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The Use of SESK As A Trend Parameter For Localized Bearing Fault Diagnosis in Induction Machines
The Use of SESK As A Trend Parameter For Localized Bearing Fault Diagnosis in Induction Machines
The Use of SESK As A Trend Parameter For Localized Bearing Fault Diagnosis in Induction Machines
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The use of SESK as a trend parameter for localized bearing fault diagnosis in
induction machines
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ISA Transactions
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art ic l e i nf o a b s t r a c t
Article history: A critical work of bearing fault diagnosis is locating the optimum frequency band that contains faulty
Received 23 August 2015 bearing signal, which is usually buried in the noise background. Now, envelope analysis is commonly
Received in revised form used to obtain the bearing defect harmonics from the envelope signal spectrum analysis and has shown
14 January 2016
fine results in identifying incipient failures occurring in the different parts of a bearing. However, the
Accepted 26 February 2016
main step in implementing envelope analysis is to determine a frequency band that contains faulty
bearing signal component with the highest signal noise level. Conventionally, the choice of the band is
Keywords: made by manual spectrum comparison via identifying the resonance frequency where the largest change
Bearing failures occurred. In this paper, we present a squared envelope based spectral kurtosis method to determine
Squared envelope analysis
optimum envelope analysis parameters including the filtering band and center frequency through a short
Spectral kurtosis
time Fourier transform. We have verified the potential of the spectral kurtosis diagnostic strategy in
Kurtogram
Vibration performance improvements for single-defect diagnosis using real laboratory-collected vibration
data sets.
& 2016 ISA. Published by Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.isatra.2016.02.019
0019-0578/& 2016 ISA. Published by Elsevier Ltd. All rights reserved.
Please cite this article as: Saidi L, et al. The use of SESK as a trend parameter for localized bearing fault diagnosis in induction machines.
ISA Transactions (2016), http://dx.doi.org/10.1016/j.isatra.2016.02.019i
2 L. Saidi et al. / ISA Transactions ∎ (∎∎∎∎) ∎∎∎–∎∎∎
signals [10,11]. Frequency-domain techniques, such as the Fourier detection method consisting of the steps of SK-based signal filter-
transform (FT), higher order spectral analysis (HOSA), multiple ing, and fault diagnosis. Section 4 examines the performance of the
signal classification (MUSIC), etc.; have the ability to identify and proposed method using simulated and experimental data respec-
localize certain characteristic frequencies [12–16]. Time-frequency tively. The conclusions and future works are drawn in Section 5.
analysis techniques such as wavelet transform [17,18], Wigner-
Ville distribution [19], Hilbert-Huang transform (HHT) [20],
empirical mode decomposition [13–21], have also been used for
bearing fault diagnosis. In general, time-frequency techniques are 2. SK and its application for bearing fault diagnosis
appropriate for non-stationary signals under transient conditions.
Furthermore, the artificial intelligence techniques, such as artificial 2.1. Definition and physical interpretation
neural networks [21], and support vector machine (SVM) [14,22],
have also been introduced for identifying different types of bear- Dwyer [28] originally proposed SK only for stationary signals as
ing faults. the normalized fourth-order moment of the real part of the FT.
The above techniques have an important role in detecting While bearing vibration signals are non-stationary. Recently,
defects, but a credible signal-to-noise ratio (SNR) to allow mean- Antoni et al. [23,24,26] proposed the formalization for both sta-
ingful detection of bearing defects was not established. More tionary and non-stationary signals and introduced the SK techni-
reliable and automatic detection methods are needed in order to que into mechanical fault diagnosis.
extract characteristic frequencies of roller bearings. A signal in the SK provides a robust way of detecting incipient faults that
time domain can be transformed into frequency domain repre- produce impulse-like signals, even in the presence of a strong
sentation. The mainly appropriate methods of the frequency noise. SK also offers a way of designing optimal filters for filtering
domain approach in the industry are high-frequency resonance the fault signature using the kurtogram or the fast kurtogram
(HFR) techniques. Correct selection of the frequency band that (ways to compute the SK) [23,24].
contains bearing fault induced resonance is crucial to the perfor- SK has been proven suitable in detecting premature faults from
mance of envelope analysis [9,20]. Traditionally, this is done the strong noise and is widely used in fault diagnosis of REBs. A
manually by a vibration analyst each time a signal is to be ana- bearing signal is a train of impulses and an impulse has much
lyzed. It means a huge amount of repetitive work, making bearing higher kurtosis value than Gaussian type signals. Kurtosis is a
fault diagnosis time consuming. The key problem is how to statistical parameter, defined as [23]:
accurately find the optimal resonance frequency band (RFB).
Antoni in [23,24] investigated and introduced spectral kurtosis P
N
1
N ðx i x Þ4
(SK) to solve this issue. It is shown that SK can indicate not only i¼1
transient components in signals but also their locations in the Kurtosis ¼ !2 ð1Þ
P
N
2
frequency domain, therefore providing the optimal bandwidth for 1
N ðxi x Þ
demodulation. In another word, SK was proposed to select the i¼1
Please cite this article as: Saidi L, et al. The use of SESK as a trend parameter for localized bearing fault diagnosis in induction machines.
ISA Transactions (2016), http://dx.doi.org/10.1016/j.isatra.2016.02.019i
L. Saidi et al. / ISA Transactions ∎ (∎∎∎∎) ∎∎∎–∎∎∎ 3
SK
Kurtogram f
STFT
H(t,f)
Optimum Bw
0 0.6
SK x ðf Þ
SK ðx þ bÞ ðf Þ ¼ 2 ð4Þ 1
1 þ ρðf Þ
1.6
The aforementioned properties clarify how the SK is capable of 0.5
2
detecting, characterizing, and locating in frequency the presence
of hidden non-stationarities. Indeed, from Eq. (2), we can see the 2.6
0.4
value of SK(x þ b) (f) is similar to SKx (f) at frequencies with high 3
SNR. If the SNR is very low, it is close to zero. Therefore, SK value
level k
3.6
directly indicates the SNR of the defective signal at each frequency, 0.3
4
and can find the RFB of vibration signal automatically while
designing a band-pass filter. It has been shown in [24] that SK is a 4.6
quency band by high kurtosis value. STFT coefficients of each time Fig. 2. The fast kurtogram of SK of an outer race vibration signal. Optimal filtering
window of the vibration signal are calculated for kurtosis indivi- band is highlighted by white circle.
dually, all of which are averaged to result in the SK, as shown in
Fig. 1. This method is similar to the Welch method for power
spectral estimation. The pivot of this method is that the time
window must encompass only one impulse; otherwise, the bridge
between impulses will smooth kurtosis out. However, it is very
difficult to determine the time window length.
Technically speaking, many signal time-frequency decomposi-
tion methods have ever been adopted to perform the different
multirate filter- bank structures used in the SK technique.
The first task is to design a filter bank that decomposes the
signal through a series of subbands. Various architectures are
possible as demonstrated in the open literature [7–10] such as
multirate filters, wavelets transform (WT), wavelet packets, dual
tree wavelets, etc. In this paper, an implementation based on the
STFT is used due its simplicity and high flexibility.
The kurtogram was proposed in [27] as a tool for blind identifi- Fig. 3. Combinations of center frequency and bandwidth for the 1/2-binary tree
cation of detection filters for diagnostics. As a result, a 2-D map kurtogram estimator.
(called the kurtogram) is obtained (Fig. 2), which presents values of
SK calculated for various parameters of frequency and bandwidth, in hard to determine the decomposition mode [27]. In practice, many
short, a high value of the kurtogram indicates high impulsiveness in combinations of different central frequency and bandwidth have
the corresponding frequency band. The original kurtogram was to be tried in order to find the suitable frequency band for
based on STFT calculation. A faster version of the kurtogram is the envelope analysis, which needs considerable computation.
fast kurtogram, based on the filter bank approach [24]. The principle of the kurtogram algorithm is based on an
Nevertheless, the kurtosis value depends on both central fre- arborescent multirate filter-bank structure. A1/2-binary tree kur-
quency “fc” and bandwidth “Bw” of each frequency band, so it is togram estimator is shown in Fig. 3, where center frequency and
Please cite this article as: Saidi L, et al. The use of SESK as a trend parameter for localized bearing fault diagnosis in induction machines.
ISA Transactions (2016), http://dx.doi.org/10.1016/j.isatra.2016.02.019i
4 L. Saidi et al. / ISA Transactions ∎ (∎∎∎∎) ∎∎∎–∎∎∎
Magnitude
BPFO
f [Hz]
2 x RPM
3 x RPM
1 x RPM
BPFI
BFF
Bearing natural High frequencies
resonances
Bearing fault frequencies
bandwidth can be automatically determined. Those colors are fr: rotor shaft frequency (rpm)
shown in different squares in Fig. 3 clearly indicate the values of Nb: number of rolling elements
SK. Therefore, the maximum value can be easily found by some Db: ball diameter
simple searching technique. Dc: pitch diameter
As shown in Fig. 3; 1, 2, 3, 4, 5, 6, and 7 levels of filter bank β: ball contact angle.
decomposition are tried and level 6 is turned out to be the best in
this case (kmax ¼ 0.6 (maximum kurtosis value) at level 6, a Apart from Zone I, in this case, Zones II, III, and/or IV might
bandpass filter of center frequency at fc ¼50153.625 Hz and a appear in the frequency spectrum of the vibration (Fig. 4).
bandwidth of Bw ¼93.75 Hz was used to filter the vibration signal). Most of the times, only the vibration spectra of bearings with
The color scale in Fig. 3 denotes kurtosis value. For a compre- early faults contain information of damage since with time these
hensive derivation of SK together with and its entire properties faults can eventually be smoothed and not given as sharp impul-
one should refer to the following Refs. [23,24]. ses. So for early faults, the repetition impulses might create initi-
ally an increase of frequencies in the high-frequency range, Zone
2.2. The characteristics of rolling bearing vibration signals IV, and maybe excite the resonant frequencies of the bearing parts,
later on, Zone III, as well as the repetition frequencies of Zone II
This paper focuses on REBs supporting radial loads. Fig. 4 (BFF, BPFO, BPFI) [3]. It has been observed in previous studies
shows the structure of a REB. A bearing consists of four essential though that, many times the vibration of a damaged bearing might
parts which are inner race, outer race, rolling element and cage not carry the desired information, and that in this case SK analysis
(separator). REBs are used to support a rotating shaft against radial might be of more use for damage detection [24].
and axial load, and also, reduce friction to achieve higher speeds In this paper, the use of SESK method is investigated in order to
[17,18]. perform accurate fault detection in the case of localized bearing
Bearing faults may occur at the surface of the outer raceway, faults, as it seems better suited to analyze the non-stationarity of
inner raceway, cage or rollers. In general, failures of a REB oper- the random impact process caused by these faults. In short, the
ating under normal condition results from material fatigue and detection of a bearing fault in the outer race is proposed through
wear on running surfaces. Premature bearing failure can be caused the application of SK-based algorithms to improve the SES analysis
by a large number of factors. Among them, such factors prevail as of the vibration signals.
fatigue, wear, plastic deformation, corrosion, brinelling, poor
lubrication, faulty installation and incorrect design [3].
Commonly, if the vibration spectrum of a healthy bearing 3. Squared envelope based SK (SESK) proposed method
contains any information at all, then it is information related to the
shaft rotation speed and its harmonics, which is shown as Zone I in 3.1. Methodology
Fig. 5. Any other frequencies might indicate noise or frequencies
related to other rotating parts operating at the same time with the Fig. 6 summarizes the proposed methodology used in this
bearing under test [3]. During its early stages, the damage on the study for bearing fault detection based on SESK method of the raw
surface is mostly only localized, e.g. pits or spalls. As shown in vibration signal. The SESK application process is shown in Fig. 6.
Fig. 4, vibration signal, in this case, includes repetitive impacts of Once the vibration signal is acquired, three main processing steps
the moving components on the defect. These impacts could create are conducted as follows:
“repetition” frequencies that depend on whether the defect is on
the inner or the outer race or on the rolling element [3,7–10]. 1) SK based algorithm (fast kurtogram) indicates in a colormap,
The repetition rates are denoted bearing frequencies, for the kurtosis values for several combinations of the center fre-
example, BPFO (Ball Passing Frequency Outer Race), BPFI (Ball quency (fc) and bandwidth (Bw) in a predetermined way (Fig. 3).
Passing Frequency Inner Race), and BFF (Ball Fault Frequency) are Then, the optimum filter, defined by fc and Bw, (with highest
Please cite this article as: Saidi L, et al. The use of SESK as a trend parameter for localized bearing fault diagnosis in induction machines.
ISA Transactions (2016), http://dx.doi.org/10.1016/j.isatra.2016.02.019i
L. Saidi et al. / ISA Transactions ∎ (∎∎∎∎) ∎∎∎–∎∎∎ 5
SES has been widely used in industry application, mainly due to its
low complexity and efficiency. Thus, the aim of this paper is to use
SESK to analyze vibrations in order to detect localized faults in rolling
bearings. However, the greatest difficulty in using envelope analysis is
SK algorithms to define the frequency bandwidth to be used for amplitude demo-
Fast Kurtogram/ filter bank dulation. This difficulty has been mitigated through the advancement
of SK and SK-based algorithms
Vibration signal analysis by where ω(t) is the waveform generated by a single impact (related
SESK method to resonance frequencies of the system), τi is an independent and
SESK spectrum identically distributed random variable and n(t) is an additive
background random noise. It now has to be stated that τi intro-
duces the influence of the rolling elements slips into the model.
NO The simulated signal generated by Eq. (9), corresponds to the
Healthy Bearing Characteristic typical response of a bearing with an outer race fault. The shaft
frequency exists rotation speed fr is 29.16 Hz, [fr ¼rpm/60]. The characteristic
bearing defect frequency BPFO is equal to 3.58 times the shaft
rotation speed, leading to an estimation of the BPFO around 104 Hz
YES
(Fig. 8c).
Faulty Bearing In order to extract the fault feature, a SK analysis method based
on fast kurtogram [24] is applied to the simulation signal. This
Fig. 6. Flowchart of the proposed SESK bearing diagnosis method. signal is decomposed into four frequency levels, with a 1/3-binary
tree structure [23,24]. The corresponding kurtogram is presented
kurtosis value), is selected to be used in the envelope in Fig. 7, from which a kurtosis dominant frequency-band with
computation. center frequency fc of 8300 Hz and bandwidth of 3333.33 Hz is
2) SES can be viewed as a development and improvement for clearly identified. With this information, an optimal band-pass
envelope analysis. Usually, it consists of four steps: (1) determi- filter is further designed to extract the impulses from the raw
nation of the analysis frequency band; (2) design of a band-pass vibration signal. Fig. 8b illustrates the filtered signal.
filter; (3) calculation of the squared band-passed signal; (4) deriva- In the next section, artificially produced defects are introduced
tion of the Fourier spectrum for the envelope signal. in the bearing outer race to simulate a localized fault, allowing the
3) Finally, SESK spectrum is performed, if it does not contain the evaluation of the SESK applied methodology.
fault characteristic frequency, it means that the bearing under
test is healthy. Otherwise, the bearing is faulty; such that, in a
case of an outer race fault, its fault characteristic frequency and
harmonics can be identified by a peak around values predicted
by Eq. (5).
Please cite this article as: Saidi L, et al. The use of SESK as a trend parameter for localized bearing fault diagnosis in induction machines.
ISA Transactions (2016), http://dx.doi.org/10.1016/j.isatra.2016.02.019i
6 L. Saidi et al. / ISA Transactions ∎ (∎∎∎∎) ∎∎∎–∎∎∎
Original signal
1
-1
0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.1
time [s]
Envelope of the filtred signal
0.2
Amplitude
0.1
0
0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.1
time [s]
X: 104.4 -4
x 10 Fourier transform magnitude of the squared envelope
Y: 0.0004119
5
X: 208.7
Y: 0.0004089
0
0 500 1000 1500 2000 2500 3000
frequency [Hz]
BPFO and its harmonics
Fig. 8. (a) Simulated short segment of vibration response data showing outer race impacts and fast kurtogram results: (b) envelope of the filtered signal and (c) envelope
spectrum for healthy bearing; (fc ¼8300 Hz, Bw ¼3300 Hz).
Vibration signals
Healty bearing (HB) Ball fault (BF)
Exchangeable
drive end bearing
Fig. 9. (a) Schematic of the experimental test rig composed of a 2 hp motor (left), a torque transducer/encoder (center), load (right), and control electronics. The test bearings
support the motor shaft. (b) A series of bearing components with faults induced in them indicated in bold line.
4. Experimental results
2hp drive IM Load motor
Torque encoder
4.1. Benchmark data
Please cite this article as: Saidi L, et al. The use of SESK as a trend parameter for localized bearing fault diagnosis in induction machines.
ISA Transactions (2016), http://dx.doi.org/10.1016/j.isatra.2016.02.019i
L. Saidi et al. / ISA Transactions ∎ (∎∎∎∎) ∎∎∎–∎∎∎ 7
and were recorded by hand, the rotating speed of the shaft varied and Fig. 14. The optimal dyad (frequency/frequency bandwidth) for
from 1721 to 1729 revolutions per minute (rpm). Vibration signals signals filtering is chosen based on the previous kurtogram. In
generated by this test stand are dominated by bearing signals general, the optimal dyad is chosen by avoiding maxima that are
since there are no gears and shafts are healthy. Fig. 9 shows the close to border conditions or too far from the real vibration mode
spectrum of the vibration signal taken from the drive end bearing of the machine [24]. In the case of damaged bearing, it was used
with a single pit on the outer raceway. The bearing is a deep fc ¼1500 Hz and Bw ¼3000 Hz. The resulting envelopes of the fil-
groove ball bearing and the model is 6205-2RS JEM SKF. The dia- tered signal are illustrated in Figs. 13 and 15 respectively. Figs. 13b
meter and depth of the pit are 0.18 mm and 0.28 mm respectively. and 15b give the envelope of the filtered signal and Figs. 13c and
The geometry and defect frequencies of the two type bearings are
15c show the envelope demodulation spectrum of the filtered
listed in Table 1.
signal. It can be seen the displayed envelope spectrum using SK
clearly indicates the outer race fault frequency BPFO is approxi-
4.2. Case study 1: Outer race fault (ORF) mately 104 Hz witch according to the experiment information
given in Table 1.
In this case, the shaft frequency fr is 29.95 Hz (1797 rpm). The As mentioned in the introduction section the main benefit of
motor load is 0 hp. The sampling rate is 12 kHz. The fault is located
using SK is that the frequency band where the signal is band-pass
on the outer race, so the fault frequency BPFO¼ 104 Hz. The dia-
filtered to enhance the bearing defect signature is selected auto-
meter and depth of the fault are 0.18 mm and 0.28 mm respec-
matically depending on the original signal characteristics. The
tively. The spectrum of this signal is shown in Fig. 11. The RFB with
kurtogram is used in the first instance to locate the frequency
the highest energy should be used for envelope analysis, and the
region where the kurtosis is maximum, indicating a higher level of
bandwidth of this frequency band should be about 30 times the
BPFO [3], fBPFO. In this case, the frequency fBPFO is equal to 104 Hz impulsiveness. For this investigation, the algorithm proposed by
[29]. Thus, we select the frequency band from 3 kHz to 4 kHz for Antoni [23,24] for the fast computation of the kurtogram was
envelope analysis. Fig. 13c shows the SES of the bandpass filtered
Km a x =0 .6 @ le ve l 1 , B w= 3 0 0 0 H z, fc =1 5 0 0 H z
signal.
As shown in Fig. 12, fast kurtogram was computed using 0 0.55
7 levels, classic kurtosis and filter bank options. Resulted kurto-
1 0.5
grams for the healthy and damaged bearing are shown in Fig. 12
1.6 0.45
Table 1 0.4
2
Drive end bearing information.
0.35
2.6
level k
Defect frequencies multiple of running Inner ring 5.4152 0 1000 2000 3000 4000 5000 6000
speed [Hz] Outer ring 3.5848 frequency [Hz]
Cage train 0.3983
Rolling elements 4.7135 Fig. 12. Fast kurtogram of vibration signal from motor with healthy bearing.
Optimal filtering band is highlighted by white circle; (fc ¼ 1500 Hz, Bw ¼ 3000 Hz).
6
x 10
3
X: 104.6
2 Y: 1.627e+006
1
Magnitude
0
0 5 1000 2000 3000 4000 5000 6000
x 10
3
0
0 1000 2000 3000 4000 5000 6000
Frequecy [Hz]
Fig. 11. Spectrum of the real vibration signal generated by: (a) healthy bearing, and (b) bearing with an ORF.
Please cite this article as: Saidi L, et al. The use of SESK as a trend parameter for localized bearing fault diagnosis in induction machines.
ISA Transactions (2016), http://dx.doi.org/10.1016/j.isatra.2016.02.019i
8 L. Saidi et al. / ISA Transactions ∎ (∎∎∎∎) ∎∎∎–∎∎∎
Origina l s igna l
0.2
-0.2
0 5 10 15 20 25 30 35 40
time [s]
0.1
0
0 5 10 15 20 25 30 35 40
time [s]
0
0 100 200 300 400 500 600
Frequency [Hz]
Fig. 13. Fas kurtogram results: (a) trend of raw vibration signal, (b) envelope of the filtered signal and (c) SESK for healthy bearing; (fc ¼1500 Hz, Bw ¼ 3000 Hz).
K
max
=2 .4 @ le ve l 1 , B = 3 0 0 0 H z, f =4 5 0 0 H z
w c The SESK in Fig. 17f still has harmonics of BPFI surrounded by
0 sidebands spaced at shaft speed, though it will be seen that the
1 spread of sidebands is greater than in Fig. 17e and d, indicating a
1.6 2 more impulsive modulation. It is suspected that this could be a
2 result of mechanical looseness, causing impulsive modulation of
2.6 random amplitude at intervals of one revolution, but not neces-
3 1.5 sarily phase-locked to the rotation. The smallest and largest faults
(17 mm and 53 mm) in this category were all diagnosable using
level k
3.6
4 SESK algorithm. The strongest ball-fault harmonics are at 2 and
4.6 1 4 times BPFI.
5
5.6 4.4. Case study 3: Ball fault (BF)
0.5
6
6.6 In Fig. 18, the ball fault (BF) cases are certainly the most difficult
7 to diagnose, with only a few giving the classic envelope spectrum
0
0 1000 2000 3000 4000 5000 6000 symptoms of harmonics of possibly with dominant even harmo-
frequency [Hz] nics surrounded by modulation sidebands at cage speed, and with
Fig. 14. Fast kurtogram of vibration signal from motor with a outer race damaged
corresponding low harmonics. The only data sets diagnosable from
bearing. Optimal filtering band is highlighted by white circle; (fc ¼3000 Hz, SESK of the raw signal (Fig. 18) are from the 17 mm and 53 mm
Bw ¼4500 Hz). fault cases.
used, and the kurtograms obtained for the two bearing cases are
performed and are shown in Figs. 12 and 14. 5. Statistical significance
The raw signal of faulty bearing and its SES are shown in Fig. 15.
With the fast kurtogram based method, the fault characteristic The results shown in the paper seem to be from a single run of
frequency fBPFO is located at 104.556 Hz ( ¼(1750/60) 3.5848), simulation/experiment. The results generated from the data do not
and its associated harmonics at 209.11 Hz, 313.67 Hz, 418.22 Hz, have statistical significance and may not be able to generalize. A
522.78 Hz, 627.34 Hz, and so on can be easily detected. The result series of experiments should be conducted to support the author's
is shown in Figs. 15c and 16. claims. In addition, in fault detection problems, the performance of
a detection algorithm usually depends on the trade-off between
robustness and sensitivity. The sensitivity and robustness of the
4.3. Case study 2: Inner race fault (IRF) SESK method need to be explored by running a series of experi-
ments. A receiver operating characteristic (ROC) curve will make
The time signal in Fig. 17a, b, and c shows a series of impulse the results more convincing.
responses at BPFI, amplitude modulated periodically at shaft The results presented in Fig. 19, show the performance of the
speed, the rate at which the fault passes through the load zone. proposed impact detection algorithm, which included SESK. Sen-
The envelope spectrum shows a series of harmonics of BPFI, with sitivity, specificity, and accuracy are the main parameters which
sidebands spaced at shaft speed around each harmonic, as well as reflect the performance of the proposed impact detection
a number of harmonics of the shaft speed. approach. Sensitivity, also known as the true positive rate, reflects
Please cite this article as: Saidi L, et al. The use of SESK as a trend parameter for localized bearing fault diagnosis in induction machines.
ISA Transactions (2016), http://dx.doi.org/10.1016/j.isatra.2016.02.019i
L. Saidi et al. / ISA Transactions ∎ (∎∎∎∎) ∎∎∎–∎∎∎ 9
Origina l s igna l
-5
0 1 2 3 4 5 6 7 8 9 10
time [s]
0
0 1 2 3 4 5 6 7 8 9 10
time [s]
0.02
0.01
0
0 100 200 300 400 500 600
Frequency [Hz]
Fig. 15. Fas kurtogram results: (a) trend of raw vibration signal, (b) envelope of the filtered signal and (c) SESK for faulty bearing; (fc ¼3000Hz, Bw ¼ 4500Hz). Outer race
characteristic frequency and its harmonics are pointed by arrows. Outer race fault is diagnosed at 104.12 Hz.
OFR17
5
0.15
0 0.1
0.05
-5 0
0 2 4 6 8 10 0 100 200 300 400 500 600
-4
ORF35 x 10
0.5 1
Amplitude
0 0.5
-0.5 0
0 2 4 6 8 10 0 100 200 300 400 500 600
ORF53
0.06
5
0.04
0
0.02
-5
0
0 2 4 6 8 10 0 100 200 300 400 500 600
Please cite this article as: Saidi L, et al. The use of SESK as a trend parameter for localized bearing fault diagnosis in induction machines.
ISA Transactions (2016), http://dx.doi.org/10.1016/j.isatra.2016.02.019i
10 L. Saidi et al. / ISA Transactions ∎ (∎∎∎∎) ∎∎∎–∎∎∎
Fig. 17. (a), (b) and (c) Faulty vibration signal (inner race fault) under different fault diameters and their respective SESK in (d), (e) and (f). inner race fault is diagnosed at
159.20 Hz.
-5
BF x 10
17
5
0.5
-0.5
0
0 2 4 6 8 10 0 50 100 150 200 250
BF x 10
35
1 2
Amplitude
0 1
-1 0
0 2 4 6 8 10 0 100 200 300 400 500
BF x 10
53
0.5 2
0 1
-0.5 0
0 2 4 6 8 10 0 100 200 300 400 500
Time [s] Frequency [Hz]
Fig. 18. (a), (b) and (c); faulty vibration signal (ball fault) under different fault diameters and their respective SESK in (d), (e) and (f). ball fault is diagnosed at 139 Hz.
ROC curve
ROC curves are well described by Fawcett [30]. The tpr and fpr are
1
mathematically expressed in Eqs. (10) and (11), respectively.
For each case (Healthy, ORF, IRF and BF) and for each load and 0.9
speed combinations ((0 hp, 1797 rpm), (1 hp, 1772 rpm), (2 hp, 0.8
1750 rpm), and (3 hp, 1730 rpm)), and under different bearing
defect severities (as shown in Table 2) a series of 70 independent 0.7
True positive rate
Please cite this article as: Saidi L, et al. The use of SESK as a trend parameter for localized bearing fault diagnosis in induction machines.
ISA Transactions (2016), http://dx.doi.org/10.1016/j.isatra.2016.02.019i
L. Saidi et al. / ISA Transactions ∎ (∎∎∎∎) ∎∎∎–∎∎∎ 11
good validity and test using BF has moderate. In addition, the the effectiveness and reliability of the proposed approach applied
majority of detections proved to be positive, which clearly indi- to vibration monitoring, with results consistent at various damage
cates the presence of impacts. However, a significant amount of levels and rotation speeds.
missed detections is evident and is apparently a consequence An innovative application related to the speed variation is that
weak impacts compared to the bearing damage. In Fig. 19, we can presented in [37]. The authors start from the fact that the trans-
say about the performances of the three bearing cases statistical mission path given by the excitation to the measured vibration on
results, that the AUC values are: ORF (0.879), IRF (0.815), BF the surface of a mechanical system could introduce a distortion
(0.768). The relative ORF curve turns out to be superior. both in amplitude and in phase. Moreover, in under variable speed
conditions, the transfer function of the mechanical system con-
tributes to their distortion with a variation in time. In this way, the
6. Comparisons with recent techniques for bearing fault envelope order tracking (EOT) usually operated with a tachometer
diagnosis has reduced efficiency and, therefore, a discrete-random separa-
tion achieved by a synchronous averaging is not reliable any more.
Guoet al. present a hybrid method based on SK and ensemble The innovation presented in this paper stands in the identification,
empirical model decomposition (EEMD) for faulty bearing signal both in the time domain and in the order spectrum of the signal, of
buried in a large noise [35]. In fact, in presence of large noise, it an extent of the distortion. The important consequences related to
may be difficult to recover impulses [24–26,33]. So, in their paper, rotating machinery diagnostics are then highlight.
the authors first filter the raw vibration signal through an optimal As described in Antoni [39], these approaches may still give
band-pass filter based on SK and, then, they apply EEMD method improper solutions when the measured vibration signal contains
irrelevant periodic impulses. The motivation is that irrelevant
to decompose the filtered signal into stationary sub-signals. Var-
impulses or their mixture with bearing fault signals could have a
ious bearing signals are used to validate the efficiency of their
high kurtosis value. Therefore, only maximizing the time domain
proposed method and the results prove how this processing
envelope kurtosis is not enough to distinguish bearing fault signals
method can effectively improve the impulses generated by bearing
from irrelevant periodic impulses.
faults from the raw signal also if large noise is present. However,
To overcome the limitations of kurtogram, in this paper, the
their proposed method does not extend the analysis of vibration in
SESK method was applied as a metric to select frequency bands,
the case of varying load and speed.
the frequency bandwidth was determined in advance using SK,
In [25], Immovilli et al. the authors want to find a detection
and the center frequency was chosen by checking the variation of
procedure of generalized roughness that could affect roller bear-
the kurtosis of the envelope spectra against the center frequency.
ings. Once the bandwidth where the effect of the fault is stronger
This algorithm has the ability to detect transient signals with
is identified using SK and kurtogram, the energy of the signal in
relatively low SNR. Moreover, the envelope of a signal is the
this bandwidth is used as a diagnostic index. Experiments confirm
squared root of the squared envelope. This square root operation
inserts high-frequency components, and some of them might be
Table 2
Description of bearing data set analyzed under rated conditions.
aliased if their frequencies are higher than the Nyquist limit,
which maybe obscures the former, and thus, results in a false
Bearing condition Fault specifications diagnosis. This process might mask the fault information. Thus, an
SES analysis is performed rather than the envelope analysis. Such
Diameter [mm] Depth [mm]
work constitutes the contribution of this submission.
HB HB 0 0
Table 3
Main methods combined with a SK technique for bearing fault diagnosis.
Please cite this article as: Saidi L, et al. The use of SESK as a trend parameter for localized bearing fault diagnosis in induction machines.
ISA Transactions (2016), http://dx.doi.org/10.1016/j.isatra.2016.02.019i
12 L. Saidi et al. / ISA Transactions ∎ (∎∎∎∎) ∎∎∎–∎∎∎
proved to be more efficient to identify frequency bands where the international conference on sciences and techniques of automatic control &
fault impulses are concentrated. Thus, from the experimental computer engineering (STA); 2013, p. 419–24.
[15] Stack JR, Habetler TG, Harley RG. Fault-signature modeling and detection of
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Please cite this article as: Saidi L, et al. The use of SESK as a trend parameter for localized bearing fault diagnosis in induction machines.
ISA Transactions (2016), http://dx.doi.org/10.1016/j.isatra.2016.02.019i
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