Industrial Bowl Cutters: ... High-Tech From Germany

9055 BowlCutter 16S engl 20.07.
2011 14:53 Uhr Seite 1
...high-tech from Germany
Industrial
Bowl Cutters
9055 BowlCutter 16S engl 20.07.2011 14:53 Uhr Seite 2
2. U
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With tradition and modernity to

KILIA Cutter be simply the best from Germany
Founded in 1932, the company KILIA The new series of industrial Bowl Cutters
Fleischerei- und Spezial-Maschinen- 5000 Express (200 to 750 Liter) with
Fabrik GmbH has over 75 years of expe- their serial, most modern drive technolo-
rience in building high quality machi- gy, unique maintenance modules as well
nery. as their leading special equipment con-
Proud of the past and with conservation stitutes a further step into the future and
of the tradition, company KILIA is best emphasises the outstanding position of
prepared to master the challenges of the company KILIA.
future with creativity and engagement.
In the past decades, numerous, remark-
able innovations have set new technical
standards and substantiate the claim, to
be simply the best from Germany.
Examples are the patented knife shaft
system, the unique fully automatic clea-
ning system, the unequalled noise reduc-
tion system, the on-line analysis for Bowl
Cutters or the most modern software for
complete batch traceability.
Content
page
Introduction 3
Content 3
Design 4
Modern Equipment 6
Standard Equipment 8
High Quality Options 9
Technal Details 14
3
Bowl Cutter,
Vacuum- and
Vacuum-
Cooking Bowl
Cutter
200-750 litres
Design
KILIA has further developed proven tech- reduction lid, unprecedented low d. B.
nology to increase both the quality and (A) – levels are achieved.
ease of use of the Bowl Cutter. The result
is intelligent technology in a circular With a newly developed mode of fabri-
design: cation, the precision in manufacturing
KILIA Bowl Cutter, Vacuum- and the knife shaft has been raised signifi-
Vacuum-Cooking-Bowl Cutter cantly. Adjustable bearing flanges,
5000 Express which are fixed with pusher type air-
200-250-325-500-750 litres screws, allow an exact adjustment of the
seat of the bearings (tolerance
1/100mm). Therefore, the knife shaft is
Model Manufacturing Methods in true alignment and a twisting of knife
shaft and bearing is avoided. Thus, the
The highest quality is expressed even in durability of the system is significantly
the machine body itself. Extreme stabili- prolonged.
ty, guaranteed by the machines round The rotary shaft seal, a part of the knife
construction, gives the machine vibration- shaft system, is running on a coated
free operation. lining. This construction has been deve-
The special construction of the knife lid loped to reduce the frictional heat, and
ensures effective heat isolation and at the results in a significantly longer period of
same time reduces the noise emission elasticity of the seal.
level. With the additional aid of the noise
4
The round design corresponds to the

highest hygiene standards
Ergonomically designed operation

panel with key pad and joysticks
Perfect Design extraordinary results. The round lid sha-

pe combined with the deepest bowl on
Not only is the design visually appea- the market forms a circle, allowing a
ling, but the circular, compact shape of 360 – degree cutting range, where the
the machine offers many advantages. blades are cutting also inside the knife
The design corresponds to the highest lid area. The time needed for the cutting
hygiene standards and reduces cleaning process, thus, is shortened and the result
requirements to a minimum. While the is a convincing product with optimal bin-
reduction in the machines outer dimen- ding. Whether dry and granulated raw
sions increases stability, the KILIA Bowl sausage material or rough-cut pieces of
Cutter also needs a minimum space. meat and gristle, the clear surfaces of cut
always keep the pores open. Thus, the
Superior Operation sausage can breath throughout the entire
maturation process. Even the emulsifica-
The resulting product is the ultimate test, tion of raw, pre-treated pork rind is no
and the KILIA Bowl Cutter 5000 Express problem due to the high cutting capacity.
proves its high technological competence
with the superior operation. Without Easy to Use
time-consuming modifications the machine
is ready for operation at a high level of Working with the KILIA Bowl Cutter 5000
performance for any product. The inter- Express is as simple as it is convenient.
play of several components leads to The operation desk is equipped with a
5
Bowl Cutter,
Vacuum- and
Vacuum-
Cooking Bowl
Cutter
200-750 litres
Modern
clearly arranged key pad and joysticks programmed speeds are optimally suita-
Equipment for easy and comfortable machine ope- ble for a large product range. Optional-
ration. Knife shaft and bowl speed as ly, the machine can also be steered com-
well as temperature can be read and pletely variable. Together with the lea-
controlled easily. All hydraulic functions ding KILIA high speed package a cutting
as well as the selection of speeds pro- speed of up to over 156 m/sec can be
grammed by the operator is operated reached. The most modern electrical bra-
with joysticks. Besides the high degree of ke system as standard is another advan-
operational comfort, the key pad has a tage of the KILIA drive concept. This
very smooth surface, which offers an system has hardly any wear and tear
excellent hygiene standard. The cover and a longer life. The bowl drive is con-
protects the key pad during cleaning. trolled fully variable (7-20 rpm). Up to 6
speeds can be programmed by the ope-
Modern Equipment rator and recalled with the joy sticks. The
most modern AC-drive with frequency
The new KILIA Bowl Cutters 5000 Express converter preserves the bearing of the
are equipped as standard with a fre- bowl and allows to select the right bowl
quency converter controlled AC-drive for speed for each product.
the knife shaft. This most modern drive
avoids harmful mechanical and electrical The Automatic Central Lubricati-
peak loads, thus preserving the machine on System ADS 100 increases the
and reducing electricity costs. The 6 fixed operational safety, as every single lubri-
6
Maintenance-free knife shaft system

with automatic central lubrication ADS
100 (time controlled)
ADS 200 is electronically steered and

sends grease to all lubrication points
depending on their degree of strain
The maintenance and inspection module

monitors the machine and will betimes
remind of necessary inspections.
Maintenance work can be organised
without disturbance of the production.
cation point is regularly supplied with the remote diagnosis via VPN (vir-
sufficient grease. ADS 100 also protects tual private network, broadband internet
the seals of all bearings, so that neither access required). This enables the KILIA
water nor product can enter. The high service engineers to diagnose in real
capacity knife shaft system of the KILIA time any errors occurring, independent
Bowl Cutter 5000 Express thus becomes of their whereabouts. The machines can
a maintenance-free unit. send relevant errors via SMS to the KILIA
service engineers (optional). Through
The electrical switch combinations are standard interfaces a connection with
completely integrated into the separate several IT-solutions is possible, e.g. with
switch cabinet made from stainless the KILIA installation concept or with the
steel (wall mounted as standard, stan- KILIA Process Visualization
ding model available as option) and thus (KPV).
protected against dirt, while allowing
easy access. Special heating elements The maintenance and inspection
protect the switch combination from module monitors all machine com-
humidity. ponents and will betimes remind of
necessary inspections, so that mainte-
By integrating a newly developed com- nance work can be organised without
puter steering into the machines, these disturbance of the production.
have been adapted to the most modern
electrical level. A special advantage is
7
Bowl Cutter,
Vacuum- and
Vacuum-
Cooking Bowl
Cutter
200-750 litres
Standard
Extensive Standard Equipment
Equipment
and Even the basic features of the KILIA
Bowl Cutter 5000 Express 200 to
High Quality 750 Litres are extensive:
Options
- knife shaft with 6 fixed programmed - hydraulic noise reduction lid
speeds, 4 forward, 2 reverse - hydraulic knife lid
(frequency converter controlled AC - hydraulic unloader
drive) - knife head, 8 parts
- variable bowl speed (separate - knife shaft brake
frequency converter controlled - cleaning key
AC drive) - separate switch cabinet
- maintenance-free knife shaft system (wall mounted)
with ADS 100 and 2 years guarantee
- maintenance and inspection module
- remote diagnosis via encoded
internet connection (broadband
access required)
- operation desk with key pad (incl.
protection cover) and joysticks,
electrical thermometer and electrical
revolution counter
8
The autamatic cleaning system fulfills

highest hygiene requirements.
Central nozzles of the automatic clea-

ning system
High Quality Options taste, a better reddening, which stays

longer and to a longer shelf life. Finally,
A number of additional features can the dome shaped vacuum lid covers the
optionally be added, to make operation whole machine, which further markedly
even easier and to create new possibili- reduces the already low noise level.
ties:
With the Cooking system it is possible
The 200-750 litres Bowl Cutter 5000 to produce cooked sausages without
Express is available also as Vacuum- time-consuming pre-scalding. Thus, los-
Bowl Cutter and as Vacuum-Cooking- ses of weight and taste are avoided. The
Bowl Cutter. While cutting under bowl is heated with steam from below.
vacuum, air is removed from the pro- The mechanical knife lock system is spe-
duct, which leads to a cost saving pro- cially designed for high temperatures.
duction. As protein molecules puff up,
showing a bigger surface, when the air
pressure is removed, they can be cut The Variable Knife Shaft Drive
much finer. Especially for fine emulsions, with integrated reverse drive for mixing
this is a great advantage, as the capaci- allows to use the optimum cutting and
ty to bind water is enhanced even when mixing speed for each product individu-
the protein content is comparatively low. ally, which leads to better product
Another advantage is the strongly redu- results. As electricity peaks are avoided
ced oxidisation, which leads to a better and only the necessary amount of elec-
9
Bowl Cutter,
Vacuum- and
Vacuum-
Cooking Bowl
Cutter
200-750 litres
Powerful
tricity is used in every moment, cost reduces water consumption to the required
reduction is an interesting side effect. Up minimum; adding different cleaning and
to 11 speeds can be freely selected and disinfection substances is possible; the
programmed by the operator. They can required manpower as well as cleaning
then be recalled with the joysticks on the time is reduced, thus increasing the
operating panel. potential machine running time. The
cleaning process can be documented (PC-
With the unique KILIA high speed interface). Together with the likewise
package the knife speed can be regu- newly developed, unique Automatic
lated up to over 156 m/sec (measured at Bowl Outlet, the complete cleaning
the point of a knife). A knife set, especi- process is carried out program controlled.
ally designed for high speed is used in
this package. The KILIA - Program - Control
(KPS) is equipped with a simple to ope-
Working with water under low pressure, rate key pad, showing clearly arranged,
the program controlled Automa- logical symbols, thus reducing training
tic Cleaning System allows to clean time to an absolute minimum. The pro-
essential working areas of the machine gram output provides continuously infor-
(bowl, knife-shaft lid, pillow block, etc.) mation on temperature, cutting time and
automatically by pushing a button only. the number of bowl revolutions. The inte-
The advantages are obvious: the program- grated recipe manager allows to store
controlled nozzle- and cleaning-system up to 99 recipes, which can be started
10
Automatic bowl outlet valve
The automatic cleaning system for

high hygiene efficiency
KPV - the KILIA Process Visualisation

allows documenting production pro-
cesses relating to batch and operator.
afterwards by pressing the function key A modem can easily be connected

only, thus leading to precise production (telephone connection required), thus
with steady quality results. Also integra- allowing not only remote diagnosis,
ted is the new Automatic Central Lubri- which avoids cost-intensive travel, but
cation System ADS 200, the more exten- also simple and speedy maintenance by
sive version of ADS 100, in which lubri- KILIA service personnel in Germany, no
cation is electronically steered and works matter where the machine is located.
according to the load of each lubrication
point individually. The amount of grease The KILIA Process Visualisation
at each lubrication point, the grease (KPV) allows the operator to document
pressure as well as the level of grease the production process batch- and indi-
reserves are constantly measured by vidual-related, to send the data to an
sensors. Through standard interfaces a office PC and to analyse them (KPV
connection with several IT-solutions is Light). In the version KPV Basic a recipe
possible, e.g. with the KILIA installation manager (short texts) as well as the pos-
concept or with the KILIA Process sibility to program the machine from an
Visualization (KPV). office PC via a preset mask (Excel for-
mat) are additional functions. The KPV
Executive version includes a clear text
recipe manager for storing detailed reci-
pe information, a comprehensive main-
tenance module with deposition of tech-
11
Bowl Cutter,
Vacuum- and
Vacuum-
Cooking Bowl
Cutter
200-750 litres
High efficiency
nical advices and the possibility to cross- whished for. Thus investment for the
link visualisation / documentation of customer is markedly reduced.
other processing machines (special pro-
gramming for each individual case The special noise reduction packa-
required). ge which has been developed in coope-
ration with universities, allows a further
The newly developed KILIA On-line reduction of the already proven low noise
Analysis System is a unique way to level. The KILIA Silent Cutter meets all
reach quality security, product standardi- demands for modern work conditions
sation and cost efficiency at the same and offers a uniquely low noise emissi-
time. A special software, developed for on, also compared with the competition.
optimising emulsions, allows a quick
reaction to changes in the raw material, Adding Nitrogen and Water shor-
which does lead not only to a steady tens the production process, while at the
batch quality but also reduces the costs same time storage and transport of flake
for raw material by approximately 15%. ice is no longer necessary. The cooling
Another advantage of the system, deve- effect is reached without opening the lid.
loped by KILIA, is the possibility to add Liquid as well as gaseous nitrogen is fed
several measuring units to the spectro- into the bowl through a special nozzle.
meter of the bowl cutter, for other machi- At the same time, the amount of water
nes, in which product optimisation is required can be added through a sepa-
12
Most modern drive concept for high

traction and low energy consumption.
Noise emission
The Silent Cutter reaches a uniquely

low noise emission.
The Kilia On-line analysis for quality

control
rate feeding tube, steered either manual- selected value is reached, the bowl cutter
ly or by computer. Authorized special stops automatically.
companies can complete the nitrogen
preparation including the required The Hydraulic Lock Nut facilitates
exhaust directly at the customers. mounting the knives with simple tools
and guarantees sufficient pressure for
The Hydraulic Loader is convincing fixing the knives.
due to its compact construction as well as
its hygienic and efficient operation. It The Knife Balance System facilitates
allows a comfortable automatic machine the installation of knives in an exact way,
loading. thus preserve the knife shaft life.
The Preset Thermometer operates

with sensors, which measure the product
temperature with a precision of 0,1° C.
When the selected value is reached, the
bowl cutter stops automatically.
The Preset Revolution Counter

supports the production of homogenous-
ly granulated raw sausages. When the
13
n
n
Dimensions *
c
c
d
a m f
l
e b i
The dimensions given may not be

absolutely exact, and the right to
g
make alterations is reserved.
i
k
BKInpress 9055 pictures: D. Schneider and Kilia · issue: July 2011

h
Dimensions in mm
Type / l a b=ø c c* d e f g h i j k l m n n*
200 1450 1900 1340 1550 1130 545 845 1250 1055 655 2130 2660 3455 45 2400 2700
250/325 1520 2070 1380 1600 1130 590 760 1480 1095 615 2295 2815 3445 55 2500 2900
500 1710 2400 1430 1700 1150 560 780 1750 1375 600 2395 3000 3780 75 2700 3200
750 2000 2800 1500 1850 1200 600 850 2100 1700 650 2500 3300 4100 100 2950 3600
Technical
details
KILIA 5000 Express 200 250 325 500 750
Bowl capacity Litres 200 250 325 500 750

Knife shaft speeds cutting UpM 2000/4000 2000/4000 2000/4000 1800/3600 1500/3000
variable 500-4500 500-4400 500-4400 500-4000 500-3500
high speed 500-5000 500-4800 500-4800 500-4400 500-4000
Knife shaft speeds mixing UpM 50/100 50/100 50/100 50/100 50/100
forward an reverse variable 50-500 50-500 50-500 50-500 50-500
Bowl speed UPM 10/20 10/20 10/20 10/20 10/20
variable 7-22 7-22 7-22 7-22 7-22
Knife shaft drive capacity KW 60 75 90 160 200
Standard (high speed) (75) (90) (110) (160) (200)
Bowl drive capacity KW 4 4 4 4 5,5

Fuse rating for 400 Volt Amp. Tr. 200 200 250 350 500
Vacuum pump m3/h 160 160 160 160 250
Heating element low pressure steam 0,5 bar
Accessories: 1 knife-head 8 parts, 1 allen key
14
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Fleischerei- und Spezial-Maschinen-Fabrik GmbH
Christianstraße 160-164 • 24536 Neumünster • Germany

Phone +49-4321/30 92 00 • Fax +49-4321/30 92 88
e-mail: kilia@kilia.com
Internet: www.kilia.com

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9055 BowlCutter 16S engl 20.07.

2011 14:53 Uhr Seite 1

...high-tech from Germany

With tradition and modernity to

High Quality Options 9

The round design corresponds to the

Ergonomically designed operation

Perfect Design extraordinary results. The round lid sha-

Maintenance-free knife shaft system

ADS 200 is electronically steered and

The maintenance and inspection module

The autamatic cleaning system fulfills

Central nozzles of the automatic clea-

High Quality Options taste, a better reddening, which stays

Automatic bowl outlet valve

The automatic cleaning system for

KPV - the KILIA Process Visualisation

afterwards by pressing the function key A modem can easily be connected

Most modern drive concept for high

The Silent Cutter reaches a uniquely

The Kilia On-line analysis for quality

The Preset Thermometer operates

The Preset Revolution Counter

The dimensions given may not be

BKInpress 9055 pictures: D. Schneider and Kilia · issue: July 2011

Bowl capacity Litres 200 250 325 500 750

Bowl drive capacity KW 4 4 4 4 5,5

Fleischerei- und Spezial-Maschinen-Fabrik GmbH

Christianstraße 160-164 • 24536 Neumünster • Germany

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