Huawei Modular UPS Introduction 2020

UPS5000 Solution
 1. Overview of Huawei UPS5000

2. UPS5000-E/S 50k-800k (50kVA module) Features

3. UPS5000-E 30k-120k (30kVA module) Features

4. Rank and Award

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Huawei FusionPower Series Meets Customers' All-Scenario Requirements
Headquarters data center
New New

UPS5000-H UPS5000-S UPS5000-S/E/A SmartLi

(1.2MW) (1.2/1.6MW) (50-800kVA)

Regional data center

...
UPS5000-E UPS5000-E
Intelligent PDC
(30-120kVA) (25–75kVA)
Branch equipment room New

Outlet
UPS2000-G-6K/3K/1K

UPS2000-G series UPS2000-A series

(1–20kVA) (1-10kVA) SmartLi 50/100AH
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Huawei Modular UPS5000——UPS5000-E/S/H

UPS5000-E UPS5000-S UPS5000-H

208V 400V 480V/400V 400V 400V

20kVA 25k/30kVA 50kVA 50kVA 50kVA 100kVA

Module Module Module Module Module Module

Capacity: 20-160kVA Capacity: 25-75kVA Capacity: 30-120kVA Capacity: 50-800kVA Capacity: 600kVA Capacity: 50-800kVA Capacity: 100-1200kVA
Efficiency: 94% Efficiency: 96% Efficiency: 96% Efficiency: 96% Efficiency: 97% Efficiency: 97.1% Efficiency: 97%

208V 75k 120k 3 Phase 3 High High power density&

Standard
Voltage (1m High) (2m High) Line Efficiency efficiency

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Huawei Tower UPS5000——UPS5000-A

UPS5000-A

400V

Capacity: Capacity: Capacity: Capacity:

Capacity: 800kVA Capacity: 400kVA
30/40/80kVA 60/120kVA 200/300kVA 400/500/600kVA
Efficiency: 96% Efficiency: 96%
Efficiency: 96% Efficiency: 96% Efficiency: 96% Efficiency: 96%
PF=1 PF=0.9
PF=1 PF=0.9 PF=1 PF=1

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 1. Overview of Huawei UPS5000

2. UPS5000-E/S 50k-800k (50kVA module) Features

3. UPS5000-E 30k-120k (30kVA module) Features

4. Rank and Award

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UPS5000-E/S 50k-800kVA Series Appearance

200/300kVA 400/500kVA 600kVA 800kVA

Width : 600mm Width : 1200mm Width : 1400mm Width : 2400mm

UPS5000-S series: system efficiency up to 97.1%

50kVA @ 3U UPS5000-E series: system efficiency up to 96%

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UPS5000-(50-800kVA) Solution

• Capacity：50-800kVA，Modularized，
1 50kVA power module Power module, bypass module and ECU
support hot swappable；
2 Bypass module
• Power module：50kVA/3U
3 Control module • Power factor: 1

4 Monitor module • Efficiency：-E 96%,-S 97.1%

• Maximum number of parallel: 4
5 Rack
• Reserved space: 800 mm at the front, 500
6 Maintenance bypass mm at the rear, and 500 mm at the top

7 LCD screen
• Battery number:
-E 30-44, 40-44 for full load
8 Dust-proof net UPS5000-S-(50-300kVA)
For example -S 30-50, 40-50 for full load

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UPS5000-E/S Naming

UPS5000-E-200K-SM/FM
1 2 3 4 5
No. Item Description
① Product category Uninterruptible Power System
② UPS family 5000 series
③ UPS subcategory E: 96% efficiency, S:97.1% efficiency

 200K: 200kVA 500K: 500kVA

④ Output capacity  300K: 300kVA 600K: 600kVA
 400K: 400kVA 800K: 800kVA

 SM: standard configuration, only has maintenance

switch
⑤ Configuration type  FM: full configuration with input, output, bypass and
UPS5000-E and UPS5000-S use the same cabinet,
maintenance switch internal power module is different.

 SMT: only for 300kVA model, routed from the top

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UPS5000-E/S Components
Components Functions

Rack Houses devices.

Power module Power conversion.
Bypass module Provides bypass output when the power module is abnormal.
Power distribution unit Supports input and output power distribution.
MDU Provides a liquid crystal display (LCD).
ECM subrack Houses the ECM.
Controls intra-rack and inter-rack system running, and reports the system
ECM
status information to other monitoring modules.

Enables the UPS to manage the battery system, provides alarm signals for
Monitorin Dry contact card
external devices, and shuts down devices remotely in emergencies.
g system
Monitors the UPS status, delivers emergency commands, reports system
Monitoring interface card information, and displays the UPS key information and parameters on the
LCD.
Backfeed protection card (optional) Detects mains and bypass backfeed and provides protection.
Dry contact extended card
Delivers abundant alarm and control functions.
(optional)
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Components – 50kVA Power Module

Positioning lock: in case of power module

1
fall during hot-swappable process
2 Run indicator (NORMAL)

3 Alarm indicator (ALM)

4 Fault indicator (FAULT)

5 Ready switch

Power module: 50kVA/3U

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Components - Bypass Module

 Capacity of bypass module of UPS5000 (50-800kVA):

200/300/400/500/600/800kVA

1 Positioning lock
2 Cold startup button (BATT_START)

200kVA 300kVA 3 Run indicator (NORMAL)

4 Alarm indicator (ALM)
5 Fault indicator (FAULT)
6 Ready switch
7 Signal port
8 Input and output ports

400/500/600kVA 800kVA
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Components – Monitoring System

4 In-position switch for system

1 Ground terminal 2 BSC port 1 3 Parallel port 1
control card 1

7 In-position switch for system

5 BSC port 2 6 Parallel port 2 8 Dry contact card
control card 2
9 .Dry contacts 10 MDU port 11 RS485 port 12 Fast Ethernet (FE) port

13 COM2 port 14 COM1 port 15 Temperature sensor port 16 Optional card subrack cover

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Components - MDU

 7-inch color touched screen and graphical interface

 Number of fault records: 2500
 Supports alarm information and historical data
exported by USB
 Supports data log download

Status Color Meaning

Red A critical alarm is generated.
On Yellow A minor alarm is generated.

1 Fault indicator 2 LCD screen Green The UPS is running properly.

Off None The MDU powers off.

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Components – Power distribution module

2 Bypass input 3 Mains input

1 Battery input
(L1/L2/L3) (L1/L2/L3)
4 Input N 5 Output N 6 Output (U/V/W)

7 Maintenance
switch

This is an example for 300kVA UPS model.

Each model has different construction

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Optional Accessory Overview of UPS5000-E/S

Optional Component 50-300kVA 350-800kVA

Against the wall accessory Yes No need

Mechanical Bottom entry cabinet No need for UPS5000-200kVA-SM No need

IP21 kit Yes Yes

Battery Battery temperature sensor Yes Yes

Back feed protection card Yes Yes

others Ambient temperature and humidity sensor Yes Yes

Dry contact extended card Yes Yes

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Differences Between E(50kVA) & S(50kVA) (Different module)
Difference 1: Efficiency, Positioning

UPS5000-E: System efficiency up to 96%; maximum charge current is 10% of power module
UPS5000-S: System efficiency is 97.1%, module efficiency is 97.5%, maximum charge current is 30% of power
module UPS5000-E is positioned as cost-effective modular machine, UPS5000-S as high-end modular UPS for high-
end customers with much focus on efficiency, fast charging etc.
Difference 2: Power Module charging power
UPS5000-E (50K module) UPS5000-S
Module charging power is 10% of module power Module charging power is 30% of module power

Difference 3: Battery neutral

UPS5000-E: The battery has neutral wire; UPS5000-S: Support battery without neutral wire
Difference 4: Support different quantity of battery
UPS5000-E (50K module) UPS5000-S
30 to 44, adjustable, 40 by default; 30 to 50, adjustable, 40 by default;

32 or 30, derating to 0.8; 38 or 36, derating to 0.9;

34, derating to 0.9 34, 32 or 30, derating to 0.8

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UPS5000-S-600k-NN (3-phase 3-wire) Solution

• Capacity：50-600kVA，Modularized，
Power module, bypass module and ECU
support hot swappable；

• Power module：50kVA/3U
• Support 480V and 400V
• Power factor: 1

• Efficiency：97%
• Maximum number of parallel: 2
• Reserved space: 800 mm at the front, 500
mm at the rear, and 500 mm at the top

• Meet UL1778 certification for 480V

No input & output neutral type
No isolation switch inside
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UPS5000-E-(20-160k)-SM (208V) Solution

• Capacity：20-160kVA，Modularized，
Power module, bypass module and ECU
support hot swappable；

• Power module：20kVA/3U
• Support 208V and 220V
• Power factor: 1

• Efficiency：94%
• Maximum number of parallel: 2
• Reserved space: 800 mm at the front, 500
mm at the rear, and 500 mm at the top

• Only meet IEC62040

Derating from UPS5000-E 50k module

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 Simple Green Smart Reliable

Key features: Simple, Green, Smart, Reliable

Traditional UPS Huawei modular UPS

• Hot-swappable modules, online maintenance and expand in 5 minutes

Simple VS

Engineer 8h+ Worker 5min

• Saving of the footprint

Green
97% VS 96%
• The system efficiency reaches 97%, high efficiency at low load.

• iPower smart monitoring, transforming passive

Smart
monitoring to AI prediction maintenance
Battery Capacitor Fan

• Redundancy design for key components, eliminating

Reliable
single points of failure
Component：1+1 Module：N+X System: 2 bus
redundant redundant redundant

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 Simple Green Smart Reliable

Modular hot swap design, online maintenance in 5 minutes

Tradition Huawei
al UPS: UPS:
Engineer Ordinary
8 hours worker
Mainten 5 minutes

ance Mainten
complete ance
d complete
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d
 Simple Green Smart Reliable

Flexible configuration and abundant management

Flexible batteries Various standard configuration

Support VRLA and SmartLi

Recommend Huawei SmartLi. Built-in SNMP card and
× Huawei VRLA battery string range up to 6 Modbus card, facilitating
sets. Customer-supplied batteries do not networking
limit the numbers of string.

Real time monitoring Color LCD touchscreen

Built in Web

Graphical display and operations,

supporting 12 languages
Optional NetEco6000

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 Simple Green Smart Reliable

The system efficiency up to 97.1% and reduce 26,000$ during the lifecycle.

System efficiency Up to 97.1% 400kW UPS, TCO Comparison

$51,000+ saved in 10 years
The system efficiency is 97.1% at 40% loads.
The system efficiency is 96.5% at 20% loads

$26,000+ saved in 10 years

100.00%
95.00% Huwei UPS 97.1%
90.00% Industry UPS 96%

85.00% Industry UPS 95%

Efficiency

80.00%
Long term
75.00% operation
70.00%
65.00%
60.00%
55.00%
HUAWEI FusionPower Industry UPS Industry UPS
50.00% Efficiency 97.1% Efficiency 96% Efficiency 95%
0% 20% 40% 60% 80% 100%
Load Rate Opex Capex

(load rate 40%, 0.12 USD/kW*h, COP:3, 10 years)

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 Simple Green Smart Reliable

Efficient Space Utilization, 50% Space Saving

• 50kVA/3U and single cabinet can accommodate

HUAWEI 600kVA 0.85m UPS1
300kVA UPS:1.2㎡

• Only 0.51m2 taken up by 300kVA cabinet, 50% 1.4m

footprint saving

• Single UPS system capacity could be expended to

800kVA Traditional UPS 0.9m UPS 1
600kVA:1.8㎡

2m
Maintenanc
e space
Traditional modular
UPS 600kVA：1.91㎡
1.1m UPS1

One cabinet + maintenance space = 1m2 1.8m

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 Simple Green Smart Reliable

The hibernation mode enables the UPS to operate efficiently at low load

• Full load is not a common

<100% load rate.
Without
hibernat
With
ion

• 20% margin reserved

hiberna
tion

< 80%

• Parallel system or dual-bus

<40% configuration
Hibernation The inverter is partially hibernated, and the rectifier is continuously online
mechanism to implement quick wakeup.
• Consider service expansion 1. The hibernation function is enabled on the LCD.2. The load rate is less than 40%
Hibernation logic and less than or equal to 70% after hibernation.3. At least two rectifiers are
in the next three to five hibernated, 4.no alarm is generated.
<20% years. • One rack wakes up, and all systems wake up.
Wakeup Mechanism • The wake-up time is less than 100 ms, meeting the requirements for increasing
the load.
• Do not enable hibernation on the LCD.
Wakeup Condition • An alarm is generated. The load exceeds 80%.
The efficiency of 20% load rate is lower Rotational sabbatical • Unification of Guaranteed Lifespan in Rotational Rest Mode
than 90%. logic • The hibernating module is automatically replaced by day.

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 Simple Green Smart Reliable

The self-load test helps eliminates the onsite test cost

Why? Convenient on-site commissioning Aging and energy saving 0 100%

How to Current source control, 0-100%

Mains input, bypass input Self-loop setting ratio
achieve adjustable

Rated full load. Lower power consumption

Customer 100% 4%
Benefits
No-load leasing expenses Short commissioning period
Power consumption decrease

Bypass

Batter
y Web monitor display

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 Simple Green Smart Reliable

iPower smart monitoring, from passive alarms to proactive prediction

Batteries, fans and capacitors are the TOP3 key Bus capacitor life prediction Bypass active current
maintenance objects of power supply system balance
Capacitor capacity is
monitored in real time, and Current imbalance is below 10%
without equalization inductor (the
the service life is predicted in
industry level is 30%)
advance.

Enviroment
abnormal Others 6% E Capacitor
8% failure
23%

System Failure
8%

Bus capacitor Fan Bypass ...

Batteries
failure
25% Fans failure
30%

Fan service life prediction

Intelligent detection of fan
speed and early warning of
faults

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 Simple Green Smart Reliable

Patented bypass current equalization technology, preventing bypass overload and overtemperature
risks
Traditional parallel syste Huawei Parallel Current Equalization Technology
Bypass imbalance current larger than 30%. Bypass imbalance current less than 10%.

33 57
A VS A
66 57
A A
Disadvantages of distributed bypass in the industry: Advantages of the Huawei solution:
• Current imbalance > 30% • Current imbalance is ＜ 10%.
• Overload and overtemperature risks increase. • Total harmonics of the bypass input and output currents are small.
• Resistance, RCD, capacitive, inductive load can effectively achieve the goal of current sharing.

Industry solution:
Huawei solution (patented technology):
• Same lengths of bypass cables(Critical design)
• Detects the parallel bypass current in real time and dynamically adjusts the SCR drive angle based on the current. In this
• Add a current-sharing inductor to the bypass
way, the bypass current can be dynamically adjusted.
(increase investment).

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 Simple Green Smart Reliable

Modular& hot-swappable& redundancy design eliminate single points of failure

High integration and low redundancy

Communication
bus 2

Auxiliary
power supply
Communication
bus 1

ECM2 CAN2

ECM1 CAN 1
Hot swap is not supported.

• During maintenance transfer to

Power module

VS
MBP mode or even shut down

Component Module System

Joint work of functional units
Power module
Hot-swap components Full redundancy design • Electrical non-modular
.. • The main components are
• Power module • Control units in 1+1 redundancy mode. installed in a fixed mechanical
structure.
• Bypass module • Power modules in N+X redundancy mode. • Functional units and power units
are not redundant.
Power module
• Control unit • Intra-rack communication redundancy
Installation and maintenance
• Dry contact card • Auxiliary power supply redundancy
• Monitoring card • Integrated transportation and
• Fan redundancy installation
Bypass module • Entire System maintenance and
capacity expansion

Modular design:. When any point of failure occurs, the failure module can quickly quit without affecting normal system running.
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 Simple Green Smart Reliable

Module plug in and out mechanisms ensure system reliability

Rectifier Inverter

Input fuses Output fuses

AC input

AC output
DSP1 control area DSP2 control area

Battery
input
Micro switch mech & elec double lock: Dual DSPs for quick fault identification
Mechanical: cannot be inserted or removed after
being locked.
Electronic: The module detects the status.
Charger
Battery fuses

Abnormal Exit - Proactive Software Extreme Exit - Passive Hardware

Normal hot swap
Protection Protection

When the old module is unlocked, the

The rectifier, inverter or charger is Ultra-fast fuses enable faulty modules
module stops working immediately and
automatically shut down based on the to be quickly disconnected from the
is hot-plugged out without load.
logic of module faults to prevent surge system, preventing fault spreading, such
After the new module is inserted and
currents, such as overtemperature, as component failures and internal
locked, the module performs self-check,
overvoltage, and overcurrent. short circuits.
starts, and phase-locks before operating.

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 Simple Green Smart Reliable

1400+ tests, ensuring product reliability from design to production

Huawei-proprietary: field tests, wet dust tests, and long service life tests
180-day high-
Component Aging factory test for
temperature
pressure test all products
Capacitor Lifespan operation test
Evaluation
Temperature shock
sampling test

Thermal
simulation Wet dust test
laboratory
1400+ test cases and 33
special reliability tests

EMC lab

One-year fault-free test in

harsh environments

Lightning test
field
Environment lab

High Moisture Salt Spray Test

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 1. Overview of Huawei UPS5000

2. UPS5000-E/S 50k-800k (50kVA module) Features

3. UPS5000-E/A 30k-120k (30kVA module) Features

4. Rank and Award

32 Huawei Confidential
 Introduction of UPS5000-E 30k-120kVA
(30kVA Module)

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UPS5000-E-(30-120kVA) Solution
1 30kVA power module
2 Bypass module
3 Control module
4 Monitoring module
5 Lightning protection
module (optional)
6 Distribution module
7 LCD display
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• Capacity：30~120kVA，N+1，
Modularized，Power module, bypass module
7
5 and ECU support hot swappable；
• Power module：30kVA/2U
• Efficiency：96%
6
4
• Size（mm）：H2000*W600*D850
• Maximum number of parallel: 4
3 • Routing mode:
2
From the top
From the bottom with optional cable cabinet
1 • Reserved space: 800 mm at the front, 500
mm at the rear, and 500 mm at the top
UPS5000-E-120k-FM Control Unit Introduction

1
1 Main input breaker Bypass input lightning
3 6 protection(Optional)
2 Bypass input breaker 7 ECM1
2 4
3 Maintenance bypass breaker 8 ECM2

4 Output breaker 9 Dry contact board

1
5 Main input lightning 5 6 0 Communication card
protection(Optional)

7 10

8
9
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Appearance Profile of Power Module

(1) Positioning lock (2) Run indicator (3) Warning indicator

(1)

(4) Fault indicator (5) Ready switch

Item Specification
Dimension (H*W*D: mm) 86×442×620
Weight (kg) 20
(2) Rated output capacity 30kVA/30kW
(3)
(4) U position space 2U
(5)

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Appearance Profile of Bypass Module

(1) Positioning lock (2) Cold start key (3) Operation

indicator
(4) Warning indicator (5) Fault indicator (6) Ready switch

Specification name Specification

Dimension
130×420×500
(H*W*D: mm)
Weight (kg) 19.4
Max. output power 128kW
U position space 3U

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Appearance Profile of Monitoring Module

(1) Ground terminal (2) BSC interface 1 (3) Parallel interface 1 (4) Indicator

(5) BSC interface 2 (6) Parallel interface 2 (7) Indicator (8) Dry contact card

(9) Dry contact interface (10) MDU interface (11) RS485 interface (12) FE interface

(13) COM1 interface (14) COM2 interface (15) Temperature sensor

(16) Optional Card Cover
interface

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 UPS5000-E-120k-FM Modular UPS Optional
Optional Dry
components contact
expand
—Function card

Back
feed Expand
protecti slot
on card
Optional components IP21
— Structure
Earthqua
ke Against
protectio the wall
n
structure

Optional components Ambient Battery

tempera
— Environment ture and
temper
ature
humidity
sensor
sensor

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Introduction of UPS5000-E 25k-75k 1m High
(25kVA Module)

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UPS5000-E-75kVA-SM(1m high) Product Introduction
1 Bypass module
2 Power module
3 Maintenance bypass
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1
• Capacity：25~75kVA，N+1， Power module support hot
swappable ；
• Power module：25kVA/2U
• Efficiency：Up to 96%
2
• Size（mm）：H1020*W440*D850，compatible with rack install.
• Parallel: Up to 4
• Cables routing mode: From the bottom
• Reserved space: 800 mm at the front, 300 mm at the rear, and
3 300 mm at the top
UPS5000-E-75kVA-SM(1m high) Rear panel

1. Dry contacts 2. Battery temperature 3. Ambient temperature and 4. FE port (upper) and
sensor port humidity sensor port RS485 port (lower)

5. BSC port 6. Parallel ports 7. Optional card slot 8. PDU

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75kVA is only 1m High，0.4m² Footprint and Rack-mounted

On the floor In the rack

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UPS5000-E -75k-SM Optional Components

Optional components Dry

—Function contact
expand
card

Optional components
Accessori
— Structure es of
Earthqua
ke
rack protectio
mountin n
g structure

Optional components
— Environment Ambient Battery
temperat temperat
ure and ure
humidity sensor
sensor

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Widest Input Voltage Range In The Industry.

Huawei UPS has a wider input ranger Huawei UPS has strong grid adaptability

138V~485V

Load
190~305V 457~476V
Common UPS Main input

138V 485V
Huawei UPS
Huawei UPS

Min voltage 138V~190V

Max
voltage
Input line voltage range

Main input Load

Reduce the
Reduce Reduce the
consumptio
switching risk of
n of backup
times switching
time
Battery Common UPS
input

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Max. Charging Ability 2 Times Higher than That in the Industry

Less than 8h to charge to 90% the battery of Compared with traditional 120kVA UPS
120kVA UPS Charging ability improved from 10% to 20%

Charging
Improve
ability

20% 2 times

20H
10H

Traditional 120kVA UPS Huawei 120kVA UPS

Example: 4 groups 40 cells 12V 100AH, 40% load rate, backup time 3h
46 Huawei Confidential
 1. Overview of Huawei UPS5000

2. UPS5000-E/S 50k-800k (50kVA module) Features

3. UPS5000-E/A 30k-120k (30kVA module) Features

4. Rank and Award

47 Huawei Confidential
Module market share ranked No. 1 in global

Modular market share (global) DCS 2019: Annual Best Power Supply and DCS 2019: Annual New Design / Build Data
No. 1 Distribution Innovation Award Center Project Award

Others,
23.7%
Huawei
34.3%

EAT,
5.3%
AB,
7.0%

VET, SCH,
13.7% 15.9%

Data Source: Frost & Sullivan 2019

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Thank you.

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