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APPLICATION OF TRANSFER PATH ANALYSIS ON

VIBRATIONAL STUDY OF MOTOR CYCLE


T.Vinith Suthin Charley, Prasad Joshi, Dr. P.Sakthivel
Department of Nuclear Power Engineering Department of Intelligent Robotics
University of Springfield University of Huaguoshan
Springfield, Nostate 12345, USA Huaguoshan, Jileshijie Province, China
{bart.simpson & homer.simpson}@uspringfield.edu monkey.king@uhuaguoshan.edu.cn

Abstract - Vibration is a major concern for human beings. Transfer path analysis is the concept of identifying,
Prolonged vibration leads to increased stress and causes severe characterizing and assessing sound transfer paths from source
health disorders. Motor cycle riders are subjected to whole to receiver [14]. Tire and the engine are the two major
body vibration and hand arm vibration. These vibrations are sources of contribution of noise, and they result in the
from various sources and those coming from the combustion
transfer of acoustic pressure and vibration from source to
process taking place inside the engine cylinder and tire road
receiver [1]. They are classified as low frequency structure
interaction are predominant of all vibrations in a motor cycle.
To ensure the ride comfort of a passenger/driver, it is essential borne and high frequency air borne noise [5]. The
to study the transfer path analysis (TPA) as it plays a major contribution of air borne noise to interior noise lies in the
role in determining the various paths of vibrations from the frequency range of above 500 Hz and is less than 500 Hz for
source to the receiver. For performing the transfer path structure borne noise [1]. TPA methods are of three viz.,
analysis (TPA), operating structure borne loads/forces at source classical, component based, transmissibility based [2]. A
location is to be estimated. The objective of this project is to typical transfer path analysis consists of the following steps
estimate the operating structure borne loads/forces at the viz., operational measurement on source component,
source location and its vibration transfer to the target location. determination of passive system characteristics by means of
Matrix inversion method is used to determine the operating FRF, identify interface loads, path contribution calculation
structure borne loads/force at the source. This method requires [2]. Determination of source plays a major role in transfer
determination of frequency response functions (FRF) between
path analysis. The sources chosen are the engine and tire.
the source and the target along with acceleration forces at the
receiver end. Experimental transfer path analysis (TPA) on a There are two ways in which transfer path analysis is carried
motor cycle has to be carried out under static condition and on out in a motor cycle. Firstly, frequency response function
Chassis dynamometer and the results are to be compared with (FRF) is determined by removing tire wheel assembly and
existing mathematical model of operating forces at the source. giving excitation using impact hammer or electro dynamic
shaker. Secondly, road test is performed [3]. Road test is
Index Terms - Transfer path analysis, Matrix Inversion performed by running motorcycle on chassis
Method, Hand arm vibration, Whole body vibration.
dynamometer/on-road. The effect of whole-body vibrations
on rider is measured by placing accelerometers at handle bar,
I. INTRODUCTION
seat and footrest and readings are taken for different speeds
Transfer path analysis (TPA) in motorcycle is essential [4,6]. Each transfer path transmits force in three orthogonal
as humans are exposed to extreme vibrations which leads to directions (X, Y, Z) the number of structural transfer path
fatigue and causes many health disorders. It determines the from two tires while performing transfer path analysis are six
various transfer paths of vibration arising from structure during tire noise determination [5]. Transfer path analysis
borne and air borne noise. Estimation of operating loads / consists of measured or calculated loads, transfer functions
forces at the source location is crucial. In case of structure and the sum of these contributions refers to total contribution
borne loads, it could be estimated by the traditional methods that can be compared with measurement at the target.
viz., mount stiffness method and matrix inversion method. Operational loads cannot be measured directly, transfer path
Mount stiffness method is used where soft mounts are used analysis involves measurement of operational loads from
between the source and the target. Matrix inversion method is other quantities. In a vibro-acoustic system, target responses
used where stiff mounts are used between source and the are of acoustic pressures perceived by the driver and
target and this method involves determining the acceleration passenger ears and vibrations noticed in the steering wheel. It
forces at the receiver end and multiplying those with the can be of structural (acceleration, velocity or displacement)
pseudo inverse of force-acceleration frequency response as well [8].
function (FRF) matrix between all force inputs and indicator
responses [7]. B.Experimental data acquisition procedures Vehicle
preparation
A. Transfer path analysis
For data acquisition in a vehicle, the transfer paths and target location is measured simultaneously. This process is
the target response location has to be determined. The goal of repeated for all transfer path locations [9].
TPA is to determine the force inputs generated from the
driveline and to find the contribution of each of these forces II METHOD USED FOR FORCE/LOAD ESTIMATION
at the target response location. To simplify the analysis, The equation of total response function can be solved if two
exhaust hangers in a vehicle are disconnected during the quantities are measured viz., internal operating forces acting
operating condition. The remaining transfer path locations on the path and frequency response function or noise transfer
are affixed with tri-axial accelerometers. Each transfer path function which is the ratio of output response to input
location is assumed to transmit force in three orthogonal response [11]. There are three ways to identify the forces.
directions [9]. Number of forces to be estimated depends on A. Direct measurement
the summation of all transfer path locations multiplied with This method directly measures the operating forces
force transmission in three orthogonal directions acting at the interface by placing load cells or force sensors
at the source location. But this method is impossible due to
C. Operating condition measurement space constrain [14,7] and also induces important changes to
The operating data is obtained from chassis the overall dynamic behavior of the system [8] since this
dynamometer. The vehicle is placed on the dynamometer and method is not possible without modifying the vibro-acoustic
is operated at different speeds with various throttle position characteristics of the system [14].
and the data’s are obtained. Also, data’s are obtained for
several fixed speed [9]. B. Indirect measurement Mount stiffness method
This method is used when source side and receiver
D. Frequency response function side components are connected by flexible or elastic mounts
The FRF represents the target response for a unit load at and the relative displacement of mounts gives the effective
a transfer path, if all other loads are zero. For FRF to be force acting through the mounts [14,7].
valid, all transfer paths should be considered. If some transfer
paths are not taken into account, the total contribution at the
target differs from the calculated contribution. The difference
will be equal to the number of missing transfer paths. For the Where,
FRF’s to be correct, the vehicle should be in free-free Fi (ω) = mount force
suspension mode i.e, tires are removed from the vehicle. Also Ki (ω) = mount stiffness profile
the engine has to be isolated, hence forces in the other aai (ω) and api (ω) = active and passive side mount
transfer paths are zero [8]. This isolation avoids parasitary accelerations [7].
cross coupling effects in the passive system FRF’s [10]. The This method is a fast method but requires knowledge on
results obtained with engine mounted in the vehicle are of accurate mount stiffness data of the connecting element that
big quality risk. FRF’s should be measured in cold conditions determines the path [7,11]. This method doesn’t involve any
and operating condition data’s has to be measured in warm to input assumption, hence no errors are introduced when
hot condition, since FRF’s can depend on temperature [8]. neglecting an important transfer path [10].
E. Frequency response function measurement C. Matrix inversion method or inverse force identification
The FRF between the input forces and the indicator method
response (receiver) is achieved by giving an excitation at the This method identifies the operational loads/forces
receiver end and measuring the response at the load path acting on the path from nearby acceleration indicator
interface (reciprocal measurements) [7] and is performed responses at the receiver end and multiplying with the pseudo
using an impact hammer [11] or a shaker [12]. This method inverse of force acceleration FRF matrix between the input
saves time and assures consistency [10]. Impacts are made at loads and the indicator responses [7] and this method is used
each transfer path location in three orthogonal directions and when the transfer paths are very stiff compared to the
FRF measurements are taken inside a silent enclosed area receiving structure [11]. When the experiment is performed
[11]. The FRF’s require that power train and suspension on a system without disassembling the source and the
components are to be removed. This ensures free boundary components, matrix inversion method becomes direct
condition at the path interface. It is preferred that force inputs inversion method and gives unique operational forces [11].
given by the impact hammer at the transfer path location is The matrix inversion and force identification are frequency
similar to that of operating forces at the transfer path location dependent. The number of acceleration indicator responses
during operating condition. Impact testing FRF should be greater than the number of forces. The major
measurements is measured using LMS Cada-X Fourier drawback of this method is that, large number of FRF
Monitor Impact Testing ASM. Impacts are given at measurements have to be done to build the full matrix and is
individual transfer path location in three orthogonal a time consuming method. Another drawback is, the forces
directions and repeated the same for 10 readings and the acting on the structure (receiver) has to be analysed
average is taken for each FRF measurement. The FRF at the simultaneously because all forces causes motion/deformation
throughout the structure [10]. Missing a transfer path leads hammer when the vehicle is in stationary condition.
to wrong results of all paths [8]. The operational forces are Operating condition test is carried out by placing the vehicle
obtained as follows over chassis dynamometer and giving an impulse at the front
and rear spindle when the vehicle is in running condition.
Contribution of individual transfer paths to the total structure
borne vehicle noise are found out from the TPA results
thereby identifying the critical paths for the critical
frequencies [3]. The motorcycle chosen for TPA analysis in
our project is BAJAJ CT 100.
Where,
TABLE I .BAJAJ CT 100 SPECIFICATION
𝑓i = internal operational forces at path i
𝑥̈ij / 𝐹i = accelerance between the acceleration at point j and Vehicle specification
the applied force at transfer path i 𝑥̈i = operational Engine 100 cc 4 stroke air cooled
acceleration at point i [11]
The first step in this method is measuring indicator Max Torque 8.1 Nm@ 5500rpm
accelerations at multiple locations in the receiver side during
operating condition and the second step is determination of Max Power 5.8 kW@ 7500rpm
FRF matrix [10]. In this method, singular value Transmission 4 speed gear box
decomposition is implemented to compute pseudo-inverse of Kerb Weight 115 kg
rectangular matrix. This decomposition decomposes the Wheels Type Alloy
matrix into three separate matrices viz., two unitary matrices Tyre Type Tube
and a diagonal matrix of singular values [13].

III. METHODOLOGY A. Static test

Fig. 1 Illustration of road excitation onto the vehicle

In this paper, application of transfer path analysis (TPA) on a


motorcycle is carried out for obtaining the transfer function Fig. 2 Vehicle freely suspended by ropes after removing front and rear tires
or Frequency Response Function (FRF) and acceleration
responses. Frequency Response Functions (FRF) are obtained
by giving an excitation at front and rear spindle of
motorcycle under static condition. Acceleration responses are
obtained by operating the motorcycle on chassis
dynamometer. Source, indicator points and target location
have to identified for carrying out the transfer path analysis.
The condition to be followed while listing the indicator
points is that, number of indicator points should be more than
the number of source paths. Source paths are the one which
creates input loads into the system. Indicator points are those
that characterizes how the vibration is transferred from the
source to target location. The target points are those, where
an unwanted vibration is perceived. Static test is carried by
giving an impulse at the source paths using an impulse
Fig.5 Static test setup

The static test is performed by identifying the source paths,


indicator points and target points of the motor cycle. The test
is performed in 4 different runs viz., Run 1, Run 2, Run 3,
Run 4. Firstly, the tires were removed and motorcycle is
suspended freely in order to get accurate results. The tri-
axial accelerometer sensors were placed at the indicator and
target points. The excitation was given on front and rear
spindle of motor cycle. An impulse hammer was used in
order to give excitation at the source paths viz., front spindle
and rear spindle. In order to get good coherence, double
hitting of the hammer should be avoided. The Frequency
Response Function (FRF) were obtained using Seimens LMS
SCADAS data acquisition unit. The detailed procedure for
static test is as follows,
Fig. 3 Simcenter software coupled with DAQ system
1. Remove the rear and front tire of motorcycle and suspend
the motorcycle with ropes in order to get accurate results.
2. Identify the source path, indicator points and target points.
3. Segregate the 5 measurement points in each set as 16
channels can only be connected to DAQ for taking one set
of readings.
4. Mount the tri-axial accelerometer sensor at measurement
points for each run as given in table 2 and add sand bag to
compensate passenger weight over the rider seat.
5. DAQ is interfaced with simcenter software.
6. Impact is given by hammer on rear spindle and front
spindle
in X, Y, Z direction separately and waveforms are
obtained
in simcenter software.

B. Source paths, indicator, target points


TABLE II. Source, Indicator and Target Points
Fig.4 DAQ
SOURCE PATHS INDICATOR POINTS TARGET POINTS

Swing arm Right handle

Rear Frame Left handle

Rear Spindle Front frame 1 Right foot of rider

Front frame 2 Left foot of rider

Front Spindle
Engine mount 1 Right foot of co-rider

Engine mount 2 Left foot of co-rider

Front suspension column Rider seat

Rear body Co-rider seat

TABLE III . Tri-axial accelerometer location under different runs


C. Tri-Axial Accelerometer Sensors Location in different
Runs SR.NO RUN 1 RUN 2 RUN 3 RUN 4

1. Rear Right foot of rider Front frame 1 Front


spindle suspension
column

2. Front Left foot of rider Front frame 2 Right foot of


spindle co-rider

3. Swing arm Right handle Engine mount 1 Left foot of


co-rider

4. Rear body Rear frame Engine mount 2 Left handle

5. Rider seat Rider seat Co-rider seat Co-rider seat

Fig. 6 Run 1
Fig. 8 Run 3

Fig. 7 Run 2
Fig. 9 Run 4
Fig.13 Run 4 tri-axial accelrometer sensor location in Bajaj CT 100

Fig.10 Run 1 tri-axial accelrometer sensor location in Bajaj CT 100


D. Operating Condition ( chassis Dynamometer)

Fig.11 Run 2 tri-axial accelrometer sensor location in Bajaj CT 100V Fig. 14 Setup of vehicle on chassis dynamometer under running condition

Fig.12 Run 3 tri-axial accelrometer sensor location in Bajaj CT 100 Fig.15 Vehicle placed over chassis dynamometer
. in chassis dynamometer.
8. The similar process is carried out for remaining runs viz.,
Run 2, Run 3, Run 4.

IV. CONCLUSION

The acceleration responses of vehicle when it is subjected to


operating condition are obtained . Operating structure borne
loads could be estimated by multiplying the pseudo inverse
of FRF with acceleration responses.

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