INTERACTIVE SCHEMATIC

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ELECTRICAL SYMBOLS BASIC HYDRAULIC

HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow

Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

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Fluid
Conditioner
Spring
(Adjustable)

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Find “CTRL” / “F”
Search “CTRL” / “SHIFT” / “F”
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC

ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic

Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
111-7898 3E-5179
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Part Number: for 1
Connector Plug
2
Ground (Wired): This indicates that the component is connected to a grounded wire.
The grounded wire is fastened to the machine. Receptacle
Plug
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
It is grounded by being fastened to the machine.
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
harness (C1, C2, C3, ...)
a normally open reed switch; it opens the contacts of a normally closed reed switch.
L-C12
3E-5179
Sender: A component that is used with a temperature or pressure gauge.
The sender measures the temperature or pressure. 5A
T Its resistance changes to give an indication to the gauge of the temperature or pressure. Component
Fuse (5 Amps) 9X-1123 Part Number
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. 325-AG135 PK-14
Harness identification code:
The electromagnet can open or close the switch part of the relay. Wire Gauge*
This example indicates wire group 325,
wire 135 in harness "AG". Wire Color
Solenoid: A solenoid is an electrical component that is activated by electricity. *Wire gauge is shown in AWG (American Wire Gauge)
It has a coil that makes an electromagnet when current flows through it. but could also be shown in metric denoted with mm
The electromagnet can open or close a valve or move a piece of metal that can do work. Deutsch connector: Typical representation
1
of a Deutsch connector. The plug contains all
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a 2 sockets and the receptacle contains all pins.
permanent magnet. It has two coils (latch and unlatch) that make electromagnet Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places 1
of a Sure-Seal connector. The plug and receptacle
the latch coil circuit open at the time the coil latches. 2 contain both pins and sockets.
 KENR6337-01
December 2019

793D Off-Highway Truck

Electrical System
FDB1-UP

Attachment: Fast Fill Fluid Center

© 2019 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge”
and Cat “Modern Hex” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
COMPONENT LOCATION

Schematic Machine
Component
Location Location
Diode - Coolant Level Lamp D-3 A
Diode - Hydraulic Oil Level Lamp C-3 A
Diode - Steer Oil / Engine Oil Level Lamp B-3 A
Diode - XMSN Oil Level Lamp C-3 A
Lamp - Aftercooler Level D-2 A
Lamp - Cold Hydraulic Oil Level C-2 A
Lamp - Cold XMSN Oil Level B-2 A
Lamp - Engine Oil Level B-2 A
Lamp - Grease Level D-2 A
Lamp - Hot Hydraulic Oil Level C-2 A
Lamp - Hot XMSN Oil Level C-2 A
Lamp - Jacket Water D-2 A
Lamp - Steer Oil Level B-2 A
Suppressor - Grease Lamp D-3 A
Switch - Aftercooler Level D-6 1
Switch - Cold Hydraulic Oil C-7 2
Switch - Cold XMSN Oil Level B-7 3
Switch - Engine Oil Level D-7 4
Switch - Grease Level C-7 5
Switch - Hot Hydraulic Oil C-7 6
Switch - Hot XMSN Oil Level C-7 7
Switch - Jacket Water Level D-6 8
Switch - Steer Oil Level D-7 9
Switch - Wiggins On/Off D-2 A

Machine locations are repeated for components located close together.

A = Located inside of Wiggins Service Box
CONNECTOR LOCATION

Schematic Schematic
Connector Number
Location Location
CONN 1 D-5 10
CONN 2 D-5 11
CONN 3 C-5 12
CONN 4 D-4 A
CONN 5 D-4 A
The connectors shown in this chart are for harness to
harness connectors. Connectors that join a harness to a
component are generally located at or near the
component. See the Component Location Chart.
 WIGGINS SERVICE BOX

200-WA2 BK-16
(A) WIG ON/OFF
WA-C2 2510031
1552267
AX-C2 149-WA1 PU-16 A RD-18
1552269 1 2
674-WA3 BU-16 B WH-18 3
(1) AFTERCOOLER LVL SW BK-18 1 F429-AX1 BU-16 676-WA13 PU-14 C BK-18
172-8660 BK-18 2 674-AX4 BU-16 CONN 1
AX-C1 WW-C2
3E3370 1698670
F429-AX1 BU-16 A F429-WW5 BU-16
G430-AX2 YL-16 B G430-WW4 YL-16 G430-WA4 YL-16 G430-WA4 YL-16
(A) JACKETWATER LVL LAMP

200-WA33 BK-16
674-AX3 BU-16 C 674-WW13 BU-16
AX-C3 676-WA24 PU-16 7N-5876 LAMP
1552269 9D-3127 BASE AS.
(8) JACKETWATER LVL SW BK-18 1 G430-AX2 YL-16 9D-2867 LENS
172-8660 BK-18 2 674-AX5 BU-16

WA-C3
1552272 200-WA22 BK-16
TOP RADIATOR TANK 676-WA18 PU-16 1
676-WA19 PU-16 2 (A) COOLANT LVL LAMP DIODE
676-WA24 PU-16 3 123-0316
676-WA25 PU-16 4

676-WA25 PU-16
(A) AFTERCOOLER LVL LAMP
F429-WA5 BU-16 F429-WA5 BU-16 7N-5876 LAMP
9D-3127 BASE AS.
WW-C4 9D-2867 LENS
1552269
(4) ENG OIL LVL SW C468-WW11 BU-16 200-WA22 BK-16
CONN 4
BK-18 1
172-8660 BK-18 2 674-WW14 BU-16
200-WA23 BK-16
WW-C3
TO CONNECTOR CC-C5 3E3364
ON 220-4371 SCHEMATIC 1 149-WW1 PU-16 802-WA6 YL-16 802-WA6 YL-16
(CHASSIS PORTION) 200-WW2 BK-16 (A) GREASE LVL LAMP
CONN 5
2
676-WA26 PU-16 7N-5876 LAMP
9D-3127 BASE AS.
WW-C1 WA-C1 9D-2867 LENS
NN-C2 1552252 3E5178
1552269 149-WW1 PU-16 1 149-WA1 PU-16 200-WA23 BK-16
(9) STER OIL LVL SW BK-18 1 F416-NN1 GN-16 200-WW2 BK-16 2 200-WA2 BK-16
172-8660 BK-18 2 674-NN4 BU-16 CONN 2 674-WW3 BU-16 3 674-WA3 BU-16 WA-C4
1552269
(A) GREASE LAMP SUPPRESSOR
G430-WW4 YL-16 G430-WW4 YL-16 4 G430-WA4 YL-16 106-8704
NN-C1 WW-C5 F429-WW5 BU-16 F429-WW5 BU-16 5 F429-WA5 BU-16 676-WA26 PU-16 1
3E3370 1698670 802-WW6 YL-16 802-WW6 YL-16 6 802-WA6 YL-16 676-WA20 PU-16 2
F416-NN1 GN-16 A F416-WW12 GN-16 483-WW7 BR-16 483-WW7 BR-16 7 483-WA7 BR-16
802-NN2 YL-16 B 802-WW6 YL-16 F483-WW8 WH-16 F483-WW8 WH-16 8 F483-WA8 WH-16
674-NN5 BU-16 674-NN3 BU-16 C 674-WW15 BU-16 425-WW9 PK-16 425-WW9 PK-16 9 425-WA9 PK-16
F425-WW10 PU-16 F425-WW10 PU-16 10 F425-WA10 PU-16
C468-WW11 BU-16 C468-WW11 BU-16 11 C468-WA11 BU-16
802-NN2 YL-16 F416-WW12 GN-16 F416-WW12 GN-16 12 F416-WA12 GN-16 483-WA7 BR-16 483-WA7 BR-16
(A) HOT HYD OIL LVL LAMP
(5) GREASE LVL SW 676-WA27 PU-16 7N-5876 LAMP
6G-4195 674-WW14 BU-16 9D-3127 BASE AS.
674-WW18 BU-16 676-WA13 PU-14 9D-2867 LENS
674-WW17 BU-16 674-WW3 BU-16
RH PLATFORM 674-WW19 BU-16 676-WA15 PU-16
674-WW15 BU-16 WA-C5
674-WW13 BU-16 676-WA16 PU-16 1552272 200-WA25 BK-16
676-WA15 PU-16 1
676-WA17 PU-16 676-WA16 PU-16 2 (A) HYD OIL LVL LAMP DIODE
676-WA27 PU-16 3 123-0316
676-WA28 PU-16 4
676-WA18 PU-16
676-WA19 PU-16 676-WA28 PU-16
WH-C2 (A) COLD HYD OIL LVL LAMP
1552269 676-WA14 PU-16 676-WA20 PU-16 F483-WA8 WH-16 F483-WA8 WH-16 7N-5876 LAMP
(6) HOT HYD OIL LVL SW BK-18 1 483-WH1 BR-16 CONN 3 676-WA21 PU-16 9D-3127 BASE AS.
172-8660 BK-18 2 674-WH4 BU-16 9D-2867 LENS
WH-C1 WW-C6 676-WA22 PU-16
3E3370 1552267 200-WA25 BK-16
483-WH1 BR-16 A 483-WW7 BR-16 676-WA23 PU-16
F483-WH2 WH-16 B F483-WW8 WH-16 200-WA26 BK-16
674-WH4 BU-16 674-WH3 BU-16 C 674-WW19 BU-16
674-WH5 BU-16 425-WA9 PK-16 425-WA9 PK-16
WH-C3 (A) HOT XMSN OIL LVL LAMP
1552269 676-WA29 PU-16 7N-5876 LAMP
(2) COLD HYD OIL LVL SW BK-18 1 F483-WH2 WH-16 9D-3127 BASE AS.
172-8660 BK-18 2 674-WH5 BU-16 WA-C6 9D-2867 LENS
1552272
676-WA17 PU-16 1 200-WA26 BK-16
676-WA21 PU-16 2 (A) XMSN OIL LVL LAMP DIODE
676-WA29 PU-16 3 123-0316 200-WA27 BK-16
676-WA30 PU-16 4

200-WA34 BK-16
WW-C8
1552269
(7) HOT XMSN OIL LVL SW BK-18 1 425-WW9 PK-16 425-WW9 PK-16
172-8660 BK-18 2 674-WW17 BU-16 674-WW17 BU-16
676-WA30 PU-16
(A) COLD XMSN OIL LVL LAMP
F425-WA10 PU-16 F425-WA10 PU-16 7N-5876 LAMP
9D-3127 BASE AS.
9D-2867 LENS
WW-C9 200-WA27 BK-16
1552269
(3) COLD XMSN OIL LVL SW BK-18 1 F425-WW10 PU-16 F425-WW10 PU-16 200-WA28 BK-16
172-8660 BK-18 2 674-WW18 BU-16 674-WW18 BU-16
C468-WA11 BU-16 C468-WA11 BU-16
(A) ENG OIL LVL LAMP
676-WA31 PU-16 7N-5876 LAMP
9D-3127 BASE AS.
9D-2867 LENS
WA-C7
1552272 200-WA28 BK-16
676-WA22 PU-16 1 (A) STER OIL/ENG OIL
676-WA23 PU-16 2 LVL LAMP DIODE 200-WA29 BK-16
676-WA31 PU-16 3
123-0316
676-WA32 PU-16 4

676-WA32 PU-16
(A) STER OIL LVL LAMP
F416-WA12 GN-16 F416-WA12 GN-16 7N-5876 LAMP
9D-3127 BASE AS.
9D-2867 LENS
200-WA29 BK-16
200-WA34 BK-16

CALLOUT FORMAT IF APPLICABLE

Callout Number Component
(Machine Location from (52) VALVE GP - CONTROL Name IDENT PART NO. ATCH TYPE NAME
Component Locations Table)
138-1234 Part Number AX 209-1796 ATCH HARNESS TOP RADIATOR TANK
NN 130-7854 ATCH HARNESS RH PLATFORM
WW 246-5496 ATCH HARNESS MAIN FAST FILL
SYMBOL DESCRIPTION ABBREV COLOR WH 262-2830 ATCH HARNESS HYD TANK
WA 250-9283 ATCH HARNESS MAIN BOX
CIRCUIT CONNECTED RD RED WB ATCH HARNESS BOX GROUND

WH WHITE
CIRCUIT NOT CONNECTED
OR ORANGE THIS DIAGRAM IS FOR THE FAST FILL SERVICE SYSTEM (WIGGINS) FOR THE 793D MINING TRUCK.
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE PART NO. 220-4373 CHG 00
YL YELLOW
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT PK PINK
COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH THE
CONNECTOR BK BLACK KEY AND ENGINE OFF, THE XMSN SHIFTER IN NEUTRAL AND THE PARK BRAKE SW
IN THE OFF POSITION.
H# GY GRAY
CIRCUIT GROUPING DESIGNATION
PU PURPLE
ATCH WIRE, CABLE, COMPONENT
BR BROWN
SPLICE
GN GREEN
BLADE, SPADE, RING OR SCREW
TERMINAL BU BLUE

THIS SCHEMATIC IS FOR THE 793D OFF- HIGHWAY TRUCK ELECTRICAL SYSTEM
WIRE GROUP COLOR DESCRIPTIONS ATTACHMENT: FAST FILL FLUID CENTER
GROUND CIRCUIT
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF Do not operate or work on this product unless you have MEDIA NUMBER: KENR6337-01
read and understood the instruction and warnings in the
OTHER COLOR DESCRIPTIONS relevant Operation and Maintenance Manuals and SCHEMATIC PART NUMBER: 220-4373, CHANGE: 00, VERSION: -
relevant service literature. Failure to follow the instruc- Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
HIGHWAYS tions or heed the warnings could result in injury or in neutral and with parking brake set.
death. Proper care is your responsibility. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
MACHINE HARNESS CONNECTOR AND COMPONENT
LOCATIONS
VIEW ALL CALLOUTS
9 5 11

6
10

12

3 7 4 A