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Construction and Building Materials 226 (2019) 492–506

Contents lists available at ScienceDirect

Construction and Building Materials


journal homepage: www.elsevier.com/locate/conbuildmat

Synthesis and characterization of bio-immobilized nano/micro inert and


reactive additives for feasibility investigation in self-healing concrete
Nafeesa Shaheen a, Rao Arsalan Khushnood a,b,⇑, Wasim Khaliq a, Habib Murtaza a, Rafay Iqbal a,
Muhammad Humza Khan a
a
NUST Institute of Civil Engineering (NICE), School of Civil and Environmental Engineering (SCEE), National University of Sciences and Technology (NUST), Sector H-12,
Islamabad 44000, Pakistan
b
Department of Structural, Geotechnical and Building Engineering, Politecnico di Torino, Corso Ducadegli Abruzzi 24, Turin 10129, Italy

h i g h l i g h t s g r a p h i c a l a b s t r a c t

 Direct induction and immobilization


were used for formulating self-
healing concrete.
 Iron oxide and bentonite particles
were used for immobilization of
microbes.
 Microbial instigated precipitation at
cracks was analyzed by SEM, EDX,
XRD and TGA.
 Bacillus subtilis immobilized via iron
oxide particles healed cracks
successfully.
 Bentonite was least-effective in
preserving microbes due to its
reactive nature.

a r t i c l e i n f o a b s t r a c t

Article history: Bacteria-based self-healing concrete can be made more efficient by using immobilization techniques,
Received 15 October 2018 hence shielding the bacteria from crushing during mixing to remain dormant till the development of con-
Received in revised form 2 June 2019 crete cracks for the uniform healing of developed cracks. In this study, two intrusion approaches, direct
Accepted 19 July 2019
induction and immobilization, are deliberated by using ‘Bacillus subtilis’ bacteria for self-healing concrete.
Furthermore, for immobilization’s evaluation, two media namely iron oxide nano/micro particles (INMPs)
and bentonite nano/micro particles (BNMPs) were selected. Compressive and tensile strengths were com-
Keywords:
puted at 3, 7 and 28 days. Moreover, field emission scanning electron microscopy (FESEM), X-ray diffrac-
Bio-inspired self-healing
Bacillus subtilis
tion (XRD), X-ray fluorescence (XRF) and thermo-gravimetric analysis (TGA) were employed for
Nano/micro iron oxide particles monitoring self-healing efficiency. Results revealed that immobilization through INMPs media was best
Nano/micro bentonite particles among all intrusions ensuing successive healing of cracks up to 1.2 mm width having 85% recovery in
Compressive strength compressive strength after pre-cracking. Whereas, BNMPs immobilization and direct induction exhibited
Split tensile strength crack healings up to only 0.15 mm and 0.45 mm crack healing widths with 45% and 65% strength recov-
ery, respectively.
Ó 2019 Elsevier Ltd. All rights reserved.

Abbreviations: INMPs, Iron oxide Nano/Micro particles; BNMPs, Bentonite Nano/Micro particles; GNPs, Graphite Nano Platelets; LWA, Light Weight Aggregate; ACI,
American Concrete Institute; ASTM, American Society for Testing and Materials; SP, Superplasticizer; Ca(OH)2, Calcium Hydroxide; .CaCO3, Calcium carbonate; OPC, Ordinary
Portland cement; SEM, Scanning electron microscopy; TG, Thermogravimetry; EDX, Energy dispersive X-ray; XRF, X-ray fluorescence.
⇑ Corresponding author at: Department of Structural, Geotechnical and Building Engineering (DISEG), Politecnico di Torino, Corso Ducadegli Abruzzi 24, Turin 10129, Italy.
E-mail addresses: rao.khushnood@polito.it, arsalan.khushnood@nice.nust.edu.pk (R.A. Khushnood).

https://doi.org/10.1016/j.conbuildmat.2019.07.202
0950-0618/Ó 2019 Elsevier Ltd. All rights reserved.
N. Shaheen et al. / Construction and Building Materials 226 (2019) 492–506 493

1. Introduction preventing the microbes from leaching, microbes of genus Bacil-


lus were coated by geo-polymer (metakaolin) [24]. The ceram-
The Self-healing concrete has the potential to mitigate the prob- site, as a carrier was used in another study for immobilization
lems associated with cracking without external intervention and of bacteria and nutrients separately, which exhibited successful
an emulating way of sustainability by eluding the substantial envi- enhancement of area repair rate up to 87.5% having a maximum
ronmental impacts [1]. It can be formulated using numerous tech- crack width of 0.5 mm, complemented by the decrease in water
niques, broadly categorized as autogenous and autonomous permeability and increase in flexural strength [25]. The potential
healings [2]. Autogenous healing includes the formation of hydra- of lightweight aggregate (LWA) for microbial intrusion into the
tion products to fill the cracks subsequent to secondary hydration cementitious environment was studied by different researchers.
of anhydrous particles while autonomous healing is achieved by The shortcoming of such self-healing cementitious system was
the addition of micro-organisms, mineral admixtures, polymers the reduction in intended mechanical properties as compared
or expansive agents [3–6]. Among them, bio-inspired self-healing to conventional concrete systems [26–28]. Furthermore, Khaliq
is under prime consideration in the recent era in order to accrue and Ehsan [29] investigated the effect of intrusion methods on
incentives subsequent to amplified strength and consumed CO2
the efficiency of Bacillus subtilis in self-healing concrete using
as a result of microbial activity [7,8].
three different mechanisms. These were a direct intrusion, intru-
The idea of crack healing via microorganism’s additions into
sion through carrier medium namely lightweight aggregate
concrete originated in 1998 by Ramakrishnan and coworkers [9].
(LWA) and graphite nanoplatelets (GNP). Intrusion through
Bacillus pasteurii and Pseudomonas aeruginosa microbes were
GNP immobilization was found effective at an early age while
investigated for remediation of artificially cracked cementitious
LWA immobilization exhibited greater crack healing at later ages
mortar specimens. Later on, Ghosh, Mandal, Chattopadhyay and
[29]. Bio-immobilized zeolite was incorporated in conventional
Pal [10] used Escherichia coli and shewanella specie for strength
and fiber reinforced mortar for comparing the microstructural
improvement in cementitious mortar specimens in 2005. Then, in
and crack healing properties. Results confirmed the improved
2007, Jonker [11] incorporated microbes into the concrete matrix
compressive strength with reduced chloride ion penetration
during mixing for making a homogenized autonomous healing sys-
resulting from plugged pores of 0.07 mm widths [30]. In another
tem. Furthermore, self-healing cementitious specimens were for-
study immobilization through expanded perlite (EP) was com-
mulated and designated as a two-component healing system,
using Bacillus pseudofirmus and Bacillus cohnii which were cul- pared with direct induction and bio-immobilized expanded clay
tured from high alkaline lakes for catalyzing the conversion of an (EC) [31]. Findings of experimentation evidenced that EP immo-
organic compound into calcite to attain the copious amount of bilized bacteria exhibited efficient crack healing maximum of
healing precipitations [12,13]. 0.79 mm and higher strength recovery relative to EC-
Profoundly, bio-influenced healing of cementitious systems immobilized self-healing concrete exhibited the maximum of
depends upon the production of calcium carbonate which is 0.45 mm crack healing width.
directly related to the high alkalinity of concrete, dissolved inor- The state of the art highlights the viability of various materi-
ganic compounds, nucleation sites, and presence of calcium ions als as immobilization media and their potential feasibility in
throughout the mixture [14]. Moreover, it also depends upon the self-healing cementitious systems. Despite all, there is still room
microbial type and its concentration, curing procedures and for further investigation of immobilization media for formulating
material used for immobilization of intruded microbes [15,16]. long-lasting, resilient and cost-effective concrete having the abil-
Immobilization techniques of preserving the microbes in the ity to ensure persistent microbial survival for relatively longer
protective carriers secured an imperative position in formulating durations and attaining more crack-healing widths without dis-
superlative self-healing cementitious systems owing to their con- tressing mechanical characteristics. To the best of the author’s
tribution in extending microbial survival by preventing them knowledge, a maximum of 0.97 mm crack healing width has
crushing during mixing and inducing dormancy [17,18]. Initially, been reported while the mechanical strength of that system
expanded clay (EC) particles were employed for immobilization was declined up to 34% [23]. For attaining higher crack widths
of microbial spores and calcium lactate which were used as a homogenized system of uniform dispersion of bio-influenced
replacement of conventional course aggregates. These healing nano-sized particles must be devised. Merely, GNPs were inves-
agents amplified crack healing aptitude by attaining a maximum tigated as bio-influenced nano-media, but their carbonaceous
of 0.46 mm crack healing widths with improved durability of nature having anti-bacterial characteristics badly affect the sur-
concrete, too [3,19]. Afterward, the immobilization of microbes vival of microbes [29]. Hence it is necessary to investigate new
through different media initiated to ensure their persistence into media, impudent to anti-bacterial properties for formulating
highly alkaline cementitious environments to achieve relatively homogenized dispersion of microbes throughout the matrix for
higher crack healing rates complimented with strength regains microbial activity on the discrete level of crack initiation. More-
[20]. Wang et al., investigated the potential of using polyur- over, one of the major hindrances in the global application of
ethane sheet, silica gel, diatomaceous earth (DE) and hydrogels self-healing concrete is its manufacturing cost and requisition
for immobilization of Bacillus sphaericus in fabricating self- of complex technology. In the present study, for making long-
healing cementitious mortar. Among them, hydrogels achieved lasting, resilient and cost-effective concrete, indigenous raw
a maximum crack healing width of 0.5 mm followed by DE hav- materials; namely iron oxide and bentonite were used as innova-
ing a maximum of 0.17 mm crack repairing widths [6,21,22]. The tive microbial carriers and synthesized in the laboratory into
immobilization of Bacillus sphaericus spores using micro- nano/micro sized particles to ensure uniform dispersal of micro-
encapsulation technique was also studied in which melamine bial spores for maintaining identical crack healing rates. The
capsules having a size of 5 lm were used. Although, the use of inspected immobilizing media, iron oxide is an inert media and
a micro-encapsulation technique, improved crack healing rate retains its structure in the host matrix while bentonite is poz-
up to 40–80% with a maximum of 0.97 mm healed crack width zolanic in nature and capable to contribute to autogenous heal-
however the compressive strength was degraded dramatically ing as well. Moreover, these media have never been previously
up to 15–34% due to the formation of weak ITZs [23]. For investigated in the context of microbial survival in self-healing
improving interfacial bonding of cementitious grains and concrete.
494 N. Shaheen et al. / Construction and Building Materials 226 (2019) 492–506

2. Experimental program 8

7
2.1. Materials Exponential phase Death phase

No. of viable cells (log)


6
2.1.1. Concrete constituent materials Stationary phase
Ordinary Portland cement CEM-I (grade 53) conforming to 5
ASTM C-150 having a specific gravity of 3.05 g/cm3 and an average 4
particle size of 20 lm was used in the study. Siliceous sand form
local source was used as fine aggregates having a fineness modulus 3
of 2.6 and density of 2.83 g/cm3 along with Margalla crush, a local
2
source name, as coarse aggregate with a fineness modulus of 6.77
and density of 1.37 g/cm3. The physical and chemical properties of 1 Lag phase
CEM-I are summarized in Table 1. The chemical composition in
0
oxide form was determined using X-ray fluorescence technique 0 20 40 60 80 100
(XRF).
Time (hours)

2.1.2. Germination of microorganism Fig. 1. Different phases of Bacillus subtilis life cycle curve.
B. subtilis is grampositive (having peptidoglycan layer) bacteria
commonly found in soil [32]. It has a rod-shaped structure, can
form protective endospores in the alkaline environment and This was the longest phase spanning over 48 h as evident from
endure extreme pH and temperature [33]. Before preparing a sam- the life cycle curve shown in Fig. 1. The third one is the stationary
ple of culture from a fresh batch of B. subtilis was sent to South phase that indicates the growth limitation of bacteria caused by
Korea for the identification and verification of their type. B. subtilis depletion of necessary nutrients, accumulation of waste materials,
used in the study has American type culture collection (ATCC) toxic metabolisms and formation of an inhibitory product which
number 11,774 which is usually manufactured under ISO changes the pH and temperature of the solution. In the stationary
9001:2008 certification. phase, the growth rate becomes almost equivalent to the death
The life cycle of B. subtilis microbes in a new growing media is phase. This particular phase spanned over to 16 h as depicted by
quite pertinent in the selection of incubation periods to have a a horizontal straight line of the life-cycle curve (Fig. 1). In the death
maximum strength of inducted microbial species in the selected phase, the microbes completely lose their ability to reproduce. It
media. The growth curve was prepared in controlled microbiology begins to die due to the unfavorable conditions in the form of
lab using the standard protocol given by Prescott et al., 1999 [34] unavailability of nutrients, unfavorable environment and the sub-
after rigorous efforts of 72 h as given in Fig. 1. The curve has four sequent accumulation of metabolic waste products. Only those
distinct phases corresponding to changes in microbial population organisms could resist in such conditions that are able to produce
with time. endospores. The growth curve reveals that B. subtilis strain incu-
When a microorganism is intruded into the fresh medium, it bated at 48 h will result in achieving maximum concentration to
requires some time to adapt the pristine environment. This phase be immobilized inside the cementitious matrix.
is known as the lag phase, in which microbes are maturing but The B. subtilis culture was incubated in the controlled microbi-
do not have the ability to divide and reproduce. During the lag ology laboratory (25 °C temperature; 95% relative humidity). For
phase, microbes evolve for the synthesis of ribonucleic acid the germination of mentioned microbes, the blank medium was
(RNA), enzymes and other molecules formation. The lag phase of selected. The process of microbial solution preparation is illus-
B. subtilis ranges up to 2 h as determined through the bacterial life trated in Fg.2 stepwise. For retrieving B. subtilis from glycol stock
cycle curve (Fig. 1). The second phase is characterized by cell dou- nutrient ager was poured in the plate (Fig. 2(a and b)) after that
bling and known as the exponential phase. The micro-organisms microbial stock was swabbed on a plate and incubated in the static
begin to replicate the DNA by binary fission at a constant rate incubator (Fig. 2(d)). Later on, grownup microbial colonies as
and thereby increase the metabolic process. The broth solution shown in Fig. 2(e) were inoculated in nutrient broth. Nutrient
was exploited at the maximal rate and the number of bacteria broth used for this purpose comprising of lab-lemco powder
increased logarithmically with a single cell split into two, which (1.0 g/l), yeast extracts (2.0 g/l), peptone (6 g/l) and sodium chlo-
further subdivided into four, eight, sixteen, thirty-two and so on. ride (5.0 g/l) as shown in Fig. 2(f). After inoculum, NB broth was
incubated in shaker for 48 h. For sporulation, difco sporulation
medium (DSM) was used by mixing KCl (0.2 g/l), 1 M MgSO4
Table 1
(0.5 ml) and MnSO4 (.5g/l). After autoclaving, 1 M CaCl2 (0.5/g)
Chemical and physical properties of materials used.
and 0.5 ml of 1 mM FeSO4 (0.5 ml) was added and incubated for
Parameters CEM-I BNMPs INMPs 4 days at 37 ͦC with shaking at 200 rpm. Cells were pelleted at
Aluminum oxide (Al2O3) 9.86 20.18 0.39 9000 rpm for 20 min at 4 ͦC. Spore inside the LB are shown in
Silicon dioxide (SiO2) 18.9 54.54 0.31 Fig. 4(a) and marked via red circles. B. Subtilis spores usually
Magnesium oxide (MgO) 1.62 4.21 0.4
appear as white beads (rhombo-hexagonal) having a size range
Ferric oxide (Fe2O3) 3.43 8.59 86.5
Calcium oxide (CaO) 60.1 7.22 0.13 of 0.87–1.41 mm [35].
Phosphorus pentoxide (P2O5) 0.065 1.1 The blank solution was used as a reference to monitor the
Potassium oxide (K2O) 1.18 3.91 0.06 microbial concentration based on the measured absorbance value
Sodium oxide (Na2O) 0.83 1.23 0.03 of microbial solution using HACH DR 2400 Portable spectropho-
Sulfur trioxide (SO3) 2.62 – –
tometer shown in Fig. 2(h). The 0.5 ml quantity of blank solution,
Zinc oxide (ZnO) – 0.16 –
Titanium oxide (TiO2) – 0.92 4.12 was placed in a spectrophotometer with a selected optical density
Specific gravity 3.04 2.81 4.8–5.26 of 600 nm. After reading the blank solution by the machine, 0.5 ml
Blain fineness (cm2/gm) 1720 4800 – of microbial solution was used in a replacement at the same
Average particle size 20 mm 6.129 mm 6.63 mm
optical density of 600 nm. Finally, the concentration of microbes
Loss on ignition 1.03 5.428 0.1–0.3
in the solution was measured using the expression derived by
N. Shaheen et al. / Construction and Building Materials 226 (2019) 492–506 495

(c) B. subtilis spores (e) Microbial colonies (f) Inoculum in NB (g) Incubation in Shaker

(a) NB ager (b) Ager plating for growth of


microbial colonies (d) Incubation (h) OD measurements

Fig. 2. Microbial solution preparation.

D50 =2.57mm
Fabrication of nano particles D50 =6.63µm

(a) Milisized Iron oxide (b) Planetary ball (c) Soil compactor (d) INM Pused in the (e) immobilized
particles mill PM 400 HM-530 study INMPs
Fig. 3. Phases involved in synthesis of INMPs.

Spore

INMPs

(a) SEM image of bacterial spores in (b) Bacteria spores immobilized through
nutrient broth INMPs
Fig.4. FESEM micrographs.

Ramachandran et al., Y = 8.59  107X1.3627 [36]. Where Y is the For effective immobilization, protocol given by Seifan et al.,
microbial concentration per ml and X is the reading at an optical 2018 [38] was used with slight modification. Immobilization
density (OD) 600, using the above-mentioned approach spore con- media was sonicated for 1 min in distilled water then spores solu-
centration in the investigated specimens was maintained equiva- tion of B. subtilis was mixed 4.5% (v/v) and incubated at 30 °C
lent to 2.3  108 cells/cm3. Calcium lactate solution was used as @145 rpm for 30 min for ensuring adequate immobilization.
a precursor.
Field emission scanning electron microscopy (FESEM) of B. sub- 2.1.3. Immobilization media
tilis spores in nutrition broth also evidence their homogenized dis- 2.1.3.1. Iron oxide nano/micro particles (INMPs). INMPs were used as
tribution in the selected immobilizer is shown in Fig. 4(a) clearly a protective media for the intrusion of B. subtilis inside the con-
indicating bacterial spores [37]. crete owing to their biocompatibility, large surface to area ratio,
496 N. Shaheen et al. / Construction and Building Materials 226 (2019) 492–506

D50=6.129 µm

(a) Natural extract (b) Crusher (c) Ball milling (d) Bentonite powder
Fig. 5. Processing of BNMPs.

strong adsorption capacity, chemical inertness and superparamag- Hematite powder obtained from a local source, employed in
netism [39,40]. INMPs as bacterial immobilizer have been research predominately consisted of ferrite (Fe) as verified from
successfully employed in the fields of medicines, bioprocesses energy dispersive X-ray (EDX) spectrum shown in Fig. 7(a), Fe con-
and bio-fertilizer industries [41–43]. INMPs used in the study were tents are 67.55% of total weight of the sample.
extracted from local natural iron ore named as ‘‘hematite”.
Availability of hematite a-F e2 O3 is more common in Pakistan and 2.1.3.2. Bentonite nano/micro particles (BNMPs). Bentonite is cost-
it mainly comprises more than 60% of iron [44]. INMPs have been effective, locally available and environment-friendly material.
previously investigated for improving pull out strength of concrete Technically bentonite has a lot of potentials to be used as pozzolan
[45], inducing piezo-resistivity into cementitious matrix [46] and in concrete [50,51]. Previously, bentonite has been used to improve
as a self-healing agent for bituminous materials [47]. In the recent bacterial survival inside the soil and emanate as an efficient carrier
study, an effort has been made to explore its feasibility as an for enhancing bacterial survival [52]. The density and water
immobilizer of B. subtilis in self-healing concrete. absorption of concrete decreases with the insertion of bentonite
The INMPs were fabricated using raw iron obtained from heavy as a cement replacement [53]. An effort has been made to use ben-
mechanical complex, Taxila [33.7463° N, 72.8397° E], Pakistan as tonite as an immobilization media to B. subtilis in self-healing con-
shown in Fig. 3(a). The milling operation was performed using crete. Bentonite was locally obtained from Jehangira, Pakistan, site
planetary Ball mill as shown in Fig. 3 (b) to have the particle refine- [33.9642° N, 72.2186° E] having natural bentonite reserves of
ment in macro/micro ranges and soil compactor (HM530) for ultra- approximately 26 km2 with an average bed depth of 3.5 m [54].
refinement into nano/micro phase. The milled material was sieved The average particle size 2.5 mm of raw bentonite was successfully
using #200 sieve to further segregate the remaining coarser grains. reduced to 6.129 mm using the milling scheme as elaborated in
The particle size of INMPs ranged between 0.259 and 17.37 mm as Fig. 5. Laser granulometry was performed to determine the
determined through particle distribution given in Fig. 6(a). The detailed particle size distribution as given in Fig. 6(b). Chemical
chemical composition of INMPs is summarized in Table 1 using composition was analyzed through XRF and EDX as summarized
XRF. The incubated B. subtilis strain on INMPs appears to be a in Table 1 and Fig. 7(b), respectively. The summative presence of
blackish solution shown Fig. 3(e). The FESEM micrographs given silicon dioxide (SiO2), aluminum oxide (Al2O3) and iron oxide
in Fig. 4(b) affirms the homogenous distribution of B. subtilis (Fe2O3) by more than 75% of the total weight affirms the pozzolanic
spores in nutrients broth and then on the selected immobilizer of nature of BNMPs as standardized in ASTM: C 618-08a [55].
INMPs. INMPs adhered to bacteria in electrostatic and hydrophobic
mode which is prone to release due to change in pH and upon 2.2. Mix proportions
ingress of water and oxygen [31,48,49]. After inducing these spores
into concrete, their survival was continuously evaluated via bio- Four diverse types of mixes were investigated in this study hav-
mineralization process assessed through healed crack measure- ing a designed fc’ of 28 MPa. A constant water-cement ratio (w/c)
ments, strength recovery index, scanning electron microscopy, of 0.4 was used for all the formulations with 1% superplasticizer.
energy dispersive X-ray spectroscopy and thermo-gravimetry. Calcium lactate (precursor) was added 1% of cement weight, into

Fig. 6. Particle size distribution of (a) INMPs (b) BNMPs using Laser Granulometry.
N. Shaheen et al. / Construction and Building Materials 226 (2019) 492–506 497

Fig. 7. EDX spectrum of (a) INMPs and (b) BNMPs.

Table 2
Designed mix proportions.

Mixes Cement (kg/m3) Sand (kg/m3) Coarse aggregate (kg/m3) (W/C) % Carrier medium(kg/m3) Bacterial culture (l/m3)
CM 480 920 1050 0.4 – –
Mix A 480 920 1050 0.4 – 5.9
Mix B 480 920 1050 0.4 16.4 INMP 5.9
Mix C 480 920 1050 0.4 16.4 BNMP 5.9

the solution containing bacterial spore, nutrient broth and a carrier humidity and 25 °C temperature. The demolded specimens then
medium. Mixing proportions of the investigated formulations are moist cured till their targeted age of testing.
given in Table 2. The testing regime was sub-divided in three phases. Firstly
CM designated the reference formulation with no bacterium mechanical properties were tested in terms of compressive and
intrusions while Mix ‘‘A” carried B. subtilis spores transmitted tensile strengths. Compressive and tensile strengths were evalu-
through mixing water. Mix ‘‘B” and Mix ‘‘C” also contained B. sub- ated at regular intervals of 3, 7 and 28 days after curing of speci-
tilis microbes immobilized on INMPs and BNMPs, respectively. For mens. In the second phase, crack healing mechanisms were
immobilization of microbes, incorporating media INMPs and monitored through visual, mechanical and micro-graphical means.
BNMPs mixed with nutrient broth in the separate bottles and were Real cracking conditions were simulated to induce multiple realis-
placed in an autoclave at elevated temperature and pressure for tic structural and non-structural cracks. In the literature, research-
15–20 min duration. Then a single colony of B. subtilis was inocu- ers have reported different arrangements for crack creation
lated into the solution under the sterilized condition. After the comprising of split tensile test, compression test, 3-point bending
inoculation process, the solution was placed in an incubator at test and use of steel fibers for controlled cracking [26,56,57]. Dong
37 °C for 48 h. et al. [58] loaded specimens up to 60% of compressive strength for
crack formations. In the present study, specimens were pre-
cracked up to 85% of their compressive strength for visible cracks
2.3. Casting of specimens and testing regimes having relatively wider crack widths for simulating real cracking
conditions to analyze the self-healing performance. The induced
In total 108 concrete cylindrical specimens of (150  300 mm) cracks of different aperture were measured on the specimens by
were casted having 32 specimens against each among the four using a crack width measuring microscope HC-2950 and were
investigated formulations. The prepared specimens were kept marked for further monitoring of self-healing. The pre-cracked
under controlled conditions for the initial 48 h at 90% relative samples were again subjected to immersed curing until the healing
498 N. Shaheen et al. / Construction and Building Materials 226 (2019) 492–506

evaluation periods of 28 days. Moreover, for internal healing eval- Samples with INMPs as conducting media showed the maxi-
uation, regain in compressive strength was measured. For this pur- mum compressive strength of 37 MPa after 28 days of curing
pose, specimens were pre-cracked up to 0.8 of fc’ at the age of 3, 7 which is almost 21% more than the control samples. The increased
and 28 days then they were moist cured up to 28 days. After that compressive strength is in agreement with the results of the study
compressive strength test was performed for estimating the heal- carried out by Sikora, et al. [60]. Compared to other techniques,
ing rate. Meanwhile, FESEM analysis was also employed for inspec- INMPs offered as the best conducting media for B. subtilis with
tion of healed specimens. In the third phase, the healing precipitate the improved microstructure of the concrete supplemented by
was characterized and its morphology was examined through XRD, enhanced cracks healing rate having amended durability. Also,
TGA, XRF and EDX spectrographs after 28 days of moist curing of due to the ultrafine size of INMPs, it acted as a filler material,
cracked specimens for endorsement of calcite formation and inves- resulting in a more compacted microstructure [61].
tigation of its morphological characteristics. Specimen incorporated with BNMPs as carrier media depicted a
slight change in compressive strength as compared to control sam-
ple similar results are reported in the literature [62] and is attrib-
3. Results and discussions
uted to the pozzolanic nature of bentonite and weaker interaction
between BNMPs and coarser aggregate. Further strength reduction
Results obtained from the systemized testing regime are pre-
can be attributed to dilution of cementitious content [63]. The poz-
sented and discussed in this section. Mechanical properties of
zolanic bentonite starts reactivity after about 28 days inside the
bio-influenced self-healing concrete containing immobilized B.
cementitious matrix [64] and such reactivity affects the healing
subtilis were evaluated by compressive and tensile strength tests.
efficiency in BNMPs.
Crack healing efficiency was examined through visual inspection,
mechanical and micro-graphical means in addition to morpholog-
3.1.2. Splitting tensile strength
ical observation and characterization of healed precipitate through
An indirect measure to evaluate the bond strength between
XRF, EDX, XRD and TGA.
deposited media and the adjacent matrix through splitting tensile
strength tests is considered. A split tensile strength test was per-
3.1. Mechanical properties of bio-influenced self-healing concrete via formed according to procedure conforming to ASTM-C496/
immobilized B. Subtilis C496M standards [65]. Splitting tensile strength values were mea-
sured for bio-influenced self-healed concretes and compared to CM
3.1.1. Compressive strength analysis as shown in Fig. 9. The figure demonstrated the split tensile
The compressive strength of the investigated four concrete strength of the investigated formulations at varying intervals of
mixes were measured using MCC8 compression test machine con- 3, 7 and 28 days. The result endorsed the relating strong interfacial
forming to ASTM test standards C-39 [59] and results are summa- bond between the bio-synthesized calcite and the adjacent cemen-
rized in Fig. 8. It can be seen that the addition of B. subtilis titious matrix.
improved the compressive strength of all types of concrete mixes. It is evident from results that the addition of microbes
Specimens of CM endured 18 MPa compressive strength at improved the tensile strength of all formulations. Specimens of
3 days testing. The compressive strength of these specimens kept CM attained 2.37 MPa split tensile strength at 3 days which kept
on increasing with the passage of time due to the ongoing hydra- on increasing up to 3.16 MPa at 28 days of testing. A similar trend
tion of CM specimens. At 7 and 28 days, compressive strengths of tensile strength increment was observed in Mix A and Mix B. In
were observed 26 MPa and 32 MPa, respectively. In Mix A speci- Mix A, the addition of B. subtilis enhanced split tensile strength up
mens having water as carrier media depicted slightly higher to 7% compares to CM at 3 days of testing. Likewise, split tensile
strength than CM specimens. So, it is inferred that the inclusion strength of Mix A specimens, increased up to 3.5% and 2% at 7
of B. subtilis directly through mixing water improved compressive and 28 days of testing, respectively. Mix B, containing
strength by 8% compared with CM. This strength increase may be bio-immobilized INMPs attained higher splitting tensile strength
attributed to refinement in the microstructure of the resultant values among all mixes at 3, 7 and 28 days of testing with a
matrix due to bio-synthesized calcite. The results are in harmony percentage increase of 13%, 12% and 7.5% compared to CM, respec-
with the study performed by the Ramachandran, et al. [36] that tively. These results were in accordance to a study conducted by
B. subtilis are a better choice as compared to B. pasteurii which Kishar, et al. [66]. Mix C having BNMPs secured 8% and 4% more
presented insignificant strength increase. split tensile strength values after 3 and 7 days as compared to

CM
Coompressive strength (MPa)

40 CM
Split tensile strength (MPa)

Mix A
Mix A
Mix B 4
30 Mix B
Mix C
Mix C
3
20
2
10
1

0
3 7 28 0
Curing time (days) 3 7 28
Curing time (days)
Fig. 8. Compressive strength development in bio-influenced self-healing concrete
using different immobilizers. Fig. 9. Split tensile strength of bio-influenced self-healing Concrete.
N. Shaheen et al. / Construction and Building Materials 226 (2019) 492–506 499

CM while the reduction was observed after 28 days in comparison micro and macropores of the concrete had evaporated and bacteria
to CM. Split tensile strength values of BNMPs were lagging at 7 and in these pores couldn’t survive for the healing of cracks. Fig. 10
28 days for all four formulations and a similar trend was reported reveals that specimens of Mix B incorporating INMPs as the poten-
in the literature [50,62]. tial carrier showed significant crack healing and gave promising
results. INMPs were uniformly distributed in the cementitious
3.2. Crack healing investigation matrix and their presence at every nano-site is responsible for
the efficient and uniform healing of cracks. The healing rate also
3.2.1. Visual evidence increased with time as 0.11, 0.31 and 1.2 mm crack widths were
Visual inspection is one of the most effective nondestructive healed effectively after 3,7 and 28 days of pre-cracking respec-
testing criteria to quantitatively gauge healing efficiency of con- tively. In Mix C, using BNMPs particles as the conducting media,
crete. The traces of any visible calcium carbonate precipitation non-uniform and partial healing was observed. At early age, heal-
were monitored in the pre-cracked specimens after the specified ing efficiency was a bit higher which was gradually reduced with
intervals of 3, 7 and 28 days. The widths of healed cracks were the passage of time that may be associated with pozzolanic nature
gauged via a crack width measuring microscope. Crack sealing of of bentonite in cementitious environments.
all four mixes at the healing age of 28 days is demonstrated in Crack healing efficacy for all formulations is compared in
Fig. 10. The healing was measured in millimeters (mm) by moni- Fig. 11. It is evident from that, INMPs are highly compatible with
toring the difference of initial crack and healed crack widths at Bacillus species resulting in better crack-healing among all formu-
specified intervals of time. lations both at initial and later stages. INMPs served as the promis-
In control samples, there were no traces of calcium carbonate as ing media to preserve B. subtilis in the dormant stage till the
it did not contain B. subtilis to provoke microbial action for effec- development of cracks and ensured effective sealing of cracks up
tive healing of cracks. A little healing was attained in some micro
cracks (Fig. 10) that may be associated with autogenous healing 1.2
of referenced formulations. Autogenous healing is a natural pro- CM
cess of crack healing that triggers in presence of moisture when 1 Mix A
calcium hydroxide and carbon are available in water instigating Healing width (mm) Mix B
precipitation of calcium carbonate crystals. Additionally, the con- 0.8
tinuous hydration process of cement particles and the physical Mix C
clogging of cracks by detached loose particles also contribute to 0.6
autogenous healing. Mix A, using water as conducting media
depicted limited crack healing that was partial and non-uniform. 0.4
Since the mixing water is partially consumed in the hydration pro-
cess and partially evaporates, therefore the absence of media com- 0.2
promises the survival of B. subtilis furthermore. The small content
of water molecules confined inside the gel pores of the matrix pre- 0
served the bacteria and contributed in partial healing of micro- 3 7 28
cracks [31]. The healing efficiency also increased with the passage Healing time (days)
of time as 0.08, 0.15 and 0.44 mm healing was observed after 3,7
and 28 days of pre-cracking, respectively. Water presented in the Fig. 11. Crack healing of specimens of all four formulations.

Partially healed

10 mm 10 mm 10 mm 10 mm

Negligible healing in control sample (CM) Partial healing in water inducted samples (Mix A)

Partially healed

10 mm
1.2 mm completely healed
10 mm 10 mm
10 mm

Uniform healing in samples with iron oxide (Mix B) Partial healing in samples with bentonite (Mix C)
Fig. 10. Healing efficiency of all four mixes.
500 N. Shaheen et al. / Construction and Building Materials 226 (2019) 492–506

to 1.2 mm width, which is maximum in comparison to previously 100 CM


reported crack healed widths in bio-influenced self-healing con- 90 Mix A
crete. The maximum reported healed crack width in literature is 80

Strength Regain (%)


Mix B
0.97 mm that was attained using microencapsulation of spores 70 Mix C
by Wang et al., [23] followed by 0.81 mm which was achieved 60
via successful bio-immobilization of GNPs by Khaliq et al., [29].
50
Besides, expanded perlite contributed in 0.79 mm healing of cracks
40
while expanded clay attained a 0.45 mm crack healing width [31].
Ceramsite(sand) as microbial carrier sealed 0.4–0.5 mm crack 30
widths effectively [25] whereas, hydrogel healed maximum up to 20
0.5 mm crack healings [22]. Moreover, Wang et al., [6] employed 10
diatomite earth as an immobilizer to attain a maximum crack heal- 0
ing width of 0.15–0.17 mm. 3 days 7 days 28 days
Pre-cracked age (days)
3.2.2. Regain in compressive strength Fig. 13. Self-healing efficiency in Bio-influenced self-healing concrete.
For evaluating self-healing efficiency, specimens of formulated
concrete mixes were pre-cracked at 80% of their compressive
28 days of curing were 11 and 10 MPa which were 34% and 31%
strength and then re-immersed in curing tank to gauge strength
of ultimate strength value, respectively. Higher strength regains
regain in compression for 28 days. The objective of investigating
rate of CM specimens pre-cracked at the curing age of 3 days is
compressive strength regain after pre-cracking was to assess the
attributed to the hydration kinetics which is higher at earlier ages
effectiveness of healing precipitate and monitoring its contribution
owing to the presence of anhydrous particle and decreased with
toward the strength developments and durability enhancement of
the passage of time on limiting the hydration reaction. In Mix A,
concrete.
regained compressive strength of specimens pre-cracked after
The specimens were pre-cracked at 3, 7 and 28 days up to 80%
3 days of curing was 21.6 MPa, about 65% of referenced ultimate
of their ultimate compressive strength (0.8Xfc0 = 0.8 * fc) and
compressive strength while specimens pre-cracked at 7 days of
tested in compression to evaluate the self-healing efficiency in
curing secured 48% strength regains. Moreover, 28 days strength
terms of percentage regained in compressive strength (RCS) after
regained was about 32% which was comparable with CM. The addi-
respective healing periods using the following expression given
tional compressive strength regains confirmed the evidence of
as Equation (1).
microbial activity in Mix A. Mix B dominated the other investigated
 
Cu  Cr formulations at the analyzed pre-cracking ages of 3, 7 and 28 days.
RCSð%Þ ¼ 1   100 ð1Þ Maximum strength regain 31.5 MPa (85% of ultimate compressive
Cu
strength) was attained in ‘‘Mix B” carrying immobilized Bacillus
where, species on INMPs for specimens pre-cracked at 3 days of curing
which was reduced to 60% and 46% for pre-cracked specimens at
Cu = Referenced ultimate compressive strength as reported in 7 and 28 days, respectively. Whereas, Mix C was capable of regain-
Fig. 8 ing up to 45% of its initial compressive strength after 28 days of
Cr = Regained compressive strength after curing of pre-cracked curing for specimen’s pre-cracked at 3 days of curing while 37%
specimens and 31% recovery in strength was observed for specimens pre-
cracked for 7 and 28 days. The marginal difference in the regained
Regained compressive strength values of all formulations were compressive strength of the Mix C with CM evident the BNMPs
shown in Fig. 12 while percentages of compressive strength regain least potential to be used as immobilizer for B. subtilis in cement
were compared in Fig. 13. Specimens of CM pre-cracked after environment. This belongs to one among the interesting findings
3 days of curing attained 14 MPa compressive strength which of this research. The reactive nature of bentonite material towards
was 44% of maximum compressive strength value (fc’). The slaked lime generated as hydration product, makes it ineffective to
strength recovery values of specimens pre-cracked after 7 and preserve bacterial life.
It was observed that strength regained reduced with increasing
pre-cracking ages. All four formulation showed maximum strength
35 regained for specimens pre-cracked at 3 days of curing while least
CM
was for specimens pre-cracked at 28 days of curing. This gradual
30 Mix A
Compressive Strength (MPa)

decrease can be an advocate with the two possible phenomena.


Mix B
25
The first one relates to the decline in natural healing at later ages
Mix C
due to decrease in the hydration of cementitious grains. The sec-
20 ond phenomenon links with the establishment of dense and rela-
tively strong microstructure at later ages exceeding 7 days, the
15 viability of microbes were compromised due to pressure applied
by denser microstructure. It is endorsed from the results, the addi-
10 tion of B. subtilis contributed to higher strength regains which is
attributed to calcite production subsequent to microbial activity.
5
The tests confirmed the bio-compatibility of INMPs with Bacillus
species leading to improved healing efficiency via bio-
0
3 days 7 days 28 days mineralization.

Pre-cracked age (days)


3.2.3. Scanning electron microscopy
Fig. 12. Regained compressive strength development in bio-influenced self-healing In addition to visual examination and mechanical assessment of
concrete using different immobilizers. healed concrete specimens, all four formulations were subjected to
N. Shaheen et al. / Construction and Building Materials 226 (2019) 492–506 501

microstructure image analysis using field emissions scanning elec- with Ca(OH)2 as given in Eq. (3). This interaction results in the
tron microscopy (FESEM). The deposited layer inside the cracks transformation of unstable Ca(OH)2 into stable CaCO3 crystals that
was carefully scratched and observed on higher magnification strengthen the healing mechanism of bio-influenced self-healing
using FESEM after 28 days of pre-cracking. concrete [71,72].
As calcium carbonate formation is considered responsible for
the crack healing in bio-self-healing concrete [67], therefore, the CaðOHÞ2 þ CO2 ! CaCO3 þ H2 O ð3Þ
production of calcium carbonate crystals is a prime consideration. FESEM images of all four formulations are shown in Fig. 14.
Calcium carbonate crystals are usually established in three differ- There is no indication of crack recovery in the FESEM image of
ent polymorphs which are named calcite (trigonal), aragonite the CM mix at 28 days. As, CM does not contain microorganisms,
(orthorhombic) and vaterite (hexagonal) [68]. Calcite is the most neither any traces of calcium carbonate are found here.
stable form of calcium carbonate which is produced by microbial Whereas, in other three formulations, rhombohedra calcium
action [69]. The mechanism involves is the reaction of calcium lac- carbonate crystals are detected by FESEM imaginary. Calcium Car-
tate with oxygen in the presence of Bacillus species [70]. The bonate crystals were identified chemically via spot EDS analysis
chemical reaction is given in Eq. (2), further illustrates the calcium technique and further visual endorsements were made while com-
carbonate crystallization with a byproduct of water and carbon paring it with the previous literature based on their crystallo-
dioxide gas formation. graphic morphology [27–29,73–76].Comparatively, higher
content of calcium carbonate crystals is presented in Mix B con-
CaC6 H10 O6 þ 6O2 ! CaCO3 þ 5CO2 þ 5H2 O ð2Þ
taining INMPs as a conducting media. Whereas, FESEM imaginary
The produced CO2 gas as a result of metabolic action discussed for Mix A and Mix C shows a lesser number of calcium carbonate
in Eq. (2), further adds in the precipitation of CaCO3 by interacting crystals. It can be concluded that the healing efficiency of Mix B

CaCO3 Crystals

Rod-shaped Microbe

Fig. 14. Field emissions scanning electron microscopy (FESEM) analysis of 28 days healed samples.
502 N. Shaheen et al. / Construction and Building Materials 226 (2019) 492–506

is more as compared to other formulations which is attributed to a enhanced deposition of calcium oxide inferred that the bacteria
higher quantity of calcium carbonate crystals [77]. in concrete had consumed calcium lactate and produced calcium
carbonate. Bacterial survival is also confirmed by results (Fig. 15)
3.3. Morphological characterization of healing precipitate as the larger content of calcium in these conducting media’s is
responsible for production of more calcium carbonate. EDX spec-
3.3.1. Energy dispersive X-ray analysis trum of healing precipitation extracted from Mix A specimens
Energy dispersive X-ray (EDX) is an analytical technique used to offered 31.41% of calcium element quantity which is identical to
quantify the elemental compositions and chemical characteristics Mix C with a value of calcium as 31.18%. EDX of Mix B portrayed
of materials. Preliminarily, EDX analysis of INMPs and BNMPs maximum contents of calcium element with a number of 41.37%
was carried out for authentication of constituent elements. Like- in the healing precipitate. Percentage weight analysis of samples
wise, EDX tests of four formulations were performed to character- with iron oxide indicated that bacteria survived effectively and
ize the emitted healing materials and investigate its possible produced more calcium carbonate as compared to other formula-
formation kinetics as shown in Fig. 15. The primary goal was the tions. EDS on bacterial cell wall is shown in Fig. 15(e). Calcite pre-
confirmation of the total content of calcium carbonate presented cipitation on bacterial cell wall is clearly evident from the results
in healing precipitations. as B. subtilis provides nucleation sites [79].
Elemental EDX spectrums of healing precipitation in CM reveals
that 6.61% calcium is present in the mixed powder as shown in 3.3.2. X-ray diffraction analysis
Fig. 15(a) and its amount is normal as presented in the ordinary For further investigation of self-healing kinetics to examine the
concrete [78]. EDX of the other three formulations confirmed the morphology of the induced CaCO3 crystal and phase purity of the
higher content of calcium element in the deposited layer. The samples, the healing precipitate was subjected to X-ray diffraction

Weight (%)
0 20 40 60

C 19.05
O 44.38
Element

Si 28.37
K 0.26
Ca 6.61
Fe 1.33

(a) CM

Weight (%)
0 20 40 60
C 7.16
O
Al 2.82 49.07
Element

Si 5.25
S 1.59
K 0.84
Ca 31.41
Fe 1.86

(b) Mix A

Weight (%)
0 20 40 60

C 10.4
O 46.23
Mg 0.47
Element

Al 0.39
Si 0.83
K 0.35
Ca 41.37

(c) Mix B
Fig. 15. EDX spectrums of healing-powder of all formulations.
N. Shaheen et al. / Construction and Building Materials 226 (2019) 492–506 503

Weight (%)
0 20 40 60
C 4.78
O
Mg 0.47 49.99

Element
Al 3.42
Si 5.66
S 2.91
Ca 31.18
Fe 1.59

(d) Mix C

Weight %
0 20 40 60

C 35.73
O

Elements
Mg 0.02 57.08
Si 0.03
Ca 7.15

(e) Spot EDS ofbacteria


Fig. 15 (continued)

analysis (XRD). The specimen was carefully scratched out of the investigated through X-ray fluorescence (XRF). XRF is an experi-
induced cracks and examined through X-ray diffraction technique. mental technique used for complete chemical analysis of speci-
Copper (Cu) was selected as an X-ray target because it can be cool mens and used widely for cement and concrete to obtain reliable
easily, due to its high thermal conductivity, and capable to produce elemental characterization [83]. An XRF analyzer determines the
strong Ka and Kb lines [80,81]. The diffractograms were recorded elemental composition of a sample by measuring the fluorescent/
at a wavelength of 1.54 Å with distinctive peaks attained at differ- secondary X-rays emitted from a sample when excited by a pri-
ent 2-theta (2h) orientations as shown in Fig. 16. The only poly- mary X-ray source. Each of the elements in a specimen produced
morph of calcium carbonate detected by XRD was calcite. It can a unique set of characteristic fluorescent X-ray that is unique for
be seen from Fig. 13 that the dominant peaks obtained at 2-theta the concerned element’s qualitative and quantitative composi-
(2h) orientation of 29.93° which belongs to the pure calcite as evi- tions. The detailed XRF analysis of healing material is given in
denced by Harrington [82]. The presence of calcite is again an indi- Fig. 17.
cation of successful microbial activity. This also confirms that the The scratched powder is comprised of three main oxides named
induced material in the cracks is calcium carbonate and is in har- as SiO2, Fe2O3 and CaO. The presence of a considerable amount of
mony with the results obtained from previous studies [25,29,30]. CaO in induced precipitate evidenced the biosynthesis of CaCO3
as a result of microbial metabolic action.

3.3.3. X-ray fluorescence


The elemental composition of induced precipitation via immo- 3.3.4. Thermogravimetric analysis
bilized microbial cells on INMPs extracted out of cracks was further Thermogravimetric analysis (TGA) is a method of thermal anal-
ysis which is used to examine the changes in physical and chemical
properties of materials as a function of increasing temperature
(with constant heating rate), or as a function of time with constant
temperature and constant weight loss [84]. Likewise, TGA can pro-
vide information about chemical phenomena including chemisorp-
tion, decomposition and solid-gas reactions [29].
Thermogravimetric analysis of powder scratched from the
healed crack of specimens carrying Bacillus species immobilized
via INMPs is given in Fig. 18. The thermal decomposition of pure
calcite ranges in between 600 and 800 °C [85] with the individual
chemical mechanism outlined in Eq. (4).

CaCO3 ðsÞ ! CaOðsÞ þ CO2 ðgÞ ð4Þ

Fig. 18 clearly evidences that the major weight loss by 6.5%


Fig. 16. XRD spectra of induced precipitation via immobilized bacterial cells in occurred in the referenced temperature range of 600–750 °C that
INMPs. may be associated with the decomposition of CaCO3. This further
504 N. Shaheen et al. / Construction and Building Materials 226 (2019) 492–506

Element Mass Mol Intensity


(%) (%) (cps/mA)

SiO2 27.03 35.78 15634


K2O 1.13 0.95 1664
CaO 29.03 41.17 48171
TiO2 0.93 0.92 1283
Cr2O3 1.53 0.80 3744
Fe2O3 39.33 19.59 103658
SrO 0.99 0.76 3719

Fig. 17. XRF spectra of induced precipitates via immobilized bacterial cells on INMPs.

102 5. Split tensile strength of bacterial concrete demonstrated higher


values as compared to control concrete at 3, 7 and 28 days,
100 Δm = 3% excluding BNMPs which attained lowest 28 days split tensile
strength.
98
6. Selection of immobilization material for self-healing agents is a
Weight (%)

96 key parameter as some reactive materials like BNMPs reduced


the crack healing efficiency, whereas, inert materials like INMPs
94 improved crack-healing efficiency.
92 It is recommended to have a detailed investigation on the quan-
Δm = 6.5%
tum of microbial cells wrapped and released via immobilizer dur-
90
ing the bio-healing process in future studies.
88
Declaration of Competing Interest
86
0 200 400 600 800 1000 The authors declare that they have no known competing finan-
Temprature (°C) cial interests or personal relationships that could have appeared
to influence the work reported in this paper.
Fig. 18. Thermo-gravimetric analysis of induced precipitate via immobilized
bacterial cells.
Acknowledgments

The research presented in this paper was sponsored by National


affirms the bio-mineralization of CaCO3 in consequence of micro- University of Sciences and Technology (NUST), Islamabad, Pakistan.
bial metabolic action. For a part of tests, the laboratory and faculty support provided by
IESE and SCME at NUST are appreciated. This research did not
4. Conclusions receive any specific grant from funding agencies in the public,
commercial, or not-for-profit sectors. Any opinions, findings, and
In the study, two types of nano/micro sized particles as innova- conclusions in this paper are those of authors and do not necessar-
tive carriers have been synthesized for investigation of their poten- ily reflect the views of sponsors/material providers.
tial feasibility as bacterial immobilization media for self-healing
cementitious materials and compared with direct induction of bac- References
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