Construction of New Selander Bridge Project

PCM for Waterproofing Works

August. 2021

In Association
TANROADS with
Contents ` New Selander Bridge Project

1. Waterproofing Types and Design

2. Waterproofing Approved Material

3. Construction Plan

4. Quality Control Plan

5. Trial Construction Plan

6. Q & A

Attachment. Related Standard

1. Waterproofing Types and Design `

1) Waterproofing types for bridge

Normally, Two types of Bridge deck waterproofing systems are available for use
A. Sheet type waterproofing
- Woven or nonwoven fabric with materials such as synthetic rubber, resin, plastic
- Place it and bond to concrete by using an adhesive or a torch

B .Liquid type waterproofing

- Water or Solvent Liquid, forms a solid film after construction
- Using sprayer or brush/roller and cured to bond to concrete

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1. Waterproofing Types and Design `

2) Waterproofing design type for New Selander Bridge

Technical Specification Clarification

LIQUID TYPE

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2. Waterproofing Approved Material `

1) Information
Description Item Contents Remakrs
Product Name BBC-252
Beijing Oriental Yuhong Waterproof
Supplier www.yuhong.com.cn
Material Technology Co.Ltd
Polymer modified bitumen waterproofing
Type Bitumen + Polymer
material
Physical condition Liquid

Characters Color Black or Dark Chocolate-brown

& Packing Package Plastic Drum
Packing 50 KG per drum

Drum packing Color

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2. Waterproofing Approved Material `

2) Material Test result

Applied Standard - JC/T 975-2005 Waterproof Coating for Road & Bridge

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2. Waterproofing Approved Material `

3) Material Quantity
3.1) Construction Area

Item Quantity Remarks

Area 19,055m2 (18.5m x 1,030m) Under Asphalt pavement area
Supplier recommendation
Thickness 2mm
(Same with Korea Waterproofing Guideline)

3.2) Material Quantity

Unit Weight : About 1,150 kg /m3

Quantity
Thickness Area
Theoretical *Actual Apply
t=1mm Unit Area (/m2) 1.15 kg 1.8~2.0 kg
Unit Area (/m2) 2.3 kg 4.0kg
t=2mm
Total Area (19,055m2) 43.8 ton 76.2 ton

*Actual Apply : Supplier’s recommendation is 1.8~2.0kg/m2 to make 1mm thickness considering the surface
roughness and evaporation. We adopt 2.0kg/m2 for 1mm thickness to ensure thickness
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3. Construction Plan `

▣ Bridge Deck Pavement Layer

Previous Revised

※ Tack coat layer was omitted according to supplier comment

▣ Construction Sequence of Waterproofing

SP12.5 SP 12.5
Surface Waterproofing
Grid Marking Pavement Tack coat Pavement
Preparation (*5 layer)
(1st layer) (2nd layer)

*5 layers : The liquid waterproofing material normally will be applied by several layers. If the paint thickness is brushed to 2 mm at a
time, it will cause the paint to dry on the outside but the internal moisture cannot be evaporated, the waterproof layer is weak and soft.
The waterproof effect is poor and the coating will break once touched

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3. Construction Plan `

1) Surface Preparation
Before waterproofing, all dust, laitance, debris and any oil shall be removed from concrete deck to
ensure the bond of waterproofing to the deck. The surface should be dry, no sand and obvious stain.

Primary cleaning by broom Remove laitance by sandblasting Remove laitance by chipping

Cleaning by broom machine Remove dust by air compressor Cleaning by water bowser

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3. Construction Plan `

2) Grid Marking prior to coating

• Guaranteeing the waterproof coating thickness can be achieved by controlling the amount of
material per square meter.
• Therefore, grid marking will be done prior to coating and the area will be determined based on the
one drum of material quantity (50kg)

Grid Area Calculation Layout of Grid

Spreading rate Area(m2) per Grid

Layer
(/m2) Drum(50kg) (A x B)
Grid 2
Grid 2
7.75 x 8.0m
1st layer 0.8kg 62.5 7.75 x 8.0m 7.75 x8.0m

2nd layer 0.8kg 62.5 7.75 x 8.0m

3rd layer 0.8kg 62.5 7.75 x 8.0m

4th layer 0.8kg 62.5 7.75 x 8.0m

5th layer 0.8kg 62.5 7.75 x 8.0m

Total 4.0kg ※ From second layer, the grid marking will be done on
the kerbstone

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3. Construction Plan `

3) Applying Waterproofing material

The waterproofing material will be applied by using hand roller with 5 layers to ensure the waterproof
layer thickness. The applying direction of each layer is perpendicular to previous layer

3.1) Apply water proofing material

- The material shall be applied evenly to make the surface uniform, no flow, no accumulation and no bulging

Squeegee Hand roller

3.2) Applying direction (0.8kg/m2)

3.3) Dry and Curing

- After one layer of coating is done, it should be cured and dry until non-stick by hand touch.
Drying and curing time is at least 4~7 hours, It can be changed to according to weather condition
- After completion of final layer, the waterproofing layer shall be maintained more than 48 hours
to reach a certain strength.

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4. Quality Control Plan `

1) Checking Item at site

※ Checking Frequency – Every 300m2

Repairing method
Checking Item Checking Method Criteria for pass
(if not okay)

Check numbers of drum 0.8kg/m2 (one layer)

Spreading
consumption with area 4kg/m2 (Total 5 layer)

Wet – Wet film thickness gauge

Thickness Dry – cut sample (Vernier caliper), 2mm (After dry)
or digital dry film gauge Apply additional quantity
Quantity
locally

The required amount is applied

and there is no shortage and
Stain By eye
there should be no exposed part
of the concrete deck

Air Make a hole using needle

By eye No Blistering
(Blistering) to remove air

Surface
There should be no damage
Surface Cut and remove partially.
By eye such as crack, peeling or tearing
damage  Re-apply
of the applied film

※ Wet film thickness gauge method ※ Digital dry film gauge method

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4. Quality Control Plan `

2) Climate Condition for Working

No. Item Criteria Remarks

5℃ ~ 35℃ (Supplier) or High temperature – Material oxidation

1 Temperature
<32℃ (Technical Specification) Low temperature – Reduce bonding force.

2 Humidity < 85% Recommend

3 Rain, WInd No strong wind, No rain Concrete surface should be dry

3) Curing and others

Checking
No. Contents Remakrs
Item

Coating
1 Curing at least 4 ~7 hours before next layer application (non-stick by hand touch)
interval

1. Not allow car passing or people entering during waterproofing curing

2 Curing 2. Asphalt Paver and tipper are not allowed to make turns during working time and
the driver will take extra precautions

SP12.5 The pavement work can be recommend to start within 1 week after completing
3
Pavement waterproofing works to ensure material function

Material 1. Store the material in dry place and no exposed to the weather.
4
Storage 2. Before applying waterproofing, the material will be stirred evenly before use

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5. Trial Construction Plan `

1) Location
- 2 location at bridge (1m2 / location, at a different deck condition)
where surface preparation was done (between A1~P4)

2) Applying Waterproofing material

- Total 4kg material will be applied by 5 times with perpendicular direction between layer
Area Material Quantity

Layer 1st 2nd 3rd 4th 5th

1m x 1m Quantity 0.8 kg 0.8 kg 0.8 kg 0.8 kg 0.8 kg

3) Checking Points
- Applying quantity per m2
- Drying time
- Thickness
- Surface condition after completion

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6. Q & A `

▣ Response to letter YS NSB 21-1930, dated August 18, 2021

Section Item Engineer’s Comment Answer Remarks

• After the application of waterproofing, it will be left undisturbed at least 4~7

Curing of hours for drying and curing.
6.6
Coating Layer
• During curing, all car and person shall not be allowed to enter

Applying Tack • Tack coat layer between waterproofing and 1st layer of SP12.5 layer was
6.7 The Contractor should pay omitted according to supplier’s comment. (Attachment)
Coat
attention to this section and
should submit the action plan on
how it is going to be achieved
• All paving equipment will be set on the bridge before applying waterproofing
to avoid passing on it.
Asphalt
6.8 Concrete • The tipper or paver will not be allowed to make turns on it and the driver
(SP12.5) Paving shall take extra precautions during paving works
※ Wheel rolling result by supplier (Attachment)

• Below works will ensure the waterproofing layer’s uniformity

1) Prior to coating, the grid marking will be done for quantity control
Please specify what measures 2) 5 times of coating (5 layer) will be applied with exact quantity of material
that will be taken if Non uniformity 3) The squeegee tool also will be used to spread it uniform
Surface and cracks observed
uniformity and • If crack and other surface damage happens, that place will be cut, removed
8.1 and recoated. (Attachment)
Crack
Observation

Specify Tolerance of laitance • There is no specified tolerance of laitance.

before application of water
proofing However, if the laitance is still remain, cleaning work will be done again.

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6. Q & A `

Section Item Engineer’s Comment Answer Remarks

Please specify which method will

be adopt to check the thickness
• Digital dry film gauge will be used mainly and the cutting method also will
between the two proposed.
be used if need.
(Needing method or Waterproofing
Testing layer cutting)
8.2 (Checking) the
Thickness
The quantity control of Installation
of the water proof material shall be
• Noted. (Total 63 times)
checked for every 300m2
according to project specification

Please specify maximum • Manufacturer recommendation : 5℃ ~ 35℃

Precaution construction temperature referring • Technical Specification : <32℃
8.3
During Spraying manufacturer and project
specification  Adopt max 35 ℃ according to manufacturer

▣ Others

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 `
Ref. Required thickness of liquid waterproofing

* Interim guidelines for design and construction of bridge pavement

(2011.09, Ministry of Land, Transport and Maritime Affairs)
Attach. Supplier Opinion regarding tack` coat
 `
Attach. Wet film thickness gauge method

0.025mm ~ 3mm
Attach. Digital dry film gauge method `
Attach. Picture for wheel rolling `

Wheel rolling without peeling or lifting

Attach. Repairing works `

▣ Repairing Concept

1. Cut the area

2. Cleaning on the concrete surface
3. Recoating

Cutting picture
` New Selander Bridge Project

Thank You