English Full Catalouge Facing Up

JOUNICA
RADIATION BOILER
We only make
one kind of boiler
The efficient kind
It also comes in any size
you need. < <
SHOLEH AFROUZAN DIMEH CO.

B O I L E R M A N U F A C T U R E R
CONTENTS
Item page
About Us 1-6
Boiler Structure 8-12
BURNER-DUNGS 13-39
BURNER- EBM 40-62
BURNER - Bekaert 63-69
Certificates and Authority letters 70-90
1
Customer satisfaction
About us
Cost SAVING
BOILER
MFG
COMPANY
High Efficiency
Sholeh Afrouzan Dimeh, Inc., a manufacturer of boiler room products for over
10 years, is the only single source manufacturer and supplier of boiler room products including
radiation boilers, burners, accessories and controls.
With the vast changes in Environmental and Government regulations in IRAN, Sholeh Afrouzan Dimeh,
Inc. is committed to heavily investing in cutting edge burner and boiler development. This development
provides industrial and commercial users with the highest efficiency and lowest NOx emitting packages on
the market today.
Our commitment to technology and the environment offers our customers a payback on their investment
whether purchasing a new boiler. High efficiency boilers contribute to the reduction in fuel and carbon
footprint resulting in dollars saved and a clean environment.
2
Sholeh Afrouzan Dimeh, Inc is a complete boiler room solutions provider that helps
businesses run better every day. It develops hot water and warm water generation products aimed
at integrating and optimizing the total boiler/burner/control/stack exhaust system to maximize energy
efficiency and reliability while minimizing emissions.
Our Company offers a full line of integrated energy solutions, including watertube radiation boiler, PID
control systems and burner upgrades, to increase the efficiency of any system.
Sustainability is a top priority for us, particularly during product development. As early as the design
stage, we ensure that raw materials are used in the production process in a way that protects natural
resources. Our products are built for high thermal efficiency and a long service life. At the end of
their service life.
we have been putting into practice the concept of integrated environmental protection
along the entire value chain. We make sure environmental protection is integrated
into our processes and products, and give it top priority to help prevent
ecological damage.
JOUNICA Co.
has shown that the
energy and climate policy targets
set for 2020 can already be achieved
JOUNICA Industrial Group is one of the today. Through the use of commercially
few boiler room solutions providers in IRAN available technology, energy efficiency
to operate a dedicated research and development at our headquarters has been
center committed to integrated engineering. In addition significantly increased, as well as
to developing energy-efficient, low-emissions products, the operational and material efficiency.
company has engineered state-of-the-art retrofit solutions
for commercial, institutional and industrial markets. The As a result, we are using %32.5 less
company’s Product Development Center is located fuel and are reducing CO2, CO & NOx
in TEHRAN. emissions compare of traditional one.
3
UP to 2.000.000 KCal
Would be able to access from the standard doors.
The Sholeh Afrouzan Dimeh, BRAND name «JOUNICA»

boiler is a vertical water tube, CU base tubes, radiation boiler, available
in 8 sizes. The CU-AL® fin tubes extended heating surface provide
maximum heat transfer for superior performance in a compact
package.(comply by ASME standard SEC IV)
This unit will offer up to %97.7 efficiency at low capacity and %92 at
high capacity, with 80 farenheit return water temperature.
The modulating premix burner control automatically adjusts the air/gas
mixture for maximum efficiency. The linkage less burner provides up
to 1:10 turndown.
The JOUNICA boiler comes standard with the DUNGS combustion
control system and gas line to most efficiently operate your boiler
system.
JOUNICA
RADIATION BOILER
4
5

ADVANTAGES
• Reduction of boiler room up to %50
• Reduction of service area in boiler room for
boilers (compared to traditional boilers) up to %96
• Fully PID system includes boiler, burner and controls
• Reduce energy consumption by as much as %50–40 compared
to traditional boiler systems
• Maximize fuel savings with full burner modulation and high turndown
with variable-speed blower fan (EC motor)
• No pressure drop in this boiler
• Easy going for lowest Gas pressure line
6
Boiler Features
• CU tubes (for first pass) & CU+AL fin tubes (for 2nd and 3rd pass), and
A516 Gr70 tube sheet
• Premix & Modular burner
• Optional dual gas (natural gas and propane as liquid or gas) for critical
backup fuel source
• DUNGS combustion control system
• Thermal shock resistance up to 1000℃ (for burner)
• No minimum return water temperature for maximum efficiency and
reliability
• Quiet: <70 dB sound level
• Ultra-low emissions available to NOx< 9 ppm
METAL FIBER
BURNER
No Flame
High Efficiency
Radiation Method
Lowest Emission
Quality Assurance
Boiler Structure
Standard Structure
Modular Burner
Premix
Perfect Combustion
8
Boiler Structure
Comply By
ASME
Standard SEC II, IV, VIII
• Vertical Water tube Boiler

• First Pass tubes are CU- 1100
• 2nd and 3rd pass are CU-AL(fin) tubes
• Shell constructed of Stainless Steel 304L
• Tubesheet`s material - A516 Gr70
• pipe`s material - A105 & A234 wpb
• Flange material - A105 slip on
• Elliptical 2:1 Standard CAP with U-T lamination test
• Insulator - Thermoflex & silicon
With INSPECTION Report (WPS,PQR,HYDRO test, DIMENSION Q.C,

Material certificates) and Standard Inspection License
9
CHOOSING
THE Boiler
T B
Up to 2,600,000 KCal
VB
JB

10
C
Technical Specification of JB series
*
1m *
E
* Working pressure up to 18 bar as an order can be produced

* 1m for service area in assembeling and disassebling of burner
and suitable for seasonal services.
B
F
A
JB 60
519,000 Kcal/hr
2000 MBTU/hr
600 KW/hr
JB 80
692,800 Kcal/hr
2740 MBTU/hr
800 KW/hr
JB 100
JOUNICA
RADIATION BOILER
866,000 Kcal/hr
3400 MBTU/hr
1 MW - 1000 KW/hr
11
C
Technical Specification of VB series
*
*
1m

B and suitable for seasonal services.
A VB 120
1.039,200 Kcal/hr
4000 MBTU/hr
1.2 MW - 1200 KW/hr
VB 150
1.299,000 Kcal/hr
5120 MBTU/hr
1.5 MW - 1500 KW/hr
VB 200
JOUNICA
RADIATION BOILER
1.732,000 Kcal/hr
6824 MBTU/hr
2 MW - 2000 KW/hr
12
C
Technical Specification of TB series
*
*
1m
B
and suitable for seasonal services.
F
TB 250
2.165,000 Kcal/hr
8530 MBTU/hr
2.5 MW - 2500 KW/hr
JOUNICA
TB 300
2.598,000 Kcal/hr
10236 MBTU/hr
RADIATION BOILER 3 MW - 3000 KW/hr
13
• Combustion Control
• PLC control system
• Display
• EC Fan
• Gas Blower Heatin Fan
• Modular Fan
• Circuit Breaker
• Contactors
• Power On/Off
• Signals
• Temp. Controller
• Relays
15
16
17
18
GasMultiBloc®
Combined servo pressure
regulator and safety shut-off valves
MBC-300-SE
MBC-700-SE
MBC-1200-SE
MBC-300-N
MBC-700-N
7.01
• Max. operating pressure

360 mbar (36 kPa)
• Compact design
• High flow rates
• Low weight
• Low power consumption
• Modulating mode
• Adjustable outlet pressure up

to 300 mbar (30 kPa)
• Other servo pressure regulator

variants:
- zero pressure
- constant pressure
• Mountable accessories
Technical Description Application
- Pressure switch The DUNGS multiple actuator MBC...SE The servo pressure regulator permits opti-
integrates filter, valves and servo pressure mal mixture formation in forced air burners
regulator in one compact unit: and premix burners in conjunction with
- VPS
mechanical or electronic integrated gas-air
- Dirt trap: Microfilter regulation units; this applies to modulating
- 2 Solenoid valves up to 360 mbar (36 kPa) to and multi-stage floating operating mode.
DIN EN 161 Class A Group 2, fast opening Suitable for gases of gas families 1,2,3 and
- Servo pressure regulator unit to DIN EN 88 other inert gaseous media.
Class A Group 2
- Outlet pressure: 0 - 300 mbar (0 - 30 kPa) Approvals
Printed in Germany • Edition 08.12 • Nr. 240 417
- Precision regulation of outlet pressure EC type test approval as per EC Gas Ap-
- For optimal outlet pressure stability pliance Directive:
- Flanged joints with pipe threads to ISO 7/1 MBC...SE CE-0085 BM 0345
or NPT EC type test approval as per EC Pressure
- Easy to install Equipment Directive:
- Low weight MBC...SE CE0036
Approvals in other important gas consum-
The modular system permits individual ing countries.
solutions with valve proving system, min./
max. pressure switches and pressure
limiters. High flow rates at low pressure
1…8 differences.
19
Functional Description
Schematic diagram MBC...SE/N
Gas flow
1.If valves V1 and V2 are closed, cham-
ber a is subjected to inlet pressure. a b
2.The min. pressure switch (option) is p1 R
connected to chamber a via a bo- pBr
ring.
If the inlet pressure drops below M pBr pBr
D
the desired value set on the pres-
intern extern
Standard Option
sure switch, the switch opens in the

direction of the gas burner control
system. S
pamb
E
3.After they are enabled by the gas
burner control system, valves V1 and
V2 open. M Working diaphragm a, b Pressure chambers in flow direction
Gas flow is released through cham- D Restrictor p 1
Inlet pressure
bers a and b. S Servo diaphragm p Br
Burner pressure, outlet pressure
E Setting spring for p amb
Ambient pressure
Functional description of the com- outlet pressure p Br
R Regulator disc
bined valve-regulator unit
Valves V1 and V2 can be controlled
electrically and separately. Each valve
preloads its own compression spring
when the plunger opens. When the two 11
valves are open, a pressure pulse runs

below the working diaphragm. The size 16
of the pressure pulse changes as a fac- 13
tor of the variable restrictor position D. 9
The outlet pressure p acts against

8
Br
the setting spring force via the servo 10

diaphragm until a force equilibrium is
attained. 15
The opposite side of the servo dia- 14
phragm is subjected to ambient pres- 7
sure p .
amb
6
5 12
Changes in the equilibrium of forces lead
to a change in flow cross-section.
The pressure under the working dia-
4
phragm re-adjusts itself. The regulator 3
unit adapts the free valve cross-section 1
to the new flow requirement. 2
17
Closing function
If there is an interruption in power supply
to the solenoids of valves V1 and V2, 1 Pressure regulator unit 8 Plunger V1 15 Solenoid V2
they are closed by the compression 2 Regulator spring 9 Solenoid V1 16 Solenoid housing
springs within <1s. 3 Connecting flange 10 PCB 17 Adjustment:
4 Micro-filter 11 Electrical connection - Gas pressure pBr
5 Valve V1 12 Valve V2
6 Closing spring V1 13 Closing spring V2
7 Housing 14 Plunger V2
Pressure taps, gas train diagram

MBC...SE/N
2 3 4
1 5
2 3 4
1, 2, 3, 4, 5 Screw plug G 1/8
2…8
20
Technical Data
Nominal widths MBC-300-SE MBC-700-SE MBC-1200-SE

Flanges with pipe threads to Rp 1/2, 3/4, 1, 1 1/4 Rp 1, 1 1/4, 1 1/2, 2 Rp 1, 1 1/4, 1 1/2, 2
ISO 7/1 (DIN 2999) and their combinations and their combinations and their combinations
Max. operating pressure 360 mbar (36 kPa)

Inlet pressure ranges S22/S82: pe = 15 - 360 mbar (1.5 - 36 kPa)
S302: pe = 35 - 360 mbar (3.5 - 36 kPa)
S02/N: pe = 15 - 100 mbar (1.5 - 10 kPa)
Burner pressure ranges S22: pBr: 4 - 20 mbar (0.4 - 2 kPa)

S82: pBr: 5 - 80 mbar (0.5 - 8 kPa)
S302: pBr: 30 - 300 mbar (3 - 30 kPa)
S02/N: pBr: 0 ± 2 mbar (0 ± 0.2 kPa)
Media Gases of gas families 1, 2, 3 and other inert gaseous media
Ambient temperature -15 °C up to +70 °C (in LPG plants, do not operate MBC...SE below 0 °C. Only
suitable for gaseous LPG, liquid hydrocarbons destroy the seal materials)
Dirt trap device Micro-filter made of chopped-strand nonwoven fabric. Filter replaceable without
removing fitting
Pressure switch Types GW A5, NB A2, ÜB A2 as per DIN EN 1854 retrofitable.

For further information refer to Data Sheets „Pressure switch for DUNGS multiple
actuators“ 5.03 and 5.12
Servo pressure regulator Servo pressure regulator with adjustable burner pressure, as per DIN EN 88
Class A, Group 2
Versions for constant pressure and zero pressure available
Solenoid valve V1, V2 Valves as per DIN EN 161 Class A Group 2, fast-closing,
fast-opening
Measuring gas connection G 1/8 DIN ISO 228, at inlet and outlet flanges,
on both sides downstream of filter, between V1 and V2, downstream of V2
(fitting pressure switch may partially exclude measuring gas connection)
Voltage/frequency ~(AC) 50 - 60 Hz 230 V -15 % +10 %, other voltages on request.

Standard voltages: ~(AC) 100 V - 120 V, =(DC) 24 V - 28 V
Electrical connection Plug-in connection as per DIN EN 175301-803
Rating/power consumption at ~ (AC) 230 V; +20 °C: see type summary

Switch-on duration 100 % ED
Switching cycles 60 per hour (30 s on/off)
Degree of protection IP 54 as per IEC 529 (EN 60529)
Radio interference suppression Interference level N
Materials of gas-conveying parts Housing die-cast aluminium

Diaphragms, seals on NBR base
Solenoid drive steel, aluminium
Installation position S22/S82/S302: Vertical with upright solenoid or horizontal with horizontal solenoid,
as well as their spacers.
S02/N: Vertical with upright solenoid
3…8
21
Mounting dimensions [mm]
MBC-300/700-...
e
d
g
c
a a f f
b b
MBC-1200-...
e = space requirement for solenoid replacement

4…8
22
Type Order No. DN Opening Mounting dimensions [mm] Solenoid Switch- Weight
Version 230 VAC Rp time a b c d e f g No. ing ops/h [kg]
MBC-300-SE S22 261 645 1/2 - 11/4 < 1 s 95 143 61 175 297 87 236 032/P 60 3.6
MBC-300-SE S82 261 644 1/2 - 11/4 < 1 s 95 143 61 175 297 87 236 032/P 60 3.6
MBC-300-SE S302 261 647 1/2 - 11/4 < 1 s 95 143 61 175 297 87 236 032/P 60 3.6
MBC-300-N on request 1/2 - 11/4 < 1 s 95 143 61 175 297 87 236 032/P 60 3.6
MBC-700-SE S22 261 646 1-2 <1s 126 176 80 187 310 114 267 042/P 60 5.1
MBC-700-SE S82 261 652 1-2 <1s 126 176 80 187 310 114 267 042/P 60 5.1
MBC-700-SE S302 261 648 1-2 <1s 126 176 80 187 310 114 267 042/P 60 5.1
MBC-700-N on request 1-2 <1s 126 176 80 187 310 114 267 042/P 60 5.1
MBC-1200-SE S22 245 623 1-2 <1s 204 281 96 328 530 161 424 052/P 60 16.8
MBC-1200-SE S82 243 408 1-2 <1s 204 281 96 328 530 161 424 052/P 60 16.8
MBC-1200-SE S302 243 409 1-2 <1s 204 281 96 328 530 161 424 052/P 60 16.8
P max.
Pmax.
[VA] for t = 3 s [VA] Operation
MBC-300-... 120 15
MBC-700-... 180 20
MBC-1200-... 200 30
Flange for Rp/NPT Order No. Order No.
MBC-300-... Rp 1/2 222 341 Line socket 3 pole + PE 210 319

MBC-300-... Rp 3/4 222 342
MBC-300-... Rp 1 222 001
MBC-300-... Rp 1 1/4 240 506
MBC 700/1200-... Rp 1 222 343 Adapter, pressure gauge flange set G1/2 216 675
MBC 700/1200-... Rp 1 1/4 222 344 Adapter GW A with G1/4 222 982
MBC 700/1200-... Rp 1 1/2 221 884 Adapter p Br
214 975
MBC 700/1200-... Rp 2 221 926 Adapter GW A on flange 221 630
MBC-300-... NPT 1/2 222 371 Flanges, plug-in connection and system
MBC-300-... NPT 3/4 222 368 accessories must be ordered separately.
MBC-300-... NPT 1 221 999
MBC-300-... NPT 1 1/4 231 718
MBC 700/1200-... NPT 1 222 369

MBC 700/1200-... NPT 1 1/4 222 370
MBC 700/1200-... NPT 1 1/2 222 003
MBC 700/1200-... NPT 2 221 997
5…8
23
Volume flow pressure difference characteristics in steady state with microfilter.
MBC-300-...
360
300
)
1/2
200
1/4
(Rp
&1
150 Recommended
...
p1
operating range
00-
.. (R
C-3
0-.
100
MB
0
C-3
80
MB
)
3/4
60
Rp
50
... (
00-
40
C-3
MB
30
20
10
8
6
5
4
2
Basis + 15° C, 1013 mbar, trocken
Based on + 15° C, 1013 mbar, dry
Base + 15° C, 1013 mbar, sec
Base + 15° C, 1013 mbar, secco
1
2 3 4 5 6 7 8 9 10 20 30 40 60 80 100 200
° [m 3/h] Luft / Air / Aria dv = 1,00
Vn
2 3 4 5 6 7 8 9 10 20 30 40 60 80 100 200
° [m 3/h] Erdgas/Natural gas/Gaz Naturel/Gas metano dv = 0,65
Vn
6…8
24
MBC-700-...
MBC-700-... (Rp 1 1/4)

360
300
1)
( Rp
200
-...
00
150 Recommended
C-7
operating range
MB
100
80
)
&2
60
1/2
50
1
Rp
40
.. (
0-.
70
30
C-
MB
20
10
8
6
5
4
2
1
2 3 4 5 6 7 8 9 10 20 30 40 60 80 100 200 300 350

° [m 3/h] Luft / Air / Aria dv = 1,00
Vn
2 3 4 5 6 7 8 9 10 20 30 40 60 80 100 200
° [m 3/h] Erdgas/Natural gas/Gaz Naturel/Gas metano dv = 0,65
Vn
7…8
25
GasMultiBloc®
Combined servo pressure regulator
and safety shut-off valves
MBC-300-SE
MBC-700-SE
MBC-1200-SE
MBC-300-N
MBC-700-N
MBC-1200-...
Recommended
operating range

Gas type Density dv f

[kg/m ] 3
Air density
f=
Density of gas used
Natural gas 0.81 0.65 1.24
Town gas 0.58 0.47 1.46
° ° Liquid gas 2.08 1.67 0.77
Vgas used = V air x f
Air 1.24 1.00 1.00
We reserve the right to make any changes in the interests of technical progress.
Head Offices & Factory Postal address

Karl Dungs GmbH & Co. KG Karl Dungs GmbH & Co. KG
Siemensstraße 6-10 Postfach 12 29
D-73660 Urbach, Germany D-73602 Schorndorf, Germany
Phone +49 (0)7181-804-0 e-mail info@dungs.com
Fax +49 (0)7181-804-166 Internet www.dungs.com 8…8
26
µP Automatic Burner Control
MPA 5111
Automatic burner control for

pneumatically modulating
fan-assisted gas burner
Description Classification according to EN 298

Microprocessor-controlled burner con- • FBLLBB
trol system for intermittent operation of • FBCLBB
continuous operation for controlling and • FMCLBB
monitoring pneumatically modulating • FMLCBB
fan-assisted gas burners with speed-
regulated or controlled fan and power The classification depends on the pa-
controller input. rameterization and the selected exten-
sion module
Extension modules for:
Printed in Germany • Edition 02.10 • No. 254 973
• analog inputs/outputs Approvals

• Stepped motor EC type-examination certificate accord-
• Continuous operation ing to the EC gas appliance directive:
Accessories MPA 5111 CE-0085BT 0056

Display unit AM09
MPA Service Pack "VisionBox" EC type-examination certificate ac-
cording to the EC pressure equipment
directive:
1…4 MPA 5111 CE0036

27
MPA 5111 Control, regulating and monitoring unit for gas-fired boilers and gas water heater in power-dependent
pneumatically modulating operating mode
• Operating mode: pneumatically • Input for air pressure switch • Restart delay, time-dependent
modulating via PWM-controlled fan • Input for min. gas pressure detector • Controller stop function
• Ionisation flame monitoring • Input for min. gas pressure detector • Set via PC
• Connection for external flame detector for valve check system • Visualisation of the operating param-
with ionisation output • Fault output ~(AC) 230 V eters via MPA VisionBox
• Ignition output for external ignition • Input for safety chain
element ~(AC) 230 V • Burner power control via
• Connection technology includes a Power input
snap-on 5-pin connector and a • Alternatively, burner power control
boiler connecting plug via extension module/analog
• Gas solenoid valve activation • Restart attempt
Y1/Y2/Y3 ~(AC) 230 V • Power-dependent fan speed regula-
• Input for temperature controller tion or fan control
Schematic diagram Remote MPA Gas

unlocking VisionBox
Display
TWI
Y1
~(AC) 230 V MBC-WND
50-60 Hz GDW MBC-VEF
GB 055/057 WND
Temperature
controller MPA 5111 Y2
GDW → VPS Y3
Power [+]
Power [-]
Fault Speed Ignition Ionisa-

controller tion/FLW
LDW
M1
Combustion air fan
Operating and display unit

The operating unit of the MPA5111 is
connected via a 6-pin cable.
The operating status and error mes-
sages are displayed. Settings and in-
quiries of user and service parameters
can be made directly:
• Parameterization mode
• Service mode
• Info mode
• Fault display and unlocking
2…4
28
Wiring diagram
Operation
Fault
υ
MPA5111 Controller
chain
19
Mains
~(AC) 230 V
Fan motor 50/60 Hz
Spark
generator Power
controller
Remote
Safety unlocking
chain υ 230 V
Sicherung
Fuse
GDW min.
20
GDW VPS Fan
Air Ionisation
pressure
switch
12
variabel
variable
Display TWI
Extension module EM1/x
3…4
29
µP Automatic Burner Control
MPA 5111
Technical Data of the MPA 5111

Switching power Fuel valve Y1 (additional valve)
Fuel valve Y2 (V1) ~(AC) 230 V, 2 A / ∑ ≤ 5 A
Fuel valve Y3 (V2)
Fan Direct current, speed-regulated
~(AC) 230 V, max. 4 A
Mains-side supply ~(AC) 230 V, 4 A
PWM interface supply =(DC) 24 V - =(DC) 31 V
Activation PWM 4 kHz
Speed detection Hall sensor F/t digital
Resolution rpm
Temperature controller
Input power + ~(AC) 230 V
Input power -
Fault output
~(AC) 230 V, 1 A
Operational status indicator (via Y3)
Safety chain ~(AC) 230 V, 10 A
Safety chain is connected upstream of
second switch-off distance (watchdog).
Air pressure switch =(DC) 24 V, 10 mA, 2-wire
Gas pressure detector
=(DC) 24 V, 10 mA, 2-wire and PE
Gas pressure detector, VPS
Internal flame detector Ionisation (threshold value) 1.2 µA
Continuous operation
External flame detector FLW 10
intermittent operation only FLW 20
others upon request
Ignition Ignition output ~(AC) 230 V, 2 A
Unlocking due to fault Remote unlocking ~(AC) 230 V, 1 A
Communication upon request: MPA via Modbus, Profibus
PC service program MPA VisionBox
Dimensions approx. 200 x 105 x 60 mm
Type of protection IP 20
Mounting position as desired
Ordering data MPA 5111
Order No. 251 446
Subject to technical modification in the Company address Postal address

interest of technical progress. Karl Dungs GmbH & Co. KG Karl Dungs GmbH & Co. KG
Phone +49 (0)7181-804-0 e-mail: info@dungs.com
Fax +49 (0)7181-804-166 Internet www.dungs.com 4…4
30
Klima-Set
Differential pressure
switch for air
KS…A2-7
5.21
• RoHS 2002/95/EG
• max. operating pressure 10 kPa
Technical description Application

Two separate pressure chambers with The equipment is used in ventilation and
pressure-side connection to hose nip- air-conditioning systems, DDC.
ples. It is specially designed for monitoring air
Connection of ø 4 mm for each pressure ducts, filters, drive units and blowers.
chamber.
Reference value (pressure difference) Approvals
can be set directly. Reference value EC type test approval as per EC Gas
can be read off externally through the Appliance Directive:
transparent hood.
Precise function through special switch- LGW A2-7 CE-0085 AQ 0673

ing system in a frictionless bearing.
Contact switchover is performed when Approvals in other important gas-
the set reference value is exceeded consuming countries.
or undershot. Complete mounting kit
enclosed.
1…4
31
Functional description Make sure that no condensate
DDC application
Differential pressure switch in pressure can enter into the pressure
The switching contacts of the Klima-
and vacuum ranges. The differential switch. Icing may occur at temperatures
Set are made of gold-plated silver,
pressure acts via the diaphragm against below zero which may lead to a malfunc-
for 24 V DC; 0.02 A.
the force of the setting spring on the tion or failure of the equipment.
When using the Klima-Set in con-
microswitch.
ventional systems at 250 V AC, 4 A
If the set reference value is exceeded
ohmic load, 2 A inductive load, cos
or undershot, the circuit is switched
ϕ 0.6, the gold-plated coating on the
on, off or over.
switching contacts burns off.
The differential pressure switch of the
This makes a subsequent DDC
Klima-Set works without an auxiliary
application impossible.
power.
Specifications
Max. operating pressure 10 kPa (100 mbar)
Pressure connection Hose connector for hose ø 4
Temperature range Ambient temperature -15 °C to +85 °C

Medium temperature -15 °C to +85 °C
Storage temperature -30 °C to +85 °C
Materials Housing Polycarbonate

Switching part Polycarbonate
Diaphragms NBR
Switching contact gold-plated silver (Au), suitable for
DDC applications: 24 V DC; 0.02 A
Switching voltage Au contact DC min. 5 V max. 24 V
Nominal current Au contact DC 20 mA
Switching current Au contact DC min. 5 mA max. 20 mA
Electrical connection On terminal screws via cable duct M20 x 1,5
Protection type IP 54 as specified in IEC 529 (EN 60529), optional IP 65
Setting tolerance ± 15 % switching point deviation, relative to nominal value, with vertical mounting
position. Rising (↑) or falling (↓) setting available on site.
Klima-Set scope of supply mit Zu-

behör
1. LGW...C2 differential pressure switch
2. Mounting plate
3. Connection hose 4 x 1.5, 2 m
4. fixing screws (6 x)
5. hose connection (2 x)
6. Extension tube (2 x)
7. Operating and assembly instructions
Mounting plate Hose connection Connection hose

dia. 4 x 1.5 x 2000
Fixing screws Extension tube
2…4
32
Dimensions [mm]
50,3 105
47,3 90,6
72,5
ø4
+ connection P1
higher pressure
53,9
- connection P2
76,7
62
85,4
lower pressure
20
ø 4,6
Switching functions Switching difference ∆p

As differential
2 NO
Pressure
pressure rises: at meter
Setting tolerance ± 15 %
1 NC opens
COM
Upper switching
pressure
Switching difference
2 NO closes
Falling
As differential 3
Adjustment as
pressure falls
1 NC
Rising
pressure falls:
Lower switching
± 15 % pressure
1 NC closes
2 NO opens P The switching difference ∆p is the pres-
sure difference between the upper and
lower switching pressures.
2 NO
Schematic diagram COM
Application and connection examples
3 1 NC
P N
+ + + + + + + + +
Connection Connection
P1 P1 Connection
P2 P1P2 Connection
P1 P2
P1 Connection
ConnectionConnectionP1
P2 Connection
P2 Connection Connection
P2 P2 Connection
P2
ConnectionConnection
P1 P1
P2 Connection P1
must remain must remain must remain
+ + + + + +
open open open
2 NO
COM
Monitoring system vacuum 3 Filter monitoring
1 NC Blower monitoring
To monitor the pressure in vacuum To monitor filter fouling, Klima-Set can In the blower monitoring system, con-
systems. be connected as shown above. Con- nection p1 (+) is connected on the pres-
Connect Klima-Set to the air duct via nection p1 (+) is connected upstream sure side downstream of the blower and
connection p2 (-). P N
of the filter and connection p2 (-) down- connection p2 (-) is connected to the
Do not connect connection p1 (+) to stream of the filter with the air channel air duct upstream of the blower.
the air duct. in flow direction of volumetric flow.
Do not close the hose connection
sleeve of connection p1 (+), a connec-
tion to atmosphere must exist.
Important: No dirt must enter into the
equipment through connection p1 (+).
Always connect higher pressure to Example - System pressure Example - System vacuum
connection p1 (+). Higher pressure: Lower vacuum:
Always connect higher vacuum to e.g. 240 Pa: Connection p1 (+) e.g. -130 Pa: Connection p1 (+)
connection p2 (-). Lower pressure: Higher vacuum:
e.g. 180 Pa: Connection p2 (-) e.g. -210 Pa: Connection p2 (-)
3…4
33
Klima-Set
Differential pressure switch for air
KS…A2-7
Brief technical data

1mbar = 100 Pa = 0.1 kPa ≈ 10 mm WS 1 Pa = 0.01 mbar ≈ 0.1 mm WS
Type Order No. Order No. Measuring Adjustment Switching Max.
with without range, difference ∆p operating
accesssories accesssories adjustable [Pa] pressure [kPa]
KS 150 A2-7 257 842 260 427 20-150 Pa ≤ 18 10
KS 300 A2-7 257 843 260 428 20-300 Pa ≤ 20 10
KS 600 A2-7 257 844 260429 30-600 Pa ≤ 30 10
KS 1000 A2-7 257 845 260 430 0,1-1,0 kPa ≤ 40 10
KS 3000 A2-7 257 846 260 431 0,3-3,0 kPa ≤ 80 10
Accesssories/Spare parts for Klima-Set

KS-accessories complete 258 247
Mounting plate 230 301
Connecting tube ø 4 x 1,5, 2 m 230 303 (10 x)
Mounting screws 230 304 (50 x)
Hose connection 230 306 (50 x)
Synthetic tubes 230 307 (50 x)
Operation and assembly instructions 260 437
Connector socket 231 770
Line socket 210 318
Assembly set display yellow 24 V 231 774
Assembly set display yellow 230 V 231 773
Assembly set display green 24 V 248 240
Assembly set display green 230 V 248 239
Replacement set cover IP 54 230 276
Replacement set cover IP 65 257 841
Adapter ø 4/6 237 837 (50 x)
We reserve the right to make any changes in the interest of technical progress.
Head Offices and Factory Postal address
Telephone +49 (0)7181-804-0 e-mail info@dungs.com
Telefax +49 (0)7181-804-166 Internet www.dungs.com 4…4
34
Compact pressure
switches
for gas and air
GW…A6
GW…A6/1
Double pressure switch
GW… / …A6
5.01
Technical description Approvals

The pressure switch GW…A6 and EC type test approval as per EC Gas
the double pressure switch GW… /.… Appliance Directive:
A6 are adjustable compact pressure
switches as per EN for firing systems. GW...A6 CE-0085 AO 3220
They are suited for switching a circuit
on, off or over if the actual pressure EC type test approval as per EC Pres-
value changes compared to the set- sure Appliance Directive:
point.
The setpoint (switching point) is set on GW...A6 CE0036
an adjusting wheel with scale. A test

nipple is integrated in the metal housing Pressure switch class „S“ as per EN 1854.
as standard.
Approvals in other important gas-
Application consuming countries.
Pressure monitoring in combustion,
ventilation and air-conditioning tech-
nologies.
Suitable for gases of families 1,2,3 and
other neutral gaseous media.
1…6
35
Functional description GW…A6 pressure switch
Switching function
Single-acting pressure switch in over- The control unit responds to pressure. If
pressure range. the setpoint is exceeded or undershot,
If pressure increases:
The pressure switches operate without the circuit is switched on, off or over.
1 NC opens, 2 NO closes.
any power supply.
If pressure drops:
GW… / …A6 double pressure
1 NC closes, 2 NO opens.
Switching response switch
GW…A6 Combination of two flanged GW...
Short response time during pressure A6 single pressure switches. The two
fluctuations. setpoints are set separately and inde- 2 NO
GW…A6/1
pendently. A combination of different
setpoint ranges is therefore possible.
COM
Slow response time during short-term
pressure fluctuations by additional
The two control units are fed from the
same medium at the medium’s pres- 3
damping nozzle. sure. 1 NC
p
2 NO
Definition of ∆p switching differ- COM
ence
The ∆p switching difference is the Pressure at
control unit
3 1 NC
pressure difference between the up- Setting tolerance
per and lower switching pressure. upper switching
Adjustment when
p
∆p switching difference
N
pressure
pressure drops
falling
2 NO
COM lower switching
rising
pressure
3 1 NC
p N
2…6
36
Specifications
Max. operating pressure GW 3 A6 - GW 150 A6 500 mbar (50 kPa)

GW 500 A6 600 mbar (60 kPa)
Pressure connection Standard: centrally on housing bottom, G 1/4 inner thread

as per ISO 228
Special design: additionally G 1/4 inner thread (side right)
Measuring connection Test nipple integrated in metal housing ø9
Temperature range Ambient temperature -15 °C to +70 °C

Medium temperatue -15 °C to +70 °C
Storage temperature -30 °C to +80 °C
Materials Housing: Aluminium die cast

Switch part: Polyamide
Diaphragms: NBR
Switching contact: Ag
Switching voltage AC eff. min. 24 V max. 250 V

DC min. 24 V max. 48 V
Nominal current GW 10…500 A6 GW 3 A6

AC eff. max.10 A AC eff. max. 6 A
Switching current AC eff. max.6 A at cos ϕ 1 AC eff. max. 4 A at cos ϕ 1

AC eff. max.3 A at cos ϕ 0,6 AC eff. max. 2 A at cos ϕ 0,6
AC eff. min. 20 mA AC eff. min. 20 mA
DC min. 20 mA DC min. 20 mA
DC max. 1 A DC max. 1 A
Electrical connection Terminal connection for line sockets as per DIN EN 175 301-803, 3-pin,
protection-insulated without ground connection
Degree of protection IP 54 as per IEC 529 (EN 60529)
Setting tolerance ± 15% switch point deviation referred to setpoint, adjusted for dropping pres-
sure, vertical diaphragm position
Mounting options GW…A6

Safety solenoid valve
SV-… 505-520
Pressure tap GW…A6
mounting possible …
1 no
2 no Pressure tap 4
Pressure tap 3
3 pe (p1) Pressure tap 1
4 pa (p2) Pressure tap 2
3…6
37
Dimensions [mm]
GW … A6, A6/1 Pressure connection, optional GW … / … A6

with damping nozzle in GW…A6/1
ø 5,2
Optional
27,4
34
Pressure connection G 1/4

43
53,75
73
Socket hex screw
M5 x 12hex
Socket DIN EN ISO 4 762
screw Hex nut M5 DIN EN ISO 1054
M5 x 12 DIN EN ISO 4 762 Hex nut M5 DIN EN ISO 1054
12,5 Sealing screw

G 1/4 with
Sealing seal
screw
Pressure G 1/4 with seal
connection G 1/4
Pressure
2 connection G 1/4
3
ø 4,2
1
58,4
39,2
10,3
18
Test nipple ø 9
Sealing screw
Oblong slot 1,0
72
2 2
2 3 2 3
3 3
1 1
58,4
1 1
58,4
42
Made in Germany
Sealing screw
G 1/4 with
Sealing seal
screw
26
IP 54
G 1/4 with seal

146
146
Terminal connector for line O-ring
Seal socket as per DIN EN 175 301-803 O-ring
Protective cover for terminal
connector
Installation position
Standard installation position; if a different installation position is used,

pay attention to the changed operating points:
2
1
2
1
3
GW 3…50 A6 approx. ± 0,6 mbar

3
GW 150 A6 approx. ± 1 mbar

α
GW 500 A6 approx. ± 3 mbar

α
2
3
1 When installed horizontally, the pressure switch switches at a pressure
1
higher.
2
3
When installed horizontally overhead, the pressure switch switches at

3
a pressure lower.
2 1
3
1 2
When installed in an intermediate installation position, the pressure

3
2
switch switches at pressure deviating from the set reference value.

α
4…6
38
Designation ��
��
��
��
��
��
� � � ��
��
��
��
��
��
��
� ��
��
Order example ��

��
��
Pressure switch design ��

Pressure switch GW...A6 ��
Setting range
5 - 150 mbar ��
��
Contact material ��
��
Ag ��
��
Electrical connection
Equipment connector ��
��
Pressure connection ��
��
G 1/4 at position 0 ��
Test nipple ��

��
MS 9 ��
��
Sealing screw ��
At position 3
GW 150 A6 [Ag-G3-MS9-V0-VS3]
Accessories for GW A6
pressure switch
��
Line sockets, 3-pin + grounding, 210 318
grey GDMW
Test nipple G 1/4 � � � 230 398

��
with sealing ring (5 x)

��
Sealing screw G 1/4 � 230 396

with sealing ring (5 x)
Mounting kit for double pressure switch 213 910
Mounting bracket, metal 230 288
Mounting kit GW…A6 (for fitting to SV) 242 771
5…6
39
Compact pressure switches
for gas and air
GW…A6
GW…A6/1
Double pressure switch

GW… / …A6
Short technical overview 1 mbar = 100 Pa = 0,1 kPa ≈ 10 mm WS 1 Pa = 0,01 mbar ≈ 0,1 mm WS
Type Design Order Setting Switching
[Ag-G3-MS9-V0] number range difference
[mbar] ∆p [mbar]
GW…A6 GW 3 A6 228 723 0,7 - 3 ≤ 0,7

pressure GW 10 A6 228 724 2 - 10 ≤ 1
switch GW 50 A6 228 725 5 - 50 ≤ 2,5
GW 150 A6 228 726 5 - 150 ≤ 5
GW 500 A6 228 727 100 - 500 ≤ 15
Supplied in collective packaging

[Ag-G3-MS9-V0-VS3] number range difference
[mbar] ∆p [mbar]
GW…A6 GW 3 A6 231 111 0,7 - 3 ≤ 0,7

pressure GW 10 A6 231 112 2 - 10 ≤ 1
switch GW 50 A6 231 113 5 - 50 ≤ 2,5
GW 150 A6 231 114 5 - 150 ≤ 5
GW 500 A6 231 115 100 - 500 ≤ 15
Supplied in separate packaging, including line socket

[Ag-G3-MS9-V0-VS3] number range difference
[mbar] ∆p [mbar]
GW A6 min. / GW 3 / 3 A6 229 235 0,7 - 3 ≤ 0,7 ≤ 0,7

GW A6 max. GW 3 / 10 A6 229 236 0,7 - 3 2 - 10 ≤ 0,7 ≤ 1
double pres- GW 10 / 10 A6 229 237 2 - 10 ≤ 1 ≤ 1
sure switch GW 10 / 50 A6 229 238 2 - 10 5 - 50 ≤ 1 ≤ 2,5
GW 10 / 150 A6 229 239 2 - 10 5 - 150 ≤ 1 ≤ 5
GW 50 / 50 A6 229 240 5 - 50 ≤ 2,5 ≤ 2,5
GW 50 / 150 A6 229 241 5 - 50 5 - 150 ≤ 2,5 ≤ 5
GW 150 / 150 A6 229 242 5 - 150 ≤ 5 ≤ 5
GW 500 / 500 A6 229 243 100 - 500 ≤ 15 ≤ 15
We reserve the right to make any changes in the interest of technical progress.
Telefon +49 (0)7181-804-0 e-mail info@dungs.com
Telefax +49 (0)7181-804-166 Internet www.dungs.com 6…6
40
Fan Blower - EC motor

41
2
42
43
About ebm-papst.
As technological leader for ventilation and drive engineering, ebm-papst

is in demand as an engineering partner in many industries. With over
15,000 different products, we provide the right solution for just about any
challenge. Our fans and drives are reliable, quiet and energy-efficient.
Six reasons that make us the ideal partner:
Our systems expertise. Closeness to our customers.

You want the best solution for every project. The entire ventilation ebm-papst has 25 production locations worldwide (including facilities
system must thus be considered as a whole. And that’s what we do – in Germany, China and the USA), together with 49 sales offices,
with motor technology that sets standards, sophisticated electronics each of which has a dense network of sales representatives. You will
and aerodynamic designs – all from a single source and perfectly always have a local contact, someone who speaks your language and
matched. knows your market.
Our spirit of invention. Our standard of quality.

We are also always able to develop customized solutions for you Our quality management is uncompromising, at every step in every
with our versatile team of over 600 engineers and technicians. process. This is underscored by our certification according to inter-
national standards including DIN EN ISO 9001 and DIN EN ISO 14001.
Our lead in technology.
We are pioneers and leaders in the development of high-efficiency Our sustainable approach.
EC technology. Already today almost all our products are also availa- Assuming responsibility for the environment, for our employees and
ble with GreenTech EC technology. The list of benefits is long: higher for society is an integral part of our corporate philosophy. We develop
efficiency, low maintenance, longer service life, sound reduction, products with an eye to maximum environmental compatibility,
intelligent control characteristics and unrivalled energy efficiency. in particular resource-preserving production methods. We promote
environmental awareness among our young staff and are actively
involved in sports, culture and education. That’s what makes us a
leading company – and an ideal partner for you.
44
Gas Heating technology: That’s ebm-papst
Since creating the world’s first gas blower for Radiation Boiler technology, we have been the market
leader for efficient components and complete, perfectly matched systems. To date we are the only
company in the world to develop blowers, venturis, valves and burner controls together with our
customers and supply everything as a full package. Enjoy the benefits of our well-established and
constantly updated technology combined with unique system expertise.
More than just combustion. Advantages at a glance.

Modern gas boiler units are known for their good energy utilization. – System and development expertise from the market leader
They have to be supplied with exactly the right amount of gas and air – Unrivaled power and modulation spectrum
in an ideal ratio for every operating status and under – Well-established technology guarantees a long service life
all ambient conditions. Only then is hygienic and efficient combustion – High power density thanks to compact design
guaranteed. Compact dimensions keep the installation space to a – Outstanding efficiency levels
minimum and at the same time provide better accessibility. – Extremely smooth operation with a low noise level
– Pre-matched components for easy adaptation to the
ebm-papst offers the world’s most extensive product range for respective application
condensing technology. From just a few kilowatts for use in private – Future-proof thanks to BUS connection option
households to several megawatts for supplying entire residential
areas: We will always find the right solution. Our portfolio contains
efficient EC radial blowers, gas valves and perfectly matched system
solutions for every application.
45
Ideally suited for all applications
Residential technology
Gas heating systems for private households
Use as heating unit only, as radiation boiler or in

conjunction with regenerative energies
2 kW
46
Apartment blocks / residential areas
Commercial technology
The first blower for heat outputs of up to 3MW rounds off our
extensive product portfolio
For decentralized heating solutions keeping construction work

and heat loss from long pipes to a minimum compared to large
Gas boiler heating systems for applications ranging from Combined Heat and Power stations
small trade businesses to heating installations in large
industrial plants
From single boiler to cascade system installations
3 MW
47
Laboratory equipment
As market and technology leaders, we are constantly endeavoring to For example our checks include examining design influences such
improve our performance and provide our customers with the best as modifications to the gas-air mixing device, the backflow flaps or
possible complete solution. Our engineers and technicians assist our the venturi. All these factors can affect the efficiency, noise level
customers with the development of their applications right from the and functionality of a heating system. We take measure-ments on
start and help with the further process of improvement. Before series gas-air composite systems directly in the heating unit and ensure
launch we conduct extensive tests to ensure compliance with legal ideal matching of the individual components and motor
requirements and customer specifications. We have a wide range of performances. This is accompanied by numerical flow simulation
measuring equipment at our disposal for this purpose. with direct incorporation of the results obtained.
Climate chambers:
– Environmental simulation and service life
Gas laboratory: tests with more than 30 climatic, cold and
– Highly advanced measuring equipment with all the standard warm chambers
test and limit gases used in Europe, America and Asia – Simulation of temperature range from 70°C
– Exhaust gas measurements (CO2, CO, air ratio), measurements to 300°C possible
with variable aerodynamic parameters (venturi pressure,
mass flow, exhaust gas back pressure) to increase and optimize
the modulation range
– Measurement of thermal and electrical performance data
– Simulation of wind and turbulence in the exhaust gas area,
e. g. for electronic gas-air composite systems Air performance test stands:
– Communication with all standard bus systems, e. g. CANbus, – Checking of the operating characteristics
Modbus, ebus, OpenTherm of blowers and systems with recording of
the air performance curves
48
Endurance test rooms:

– About 150 different endurance
tests with over 700 specimens Vibration test:
in progress – For simulation of transpor-
tation and operation with
Sound measurement laboratory: different vibration profiles
– Precise sound power and gas
measurement technology with
incorporation of real conditions
EMC measurement room: Approvals: Standards and Directives:

– Emission and immission – AGA, CCC, CSA, DVGW, – Low-Voltage Directive
measurements EAC, KIWA, TÜV, UL, VDE – Machinery Directive
– Gas Appliance Directive
– EMC Directive
Additional equipment:
– 3D microscope
– 3D plotter
Gas valve test stands:

– For gas valves with pneumatic
and electronic modulation
49
Systems for boiler technology
An optimum gas-air mixing ratio is crucial to the energy yield realized modulation level are determined among others by the minimum and
during combustion. The mixing ratio needs to be exactly adjusted maximum output of the premixing blower. This means its components
to the heating value of the gases being used (e.g. natural gas, LPG need to be perfectly matched. That’s why we offer complete heating
or biogas). An additional challenge is the flexibility of heat output. systems including gas blowers, venturis, gas valves and burner con-
The greater the modulation range of a heating system, the better its trol units from a single source.
heating output can be adjusted to actual needs. The limits of the
Ideally suited for pneumatic and electronic gas air ratio control systems
Pneumatic gas air ratio control system
gas
control pressure gas air mixing device

(venturi)
gas valve
gas
gas air
mixture
air gas blower

burner
speed control (PWM)
burner control unit (BCU)

50
Systems at a glance
Our system solutions at a glance.

All heating technology components must be perfectly harmonized in multi-venturis, depending on the heat output range. Our multi-venturi
order to achieve optimum performance and efficiency. This is why solutions provide you with a wide variety of motor performances and
we offer complete heating systems, including gas blower, venturi and options for assigning our systems to your devices. This gives you the
gas valve, from a single source. benefit of flexible integration into compact spaces.
A key benefit of our gas-air composite systems is their optimal We supply our systems as completely tested, harmonized units with
mixing ratio with simultaneously high modulation ranges. To achieve optimized interfaces to minimize your effort.
this high level of efficiency, we provide different venturi elements for
Mounting positions:
– With horizontal shaft or vertical shaft with motor positioned at top
Illustration examples
NRV 77 The system for heat outputs from 2 to 35 kW

– Gas blower NRG 77 with multi-venturi
– Gas valve GB-ND 055 E01
– Operating voltage 230 V, option of 120 V
– 24 V gas valve on request
178 m
m Nominal data
Type Heating Part

range [kW] * number
Venturi 1 2 – 15 55734.33000
Venturi 2 5 – 28 55734.33010
157
mm
204 mm
Sample on request. Venturi 3 7 – 35 55734.33020
* Approximate figures. Heat output range depending on type of gas concerned and system conditions.
51 – Gas blower NRG 118 with multi-venturi
– Gas valve GB-ND 055 E01
175 m
m Nominal data
Type Heating Part

range [kW] * number
Venturi 1 3 – 23 55734.32010
Venturi 2 5 – 28 55734.32020
163
mm 224 mm
Sample on request. Venturi 3 7 – 42 55734.32030

– Gas blower RG 148 with multi-venturi
– Gas valve GB-ND 055 D01 (Venturi 1); GB-ND 057 D01 (Venturi 2)
205 m
m
Nominal data
Type Heating Part

range [kW] * number
Venturi 1 13 – 80 55714.50000
206
mm
Venturi 2 20 – 115 55724.50000
206 mm
Sample on request.

– Gas blower NRG 137 with multi-venturi
– Gas valve GB-ND 057 D01
213 m
m
Nominal data
Type Heating Part

range [kW] * number
Venturi 1 15 – 90 55724.10000
234
mm Venturi 2 24 – 145 55724.10020
253 mm
Sample on request.
* Approximate figures. Heat output range depending on type of gas concerned and system conditions.
52
Radial blowers
Modern gas-fired modulated condensing units have to be supplied blowers for this purpose and now offers the widest range of solutions
with the optimum volume and mixture of air and fuel in all operating for this application area. However, the special properties of these
modes and ambient conditions. They require adjustable blowers blowers make them suitable for many other applications as well.
with steep pressure/air flow characteristic curves and high maximum Examples include gas-powered cooking appliances for the food ser-
pressures. ebm-papst played a significant role in developing EC vice industry or gas-powered deep fryers for commercial use.
Heat load in kW
1,750 3,000
1,250 1,500
750 1,000
250 500
kW
NRG 77
NRG 118
RG 128
RG 148
NRG 137
RG 175
G1G 170
G3G 200
G3G 250
G3G 250 MW
G3G 315
Heat output range depending on type of gas concerned and system conditions.
53
Drive
– Brushless DC (EC) motors with integrated electronics
– Vibration-free mounting to minimize structure-borne sound
– Adjustment of motor power on an individual basis
Commutation electronics
– Integrated into the blower unit and Housing
perfectly harmonized with the motor – Made of die-cast aluminum
– Integrated blockage switch-off and – Required density thanks to special seal
overheating protection as per EN 60335 for housing halves and drive shaft conduit
– Various standard interfaces available – Outlet flange adjustable to many designs
for the respective burner control
– Optimized in accordance with EMC
emissions and pollution Impellers
– For type NRG and RG blowers
made of pentane-resistant plas-
tic: dynamically fine balanced
– For the G1G 170, G3G 200, G3G
Speed controls 250 and G3G 315 models made
– Adjustment required in individual cases of sheet aluminum
– Controlled via PWM signal
– 0–10 V input optional
– CANbus communication optional
Bearings
– Maintenance-free ball bearings
covered on both sides for long
service life and smooth operation
– Use of lubricants suited for the
particular application
Protection class
Protection class I
Type of protection
Degree of protection IP20 with cover,
depending on the mounting position
Mounting positions
– With horizontal shaft or vertical shaft with motor Speed output
positioned at top – With Hall IC signal output; in case of motors for line voltage
– For vibration-cushioned motor installation, the motor’s operation, speed signal output is galvanically isolated
weight is additionally supported by a flexible element. – NRG and RG blowers, each with two pulses per revolution
– G1G and G3G blowers, each with three pulses per revolution
– G3G 250 MW blower with four pulses per revolution
– G3G 315 blower with five pulses per revolution
54
G1G 170
– Material: Housing: Aluminum

Impeller: Plastic
Motor protection cap: Plastic
– For potential mounting positions, page 15
– Mains connector X, interface connector W and interface see page 27 ff.
amb. motor temp.

pressure increase
pressure increase
Max. input power
temp. of medium
Rated voltage
Max. air flow
Max. air flow
Part number
Max. speed
Frequency
Perm.
Perm.
Curve
Max.
Max.
Nominal data
Type V Hz m³/h cfm Pa wg W min-1 °C °C
G1G 170 -AB53-01 1 230 50/60 645 380 3,000 12 360 7,200 55 80 55600.01270
G1G 170 -AB05-20 2 115 50/60 645 380 3,000 12 345 7,100 55 80 55600.01010
G1G 170 -AB53-80 1 1 230 50/60 645 380 3,000 12 360 7,200 55 80 55600.01350
G1G 170 -AB05-811 2 115 50/60 645 380 3,000 12 345 7,100 55 80 55600.01040
Subject to change. Technical data valid at free air flow. 1) With linear input (0–10 VDC).
Dimensions in mm. Drawing valid for part number 55600.01270.
140
120 pressure tapping 257 ±2 detail V
60 connection possible enlarged
cover for motor 135
and electronics 123
Ø140±0,3
3
Ø110
5
9 3-pole header
93,5 +1
view Z
3,5
97+1
6xM8
158
101
273 ±2
43,5
Ø 78
X/W
9,5
Z
V 5-pole header
76,5 slot for O-ring fixing
176 +3
G1G 170 Tabelle 1 G1G 170 Tabelle 2

Curves
W
1
2
3000 300
12
2000 200
8
1000 100
4
2 1
0 75 150 225 300 375 cfm
w
75 150 225 300 375 450 525 600 675 75 150 225 300 375 450 525 600 675
55 G3G 200

Impeller: Plastic
amb. motor temp.

pressure increase
pressure increase
Max. input power
temp. of medium
Rated voltage
Max. air flow
Max. air flow
Part number
Max. speed
Frequency
Perm.
Perm.
Curve
Max.
Max.
Nominal data
G3G 200 -GN20-01 1 230 50/60 1,150 677 2,900 11.6 890 6,100 60 60 55600.03030
G3G 200 -GN26-01 2 115 50/60 1,050 618 2,700 10.8 800 5,700 60 60 55600.03051
Subject to change.
180
pressure tapping
323,2 140 connection possible
168 90 ±0,1
6x6
Ø9
0°
detail V
enlarged
117,5
112,8
124 ±0,1
X/W
355,5
Ø96
V
57
109,5
235,5 =1,5

Curves
W
3000 750 1
12
2000 500
8
1000 250
4
2 1
0 150 300 450 600 cfm
w
240 480 720 960 240 480 720 960

G3G 250 56

Impeller: Plastic
amb. motor temp.

pressure increase
pressure increase
Max. input power
temp. of medium
Rated voltage
Max. air flow
Max. air flow
Part number
Max. speed
Frequency
Perm.
Perm.
Curve
Max.
Max.
Nominal data
G3G 250 -GN17-01 1 230 50/60 1,735 1,022 3,300 13.2 1,150 5,200 60 60 55600.05021
G3G 250 -GN39-01 2 115 50/60 1,780 1,048 3,400 13.6 1,200 5,200 60 60 55600.05051
Subject to change.

220
180 204,5
92 8
detail V
9
6x60 enlarged
°
view Z
2,9
60
169,8
°
X/W
Ø185
Ø220
265
3,4
171
459 ±1
66,3
Z
Ø120
M8
V 10 +1
sideplates of housing
sealed with rubber loop 120,5 434 ±1
(NBR pentane-resistant)
249 ±1,5
pressure tapping is possible
Curves
W
3000 1500
14,4
12
2
2000 1000
9,6
1
7,2
1000 500
4,8
2,4
2
1
0 250 500 750 1000 cfm
w
400 800 1200 1600 400 800 1200 1600

57
G3G 250 MW
– Material: Housing: Die-cast aluminum

Impeller: Sheet aluminum
Rotor: Coated in black
Electronics enclosure: Die-cast aluminum
– For mains connector see operating instructions
amb. motor temp.

pressure increase
pressure increase
Max. input power
temp. of medium
204,5
Rated voltage
Max. air flow
Max. air flow
Part number
Max. speed
Frequency
Perm.
Perm.
Max.
Max.
Nominal data 220
Type V Hz m³/h cfm Pa wg 180 W min-1 °C °C
265
92 204,5
G3G 250 -MW50-01 380-480 50/60 2,200 1,296 5,400 21.6 2,500 6,400 50 50 G3G 250 -MW50-01
459±1
Subject to change.
Dimensions in mm. 66,3

Ø9
view Z
169,8
6x6 220
0°
265
180
365
171
92 162
204,5
cable gland
459±1
Ø120
434±1 66,3
Ø9
3,1
5,3
169,8
detail V 6x6
0°
265
enlarged
Ø154,6
Ø250
171
95
459±1
178,6+0,3
2,9-0,3 120,5 Z
Ø120
Ø120
190
395±2 434±1
206,9
Ø220
300
266
200,7
5
M8
V
Ø1
1(
133,9 4x
178,6+0,3
10+1 sideplates of housing )

120,5 216 2,9-0,3
sealed with rubber loop
(NBR pentane-resistant) 395±2 434±1250
Ø220
G3G 250 MW Tabelle 1 G3G 250 MW Tabelle 2

5
Curves
M8
W
10+1
178,6+0,3
2,9-0,3
6000 2250
24
Ø220
4000 1500
16
5
M8
2000 750
8
10+1
0 250 500 750 1000 cfm

w
400 800 1200 1600 400 800 1200 1600

58
G3G 315
– Material: Housing: Die-cast aluminum

Impeller: Sheet aluminum
Rotor: Coated in black
– For mains connector see operating instructions
amb. motor temp.

pressure increase
pressure increase
Max. input power
temp. of medium
Rated voltage
Max. air flow
Max. air flow
Part number
Max. speed
Frequency
Perm.
Perm.
Max.
Max.
Nominal data
Typ V Hz m³/h cfm Pa wg W min-1 °C °C
G3G 315 – M3G 150FF 3~380-480 50/60 4,600 2,710 6,500 26 8,000 6,000 60 50 55600.07000
200–240 V version in development. Data sheets available upon request. Subject to change.
Dimensions in mm. Blower must be adequately supported.
Integrated RS485 MOD-

BUS RTU interface
This open standard has
established itself as the
standard for openloop
M8x15
control of actuators and
,5 (6x)
sensors. With three data
240,6
records per EC device, in

Ø294 addition to storing different
configurations, it can also
be used to implement
549
detail V backup functionality. The

RS485 MODBUS RTU fea-
tures both outstanding ease
of use and reliability.
10,3
256
529

Curves
W
6000 4500
24
4000 3000
16
2000 1500
8
0 500 1000 1500 2000 2500 cfm

w
1000 2000 3000 4000 1000 2000 3000 4000

59
Connectors
3 5
G1G 170 -AB53-01
G1G 170 -AB53-80

th coding type 0A according to RAST 5 4-pin pin-connector according RAST 3.0 5-pin pin-connector according RAST 4.2
G3G 250 MW
ntal design in 90° angled / horizontal design
NRG 118 in 90° angled / horizontal design
NRG 137
G3G 200
G3G 250
G3G 315
n top or down for locking device suitable for mating connector according to RAST 3.0 suitable for mating connector according to RAST 4.2
NRG 77
RG 128
RG 148
RG 175
nnector according to RAST 5 e. g. Molex Micro-Fit 3.0 e. g. Stocko STO-FIT, CoHaMo
s e. g. Connectors order number: 43645-0408 order number: Stocko EH 705-005-004-960
03-K01 or Lumberg 3623 03 K01 and 4 x socket 43030-0001 and 5 x socket RBB 8230.120
g connector: 24310.45025
1 Mains connector X Part number
× for mating
× connector:
× × × × order number: CoHaMo YY-5700-H05AS-GW
Connector shell 24310.45133; Part number for mating connector:
see operating instructions
see operating instructions

2 Mains connector X Crimp socket 24300.45128 × ×
Connector × 24309.45035;
shell ×
Crimp socket 24308.45065
3 Interface connector W ×
4 Interface connector W × × × × × ×
5 Interface connector W 1 = Power supply + × ×
Power supply AC 1 = Power supply +
2 = Hall Sensor OUT
6 Interface connector W × 2 = Hall Sensor OUT
3 = PWM Input
Protective earth 3 = NC
Interface 04600.451… 31 044 = GND04 04 04 04 38 41 39 39
4 = PWM Input
Power supply ACrefer to 230 V versions. Further connector types on request.
Connectors
5 = Power supply - (GND)
1 1 3 3 3 5 5 5
th3-pin pin-connector
3-pin pin-connector
with coding
to with
type
Xcoding
50A according
type 0A according
to RAST
4 to5pin-connector
RAST 5 4-pin 4-pin3.0
pin-connectorpin-connector W according
according RAST 3.0RAST 3.0 5-pin
1coding
ntalindesign
type 1 0A according
Mains
in1 90°/ horizontal
90° angled
connector
angled / horizontal
RAST
design design
4-pin according
in 90° angled / horizontalindesign
RAST
3390°Interface
angled
connector
angled / horizontal
design design
5-pin pin-connector
65 Interface connector
5W90°pin-connector
according
in 90° angled / horizontalindesign
5-pin4.2
RAST accordingaccording
pin-connector
angled
RAST 4.2RAST 4.2
design design
angled / horizontal
withorlocking
top
cording
3-pin down with
RAST
3-pin feature
for locking
locking
6.35
pin-connector onfeature
top
device
pin-connector
with or on
codingdown
top
with for
or0Adown
coding
type locking
typefor0A
accordingdevice
locking device
suitable
5-pin
according
to RAST to for mating
RAST 5 connector
5pin-connector suitable
according
4-pin suitable
for mating
according
RAST 4.2
pin-connector
4-pin toforRAST
mating3.0connector
connector
according
pin-connector according
RAST 3.0
accordingaccording
RAST 3.0to
to RAST 3.0RAST 3.0pin-connector
suitable
5-pin suitable
for mating connector
according
5-pin for
according
RAST mating
suitable
5-pin 4.2
pin-connector connector
toforRAST
mating
pin-connector
according according
4.2connector
according
RAST 4.2 to RAST
according
RAST 4.2RAST 4.
4.2to
suitable
nnector
ntalin design for
suitable
90°according mating
in 90°
angled toforRAST
angledconnector
mating
/ horizontal connector
according
5design
/ horizontal design according
to RAST to 5 RASTe. g.5 Molex
in 90° angledMicro-Fit e.design
3.0in
/ horizontal g. Molex
90° e.
angled g.
in 90° /Molex
Micro-Fit Micro-Fit
horizontal
angled 3.0 design
3.0/ horizontal
design e. g. Stocko
in 90° angledSTO-FIT, e.design
g. Stocko
CoHaMo
/ horizontal
in 90° e. g.STO-FIT,
in 90°
angled /Stocko
horizontal CoHaMo
angledSTO-FIT,designCoHaMo
/ horizontal design
with
snnector
e.with codingwith
withtype
g. locking
according coding
to0ARAST
locking
feature as
type
on e. 6.35
feature
top g.
0A as
or on e. g.for
top
down or down locking order
lockingfordevice devicenumber:
suitable 43645-0408
for mating connector
suitable order
order according
number:
for number:
43645-0408
mating
suitable toforRAST 43645-0408
connector
mating4.2connector
accordingaccording
to RAST to order
3.0number:
suitable
3.0RAST Stocko
for mating order
EH
connector number:
order
705-005-004-960
according
suitable suitable
for matingStocko
number:
toforRASTEH
mating
connector 705-005-004-960
Stocko
4.2 EH 705-005-004-960
connector
accordingaccording
to RAST to
4.2RAST 4.
CoHaMo
03-K01
MATE-N-LOK
suitable CoHaMo
or forYY-A5002-H03-K01
Lumberg
suitable
matingfor YY-A5002-H03-K01
3623 03 K01
mating
connector or Lumberg
connector
according ortoLumberg
3623
RAST03to
according 5 K01
3623
RASTe.03
and g.54K01
x socket
Stocko andg.4Molex
43030-0001
STO-FIT, CoHaMo
e. and
x socket 4Molex
x socket
Micro-Fit
e. g. 3.043030-0001
43030-0001
Micro-Fit 3.0 and
e. g.5Stocko
x socket andg.5Stocko
RBB 8230.120
STO-FIT, CoHaMo
e. x socket
and RBB
5Stocko
x socket
e. g.STO-FIT, 8230.120
RBB 8230.120
STO-FIT,
CoHaMo CoHaMo
Part
g7-1 number
connector:
withand Part for
number
mating
24310.45025
3 xwith
coding socket
coding
type 0A for
926882-1
type
as connector:
mating connector:
0A as e. g.
e. g. 24310.45025 24310.45025 Part number for mating
order number: Stocko EH Part number
connector: Part for
705-005-004-960
order number: number
mating
order 43645-0408 forconnector:
mating
number: 43645-0408 connector: order number: CoHaMo
order number: Stocko EH order number:
order
YY-5700-H05AS-GW
705-005-004-960
order CoHaMo
number:
order Stocko
number: number:EH YY-5700-H05AS-GW
CoHaMo
Stocko YY-5700-H05AS-GW
EH 705-005-004-960
705-005-004-960
g connector:
CoHaMo CoHaMo YY-A5002-H03-K01
YY-A5002-H03-K01 or Lumberg or Lumberg
3623 03 K013623Connector
and035K01 shellRBB
x socket Connector
24310.45133;
8230.120
and Connector
shell
4 x socket
and x24310.45133;
shell43030-0001
4 43030-0001
socket 24310.45133; Part
and 5number forRBB
x socket mating Part
and 5number
connector:
8230.120 Part
and for
x socket 5number
xmating
RBBsocket forconnector:
mating
RBB
8230.120 connector:
8230.120
9.45012; Crimp
Part number Partfor socket
number
mating 24307.45002/3
forconnector:
mating connector:
24310.45025 24310.45025 Crimp socket 24300.45128
order number: CoHaMoPartCrimp socket
Crimp
YY-5700-H05AS-GW
number
Partfor 24300.45128
socket
number
matingfor24300.45128
connector:
mating connector: Connector
order number:shellCoHaMo Connector
24309.45035;
order Connector
shellCoHaMo
YY-5700-H05AS-GW
order
number: 24309.45035;
number: shellCoHaMo
24309.45035;
YY-5700-H05AS-GW
YY-5700-H05AS-GW
Part number for mating connector:
ConnectorConnector
shell 24310.45133;
shell 24310.45133; Crimp socketfor
Part number Crimpnumber
24308.45065 socket
mating connector:
Part Crimp
Partfor 24308.45065
socket
number
matingfor24308.45065
connector:
mating connector:
Connector shell 24309.45035; Crimp socket
Crimp24300.45128
socket 24300.45128 Connector shell 24309.45035;
ConnectorConnector
shell 24309.45035;
shell 24309.45035;
Crimp socket 24308.45065 Crimp socket 24308.45065 Crimp socket
Crimp24308.45065
socket 24308.45065
1 = Power supply + 1 = Power1 supply
= Power+ supply +
Power supply AC Power supply
PowerACsupply AC 1 = Power supply + 1 = Power1 supply
= Power+ supply +
2 = Hall Sensor OUT 2 = Hall Sensor
2 = HallOUT
Sensor OUT
13 = Power
2 = HallOUT
2 = Hall Sensor OUT 2 = Hall Sensor Sensor OUT
Power supplyProtective
AC 3 = PWM Input supply
PWM31InputPower+Input
= PWM supply +
Protective earth Protective
earth earth 31 = NC
Voltage output NC 31 supply
13 = Power Power+ supply +
= NC
Power supplyPower PowerACsupply AC
AC supply 41 == GND
Power supply + 24 = Hall
GNDSensor HallOUT
42 = GND Sensor OUT
2 = Hall Sensor OUT 3 = PWM3Input = PWM Input 42 = PWM Input OUT 24 = Hall
Hall Sensor 42Input
PWMSensor HallOUT
= PWM Sensor
Input OUT
Power supply AC
Protective Power supply
earth PowerACsupply
Protective
Protective earth AC
earth 3 = NC 53 = Power supplyDC
Input 0-10V - (GND)
Control Power53 supply
35 = NC NC - (GND)
= Power supply - (GND)
4 = GND 4 = GND
4 = PWM Input 4 = PWM Input 4 = PWM4Input= PWM Input
PowerACsupply AC
Power supply
5 = Power supply - (GND) 5 = Power supply - (GND)5 = Power5 supply
= Power- (GND)
supply - (GND)
2 22 Mains connector X
4 44 4 connector W
Interface
66 Interface connector6W 6
3-pin pin-connector
cording 3-pin6.35 accordingaccording
pin-connector RAST 6.35RAST 6.35 5-pin4.2
5-pin pin-connector pin-connector
accordingaccording
RAST 4.2RAST 4.2 5-pin pin-connector
5-pin4.2 pin-connector
accordingaccording
RAST 4.2RAST 4.2
2 90° RAST
ntalindesign in2 90°/ horizontal
angled design design
angled / horizontal
5-pin pin-connector according
4 90° RAST
in 90° angled / horizontalindesign in4 90°/ horizontal
angled angled / horizontal
design design
5-pin pin-connector according
6 90° RAST
in 90° angled / horizontalindesign in6 90°/ horizontal
angled design design
angled / horizontal
suitable
nnector
3-pin for
according
3-pinmating
suitable connector
toforRAST
mating
pin-connector
pin-connector 6.35
according according
connector
according
RAST 6.35 to RAST
according
RAST 6.356.35
to RAST 6.35 for mating connector
suitable suitable
5-pin suitable
for
accordingmating
5-pin
pin-connector toforRAST
mating
pin-connector 4.2connector
connector
according according
according
RAST 4.2according
RAST 4.2to
to RAST 4.2RAST 4.2 for mating connector
suitable suitable
5-pin for
suitable
accordingmating
5-pin
pin-connector toforRAST
connector
mating
pin-connector 4.2connector
according according
according
RAST 4.2according
to RAST
RAST 4.2to
4.2RAST 4.
e. 90°
g. Tyco
ATE-N-LOK
in inUniversal
e.
angled g. /Tyco
90° angled MATE-N-LOK
Universal
horizontal MATE-N-LOK
/ horizontal
design design e. 90°
e. g. Stocko STO-FIT, CoHaMo
in e.
g. Stocko g.STO-FIT,
in 90°
angled /Stocko
angledSTO-FIT,
horizontal designCoHaMo
CoHaMo
/ horizontal design e. 90°
e. g. Stocko STO-FIT, CoHaMo
in g. Stocko
e. g.STO-FIT,
in 90°
angled /Stocko
horizontalCoHaMo
angledSTO-FIT,
designCoHaMo
/ horizontal design
order
7-1 andnumber:
suitable xorder
3 for socket
suitable 1586847-1
number:
mating 926882-1
for matingand
connector 3 x socket
1586847-1
connector
according 3to926882-1
andaccording
xRAST
socketto926882-1
order
RAST
6.35 number: Stocko EH
6.35 order order
number:
705-005-004-960
suitable suitable
for matingnumber:
Stocko EHStocko
forconnector
mating EH 705-005-004-960
705-005-004-960
connector
accordingaccording
to RAST to order
4.2RAST 4.2number: Stocko EHorder number:
order
705-005-004-960
suitable suitable
for matingStocko
number: EHStocko
forconnector
mating 705-005-004-960
EH 705-005-004-960
connector
accordingaccording
to RAST to
4.2RAST 4.
Partg. number
TycoPart
g connector:
e. g.for
number
e.Universalmating
Tyco forconnector:
mating
Universal
MATE-N-LOK connector:
MATE-N-LOK andg.5Stocko
and 5 x socket RBB 8230.120
e. and
x socket 5Stocko
x socket
RBB
e. g.STO-FIT, RBB 8230.120
8230.120
STO-FIT,
CoHaMo CoHaMo andg.5Stocko
and 5 x socket RBB 8230.120
e. x socket
and 5Stocko
RBB
x socket
e. g.STO-FIT, 8230.120
RBB 8230.120
STO-FIT,
CoHaMo CoHaMo
Connector
9.45012; Connector
Crimp shell 24309.45012;
socket
order 1586847-1
order number: shell 24309.45012;
Crimp
24307.45002/3
number: 1586847-1 socket
Crimp 24307.45002/3
socket
and 3 926882-1
and 3 x socket 24307.45002/3
order
x socket 926882-1 number: CoHaMo order order
number:
YY-5700-H05AS-GW number:
CoHaMo
order Stocko
order number: number:EH CoHaMo
YY-5700-H05AS-GW
EH 705-005-004-960
705-005-004-960 order number: CoHaMo order number:
order
YY-5700-H05AS-GW
order number: CoHaMo
number:
order Stocko
number:EH CoHaMo
YY-5700-H05AS-GW
EH 705-005-004-960
705-005-004-960
Part number Partfornumber
matingforconnector:
mating connector: Part 5number
Part number for mating connector:
and Part
and for
x socket 5number
xmating
RBBsocketforconnector:
mating
RBB
8230.120 connector:
8230.120 Part
and 5number
Part number for mating connector: Part
and for
x socket 5number
xmating
RBBsocketforconnector:
mating
RBB
8230.120 connector:
8230.120
ConnectorConnector
shell 24309.45012;
shell 24309.45012;
Crimp socket Connector
Crimp24307.45002/3
socket 24307.45002/3 shell Connector
24309.45035; Connector
shell
order CoHaMo
order number: shell
24309.45035;
number: CoHaMo24309.45035;
YY-5700-H05AS-GW
YY-5700-H05AS-GW Connector shell Connector
24309.45035;
order number:Connector
shell
order CoHaMo24309.45035;
shell
number: CoHaMo24309.45035;
YY-5700-H05AS-GW
YY-5700-H05AS-GW
Crimp socket 24308.45065 Crimpnumber
Part Crimp
socket
Partfor socket
24308.45065
number 24308.45065
matingfor mating connector:
connector: Crimp socket 24308.45065Crimpnumber
Part socket
Crimp
Partfor 24308.45065
socket
number 24308.45065
matingforconnector:
mating connector:
ConnectorConnector shell 24309.45035;
shell 24309.45035; ConnectorConnector
shell 24309.45035;
shell 24309.45035;
Crimp socketCrimp24308.45065
socket 24308.45065 Crimp socket Crimp24308.45065
socket 24308.45065

PowerACsupply AC
1 = Power supply + 1 = Power1 supply
= Power+ supply + 1 = Voltage output 1 = Voltage
1 =output
Voltage output
PowerACsupply AC
Power supply
PowerACsupply AC 2 = Hall Sensor OUT 2 = Hall Sensor
2 = HallOUT
Sensor OUT 2 = Hall Sensor OUT 2 = Hall Sensor
2 = HallOUT
Sensor OUT
Protective earth ProtectiveProtective
earth earth 13 = Power 13 = Voltage
Input 310-10V
=output
Voltage output
3 = NC NC 31 supply
Power+ supply +
= NC 3 = Input 0-10V DC Control Input
DC0-10V
Control
DC Control
Power supply
PowerACsupply AC
4 = PWM Input 24 = Hall
PWMSensor
42Input
HallOUT
= PWM Sensor
Input OUT 4 = PWM Input 24 = Hall
PWMSensor
42Input
= PWM
HallOUT
Sensor
Input OUT
ProtectiveProtective
earth earth 35 = Input
35 = NC
5 = Power supply - (GND) Power53 supply
NC - (GND)
= Power supply - (GND) 5 = Power supply - (GND) Power530-10V
Input
DC-0-10V
supply
= Power Control
(GND) DC
supply Control
- (GND)
4 = PWM4Input= PWM Input 4 = PWM4Input = PWM Input
5 = Power5 supply
= Power- (GND)
supply - (GND) 5 = Power5 supply
= Power- (GND)
supply - (GND)
60
Electrical interfaces
Further types available on request.
Interface 31 120/230 VAC, 50/60 Hz
Interface 04 120/230 VAC, 50/60 Hz

Interface 38 115/230 VAC
61

62
63
Premix gas burner solutions
Increase your efficiency. Lower your emissions.

64
The industry standard for premix burners

For more than two decades, Bekaert has been the world’s
leading supplier of innovative premix gas burners in the range
of 3500 BTU/h to 12 MMBTU/h. With an installed base of more

than 22 million burners, we have the experience to create the
highest quality products. We have four different production
locations across the world to fit your logistic needs and to
ensure your supply continuity.
Partners in development
Bekaert premix gas burners are efficient combustion solutions
for standard and customized heat exchangers. Whatever you

want your heat exchanger to achieve; a higher efficiency, lower
emission, wide modulation range and full thermo-acoustic

stability, you can rely on our dedicated technology center to
either customize an existing burner design or to create a
completely new burner. Bekaert offers quick turnaround times
for burner samples to provide the fastest time to market.

65
Duonit®: innovative compact cylindrical burner with a round head
Application
To complement existing proven and successful product
lines, Furipat®, Aconit® and Furinit®, we have combined
the best of Aconit® and Furinit®. The result of this innova-
tion is Duonit®: a hybrid comprising an Aconit® cylindrical
burner in combination with a Furinit® round head. The Duo-
nit® gas burner can be installed into a heat exchanger with
a long combustion chamber. The flames on the head of the
Duonit® allow you to reduce significantly the height of the gas
burner in relation with the length of the combustion chamber.
The Duonit® has considerable size and shape options and a
Duonit® is combining the Aconit® technology with that of the Furinit®. 66
This means that you get all the best from both types of burner concept.
Furinit® with its excellent modulation properties and very high loading,
Aconit® with its robust and proven design. This combination offers you
a wide range of combinations in diameter and length and an equally
wide range in distributing heat load between the cylindrical part and
the end cap.
Duonit® is based on the unique Bekaert Bekinit® material. Thanks to

its excellent heat resistance, insulation characteristics and flexibility,
this material is used as gas burner surface media. The knitted structure
is based on ultra thin, high temperature resistant stainless steel fibres.
This in combination with the knitting process makes a burner surface
that has superior properties to any other burner surface. The Bekinit®
structure is completely 3-dimensional creating loops that give flexibility,
excellent insulation and the best possible cooling to the flame. It is
designed to last the life of the boiler and to endure normal service and
cleaning operations.
Duonit® is a product of:
Benefit exclusively from Bekaert’s leading experience in the
Europe
combustion technology!
Bekaert Combustion Technology B.V.
J.C. van Markenstraat 19
Benefits 9403 AR Assen
• Developed to reduce the size of the burner inside the longer The Netherlands
combustion chambers without losing any performance T +31 592 345 145
• Many size options in height and diameter F +31 592 345 483
• Equipped with Bekaert Bekinit® material which has superior bct@bekaert.com
properties over any other burner surface material
USA
Bekaert Combustion Technology
Specifications
1395 S. Marietta Parkway
• Extremely compact
Building 700, Suite 708
• Suited for longer combustion chambers Marietta GA 30067
• Available in various sizes for all boiler loads USA
• Reduces significantly the height of the burner relative to the length T +1 770 514 2273
of the combustion chamber F +1 770 423 9181
• High modulation range of 1 to 35 kW/dm2 bct-us@bekaert.com
(dependent upon appliance and dimensions)
• High power outputs of up to 1 MW Asia
(bigger sizes available on request) Bekaert Korea Ltd.
3rd Floor Changwoo Building,
• NOx emission level is 50 mg/kWh (blue angel)
#553 Dogok-Dong, Kangnam-Ku,
• CO emission level is 50 mg/kWh (blue angel)
Seoul, 135-270
• Compatible with all gases of the first, second and third family South Korea
T +82 2 539 8762
F +82 2 539 8780
jan.chun@bekaert.co.kr
Bekaert Management (Shanghai) Co., Ltd

17F, Block E, Waterfront Palace, No. 31
Size options Lane 168, Daduhe Road
Diameter (mm) Maximum length (mm) Maximum heat load (kW) Shanghai 200062, P.R.
China
50 380 65 T +86 2122 1971 03
F +86 2122 1971 00
70 500 140 xing.fan@bekaert.com
98 600 320
Bekaert Japan Co., Ltd.
140 700 650 3F, 2-27-10, Hatchobori, Chuo-ku
Tokyo 104-0032
200 900 1400 Japan
350 1050 3000 T +81 3 5542 7624
F +81 3 5542 7771
Heat load and maximum length are indicative and dependent upon takeshi.masu@bekaert.com
appliance and application Modifications reserved.
All details describe our products in general form only. For
ordering and design only use official specifications and
documents. Unless otherwise indicated, all trademarks
mentioned in this brochure are registered trademarks of
NV Bekaert SA or its subsidiaries. ©Bekaert 2011
67
Innovative technologies
Every new burner design is made with one goal in mind: achieving the highest efficiency and cost effectiveness.
To make this possible Bekaert developed new and innovative technologies:
Low NOx premix technology

Burners that use premix technology in combination with a condensing heat exchanger maximize the efficiency of the
heat cell and limit their emission of NOx, CO and CO2. With the recent enforcement of new emission standards for
gas boilers in Europe, the US and Asia, premix technology offers the perfect solution to manufacturers who need to
conform to the new regulations.
Combined with gas adaptive control electronics, Bekaert premix burners offer the highest efficiency at lowest emissions.
Bekaert premix burners support high modulation ranges. Innovative features in the burner provide a stable flame signal,
even at very low outputs.
Bekinit® 3D metal fiber material

Bekinit® is a uniquely knitted 3D burner material made of refractory stainless steel fibers. This industry proven flexible
medium can be used for both cylindrical and flat burner surfaces. It allows a reliable heat transfer, minimizes thermal
stresses and allows for high modulation ranges.
Benefits:
• increased output at equal burner dimensions
• high turn down ratios (>1:20)
• extended lifetime
• superior resistance to rapid and extreme temperature fluctuations
68
Why choose Bekaert?

We listen
A dedicated team of qualified engineers is ready to assist you with the development of gas burners and their application
in various heating appliances. We can also investigate the possibilities of upgrading your existing design together,
resulting in innovative, customized solutions.
We create
All our burners are completely produced in-house. This gives us full control over the manufacturing process; from
knitting the material, to the punching, forming, welding and assembly of the burners. We are able to provide proto-
types and pre-production samples at any time during development.
We simulate
Demands of the heating industry are focused on high efficiency and low NOx emissions. Through our experience and
capability to model the process we can swiftly and reliably develop burners with low NOx and CO emissions.
We test
High modulating premix burners are exposed to much higher temperatures than conventional gas burners.
This results in low NOx emissions but it requires higher temperature resistance and careful consideration on
temperature induced stresses. To create a reliable product, we test numerous functions in the lab. Then we expose
new burner designs to accelerated life-tests to prove durability of design and material on any type of gas. This
streamlines your time to market and retains the quality you expect from Bekaert.
Our multiple testing facilities include

• an acoustics test room,
• a temperature controlled test room,
• life-time test equipment for burners and boilers up to 4 MBTU/h
• state-of-art equipment to measure emissions, temperature curves and fluid dynamics.
We deliver
All of our burners comply with the highest local, national and global standards and demands. Trends for more
stringent demands are monitored and taken into consideration with new developments.
69
Europe
Discover the benefits of Bekaert Bekaert Combustion
Technology B.V.
high efficiency premix gas burners J.C. van Markenstraat 19
9403 AR Assen
The Netherlands
Find how you can produce a safer, more efficient and more durable boiler T +31 592 345 145
F +31 592 345 483
or water heater by upgrading your combustion technology.
USA
For more information, please visit our website or contact your local sales Bekaert Combustion
Technology
office. Our people will be happy to discuss the possibilities for your 1395 S. Marietta Parkway
Building 700, Suite 708
specific project in detail. Marietta GA 30067
USA
T +1 770 514 2273
www.bekaert.com/heating F +1 770 423 9181
bct@bekaert.com Asia
Bekaert Korea Ltd.
3rd Floor Changwoo Building,
#553 Dogok-Dong, Kangnam-Ku,
Seoul, 135-270
Bekaert is a world market and technology leader in steel wire
South Korea
T +82 2 539 8762
transformation and coating technologies. To be the preferred supplier of F +82 2 539 8780
steel wire products and solutions, we consistently deliver superior value Bekaert Management
(Shanghai) Co., Ltd
to our customers worldwide. Bekaert (Euronext Brussels: BEKB) was 17F, Block E, Waterfront Palace,
Responsible editor: Marcel Jansen, January 2017
No. 31
established in 1880 and is a global company with approximately 30 000 Lane 168, Daduhe Road
Shanghai 200062,
employees worldwide. P.R. China
T +86 2122 1971 21
F +86 2122 1971 00
Bekaert Japan Co., Ltd.

4F, 1-2-5, Kyobashi, Chuo-ku
Tokyo 104-0032
Modifications reserved Japan
All details describe our products in general form only. For ordering and design only use official T +81 3 3243 2543
specifications and documents. Unless otherwise indicated, all trademarks mentioned in this F +81 3 3243 2521
brochure are registered trademarks of NV Bekaert SA or its subsidiaries. © 2017 Bekaert
70
Certificates
and
Authorization letters

71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
ebm-papst Inc. Environmental Policy
ebm-papst Inc. is committed to the appropriate care and maintenance of the environment from activities, products,
or services which we provide to our customers.
Accordingly, ebm-papst Inc. will:
• Comply with relevant environmental laws, regulation, and standard practices.
• Work toward the reduction and prevention at the source of any potential or recognized pollution or other
environmental impact resulting from our business activities.
• Provide for reuse, reduction, and recycling.
• Foster openness and dialog with customers, suppliers, employees, the community, and other
stakeholders regarding its environmental management and performance.
• Establish environmental targets and objectives, and periodically review them in order to continually
improve our environmental performance.
ebm-papst Inc. 100 Hyde Road . Farmington, CT 06034 . Phone (860) 674-1515 . Fax (860) 674-8536
sales@us.ebmpapst.com . www.ebmpapst.us
86
Pharmaceutical Care
Management
Association
Certificate in Evidence Based Medicine

Evidence based medicine (EBM) is the cornerstone of medical decision making. Although the
concept has been around for nearly 20 years the principles and practice of EBM is not always
clearly understood.
If you are working in the health field and need to make decisions regarding therapeutic efficacy or
need to convince others of the need for scientific based choices then you need a basic
understanding of the principles of clinical trials, pharmaco-economics and evidence based
medicine.
The University of Pretoria (Division of Clinical Epidemiology, School of Health Systems and
Public Health) in collaboration with the PCMA (Pharmaceutical Care Management Association)
has put together 3 two day workshops that can provide you with this essential knowledge
1) Workshop 1: Intervention Research and Clinical Trials

2) Workshop 2: Pharmaco-economics
3) Workshop 3: Evidence Based Medicine and critical appraisal of the literature
These workshops can also be attended on their own (each with their own certificate of
attendance). If you complete all three (not necessarily in a single year) you qualify for the
Certificate in Evidence Based Medicine. Assessment is done via a single assignment after each
workshop.
Please contact us if you or your company is interested.
Prof Rheeder Nishana Naran PCMA Tel: 011 794 5677

Prof. P Rheeder Course Coordinator
Tel: 012 354 1488 CE@UP Email: adie.bryson@pcma.org.za
Fax: 012 354 1750
Or
prheeder@medic.up.ac.za cell | 083 414 9659
tel | 012 420 5359 karen.vdwesthuizen@pcma.org.za
fax | 086 631 6780
nishana.ce@up.ac.za
School of Health Systems and Public Health Tel Number +27 12 354 1472 Email address shsph@up.ac.za
University of Pretoria Fax Number +27 12 354 2071 www.up.ac.za
Pretoria 0020 South Africa
87
CERTIFICATE
This is to certify that
ebm-papst Mulfingen GmbH & Co. KG

Bachmühle 2
74673 Mulfingen
Germany
with the organizational units/sites as listed in the annex
has implemented and maintains a Quality Management System.
Scope:
Design, manufacturing and sales of motors and fans
Through an audit, documented in a report, it was verified that the management system
fulfills the requirements of the following standard:
ISO 9001 : 2008
Certificate registration no. 000675 QM08

Date of certification 2012-06-27
Valid until 2015-06-26
DQS GmbH
Michael Drechsel
Managing Director
Accredited Body: DQS GmbH, August-Schanz-Straße 21, 60433 Frankfurt am Main 1/3
88
Annex to Certificate
Registration No. 000675 QM08

Bachmühle 2
74673 Mulfingen
Germany
Location
055391 275919
ebm-papst Mulfingen GmbH & Co. KG ebm-papst Mulfingen GmbH & Co. KG
Gerhard-Sturm-Straße 2 Außenlager
97996 Niederstetten Würzburger Straße 36
Germany 74653 Künzelsau
Germany
407035 019293
ebm-papst Mulfingen GmbH & Co. KG ebm-papst Inc.
Amtstraße 85 100 Hyde Road
74673 Mulfingen Farmington CT 06034
Germany USA
063734 237032
ebm-papst Ventilator (Shanghai) Co. Ltd. ebm-papst Electrics (Shanghai) Co. Ltd.
No. 418, Hua Jing Road No. 418, Hua Jing Road
Wai Gao Qiao Free Trade Zone Wai Gao Qiao Free Trade Zone
200131 Shanghai 200131 Shanghai
China China
380082 233073
ebm-papst Motor (Shanghai) Co.,Ltd. ebm Hungary Kft.
No. 24 Workshop Dózsa György út 150
No. 289 Xuanzhong Road 2241 Sülysap
Shanghai Hungary
China
476205 350305
ATAS elektromotory Náchod a.s. ebm-papst Polska Sp. z o.o.
Závod Velké Poříčí ul. Annopol 4A
Žďárecká 199 03 236 Warszawa
54932 Velké Poříčí Poland
Czech Republic
This annex (edition: 2012-06-27) is only valid in connection

with the above-mentioned certificate. 2/3
89
Annex to Certificate
Registration No. 000675 QM08

Bachmühle 2
74673 Mulfingen
Germany
Location
402270 455813
ebm-papst India Pvt Ltd. ebm-papst India Pvt Ltd.
Unit I Unit II
26/3, G.N.T. Road, Erukkencherry Survey Nos: 737/1, 2B, 727/2, 725/1, & 2B
Chennai 600118 200 Feet Inner Ring Road
India Madhavaram
Chennai 600110
India
This annex (edition: 2012-06-27) is only valid in connection

with the above-mentioned certificate. 3/3
90
CERTIFICATE
This is to certify that
ebm-papst Landshut GmbH

Hofmark-Aich-Straße 25
84030 Landshut
Germany
has implemented and maintains a Quality Management System.
Scope:
Design, manufacturing and sales of motors, fans, gas valves and pumps
Through an audit, documented in a report, it was verified that the management system
fulfills the requirements of the following standard:
ISO 9001 : 2008
Certificate registration no. 000219 QM08

Date of certification 2012-10-30
Valid until 2015-10-29
DQS GmbH
Michael Drechsel
Managing Director
Accredited Body: DQS GmbH, August-Schanz-Straße 21, 60433 Frankfurt am Main

NOTE
WE think to
GREEN planet

JOUNICA
RADIATION BOILER
4#, No1, Valiasr Street, Tehran, IRAN

tel:009821 55484521 / fax:009821 55484476
info@jounica.com
www.jounica.com

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JOUNICA

you need. < <

SHOLEH AFROUZAN DIMEH CO.

The Sholeh Afrouzan Dimeh, BRAND name «JOUNICA»

SHOLEH AFROUZAN DIMEH CO.

• Vertical Water tube Boiler

With INSPECTION Report (WPS,PQR,HYDRO test, DIMENSION Q.C,

SHOLEH AFROUZAN DIMEH CO.

* Working pressure up to 18 bar as an order can be produced

* Working pressure up to 25 bar as an order can be produced

• Max. operating pressure

• High flow rates

• Low power consumption

• Adjustable outlet pressure up

• Other servo pressure regulator

sure switch, the switch opens in the

valves are open, a pressure pulse runs

of the pressure pulse changes as a fac- 13

tor of the variable restrictor position D. 9

The outlet pressure p acts against

the setting spring force via the servo 10

The opposite side of the servo dia- 14

phragm is subjected to ambient pres- 7

unit adapts the free valve cross-section 1

to the new flow requirement. 2

Pressure taps, gas train diagram

Nominal widths MBC-300-SE MBC-700-SE MBC-1200-SE

Max. operating pressure 360 mbar (36 kPa)

Burner pressure ranges S22: pBr: 4 - 20 mbar (0.4 - 2 kPa)

Media Gases of gas families 1, 2, 3 and other inert gaseous media

Pressure switch Types GW A5, NB A2, ÜB A2 as per DIN EN 1854 retrofitable.

Voltage/frequency ~(AC) 50 - 60 Hz 230 V -15 % +10 %, other voltages on request.

Electrical connection Plug-in connection as per DIN EN 175301-803

Rating/power consumption at ~ (AC) 230 V; +20 °C: see type summary

Materials of gas-conveying parts Housing die-cast aluminium

e = space requirement for solenoid replacement

[VA] for t = 3 s [VA] Operation

Flange for Rp/NPT Order No. Order No.

MBC-300-... Rp 1/2 222 341 Line socket 3 pole + PE 210 319

MBC 700/1200-... NPT 1 222 369

MBC-700-... (Rp 1 1/4)

2 3 4 5 6 7 8 9 10 20 30 40 60 80 100 200 300 350

Volume flow pressure difference characteristics in steady state with microfilter.

Basis + 15° C, 1013 mbar, trocken

Gas type Density dv f

Head Offices & Factory Postal address

Automatic burner control for

Description Classification according to EN 298

• analog inputs/outputs Approvals

Accessories MPA 5111 CE-0085BT 0056

1…4 MPA 5111 CE0036

Schematic diagram Remote MPA Gas

Fault Speed Ignition Ionisa-

Combustion air fan

Operating and display unit

Extension module EM1/x

Technical Data of the MPA 5111

Subject to technical modification in the Company address Postal address

• max. operating pressure 10 kPa

Technical description Application

Precise function through special switch- LGW A2-7 CE-0085 AQ 0673

Max. operating pressure 10 kPa (100 mbar)

Pressure connection Hose connector for hose ø 4

Order example ��

Pressure switch design ��

Test nipple ��