Professional Documents
Culture Documents
Self Assessment - PSI
Self Assessment - PSI
Self Assessment - PSI
The purpose of the audit is to provide guidance to the plant to assess their PSP program. The tool can be used by Plant Managers and Process Saftey Coordinators to audit their programs
Does the PSI documentaton include at a minimum: Essential documents: P and ID and or Block Flow Diagrams, critical 0 - No evidence of PSI documents
1.2 interlocks and CSD, SDS, equipment data sheet, area classification, recent near misses, incident investigations, and 5 3 - 75 % of listed documents exist Completed as per roadmap
mitigation 5 - Additional documents exist
Chapter 5 : CSD
REF QUESTION Score 0-5 COMMENTS Comments
0 - No list available
5.1 Is there a documented CSD list? 3 3 - List of CSD exisits with tag number Based on Critical equipment
5 - Detail list is available with all CSD details (area, tag #, trip point, testing procedure, matrix by engineering
etc…). List is linked to the testing SOP
0 - CSD'd are not well known by affected personnel and plant management
3 - CSD's are well known by all plant personnel and is part of the onboarding process
5.6 Auditor's tour: Are CSD's well known by affected personnel. 2 Need to conduct Refresh training
for operations employes.
5 - Item 4 above + additional evidence of awareness training
Chapter 6: Housekeeping
REF QUESTION YES / NO COMMENTS
0 - Tour shows obvious sign of dust generation and accumulation in classified areas
6.5 Auditor's housekeeping tour: Is the housekeeping plan effective? 3 3 - Partial During audit, ensure all area is
5 - All areas are dust free, clean, dry, without clutter clean
Chapter 7 : SOP
REF QUESTION Score 0-5 COMMENTS
Have all hazardous operations that require an SOP been identified and cover (emmergency, temporary, startup, 0 - Identification of hazardous tasks not performed SOP/WI completed with risk
7.1 2 3 - Partial
shutdown, emmergency shutdown, etc...) been consisdered in defining hazardous tasks) 5 - Risk Matrix used to risk rank all tasks matrix
0 - Asset integrity concepts not well known and understood by affected personnel
8.3 Auditor's tour: Are asset integrity concepts well understood by affected personnel. Are there any obvious integrity 3 3 - Partial Need to conduct Refresh training
issues found during walk through? 5 - Asset integrity concepts well understood and available by all affected personnel
Chapter 9 : MOC
REF QUESTION Score 0-5 COMMENTS
0 - Purpose of MOC not well understood by affected personnel 1. Training MOC already
9.1 Auditor's tour: Are the risks of NOT performing MOC's for process changes well understood by affected personnel 3 3 - Partial conducted
5 - Purpose of MOC clearly understood by all affected personnel 2. MOC Committee
0 - No MOC provided
9.2 Are MOC performed for key personnel changes ? 0 3 - Partial Not yet
5 - MOC available
Chapter 10 : PSSR
REF QUESTION Score 0-5 COMMENTS
0 - Purpose of MOC not well understood by affected personnel 1. PSSR checklist
10.1 Auditor's tour: Is the PSSR process well understood, and are the risks of NOT performing PSSR for MOC's well understood 2 3- 2. WI MOC
by affected personnel 5 - Purpose of MOC clearly understood by all affected personnel
Hazardous rank
5
5
Information inventory
Questions
Hazardous rank
Apakah di asset anda terdapat atau mengelolah, menyimpan, memproses Flammable liquid and gas?
1. Methanol
2. Sodium Methylate
3. ..
Apakah di asset anda terdapat atau mengelolah, menyimpan, memproses Combustible liquid and gas?
1. Natural gas
2. Diesel fuel
3. ..
Apakah di asset anda terdapat atau mengelolah, menyimpan, memproses Toxic material?
1. ...
2. ...
3. ..
Apakah di asset anda terdapat atau mengelolah, menyimpan, memproses Corrosive material?
1. ...
2. ...
3. ..
Apakah di asset anda terdapat atau mengelolah, menyimpan, memproses material yang berpotensi menghasilka
Combustible Dust?
1. Coffee dust
2. Coal bituminous
3. Wood flour
4. ..
Apakah di asset anda terdapat atau mengelolah, menyimpan, memproses Hazardous Energi
Information inventory
Apakah dokumen PSI dan sudah mempunyai sistem inventori yang layak dan mudah diakses oleh semua pihak
Apakah pihak yang mempunyai akses dokumen PSI di Datashare sudah terverifikasi?
For confidential matters
Apakah dokumen PSI tersebut rutin diperbaharui jika terdapat perubahan yang telah dilakukan?
Does the PSI document "Process flow diagram" available and actually up-to-date?
Does the PSI document "Process Parameter" available and actually up-to-date?
Does the PSI document "Alarm & interlock system" available and actually up-to-date?
Does the PSI document "Safety data sheet" available and actually up-to-date?
Does the PSI document "Containment capacities" available and actually up-to-date?
Does the PSI document "Material compatibility" available and actually up-to-date?
Does the PSI document "Hazardous area classification" available and actually up-to-date?
Does the PSI document "Corrosion information" available and actually up-to-date?
Does the PSI document "Dust Information" available and actually up-to-date?
Does the PSI document "Equipment technical design & datasheet" available and actually up-to-date?
Does the PSI document "Process Safety Incident Database c/w Root Cause Analysis" available and actuall
date?
Score
Comments
Ya
Tidak
Ya
Tidak
Ya
Tidak
Ya
Tidak
Ya
Tidak
Ya
Tidak
0 - Open access (anyone can acces, write, and change the document)
3 - Restriction acces but no authorized person list
5-
0-
3-
5-
- No "Process Safety Incident Database c/w Root Cause Analysis" document inventory exists
- "Process Safety Incident Database c/w Root Cause Analysis" document exist but not actually up-
to-date
- "Process Safety Incident Database c/w Root Cause Analysis" document exist, regulary updated,
and well organized.
Additional Comments
In Datashare \\asilpr003\Sys\PSM\PSM Lampung - starting from 2020 all the PSM database
has been goes into paperless
- Layout is not accurate as the actual condition in the plant, probably due to many changes in the
past that has not been recorded
- Layout for Boiler House not available
- PID is not accurate as the actual condition in the plant, probably due to many changes in the past
that has not been recorded
- Existing MSDS coming from internet only, not from actual supplier. Might be not accurate
- Corrosion Map exist, just need to list and rank the substances from high risk to low risk of
corrosion
No
PROCESS SAFETY INFORMATION
Questions
Apakah dokumen PSI dan sudah mempunyai sistem inventory yang proper (Datashare)
Apakah pihak yang mempunyai akses dokumen PSI di Datashare sudah terverifikasi?
For confidential matters
Apakah dokumen PSI tersebut rutin diperbaharui jika terdapat perubahan yang telah dilakukan?
Does the PSI document "Hazardous Area Classification" required in your asset?
Does the PSI document "Hazardous Area Classification" available and actually up-to-date?
Does the PSI document "Climate Information" available and actually up-to-date?
Does the PSI document "Risk from Natural Hazard" available and actually up-to-date?
Does the PSI document "Risk from Surrounding" available and actually up-to-date?
Does the PSI document "Process Parameter" available and actually up-to-date?
Does the PSI document "Mass & Energy Balance" available and actually up-to-date?
Does the PSI document "Process Alarm" available and actually up-to-date?
Does the PSI document "Interlock System" available and actually up-to-date?
Does the PSI document "Primary Containment" available and actually up-to-date?
Does the PSI document "Secondary Containment" available and actually up-to-date?
Does the PSI document "Corrosion & Erossion Information" available and actually up-to-date?
Does the PSI document "Dust Information" available and actually up-to-date?
Does the PSI document "Technical Design & Datasheet" available and actually up-to-date?
Does the PSI document "Storage Tank & Silos" available and actually up-to-date?
Does the PSI document "Relief System" available and actually up-to-date?
Does the PSI document "Belt, Elevator, and Conveyor." available and actually up-to-date?
Does the PSI document "Dust Collecting System" available and actually up-to-date?
Does the PSI document "Electrical Diagram" available and actually up-to-date?
Does the PSI document "Electrical Layout" available and actually up-to-date?
Does the PSI document "Grounding System" available and actually up-to-date?
Does the PSI document "Process Safety Incident Database c/w Root Cause Analysis" available and actuall
up-to-date?
Comments
Ya
Tidak
Ya
Tidak
Ya
Tidak
- No "Process Safety Incident Database c/w Root Cause Analysis" document inventory exists
- "Process Safety Incident Database c/w Root Cause Analysis" document exist but not actually up-
to-date
- "Process Safety Incident Database c/w Root Cause Analysis" document exist, regulary updated,
and well organized.
Additional Comments
In Datashare \\asilpr003\Sys\PSM\PSM Lampung - starting from 2020 all the PSM database
has been goes into paperless
In Datashare \\asilpr003\Sys\PSM\PSM Lampung - starting from 2020 all the PSM database
has been goes into paperless
- Layout is not accurate as the actual condition in the plant, probably due to many changes in the
past that has not been recorded
- Layout for Boiler House not available
Natural Hazard mapping & scoring from HDI Audit 2018 report.
- PID is not accurate as the actual condition in the plant, probably due to many changes in the past
that has not been recorded
- Existing MSDS coming from internet only, not from actual supplier. Might be not accurate
- Corrosion Map exist, just need to list and rank the substances from high risk to low risk of
corrosion