Professional Documents
Culture Documents
Analysis of Clogging in Drip Emitters During Wastewater Irrigation
Analysis of Clogging in Drip Emitters During Wastewater Irrigation
ABSTRACT. The use of wastewater for crop irrigation is a practical alternative to the discharge of wastewater treatment plant
effluents to surface waters. However, clogging of drip emitters is often encountered when wastewater is distributed using drip
irrigation systems. Experiments were conducted using 15 different types of drip emitters to identify emitter susceptibility and
techniques to mitigate the potential for clogging. Chlorine and compressed air were applied at the end of the irrigation cycle
to test their effectiveness in mitigating clogging. Chlorination at 0.5 g m-3 of free chlorine residual at the end of the each
irrigation cycle was found to attenuate clogging more effectively relative to the control and compressed air treatments.
Compressed air cleaning at low pressures of 1.96 kPa was not effective in mitigating the effects of clogging in drippers. The
best performing emitter consisted of a flat body style with a rectangular elastic membrane (pressure compensated and
self-cleaning device) and relatively short pathway.
Keywords. Wastewater, Emitter clogging, Effluent, Chlorination, Compressed air, Filtration.
H
uman population growth and activities have con- of wastewater in drip irrigation, it is important to find
tributed to an increase in food and water con- economical and environmentally friendly techniques to
sumption, and, consequently, to increased waste control biofilm formation. Settlement tanks, filtration,
production. A shortage of potable water and wide- chlorination, acidification, ozonation, ultraviolet radiation,
spread water pollution are current realities in many countries. and flushing of irrigation lines are some of the techniques
Partially treated effluents from wastewater treatment plants used to control clogging that have been reported in the
are generally discharged to rivers, causing a variety of envi- literature (Oron et al., 1979; Gilbert and Ford, 1986; Jackson
ronmental and economic impacts. The same effluents that and Kay, 1987; Hills and El-Ebaby, 1990; Meyer et al., 1991;
have negative effects when discharged to aquatic systems Nakayama and Bucks, 1991; Teltsch et al., 1991; Avnimelech
may have beneficial effects when appropriately used in agri- et al., 1993; Diab et al., 1993; Tajrishy et al., 1994; Rav-Acha
cultural systems. Domestic wastewater effluent can be used et al., 1995; Unkroth et al., 1997; Hassen et al., 2000; Hills
as a source of water and nutrients in agriculture, as described et al., 2000). In addition, the identification of emitters with
by Pescod (1992). According to Ayers and Westcot (1991), low susceptibility to clogging is important.
the application of wastewater to agricultural land using The objectives of this study were (1) to evaluate drip
trickle irrigation, especially the drip irrigation system, is emitters for their susceptibility to clogging and (2) to
among the safest methods for managing wastewater efflu- evaluate techniques to attenuate clogging in the drip system
ents. during irrigation with domestic secondary wastewater.
Although recent research on emitter design and pretreat-
ment has advanced the technology (Nakayama and Bucks,
1991; Ravina et al., 1997; Hills and Brenes, 2001), clogging
remains a problem in wastewater drip irrigation systems.
MATERIALS AND METHODS
Three experimental trials were conducted. First, a labora-
Organic material sedimentation, bacterial growth, iron
tory experiment was conducted to determine the initial flow
oxidation, high sulfur content, and high pH values (>7),
rate for 15 different drip emitter models. In addition, the new
promote biofilm growth and obstruction of drip emitters and
emitters were evaluated to determine the coefficient of flow
irrigation lines. Because of the potential benefits of the use
rate variation, the uniformity of distribution, and the
characteristic equation of each emitter. The 15 emitter
models tested were selected based on their regional availabil-
Article was submitted for review in July 2005; approved for publication ity and are representative of the current technology. An
by the Soil & Water Division of ASABE in December 2005.
The authors are Denis Cesar Cararo, Professor, Universidade Federal emitter classification was adopted and each emitter was
de Lavras (UFLA), Departamento de Engenharia – DEG/Campos da assigned a letter designation, as presented in table 1.
UFLA, Lavras, MG, Brazil; Tarlei Arriel Botrel, Professor, Escola Characteristics of the emitter pathway, including length,
Superior de Agricultura Luiz de Queiroz (ESALQ) – Universidade de São narrowest section, and depth were measured under magnifi-
Paulo (USP), Piracicaba, SP, Brazil; David J. Hills, ASABE Member
Engineer, Professor, Department of Biological and Agricultural
cation and are also shown in table 1.
Engineering, University of California, Davis, California; and Harold L. For each of the 15 emitter models described in table 1, a
Leverenz, PhD Candidate, Department of Civil and Environmental sample of 50 emitters of each type was tested at a pressure of
Engineering, University of California, California. Corresponding author: 98 kPa ± 1.02%, using an experimental setup consisting of
Denis C. Cararo, Rua Américo Brasiliense, 1458, Jardim Alvorada, zip a KSB pump (model P-1000), a 100-micron weave wire
code: 87033-420, Maringá PR Brazil; phone: 55 + 44 + 3267−6218; e-mail:
deniscesar@yahoo.com.br.
Table 4. Emitter characteristics including the emitter equation coefficients (K and x) and the coefficient of regression (R2).
Equation Coefficients[a][b] LP[c] SP DP qnominal qnew CVnew DUnew
Emitter K x R2 (mm) (mm) (mm) (L h-1) (L h-1) (%) (%)
A 2.6252 −0.0009 0.7149 135 1.0 0.8 2.29 2.55 4.1 94.8
B 1.6322 −0.0003 0.9992 30 1.0 0.8 1.60 1.61 1.7 97.9
C 1.9727 0.0005 0.8981 126 0.8 0.8 2.00 2.06 4.0 96.0
D 0.1357 0.6466 0.9984 200 1.0 0.8 2.20 2.61 10.3 91.3
E 0.1209 0.5548 0.9991 170 1.0 1.0 NI[d] 1.61 4.9 94.1
F 0.0830 0.7190 0.9845 314 1.0 1.0 2.30 2.13 7.3 95.1
G 0.2356 0.4976 0.9897 140 1.0 1.0 2.20 2.34 2.2 97.3
H 0.1652 0.6073 0.9999 70 0.8 0.8 2.30 2.72 9.7 91.1
I 0.1517 0.5269 0.9967 155 0.6 0.8 1.70 1.76 2.1 97.6
J 0.1534 0.5416 0.9999 45 1.0 0.8 1.70 1.85 2.1 97.6
K 0.1269 0.5690 0.9982 250 1.0 0.4 1.40 1.73 1.9 97.7
L 0.1085 0.5955 0.9987 105 0.8 0.8 1.70 1.70 7.9 91.0
M 0.0616 0.5747 0.9976 175 0.8 0.8 NI 0.89 2.4 97.3
N 0.1820 0.5326 0.9990 100 1.0 0.8 NI 2.13 2.2 95.4
O 0.1130 0.4800 0.9994 175 0.4 0.5 1.05 1.03 3.0 96.2
[a] Linear flow rate equation for emitters A, B, and C: q = x (pressure, kPa) + K.
[b] Power series flow rate equation for emitters D through O: q = K (pressure, kPa)x.
[c] Length (LP), narrowest section (SP) and depth of the emitter pathway (DP); nominal flow rate informed by the manufacturer (qnominal); flow rate of
new emitters (qnew), coefficient of variation of new emitters (CVnew), and uniformity of distribution of the new emitters (DUnew).
[d] Not Informed (NI).
Ó ÓÓÓ ÓÓ
A 10.3 87.6 1 5
0
ÓÓ ÓÓ
B 7.0 92.8 61
−5
ÓÓ
C 8.3 89.3 19 −10
D 9.8 90.5 45 −15 A B C D E F G H I J K L M N O
E 28.0 57.8 27 −20
F 20.6 71.5 1 Emitter model
G 5.2 93.3 55 Figure 3. Degree of clogging for each emitter model after 373 h of waste-
H 15.5 83.2 34 water application.
I 6.8 91.6 25
J 10.8 89.6 9 citrus orchard and, consequently, relatively low hours of
K 21.5 70.3 37 wastewater irrigation. However, the periods without irriga-
L 10.9 86.1 31 tion are also important, as bacterial growth in drip emitters
M 22.6 69.9 25 can occur even during no flow conditions. Therefore, the
N 6.4 92.5 42 total length on the trial is considered to be as important as the
O 8.4 91.4 4 actual number of irrigation hours. As discussed for the second
trial, the slight differences in the effluent composition during
coefficient of flow rate variation is attributed to partial the experiment are not expected to have had a significant
clogging in several emitters (second trial) that previously had influence on the results of the third trial.
flow rates higher than the average (first trial). A regression analysis showed a positive effect of the
Emitters with long pathways and without a self-cleaning chlorination treatment for non-pressure compensated emit-
mechanism were found to be more susceptible to clogging. ters (see table 7). Emitters differed in degree of clogging with
An example of biofilm formation and particle accumulation time when using chlorination.
in the corners and along the walls of the tortuous pathways is The emitter model and treatments to reduce clogging did
shown in figure 2. An analysis by a private laboratory of the not significantly differ (F test at 5%) in their ability to
biofilm extracted from the emitters was found to contain high attenuate the emitter clogging for the average coefficient of
populations of iron and sulfer bacteria. Additional research flow rate variation and average degree of clogging at 62, 152,
is needed to characterize the nature of biofilm growth and to and 229 days among emitter models and attenuation
identify the predominant microorganisms in drip emitters. techniques (data presented in table 8).
The degree of clogging for each emitter model after 373 h A probability analysis (see table 8) indicated clogging was
of wastewater application is shown in figure 3. The results already present by 62 days, especially in the models E and D,
presented in table 5 and figure 3 for performance after 373 h which have similar emitter mechanisms. A probable cause of
of wastewater application and emitter availability were used clogging during this period is the faster bacterial growth in
to select emitters for further testing. Emitter models E and M the lines and emitters compared to the subsequent time
were selected because of their high coefficient of flow rate periods. Bacteria that cause clogging may have increased
variation and low uniformity of distribution. Similarly, growth rates between 25°C and 30°C, corresponding to the
emitters B and D were chosen because they were among the warmer conditions during the initial 62 days of operation
emitters with the best performance. In addition to good (fig. 4). Additionally, evapotranspiration demand (about
performance, emitter model B was chosen because of its 7 mm per day for pan evaporation) was higher in the summer,
pressure compensating mechanism. Emitter model B has a the initial experimental period of this trial, and a greater
self-cleaning membrane and a short pathway length, which amount of wastewater measured by a flow meter was applied
can be beneficial in drip irrigation. The degree of clogging during this time period, that is, 50.8%.
increased with pathway length for emitters with similar Gradual clogging by biofilm can also occur in the winter
pathway narrowest section and depth (table 6). (May to August), but the low temperature may be a constraint
for bacterial growth. Therefore, the clogging from 152 to
RESULTS OF THIRD TRIAL 229 days may have been more gradual than that at the
The amount of rainfall (695 mm) during the third trial beginning of the experiment. In addition, the non-ideal
period resulted in a relatively low irrigation demand for the
Table 6. Correlation of pathway length, Lp (mm), and degree of
clogging after 373 h of wastewater application.
Degree of Clogging
Emitter Characteristic (%) R2
Pressure compensated (A, B, and C) 0.1705 Lp − 9.5 0.966
Not pressure compensated, 0.0612 Lp − 10.1 0.9986
pathway narrowest section of 1 mm and
pathway depth of 0.8 mm (D, J, and N)
Not pressure compensated, 0.1473 Lp − 14.9 0.6587
pathway narrowest section of 1 mm and
pathway depth of 1 mm (E, F, and G)
Figure 2. Partial clogging in an emitter pathway.
growth conditions may also result in biofilm recession and of reduced irrigation demand (evaporation from 2 to 5 mm
flow rate recovery in some cases. per day resulted in the low water demand). Similarly, lower
Emitter model D had a low probability of good operation volumes of sodium hypochlorite were also applied during
at 62 days, which may be related to its higher initial flow rate. this period. Improved resistance to clogging may occur if the
The increased flow rate permitted passage of more wastewa- chlorine concentration and the reaction time of the chlorine
ter and wastewater solids, as well as bacteria and iron, which were increased. However, high chlorine concentrations may
are both implicated in biofilm accumulation. damage elastic emitter membranes in pressure compensating
Between 62 and 229 days, less bacterial growth occurred, models (Schischa et al., 1997).
as indicated by the filtration-only treatment. The turbulent In the compressed air treatment, emitter model E had
regime in model D possibly aided cleaning, whereas improved performance, possibly as a result of its turbulent
self-cleaning, due to a rectangular membrane, in model B regime and shape characteristics. Due to its long pathway and
may have prevented biofilm obstruction. low flow rate, model M had the lowest performance. Model
In general, the chlorine technique was found to improve B maintained its self-cleaning mechanism throughout the
performance in all models, with the exception at 62 days, for study, with little effect due to the compressed air treatment.
water temperature and bacteria growth reasons explained Compressed air did not significantly improve hydraulic
previously. A slight reduction in the probability of good performance when injected at a pressure of 1.96 kPa.
performance at the third evaluation (152 to 229 days) may be However, the use of higher air pressures, in the range of 490
due to the reduced application of wastewater during this time to 980 kPa, may reduce clogging (Keller and Bliesner, 1990).
Table 8. Probability (%), degree of clogging (%), and coefficient of flow rate variation (%)
of emitters with good performance after three time periods of operation.
Probability (%) of Emitters with Good Degree of Clogging (%) Coefficient of Flow Rate Variation
Performance at Indicated Time (d) at Indicated Time (d) (%) at Indicated Time (d)
Drip Irrigation Emitter
Treatment Model 62 152 229 62 152 229 62 152 229
Filtration only M 55 40 38 3.2 4.3 5.5 4.6 21.8 28.8
E 20 45 48 8.8 5.5 6.4 8.5 10.2 22.9
D 5 30 56 12.7 10.4 7.5 6.8 11.4 12.7
B 65 45 60 3.4 7.9 1.9 11.4 22.0 21.8
Filtration and M 45 70 60 8.0 1.0 −0.4 3.8 9.7 8.9
chlorination E 15 57 53 12.0 3.8 −4.7 6.0 10.6 11.4
D 0 16 55 18.1 17.4 8.1 7.4 25.0 17.7
B 50 83 73 6.3 1.5 0.9 4.6 8.0 13.0
Filtration and M 61 34 35 5.8 −4.9 4.2 6.8 12.2 18.8
compressed air E 30 40 58 7.1 −3.7 1.3 5.4 15.9 17.6
D 1 68 49 14.3 7.0 11.5 5.8 20.3 22.3
B 60 65 62 4.8 6.5 3.2 6.2 12.2 12.6
M 20 28 34 4.8 −2.1 −5.2 8.1 16.2 7.0
Filtration and
E 22 27 43 3.8 0.1 5.6 7.2 23.1 31.0
combined chlorination
and compressed air D 3 75 54 17.5 5.4 10.4 10.2 17.0 13.9
B 46 74 74 5.3 6.3 4.7 4.2 12.5 17.9
June
August
January
February
March
April
July
May
Gilbert, R. G., and H. W. Ford. 1986. Operational principles/emitter
clogging. In Trickle Irrigation for Crop Production: Design,
Operation and Management, 142-163. Amsterdam: Elsevier.
2003 Hassen, A., M. Mahrouk, H. Ousari, M. Cherif, A. Boudabous, ,
Figure 4. Air temperature during the third experimental trial (Source:
and J.J Damelincourt. 2000. UV disinfection of treated
http://www.lce.esalq.usp.br/base.html). wastewater in a large-scale pilot plant and inactivation of
selected bacteria in a laboratory UV device. Bioresource
Technology 74(2): 141-150.
The combined compressed air and chlorine treatment Hills, D. J., and M. J. Brenes. 2001. Microirrigation of wastewater
yielded little additional benefit. For example, model D, effluent using drip tape. Applied Engineering in Agriculture
which had the highest air flow rate compared to the other 17(3): 303-308.
models, showed no additional benefit from compressed air Hills, D. J., and F. G. El-Ebaby. 1990. Evaluation of microirrigation
treatment as shown in table 7 and in the probability analysis self-cleaning emitters. Applied Engineering in Agriculture 6(4):
presented in table 8. Emitter model E had similar perfor- 441-445.
mance compared to the filtration only treatment, indicating Hills, D. J., M. A. Tajrishy, and G. Tchobanoglous. 2000. The
little influence from the combined treatment. The combined influence of filtration on ultraviolet disinfection of secondary
treatment slightly improved the performance of emitter effluent for microirrigation. Transactions of the ASAE 43(6):
1499-1505.
models M and B.
Jackson, R. C., and M. G. Kay. 1987. Use of pulse irrigation for
Emitter model B demonstrated the lowest overall variabil- reducing clogging problems in trickle emitters. J. of Agricultural
ity in flow rate with time (table 8). The performance of this Engineering Research 37(3): 223-227.
emitter improved with the application of the chlorination Keller, J., and R. D. Bliesner. 1990. Sprinkle and Trickle Irrigation.
treatment, with values higher than 80% after 152 days of New York: Van Nostrand Reinhold.
irrigation. The characteristics of emitter B that are thought to Meyer, J. L., M. J. Snyder, L. H. Valenzuela, and A. Harris. 1991.
contribute to its high performance are the short pathway, Liquid polymers keep drip irrigation lines from clogging.
self-cleaning membrane, and flat design. The addition of California Agriculture 45(1): 24-25.
chlorination further reduced its susceptibility of clogging by Nakayama, F. S., and D. A. Bucks. 1991. Water quality in
microbial growth. drip/trickle irrigation: A review. Irrigation Science 12(4):
187-192.
Oron, G., G. Shelef, and B. Turzynski. 1979. Trickle irrigation
using treated wastewaters. J. of the Irrigation and Drainage
CONCLUSIONS Division 105(2): 175-186.
Based on the results of the three experimental trials, the Pescod, M. D. 1992. Wastewater Treatment and Use in Agriculture.
Irrigation and Drainage Paper 47. Rome: FAO.
following conclusions are presented: the partial clogging by
Rav-Acha, C., M. Kummel, I. Salamon, and A. Adin. 1995. The
biofilm build-up and particle accumulation in the corners of effect of chemical oxidants on effluent constituents for drip
tortuous pathways is the main mechanism of emitter clogging irrigation. Water Research 29(1): 119-129.
in wastewater irrigation; short pathways and efficient Ravina, I., E. Paz, Z. Sofer, A. Marcu, A. Schischa, G. Sagi, Z.
self-cleaning membranes are desirable emitter characteris- Yechialy, and Y. Lev. 1997. Control of clogging in drip
tics for wastewater irrigation; intermittent chlorination, irrigation with stored treated municipal sewage effluent.
using 0.5 g m-3 of free chlorine residual, reduces biological Agricultural and Water Management 33(2): 127-137.
clogging in non-pressure compensated emitters; and com- Rodrigo López, J., J. M. H. Abreu, A. P. Regalado, and J. F. G.
pressed air cleaning at low pressures is not effective in Hernandez. 1997. Riego Localizado, 2nd ed. Madrid, Spain:
mitigating the effects of clogging in drippers. Mundi-Prensa.
Schischa, A., I. Ravina, G. Sagi, E. Paz, Z. Yechiely, A. Alkon, G.
Schramm, Z. Sofer, A. Marcu, and Y. Lev. 1997. Drip irrigation
ACKNOWLEDGEMENTS with reclaimed effluent - the clogging problems. ‘The platform
We thank the “Escola Superior de Agricultura Luiz de trials’ test filters and emitter sensitivity. International Water and
Queiroz (ESALQ)/Universidade de São Paulo (USP)” for its Irrigation Review 17(3): 8-12.
research development support. Tajrishy, M. A., D. J. Hills, and G. Tchobanoglous. 1994.
Pretreatment of secundary effluent for drip irrigation. J. of
Irrigation and Drainage Engineering 120(4): 716-731.
Teltsch, B., M. Juanico, Y. Azov, I. Ben-Harim, and G. Shelef.
REFERENCES 1991. The clogging capacity of reclaimed wastewater: a new
ASAE Standards, 45th ed. 1988. EP458: Field evaluation of quality criterion for drip irrigation. Water Science and
microirrigation systems. St. Joseph, Mich.: ASAE. Technology 24(9): 123-131.
Avnimelech, Y., S. Diab, and M. Kochba. 1993. Development and Unkroth, A., V. Wagner, and R. Sauerbrey. 1997. Laser assisted
evaluation of a biofilter for turbid and nitrogen rich irrigation photochemical wastewater treatment. Water Science and
water. Water Research 27(5): 785-790. Technology 35(4): 181-188.