Print Date: Sat Dec 01 09:16:23 GMT-04:00 MODEL 500 MAINTENANCE MANUAL (Rev 39)

2018 5-12-04(Rev 36)

INSPECTION PHASE 4

Date: _______________
Registration Number: _______________

Serial Number: _______________

Total Time: _______________

1. Description
A. Phase 4 consists of selected items to be inspected every 150-hours and 300-hours or 24 calendar
months, whichever occurs first. NOTE: 150 hour items are also listed in Phase B. When performing
Phases 1 through 4 as one operation, duplicated items do not need to be performed twice.
B. Inspection items are given in the sequence of the zone in which the inspection is completed. A
description of the inspection, as well as the Item Code Number are supplied for cross-reference to
section 5-10-01. Frequently, tasks give more information about each inspection. These tasks are
found in the individual chapters of this manual.
C. The right portion of each page gives space for the mechanic's and inspector's initials and remarks.
You can use copies of these pages as a checklist while you complete the tasks in this Inspection
Phase.
2. General Inspection Criteria
A. As you complete each of the inspection tasks in this Inspection Phase, examine the adjacent area
while access is available to find conditions that need more maintenance.
B. If it is necessary to replace a component or to make a change to a system while you complete a
task, do the task again before the system or component is returned to service.
C. (Phase) Inspection Kits are available for some Inspection Phase Documents. They supply
consumable materials used to complete the inspection item(s) given for the interval. Refer to the
Model 500 Illustrated Parts Catalog, Introduction, Phase Inspection Kit List to find applicable part
numbers.

ITEM CODE TASK ZONE MECH IN- RE-

NUMBER SP MARKS

B211001 Emergency Pressurization Valve - Perform operational ENG

test. Task 21-10-00-710

B211003 Flow Control Shutoff and Check Valves - Perform oper- ENG
ational test (Parker Hannifin/Janitrol Check valves that
have a serial number lower than 4AD39 and that do not
have a serial number suffix B). Task 21-10-00-711

B243001 DC Generator System - Perform operational test. Task ENG

24-30-00-710

B301003 Pneumatic Deice System - Perform operational check. ENG

Task 30-11-00-710

© 2018 Cessna Aircraft Company

Retain printed data for historical reference only. For future maintenance, use only current data. Page 1
Print Date: Sat Dec 01 09:16:23 GMT-04:00 MODEL 500 MAINTENANCE MANUAL (Rev 39)
2018 5-12-04(Rev 36)

ITEM CODE TASK ZONE MECH IN- RE-

NUMBER SP MARKS

A322001 Shimmy Damper - Inspect. Task 32-20-01-610 710

B324006 Main Gear Wheel Brakes - Check wear, refer to vendor 720, 730
manual for criteria. Task 32-40-00-212

A325003 Gravel Runway/Nose Wheel Spin-Up Components - In- 710

spect. Task 32-45-01-210

D361001 Bleed air peri-seals connectors - Replace the peri-seals 410, 420
in the connectors immediately downstream from the en-
gine bleed air ports. Task 36-10-00-900

A361001 Bleed Air Flexible Connector - Perform Detailed Inspec- 410, 420
tion Task 36-10-00-220

A711000 Engine - Inspect. Task 71-01-00-210 311, 312,

411, 412,
410, 420,
512, 612

B742001 Engine Igniters - Inspect. Task 74-30-01-210 ENG, 410,

420

C783001 Thrust Reverser Pivot Points Lubrication (WC-393 Non- 410, 420
Aerosol Spray Lubrication Method) Task 78-30-00-640

B783002 Thrust Reversers - Perform operational test. Task 78-30- AUX, 311,
00-710 312

C783002 Lubricate the Thrust Reverser Guide Rods (D-5100NS 410, 420
Aerosol Spray Lubrication Method) Task 78-30-00-641

A783002 Thrust Reversers - Inspect. Task 78-30-00-210 410, 420

B801001 Lucas Aerospace Starter-Generator (Part numbers 410, 420

9912038-3, -4, -5 only) Brush - Inspect. NOTE: Units with
mods C, H, and J do not require this inspection. Task
80-10-01-210

*** End of Phase 4 Inspection Items ***

© 2018 Cessna Aircraft Company

Retain printed data for historical reference only. For future maintenance, use only current data. Page 2