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ENI - IRAQ

ZUBAIR MISHRIF DGS ELECTRICAL INTEGRATION

METHOD OF STATEMENT FOR HOT WORKS

Issue For Hussam Alfio Silvio


EX-CO 00 01/09/20 Silvio Belloni
Comments Waleed Tringali Belloni
Validity Rev.
Status number Prepared Checked Approved Contractor Company
Date Description
by by by Approval Approval
Revision Index
Company logo and business name Project name Company Document ID
ZUBAIR MISHRIF 251010DJPCTB556
DGS ELECTRICAL
INTEGRATION
eni iraq b.v. Job N.
Contractor logo and business name Contractor Document ID
19C016-9H913
CONSORTIUM TOZZI SUD - ALBILAL GROUP

Contract N. 4600038271
Vendor logo and business name Vendor Document ID
N/A N/a
Order N.
Facility Name Location Scale Sheet of Sheets
ZUBAIR MISHRIF DGS ONSHORE N/A 1 of 9

Document Title Supersedes N.

METHOD OF STATEMENT FOR HOT WORKS Superseded by N.


Plant Area Plant Unit
N/A N/A

This document is property of eni Iraq B.V.


It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.
Revision Index Sheet of Sheets
CONTRACTOR
COMPANY Document
Document Validity 2/9
Identification Rev.
Identification Status
CONSORTIUM TOZZI SUD – 251010DJPCTB556
ALBILAL GROUP 19C016-9H913
EX-CO 01

REVISION HISTORY

Rev. Date No. of Description


sheets
EX-CO 00 30/08/2020 8 Issue For Comments

This document is property of eni Iraq B.V.


It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.
Revision Index Sheet of Sheets
CONTRACTOR
COMPANY Document
Document Validity 3/9
Identification Rev.
Identification Status
CONSORTIUM TOZZI SUD – 251010DJPCTB556
ALBILAL GROUP 19C016-9H913
EX-CO 01

Table of Contents
1. Objective............................................................................................................................................................ 3
2. Purpose.............................................................................................................................................................. 4
3. Scope................................................................................................................................................................. 4
4. Definitions and Abbreviations......................................................................................................................... 4
5. Reference Documents:..................................................................................................................................... 4
5.1. Project Documents:..................................................................................................................................4
5.2. Project HSE Major Document:..................................................................................................................5
6. Responsibility.................................................................................................................................................... 5
6.1. CONSTRUCTION Manager.........................................................................................................................6
6.2. Site Engineer.............................................................................................................................................6
6.3. HSE Manager............................................................................................................................................6
6.4. QA/QC Manager.......................................................................................................................................6
6.5. Worker......................................................................................................................................................6
7. Machinery, Equipment’s & Tool....................................................................................................................... 6
8. Work Sequence................................................................................................................................................. 7
8.1. Welding, Cutting and Grinding Preparation..............................................................................................7
8.2. Welding, Cutting and Grinding Procedure................................................................................................8
9. Risk Assessment.............................................................................................................................................. 9

This document is property of eni Iraq B.V.


It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.
Revision Index Sheet of Sheets
CONTRACTOR
COMPANY Document
Document Validity 4/9
Identification Rev.
Identification Status
CONSORTIUM TOZZI SUD – 251010DJPCTB556
ALBILAL GROUP 19C016-9H913
EX-CO 01

1. Objective
The Method statement has issued as a Guide to Employees to ensure that all activities required for
the hot works, would be carried out in compliance with Contractual and Health & Safety
Requirements.

2. Purpose
The purpose of this document is to identify the Hot works is any work that produces open flames, hot
slag or sparks. The Fire Code defines Hot Work as cutting, welding, brazing, soldering, grinding, ther-
mal spraying, thawing pipe, installation of torch applied roof systems, or any other similar situation
and all these activities to been performed in line with proper methodology and correct sequence
according to the approved documentation and requirements.

3. Scope
Hot Works is any work that produces open flames, hot slag or sparks, Hot Work as cutting, welding,
grinding and thermal spraying and the Main activities describe into this document are:

 Welding.
 Cutting and grinding.

4. Definitions and Abbreviations


 Definitions:

Company ENI Iraq B.V.


Contractor Consortium TOZZI SUD Albilal group
QA/QC Quality Assurance, Quality Control
HSE Health, Safety and Environment
ITP Inspection and Test Plan
QCP Quality Control Plan
ITR Inspection Test Record
IMTE Inspection, Measuring and Test Equipment
MAR Material Approval Request
N/A Not Applicable
NCR Non-Conformance Report
TP Third Party (Laboratory)
RA Risk Assessment

This document is property of eni Iraq B.V.


It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.
Revision Index Sheet of Sheets
CONTRACTOR
COMPANY Document
Document Validity 5/9
Identification Rev.
Identification Status
CONSORTIUM TOZZI SUD – 251010DJPCTB556
ALBILAL GROUP 19C016-9H913
EX-CO 01

5. Reference Documents:

1.
5.1. Project Documents:

 251010DADMTB028 Main Substation -Formwork & Details - Plan at level +3.500 TOC
 251010DADMTB029 Main Substation -Formwork & Details - Plan at level +9.300 TOC
 251010DADMTB535 Main Substation Finishing -Transversal Sections
 251010DADMTB536 Main substation Finishing - Thermal and Fire Insulation - Typical Section
 251010DADMTB040 Main Substation Finishing Layout and Details - First floor
 251010DADMTB041 Main Substation Finishing Layout and Details - Roof
 251010DADMTB043 Main Substation Finishing - External Views from West and from South
 251010DADMTB044 Main Substation Finishing - Longitudinal Sections

5.2. Project HSE Major Document:

 251010DFPATB360 HSE Plan


 251010DFPCTB427 HSE Risk Management Procedure
 251010DFMSTB431 Working at height procedure
 251010DFPCTB436 Noise Control
 251010DFPCTB438 Manual Handling
 251010DFPLTB439 Environmental management plan
 251010DFPCTB444 Heat Stress
 251010DFPLTB453 Hazardous Materials Management Plan
 251010DFPLTB455 Waste Management Plan

This document is property of eni Iraq B.V.


It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.
Revision Index Sheet of Sheets
CONTRACTOR
COMPANY Document
Document Validity 6/9
Identification Rev.
Identification Status
CONSORTIUM TOZZI SUD – 251010DJPCTB556
ALBILAL GROUP 19C016-9H913
EX-CO 01

6. Responsibility

6.1. CONSTRUCTION Manager


 Defines the required working/construction methodology in written work procedures/MOS
and implements such documents to ensure that each single activity will be executed under
controlled conditions to meet the specification requirements.
 Shall cooperate with the project QA/QC Manager, HSE Manager and Security Manager.
 Get approved documentation before performing any work at site and he is in charge. Ensure
the correct application.
 Directly reports to Site Project Manager.

6.2. Site Engineer


 Ensure that all works are carried out according to approved shop drawings.
 Ensure all safety equipment proper tools & tackles are available at the point of use.
 Aware of all procedures, work method, instruction, quality requirements for the timely completion of
the job and explains to the task to workers for execution of the job with applicable code of practice.

6.3. HSE Manager


 Ensure the compliance with the HSE System requirements.
 Develop safety culture.
 Monitor and control each site activity and related risk associated.
 Directly reports to Site Project Manager.

6.4. QA/QC Manager


 Responsible to adhere to the Quality System requirements.
 Ensure that all necessary requests for inspection and testing are processed and put forward
to the company Engineer for notification.
 Monitor the quality of works and ensure that fulfilment of specified requirement and that all
quality records related to work are completed.
 Directly reports to Site Project Manager.

6.5. Worker
 Qualified and trained person assigned to a specific task.
 He has to perform his task in line with the related PTW without any deviation.
 He has to act in respect of HSE System requirements.

This document is property of eni Iraq B.V.


It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.
Revision Index Sheet of Sheets
CONTRACTOR
COMPANY Document
Document Validity 7/9
Identification Rev.
Identification Status
CONSORTIUM TOZZI SUD – 251010DJPCTB556
ALBILAL GROUP 19C016-9H913
EX-CO 01

7. Machinery, Equipment’s & Tool

Equipment Remarks
Mobile Scaffold Quantities will be decided as per the work
Small Cars for the Crew requirements

Tools Remarks
Measuring tape and Levelling Tools
Welding Machine
Quantities will be decided as
Portable Grinding Machine
per the work requirements
Spirit level, Right angle
Safety tools (warning tape, flags, gloves …etc.)

8. Work Sequence

8.1. Welding, Cutting and Grinding Preparation

Following tasks shall be carried out prior to the hot works:


• Prior to beginning any burning, cutting, heating, welding or other hot work activities, the area
must be prepared so that the potential for fire is reduced or eliminated. When the work area
has been prepared, those workers who will perform the work must obtain a hot work permit.
• The area in and around the proposed hot work area must be cleaned to remove trash and
debris.
• Cardboard boxes and other combustible material must be moved to a distance of at least 35
feet from the proposed hot work area.
• All flammable or combustible materials must be removed from the area.
• Any electrical conduit, piping or machinery that could be damaged as a result of the hot work
must be protected with a fire-retardant material such as A-cloth, tarps or welding blankets.
• All equipment in the hot work area should be locked out.
• Holes in the floor and walls must be covered to prevent sparks from falling through unnoticed
onto people or combustible materials below.
• Maintain a fire watch when doing this kind of work and have a charged fire extinguisher readily
available.

This document is property of eni Iraq B.V.


It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.
Revision Index Sheet of Sheets
CONTRACTOR
COMPANY Document
Document Validity 8/9
Identification Rev.
Identification Status
CONSORTIUM TOZZI SUD – 251010DJPCTB556
ALBILAL GROUP 19C016-9H913
EX-CO 01

• Ensure any sprinkler system in the area is operable and is set properly to prevent inadvertent
release, i.e., set high enough so heat from the hot work does not set off the sprinkler system.

8.2. Welding, Cutting and Grinding Procedure

Procedure for welding, cutting and grinding procedure shall be as below:


• Identify the materials and equipments in the site .
• Refer the drawing and ensure the proper locations and dimensions by concerned engineer.
• Arrange all tools, materials and equipments orderly near to the work area.
• Measure length required, making due all allowance to be used. Cutting and measured length to
ensure that the ends are cut properly.
• Prepare the part of the rebar to be welded to the right angle, level and the size in accordance
with procedure Specification. The surfaces to be welded shall be smooth, uniform and free from
tears, scale, slag, grease and other materials that might affect the quality of welding. power
tools or hand tools will be used for cleaning, grinding or both.
• The two parts shall be tack welded together minimum in four positions at ninety degrees. after
tacking, the alignment shall be checked to confirm the integrity of the alignment has been
preserved. During the welding process the tacks shall be removed by grinding.
• The welding process will commence, ensuring that the correct filler metal, electrical current,
polarity, voltage, amperage and number of passes is in accordance with the welding procedure.
All slag or foreign matter shall be removed from each pass of welding, including the repair of
any visible defects, such as crack, cavities, etc., prior to commencing the succeeding passes.
Any such impurities shall be removed using a grinder.

This document is property of eni Iraq B.V.


It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.
COMPANY Document Identification CONTRACTOR Document Revision Index Sheet of Sheets
Identification
251010DJPCTB556 19C016-9H913 Validity 9/9
Rev.
Status
CONSORTIUM TOZZI SUD –
ALBILAL GROUP EX-CO 00

9. Risk Assessment

This document is property of eni Iraq B.V.


It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.

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