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  • Line - A1 Check Sheet: Operation Defects/Day

    Uploaded by

    Md Azhar Imam
    13 views30 pages
    The document provides defect data from various garment operations from July 25 to August 3. It shows that: 1) The top four defects were drop stitch in collar closing (DHU% of 0.52), raw edge in collar closing (DHU% of 0.10), high and low in cuff attach (DHU% of 0.20), and uneven margin & stitch in cuff attach (DHU% of 0.16). 2) Collar closing had the highest total defects of 105, accounting for 28% of the total defects recorded. By August 3, collar closing and cuff attach accounted for 75% of the total defects. 3) Within collar closing, drop stitch

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    Line A1

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    The document provides defect data from various garment operations from July 25 to August 3. It shows that: 1) The top four defects were drop stitch in collar closing (DHU% of 0.52), raw edge in collar closing (DHU% of 0.10), high and low in cuff attach (DHU% of 0.20), and uneven margin & stitch in cuff attach (DHU% of 0.16). 2) Collar closing had the highest total defects of 105, accounting for 28% of the total defects recorded. By August 3, collar closing and cuff attach accounted for 75% of the total defects. 3) Within collar closing, drop stitch

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    © All Rights Reserved
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    13 views30 pages

    Line - A1 Check Sheet: Operation Defects/Day

    Uploaded by

    Md Azhar Imam
    The document provides defect data from various garment operations from July 25 to August 3. It shows that: 1) The top four defects were drop stitch in collar closing (DHU% of 0.52), raw edge in collar closing (DHU% of 0.10), high and low in cuff attach (DHU% of 0.20), and uneven margin & stitch in cuff attach (DHU% of 0.16). 2) Collar closing had the highest total defects of 105, accounting for 28% of the total defects recorded. By August 3, collar closing and cuff attach accounted for 75% of the total defects. 3) Within collar closing, drop stitch

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as xlsx, pdf, or txt
    of 30

    LINE - A1 CHECK SHEET

    DEFECTS/DAY
    OPERATION
    25/07/20226/07/20227/07/20228/07/20229/07/20230/07/20231/07/202 2/8/2021
    SHOULDER 1 0 1 1 0 0 0 0
    COLLAR CLOSING 15 15 10 17 17 8 5 7
    SIDE SEAM 3 4 5 5 5 4 8 8
    SLEEVE TOPSTITCH 7 3 2 3 3 1 0 3
    CUFF ATTACH 6 8 8 14 10 7 2 7
    BOTTOM HEM 8 0 3 2 8 11 10 4
    BACK MAKING 5 3 5 2 1 2 0 4
    FRONT MAKING 4 1 5 1 3 3 1 1
    COLLAR MAKING 0 0 0 2 2 2 1 0
    SLEEVE MAKING 2 0 0 1 1 0 0 1
    CUFF MAKING 1 1 0 7 2 2 1 0

    TOTAL DEFECTS 52 35 39 55 52 40 28 35
    TOTAL PIECES CHECKED 1233 1456 1619 1654 1603 1515 1617 1598
    TOTAL PIECES PASSED 1193 1421 1580 1599 1551 1475 1589 1563

    DHU% 4.18 2.40 2.41 3.33 3.24 2.64 1.73 2.19

    Top 4 Defects
    1ST
    2ND
    3RD
    4TH
    TOTAL DEFECTS
    3/8/2021
    Top 4 Defects Individual DHU%
    0 3
    11 105 0.77
    8 50 0.37
    1 23
    8 70 0.51
    6 52 0.38
    1 23
    0 19
    1 8
    0 5
    0 14

    36 372
    1322 13629
    1286 13257

    2.72 2.73
    COLLAR CLOSING

    DEFECTS NO. OF DEFECTS

    BROKEN STITCH 0
    SKIP STITCH 0
    OPEN STITCH 4
    DAMAGE 4
    JOINT STITCH 0
    DROP STITCH 71
    RAW EDGE 14
    CENTRE OUT 1
    HIGH & LOW 0
    UNEVEN MARGIN & STITCH 3
    PUCKERING 0
    SHADE VARIATION 0
    FABRIC DEFECT 0
    STAIN 0
    TAPE MARK 0
    PLEAT 2
    OTHER 7

    DHU% =
    Total no. of defects * 100
    Total no. of pieces checked

    DHU% of Drop Stitch in Collar Closing(25/07/21-03/08/21)


    0.52

    DHU% of Raw Edge in Collar Closing(25/07/21-03/08/21)


    0.10
    CUFF ATTACH

    DEFECTS NO. OF DEFECTS

    BROKEN STITCH 0
    SKIP STITCH 0
    OPEN STITCH 1
    DAMAGE 1
    JOINT STITCH 0
    DROP STITCH 2
    RAW EDGE 0
    CENTRE OUT 0
    HIGH & LOW 27
    UNEVEN MARGIN & STITCH 22
    PUCKERING 0
    SHADE VARIATION 0
    FABRIC DEFECT 0
    STAIN 0
    TAPE MARK 0
    PLEAT 1
    OTHER 16

    DHU% of High & Low in Cuff Attach(25/07/21-03/08/21)


    0.20

    DHU% of Uneven Margin & Stitch in Cuff Attach(25/07/21-03/08/21)


    0.16
    BOTTOM HEM

    DEFECTS NO. OF DEFECTS

    BROKEN STITCH 1
    SKIP STITCH 2
    OPEN STITCH 21
    DAMAGE 0
    JOINT STITCH 0
    DROP STITCH 1
    RAW EDGE 3
    CENTRE OUT 0
    HIGH & LOW 0
    UNEVEN MARGIN & STITCH 4
    PUCKERING 0
    SHADE VARIATION 0
    FABRIC DEFECT 0
    STAIN 0
    TAPE MARK 0
    PLEAT 29
    OTHER 0

    DHU% of Pleat in Bottom Hem(25/07/21-03/08/21)


    0.21

    DHU% of Open Stitch in Bottom Hem(25/07/21-03/08/21)


    0.15
    SIDE SEAM

    DEFECTS NO. OF DEFECTS

    BROKEN STITCH 0
    SKIP STITCH 2
    OPEN STITCH 8
    DAMAGE 1
    JOINT STITCH 1
    DROP STITCH 7
    RAW EDGE 22
    CENTRE OUT 0
    HIGH & LOW 3
    UNEVEN MARGIN & STITCH 0
    PUCKERING 0
    SHADE VARIATION 0
    FABRIC DEFECT 0
    STAIN 0
    TAPE MARK 0
    PLEAT 8
    OTHER 1

    DHU% of Raw Edge in Side Seam(25/07/21-03/08/21)


    0.16
    OPERATION TOTAL DEFECTS CUMULATIVE CUM%

    COLLAR CLOSING 105 105 28%


    CUFF ATTACH 70 175 47%
    BOTTOM HEM 52 227 61%
    SIDE SEAM 50 277 74%
    SLEEVE TOPSTITCH 23 300 81%
    BACK MAKING 23 323 87%
    FRONT MAKING 19 342 92%
    CUFF MAKING 14 356 96%
    COLLAR MAKING 8 364 98%
    SLEEVE MAKING 5 369 99%
    SHOULDER 3 372 100%
    TOTAL 372
    120 120%
    98% 99% 100%
    100 92% 96% 100%
    87%
    81%
    80 74% 80%
    61%
    60 60%
    47%
    40 28% 40%

    20 20%

    0 0%

    SIN
    G
    AC
    H
    HEM EAM ITCH KING KING KING KING KING
    T T
    CL
    O AT M ES PS M
    A A A A A
    R FF TTO SID
    TO
    CK NT M FF M AR M VE M
    A CU
    LL BO VE BA FRO CU OLL SLEE
    CO LEE C
    S

    TOTAL DEFECTS
    CUM%
    COLLAR CLOSING
    80
    DEFECTS NO. OF DEFECTS CUMULATIVE FREQUENCY COM%

    DROP STITCH 71 71 67% 70


    RAW EDGE 14 85 80% 87
    60
    OTHER 7 92 87% 80%
    DAMAGE 4 96 91% 50 67%
    OPEN STITCH 4 100 94%
    UNEVEN MARGIN & STITCH 3 103 97% 40
    PLEAT 2 105 99%
    CENTRE OUT 1 106 100% 30
    HIGH & LOW 0 106 100%
    JOINT STITCH 0 106 100% 20
    PUCKERING 0 106 100%
    10
    SHADE VARIATION 0 106 100%
    FABRIC DEFECT 0 106 100%
    0
    STAIN 0 106 100%
    H GE ER
    TAPE MARK 0 106 100% TITC ED TH
    S O A
    BROKEN STITCH 0 106 100% O P AW D
    R
    DR
    SKIP STITCH 0 106 100%
    106 E
    NEV
    U
    80 120%

    70 100%100%100%100%100%100%100%100%100%100%
    97% 99%
    94% 100%
    91%
    60 87%
    80%
    80%
    50 67%

    40 60%

    30
    40% NO. OF DEFECTS
    20 COM%
    20%
    10

    0 0%
    H GE ER GE H H AT UT W H G N CT IN RK
    TITC ED TH MA TITC TITC PLE E O LO TITC ERIN TIO EFE STA MA
    O A S A
    S
    P AW D EN &
    S TR H & NT S UCK ARI IC D E
    RO R P IN CEN IG O I P V BR TAP
    D O RG H J E
    D FA
    M
    A
    SHA
    EN
    NEV
    U
    CUFF ATTACH

    DEFECTS NO. OF DEFECTS CUMULATIVE FREQUENCY COM%

    HIGH & LOW 27 27 39%


    UNEVEN MARGIN & STITCH 22 49 70%
    OTHER 16 65 93%
    DROP STITCH 2 67 96%
    OPEN STITCH 1 68 97%
    PLEAT 1 69 99%
    DAMAGE 1 70 100%
    CENTRE OUT 0 70 100%
    RAW EDGE 0 70 100%
    JOINT STITCH 0 70 100%
    PUCKERING 0 70 100%
    SHADE VARIATION 0 70 100%
    FABRIC DEFECT 0 70 100%
    STAIN 0 70 100%
    TAPE MARK 0 70 100%
    BROKEN STITCH 0 70 100%
    SKIP STITCH 0 70 100%
    TOTAL 70
    30 120%

    97% 99% 100%100%100%100%100%100%100%100%100%100%100%


    25 93% 96% 100%

    20 70% 80%

    15 60%

    10 40%

    5 20%

    0 0%
    W H R H H T E T E H G N T IN K
    LO TIT
    C HE ITC TITC LEA AG OU EDG TITC RIN TIO FEC TA AR
    & S OT ST S P AM RE S K E IA DE S M
    GH & OP PEN D NT RA
    W T C R C PE
    HI RGIN CE
    IN PU VA BRI TA
    DR O JO E
    D FA
    M
    A
    SHA
    N
    EVE NO. OF DEFECTS
    UN 39%
    BOTTOM HEM

    DEFECTS NO. OF DEFECTS CUMULATIVE FREQUENCY CUM%

    PLEAT 29 29 48%
    OPEN STITCH 21 50 82%
    UNEVEN MARGIN & STITCH 4 54 89%
    RAW EDGE 3 57 93%
    SKIP STITCH 2 59 97%
    DROP STITCH 1 60 98%
    BROKEN STITCH 1 61 100%
    CENTRE OUT 0 61 100%
    HIGH & LOW 0 61 100%
    DAMAGE 0 61 100%
    PUCKERING 0 61 100%
    SHADE VARIATION 0 61 100%
    FABRIC DEFECT 0 61 100%
    STAIN 0 61 100%
    TAPE MARK 0 61 100%
    JOINT STITCH 0 61 100%
    OTHER 0 61 100%
    TOTAL 61
    35 120%
    98% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100%
    30 93% 97% 100%
    89%
    25 82%
    80%
    20
    60%
    15
    40%
    10

    5 20%

    0 0%
    T H H GE TCH TCH TCH OUT OW AGE ING ION ECT AIN ARK TCH HER
    EA ITC ITC ED I I I I
    PL ST ST ST ST ST TRE &
    L R T
    AM CKE RIA C D
    EF ST M ST OT
    N & W IP P N H D P E T
    E N RA SK O KE CEN HIG PU E VA BRI TA JOI
    N
    OP RGI DR RO D A
    A B A F
    N
    M SH
    E
    NEV NO. OF DEFECTS
    U
    48%
    120%

    100%

    80%

    60%

    40%

    20%

    0%
    CH R
    THE
    O

    NO. OF DEFECTS
    48%
    SIDE SEAM 25

    DEFECTS NO. OF DEFECTS CUMULATIVE FREQUENCY %CUM


    20 89
    RAW EDGE 22 22 42% 85%
    OPEN STITCH 8 30 57%
    72%
    PLEAT 8 38 72% 15
    DROP STITCH 7 45 85% 57%
    SKIP STITCH 2 47 89%
    HIGH & LOW 3 48 91% 10 42%
    DAMAGE 1 49 92%
    JOINT STITCH 1 49 92%
    OTHER 1 52 98% 5
    UNEVEN MARGIN & STITCH 0 52 98%
    PUCKERING 0 52 98%
    SHADE VARIATION 0 52 98% 0
    FABRIC DEFECT 0 52 98% GE CH AT CH CH
    ED STIT PLE STIT STIT
    STAIN 0 52 98% W N
    RA PE OP SKIP IGH
    TAPE MARK 0 52 98% O DR H
    BROKEN STITCH 0 52 98%
    CENTRE OUT 0 53 100%
    TOTAL 53
    120%

    98% 98% 98% 98% 98% 98% 98% 98%100%


    92% 92% 100%
    89% 91%
    85%
    80%
    72%

    57% 60%

    42%
    40% NO. OF DEFECTS
    %CUM

    20%

    0%
    GE CH AT CH CH W GE CH ER CH NG ON CT IN RK CH
    ED STIT PLE STIT STIT LO MA STIT OTH STIT ERI IATI EFE STA MA STIT
    & A T
    W N
    OP SKIP IGH D IN & UCK AR IC D PE EN
    RA PE R IN P E V BR TA OK
    O D H JO G D FA
    AR HA BR
    M S
    N
    EVE
    UN
    COLLAR CLOSING
    NO. OF DEFECTS
    DEFECTS SUM
    A1 A2 A3
    BROKEN STITCH 0 0 2 2
    SKIP STITCH 0 0 0 0
    OPEN STITCH 4 1 10 15
    DAMAGE 4 0 2 6
    JOINT STITCH 0 0 0 0
    DROP STITCH 71 44 31 146
    RAW EDGE 14 12 4 30
    CENTRE OUT 1 10 7 18
    HIGH & LOW 0 0 0 0
    UNEVEN MARGIN & STITCH 3 1 3 7
    PUCKERING 0 5 4 9
    SHADE VARIATION 0 0 0 0
    FABRIC DEFECT 0 0 0 0
    STAIN 0 1 0 1
    TAPE MARK 0 1 0 1
    PLEAT 2 17 6 25
    OTHER 7 1 6 14
    CUFF ATTACH
    NO. OF DEFECTS
    DEFECTS SUM
    A1 A2 A3
    BROKEN STITCH 0 0 4 4
    SKIP STITCH 0 0 0 0
    OPEN STITCH 1 3 15 19
    DAMAGE 1 0 1 2
    JOINT STITCH 0 1 0 1
    DROP STITCH 2 32 16 50
    RAW EDGE 0 9 16 25
    CENTRE OUT 0 0 0 0
    HIGH & LOW 27 12 42 81
    UNEVEN MARGIN & STITCH 22 25 17 64
    PUCKERING 0 0 0 0
    SHADE VARIATION 0 0 0 0
    FABRIC DEFECT 0 0 0 0
    STAIN 0 0 0 0
    TAPE MARK 0 0 0 0
    PLEAT 1 20 7 28
    OTHER 16 5 21 42
    BOTTOM HEM
    NO. OF DEFECTS
    DEFECTS SUM

    BROKEN STITCH 1 2 2 5
    SKIP STITCH 2 8 1 11
    OPEN STITCH 21 7 15 43
    DAMAGE 0 0 5 5
    JOINT STITCH 0 0 2 2
    DROP STITCH 1 6 7 14
    RAW EDGE 3 18 20 41
    CENTRE OUT 0 0 0 0
    HIGH & LOW 0 0 0 0
    UNEVEN MARGIN & STITCH 4 12 13 29
    PUCKERING 0 0 0 0
    SHADE VARIATION 0 0 0 0
    FABRIC DEFECT 0 0 0 0
    STAIN 0 0 0 0
    TAPE MARK 0 0 0 0
    PLEAT 29 3 4 36
    OTHER 0 5 15 20
    OPERATION DEFECTS TOTAL DEFECTS

    A1 A2 A3
    SHOULDER 3 7 20 30
    COLLAR CLOSING 105 92 75 272
    SIDE SEAM 50 76 47 173
    SLEEVE TOPSTITCH 23 36 64 123
    CUFF ATTACH 70 108 139 317
    BOTTOM HEM 52 66 84 202
    BACK MAKING 23 12 15 50
    FRONT MAKING 19 31 12 62
    COLLAR MAKING 8 8 11 27
    SLEEVE MAKING 5 0 11 16
    CUFF MAKING 14 10 14 38

    TOTAL DEFECTS IN ALL THREE LINES 1310


    PIECES CHECKED 13629 12257 11944 37830
    DHU OF TOP DEFECTS

    0.72

    0.84
    0.53
    OPERATION TOTAL DEFECT CUMULATIVE FREQUENCY CUMULATIVE %
    350
    CUFF ATTACH 317 317 24%
    300
    COLLAR CLOSING 272 589 45%
    BOTTOM HEM 202 791 60% 250
    SIDE SEAM 173 964 74%
    SLEEVE TOPSTITCH 123 1087 83% 200
    FRONT MAKING 62 1149 88%
    BACK MAKING 50 1199 92% 150
    CUFF MAKING 38 1237 94%
    100
    SHOULDER 30 1267 97%
    COLLAR MAKING 27 1294 99% 50
    SLEEVE MAKING 16 1310 100%
    TOTAL 1310 0
    CH ING EM A
    TA OS H E
    A T
    C L OM DE S
    FF R TT SI
    CU LLA BO VET
    E
    CO SL
    E
    350 120.00%

    300 100.00%

    250
    80.00%
    200
    60.00%
    150
    40.00% TOTAL DEFECT
    100 CUMULATIVE %

    50 20.00%

    0 0.00%
    CH ING EM AM ITCH ING ING ING DER ING ING
    TA OS H E K K K L K K
    A T
    C L OM DE S PST MA MA MA OU MA MA
    FF R TT SI O T K F SH AR VE
    CU LLA BO E T ON AC CUF L E
    CO L EEV
    FR B
    COL SLE
    S
    COLLAR CLOSING
    160

    DEFECTS TOTAL DEFECTS CUMULATIVE FREQUENCY CUMULATIVE% 140

    DROP STITCH 146 146 53% 120


    RAW EDGE 30 176 64% 100
    PLEAT 25 201 73%
    80
    CENTRE OUT 18 219 80%
    OPEN STITCH 15 234 85% 60
    OTHER 14 248 91%
    40
    PUCKERING 9 257 94%
    UNEVEN MARGIN & STITCH 7 264 96% 20
    DAMAGE 6 270 99%
    0
    BROKEN STITCH 2 272 99%
    STAIN 1 273 100%
    TAPE MARK 1 274 100%
    FABRIC DEFECT 0 274 100%
    SKIP STITCH 0 274 100%
    HIGH & LOW 0 274 100%
    JOINT STITCH 0 274 100%
    SHADE VARIATION 0 274 100%
    274
    160 120.00%

    140
    100.00%
    120
    80.00%
    100

    80 60.00%

    60
    40.00%
    40
    20.00%
    20

    0 0.00%

    TOTAL DEFECTS
    CUMULATIVE%
    CUFF ATTACH

    DEFECTS TOTAL DEFECTS CUMULATIVE FREQUENCY CUMULATIVE %

    HIGH & LOW 81 81 26%


    UNEVEN MARGIN & STITCH 64 145 46%
    DROP STITCH 50 195 62%
    OTHER 42 237 75%
    PLEAT 28 265 84%
    RAW EDGE 25 290 92%
    OPEN STITCH 19 309 98%
    BROKEN STITCH 4 313 99%
    DAMAGE 2 315 100%
    JOINT STITCH 1 316 100%
    PUCKERING 0 316 100%
    SHADE VARIATION 0 316 100%
    FABRIC DEFECT 0 316 100%
    STAIN 0 316 100%
    TAPE MARK 0 316 100%
    SKIP STITCH 0 316 100%
    CENTRE OUT 0 316 100%
    TOTAL 316
    90 120.00%
    80
    100.00%
    70
    60 80.00%
    50
    60.00%
    40
    30 40.00%
    20
    20.00%
    10
    0 0.00%

    TOTAL DEFECTS
    CUMULATIVE %
    BOTTOM HEM

    DEFECTS TOTAL DEFECTS CUMULATIVE FREQUENCY CUMULATIVE%


    50
    OPEN STITCH 43 43 21% 45
    RAW EDGE 41 84 41% 40
    PLEAT 36 120 58% 35
    UNEVEN MARGIN & STITCH 29 149 72% 30
    25
    OTHER 20 169 82%
    20
    DROP STITCH 14 183 89%
    15
    SKIP STITCH 11 194 94%
    10
    BROKEN STITCH 5 199 97% 5
    DAMAGE 5 204 99% 0
    JOINT STITCH 2 206 100% H GE AT H
    CENTRE OUT 0 206 100% TITC ED PLE TITC
    S W S O
    SHADE VARIATION 0 206 100% P EN RA IN
    &
    O G D
    FABRIC DEFECT 0 206 100% AR
    M
    STAIN 0 206 100% V EN
    E
    TAPE MARK 0 206 100% UN
    HIGH & LOW 0 206 100%
    PUCKERING 0 206 100%
    TOTAL 206
    50 120.00%
    45
    40 100.00%
    35 80.00%
    30
    25 60.00%
    20
    15 40.00%
    10 20.00%
    5
    0 0.00%
    H GE AT H ER H H H GE H UT N CT IN RK W G
    TITC ED PLE TITC TH TITC TITC TITC MA TITC E O TIO EFE STA MA LO ERIN
    S W S O S S S A T S TR RI A D & K
    EN RA & OP SKIP KEN D IN EN VA RIC A PE GH UC
    P IN R O C E AB T HI P
    O G D O J D F
    AR BR A
    N
    M SH
    E
    EV
    UN TOTAL DEFECTS
    CUMULATIVE%

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