Tension Development Length and Lap Splice Design For Reinforced Concrete Members

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Concrete Construction

Tension development length and


lap splice design for reinforced
concrete members
David Darwin
University of Kansas, USA

Summary
The key factors that govern development the concrete compressive strength to a power
(anchorage) and splice performance of between 34 and 1.0. For deep members or for high-
reinforcing bars in tension are described. The slump (conventional and superplasticized)
bond design provisions of the AASHTO concrete, the effect of bar placement may be
(American Association of State Highway and greater than accounted for in current design
Transportation Officials) LRFD (Load and provisions. Of the five design procedures
Resistance Factor Design) Bridge Design compared in this paper, those developed by ACI
Specifications, the American Concrete Institute Committee 408 provide the best match with test
Building Code Requirements for Structural results for both developed and spliced bars. For
Concrete (ACI 318-05), ACI Committee 408, developed bars, the other four design procedures
CEB-FIP Model Code 1990, and Eurocode 2 are result in a high percentage of tests for which the
summarized and compared with test results. In test to calculated strength ratios (T/C) are less
terms of the key factors, the bond strength of than 1.0, with the greatest percentage of low T/C
bars not confined by transverse reinforcement is values resulting from the AASHTO
proportional to the concrete compressive requirements. The relative safety of the latter
strength to the 14 power. The contribution of four design procedures improves for lap splices.
transverse reinforcement to bond strength A provision in ACI 318-05 that allows a 20%
increases with the area of the transverse reduction in development and lap splice length
reinforcement per bar and the relative rib area for bars smaller than 19 mm appears to be unsafe
and diameter of the bar being developed or and should be removed or modified.
spliced and has been found to be proportional to

Key words: anchorage; bond; concrete; development length; reinforcement; reinforced concrete; relative rib area; splice

Prog. Struct. Engng Mater. 2005; 7:210–225


Published online 12 October 2005 in Wiley InterScience (www.interscience.wiley.com). DOI: 10.1002/pse.206

Background (AASHTO LRFD Bridge Design Specifications 2004)[2],


the American Concrete Institute Building Code
Design development lengths1 can differ by more than Requirements for Structural Concrete (ACI 318-05)[3],
100%, depending on the code or specification used for ACI Committee 408[4], the CEB-FIP Model Code
design. The same is true for lap splice lengths. Fig. 1 1990[5], and Eurocode 2 (EN 1992-1-1)[6]. For
illustrates the magnitude of the differences that arise comparison, the clear cover is taken as one bar
among different codes. The figure shows the diameter and the spacing between bars is taken as two
relationships between bar stress and development bar diameters. The wide differences shown in Fig. 1,
length for ASTM A 615[1] bars with a nominal with AASHTO at the low end and ACI Committee 408
diameter of 25 mm in 30 MPa concrete based on the at the high end, provide strong evidence that one or
design provisions of the American Association for more of the design provisions is inaccurate and that
State Highway and Transportation Officials both the margin of safety and economy of
construction may vary, depending on the code.
1
The term development length is synonymous with anchorage
The goal of this paper is to summarize the current
length. understanding of development and splice

Copyright & 2005 John Wiley & Sons, Ltd. Prog. Struct. Engng Mater. 2005; 7:210–225
TENSION DEVELOPMENT LENGTH 211

600

500
Bar Stress, MPa

400

300

200 ACI 318


ACI 408
AASHTO
100 CEB-FIP
Eurocode 2

0
0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200
Development length, mm

Fig. 1 Relationship between bar stress and development length


based on the design provisions of ACI 318-05, ACI Committee
408, AASHTO, CEB-FIP Model Code 1990, and Eurocode 2 for
ASTM A 615 No. 25 bars in 30 MPa concrete. No confining
transverse reinforcement, clear cover ¼ one bar diameter, bar
spacing ¼ two bar diameters

performance and compare the five design provisions


shown in Fig. 1 using recently compiled development
and splice test results[4].

Basic aspects of bond


Bond forces develop between reinforcing bars and the
surrounding concrete due to variations in the force
carried along the length of a bar. This is illustrated in Fig. 2 Variation of steel and bond forces in reinforced concrete
Fig. 2, where the bond force per unit length is shown member subjected to pure bending: (a) cracked concrete segment;
(b) bond stresses acting on reinforcing bar; (c) variation of tensile
to be highest where the rate of change in the bar force force in steel; and (d) variation of bond force along bar (adapted
is highest; bond forces are not uniform along the from Nilson et al.[7])
length of reinforcement but, rather, can vary in a
highly nonlinear manner. The key point of bond
design is, therefore, not to limit the peak bond force,
but to ensure that bars are adequately anchored when
developed or spliced.
Some design codes (CEB-FIP Model Code 1990[5]
and Eurocode 2[6]) invoke the concept of bond stress,
the stress at the interface between steel and concrete,
suggesting that bond strength is a material property.
Bond force, rather than stress, however, provides a
more general representation of the response of
members and correctly represents bond strength as
a structural property, based on both the constituent
material properties and member geometry[4].
Expressing bond strength in terms of force also makes
it easier to visualize the effects of the key parameters.

FAILURE MODE
Bond failure, in general, takes one of two different
forms. For most structural members, bond failure is
governed by splitting of the concrete, as illustrated in
Fig. 3. When the cover cb is greater than one-half of
the clear spacing between bars csi, splitting failures of
the type shown in Fig. 3a predominate, with the key Fig. 3 Bond cracks: (a) csi4cb, (b) csi5cb (adapted from ACI
cracks running from the bars, perpendicular to the Committee 408[4])

Copyright & 2005 John Wiley & Sons, Ltd. Prog. Struct. Engng Mater. 2005; 7:210–225
212 CONCRETE CONSTRUCTION

concrete surface. For closer bar spacings and higher A


t
covers, the cracks tend to form in the plane of the bars,
as shown in Fig. 3b. Transverse reinforcement that
crosses splitting cracks will increase bond strength.
If the cover or transverse reinforcement is increased
sufficiently, a pullout failure will occur in which the 2csi 2csi
c
b
concrete between the transverse ribs on the bars fails
by shear or crushing. Increasing the cover or
transverse reinforcement beyond that required to
cso
cause a pullout failure will provide little, if any,
additional bond capacity.
Fig. 5 Beam cross section showing definition of cb, csi, and cso
(adapted from ACI Committee 408 [4])
BOND STRENGTH
Member geometry
The bond strength of reinforcing steel is affected by ld(cmin þ 0:5db ) is linear, Ab fs is not proportional to
both material properties and member geometry. Bond ld(cmin þ 0:5db ), that is, the best-fit lines do not pass
strength increases as the development or splice length through the origin.
increases, as well as with increasing cover, bar The need to increase csi by 6.4 mm suggests that,
spacing, and transverse confining reinforcement. For because splitting cracks between bars do not line up
a given geometry (development [or splice] length, precisely, they tend to behave as if they were longer
cover, and bar spacing) and concrete strength, larger than one-half of the spacing between bars, requiring
reinforcing bars mobilize higher bond forces. These greater energy and, thus, greater bond force to
relationships are illustrated in Fig. 4 for bars that are propagate[10–14].
not confined by transverse reinforcement. The figure Another aspect of member geometry that affects
shows the total bond force Ab fs normalized with bond strength is the value of cso or csi relative to cb.
respect to the concrete compressive strength (based on Defining cs ¼ minimum (cso, csi þ 6:4 mm),
150  300 mm cylinders) fc0 to the 14 power as a function cmin ¼ minimum (cb, cs), and cmax ¼ maximum (cb, cs),
of the product of the development or splice length ld bond strength is observed to increase (up to a point)
times (cmin þ 0:5db ), where cmin is the smaller of the as cmax deviates from cmin[10–16]. For bars not confined
minimum clear cover (cb or cso) or a dimension that by transverse reinforcement, that increase may be
is slightly greater (on average by 6.4 mm) than approximated by a factor equal to
one-half of the clear spacing between bars csi (i.e. 0:1ðcmax =cmin Þ þ 0:941:25[11–14]. While this factor need
cmin ¼ minimum [cb, cso, csi þ 6:4 mm]). Ab and db are not necessarily be used in the design, it is important to
the bar area and diameter, respectively, and cb, csi, and consider this effect in the initial formulation of design
cso are defined in Fig. 5; fs is the bar stress. Fig. 4 expressions that are based on or calibrated to tests.
shows the results of a dummy variables analysis[8] by Otherwise, bond strength will tend to be
Darwin et al.[9] in which the data are separated by bar overestimated for the case when cb ffi cs .
size (db ranges from No. 3 ¼ 9.5 mm to No.
14 ¼ 43.0 mm). The figure demonstrates that, while the
Concrete strength
relationship between the bond force Ab fs and
The choice of fc0 1=4 in place of the more traditional
0 1=2 2=3
fck or fck (where fc0 is the specified compressive
strength[2,3] and fck is the characteristic strength[5,6]) to
represent the contribution of concrete strength to
bond strength is based on the analysis summarized in
Fig. 6, in which optimal bond equations were
developed for different powers of fc0 [13]. The test
results were then categorized based on concrete
strength and plotted to determine the scatter obtained
for each power of fc0 . As shown in Fig. 6. the relative
scatter (relative intercept) was minimized using a
power of 0.24. For practical purposes, a value of 0.25
was adopted.
An explanation as to why the 14 power of
compressive strength provides superior results to
those produced by higher powers is presented by
Fig. 4 Bond strength Abfs normalized with respect to fc0 1=4 versus
Darwin et al.[17]. Their research indicates that, while
the product of the development/splice length and the cover to the the tensile
pffiffiffiffi strength of concrete increases at a rate that
center of the bar ld ðcmin þ 0:5 db Þ[9], (1 in2 ¼ 645 mm2 ) is 5 fc0 , the fracture energy of concrete Gf, the energy

Copyright & 2005 John Wiley & Sons, Ltd. Prog. Struct. Engng Mater. 2005; 7:210–225
TENSION DEVELOPMENT LENGTH 213

The relative rib area of a bar Rr is defined as


Rr ¼
projected rib area normal to bar axis
nominal bar perimeter  center-to-center rib spacing
(4)

In European practice[6], the minimum value for Rr is


0.056 for bars with diameters of 12 mm or larger. In US
practice, no minimum is specified, but values of Rr
typically range from 0.057 to 0.087[18], with an average
value of approximately 0.073. Tests by Darwin et al.[11,12]
and Zuo & Darwin[13,14] verify the relationship given in
eq. (1) for values of Rr as high as 0.14.
Fig. 6 Range of relative intercept obtained for dummy variables Eq. (1) shows that the contribution of transverse
analysis for experimental bond force, normalized with respect to
f 0 Pc , for optimized bond strength expressions versus the power p reinforcement increases with the increasing concrete
of fc0 for bars without confining transverse reinforcement[13] strength. Zuo & Darwin[13,14] found that the most
likely value of the power p in eq. (1) is 0.80,
considerably higher than the power representing the
contribution of concrete strength to the bond strength
per unit area required to propagate a crack once it has
of bars without transverse reinforcement. For design
formed, is nearly independent of fc0 . The overall result
purposes, they chose p ¼ 34. The yield strength of the
is that the influence of compressive strength on bond
transverse reinforcement does not play a role in
strength is less than normally considered in design.
determining Tb because very few transverse bars yield
during development or splice failure[19–21]. The
Transverse reinforcement
relative rib area and diameter of the bar, as reflected
Transverse reinforcement that crosses planes of
by tr and td, respectively, appear in the relationship
potential splitting cracks, shown in Fig. 5, increases
because developed and spliced bars act as wedges as
the bond strength of reinforcement. The contribution
they slip with respect to the concrete. Increases in Rr
of transverse reinforcement to bond strength Ts has
and db increase the wedging action and, thus, cause
been found to depend on the total amount of
greater splitting, which mobilizes higher clamping
transverse reinforcement within the development or
forces in the transverse reinforcement.
lap splice length and the number of bars confined by
the transverse reinforcement. Ts is also affected by the
Yielding of developed bars
geometry of the transverse ribs on the bars, the bar
Most relationships used in reinforced concrete design
size, and the concrete strength. Zuo & Darwin[13,14]
are based on tests. Because of concerns, on one hand,
demonstrated that the contribution of transverse
that long development or splice lengths may prevent a
reinforcement to bond strength may be represented as
bond failure from occurring, and on the other, that a
NAtr 0 P bond failure just as a bar yields will result in a lower
Ts ¼ K1 tr td fc (1)
n bond force because the plastic behavior will reduce
where K1 is a constant, tr a factor that depends on the bond strength, tests are often performed so that bond
relative rib area Rr of the reinforcement, td a factor failure occurs prior to yielding. Evaluations of a large
that depends on the diameter db of the developed or database by Darwin et al.[9,22] and Zuo & Darwin[13,14]
spliced bar, N the number of transverse stirrups or ties indicate that, on average, yielding reduces bond
within the development or splice length, Atr the area strength by only about 2% for bars that are not confined
of each stirrup or tie crossing the plane of potential by transverse reinforcement and increases the bond
splitting, n the number of bars being developed or strength by about 10% for bars that are confined by
spliced along the plane of splitting, and p the power of transverse reinforcement when compared to higher
fc0 , between 0.75 and 1.00. In the case shown in Fig. 5, strength steel bars (with similar embedment lengths)
illustrating a two-leg stirrup confining three spliced that do not yield. They theorized that yielding may
reinforcing bars in the same plane, Atr is two times the actually increase bond strength by increasing the length
area of the stirrup At and n ¼ 3 if cso or the effective of the bar over which bond slip occurs, allowing a
value of csi is less than cb. Alternatively, Atr ¼ At and greater portion of the bar to remain in contact with the
n ¼ 1 if cso and the effective value of csi are greater concrete prior to a bond failure, thus mobilizing a
than cb. greater region of concrete to carry the bond force.

tr ¼ 9:6Rr þ 0:28 (2) CASTING POSITION


It is widely observed in tests and recognized in design
td ¼ 0:03db þ 0:22 (3) provisions that bond strength will decrease as the

Copyright & 2005 John Wiley & Sons, Ltd. Prog. Struct. Engng Mater. 2005; 7:210–225
214 CONCRETE CONSTRUCTION

depth of plastic concrete below a bar increases. This


decrease results from the settlement of concrete
around the bar subsequent to initial consolidation,
along with the accumulation of bleed water below the
bar, leaving a region of the bar surface that is not in
contact with the concrete. It is also recognized by
some design codes[5,6] and supported by research[23,24]
that bars near the upper surface of a placement (top-
cast) exhibit reduced bond strength compared to bars
cast with a similar depth of concrete below but a
greater depth of concrete above the bars. This upper
surface effect is a result of settlement cracking,
cracking parallel to and above a bar caused by Fig. 8 Bond efficiency ratio versus concrete depth below the bar
concrete subsidence around the reinforcement. for lower temperature concrete [53 8F (12 8C)]. REG ¼ concrete
The effect of the placement depth below without a superplasticizer. SP ¼ superplasticized concrete[24]
(1 in ¼ 25:4 mm)
reinforcement is accounted for by what is often
referred to as the ‘top-bar’ factor, which is used to
increase development and splice length. A factor of
1.3 is used by the ACI Building Code[3] and ACI
Committee 408[4]. A factor of 1.4 is used by the BAR SURFACE CONDITION
AASHTO Bridge Specifications, and a factor of 1:0=0 Coatings on the surface of a bar that reduce the
:7 ¼ 1:43 is used by the CEB-FIP Model Code[5] and friction between the steel and concrete can have a
Eurocode 2[6]. These values are appropriate for top- negative impact on bond strength[18,25–33]. For this
cast members with depths of placement on the order reason, design codes require minimal levels of
of 0.6 to 1.0 m for concrete slumps up to about cleanliness for the bar, restricting the presence of dirt
130 mm. The effect of casting position, however, can or oil. Mild amounts of rust have been shown to have
be significantly worse as either the depth of the little effect on bond strength, while thick rust reduces
member or the concrete slump increase, with the the bond by separating the base metal from the
greatest effect observed for bars near the upper surrounding concrete[25].
surface. This is demonstrated in Fig. 7, which shows Epoxy coatings, used to improve the corrosion
that the relative strength of bars cast with 1.8 m of resistance of reinforcement, have a negative impact on
concrete below the steel can drop by as much as 60% bond because they reduce the coefficient of friction
for concrete slumps on the order of 215 mm. Similar between the steel and the concrete[33,34]. In most cases,
results have been obtained for both vibrated and test results demonstrate the need to increase
nonvibrated high-slump (conventional or development and lap splice lengths by approximately
superplasticized) concrete. As shown in Fig. 8, the 50% for epoxy-coated bars compared to the lengths
relative bond strength dropped by 30–60% for top-cast required for uncoated bars. Tests of bars with
(upper surface) bars with 900 mm of high-slump relative rib areas Rr in excess of 0.10, however,
(230 mm) plastic concrete below the reinforcement show that an increase on the order of 20% is
compared to bottom-cast bars in the same specimens satisfactory for high relative rib area
with a cover cb of 50 mm. reinforcement[10–14,35].

Design provisions
The bond design provisions of the AASHTO LRFD
Bridge Design Specifications[2], the ACI Building
Code (ACI 318-05)[3], ACI Committee 408[4], CEB-FIP
Model Code 1990[5], and Eurocode 2[6] will be
compared with splice and development tests of
straight reinforcing bars. To allow direct comparison
of design equations, the expressions are written
using notation similar to that used in
ACI 318-02[36].2
Fig. 7 Bond strength as a function of bar location within a wall
specimen. High slump ¼ 812 in (215 mm). Low slump ¼ 3 in 2
The notation used in ACI 318-02 is somewhat cleaner, using fewer
(75 mm)[23] (1 ksi ¼ 6:89 MPa, 1 in ¼ 25:4 mm) subscripts, than that in ACI 318-05.

Copyright & 2005 John Wiley & Sons, Ltd. Prog. Struct. Engng Mater. 2005; 7:210–225
TENSION DEVELOPMENT LENGTH 215

AASHTO Table 1 Classes of tension lap splices: AASHTO bridge


The design provisions in the AASHTO Bridge specifications
Specifications[2] for development and lap splice length
ðAs providedÞ Maximum percent of As spliced
of straight reinforcement in tension represent design Ratio within required lap length
ðAs requiredÞ
procedures that have been in use the longest. Based ........................................
50 75 100
on the results of pullout tests[37], they are very similar ........................................................................
to those used in the ACI Building Code prior to 1995. 52 A A B
52 B C C
The main AASHTO design equations express ........................................................................
development length ld in mm as a function of bar size.
0:02Ab fy
For No: 36 and smaller bars ld ¼ pffiffiffiffi (5a)
fc0 composed of bars of not less than 6 mm in diameter
and spaced at not more than a 100 mm pitch. The
AASHTO provisions recognize no other cases in
but not less than ld ¼ 0:06db fy (5b)
which confining reinforcement contributes to bond
strength. The minimum value of ld is 300 mm.
25fy Lap splice lengths in tension may not be less than
For No: 43 bars ld ¼ pffiffiffiffi (5c) 300 mm or 1:0ld ; 1:3ld ; or 1.7ld for Class A, B, and C
fc0
splices, respectively, as defined in Table 1.

34fy ACI BUILDING CODE (ACI 318-05)


For No: 57 bars ld ¼ pffiffiffiffi (5d)
fc0 The design provisions in the ACI Building Code
(ACI 318-05)[3] for bond and development of straight
in which Ab is the area of the bar in mm2, fy the steel reinforcement in tension are based on the analysis of
yield strength in MPa, fc0 the concrete compressive splice and development tests by Orangun et al.,[15,16].
strength based on 150  300 mm cylinders in MPa, The principal design equation expresses development
and db the diameter of the bar in mm. The bar sizes length as
are those specified in ASTM A 615[1] and A 706[38] and
represent the approximate bar diameter in mm. The 9 fy abgl
ld ¼ pffiffiffiffi   db (6)
nominal values of db used in design differ by a few 10 fc0 c þ Ktr
tenths of a millimeter from the approximate db
diameters.
The development lengths given in eq. (5) are in which c is the smaller of the distance from the
multiplied by one or more factors: 1.4 for horizontal or center of the bar to the nearest concrete surface or one-
nearly horizontal reinforcement placed with more half of the center-to-center spacing of the bars,
than 300 mm of fresh concrete castp below
ffiffiffiffi the Ktr ¼ Atr fyt =ð10:34snÞ, Atr is the area of each stirrup or
0
reinforcement (top-bar factor); 0.58 fc =fct 51:0, where tie crossing the potential plane of splitting adjacent to
fct is the splitting tensile strength of the concrete; 1.3 the reinforcement being developed, spliced, or
for concrete in which all aggregate is lightweight or anchored, fyt the yield strength of transverse
1.2 for sand-lightweight concrete, where fct is not reinforcement, s the spacing of transverse
specified; 1.5 for epoxy-coated bars with cover less reinforcement, and n the number of bars being
than 3db or clear spacing less than 6db, or 1.2 for developed or spliced. The term ðc þ Ktr Þ=db is limited
epoxy-coated bars not covered by the previous to a maximum of 2.5 based on an assumed upper limit
criterion. The product obtained when combining the of confinement for a splitting failure.
factor for top reinforcement with the factor for epoxy- The ACI Building Code is the only one of the five
coated bars need not be taken greater than 1.7 under design documents compared in this paper that
the assumption that the reduced contact area, because includes the yield strength of the transverse
of concrete settlement, and the lower coefficient of reinforcement fyt in the calculation of development
friction for epoxy-coated bars are not fully additive. In length. The inclusion of fyt does not appear to be
addition, development or splice lengths may be appropriate based on the observation that very few
multiplied by 0.8 for reinforcement being developed transverse bars yield during development or splice
in the length under consideration when it is spaced failure[19–21] as described earlier during the discussion
not less than 150 mm center-to-center, with not less of the effect of transverse reinforcement on bond
than 75 mm clear cover measured in the direction of strength. The test data used to develop eq. (1) show no
spacing, (As required)/(As provided) when anchorage correlation between bond strength and fyt.
of the full yield strength of the reinforcement is not Because of a lack of tests using concrete with fc0
required or when reinforcement in flexural members greater than p 69ffiffiffiMPa
ffi at the time of the analysis[15,16],
is in excess of that required by analysis, and 0.75 the value of fc0 used in eq. (6) is limited to 8.3 MPa.
when reinforcement is enclosed within a spiral Bar placement, epoxy coating, and the use of

Copyright & 2005 John Wiley & Sons, Ltd. Prog. Struct. Engng Mater. 2005; 7:210–225
216 CONCRETE CONSTRUCTION

Table 2 Classes of tension lap splices: ACI Building Code (ACI where c ¼ cmin þ 0:5 db , o ¼ 0:1ðcmax =cmin Þþ 0:941:25,
318-02 cmax is the maximum (cb, cs), cmin the minimum (cb, cs),
........................................ cb the bottom cover, cs the minimum (cso,
ðAs providedÞ
Ratio Maximum percent of As spliced csi þ 6:4 mm), cso the side cover, and csi the one-half of
ðAs requiredÞ within required lap length
........................................ the bar clear spacing (cb, csi, and cso are defined in
50 100 Fig. 5), and ðcoþKtr Þ=db44:0. Ktr ¼ð6:26tr td Atr =snÞf0 1/2 c ,
.........................................................................
52 A B tr ¼ 9:6Rr þ 0:2841:72, and td ¼ 0:03db þ 0:22. For
52 B B conventional reinforcement (average Rr ¼ 0:0727), Ktr
.........................................................................
¼ ð6td Atr =snÞ fc0 1=2 . fc0 1=4 and fc0 1=2 are treated as having
units of MPa and are limited to maximum values of
3.25 and 10.5 MPa, respectively, because the data used
lightweight aggregate are accounted for by factors a, b to develop eq. (7) were limited to concrete with a
and g where a ¼ 1.3 for reinforcement placed so that maximum strength of 110 MPa.
more than 300 mm of fresh concrete is cast below the For reasonspffiffiffidiscussed
ffi earlier in the paper, fc0 1=4 ,
bar and 1.0 for other reinforcement, b ¼ 1:5 for epoxy- 0
rather than fc , is used to represent the effect of
coated reinforcement with cover less than 3db and concrete compressive strength on bond strength. fc0
clear spacing less than 6db, 1.2 for other epoxy-coated also appears in the Ktr term, recognizing the fact that
reinforcement, and 1.0 for uncoated reinforcement, transverse reinforcement becomes progressively more
with ab41:7, and l ¼ 1:3 forplightweight
ffiffiffiffi concrete, 1.0 effective as concrete strength increases[13,14], as
for normal concrete, or 0.55 fc0 =fct 51:0 for discussed for eq. (1). Eq. (7) may be simplified by
lightweight concrete when the split cylinder strength setting o ¼ 1:0 and dropping the 6.4 mm term from
fct is specified. the definition of the cs. a, b, and l and the term
Eq. (6) also includes a reinforcement size factor g of for excess reinforcement are used as they are for
0.8 for No. 19 and smaller bars and 1.0 for No. 22 and ACI 318, except that based on observations by
larger bars. As will be demonstrated later in this Zuo & Darwin [13,14], b ¼ 1:5 for all conventional
paper, g ¼ 0:8 is unconservative. epoxy-coated bars. The value of ld in eq. (7) is used for
As with the AASHTO Bridge Specifications, ACI both development and lap splice lengths. The
318 permits the use of the ratio (As required)/(As minimum value for both development length ld and
provided) when reinforcement in flexural members lap splice length ls is equal to the smaller of 300 mm
exceeds that required by analysis, except when and 16db. Eq. (7) was developed using a reliability-
anchorage or development for yield strength is based approach calibrated to produce a probability of
specifically required or reinforcement is designed for failure in bond equal to 20% of that in flexure based
certain seismic applications. The minimum value of ld on procedures described by Darwin et al.[39] using a
is 300 mm. value for the reliability index of 3.5 for bond,
Lap splices are classified as shown in Table 2, with compared to a value of 3.0, typically used for
splice lengths of 1.0ld and 1.3ld for Class A and Class bending[40]. The reliability index represents the
B splices, respectively. The splice length may not be number of standard deviations by which the mean
reduced by the ratio (As required)/(As provided) and margin of safety (strength–load) exceeds zero.
must be at least 300 mm. The extra length required for
Class B splices is used to encourage designers to
stagger the location of splices, rather than increase
CEB-FIP MODEL CODE 1990
The CEB-FIP 1990 provisions[5] are based on research
strength, because developed bars and lap splices with
by Tepfers[41], modified to match earlier design
the same length have been observed to exhibit similar
provisions3. The provisions are presented using terms
bond strengths[11,12,15,16]. As will be demonstrated later
that are compatible with those used in ACI 318-02[36].
in this paper, however, the increase in strength that is
Using that terminology, development length may be
provided by the increased splice length is needed
expressed as
based on comparisons with test results.  
1 cmin
ld ¼ 1:1520:15
1:228 db
ACI COMMITTEE 408
Extending work by Zuo & Darwin[13,14], ACI  
SAtr 2SAtr;min Zfyd
Committee 408 developed provisions for 12K d
2=3 b
(8)
Ab f
development length and lap splice design[4]. ck
Development length is expressed as where Z ¼ 1:0 for db 432 mm; ¼ 100=ð132  db Þ for
  db 432 mm; each term in parentheses is limited to the
fy range of 0.7–1.0; K ¼ 0:10 for a bar confined at a
 48o abl
fc0 1=4 corner bend of a stirrup or tie, k ¼ 0:05 for a bar
ld ¼   db (7)
co þ Ktr
1:5
db 3
Personal communication from Ralejs Tepfers, 12 April 2005.

Copyright & 2005 John Wiley & Sons, Ltd. Prog. Struct. Engng Mater. 2005; 7:210–225
TENSION DEVELOPMENT LENGTH 217

confined by a single leg of a stirrup or tie, and k ¼ 0 concrete layer during placement. As in ACI 318-05, ld
for a bar that is not confined by transverse may be multiplied by the ratio of (As required)/
reinforcement; SAtr is the area of transverse (As provided), but unlike ACI 318-05, this ratio may
reinforcement along ld; SAtr;min ¼ 0:25Ab for beams also be applied when calculating the splice length ls.
and 0 for slabs; Ab is the area of the largest bar being For lap splices, ls is calculated by multiplying ld by the
developed or spliced; and fyd the design yield factor ab given in Table 3.
strength. fyd ¼ fyk =1:15, where fyk is the characteristic Development and splice lengths in tension are
yield strength, which is taken as the value that is limited as shown in eqs. (9) and (10), respectively:
exceeded by 95% of all possible test results, often " #
described as the 5% fractile value. Based on 0:3 Z fyd
ld;min ¼ max db ; 10db ; 100 mm (9)
tests of over 20 000 heats of steel, in US practice, 1:228 f 2=3
ck
fyk ffi 1:06fy , where fy is the minimum specified yield
strength[42]. " #
The term fck is the characteristic compressive 0:3ab Zfyd
ls;min ¼ max db ; 15db ; 200 mm (10)
strength, the strength below which 5% of all possible 1:228 f 2=3
ck
strength measurements are expected to fall. For the
CEB-FIP Model Code, fck is taken as 8 MPa below the
average strength. In US design[2,3], fc0 represents the 9% Table 3 Values of coefficient ab: CEB-FIP Model Code
fractile compressive strength. Thus, for application Maximum percent
with eq. (8), fck should be less than fc0 . Based on US of As lapped at
practice, it is appropriate to take the average strength one section* 420 25 33 50 450
......................................................................
as approximately 5.25 MPa greater than the specified ab 1.2 1.4 1.6 1.8 2.0
strength fc0 [43], resulting in characteristic strength ......................................................................
* Defined as lap splices with midlengths within 0.65ls on either side of the midlength
fck ¼ fc0  2:75 MPa. of the splice under consideration.
The value of ld in eq. (8) may be multiplied by
0:74ð1  0:04pÞ41:0, where p is transverse pressure
in MPa at the ultimate limit state along the Table 4 Values of coefficient ab: Eurocode 2
development length perpendicular to the splitting Percent of As lapped
plane. The effect of bar placement for top-cast at one section* 525 33 50 450
reinforcement is included by dividing ld by 0.7 for .........................................................................
ab* * 1 1.15 1.4 1.5
bars with an inclination of less than 458 with the .........................................................................
* Defined as lap splices with midlengths within 0.65ls on either side of the midlength
horizontal that are both (1) more than 250 mm from of the splice under consideration.
the bottom and (2) less than 300 mm from the top of a ** Intermediate values may be determined by interpolation.

Table 5 Test/calculated (T/C) ratios for developed bars


Bars not confined by transverse reinforcement
.........................................................................................................................................................
AASHTO ACI 318 ACI 408 CEB-FIP Eurocode 2
Eq. (5) Eq. (6) Eq. (7) Eq. (8) Eq. (11)
......................................................................................................................................................
Max 1.98 2.37 1.56 2.01 1.96
Min 0.43 0.62 0.84 0.34 0.48
Average 1.01 1.23 1.22 1.11 1.15
Stdev 0.29 0.28 0.14 0.33 0.26
COV 0.29 0.23 0.11 0.29 0.22
Percentage
with T/C5 1.0 48 17 7 34 27
Percentage
with T/C41.8 1 3 0 2 1

Bars confined by transverse reinforcement


.........................................................................................................................................................
AASHTO ACI 318 ACI 408 CEB-FIP Eurocode 2
Eq. (5) Eq. (6) Eq. (7) Eq. (8) Eq. (11)
Max 2.48 2.19 1.71 2.48 2.42
Min 0.62 0.70 0.90 0.48 0.68
Average 1.23 1.23 1.27 1.40 1.43
Stdev 0.35 0.30 0.18 0.37 0.30
COV 0.29 0.24 0.14 0.27 0.21
Percentage
with T/C5 1.0 28 23 6 14 6
Percentage
with T/C41.8 8 6 0 12 10
......................................................................................................................................................

Copyright & 2005 John Wiley & Sons, Ltd. Prog. Struct. Engng Mater. 2005; 7:210–225
218 CONCRETE CONSTRUCTION

EUROCODE 2 taken as Ab(fsd/fyd), where Ab is the area of the largest


The development length provisions of Eurocode 2[6] bar being developed or spliced. For lap splices, ld is
have many similarities to those of CEB-FIP Model multiplied by ab ¼ ðr1 =25Þ1=2 41:5; where r1 is the
Code 1990. Development length is expressed as percentage of reinforcement lapped within 0.65ls of
  the center of the lap length. The values of ab are given
1 cmin in Table 4 and are noticeably lower than those
ld ¼ 1:1520:15
1:26 db required by CEB-FIP[5].
  Development and splice lengths in tension are
SAtr 2SAtr;min Z fsd limited as shown in eqs (12) and (13):
12K d
2=3 b
(11)
Ab f " #
ck
0:3 Zfsd
ld;min ¼ max db ; 10db ; 100 mm (12)
where fsd is the design stress of the bar at the position 1:26 f 2=3
ck
from where anchorage is measured at the ultimate
limit state, ¼ fyd (As required)/(As provided). The " #
other terms are as defined for CEB-FIP Model Code 0:3ab Zfsd
1990, except that the value of fck used in eq. (11) is ls;min ¼ max db ; 15db ; 200 mm (13)
1:26 f 2=3
ck
limited to a maximum of 60 MPa unless it can be
demonstrated that the average bond strength Eqs (12) and (13) are similar to eqs (9) and (10) for the
increases above this limit, and Atr,min for splices is CEB-FIP Model Code 1990, except for the differences

60

AASHTO
50 ACI 318
ACI 408
Number of Tests

40

30

20

10

0
Below 0.7 - 0.8 - 0.9 - 1.0 - 1.1 - 1.2 - 1.3 - 1.4 - 1.5 - 1.6 - 1.7 - Above
0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.8
(a) Test / Calculated

60

CEB-FIP
50
Eurocode

40
Number of Tests

30

20

10

0
Below 0.7 - 0.8 - 0.9 - 1.0 - 1.1 - 1.2 - 1.3 - 1.4 - 1.5 - 1.6 - 1.7 - Above
0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.8
(b) Test / Calculated

Fig. 9 Test/calculated strength ratios based on development lengths for bars not confined by transverse reinforcement. (a) AASHTO,
ACI 318-05 and ACI 408; and (b) CEB-FIP Model Code 1990 and Eurocode 2

Copyright & 2005 John Wiley & Sons, Ltd. Prog. Struct. Engng Mater. 2005; 7:210–225
TENSION DEVELOPMENT LENGTH 219

in the values of ab and the use of fsd, which includes a greater range of concrete strengths and steel stresses
the effect of (As required)/(As provided), in place of at failure than were available when the other design
fyd in the first term within the brackets. equations were formulated. Database 10-2001 is
available from the American Concrete Institute and
from members of ACI Committee 408.
The results of the comparisons are shown in Table 5
Comparison of design provisions with and Figs 9 and 10 for developed bars and Table 6 and
test results Figs 11 and 12 for spliced bars. The tables and figures
show the test/calculated (T/C) strength ratios
ACI Committee 408 Database 10-2001[4] is used to obtained in the comparisons. The tables give the
compare the relative accuracy of the five design maximum, minimum, and average values for the
provisions. The comparisons cover two cases: (1) ratios, along with the standard deviations, coefficients
developed bars and (2) lap splices for which 50% of of variation, and percentages of tests for which T/C is
the bars are lapped and for which (As provided)/ less than 1.0 or greater than 1.8. The figures present
(As required) ¼ 1.0. Approximately 80% of the histograms showing the distribution of the T/C ratio.
database consists of splices in which 100% of the bars Comparisons can be made in terms of the relative
were lapped at the same location. The balance consists accuracy of the design expressions with respect to the
primarily of development tests, plus some splice tests test results, the relative safety as represented by the
in which a portion of the bars were spliced. Concrete percentage of tests with T/C less than 1.0, and the
strength ranged from 17 to 110 MPa, as measured relative economy based on tests with T/C greater
using standard cylinders with a nominal ratio of than 1.8.
height to diameter of 2.0. Except as described in the
next paragraph, all of the test results are used for
comparisons with the design provisions because it has
been demonstrated that bond strength is essentially DEVELOPED BARS
the same for developed and lap spliced bars, Comparisons of the database with the development
independent of the number of bars developed or length equations are presented in Table 5 and Figs 9
spliced at one location[9,13–16, 22]. For the splice and 10. The comparisons show that the design
comparisons, splice length factors of 1.3, 1.3, 1.0, 1.8, expressions developed by ACI Committee 408
and 1.4 are used for AASHTO, ACI 318, ACI 408, provide the best match and the least scatter, as well
CEB-FIP Model Code 1990, and Eurocode 2, as the fewest number of tests with T/C ratios less
respectively. The appropriate criteria in CEB-FIP than 1.0. The ACI Committee 408 provisions have
Model Code 1990 and Eurocode 2 are used minimum T/C values of 0.84 and 0.90 for bars not
for Atr,min. confined and confined by transverse reinforcement,
The comparisons are limited to bottom-cast bars. respectively. These values compare to 0.43 and 0.62
For this category, ACI Committee 408 Database for AASHTO, 0.62 and 0.70 for ACI 318-05, 0.34 and
10-2001 includes 193 tests in which the bars were not 0.48 for CEB-FIP Model Code 1990, and 0.48 and 0.68
confined by transverse reinforcement and 284 tests for Eurocode 2. With 48% of the tests with a T/C ratio
in which the bars were confined by transverse less than 1.0, the AASHTO provisions provide the
reinforcement. However, to limit the comparisons to lowest relative safety, followed by the CEB-FIP Model
realistic development and splice lengths, only those Code 1990 with 34%, Eurocode 2 with 27%, ACI 318-
tests with a development or lap splice length greater 05 with 17%, and ACI 408 with 7% for bars not
than the larger of 300 mm or 16db are used. The confined by transverse reinforcement. The similarity
resulting database includes 157 tests in which the bars in the basic equation between the CEB-FIP Model
were not confined by transverse reinforcement and Code 1990 and Eurocode 2 suggests that the improved
163 tests in which the bars were confined by relative safety of the Eurocode 2 results from the
transverse reinforcement. principal difference between the two}the limit on the
For the comparisons, the design expressions were maximum concrete strength to 60 MPa for use in bond
solved for fy or fyd, which were treated as the calculations in Eurocode 2. The bond provisions of
calculated bar stress to be compared to the value of fs ACI 318-05 and ACI Committee 408 also have limits
obtained in the test. Bar stresses in the tests were on compressive strength, equal to 69 and 110 MPa,
calculated based on the moment in the test specimen respectively. The limit affects the comparison for ACI
at the peak load using moment-curvature 318, but not for ACI Committee 408, because the
calculations, as described by ACI Committee 408[4]. upper limit of the compressive strength in the
A subset of the database had been used to develop the database is 110 MPa. The large percentage of
expression that served as the precursor[15,16] for the tests with T/C51.0 for the AASHTO provisions
design equation used in ACI 318-05, while the full indicates the need to modify these provisions to
database was used to develop the design expressions obtain a satisfactory level of safety for development
of ACI Committee 408. Overall, the database includes bars.

Copyright & 2005 John Wiley & Sons, Ltd. Prog. Struct. Engng Mater. 2005; 7:210–225
220 CONCRETE CONSTRUCTION

40
AASHTO
ACI 318
Number of Tests
30 ACI 408

20

10

0
Below 0.7 - 0.8 - 0.9 - 1.0 - 1.1 - 1.2 - 1.3 - 1.4 - 1.5 - 1.6 - 1.7 - Above
0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.8
(a) Test /Calculated

40

CEP-FIP
Eurocode
30
Number of Tests

20

10

0
Below 0.7 - 0.8 - 0.9 - 1.0 - 1.1 - 1.2 - 1.3 - 1.4 - 1.5 - 1.6 - 1.7 - Above
0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.8
(b) Test /Calculated

Fig. 10 Test/calculated strength ratios based on development lengths for bars confined by transverse reinforcement: (a) AASHTO, ACI
318-05 and ACI 408; and (b) CEB-FIP Model Code 1990 and Eurocode 2

The improved match obtained by the ACI compared to those for bars without transverse
Committee 408 provisions with the data can be reinforcement, except for ACI 318-05 for which 23% of
ascribed to several factors. First, the database used for test results have T/C ratios less than 1.0. The other
the comparisons is the database used to develop these design provisions produce T/C ratios less than 1.0 as
provisions. But more importantly, the database is follows: AASHTO 28%, CEB-FIP Model Code 1990
broader than available during the formulation of the 14%, Eurocode 2 6%, and ACI 408 6%.
other design equations, providing a greater range in The provision in ACI 318-05 that allows the use of
concrete strength and allowing the ACI Committee the bar size factor g ¼ 0.8 for No. 19 and smaller bars is
408 provisions to more accurately represent the effect a principal reason for the high percentage of low T/C
of fc0 on bond strength. Further, the ACI Committee ratios. If g is set to 1.0 for all bar sizes, the percentage
408 provisions include the factor of tests with T/C less than 1.0 drops from 17 and 23%
o ¼ 0:1ðcmax =cmin Þ þ 0:941:25, which, as explained for bars without and with confining transverse
earlier (see Member Geometry), helps prevent the reinforcement, respectively, to 13% for both cases,
overestimation of bond strength when the cover providing strong support for modifying that
and bar spacing dimensions are approximately provision in the ACI Building Code.
equal. Relatively few comparisons produce T/C ratios in
The bars confined by transverse reinforcement have excess of 1.8, with a maximum value of 12% for
fewer cases where the T/C ratios are less than 1 CEB-FIP Model Code 1990 for bars confined by

Copyright & 2005 John Wiley & Sons, Ltd. Prog. Struct. Engng Mater. 2005; 7:210–225
TENSION DEVELOPMENT LENGTH 221

transverse reinforcement. All provisions, however, 318-05, 66 and 87% for CEB-FIP Model Code 1990, and
except for those of ACI Committee 408, had at least 29 and 76% for Eurocode 2.
two tests with T/C in excess of 1.8. The higher percentages of tests with T/C ratios less
than 1.0 for developed bars and greater than 1.8 for
spliced bars for the other provisions compared to
SPLICES those of ACI Committee 408 must be assigned, at least
The comparisons, based on splices for which 50% of in part, to a lower level of ‘realism’ compared to that
the bars are spliced at the same location and (As provided by the ACI 408 design criteria. The greater
provided)/(As required) ¼ 1.0, are presented in Table realism of the ACI Committee 408 design procedures
6 and Figs 11 and 12. For these splices, all provisions, may be linked to two aspects of those provisions: (1)
with the exception of those of ACI Committee 408, the inclusion of the o factor, which accounts for the
require an increase in splice length over that required added bond strength obtained for a given value of
for development. The overall scatter in the results, as cmin with a larger value of cmax, and (2) the powers of
represented by the coefficient of variation, remains fc0 used to characterize the contribution of concrete
unchanged from the values shown in Table 5, with the strength to bond both with and without confining
exception of Eurocode 2, which shows a slight transverse reinforcement. Considering that the
increase in the coefficient of variation for bars provisions of ACI Committee 408 were adjusted, as
confined by transverse reinforcement. described earlier, using a reliability-based approach to
In terms of relative safety, the increase in length produce a probability of failure equal to 20% of that in
results in a corresponding decrease in the number flexure, it is instructive to compare the splice lengths
of tests with a T/C ratio less than 1.0 and is quite provided by the different codes. Fig. 13 shows bond
acceptable, except for the AASHTO provisions for stress as a function of splice length for the five design
which 22% of the tests for bars not confined by procedures for splices without confining transverse
transverse reinforcement have a value of T/C less reinforcement, as did Fig. 1 for development length.
than 1.0. The line representing the ACI Committee 408
In terms of economy, the required increases in provisions does not change from that shown in Fig. 1.
splice length result in significant percentages of The splice lengths for the other design provisions
splices with T/C ratios in excess of 1.8. These values increase for a peak bar stress of 520 MPa (the
remain equal to zero for the provisions of ACI maximum design value available for US reinforcing
Committee 408, but for bars without and with steel[1]). The values provided by ACI 318-05, ACI
confining transverse reinforcement, respectively, they Committee 408, and the CEB-FIP Model Code 1990
equal 9 and 26% for AASHTO, 23 and 24% for ACI are very similar, as might be expected based on Table

Table 6 Test/calculated (T/C) ratios for splices with 50% of the bars lapped and (As provided)/(As required) ¼ 1.0
Bars not confined by transverse reinforcement
.........................................................................................................................................................
AASHTO ACI 318 ACI 408 CEB-FIP Eurocode 2
Eq. (5) Eq. (6) Eq. (7) Eq. (8) Eq. (11)
......................................................................................................................................................
Max 2.58 2.37 1.56 3.62 2.74
Min 0.56 0.62 0.84 0.60 0.67
Average 1.32 1.23 1.22 2.00 1.62
Stdev 0.38 0.28 0.14 0.59 0.36
COV 0.29 0.23 0.11 0.29 0.22
Percentage
with T/C5 1.0 22 3 7 6 4
Percentage
with T/C41.8 9 23 0 66 29

Bars confined by transverse reinforcement


.........................................................................................................................................................
AASHTO ACI 318 ACI 408 CEB-FIP Eurocode 2
Eq. (5) Eq. (6) Eq. (7) Eq. (8) Eq. (11)
......................................................................................................................................................
Max 3.22 2.85 1.71 4.47 3.77
Min 0.80 0.91 0.90 0.86 1.09
Average 1.60 1.60 1.27 2.52 2.15
Stdev 0.46 0.39 0.18 0.67 0.50
COV 0.29 0.24 0.14 0.27 0.23
Percentage
with T/C5 1.0 4 1 6 1 0
Percentage
with T/C41.8 26 24 0 87 76
......................................................................................................................................................

Copyright & 2005 John Wiley & Sons, Ltd. Prog. Struct. Engng Mater. 2005; 7:210–225
222 CONCRETE CONSTRUCTION

60

AASHTO
50 ACI 318
ACI 408
Number of Tests

40

30

20

10

0
Below 0.7 - 0.8 - 0.9 - 1.0 - 1.1 - 1.2 - 1.3 - 1.4 - 1.5 - 1.6 - 1.7 - Above
0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.8
(a) Test /Calculated

60

50
CEB-FIP
Eurocode

40
Number of Tests

30

20

10

0
Below 0.7 - 0.8 - 0.9 - 1.0 - 1.1 - 1.2 - 1.3 - 1.4 - 1.5 - 1.6 - 1.7 - Above
0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.8

(b) Test /Calculated

Fig. 11 Test/calculated strength ratios based on splice lengths for bars not confined by transverse reinforcement. 50% of bars spliced at
one location, (As provided)/As required) ¼ 1.0: (a) AASHTO, ACI 318-05 and ACI 408; and (b) CEB-FIP Model Code 1990 and Eurocode 2

6. The value based on the AASHTO provisions still 1990[5], and Eurocode 2[6] are less than values that
appears to be inadequate. The value for Eurocode 2 would be obtained had those design provisions been
lies between the values for AASHTO and ACI 318-05, based on the data used by ACI Committee 408[4] to
but is perhaps not representative (at least for beams) formulate its design provisions. The question then
because the comparison is based on no transverse arises, why are there no failures if the design
reinforcement, which is required for beams by procedures are unconservative?
Eurocode 2. For structural slabs, in which The fact that very few failures are attributed to a
transverse reinforcement is not required for splices, lack of bond strength is the result of several factors.
the Eurocode 2 splice requirements appear to be First, all design codes include provisions with
inadequate. significant safety margins on both the design loads
and member strength that are used when
proportioning reinforced concrete structural
SAFETY members. Second, the real development length
The comparisons presented in Tables 5 and 6 and available in many reinforced concrete members
Figs 1 and 9–13 indicate that the development lengths, exceeds that required by design. Third, design criteria
and in some cases splice lengths, produced by the for splices are usually quite conservative and include
bond provisions of the AASHTO LRFD Bridge Design not only an increased splice length, but also
Specifications[2], ACI 318-05[3], CEB-FIP Model Code limitations on splice locations and requirements for

Copyright & 2005 John Wiley & Sons, Ltd. Prog. Struct. Engng Mater. 2005; 7:210–225
TENSION DEVELOPMENT LENGTH 223

50
AASHTO
ACI 318
40
Number of Tests ACI 408

30

20

10

0
Below 0.7 - 0.8 - 0.9 - 1.0 - 1.1 - 1.2 - 1.3 - 1.4 - 1.5 - 1.6 - 1.7 - Above
0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.8
(a) Test /Calculated

50

CEP-FIP
40 Eurocode
Number of Tests

30

20

10

0
Below 0.7 - 0.8 - 0.9 - 1.0 - 1.1 - 1.2 - 1.3 - 1.4 - 1.5 - 1.6 - 1.7 - Above
0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.8

(b) Test /Calculated

Fig. 12 Test/calculated strength ratios based on splice lengths for bars confined by transverse reinforcement. 50% of bars spliced at one
location, (As provided)/As required) ¼ 1.0: (a) AASHTO, ACI 318-05 and ACI 408; and (b) CEB-FIP Model Code 1990 and Eurocode 2

600

500
additional confining transverse reinforcement.
Overall, however, the comparisons presented in this
Bar Stress, MPa

400
paper provide strong evidence that the code bodies
300 should carefully evaluate current development and
splice length requirements.
200 ACI 318
ACI 408
AASHTO
100 CEB-FIP
Eurocode 2 Conclusions
0
0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 The information presented in this paper demonstrates
Splice length, mm a number of points relative to design provisions for
Fig. 13 Relationship between bar stress and splice length based tension development length and lap splice design of
on the design provisions of ACI 318-05, ACI Committee 408, reinforced concrete members.
AASHTO, CEB-FIP Model Code 1990, and Eurocode 2 for ASTM
A 615 No. 25 bars in 30 MPa concrete. No confining transverse
reinforcement, clear cover ¼ one bar diameter, bar
spacing ¼ two bar diameters, 50% of bars lapped, and 1. The bond strength of bars not confined by
(As provided)/(As required)=1.0. transverse reinforcement appears to increase in

Copyright & 2005 John Wiley & Sons, Ltd. Prog. Struct. Engng Mater. 2005; 7:210–225
224 CONCRETE CONSTRUCTION

proportion to the concrete compressive strength to [11] Darwin D, Tholen ML, Idun EK & Zuo J. Splice strength of high
the 14 power. relative rib area reinforcing bars. SL Report, University of Kansas Center for

2. The contribution of transverse reinforcement to Research, Inc., Lawrence, KS, May 1995: (95-3): 58.
[12] Darwin D, Tholen ML, Idun EK & Zuo J. Splice strength of high
bond strength is a function of the area of the
relative rib area reinforcing bars. ACI Structural Journal 1996: 93(1): 95–107.
transverse reinforcement per bar being developed [13] Zuo J & Darwin D. Bond strength of high relative rib area reinforcing
or spliced, the relative rib area and diameter of the bars. SM Report, University of Kansas Center for Research, Lawrence, KS, 1998:
bar being developed or spliced, and the concrete 46: 350.
compressive strength to a power between 34 and 1.0. [14] Zuo J & Darwin D. Splice strength of conventional and high relative rib
3. For deep members or for concrete placed with a area bars in normal and high strength concrete. ACI Structural Journal 2000: 97(4):
630–641.
high slump, the effect of bar placement, usually
[15] Orangun CO, Jirsa JO & Breen JE. The strength of anchored
represented by the ‘top-bar’ factor, may be greater
bars: a reevaluation of test data on development length and splices. Research
than accounted for in design provisions. Report, Center for Highway Research, The University of Texas at Austin. 1975:
4. Yielding of a developed or spliced bar does not 154-3F: 78.
appreciably affect bond strength. [16] Orangun CO, Jirsa JO & Breen JE. Reevaluation of test
5. For similar geometry and concrete strength, bond data on development length and splices. ACI Journal Proceedings 1977: 74(3):
strength is essentially the same for developed and 114–122.
[17] Darwin D, Barham S, Kozul R & Luan S. Fracture energy of high-
lap spliced bars, independent of the number of bars
strength concrete. ACI Materials Journal 2001: 98(5): 410–417.
developed or spliced at the one location.
[18] Choi OC, Hadje-Ghaffari H, Darwin D & McCabe SL. Bond of
6. Of the five design provisions compared in this epoxy-coated reinforcement to concrete: bar parameters. SM Report, University of
paper, those developed by ACI Committee 408 Kansas Center for Research, Lawrence, KS, July 1990: (25): 217.
provide the best match with test results for both [19] Maeda M, Otani S & Aoyama H. Bond splitting strength in
developed and spliced bars. For developed bars, reinforced concrete members. Transactions of the Japan Concrete Institute 1991: 13:
the other four design provisions result in a high 581–588.
[20] Sakurada T, Morohashi N & Tanaka R. Effect of transverse
percentage of tests for which the test to calculated
reinforcement on bond splitting strength of lap splices. Transactions of the Japan
strength ratios (T/C) are less than 1.0, with the
Concrete Institute 1993: 15: 573–580.
greatest percentage of low T/C values resulting [21] Azizinamini A, Chisala M & Ghosh SK. Tension development length
from the AASHTO provisions. The relative safety of reinforcing bars embedded in high-strength concrete. Engineering Structures 1995:
of the latter four design codes improves for lap 17(7): 512–522.
splices. [22] Darwin D, Zuo J, Tholen ML & Idun EK. Development length criteria
7. The provision in ACI 318-05 that allows a 20% for conventional and high relative rib area reinforcing bars. ACI Structural Journal 1996:
93(3): 347–359.
reduction in development and lap splice length for
[23] Luke JJ, Hamad BS, Jirsa JO & Breen JE. The influence of casting
bars smaller than 19 mm appears to be unsafe and
position on development and splice length of reinforcing bars. Research Report,
should be removed or modified. Center for Transportation Research, Bureau of Engineering Research, University of
Texas at Austin, TX. June 1981: (242-1): 153.
[24] Brettmann BB, Darwin D & Donahey RC. Bond of reinforcement to
superplasticized concrete. ACI Journal, Proceedings 1986: 83(1): 98–107.
[25] Kemp EL, Brezny FS & Unterspan JA. Effect of rust and scale on the
bond characteristics of deformed reinforcing bars. ACI Journal Proceedings 1968: 65(9):
References 743–756.
[26] Mathey R & Clifton JR. Bond of coated reinforcing bars in concrete
[1] ASTM A 615/A 615M-04a. Standard Specification for Deformed and Plain Journal of the Structural Division (ASCE) 1976: 102(1): 215–229.
Billet-Steel Bars for Concrete Reinforcement West Conshohocken. PA: ASTM International, [27] Johnston DW & Zia P. Bond characteristics of epoxy coated reinforcing
2004. bars. Report, Federal Highway Administration, Washington, D.C. 1982: (FHWA-NC-
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David Darwin PhD, PE,


Deane E. Ackers Distinguished Professor,
Department of Civil, Environmental and
Architectural Engineering,
University of Kansas, 1530 W. 15th Street, Room 2142,
Lawrence, KS 66045-7609, USA,
E-mail: daved@ku.edu

Copyright & 2005 John Wiley & Sons, Ltd. Prog. Struct. Engng Mater. 2005; 7:210–225

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