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Chemical Engineering and Processing: Process Intensi Fication
Chemical Engineering and Processing: Process Intensi Fication
A R T I C L E I N F O A B S T R A C T
Article history: This paper continues research on the physicochemical features of nanocomposites of poly(2,6-dimethyl-
Received 11 July 2014 1,4-phenylene oxide) (PPO) and fullerene C60 with the purpose of using them as a selective layer of
Received in revised form 22 October 2014 composite membranes in pervaporation coupling esterification of acetic acid with ethanol to produce
Accepted 22 November 2014
ethyl acetate. The C60–PPO/MFFC composite membranes containing up to 3 wt%C60 were prepared in this
Available online 25 November 2014
work. SEM was employed in visualizing the internal morphology of the membranes. The nature of the
interaction between PPO and C60 molecules in composite was studied by NMR. TG analysis reveals the
Keywords:
fact of increasing thermal destruction point of the membrane due to certain structural changes of the PPO
Pervaporation
Hybrid process
matrix upon incorporation of the C60 molecules. Transport properties of composite membranes with a
Polymer membranes selective layer containing up to 3 wt%C60 were studied in the pervaporation of the quaternary mixture:
PPO ethanol, acetic acid, ethyl acetate, and water in order to identify the availability of their use in the hybrid
Fullerene process “esterification + pervaporation”. The strong permeability enhancement due to the introduction of
C60 particles in the PPO network was observed whereas the selectivity was almost steady. The best
complex of transport properties was obtained from the 2%C60–PPO/MFFC membrane.
ã 2014 Elsevier B.V. All rights reserved.
!
1. Introduction CH3 COOH þ C2 H5 OH CH3 COOC2 H5 þ H2 O
http://dx.doi.org/10.1016/j.cep.2014.11.015
0255-2701/ ã 2014 Elsevier B.V. All rights reserved.
82 A. Penkova et al. / Chemical Engineering and Processing 87 (2015) 81–87
experiment and the C60–PPO composite preparation were identical Composite membranes were prepared by casting 2 wt% PPO (or
to the applied conditions in this paper. These membranes are C60–PPO) solutions in chloroform on the surface of an MFFC
selective to the ester and exhibit a good separation factor but low support consisting of a fluoroplast F42L layer and polypropylene
flux in the separation of binary and multicomponent mixtures base. To create a selective layer with 4–6 mm thickness, 0.03 ml of
containing ethyl acetate. For example, in the works [20–22], using polymer solution per 1 cm2 of the membrane was split. Then, the
the dense PPO membrane in the pervaporation of a four- composite membrane was dried in a vacuum oven at 40 C up to
component mixture with equimolar ratio of reagents—16.7 mol% constant weight.
of acetic acid, 16.7 mol% of ethanol, 33.3 mol% ethyl acetate and
33.3 mol% water (18.9 wt% acetic acid, 14.6 wt% ethanol, 55.2 wt% 2.2. Characterization
ethyl acetate and 11.3 wt% water)—led to the permeate containing
81.6 wt% ethyl acetate. However, the flux was only 0.059 kg/m2, 2.2.1. Nuclear magnetic resonance (NMR)
which is insufficient for a hybrid process on an industrial scale. NMR spectra were recorded at the Center of Magnetic
Thus, establishing high selective properties in dense membranes Resonance of the St. Petersburg State University using a
based on PPO make them promising for use in ethyl acetate BrukerAvance III spectrometer operating at a magnetic field
production. However, low permeability is a significant disadvan- strength of 9.39 T, corresponding to Larmor frequency of
tage. Flux is largely determined by the thickness of a membrane, 100.6 MHz for 13C nuclei. Experiments were carried out using
which is about 60 mm in the case of dense PPO membranes. Bruker wide-bore 3.2 mm MAS probe. Chemical shifts are
Improving the fluxes is possible by decreasing membrane referenced relative to the low field signal of adamantane at
thickness: it may lead to the increase of fluxes but simultaneously 38.48 ppm. Two types of experiments were applied to both PPO
causes a deterioration of the mechanical properties. One of the and C60–PPO samples: (i) direct polarization of 13C with high power
1
ways to preserve the mechanical characteristics may be the H decoupling at a MAS rate of 5 kHz; and (ii) cross-polarization
development of composite membranes. from 1H with spinning sideband suppression (CP TOSS) using
In this paper we continue research on the structure and contact pulse durations of 2 ms at a MAS rate of 7 kHz.
physicochemical properties of the C60–PPO nanocomposites (up to
3 wt%) for use in membrane technology, e.g., as a selective layer of 2.2.2. Thermal gravimetric (TG) analysis
composite membranes. The transport properties of composite Thermal degradation measurements of the membrane samples
membranes with different concentration of C60 were investigated were performed at the Resource Center of Thermal Analysis and
in pervaporation of a four-component mixture—ethanol, acetic Calorimetry of St. Petersburg State University using TG 209 F3 Iris
acid, ethyl acetate, and water—to identify their prospective use in Thermo-microbalance (Netzsch) at a heating rate of 10 C min and
the hybrid process “esterification + pervaporation”. In studying airflow of 50 ml/min.
pervaporation of quaternary mixtures, the results of experiments
on the separation of binary mixtures water–ethanol and water– 2.2.3. Scanning electron microscopy
ethyl acetate were taken into account [19,21]. Scanning electron microscopy (SEM) micrographs were
obtained with a microscope Zeiss Merlin SEM. Membranes were
2. Experimental submerged in liquid nitrogen for 5 min and fractured perpendicu-
larly to the surface. The prepared specimens were uncoated and
2.1. Materials the fracture surfaces and sides membranes were observed under
the SEM microscope using secondary electrons at 1 kV.
PPO with a molecular weight of 172,000 and intrinsic viscosity
1.58 dl/g (Brno, Czech Republic) and fullerene C60 of 99.9% purity 2.2.4. Swelling study
(NeoTechProduct, Research & Production Company, Russia) were Two types of dry non-porous membranes from PPO and from
used for the work. Ethyl acetate, ethanol, acetic acid, toluene, and fluoroplast F42L were immersed in liquid at 20 C and atmospheric
chloroform were purchased from Vecton (Russia). The MFFC pressure for 7 days. At definite intervals, the swollen membranes
microfiltration fluoroplastic composite hydrophobic membrane were taken out from the weighing bottles, carefully wiped with
(Vladipor, Russia) was composed of a porous fluoroplast F42L layer filter papers to remove residue liquid on the membrane surface,
on polypropylene support; the pore size was 0.05 mm, with a total and then quickly weighed. The experiment was carried out until
porosity of 80%. the swollen membranes obtained a constant weight that indicated
a state of sorption equilibrium. Then, the membranes were placed
in a vacuum box at 40 C for 7 days to control the weight of the dry
2.1.1. Preparation of composites
membranes. The liquids under the study were water, ethanol,
The C60–PPO composites were prepared by mixing solutions of
acetic acid, and ethyl acetate. The degree of the swelling was
PPO in chloroform (2 wt% PPO) and fullerene C60 in toluene (0.14 wt
calculated by the following equation:
% C60) in amounts that provided the required content of fullerene in
the composite (up to 3 wt% C60). The resulting solution was allowed Ms Md
Sw ¼ 100 (1)
to stand for 3–4 days for interactions to take place between the Md
polymer and fullerene C60 molecules. Next, the composite solution where Ms is the weight of a swollen membrane in equilibrium state
was sonicated for 40 min and filtered to remove dust contami- and Md is the weight of a dry membrane.
nants.
2.2.5. Pervaporation test
2.1.2. Membrane preparation Pervaporation properties were studied using a laboratory cell
Dense membranes based on PPO and composites C60–PPO with with an effective membrane area of 14.8 cm2 at 20 C with stirring.
the thickness 60 mm were obtained by casting a 8 wt% polymer A downstream pressure of <101 mmHg was maintained. The
solution on a cellophane surface. The solvent was removed by permeate was collected in a liquid nitrogen trap, weighed, and then
evaporation at 40 C; the membrane was separated from the analyzed by gas chromatography. A gas chromatograph “Chroma-
substrate and dried in a vacuum oven at 40 C up to the constant tec Crystal 5000.2” (Russia) with thermal conductivity detector
weight. was used.
A. Penkova et al. / Chemical Engineering and Processing 87 (2015) 81–87 83
The fluxes, J (kg/m2 h), were determined as an amount of liquid reveals some noticeable differences that are possibly due to
transported through the unit of the membrane area per hour. structural changes in the matrix upon incorporation of the
Pervaporation separation index (PSI) was calculated by the fullerene C60 molecules.
following equation: The effect of fullerene C60 additives in the PPO matrix on the
! thermal stability was determined by a TG analysis of the samples.
C pEA Fig. 2 demonstrates that thermal destruction of PPO films
PSI ¼ J 1 (2)
C fEA begins at 370 C, while thermal destruction of the C60–PPO
composite occurs at 420 C and rises dramatically, approximately
where CpEA is the concentration of ethyl acetate in the permeate,
in one point. This result can be explained as due to structural
CfEA is the concentration of ethyl acetate in the feed.
changes of the matrix upon incorporation of the C60 molecules. It is
Pervaporation experiments were carried out at least three times
known that fullerene C60 molecules are capable of strong
for each of membrane type to study the reproducibility and
intermolecular interaction because of many conjugate links in
calculate experimental errors.
the structure of C60 [26]. When C60 content exceeds 0.15 mol%,
opportunities for interaction between C60 and C60 molecules in the
3. Results and discussion
PPO–C60 system may increase, which leads to physical linking of
polymer chains [27].
3.1. Dense film characterization
SEM was applied in visualizing the internal morphology of
membranes. SEM micrographs of fracture surfaces perpendicular
The possibility of donor-acceptor binding between PPO and
to the membrane surfaces, so called cross-sections, are shown in
C60 molecules in composites was shown by IR spectroscopy,
Fig. 3. A pure PPO membrane (Fig. 3a) exhibited comparatively
luminescence, etc., in work [23]. In this work, the character of
uniform morphology. The structure of the 2%C60–PPO membranes
interaction between PPO and C60 molecules was investigated by
changed (Fig. 3b), which also proves that the formation of
nuclear magnetic resonance.
nanocomposites occurs through the interaction of the fullerene
The 13C NMR spectrum of neat Buckminster fullerene
C60 with polymer chains.
C60 (Fig. 1a) contains only a sharp single line with a chemical
shift of 142.68 ppm [24]. After incorporation into the PPO matrix,
3.2. Transport properties
its signal shifts ca. 1.2 ppm to the high-field and broadens (Fig. 1c).
This change indicates an interaction between fullerene molecules
The transport properties of membranes were studied in
and the polymer matrix, which slows down fast isotropical
pervaporation of mixtures of reagents and products of ethyl
reorientation of the former. However, other conclusions follow
acetate synthesis reaction (i.e., ethanol, acetic acid, water, and
from the spectrum of the C60–PPO sample obtained under cross-
ethyl acetate).
polarization (CP) conditions (Fig. 1e) in which 13C magnetization is
Table 1 lists the physical properties of substances under study,
developed due to energy transfer from 1H nuclei via a hetero-
which are called penetrants in pervaporation. Data on the
nuclear magnetic dipolar interaction and thus is sensitive to
solubility parameter (d) of substances can be used to predict the
internuclear distances and the mobility of molecules or functional
solubility of a polymer in these liquids [28]. According to the
groups involved [25]. It is evident that the C60 signal is small in
solubility theory [29], the less the difference in solubility
comparison with the signal in the direct 13C observation
parameters of polymer and penetrant |Dd|, the better the solubility
experiment (Fig. 1c). This observation might indicate an insuffi-
of the penetrant in the polymer. The solubility parameter of PPO is
cient interaction of the C60 molecules with the PCO matrix: they
equal to 18.2 (MJ/m3)1/2 [28]. In the case of ethyl acetate |Dd| is
are either rotating quickly or are relatively far from the vicinity of
equal to 0.1 and minimal. So, ethyl acetate solubility should be
protonated polymer fragments. Also, a comparison of the cross-
preferential for PPO compared to the other components of the
polarization spectra of the samples C60–PPO and PPO (Fig. 1d and e)
mixture.
[(Fig._1)TD$IG] To use the PPO selective properties with respect to the ethyl
acetate in the real process, we developed composite membrane
that ensures high performance of pervaporation. The composite
membrane consisted of a thin selective PPO top layer (4 mm)
[(Fig._2)TD$IG]
Fig. 1. 13C MAS and CP/MAS NMR spectra of nanocomposite 2%C60–PPO, (c) and (e),
respectively; 13C MAS and CP/MAS NMR spectrum of neat PPO, (b) and (d),
respectively; and (a) 13C MAS NMR spectrum of neat fullerene C60. Fig. 2. TG curves of PPO and 2%C60–PPO dense films.
84 A. Penkova et al. / Chemical Engineering and Processing 87 (2015) 81–87
[(Fig._3)TD$IG]
Fig. 3. SEM micrographs of cross-section of (a) PPO and (b) 2%C60–PPO dense films.
Table 1
Properties of substances.
Substance Mol. weight Density, g/cm3 Mol. volume, cm3/mol Viscosity, mPa s Solubility parameter, d,(MJ/m3)1/2
Ethanol 46.07 0.789 40.40 1.20 26.0
Acetic acid 60.05 1.049 119.10 1.15 25.7
Ethyl acetate 88.10 0.901 97.78 0.44 18.6
Water 18.02 0.998 18.07 0.89 48.1
deposited on a MFFC microporous support, which provides during reaction time. The compositions of feed and permeate in
mechanical strength and does not resist to penetrant transport. pervaporation of a quaternary system using a PPO/MFFC composite
The composite membrane was prepared with consideration to the membrane are presented in Table 2. Data on performance as total
peculiarities of selective layer formation established in the work flux are also listed in Table 2.
[30,31]. The enrichment of the permeate by esterification products,
Fulfilling the conditions necessary for casting PPO solution especially ethyl acetate, was established for all compositions. The
1 [h]c 8, where [h] is an intrinsic viscosity (dl/g) and c the concentration of ethyl acetate in the permeates was much higher
polymer solution concentration (g/dl), assured the formation of than in the feed. The amount of water in the permeate increased
defectless membranes [31]. In our case, the value [h] (except in Nos. 2, 5, and 7). The concentration of initial reagents
c = 1.58 2 = 3.16 was used. changes in the opposite way: the ethanol amount in the permeates
Fig. 4 illustrates a cross-section of PPO/MFFC composite is less than in the feed (except No. 7), while acetic acid virtually
membrane. The SEM micrograph shows the uniform structure of does not pass through the membrane. Such low permeability of
the dense PPO top layer and that a part of the porous MFFC support acetic acid in pervaporation of quaternary mixture was previously
exhibited a spongy structure. Fig. 4 also demonstrates the excellent observed in the hybrid processes “pervaporation + reaction” of
adhesion of the selective top layer to the porous support. According butyl acetate [32] and methyl acetate [5] synthesis.
to SEM data, the thickness of the top layer is equal to 4 mm. Table 2 lists data on the total flux, which depends on the
The transport properties of the PPO/MFFC composite mem- composition of feed with definite regularity. The performance of
brane were studied in pervaporation of quaternary mixtures of the PPO/MFFC composite membrane increases with an increase of
various compositions. In the real hybrid process the reaction ethyl acetate content in the feed. An exception is feed No. 5, where
mixtures with different concentrations of species can be obtained the decrease in performance may have occurred because of a high
[(Fig._4)TD$IG] water content in the feed.
A noteworthy result is that use of the composite membrane
leads to an increase in permeability and selectivity with respect to
ethyl acetate. The reason may be in the specific interaction
between components of the feed and the polymer of the support
(fluoroplast F42L). To confirm this assumption, the sorption of
films from fluoroplast F42L was determined. Equilibrium degrees
of swelling (Sw) of PPO and fluoroplast F42L in pure liquids are
presented in Table 3. Fluoroplast F42L is inert to water, and slightly
sorb ethanol and acetic acid, but has very high sorption with
respect to ethyl acetate (S = 103.4%). The data confirm that
hydrophobic interactions between the support and ethyl acetate
molecules may contribute to an improved separation factor of the
composite membrane PPO/MFFC containing fluoroplast F42L. It
significantly influences the pervaporative removal of ethyl acetate
from the quaternary mixture.
Previous works on dense film membranes [20–22] showed that
the addition of fullerene in a PPO matrix leads to a positive change in
the transport characteristics of membranes in pervaporation of the
quaternary reacting mixture with a composition close to chemical
Fig. 4. SEM micrographs of cross-section of the PPO/MFFC composite membrane. equilibrium. These results are presented in Table 4. It is evident that
A. Penkova et al. / Chemical Engineering and Processing 87 (2015) 81–87 85
Table 2
Data on pervaporation of quaternary mixtures using PPO/MFFC membrane.
Fig. 5. Content of quaternary mixture in feed and in permeate in pervaporation using 0.5%C60–PPO/MFFC, 2%C60–PPO/MFFC, and 3%C60–PPO/MFFC membranes, 25 C.
86 A. Penkova et al. / Chemical Engineering and Processing 87 (2015) 81–87
[(Fig._6)TD$IG]
related to the producing composite membranes with fullerene-
containing polymer selective layer intended for ester separation in
hybrid process of alkyl acetate production. Proposed method
consists in formation of the selective polymer top layer on the
MFFC support that is microfiltration membrane from copolymer
fluoroplast F42L and polypropylene base. Selective layer is the
composite of fullerene C60 and PPO. Selective layer is formed by
coating 2% solution of C60–PPO composite onto the surface of
microporous support; and finally composite membrane is dried.
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