, Ariba & IBP or contact on e-mail/Skype id: dee167@outlook.com Confirm Repl. WT
27
Physical Inventory
 Establishes an inventory counting process – with a periodic physical counting approach – via pre-configured software
Business benefits  Enables radio frequency–based or paper-based counting
 Helps maintain accurate inventory levels and manage replenishment processes for demand and supply planning
Periodic Physical Inventory
Key process flows covered
S/4HANA
SAP
• Create PI documents and work orders
Paper Based Physical Inventory – Periodic RF Based Physical Inventory - Periodic
(WOs) (SAP EWM).

• Count the bins or products (SAP EWM). •
•
•
Determine and set product prices
Create PI Document
Print PI Document
•
•
•
Determine and set product prices
Create PI Document
Create Warehouse Orders
• Create recount documents and carry out • System Guided RF Counting
the recounting (SAP EWM). Paper Count Document
SAP EWM
Recount If Variance is > Threshold
Manual Count
• Post the PI documents (SAP EWM). Process
• System Guided RF Re-Count

Process
• Set completeness (SAP EWM).

• Post the differences (SAP EWM).
Count Results
• Variance Reconciliation
• Manual Count Entry • Variance Reconciliation
• Count Results Posting to EWM • Count Results Posting to EWM
& SAP S/4HANA & SAP S/4HANA
28
Cycle Counting
 Establishes an inventory counting process via pre-configured software
Business benefits  Supports radio frequency-based or paper-based counting
 Facilitates accurate inventory counting, supporting replenishment processes as well as demand and supply planning
Cycle Counting
Key process flows covered
S/4HANA
SAP
• Create PI documents and work orders
Paper Based Physical Inventory – Cycle Counting RF Based Physical Inventory – Cycle Counting
(WOs) (SAP EWM). • System Generates a PI Document

for parts that are due for counting
• System Generates a PI Document
for parts that are due for counting
• Count the products (SAP EWM).

• Release Warehouse Orders to
Work Queue
• Print PI Document
• Create recount documents and carry out

• System Guided RF Counting
the recounting (SAP EWM). Paper Count Document
• Post the PI documents (SAP EWM).
SAP EWM
Variance Over Threshold
Manual Count
Process
• System Guided RF Re-Count

Process
• Set completeness (SAP EWM).

• Post the differences (SAP EWM)
Count Results
• Variance Reconciliation • Variance Reconciliation For
• Manual Count Entry Variances > Threshold
• Count Results Posting to EWM • Count Results Posting to EWM
& SAP S/4HANA & S/4HANA
• If last bin for the part is counted • If last bin for the part is counted
updates completeness updates completeness
indicator automatically. indicator automatically.
29
Scrapping
 Provides flexible variations of the scrapping process
Business benefits  Supports all storage types
 Fully RF/mobile enabled process steps within the warehouse
 Integrated with the S/4HANA system to document the financial posting of scrapping to a cost center.
30
Outbound to Customer from Narrow Aisle Storage / Mezzanine
Benefits
Business benefits
 Provides flexible variations of the outbound process for sending goods
from a narrow aisle storage and/or mezzanine.
 Shows the detailed use of handover points, picking waves, staging,
loading and the RF/mobile environment incl. the corresponding RF
Queues which follow the physical layout of the warehouse.
 Shows quantity based picking that is, if the customer ordered full pallets
they are picked from the pallet storage, whereas individual parts or single
cartons are either picked from the large part’s picking area or the small
part’s mezzanine storage.
 Shows the use of SSCC (Standard Shipping Container Code) numbers for
pallet/HU labels.
 Introduces an effective way of consolidating deliveries at the packing work
center by using a dynamic “bus stop” concept.
31
Task Interleaving for High Level Order Truck Resource
Warehouse YER2
Y021
■Sales Orders to sell goods
Doors Goods Clarification Zone
■Creation of Outbound Delivery
Inbound Receipt Y031 High Rack Y011 High Rack NA
■Assignment to picking waves YDI1 GR-YDI1
automatically by route and pl. Y831
shipment Y002 Pick Point Y051 Picking Packing Zone
YDI2 GR-YDI2
■Picking by quantity with removing
full pallets via Hand-over point
■Packing at bus stops into Shipping YDI3 Y041 Bulk Storage Y042 Bulk Storage
GR-YDI3
HUs
■Loading to Transportation Unit by
Y052 Picking Area Y920 - Provide in Goods Issue
HU
GI-YDO1 GI-YDO2
Y820 Y840
Receiving Quality Inspection Scrapping Shipping
Area Y930 – Doors Outbound
Office Office
YDO1 YDO2
S/4HANA
from Narrow Aisle Storage
Create Create
Outbound to Customer
SAP
Update
SO O.DLV
O.DLV & Stock
/ Mezzanine
Create Create Wave Release Create WO

SAP EWM
ODR ODO and WT Confirm Pick WT

Assignment Wave
9.5
Create Stage Confirm Stage Departure TU

Pack Create TU Load
WT WT & GI
32
Task Interleaving for High Level Order Truck Resource
Overview Warehouse YER2

Y003 Hand-over Point Y001 Hand-over Point Y021 Mezzanine
■ Warehouse Orders for put Y930 Y910 Y970
away and stock removal Doors Provide in Clarification Zone
created and assigned to Inbound Y031 High Rack Buffer
Goods Receipt Y011 High Rack Buffer
YDI1 GR-YDI1
queues accordingly for pallets Y831
to and from High Rack, Hand Packing Zone
Over Point and Pick Point
YDI2 Y051 High Rack Picking
GR-YDI2 Y051 High Rack Picking
■ Resources take the orders

YDI3 GR-YDI3
with alternating directions Y920 - Provide in Goods Issue
(green = inbound, yellow = GI-YDO1 GI-YDO2 GI-YDO3
outbound) Shipping
Receiving Office Office
■ Possible routes: Y930 – Doors Outbound
YDO1 YDO2 YDO3
High Rack: Y003-> Y031 ->
Y002 -> Y031 -> Y003 Y002 Pick Point
Narrow Aisle: Y001 -> Y011 ->
Y001
■ Queues of replenishment
considered too
33
Task Interleaving for Low Level Order Truck Resource
2
Overview Warehouse YER2 1 Y003 Hand-over Point Y001 Hand-over Point Y021 Mezzanine
■ Warehouse Orders for Y930 Y910 Y970
Putaway created and assigned Doors Provide in Clarification Zone
to YI-910-001, YO-001-831 Inbound Goods Receipt Y011 High Rack Buffer
YDI1 GR-YDI1
accordingly if pallets go to Y831
Narrow Aisle High Rack and Packing Zone
from there
YDI2 GR-YDI2 Y051 High Rack Picking 3
■ Possible route: Y910-> Y001 -
YDI3 GR-YDI3
> Y831 -> Y910
■ Queues of Replenishment are
considered, too
Receiving Office Y920 - Provide in Goods Issue
GI-YDO1 GI-YDO2 GI-YDO3
Y930 – Doors Outbound

YDO1 YDO2 YDO3
34
Outbound to Customer from High Rack with Pick Point
 Provides flexible variations of the outbound process for sending goods from a High Rack with optionally Pick Point Storage, Hand Over
Point or direct Stock Removal depending on ordered quantity and stock availability at the High Rack.
 Shows the detailed use of a pick point, handover points, picking waves, staging, loading and the RF/mobile environment incl. the
Business benefits corresponding RF Queues which follow the physical layout of the warehouse.
 Shows the use of SSCC (Standard Shipping Container Code) numbers for pallet/HU labels.
 Introduces an effective way of consolidating deliveries at the packing work center by using a dynamic “bus stop” concept.
35
Outbound to Customer from Bulk Storage
 Provides flexible variations of the outbound process for sending goods from bulk storage areas.
 Shows quantity-based picking that is, if the customer ordered full pallets, they are picked from the pallet storage lane, whereas individual parts
Business benefits or single cartons are either picked from the picking area or the existing partial pallets.
 Shows the use of SSCC (Standard Shipping Container Code) numbers for pallet/HU labels.
36
Outbound of Batch-Managed Products to Customer
 Provides flexible variations of the outbound process for sending batch-managed goods from a High Rack with Pick Point Storage.
 Demonstrates the capability of using batch-managed products, customer-specific batch determination criteria and the actual batch selection in
Business benefits the SAP EWM system.
 Shows the detailed use of a pick point, picking waves, staging, loading and the RF/mobile environment incl. the corresponding RF Queues
which follow the physical layout of the warehouse.
37
Customer Returns with Quality Inspection
 Provides flexible variations of the customer returns process.
Business benefits  Customer Returns creation in SAP S/4HANA and data transfer to SAP EWM.
 Fully RF/mobile enabled process steps within the warehouse, inclusive the usage decision to either scrap or re-store returned
items.
38
SAP EWM Advanced Production Integration
 It supports warehouse execution for production orders in discrete manufacturing, and the same also applies to warehouse
execution for process orders in process manufacturing.
Business benefits  It enables you to synchronize the material flows between warehouse and production, and to improve inventory visibility and control
as material movements are posted in real time in the warehouse.
 Fully RF/mobile enabled process steps within the warehouse.
39
5 Process Diagram of all possible scenarios in EWM 9.5
40 40
Process Diagram Legend used in upcoming PD Diagram
41
Process Diagram
Outbound to Customer from Bulk Storage
42
Process Diagram
43
Process Diagram
Initial Stock Upload
Initial Upload of Stock in Narrow Aisle Storage / Mezzanine / High Rack with bin sectioning
44
Process Diagram
Outbound of Batch-Managed Products to Customer
45
Process Diagram
46
Process Diagram
Cycle Counting (EWM Cross Industry – Narrow Aisle Warehouse) - Inventory with Printouts
47
Process Diagram
Cycle Counting (EWM Cross Industry – Narrow Aisle Warehouse) - Inventory Counting using Radio Frequency
48
Process Diagram
Physical Inventory (EWM Cross Industry – Narrow Aisle) - Inventory with Printouts
49
Process Diagram
Physical Inventory (EWM Cross Industry – Narrow Aisle) - RF-based Counting
50
Process Diagram
51
Process Diagram
Replenishment (EWM Cross Industry - Narrow Aisle)
Process the Replenishment of Small Parts

Process the Replenishment of Large Parts
52
Process Diagram
53
Process Diagram
Scrapping: Scrapping due to expired BBD/SLED
54
Process Diagram
Scrapping: Scrapping due to Damaged Stock
55
Process Diagram
Customer Returns with Quality Inspection
56
Process Diagram
Outbound to Customer from High Rack with Pick Point
3
1
57
Process Diagram
58
Process Diagram
Production Integration - Component Consumption and Receipt from Production
59
Extended Warehouse Management: Deployment
6
Options
60 60
Extended Warehouse Management: Deployment Options
61
Decentral Deployment – Current Strategy
62
With the future Decentral Deployment Option
63
System Landscape Conversion Path: Side by side Approach
64
Embedded and Decentral EWM Deployment Decision
7
Level
65 65
Central and Decentral Decision Level
66
8 Master Data Integration in EWM
67 67
Master Data Integration in EWM
Master Data Distribution – as on today
68
Master Data Distribution – Decentral EWM on S/4 HANA as on today
69
Master Data Distribution – Future Decentral EWM on S/4 HANA
70
Master Data Distribution – ERP Interfaces allowed to be used in central S/4HANA
71
9 SAP Rapid Deployment Options
72 72
SAP Rapid Deployment Options
Features of EWM leveraged in EWM RDS
Inbound Processing Storage & Operations Outbound Processing
 ASN data receiving, validation  Rearrangement  Order deployment

 Transportation unit mgmt.  Slotting  Route determination
  Inventory counts / record accuracy 
CORE PROCESSES
Goods receipt Transportation unit mgmt.
 Putaway bin determination  Replenishment  Wave management
 Internal routing  Freight order management  Picking bin determination
 Deconsolidation  Scrapping  Warehouse order creation
 Putaway  Kit-to stock  Work assignment
 EWM 5.0  Returns / reverse logistics ➢ Warehouse billing  Picking, packing, staging
 EWM 5.1  Goods receipt optimization ➢ Transit warehousing for LSP  Loading & goods issue
 Advanced returns mgmt.  Kit-to-order
 EWM 7.0  Direct receipt from production  Direct outbound delivery
 EWM 7.01  Production supply
 EWM 7.02  Transportation cross docking  Labor management
 EWM 9.0  Task interleaving
 
CROSS
Pick from goods receipt/ Opportunistic cross docking

 Execution constraint mgmt.
 EWM 9.1 
push deployment  Merchandise distr. X-docking
 Semi-system-guided work
 EWM 9.2
Yard management  Stock-specific unit of measure
  Crystal reports
Shipping Cockpit  TCO / TCI reduction
➢ EWM 9.5
green = used  Warehouse Monitor  Packaging specification  Graphical warehouse layout
 RF / RFID enablement  Batch management  Transp. integration (LES)
SUPPORTINGAREAS
in EWM RDS  Quality inspection  Serial numbers  Claims & Returns

 Import / export integration  Catch weight  ERP transportation integration
 EH&S integration  Material Flow System  Multiple EAN
 eSOA enablement  Warehouse cockpit  Cartonization
 Migration tools  Dock Appointment Scheduling  Rapid deployment package
 Pick by Voice  Integration with SAP TM via ERP  KPIs, Performance dashboard
 Labor Demand Planning  Direct TM – EWM Integration  Retail enhancements
 Advanced Production Integration
73
Integration points in scope
Integration From Product/ To Product/ Type Description

point Solution Solution
Short description of From SAP product that To SAP product that Technical nature of Longer description of scope of integration perhaps covering
integration point integrates integrates integration e.g. ALE business objects or data
Master Data SAP S/4HANA 1511 or SAP EWM 9.5 Core Interface (CIF) Initial transfer of master data from the S/4HANA system via CIF.
above Any changes to the master data will be transferred automatically
and immediately to SAP EWM. A scheduled transfer of new master
data is also possible. The master data transfer is unidirectional
(S/4HANA->EWM).
Transactional Data SAP S/4HANA 1511 or SAP EWM 9.5 Queued Remote Transactional Data transfer is bi-directional.
above Function Call (qRFC)
74
Project Approach
Four week RDS plan only relevant for the scope mentioned in the previous slide in green. This is SAP standard approach, contact SAP in
case of RDS deployment (4 weeks offering)
75
Project Approach
Four week RDS plan only relevant for the scope mentioned in the previous slide in green. This is SAP standard approach, contact SAP in
case of RDS deployment (4 weeks offering)
76
How to prepare your internal team for EWM 9.5 RDS
Before deployment below training recommended for customer’s team to adopt and quickly deploy the EWM in one month of time.
Project Role Course Title Course Code Certification
Processes in SAP Extended Warehouse

Application Consultant EWM 100 No
Management - Overview
Extended Warehouse Management -

Application Consultant EWM 110 No
Customizing Part I
Application Consultant
Consulting Sales Service Awareness Training None No
Project Managers
77
For SAP Consultant – Configuration Guide & Test Scripts
I am not providing any configuration guide or test script as part of this presentation. Best practice to use recent version. Download and
refer the recent configuration guide/ Test Script from SAP RDS website before start of the project. SAP keep updating these document
frequently.
Configuration Guide Test Script
78
• SAP, R/3, ECC, S/4HANA, Suite on HANA, Fiori, SAP NetWeaver and other SAP products
and services mentioned herein as well as their respective logos are trademarks or
registered trademarks of SAP AG in Germany and in several other countries all over the
world. This book is for reference only, and not a substitute of any SAP Press book, SAP
Education, or training.
• Other company, product, or service names may be trademarks or service marks of

others.
• Views are mine only based on my S/4HANA, domain and business consulting experience
and does not represent or endorsed by my current or past employers.
• All the contents in the document is SAP RDS exclusive offerings.
• You can reach out to me on e-mail/ Skype Id: dee167@outlook.com

Шпаргалка от индуса

Uploaded by

Document Information

Original Description:

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Шпаргалка от индуса

Uploaded by

Copyright:

Available Formats

SAP Extended Warehouse

2 Solution Details SAP EWM as on v9.5

3 Basic Settings and sample Warehouse Structure

Different complex warehouse structure: Benefit & set up in

5 Process Diagram of all possible scenarios in EWM 9.5

6 Extended Warehouse Management: Deployment Options

7 Embedded and Decentral EWM Deployment Decision Level

8 Master Data Integration in EWM

9 SAP Rapid Deployment Options -

Inbound Storage and Outbound

 Transportation unit processing  Physical inventory  Outbound planning

 ASN data receiving, validation  Rearrangement  Order deployment

Goods receipt Inventory counts / record accuracy Transportation unit mgmt.

Putaway Kit-to stock Work assignment

Pick from goods receipt/ Opportunistic cross docking

 Warehouse Monitor  Packaging specification  Graphical warehouse layout

 Quality inspection  Serial numbers  Claims & Returns

SAP S/4HANA and SAP EWM integration

Business benefits of Sample Warehouse Structure

Business benefits of Central Master Data

• The narrow aisle is one special type of high rack. The

1. Single-Order: the materials will be staged only for one specified

2. Cross-Order: the materials will be staged for more than one

3. Crate Part Replenishment: the materials are not staging relevant;

created in the system

PO IDLV Posting Change

I.DLV & Stock I.DLV – final

Create Create Create Last

Unload Post GR Putaway

Create Create Update

PO IDLV Update Posting Change

Create Create Create Last

Unload Post GR Putaway

Create Create Update

PO IDLV Update Posting Change

Create Create Create Last

Unload Post GR Putaway

Create Create Create

PO IDLV Update Posting Change

Periodic Physical Inventory

Key process flows covered

(WOs) (SAP EWM).

• Create recount documents and carry out • System Guided RF Counting

the recounting (SAP EWM). Paper Count Document

• Post the PI documents (SAP EWM). Process

• System Guided RF Re-Count

• Set completeness (SAP EWM).

Key process flows covered

(WOs) (SAP EWM). • System Generates a PI Document

• Count the products (SAP EWM).

• Create recount documents and carry out

the recounting (SAP EWM). Paper Count Document

• Post the PI documents (SAP EWM).

• System Guided RF Re-Count

• Set completeness (SAP EWM).

Create Create Wave Release Create WO

ODR ODO and WT Confirm Pick WT

Create Stage Confirm Stage Departure TU

Overview Warehouse YER2

■ Resources take the orders

Y930 – Doors Outbound

Process the Replenishment of Small Parts

 ASN data receiving, validation  Rearrangement  Order deployment