COLD CHAIN

challenges and how

to FACE THEM

Livio Calabrese
Sales & Marketing Director
 Agenda
• Frascold Overview

• Direct Emissions
HC with ATEX solutions
CO2 solutions
Low-GWP HFO blends

• Indirect Emissions

Efficiency @ Part Load for natural refrigerants

RSH for HC and HFO blends
Capaflex for CO2
Condensing Units Complying with Ecodesign

• Trainings
CO2 System Simulator
Cold Room Calculator
FSS3

• Conclusions
Our segments and solutions
FRASCOLD SEGMENTS

We support our customers during their development journey, providing refrigeration and air conditioning solutions for the specific cooling challenge.

COMMERCIAL REFRIGERATION PROCESS COOLING INDUSTRIAL REFRIGERATION COMFORT

Frascold Overview Conclusions

Direct Emissions Indirect Emissions Trainings 4
How to face
environmental impact?

5
From EU community regulations to Frascold solutions
How we face every day environmental impact?

Direct emissions Indirect emissions Trainings

Frascold Overview Conclusions

Direct Emissions Indirect Emissions Trainings 6
Environmental Overview
How we face every day environmental impact?

Direct emissions Indirect emissions Trainings

• HC with ATEX • Efficiency @ Part Load for • CO2 System Simulator
solutions natural refrigerants
RSH for HC and HFO blends • Cold Room Calculator
• CO2 solutions Capaflex for CO2
• FSS3
• Condensing Units Complying
• Low-GWP HFO blends with Ecodesign

Frascold Overview Conclusions

Direct Emissions Indirect Emissions Trainings 7
Natural refrigerant
HC with ATEX solutions

Advantages: Challanges:

High market availability Simple thermodynamic Flammable

cycle

Low operating pressures Energetic consumption of

Very good performance
the system (cabinet
condensation, auxiliary)

Cheap refrigerant Low GWP (3)

Frascold Overview Conclusions

Direct Emissions Indirect Emissions Trainings 8
Atex Series

9
HC with ATEX solutions
RANGE FOR SEMI-HERMITIC RECIPROCATING
Displacement [m3/h] Motor power [HP]

4 240 0,5 80

Frascold Overview Conclusions

Direct Emissions Indirect Emissions Trainings 10
HC with ATEX solutions
MAIN FEATURES

• Device which control the

• Diagnose &
oil pump operation
protection function Oil pump
Kriwan • Ability to turn off the
• To be installed pressure
module compressor function
remotely in a safety switch when the oil pressure is
area
lower than the
permitted value
Semi-hermetic • The coils and connectors
Reciprocating are Lubricating • Specific oil for HC ATEX Coils are used for part load
(PAG) or other and functions
ATEX certified oil
refrigerants (POE) connectors • Discharge temperature
sensor ATEX certified

• Encapsulated
crankcase oil heater • Electrical insulation
Crankcase Terminal box
with ATEX connection & protection from
heater ATEX caps
• PTC technology dust and moisture
allow a self regulating
functioning

Frascold Overview Conclusions

Direct Emissions Indirect Emissions Trainings 11
HC with ATEX solutions
RANGE FOR COMPACT SCREW CX ATEX SERIES

1200 1000
Displacement [m3/h]
Qo: @ SST 2°C, SCT 50°C, SH 10K, SC 5K- R290 900

Volume flow at 50 Hz [m3/h]

199 1085 1000
800

Refrigerating capacity [kW]

700
800
Motor power [HP] 600

600 500
50 310
400
400
300

200
200
According to application: 100
• Standard motor
0 0
• Full-size motor
CXH0 CXH5 CXH9

Frascold Overview Conclusions

Direct Emissions Indirect Emissions Trainings 12
HC with ATEX solutions
MAIN FEATURES

• Diagnose & • Device which control the

protection function Oil flow oil flow
Kriwan
• To be installed switch • Ability to turn off the
module
remotely in a safety compressor function
area when the oil rate is lower
than the permitted level

CX compressors are
• The glands of the
ATEX certified ATEX PTC cable permit to have:
ATEX Coils
• The coils and connectors
Cable glands and
• A corrosion resistance are used for part load
connectors
• Moisture-proof functions
exterior

• No need to have
Crankcase thermostat Terminal box • Electrical insulation
heater • PTC technology ATEX caps & protection from
allow a self regulating dust and moisture
functioning

Frascold Overview Conclusions

Direct Emissions Indirect Emissions Trainings 13
Environmental Overview
How we face every day environmental impact?

Direct emissions Indirect emissions Trainings

• Efficiency @ Part Load for • CO2 System Simulator
• HC with ATEX solutions
natural refrigerants
RSH for HC and HFO blends • Cold Room Calculator
• CO2 solutions Capaflex for CO2
• FSS3
• Low-GWP HFO blends
• Condensing Units Complying
with Ecodesign

Frascold Overview Conclusions

Direct Emissions Indirect Emissions Trainings 14
Natural refrigerant
CO2 SOLUTIONS

Advantages: Challenges:

High market availability Good performance High operating and

in integrated system standstill pressures

Complex cycle for high

efficiency
Low GWP (1)
Long-term refrigerant
Necessity to have more
qualified technicians

Cheap refrigerant Very good thermodynamic

propriety (heat exchange,
Dedicated components
viscosity, vol. refr. Capacity)

Frascold Overview Conclusions

Direct Emissions Indirect Emissions Trainings 15
CO2 Series

16
Subcritical SK and Transcritical TK for CO2

PRODUCT RANGE – SK & TK

Frascold Overview Conclusions

Direct Emissions Indirect Emissions Trainings 17
Natural refrigerant
CO2 SOLUTIONS

Frascold commitment to sustain the change:

DEDICATED DESIGN

Advanced solutions
Dedicated fluid dynamics
Low heat exchange from low and high pressure sides
Balancing (bore-stroke ratio)

RANGE EXPANSION AND INNOVATION

Series Z-TK transcritical compressors 6 cylinders

Series STK two-stages compressors 2/4 cylinders
New Q10-TK
Mechanical part-load Capaflex

Frascold Overview Conclusions

Direct Emissions Indirect Emissions Trainings 18
Environmental Overview
How we face every day environmental impact?

Direct emissions Indirect emissions Trainings

• HC with ATEX solutions • Efficiency @ Part Load for • CO2 System Simulator
natural refrigerants
• CO2 solutions RSH for HC and HFO blends • Cold Room Calculator
Capaflex for CO2
• FSS3
• Low-GWP HFO • Condensing Units Complying
blends with Ecodesign

Frascold Overview Conclusions

Direct Emissions Indirect Emissions Trainings 19
Synthetic refrigerants
LOW-GWP HFO-blends

Advantages: Challanges:

Very similar system Simple thermodynamic Flammable

concept to HFC cycle

Low operating pressures Glide

Very good performance

Standard components Low GWP (<150)

Frascold Overview Conclusions

Direct Emissions Indirect Emissions Trainings 20
Atex Series

21
Low-GWP HFO blends
MAIN FEATURES

Frascold commitment to sustain the change:

DEDICATED DESIGN

Low heat exchange from low and high pressure sides

Balancing (bore-stroke ratio)
Specific oil (POE)
Assembly certification (easier risk assessment)
ATEX certified electric and electronic accessories

RANGE AND INNOVATION

Largest range certified ATEX zone 2

From 4 to 240 m3/h reciprocating AXY
From 199 to 1085 m3/h screw AX

TECHNICAL SUPPORT

Selection Software
Test performance in our test rigs for multiple models and
field test with some costumers
Technical support from the selection to the after-sales

Frascold Overview Conclusions

Direct Emissions Indirect Emissions Trainings 22
Environmental Overview
How we face every day environmental impact?

Direct emissions Indirect emissions Trainings

• CO2 System Simulator
• HC with ATEX solutions • Efficiency @ Part Load
for natural refrigerants • Cold Room Calculator
• CO2 solutions
RSH for HC and HFO
blends • FSS3
• Low-GWP HFO blends
Capaflex for CO2

• Condensing Units Complying

with Ecodesign

Frascold Overview Conclusions

Direct Emissions Indirect Emissions Trainings 23
Efficiency at Part Load for natural refrigerants
RSH HEAD for HC/HFO in ATEX applications

RSH equipped systems guarantee optimal operations throughout the life cycle of the compressors:

Greater unbalance control which reduces vibrations. The compressor is much smoother in operation.
Less mechanical stress and greater reduction of potential system
Better lubrication (or constant lubrication) due to the absence of breakdowns.
vacuum.

Piston closes the

discharge port
50%
Displacement

Piston is up,
• Operating pressure max flow
• More balanced

Frascold Overview Conclusions

Direct Emissions Indirect Emissions Trainings 24
Efficiency at Part Load for natural refrigerants
RSH HEAD for HC/HFO in ATEX applications

Wider
Capacity Down to 18% RSH benefits in combination with inverter
Modulat.

Higher Thanks to
Efficiency No time restriction

18%
Thanks to
Easy 0-10 V output signal
Control

Frascold Overview Conclusions

Direct Emissions Indirect Emissions Trainings 25
Environmental Overview
How we face every day environmental impact?

Direct emissions Indirect emissions Trainings

• CO2 System Simulator
• HC with ATEX solutions • Efficiency @ Part Load for
natural refrigerants • Cold Room Calculator
• CO2 solutions
RSH for HC and HFO blends
• FSS3
• Low-GWP HFO blends Capaflex for CO2
• Condensing Units Complying
with Ecodesign

Frascold Overview Conclusions

Direct Emissions Indirect Emissions Trainings 26
Efficiency at Part Load for natural refrigerants
A NEW TECHNOLOGY - CAPAFLEX

Stepless capacity control

Transcritical CO2 compressors can for the first time be

stepless controlled and energy efficient without the use of
a variable frequency driver.

Decrease installation and maintenance cost

Easy installation or replacement

Easy to control with existing control signals

Secure your cooling system running

CO
CO22 Innovative Stepless
If any control malfunction occurs, the system operates at Capacity
Capacity System
full load and compressor runs at full capacity. Operations
Uninterrupted operation of the cooling system is ensured.
Control
Control

Frascold Overview Conclusions

Direct Emissions Indirect Emissions Trainings 27
Efficiency at Part Load for natural refrigerants
A NEW TECHNOLOGY - CAPAFLEX

A single compressor with CapaFlex

allows a wider capacity variation
compared to a single compressor
with VFD.

The same capacity regulation range

can only be obtained by coupling a CO
CO22
compressor with VFD and a fixed Innovative Stepless
Capacity
Capacity System
speed compressor. Operations
Control
Control

Frascold Overview Conclusions

Direct Emissions Indirect Emissions Trainings 28
Environmental Overview
How we face every day environmental impact?

Direct emissions Indirect emissions Trainings

• CO2 System Simulator
• HC with ATEX solutions • Efficiency @ Part Load for
natural refrigerants
• Cold Room Calculator
• CO2 solutions RSH for HC and HFO blends
Capaflex for CO2
• FSS3
• Low-GWP HFO blends
• Condensing Units
Complying with
Ecodesign

Frascold Overview Conclusions

Direct Emissions Indirect Emissions Trainings 29
EB-EBT & LB2-LBT2 Series
CONFORMITY DECLARATION
Frascold condensing units comply with the following *Directives:

• EcoDesign Directive 2009/125/CE

• Machinery Directive 2006/42/EC
• Low Voltage Directive 2014/35/EU

EU Ecodesign Regulation 2015/1095

Minimun efficiency to be observed

Working
Capacity at 32 °C ambient COP/SEPR Value
temperature

0,2 kW ≤ Q0 ≤ 1 kW COP 1,40

MT 1 kW < Q0 ≤ 5 kW COP 1,60

T0 = -10 °C 5 kW < Q0 ≤ 20 kW SEPR 2,55

20 kW < Q0 ≤ 50 kW SEPR 2,65

0,1 kW ≤ Q0 ≤ 0,4 kW COP 0,80

LT 0,4 kW < Q0 ≤ 2 kW COP 0,95

T0 = -35 °C 2 kW < Q0 ≤ 8 kW SEPR 1,60
*For all approved refrigerants
8 kW < Q0 ≤ 20 kW SEPR 1,70 (see our Product Selection Software FSS3).

Frascold Overview Conclusions

Direct Emissions Indirect Emissions Trainings 30
EB-EBT & LB2-LBT2 Series
MAIN ADVANTAGES

• New design for condenser

• Reduced refrigerant charge

• Optimised airflow

• New design for conveyor

• EC fans for EcoBlue (EB) Series

• AC fans for LB2

• Two configurations: Standard and Package

Frascold Overview Conclusions

Direct Emissions Indirect Emissions Trainings 31
Environmental Overview
How we face every day environmental impact?

Direct emissions Indirect emissions Trainings

• HC with ATEX solutions

• Efficiency @ Part Load for • CO2 System
natural refrigerants Simulator
RSH for HC and HFO blends
• CO2 solutions
Capaflex for CO2
• Cold Room Calculator
• Low-GWP HFO blends • Condensing Units Complying
with Ecodesign • FSS3

Frascold Overview Conclusions

Direct Emissions Indirect Emissions Trainings 32
Trainings
INTEGRATED TOOLS

All in one

CO2 Cold Room

System Simulation Tool Calculator FSS3 - Frascold
Selection Software

Frascold Overview Conclusions

Direct Emissions Indirect Emissions Trainings 33
CO2 System Simulation Tool
FEATURES AND BENEFITS
SIMULATION OF DESIGN CONDITIONS
For each layouts it is possible to simulate design conditions and verify off-design situations.
Seasonal calculation section permits to have a dynamic selection, based on the climate of the selected city. The result is the yearly functioning of the
system.

Booster Only Complex

with parallel Low Temp. cycles

with up to 5 different level

of evaporating temperature

Frascold Overview Conclusions

Direct Emissions Indirect Emissions Trainings 34
CO2 System Simulation Tool
SEASONAL CALCULATION

Yearly profile Location

for each load

High pressure
control strategy

Frascold Overview Direct Emissions Indirect Emissions Trainings Conclusions

35
Environmental Overview
How we face every day environmental impact?

Direct emissions Indirect emissions Trainings

• Efficiency @ Part Load for • CO2 System Simulator
• HC with ATEX solutions
natural refrigerants
• CO2 solutions
RSH for HC and HFO blends • Cold Room
Capaflex for CO2 Calculator
• Low-GWP HFO blends • Condensing Units Complying
with Ecodesign • FSS3

Frascold Overview Conclusions

Direct Emissions Indirect Emissions Trainings 36
Cold Room Calculator
HOW TO OBTAIN A PERFECT ESTIMATION

Heat transmission through the room

Heat transferred into the refrigerated space through walls, floor and ceiling

Infiltration of air
It therefore becomes
Heat associated with air entering the refrigerated space due to doors opening essential to consider all
these aspects to obtain a
Cooling / freezing of products precise estimation of the
Heat removed from products brought into and kept in the refrigerated space
cooling capacity required.
Internal heat generation
Heat produced by living food and internal sources (e.g., lights,
cooler fans, defrosting and people working inside the room)

Frascold Overview Conclusions

Direct Emissions Indirect Emissions Trainings 37
Cold Room Calculator
COLD ROOM CALCULATOR – HOW TO USE

Creating and maintaining specific room conditions

Lower temperatures than the surroundings and an appropriate level of humidity

Decreasing the heat transfer into the room

Insulating materials allow to create a thermal barrier for the refrigerated space

Considering different storage requirements

Chilled or frozen products, with storage temperatures higher than 0 °C and
lower than -18 °C respectively

Choosing the right equipment, starting from the compressor!

To realise the cooling capacity required

Frascold Overview Conclusions

Direct Emissions Indirect Emissions Trainings 38
Environmental Overview
How we face every day environmental impact?

Direct emissions Indirect emissions Trainings

• Efficiency @ Part Load for
• HC with ATEX solutions • CO2 System Simulator
natural refrigerants
RSH for HC and HFO blends
• CO2 solutions • Cold Room Calculator
Capaflex for CO2
• Low-GWP HFO blends • Condensing Units Complying • FSS3
with Ecodesign

Frascold Overview Conclusions

Direct Emissions Indirect Emissions Trainings 39
FSS3

In the Selection Software it is

possible to find the approved
refrigerants:

HCs

CO2

HFOs

Frascold Overview Conclusions

Direct Emissions Indirect Emissions Trainings 40
Do you want to know
more?

41
 PROGRAM OCTOBER
13th

11:00 am – 12:00 pm
“Because sometimes you don't need the full Frascold power.
Innovative capacity regulation.”
Speaker: Marco Perri (R&D and Technical Support Manager)

14:00 – 15:00 pm
“An insight on commercial refrigeration with natural
refrigerants and A2L.”
Speaker: Kaven Nourrice (Selection SW & Tech. Trainings Specialist)

15:00 – 16:00 pm
“The responsible choice: ATEX Solutions by Frascold.”
Speaker: Marco Bortolussi (Application & Pre-Sales Tech. Support
Specialist)
 PROGRAM OCTOBER
14th

11:00 am – 12:00 pm
“How big should be my Cold Room? Cold Room Calculator by
Frascold.”
Speaker: Corrado De Gioia Carabellese (Product Development Specialist)

14:00 – 15:00 pm
“What CO2 system for each climate? CO2 Seasonal
Calculation Tool by Frascold.”
Speaker: Kaven Nourrice (Selection SW & Tech. Trainings Specialist)

15:00 – 16:00 pm
“Your day by day engineering assistant. Frascold Selection
Software FSS3.”
Speaker: Kaven Nourrice (Selection SW & Tech. Trainings Specialist)
 PROGRAM OCTOBER
15th

11:00 am – 12:00 pm
“The smoothest screw compressor for refrigeration: the new
FVR Series by Frascold.”
Speaker: Matteo Iobbi (Product Manager - Screw Compressors)

14:00 – 15:00 pm
“When you need to go low. Two Stage Compressor by Frascold.”
Speaker: Marco Perri (R&D and Technical Support Manager)

15:00 – 16:00 pm
“Your pathway in EcoDesign. Condensing Units by Frascold.”
Speaker: Marco Bortolussi (Application & Pre-Sales Tech. Support Specialist)
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