Ry 4 ‘ Py - BFAStCE. seat tight” Ball Valve Lockout Devices © SABSFRE, Gate Valve, Gas Cylinder and $3068 HANDLE-ON BALL VALVE LOCKOUT Assembly Instructions Select the property-sized cover forthe specific valve handle tobe locked out. Note: Cover should be loose enough when applied that it does not bind tothe valve handle Rotate the lackout cover to completely surround the valve handle (ilustration 2, . Secure with Master Lock safety lockout padlock(s) by inserting shackle(s) through the ‘overiapping locking eyelets (ilustration 3) 4, To secure a valve handle which has a rising stem, cut out the circular center section of the lockout cover lustration 4). $3900 PNEUMATIC LOCKOUT AY 468L HANDLE-OFF BALL VALVE LOCKOUTMaster Rien reg Adjustable Cable Lockout Hasp 8611 CABLE LOCKOUT Route tre end of cable through valve handles or locking eyelets ofthe energy control devie(s) tobe locked out Apply to valve handles (lls. 1, ef) or eletcal switches (ls. 1, right, 2, Insert and push cable ti through lockout body in direction of arrow: ls. 2). 3, Secure with Master Lock® safety lockout padlock() by inserting shackles trough the overlapping lockout eyelets lus. 3) 4, Pull cable tip to tighten the cable and reduce sack (lus 4). 5, Tounloc, remove patloc(s), then rotate hinged lockout arm 80° to open poston. Cable can now be pale out rom lockout body (ius. 6) Removable Cable nee, ag o Insert Remove Also available: {8615 15° (6m) cable only mY ety ey A ESA ibe Cn ad 491B & 493B CIRCUIT BREAKER LOCKOUTS iF AL 1. Move breaker to ff poston and open red handle of lockout 2, Plave 4998 lockout ovr breaker togole or lace 4918 lockout onthe side of breaker toggle Tum back knob clockwise unt rips touch togge.Do not overtighten When the ‘handle closed the grips wil ghten against the toate. $3. Move lockout handle to closed postion, Check that lockout is secure and breaker can not be moved to‘an” positon. 4. Aoply pon, Model 506 includes 1 each 4918 and 4938 Grip Tight™ Accessories There are erally hundreds of ctlerent circuit breaker toggle styles and shapes.The 401B and 4938 Grip Tight™ Circuit Breaker Lockouts work wit the vast majorty of breakers found in industrial faites, But for those instances with an odd shaped toggle, we recommend the use ofthe enclosed bands (Place one or more bands over the breaker toggle then apply ‘the Grp Tight Circuit Breaker Lockout For double or tile breakers with a metal tie bar, we recom ‘mend the use ofthe metal ctp (8) included wit the 4938 and ‘the 506. Side it ver the adjustable jaw of the 4938, Then apply the Grip Tght device to the breaker. (A) Band ? (6) Metal cip ar cic ing rt a at ge fice bk we st et ar ee est cata tt i ty so or tn Pas ea cmp frre ear Osuna)yore mee ea eee cat 487 & 488 ELECTRICAL PLUG LOCKOUTS Xs11 mm ‘Assembly Instructions 3, Secure with Master Lock safety lockout patlockis) 1. Select the propery sized plua cover. Model 487 for PY, entog ‘shackle(s) through the overlapping ‘Ho votpugs, Model 488 for 2400 600 vat pugs. Wein exes. one eae Osco ak ose, s ty cama be 2 ate snd pen eos eosin te ohn * Te tb fon oy oot ae eanci ron $2005 ELECTRICAL PLUG LOCKOUTMU eee eA ey Master, SuerySemes Locke ENC aru eee at ry 496B WALL SWITCH LOCKOUT Changing Dual Purpose Switch Slides a Pups: Ses nee wor “TOGLE*an"ROCHER noite pate si. “TORRE pps ‘wo ore hat eta Tonge ties ho “ROKER seas ‘heh con, cet Senet aero ase sl sch _¢_,Tehnge been OGLE and canoe Od Pape Si ‘om Be ip ta Si er nap eke pc eat on seo Installation On Switch lesa remo sro. TOGGLE oo bal al oi tu. . ‘tenses ei, | akon for nossa menace (Ghose cove, app soley padlock. 453L OVERSIZED PLUG & CONTROL COVER 1. Loss sap top Cv 2 insert esis plo atl it Cove . 5 Pll sap tht rund a t 4 Aalst ado trough grommet ese oe {OTE tet oo auton Cana pcs bgt a Pp coe tebe ane batons [- To open 503. 503RED & 503YLW GROUP LOCK BOXES —Cetue Lockout Kaye 508 — Tose 505 f 58 Vall Mount Option a 1o.upen esa 498A GROUP LOCK BOX ape LooKout Keys 88 Pe erPe Perle recent td $125 SAFETY PADLOCK CADDY ‘$100 LOCKOUT LEASH™ LANYARD —— |6 8 Q | am ~ | ib guts By Pctiaty oom SCE MCR esd ‘SAFETY HASPS Master Lock Safety Series oflers afl ine of Safety hasps, Avaliable n Steel, Aluminum or Plast, thse safety hasps are avalable fora wide range of application. 49 be a3 ua daw Ai GUARDIAN EXTREME™ SIGNS & TAGS ‘The most curable, ong-lstng safety tags & signs avaliable. Graphics are fused to 60 mil polypropylene and stay bright and egble for years. Tested to withstand over 30 common industrial chemical, these tags & signs ‘ae ideal for a wide range of safety applications.Lockout/Tagout Training Program For Employee Safety & OSHA Compliance Lockout/Tagout Training Program Pe ee ae we ee Employee Skill Card Even though it may only take a minute to reach into a machine and clear a jam or to open a guard and change a part, it only takes a second for the machine to cause a serious injury if it starts up unexpected. tts fairly obvious that mechanics need to use lockout/tagout procedures to protect ‘themselves during repair or maintenance jobs. But, other employees also need to be aware of lockout/tagout ‘Any employees who are authorized to make adjustments, change parts, or do any cleaning or maintenance operations that require them to place their hands (or any parts oftheir bodies) into pinch points or other points of operation need ‘the same lockout/tagout training and equipment as a full-time mechanic. What is lockout/tagout Lockout/tagout is the prncess af anplying Incks and tags tn block the flow of energy ‘rom a machine's power sources so that the equipment cannot start unexpectedly. Lockout devices can include locks, blocks, or chains that are applied to energy {isolating devices (switches, valves, et). ‘Lockout/tagout prevents injuries during work involving repairs, replacements, or modifications made to machines or equipment. During normal operations, lockout/tagout is needed whenever an employee must: ‘= Remove or bypass a guard or other safety device, + Place any part of his or her body into a machine's point of operation ‘ora danger zone associated with a machine's operation cycle. Who is involved in lockout/tagout? Lockout/tagout involves more people than machine operators and mechanics, ‘Anyone who works in an area where lockout/tagout is needed must be aware of the lockout/tagout program. ‘Authorized employees can physically lock or tag out machines to do service or ‘maintenance work as outined in lockout/tagout procedures. Affected employees either operate equipment that can be locked or tagged ‘out or work in an area where lockout/tagoutis used. They must understand ‘and comply with the lockout/tagout program. Other employees are those whose work operations are or may be in an area where lockout/tagout may be used. They must be instructed about lockout/tagout and know that they are never to attempt to restart equipment that has been locked or tagged out. Applying lockout/tagout Authorized employees must follow these seven steps, in the correct order: 1. Prepare for shutdown Before the authorized or affected employee turns off the machine, the authorized ‘employee must know the type and magnitude of the energy and its hazards. ‘Aso, the authorized employee must know how to control the energy. 2. Notification Before lockout/tagout devices can be applied, either the employer or the authorized employee must notify the affected employees. 3, Shutdown ‘The machine or equipment must be turned off following orderly, established procedures, Shutting down the machine must not create any increased hhazards from equipment stoppage. 4. Isolate equipment ‘The authorized employee who is performing the servicing or maintenance work is to isolate the machine or equipment from its energy sources. The energy isolating devices (disconnect switches, circuit breakers, valves, etc.) ‘must be physically located and operated by the authorized employee.Te AED Le ma Le Um ere a BRU Lockout/Tagout Training Program For Employee Safety & OSHA Compliance 5. Apply lockout/tagout devices ‘The authorized employee is to apply lockout/tagout devices to each eneray Isolating device, Lockout devices must hold the switches, valves, ete. in the "safe" or “oft position Many machines have more that one power source, make sure all of them are deactivated and secured. 6. Release stored energy ‘Any potentially hazardous stored or residual energy from al sources and components must be released, relieved, sisconnected, or restrained. This sa eiical step because a small amount of residual energy can be extremely harmful. ‘The authorized employee releases stored energy by: « Bleeding off pressure. * Blocking elevated parts in place. * Draining lines, * Letting equipment cool, * Discharging capacitors. * Other methods specified in the lockout/tagout procedures. 7. Verification ‘This last, crucial step ensures that the lockouttagout procedure has successfully isolated the machine or equipment from its energy sources (the machine is in a "zero energy state"). To do this, the authorized employee may operate the machine's controls to verity that the equipment is isolated (and then ‘eturn the controls to their "oft" positions) The verification process could also include reading pressure or temperature gauges and using test equipment. ‘At this point, the authorized employee can safely start the repair or ‘maintenance work. Release from lockout/tagout ‘When repair or maintenance work is completed: 1. Check the machine Before any lockout/tagout devices are removed, the authorized employee is to replace all machine guards and remove tools and nonessential items from the area. Remove any blocking devices that were inserted, and make sure the machine or equipment is intact and ready to operate. 2. Check for employees ‘The authorized employee must check the work area to make sure that all ‘employees are in a safe place away from the equipment before any lockout/tagout devices are removed. 3, Remove lockout/tagout devices ‘The lockout/tagout devices may only be removed by the authorized ‘employee who applied them. 4, Notification After the lockout/tagout devices have been removed and before the equipment 's started, the affected employees must be notified thatthe lockout/tagout devices have been removed. 5. Reenergize Energy can now be restored to the machine, Conclusion When you're at work, you want to be productive and do the job right. Part of ‘the ob is working safely. f you overlook lockout/tagout procedures, you put ‘yourself and others at risk. So, lok out for yourseff and your co-workers. Follow your facility's lockout/tagout procedures, and ask questions if you're not sure about when lockouttagout is needed or how its to be done.