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Application Note 4108: A Fairchild Power Switch Based On Switched Mode Power Supply For CRT Monitor Use
Application Note 4108: A Fairchild Power Switch Based On Switched Mode Power Supply For CRT Monitor Use
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1. Introduction
FS6S series is a Fairchild Power Switch (FPS) that is describes the features and design considerations of the FS6S
specially designed for off-line SMPS of CRT monitor with series for the monitor power supply, which improves upon
minimal external components. This device is a current mode the existing KA5S-series. The FS6S series has three package
PWM controller combined with a high voltage power types: TO-3P-5L, TO-220-5L and TO-220F-5L as shown in
SenseFET in a single package. The PWM controller features figure 1-1.
integrated oscillator to be synchronized with the external
The FS6S series has a synchronization pin, which accepts an
sync signal, under voltage lockout, optimized gate driver and
external sync signal. In order to remove the screen noise
temperature compensated precise current sources for the
generated by the switch action, the FS6S series synchronizes
loop compensation. This device also includes various fault
its switching with the external sync signal. When in power
protection circuits such as over voltage protection, over load
saving mode, the FS6S series pulls down the output voltages
protection, abnormal over current protection and over
to a predetermined level and enters burst mode with a
temperature protection.
switching frequency of 50kHz.
The FS6S series has a more rugged SenseFET than the
previous Fairchild Power Switch series. The FS6S series
features include burst mode operation for low power
consumption in standby mode. This application note
Rev. 1.0.3
©2002 Fairchild Semiconductor Corporation
AN4108 APPLICATION NOTE
Vcc Drain
3 1
Vref Vpp=5.8/7.2V
OSC Internal
Vref
SoftStart Bias
& Sync 5 Vref
UVLO
PWM
Feedback 4 2.5R
Ifb R
Vref Vcc Vfb Offset
Rsenese
Idelay
OCL Filter
OLP (130nsec)
Vth=1V 2 GND
Vth=7.5V
S Q TSD
Vcc (Tj=160 ℃)
UVLO Reset R
OVP (Vcc=9V)
Vth=30V
min 1 π
Va = ------- ∫ ( 2 ⋅ 85 ⋅ sint – 15 ) dt
2π o Internal Bias
Power On
2 × 85 2 – 15π Reset 3 3
2Vp – 15π 1
+
1 5V
= ----------------------------- = ------------------------------------------ = 30.8 V - 2 2 Vref
2π 2π Latch
Comparator 15V/9V UVLO
Good Logic
9V
Vz
The resistor for startup is calculated by assuming a startup
0
current of 200uA as follows 0 0
Fairchild Power Switch(SPS)
Rstart = 30.8 ÷ 200µA = 154K
Figure 2-3. UVLO Block
The maximum RMS voltage applied to the startup resistor is
approximately obtained as 2.3 Fairchild Power Switch Protection Circuits.
max 1 π 2 265 FPS has several self-protection circuits, which can be used
V rms ≅ ------- ∫ ( 2 ⋅ 265 ⋅ sint – 15 ) dt ≅ ----------
2π o 2 without adding external components, thus providing system
reliability without increasing cost. Under auto restart mode,
= 187 V
protection circuits become disabled when VCC falls below
The maximum loss in the startup resistor is obtained as 9V (stop voltage), after which the FPS tries to restart. Under
latch mode, protection circuits become deactivated only
max 2 when VCC falls to 6.5V (reset voltage), then the Fairchild
( V rms ) Power Switch tries to restart. When VCC drops to 9V due to
P ( loss ) = ------------------------------------ = 0.23W
Rstart latch protection, the operating current of the IC drops from
10mA to 100µA. Therefore the VCC capacitor starts to
charge towards 15V through the starting resistor. For VCC to
The FPS starts switching operation when the VCC voltage fall to 6.5V (reset voltage), the input voltage must be
reaches 15V (the start voltage). Once it starts switching, the removed.
current consumed by the control IC increases to 10mA
(operating current). The starting resistor cannot provide the 2.3.1 Over Load Protection (OLP)
operating current and consequently, the transformer auxiliary
Overload as described here is different from a load short
winding supplies most of this current once FPS starts up.
circuit. It is a condition where a load becomes greater than
The start time will be delayed if the VCC capacitor is too
the preset level, though it is operating normally.
large, so a moderately sized capacitor should be used.
Essentially, the overload protection circuit forces the
Typically, 22 ~ 47µF capacitor is used. This operation is
Fairchild Power Switch to stop its operation if the load draws
described in Figure 2-2. VCC should be maintained above 9V
a higher current than the predetermined maximum value. A
after starting. However, it should be set so that OVP (OVP
problem associated with this type of protection circuit is that
threshold is typically 30V) is not triggered during the normal
it can trigger erroneously on load transients. As a security
operation.
measure, the Fairchild Power Switch triggers the protection
Icc
circuit after a specific time delay. This avoids false
triggering on short load transients.
The above operations are executed as follows. Since the
Fairchild Power Switch uses current mode control,
maximum switch current is limited internally. For a fixed
input voltage, this limits the power. Therefore, if the power
10mA
at the output exceeds this maximum, VO shown in figure 2-4
becomes less than the set voltage, and KA431(LM431) can
draw only the allowed minimum current. As a result, the
photo-transistor’s current becomes zero. If all the current of
100uA
the 0.9mA Fairchild Power Switch current source flows
Vcc
through the internal resistor (2.5R+R= 3.3K), Vfb becomes
Vstop=9V Vstart=15V OVP approximately 3V. At this time the 2µA current source starts
to charge Cfb. Because the photo transistor’s current is zero,
Vfb continues to increase. The Fairchild Power Switch shuts
Figure 2-2. Start-up Waveform down when Vfb reaches 7.5V. The shutdown delay time can
be easily determined as the time required to increase the Cfb
by 4.5V (from 3V to 7.5V) using 2µA. When Cfb is 47nF, To obtain the same results, a zener diode (approx. 3.9V) can
delay time is approximately 100ms. The FPS will not shut be series-connected to a capacitor (47nF) which can then be
down within this time. Increasing Cfb to get a longer delay parallel connected to Cfb as shown in Figure 2.4.
time can become a problem, because Cfb is an important
parameter in determining the SMPS dynamic response time.
One method to delay the shutdown time is to add a resistor
between the feedback pin and GND and to subtract the
amount of the delay current. When the 4.7MΩ resistor was
used experimentally with a Cfb of 47nF, shutdown time was
almost doubled to 180~200ms. When Vfb voltage is 7.5V,
the current flowing to the 4.7MΩ resistor is approximately
1.6µA.
2uA 0.9mA
Vo
Vfb D1 D2
4
Idelay Cfb
1 4 Cd 0 Vfb*
2 3
Vz=3.9V
3
1
+
0 1
0 2 - 0
8 OLP
KA431
Latch
7.5V
6
Vpin5 5V
3
0V
+
1
- 2 Vcomp
0V
Rsense Vthh
OCL Level
Vct
0V Vthl
0 0 Vsync.th
Vck
Figure 2-5. Over Current Latch (OCL) 0V
Ifb
SPS
PWM Comp
5V 2 -
1
3 +
50K
5 0
+ sync comp
Cs Vcs
3 Vcomp
+
1
2
OSC
-
External 7.2V
Sync Rs Vrs
Input 5.8V
V th h = 7 .2 V
V sync
V th l= 5 .8 V
P in 5
The inverse slope of the oscillator output becomes the sync 3.1 Sync Transformer Method
comparator reference, Vsync, which oscillates between 7.2V This is the most commonly used method for frequency
and 5.8V with the basic frequency of 25kHz. synchronization in monitor designs and is shown in Figure
Figure 3-2 shows that when the sync signal is applied or 3.4. The horizontal sync signal is applied to pin 5 of the
Vsync reaches the Ct voltage of 7.2V, Vct starts to decrease Fairchild Power Switch through a transformer.
toward the low threshold voltage Vth1. The oscillator output, Delay time is short and thus the switching noise is pushed to
Vck, outputs a high signal while Vct decreases. As soon as the left of the monitor screen, and does not appear in the
Vct comes down to Vthl, Vct starts to increase, Vck drops visible area. One turn from the FBT can also be used instead
down, and the SenseFET gate turn on signal is generated. of the sync.
The high duration of Vck is restricted to 5% of one switching
period to keep switching noise off screen. If a constant sync 3.2 Photo-coupler Method
comparator reference is used, the SenseFET can be turned on
Unlike the sync transformer method, this method shown in
just after being turned off by the first sync signal. In this case
Figure 3-5 produces a slight delay time but almost no noise
the secondary rectifying diode is turned off while it is still
on the screen. The zener diode can compensate the Current
conducting.
Transfer Ratio (CTR) of photo-coupler. Though this method
This causes a high reverse voltage spike between the anode
is not frequently used, it has a few advantages for auto-
and cathode of the diode due to the long reverse recovery
assembly during manufacture.
time. In order to solve this problem, FS6S series uses the
negative slope as the sync comparator reference. Generally
the levels of sync pulses increase gradually to a certain
3.3 Quasi Resonance Method
value. If these gradual increasing sync pulses are compared The resolution on the screen is slightly poor when using the
with the negative slope, the first sync pulse that touches the quasi-resonance method shown in Figure 3-6. Switching
negative slope will be placed in the back area of the basic noise is present on the screen but is not visible since it is not
period of the oscillator as shown in Figure 3-3. correlated with the picture scan. The Fairchild Power Switch
This makes the MOSFET turned off at low or no current does not depend on the external sync signal but uses the self
levels of the secondary windings of the switching oscillation frequency which varies with load. However,
transformer, which can reduce the reverse voltage spike of additional devices, such as the sync transformer or photo-
the rectifying diode significantly. The level of the applied coupler etc., are not required because the Fairchild Power
sync signal should be large enough to cross the sync Switch is not synchronized to the sync frequency.
threshold. The level should not exceed 9V for safe frequency The method is not only highly cost competitive but also
synchronization since it is clamped by the 9V voltage source advantageous in terms of power loss because it uses zero
at the sync comparator terminal in the Fairchild Power voltage switching.
Switch. Furthermore, the sync signal is added to DC 5V
across the soft start capacitor on pin 5.
Therefore, the voltage level should be between 8V and 9V
(pure sync signal voltage level is 3 ~ 4V) for safe frequency
synchronization.
4
S/S
Drain
1 kbreak mode. The FS6S series uses burst mode for DPMS in order
TX2 Vfb
2
C110
+ 3
Vcc
GND
to achieve cost effectiveness and minimize the power
C201 kbreak
FS6S0965R
consumption.
Sync
C108
Signal(from
H_DRV) C109
+
4.1 Burst Mode Operation
R104
D104
C109
+
The error amplifier increases the current through the photo
R104
Figure 3-5. Photo-coupler Method where Vo1 and Vo2 are the reduced voltages in burst mode.
R102 D102
R103
IC101
5
S/S
Drain
1 Resonance CAP
4
Vfb C112
2
GND
3 1n
Vcc
FS6S0965R
R110 D103
C108
+
C109 R104 C111
IC301 0
4 1
3 2
Vo2
Vo1 R7
Ic Ib
R1 Ia
R2 R3 Rx R5
4 1
R8
C1
3 2
Micom signal
1
D1 Q1
KA431 R6
Vcc
5V/div
Vds
200V/div
Vregin
2V/div Vregout
1V/div
Experimental results are shown in, Figure 4-2 and Figure 4- When the Fairchild Power Switch operates Burst Mode: Pin
3. With minimum load and normal operation: Vac = 240V, = 2.72W, VCC = 11~12V, Vo = 132V and Vregin=7.07V
Pin = 4.82W, VCC = 20V, Vo = 190V and Vregin = 12.24V.
T1 D201
1 16
L201
+ 2
BD101 C107 +
R101 C201 +
C202
1 3 + C106 2 15
IC202
D202
3 14 1 2
-
L202 4 3
+ + R206 Vc GND
C203 C204
RT101 0
4 13 Q201
C105
R102 D102 R207 D204
6
1k
R103
D203 Suspend
12 1 2
Signal(from
7 L203 Q202 micom)
Line Filter: LF101 IC101 + +
3
5 C205 C206
S/S
1
Drain R208
4 11
Vfb
2
+ GND
3 Q203
C110 Vcc R209
FS6S0965R Q204
C103 C104
Off
C108
External Sync + -Signal(from
C102 R104 C109 micom)
TRNSFMR DEL16-640A11_1
C301 C302
C101
0
F101
FUSE
R203
R204
IC301
4 1
C207 R205
3 2
0
1
R201
IC201 8
6
R202
T1 D201
1 16
L201
+ 2
BD101 C107 +
R101 C201 +
C202
1 3 + C106 2 15
IC202
D202
3 14 1 2
-
L202 4 3
+ + R206 Vc GND
C203 C204
RT101 0 R102
4 13 Q201
C105
R103 D102 R207 D204
6
1k
D203 Suspend
12 1 2
Signal(from
7 L203 Q202 micom)
Line Filter: LF101 IC101 + +
3
5 C205 C206
S/S
1
Drain R208
4 11
Vfb
2
+ GND
3 Q203
C110 Vcc R209
FS6S0965R Q204
C103 C104
Off
C108
External Sync + -Signal(from
C102 R104 C109 micom)
TRNSFMR DEL16-640A11_1
C301 C302
C101
0
F101
FUSE
u-com
R203
R204 R210
5V-Reg
IC301
4 1
0
C207 R205 D7
3 2
0
1
R201
IC201 8
Q205
6
R202
LOW:Off -mode
5. Monitor Application
5.1 Flyback converter demo circuit
T1 D201
1 16
L202
D101 + +
18T 37T C203 C204 80V
RT101 0 47uF/160V 47uF/160V 100mA
4 13
C105
R102 D102 D203
6 12
47nF
15
R103 L203
150K/1W + C205 + 15V
1000uF/35V C206
11T 1000uF/35V 800mA
7
7T
Line Filter: LF101 IC101
5 D204
S/S
1 11
Drain
4
Vfb
2 L204
GND C207 C208
C108
+ 3
Vcc + + -15V
1000uF/35V 1000uF/35V
1uF/50V FS6S0965RT 7T 600mA
C103 C104
D205
4.7nF 4.7nF 10
C9 C10
C101 TNR
4.7nF
4.7nF
0
F101
FUSE
R203 IC202
1k R206 R207 KA7805
IC301 R204 R205 2.7k 4.7K 1 2
HC11A817A 1k 33k VIN VOUT
GND
4 1
C211 +
47n C212 R210 5V
3 2 100u/16V 39
3
Sw201 130mA
Switch
1
0 D206 Q201
IC201 8
KA431(LM431) R208
6
4.7K
Figure 5.1 Fairchild Power Switch Flyback Converter DEMO BOARD for a Monitor Application
1 16 (2)33T
(8)17T 170V φ = 0.3mm
φ = 0.3mm (2-ply) Lm = 330µH
(3-ply) 15
2
14 (6)27T
Vin 75V
φ = 0.3mm
GND2 13 (2-ply)
3 Core: EER4044
(1)18T Bobbin: EER4044
φ = 0.3mm 1: (4) → (3) 18T φ = 0.3mm (3 ply-wire)
(3-ply) 12 (5)6T 2: (16) → (15) 33T φ = 0.3mm (2 ply-wire)
4 11V φ = 0.3mm 3: (10) → (9) 3T φ = 0.45mm
4: (11) → (9) 9T φ = 0.2mm
11 5: (12) → (9) 6T φ = 0.3mm (3 ply-wire)
(4)9T
15V φ = 0.2mm 6: (14) → (13) 27T φ = 0.3mm (2 ply-wire)
10 7: (6) → (7) 9T φ = 0.3mm
8: (2) → (1) 17T φ = 0.3mm (3 ply-wire)
6 6.3V (3)3T
(7)9T φ = 0.45mm
φ = 0.3mm Bias Winding GND1 9
7
1 18
(8) 15T 190V
φ = 0.25mm (2) 60T
(9-ply) 17 φ = 0.45mm Lm = 230µH
2
16
Vin 85V (6) 27T
φ = 0.45mm
3 GND2 15 Core: EER4445
(1) 16T Bobbin: EER4445
φ = 0.25mm 1: (4) → (3) 16T φ = 0.25mm (9 ply-wire)
(9-ply) 14 2: (18) → (15) 60T φ = 0.45mm
15V (5) 5T
3: (12) → (11) 2T φ = 0.45mm
4 φ = 0.45mm
4: (13) → (11) 8T φ = 0.3mm (3 ply-wire)
13 (4) 8T 5: (14) → (11) 5T φ = 0.45mm
25V 6: (16) → (15) 27T φ = 0.45mm
φ = 0.3mm
(3-ply wire) 7: (6) → (7) 8T φ = 0.3mm
12 8: (2) → (1) 15T φ = 0.3mm (9 ply-wire)
6 6.5V
(3) 2T
(7) 8T Bias Winding φ = 0.45mm
φ = 0.3mm GND1 11
DISCLAIMER
FAIRCHILD SEMICONDUCTOR RESERVES THE RIGHT TO MAKE CHANGES WITHOUT FURTHER NOTICE TO ANY
PRODUCTS HEREIN TO IMPROVE RELIABILITY, FUNCTION OR DESIGN. FAIRCHILD DOES NOT ASSUME ANY
LIABILITY ARISING OUT OF THE APPLICATION OR USE OF ANY PRODUCT OR CIRCUIT DESCRIBED HEREIN; NEITHER
DOES IT CONVEY ANY LICENSE UNDER ITS PATENT RIGHTS, NOR THE RIGHTS OF OTHERS.
1. Life support devices or systems are devices or systems 2. A critical component is any component of a life support
which, (a) are intended for surgical implant into the body, device or system whose failure to perform can be
or (b) support or sustain life, or (c) whose failure to perform reasonably expected to cause the failure of the life support
when properly used in accordance with instructions for use device or system, or to affect its safety or effectiveness.
provided in the labeling, can be reasonably expected to
result in significant injury to the user.
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