560 000 TS M 035 - 2

PROJECT N° C-560
MINERA CHINALCO PERU S.A.
TOROMOCHO PROJECT
Equipment Specification 000-TS-M-035
Bag Unloaders
Aker Metals, Inc. Owner Approval: R. Rickard
333 E. Wetmore Rd, Suite 600
Tucson, Arizona 85705 Date: 03/28/2011
REV DATE BY CHK APPROVAL DESCRIPTION

A 03/02/11 DC FEM ISSUED FOR REVIEW
B 03/22/11 DC FEM RC ISSUED FOR APPROVAL
C 04/08/11 DC FEM RC ISSUED FOR BID
0 06/22/11 RS DC/FEM RC ISSUED FOR PURCHASE TO PROFLOW, INC.
REVISED HOIST CAPACITY FROM 2 METRIC
1 09/13/11 DC OJK RC TONNES TO 2 SHORT TONS; RE-ISSUED FOR
PURCHASE TO PROFLOW, INC.
ADDED EDUCTORS 291-ZM-704, 292-ZM-760, 293-
2 11/18/11 DC OJK RC
ZM-401. ISSUED FOR CHANGE ORDER
DISTRIBUTION A B C 0 1 2 3 4 5 6 7 8 9 10
Client 03/24 6/28 9/15 11/22
Procurement 04/11 6/28 9/15 11/22
Field 6/28 9/15 11/22
Internal Review 03/02

Note: Signed originals on file
Project No. C-560
Bag Unloaders
Rev. 2
INDEX
1 SCOPE.................................................................................................................. 3
2 WORK EXCLUDED ............................................................................................ 13
3 CODES AND STANDARDS ............................................................................... 13
4 OPERATING AND DESIGN CONDITIONS........................................................ 13
5 EQUIPMENT DESCRIPTION ............................................................................. 14
6 INSTRUMENTATION AND CONTROLS............................................................ 18
7 ASSEMBLY AND TESTING ............................................................................... 19
8 TECHNICAL PERFORMANCE GUARANTEE REQUIREMENTS..................... 20
9 LIST OF ATTACHMENTS .................................................................................. 20
Q:\Doc_Control\R0534200\01_Eng_Doc\06_Mec\03_Technical_Specifications\560-000-TS-M-035_2.doc
Page 2 of 58
Project No. C-560
Bag Unloaders
Rev. 2
1 SCOPE
Vendor shall furnish complete and operational Bag Unloaders complete with all
standard equipment and necessary accessories, but specifically exclude work
listed in Section 2. All items are part of the Toromocho Project, property of
Minera Chinalco Peru S.A., located in central Peru in the Morococha Mining
District, Yauli Province, Junin Department. The life of the mine and all equipment
is expected to be 50 years.
Vendor shall furnish drawings, data and descriptive information in the detail and
quantity required by this specification and the Vendor Document Requirement
Schedule (VDRS) and Appendix M, Installation, Operation and Maintenance
Manuals.
1.1 SCOPE OF SUPPLY 2

The Vendor’s scope of supply shall include, but is not limited to items in
the following list:
Item Qty. Equipment No. Description

1 1 291-BG-704 PLS FILTER PRECOAT BAG
UNLOADER; Vibra Screw Inc. Model
II VHD, complete with carbon steel
material contact surfaces, manually
initiated controls, two point dust
collection including bag perimeter
collection ring and bag outlet system
(outlets shall be fitted with sealing
caps, for future connection by the
Owner), and including, but not limited
to, Items 1A thru 1L.
1A 1 Lot 291-BG-704-1 101.6 mm (4”) Structural steel tubular
bag transporter frame, complete with
corrugated sheet metal roof and siding
on three (3) sides for weather
protection, for lifting and dumping bulk
bags into feed hopper, maximum total
capacity 2 metric tonnes short tons.
1B 1 Lot 291-BG-704-2 Adder for Adjustable Bag Support
Frame.
Page 3 of 58
Project No. C-560
Bag Unloaders
Rev. 2
1C 1 Lot 291-BG-704-3 Bag support and feed hopper, to seat

and seal bulk bags (totally enclosing
bottom of bag to prevent spillage),
complete with bag opening untie
chamber, 12” x 18” access door,
gasketed with locking quick release
clamps, and neoprene outlet flexible
sleeve and two (2) 304 SS clamps.
1D 1 291-HS-704 PLS FILTER PRECOAT ELECTRIC
HOIST AND TROLLEY, capacity 2
metric tonnes short tons, including ‘I’
Beam and bag lift adapter, for Item 1.
1E 1 291-HS-704-M1 Hoist drive motor for Item 1D.
1F 1 291-HS-704-M2 Trolley drive motor for Item 1D.
1G 1 Lot 291-BG-704-4 Vibration discharge system, complete
with four (4) one piece forged vibration
isolator hangers with 80,000 lbs
capacity each and designed for
minimum vibrator transfer.
1H 1 291-BG-704-M1 Bag vibrator motor for Item 1G.
1J 1 291-SC-704 PLS FILTER PRECOAT SCREW
FEEDER, Vibra Screw Inc. Model
Versifeeder 4”, length 2,134 mm, 0.16
mtph capacity; fixed speed, carbon
steel material contact surfaces;
complete with conditioning screw,
carbon steel screw flights, trough,
hinged covers, flanged inlet/outlet
connections, zero speed switch,
standard parts and accessories for
shaft mount gear reducer drive with V-
belt.
1K 1 291-SC-704-M1 Drive motor for Item 1J.
1L 1 291-CH-704 PLS FILTER PRECOAT TANK FEED
CHUTE, carbon steel construction,
complete with plugged chute switch,
for Item 1J.
1M 1 291-ZM-704 Mo PLS FILTER PRECOAT
EDUCTOR
Page 4 of 58
Project No. C-560
Bag Unloaders
Rev. 2
2 1 292-BG-750 MAGNESIUM SULFATE BAG

II VHD, structural steel bag transporter
frame to be provided by Others,
complete with 316L stainless steel
to, Items 2A thru 2K.
2A 1 Lot 292-BG-750-1 Structural steel support frame for
Feed Hopper.
2B 1 Lot 292-BG-750-2 Bag support and feed hopper, to seat
2C 1 292-HS-750 MAGNESIUM SULFATE ELECTRIC
HOIST AND TROLLEY, capacity 2
metric tonnes short tons, complete
with bag lift adapter, for Item 2.
2D 1 292-HS-750-M1 Hoist drive motor for Item 2C.
2E 1 292-HS-750-M2 Trolley drive motor for Item 2C.
2F 1 Lot 292-BG-750-3 Vibration discharge system, complete
2G 1 292-BG-750-M1 Bag vibrator motor for Item 2F.
Page 5 of 58
Project No. C-560
Bag Unloaders
Rev. 2
2H 1 292-SC-750 MAGNESIUM SULFATE SCREW

FEEDER, Vibra Screw Inc. Model
Versifeeder 4”, length 552 mm, 2.5
mtph capacity; fixed speed, 316L
stainless steel material contact
surfaces; complete with conditioning
screw, 316L stainless steel screw
flights, trough, hinged covers, flanged
inlet/outlet connections, zero speed
switch, standard parts and
accessories for shaft mount gear
reducer drive with V-belt.
2J 1 292-SC-750-M1 Drive motor for Item 2H.
2K 1 292-CH-750 MAGNESIUM SULFATE MIX TANK
FEED CHUTE, 316L stainless steel
construction, complete with plugged
chute switch, for Item 2H.
3 1 292-BG-756 PURIFICATION FILTER BODY FEED

BAG UNLOADER; Vibra Screw Inc.
Model II VHD, structural steel bag
transporter frame to be provided by
Others, complete with carbon steel
Feed Hopper.
Page 6 of 58
Project No. C-560
Bag Unloaders
Rev. 2
3C 1 292-HS-756 PURIFICATION FILTER BODY FEED

ELECTRIC HOIST AND TROLLEY,
capacity 2 metric tonnes short tons,
complete with bag lift adapter, for Item
3.
3H 1 292-SC-756 PURIFICATION FILTER BODY FEED
SCREW FEEDER, Vibra Screw Inc.
Model Versifeeder 1½”, length 552
mm, 0.02 mtph capacity; variable
speed, carbon steel material contact
screw, carbon steel screw flights,
trough, hinged covers, flanged
3J 1 292-SC-756-M1 Drive motor for Item 3H, suitable for
operation with Variable Frequency
Drives (VFD’s) supplied by Others.
3K 1 292-CH-757 PURIFICATION FILTER BODY FEED
CHUTE, carbon steel construction,
for Item 3H.
3L 1 292-ZM-756 PURIFICATION BODY FEED
EDUCTOR, polyethylene construction.
Page 7 of 58
Project No. C-560
Bag Unloaders
Rev. 2
4 1 292-BG-760 PURIFICATION FILTER PRECOAT

Model II VHD, structural steel bag
transporter frame to be provided by
Others, complete with carbon steel
Feed Hopper.
4C 1 292-HS-760 PURIFICATION FILTER PRECOAT
complete with bag lift adapter, for Item
4.
Page 8 of 58
Project No. C-560
Bag Unloaders
Rev. 2
4H 1 292-SC-760 PURIFICATION FILTER PRECOAT

Model Versifeeder 3”, length 552 mm,
0.3 mtph capacity; variable speed,
carbon steel material contact
4J 1 292-SC-760-M1 Drive motor for Item 4H, suitable for
operation with Variable Frequency
Drives (VFD’s) supplied by Others.
4K 1 292-CH-760 PURIFICATION FILTER PRECOAT
TANK FEED CHUTE, carbon steel
chute switch, for Item 4H.
4L 1 292-ZM-760 PURIFICATION FILTER PRECOAT
EDUCTOR
5 1 292-BG-785 ALUMINUM SULFATE (ALUM) BAG

II VHD, structural steel bag transporter
frame to be provided by Others,
complete with 316L stainless steel
Feed Hopper.
Page 9 of 58
Project No. C-560
Bag Unloaders
Rev. 2
5C 1 292-HS-785 ALUM ELECTRIC HOIST AND

TROLLEY, capacity 2 metric tonnes
short tons, complete with bag lift
adapter, for Item 5.
5H 1 292-SC-785 ALUMINUM SULFATE (ALUM)
Model Versifeeder 4”, length 552 mm,
2.5 mtph capacity; 1.5 mtph capacity;
fixed speed, 316L stainless steel
material contact surfaces; complete
with conditioning screw, 316L
stainless steel screw flights, trough,
hinged covers, flanged inlet/outlet
connections, zero speed switch,
standard parts and accessories for
shaft mount gear reducer drive with V-
belt.
5J 1 292-SC-785-M1 Drive motor for Item 5H.
5K 1 292-CH-785 ALUM MIX TANK FEED CHUTE,
316L stainless steel construction,
for Item 5H.
6 1 293-BG-401 COPPER PLS FILTER PRECOAT

Model II VHD, complete with carbon
steel material contact surfaces,
manually initiated controls, two point
dust collection including bag perimeter
caps, fur future connection by the
Page 10 of 58
Project No. C-560
Bag Unloaders
Rev. 2
6A 1 Lot 293-BG-401-1 101.6 mm (4”) Structural steel tubular

bag transporter frame, complete with
corrugated sheet metal roof and siding
on three (3) sides for weather
protection, for lifting and dumping
bulk bags into feed hopper, maximum
total capacity 2 metric tonnes short
tons.
6B 1 Lot 293-BG-401-2 Adder for Adjustable Bag Support
Frame.
6C 1 Lot 293-BG-401-3 Bag support and feed hopper, to seat
6D 1 293-HS-401 COPPER PLS FILTER PRECOAT
including ‘I’ Beam and bag lift adapter,
for Item 1.
6E 1 293-HS-401-M1 Hoist drive motor for Item 6D.
6F 1 293-HS-401-M2 Trolley drive motor for Item 6D.
6G 1 Lot 293-BG-401-4 Vibration discharge system, complete
6H 1 293-BG-401-M1 Bag vibrator motor for Item 6G.
6J 1 293-SC-401 COPPER PLS FILTER PRECOAT
Model Versifeeder 4”, length 2,134
mm, 0.16 tph capacity; fixed speed;
carbon steel material contact
6K 1 293-SC-401-M1 Drive motor for Item 6J.
Page 11 of 58
Project No. C-560
Bag Unloaders
Rev. 2
6L 1 293-CH-401 COPPER PLS FILTER PRECOAT

FEED CHUTE, carbon steel
chute switch, for Item 6J.
6M 1 293-ZM-401 Cu PLS FILTER PRECOAT
EDUCTOR
A Lot Services of qualified personnel for
supervision of erection,
commissioning, testing, and start-up.
B Lot List of recommended special tools
required for installation, operation, and
maintenance. Vendor shall complete
the ‘Recommended Spare Parts List’
attached with Appendix M, Installation,
Operation and Maintenance Manuals.
C Lot List of recommended spare parts for
start-up and commissioning and
operating spare parts for one year
(including pricing and availability).
Vendor shall complete the
‘Recommended Spare Parts List’
attached with Appendix M, Installation,
Operation and Maintenance Manuals.
D Lot Installation, operation, and
maintenance manuals, drawings and
other data as required in the Vendor
Document Requirement Schedule
(VDRS), and as defined in Appendix
M, Installation, Operation and
Maintenance Manual.
1.2 ALTERNATE QUOTATIONS
Alternate quotations will be considered in the event the Vendor is not in

agreement with any portion of this specification. However, Vendor must
submit a basic quotation completely in accordance with all terms and
conditions set forth herein. Alternates will be considered only as separate
items and must be submitted in the same form called for herein.
Page 12 of 58
Project No. C-560
Bag Unloaders
Rev. 2
2 WORK EXCLUDED
 Material unloading and storage

 Foundation and anchor bolts
 Site assembly (if required)
 Erection labor and materials
 Screw feeder motor starters and Variable Frequency Drives (VFD’s)
 Supply of reagents
 Electrical wiring and conduits external to equipment and auxiliary systems
 Piping external to equipment and auxiliary systems
 Lubricants (except initial fill)
 Forklifts
 Dust collectors, exhaust fans and ducting from flanged dust control
connection(s) on the equipment
 Service platforms, walkways
3 CODES AND STANDARDS
Design shall comply with all applicable standards and codes stated in this and
attached specifications (see Appendix A), MSHA (Mine Safety and Health
Administration) standards, OSHA (Occupational Safety and Health
Administration) standards], and all local laws, ordinances and regulations..
In the event of difference between codes and/or standards, the most stringent
code or specific code shall apply. Whenever reference is made in an Equipment
Specification to a specific code or standard, it shall be understood that the latest
edition of such reference, as of the date of proposal, shall govern.
4 OPERATING AND DESIGN CONDITIONS
Site data and general engineering requirements are specified in Appendix A.
Operating and design conditions and requirements are specified in the Data
Sheet A, “Operating and Design Conditions.”
Vendor shall pay particular attention to the elevation of the site, which is 4540 to
5000 meters above mean sea level. All equipment shall be designed to meet the
specified capacities at this elevation.
Page 13 of 58
Project No. C-560
Bag Unloaders
Rev. 2
5 EQUIPMENT DESCRIPTION
5.1 GENERAL
The equipment shall be new and of manufacturer’s standard size and

heavy-duty design suitable for the conditions specified.
Each system shall be furnished as a complete operating package,

commencing with a bulk bag discharger with electric hoist/trolley to lift
and dump bulk bags of dry reagent into the screw feeder feed hopper
(including any necessary dust control vent connections) and terminating
at the screw feeder discharge flange. Vendor shall base the electric hoist
lift on the specified bulk bag discharger base elevation above the access
aisle floor level (i.e. where the bags will be set down by the forklift).
Vendor shall specify the different types, volumes and weight capacities of
bulk bags that can be handled by the proposed equipment.
Where practical, Vendor shall offer identical equipment for all specified
services. Vendor shall clearly identify any differences between
equipment proposed for various services.
5.2 MATERIALS OF CONSTRUCTION
All materials of construction for this equipment, components and

accessories shall be new and of a type and grade suitable for the duty
and requirements indicated in this document. All surfaces in contact with
Magnesium and Aluminum Sulfate material shall be minimum 316L
stainless steel or approved equal.
There shall be no substitution of materials without prior written approval

from Aker Solutions.
5.3 BAG UNLOADERS
Bulk bag discharger shall be provided complete with electric hoist/trolley

(pendant operator), manually initiated controls, dust control provisions,
manual actuated discharge gate, bag opening provisions, bag
massaging/vibrating provisions, etc. as required. Refer to Section 1 for
detailed scope of supply.
Vendor shall fully describe all recommended bulk bag discharger features
in proposal.
Page 14 of 58
Project No. C-560
Bag Unloaders
Rev. 2
Bag opening provisions shall include a hopper with hinged access door to
enable the operator to untie the bag discharge spout with the bag fully
supported. A dust control vent connection shall be provided opposite the
operator access door to draw all airborne dust away from the operator’s
face. A manual discharge gate shall be provided for flow control and “on-
off” control at the open bag outlet. This discharge valve/gate is not
required to completely pinch off the bag spout for removal of partially
unloaded bags.
All hoists and trolleys shall be designed and manufactured in accordance

with ASME (American Society of Mechanical Engineers) standard B30.16
(Overhead Hoists – Underhung).
The electric hoists and trolleys shall be designed and manufactured in

accordance with ASME (American Society of Mechanical Engineers)
standard HST-1 (Performance Standard for Electric Chain Hoists).
5.4 SCREW FEEDERS
The screw feeders shall be designed and fabricated using CEMA 300
(Screw Conveyors, Dimensional Standards), ANSI/CEMA 350 (Screw
Conveyors for Bulk Materials) standards. Screw Feeder components
shall be designed for heavy service, group 2D minimum and suitable for
handling the specified material.
Screw Feeder design capacity shall be based on 45 percent loading of

trough cross-sectional area for non-abrasive material, 30 percent for
moderately abrasive material and 15 percent for highly abrasive material.
The latter requires hard-surfacing or abrasion resistant alloys for flights
and troughs.
Screw Feeder structural design shall be based on 100 percent loading of

trough cross-sectional area.
All drive components shall be sized for the starting and running the screw
feeders under the trough loading conditions described in attached Data
Sheets A, Operating and Design Conditions.
5.4.1 Materials of construction
Material of construction for screw feeders shall be as per Section

1.1.
Page 15 of 58
Project No. C-560
Bag Unloaders
Rev. 2
5.4.2 Screw Flights and Shaft
Modifications of the basic helical screw shall be used to

supplement conveying with other desired treatment of the load in
transit, e.g.: tapering flights for friable lumpy material or to draw
material uniformly from the entire length of the hopper opening,
long pitch flights for rapid conveying of free flowing material, or
double-flight short-pitch screws to deter flushing of very fluid
material.
The screw shaft shall be sized to prevent sagging against the

casing. Clearance between screw flight and trough shall be 12.7
mm (0.5 inch) or less, and the screw flight deflection due to the
weight of the pipe shaft and flights shall be limited to 6.35 mm
(0.25 inch). Total runout of the shaft at the bearing shall be
maximum 1.6 mm (1/16 inch).
5.4.3 Screw Feeder Shaft Bearings
End bearings shall be located outboard, pedestal mounted and of

the heavy duty double roller, dust-tight pillow block type with
taconite type seals. Minimum L-10 life rating of bearings shall be
60,000 hours at the screw conveyor design capacity and speed.
End thrust bearing shall be located at the discharge end so that
the rotating member will be in tension.
All anti-friction bearings shall have provisions for grease

lubrication. Where access is limited, grease lines shall be
extended to a location where they are to be grouped for ease of
regreasing.
Wherever possible, intermediate bearings should be avoided.
5.4.4 Screw Trough, End Plates, Covers and Support Saddles
Trough end plates shall be provided with a split, bolted gland seal
at shaft penetration. Seals and end plate shall be located away
from inlet or outlet to prevent direct solids pressure against end
plates and seals.
Screw conveyors shall be fitted with flanged covers, hinged on

one side and held down by a quick release fastener on the other.
The covers shall be gasketed, weather-tight construction and
effectively sealed to prevent the egress of dust.
Cover design shall permit removal of cover for maintenance

without spill-out of residual material.
Page 16 of 58
Project No. C-560
Bag Unloaders
Rev. 2
The feed and discharge openings shall be flanged connection.

Flanged inlet connection shall be separate from the cover sections
to facilitate inspection without removing the inlet spout. Cleanout
spouts with blank cover plates shall be provided on 7,500 to 9,000
mm (25 to 30 foot) spacing, unless otherwise indicated on
drawings. Cleanout cover plates shall be flush with the internal
casing of the conveyor to minimize residual material spill-out on
opening an emptied conveyor.
Standard trough support saddles shall be provided as required for

supporting and aligning the screw conveyors on top of the steel
structure.
5.5 DRIVE COMPONENTS
V-belt drive (if applicable) shall be furnished by the Vendor, complete with
belts, guard, sheaves and taper-lock sheave hubs as selected and
recommended by the Vendor for the specified service (see Appendix A).
If drive is direct, a flexible coupling shall be installed and suitably

protected to avoid damage to exposed parts during transit, storage and
field assembly.
5.6 ELECTRICAL REQUIREMENTS AND MOTORS
Electrical design, components and accessories shall be in compliance

with the requirements of Appendix A and Aker Solutions specification
000-GD-E-010, Package Equipment – Electrical.
All motors for the Toromocho Project will be purchased from a single
motor manufacturer, WEG. Selected equipment suppliers will be directed
to purchase their motors from WEG. All motors shall be specified to
develop their power rate according to mechanical requirements and WEG
will design and de-rate the motors accordingly to work at the site
conditions.
Equipment vendors shall use the pricing agreement to establish individual

motor prices.
Motors shall be in accordance with Aker Solutions Electrical Specification

000-TS-E-014; Low Voltage Motors. Equipment Vendor shall provide
completed Motor Data Sheets (one for each motor supplied) included with
000-TS-E-014, and also Motor Specification Sheet(s) 000-MS-M-035 (one
for each motor supplied) attached to this specification.
All equipment shall be shipped with the drive(s), including motor(s),

properly installed and tested.
Page 17 of 58
Project No. C-560
Bag Unloaders
Rev. 2
6 INSTRUMENTATION AND CONTROLS
Equipment shall be furnished complete with all controls and instrumentation

required to control and monitor the status or condition of the equipment. All
systems requiring protection shall be provided with sensory devices to initiate
alarms and, when required, provide automatic shutdown of the system.
Instrumentation and controls furnished shall include, but not be limited to the
following:
 Manually initiated controls for bag discharger, including bag vibrator

controls (if required).
 Pushbuttons contained in a hanging pendant for control of the electric
hoist and trolley.
 Zero speed switch on screw conveyors for remote alarm and shutdown.
 Plugged chute switch. Drexel Brook Intellipoint RF is preferred.
All alarm sensors shall be fully adjustable over their full operating ranges.
In addition to the above and other Vendor's standard system controls, the
equipment shall also be provided with the following features to allow remote
control and/or monitoring by equipment provided by others.
 All controller input/output shall be isolated and shall be able to accept a

remote setpoint signal of 4-20 mA dc.
 All measured variables shall be made available as isolated 4-20 mA dc
signals with HART protocol.
 All status and alarm signals shall be made available as isolated dry
contact closures rated minimum 5 A @ 120 V ac.
 All start/stop or on/off pushbuttons or switches shall be wired in a manner
that will make incorporation of remote controls readily possible.
 All signal circuits shall be wired to Vendor supplied terminal strips to
permit field wiring by others.
 Equipment shall be suitable for 120 V ac, 60 Hz control power.
All instruments and controls, and panels shall be weatherproof, dust-tight and
corrosion resistant or shall be mounted in a NEMA 4x (IP66) enclosure or
equivalent.
Instrumentation and control systems, components and accessories shall be in

compliance with the requirements of Appendix A and Aker Solutions General
Specification 000-GD-I-011, Package Equipment – Instrumentation.
Page 18 of 58
Project No. C-560
Bag Unloaders
Rev. 2
7 ASSEMBLY AND TESTING
7.1 PAINTING
All surfaces to be painted shall be thoroughly cleaned and free of all dirt,
rust, grease, weld spatter and loose mill scale, and, except for stainless
steel surfaces, shall be painted with manufacturer's standard chemical
resistant prime and finish coats according to Painting System P1, per
General Specification 000-GC-S-012.
Machined surfaces not normally painted shall be coated with a suitable

anti-corrosion compound to protect surfaces during ocean shipment and
outside storage at jobsite. The compound shall be such that it can be
easily cleaned or removed with solvent.
Vendor shall provide sufficient finish coat paint for field touch-up.
7.2 ASSEMBLY
Shop assembly shall be as specified in Appendix A. The equipment,

auxiliaries and components shall preferably be furnished as fully
assembled units. Subassemblies, if required, shall be as large as
transportation and/or erection facilities will permit. Transportation
limitations are specified in Appendix T, Transport Constraints.
7.3 TESTING
Prior to preparation for shipping, the equipment shall be assembled and

tested in accordance with the manufacturer's conditions which will warrant
the equipment's performance upon proper assembly at the job site. The
Vendor shall notify the Buyer ten days in advance of the above scheduled
tests. An authorized representative of the Buyer shall have free entry to
observe all tests while they are in progress.
7.4 PREPARATION FOR SHIPMENT
When applicable, the Vendor shall adequately prepare all components for
export shipment, recognizing the requirements for inland transport,
handling, and marine transport. Transportation limitations are specified in
Appendix T, Transport Constraints.
All openings in the equipment shall be sealed to exclude foreign matter
during shipment. Flanges shall be provided with wooden covers bolted in
place in order to protect the flange face.
All items shall be provided with adequate lifting lugs to facilitate unloading
and handling prior to erection and shall be properly braced and supported
for handling and shipment. Lugs shall be painted yellow.
Page 19 of 58
Project No. C-560
Bag Unloaders
Rev. 2
7.5 TAGGING REQUIREMENTS
Match marking shall be as specified in Appendix A. All equipment shall

have a permanent, stamped 316 stainless steel nameplate attached that
contains all pertinent identification and size information. Identification
shown shall include the Owner Purchase Order Number, Equipment
Name and Tag Number.
All instruments, whether mounted on the equipment or shipped loose,

shall have a stainless steel tag firmly attached by stainless steel wire.
Refer to General Specification 000-GD-I-011 for tag details.
8 TECHNICAL PERFORMANCE GUARANTEE REQUIREMENTS
The Vendor shall guarantee their equipment for the specified operating and
design conditions.
9 LIST OF ATTACHMENTS
Data Sheets A, Operating and Design Conditions

Data Sheets B, Information Required from Vendors
000-MS-M-035, Motor Specification Sheets
000-VQ-M-035, Vendor Quality Plan with Attachments A and B
Vendor Document Requirement Schedule (VDRS)
000-OT-M-001, Appendix A, Standard Technical and Site Data
000-OT-M-002, Appendix M, Installation, Operation & Maintenance Manuals
000-RP-R-001, Appendix T, Transport Constraints
Aker Solutions General Specifications:

000-GD-E-010, Package Equipment – Electrical
000-GD-I-011, Package Equipment – Instrumentation
Aker Solutions Electrical Equipment Specification:

000-TS-E-014, Low Voltage Motors
Aker Solutions Drawings:

291-GA-M-001, Mo Hydromet Plant GA Solvent Extraction
291-GA-M-003, Mo Hydromet Plant Solvent Extraction Sections C, D & F
291-GA-M-004, Mo Hydromet Plant Solvent Extraction Plans & Sections
292-GA-M-001, Crystallizer Feed Purification GA Plan
292-GA-M-002, Crystallizer Feed Purification GA Sections A, B & E
292-GA-M-003, Crystallizer Feed Purification GA Sections C, D & F & Partial
Plan
292-GA-M-004, Crystallizer Feed Purification GA Partial Plan & Section E
292-DW-M-010, Bag Unloading Systems GA
Page 20 of 58
Project No. C-560
Bag Unloaders
Rev. 2
Aker Solutions P&ID’s:

291-PI-T-002, PLS Filter Precoat and Sluice P&ID
292-PI-T-002, Crystallizer Purification P&ID
292-PI-T-004, Purification Filter Precoat and Ammonia Wash P&ID
292-PI-T-005, Magnesium Sulfate Mix and Feed System P&ID
292-PI-T-008, Aluminum Sulfate Mix and Feed System P&ID
293-FS-T-001, Copper Solvent Extraction Flow Sheet
Page 21 of 58
Project No. C-560
Bag Unloaders
Rev. 2
DATA SHEET A1
OPERATING AND DESIGN CONDITIONS
Equipment Name: PLS FILTER PRECOAT BAG Equipment No.: 291-BG-704
UNLOADER
Notes to the Specification Originator
Specification Originator/Process Engineer is to specify all applicable data in the right hand
column as completely as possible.
Type of Operation Batch

Time, h 16
Capacity per cycle, t 0.04
Nominal mix time, min 20
Shipping Container
- Bulk bags
- Dimensions, mm x mm x mm high 100 cm base x 220 cm high
3
- Capacity, m ~4
- Capacity, kg 1,000
- Site storage
- Site material handling Forklift
Bulk Material
-description Diatomaceous Earth (DE)
-characteristics White powder > 95wt% SiO2
-bulk density range, t/m3 0.25
-angle of repose, degrees 30 – 44
-moisture content, %w <1
-temperature, °C Ambient
-abrasion index Moderately abrasive
-max. lump size, microns 105
-cum % passing 150 µ 95 – 99%
Maximum Allowable Bag Unloading Time, minutes 30

Maximum Allowable Batch Cutoff Variance, kg 5
Page 22 of 58
Project No. C-560
Bag Unloaders
Rev. 2
DATA SHEET A1
UNLOADER
Screw Feeder 291-SC-704
Special Conveying Requirements Fixed Speed
Feed -description Diatomaceous Earth (DE)

-design rate, tph 0.16
3
-bulk density range, t/m 0.25
-cum % passing 150 µ 95 – 99%
Fed by Feed Hopper (By Vendor)
Discharges to PLS Filter Precoat Tank via Chute 291-

CH-704 (By Vendor)
Equipment Location Outdoors

Duty Intermittent
Note: 1 t = 1 tonne = 1,000 kg
Page 23 of 58
Project No. C-560
Bag Unloaders
Rev. 2
DATA SHEET A2
0
Equipment Name: MAGNESIUM SULFATE BAG Equipment No.: 292-BG-750
UNLOADER

Time, h 18
Capacity per cycle, t 5
Shipping Container
- Bulk bags
- Dimensions, mm x mm x mm high 920 x 920 x 1,400
3
- Capacity, m ~ 0.95 - 1.03
- Capacity, kg Net weight: 1,000;
Gross Weight 1,002.5
- Site storage
Bulk Material
-description Magnesium Sulfate (MgSO4.7H2O)
-characteristics Water soluble
3
-bulk density range, t/m 0.97 – 1.05
-angle of repose, degrees 33
-moisture content, %w < 1; Sensitive to moisture
-abrasion index Mildly abrasive
-max. lump size, microns 0.8 mm; Will recrystallize and cake if
wetted

Maximum Allowable Batch Cutoff Variance, kg
Elevation of Bag Discharger Base, mm above floor
Page 24 of 58
Project No. C-560
Bag Unloaders
Rev. 2
DATA SHEET A2
0
UNLOADER
Feed -description
-characteristics Water soluble
3
-bulk density range, t/m 0.97 - 1.05
-angle of repose, degrees 33
-moisture content, %w < 1; Sensitive to moisture
-max. lump size, microns 0.8 mm; Will recrystallize and cake if
wetted
Discharges to MgSO4 Mix Tank via Chute 292-CH-750

(By Vendor)

Duty Intermittent
Page 25 of 58
Project No. C-560
Bag Unloaders
Rev. 2
DATA SHEET A3
Equipment Name: PURIFICATION BODY FEED Equipment No.: 292-BG-756
BAG UNLOADER
Type of Operation Continuous

Time, h 1.83
Nominal mix time, min Continuous
Shipping Container
- Bulk bags
3
- Capacity, m ~4
- Site storage
Bulk Material
3
-cum % passing 150 µ 95 – 99%
Maximum Allowable Bag Unloading Time, minutes Continuous

Maximum Allowable Batch Cutoff Variance, kg  0.001 mtph
Page 26 of 58
Project No. C-560
Bag Unloaders
Rev. 2
DATA SHEET A3
Equipment Name: PURIFICATION BODY FEED Equipment No.: 292-BG-756
BAG UNLOADER
Special Conveying Requirements Variable Speed

3
-cum % passing 150 µ 95 – 99%
Discharges to Filter Feed Tank via Chute 292-CH-757 &

Eductor 292-ZM-756

Duty Continuous
Page 27 of 58
Project No. C-560
Bag Unloaders
Rev. 2
DATA SHEET A4
Equipment Name: PURIFICATION FILTER Equipment No.: 292-BG-760
PRECOAT BAG UNLOADER

Time, h 2
Shipping Container
- Bulk bags
3
- Capacity, m ~4
- Site storage
Bulk Material
3
-cum % passing 150 µ 95 – 99%

Page 28 of 58
Project No. C-560
Bag Unloaders
Rev. 2
DATA SHEET A4
Special Conveying Requirements Variable Speed

3
-cum % passing 150 µ 95 – 99%
Discharges to Purification Filter Precoat Tank via Chute

292-CH-760 (By Vendor)

Duty Intermittent
Page 29 of 58
Project No. C-560
Bag Unloaders
Rev. 2
DATA SHEET A5
Equipment Name: ALUMINUM SULFATE Equipment No.: 292-BG-785
SUPERSACK BAG
UNLOADER

Time, h 30
Shipping Container
- Bulk bags
- Dimensions, mm x mm x mm high 1,1000 x 1,1000 x 1,1000
3
- Capacity, m TBD
- Capacity, kg Net weight: 1,000;
Gross Weight 1,002.5
- Site storage
Bulk Material
-description White powder, Ground Aluminum Sulfate
(Al2(S04)3.14H2O)
-characteristics Water soluble, corrosive
3
-bulk density range, kg/m Ground: 1010; Powder: 650
-angle of repose, degrees Ground: 43
-max. lump size, microns 2,000
-% passing 100 mesh Ground: 93; Powder: 97

Maximum Allowable Batch Cutoff Variance, kg 2.5
Page 30 of 58
Project No. C-560
Bag Unloaders
Rev. 2
DATA SHEET A5
Equipment Name: ALUMINUM SULFATE Equipment No.: 292-BG-785
SUPERSACK BAG
UNLOADER

Feed -description
-characteristics White powder; absorbs water, corrosive
3
-bulk density range, kg/m Ground: 1010; Powder: 650
-angle of repose, degrees Ground: 43
-max. lump size, microns 2,000
-% passing 100 mesh Ground: 93; Powder: 97
Discharges to Alum Mix Tank via Chute 292-CH-785

Duty Intermittent
Page 31 of 58
Project No. C-560
Bag Unloaders
Rev. 2
DATA SHEET A6
Equipment Name: COPPER PLS FILTER Equipment No.: 293-BG-401

Time, h 16
Shipping Container
- Bulk bags
3
- Capacity, m ~4
- Site storage
Bulk Material
3
-P50, microns 95 – 99%

Page 32 of 58
Project No. C-560
Bag Unloaders
Rev. 2
DATA SHEET A6

3
-abrasion index Abrasive
-P50, microns 95 – 99%
Discharges to Copper PLS Filter Precoat Tank via Chute

293-CH-401 (By Vendor)
Dimensions
-Length, mm (inlet to discharge c-c)
-Angle of incline, degrees
-Total lift of material, mm

Duty Intermittent
Page 33 of 58
Project No. C-560
Bag Unloaders
Rev. 2
DATA SHEET B1
INFORMATION REQUIRED FROM VENDORS
UNLOADER
Number – required / operating / standby 1/1/0

Vendor ProFlow, Inc.
Manufacturer Vibra Screw, Inc.
Model No. Model II VHD
Manufacturer Location Totowa, NJ
Bulk Bag Discharger

- Type Bulk Bag Unloader
- Manufacturer / Model No. Vibra Screw, Inc. / Model II VHD
- Discharge rate, tph Per Owner requirements
- Batch cutoff variance, kg Per Owner requirements
- Hoist capacity, kg 2 metric tonnes short tons
- Hoist lift, mm 7200
- Hoist motor Manufacturer / kW / V-ph-Hz / rpm WEG / 1.8 kW / 380-3-60
- Trolley motor Manufacturer / kW / V-ph-Hz /
WEG / 0.37 kW / 380-3-60
rpm
4” Carbon steel tubular complete with
corrugated sheet metal roof and siding on
- Structural framework
three (3) sides for weather protection by
ProFlow
2 point dust collection including bag
perimeter collection ring and bag outlet
- Dust control provisions, describe
system (Outlets to be fitted with sealing
caps)
- Dust control vent requirement, m3/h @ mm wc 500 CFM (2 x 250)
- Discharge gate/valve, describe N/A
- Bag opening provisions, describe Through gasketed 12” x 18” access door
- Bag tensioning provisions, describe N/A
- Bag massaging/vibrating provisions, describe Bag Vibration Discharge System
- Bag vibrator motor Manufacturer / kW / V-ph-
WEG / 0.46 kW / 380-3-60
Hz / rpm
Page 34 of 58
Project No. C-560
Bag Unloaders
Rev. 2
DATA SHEET B1
UNLOADER
- Compressed air requirement, m3/h @ kPa (g) TBD
Feed Hopper
- Dimensions, mm x mm x mm high Bag support hopper integral
- Material / Thickness, mm Carbon Steel / 11 gauge
3
- Capacity, m N/A Bag support only
Controls and Instrumentation

Pendant controller for electric hoist &
- Description
trolley
- Control panel enclosure N/A
Load Cell(s) - Type By Others

- No. per discharger
- Manufacturer
- Model No.
- Overload protection
- Temp. compensation range, °C
PLS FILTER PRECOAT SCREW FEEDER 291-SC-704

Number - required / operating / standby 1/1/0
Vendor ProFLow, Inc.
Model No. Versifeeder 4”
Minimum / maximum capacity, tph 0.21 – 2.1 m3/h (7.4 – 74 ft3/h)
Screw -Type Open Wire

-Diameter, mm 101.6 (4”)
Page 35 of 58
Project No. C-560
Bag Unloaders
Rev. 2
DATA SHEET B1
UNLOADER
-Length, mm (inlet to discharge c-c) 2,134
-Angle of incline, degrees 0
-Pitch 3
-Loading, % 100
3
-Capacity at one rpm, m 0.01 (0.5 ft3/rpm)
-Speed, rpm 160
-Material / flight wire thickness, mm Stainless steel / 3/8” square
Trough -Type
-Material / thickness, mm Carbon Steel / 11 gauge
-Cover type / thickness, mm No cover; 3½” discharge tube, 11 gauge
Shaft and Bearings

-Screw pipe dia. / wall thickness, mm N/A
-Coupling shaft dia., mm 5/8”
-Trough end bearing type Inlet side
-Trough shaft seal type Inlet side
-Hanger bearing type N/A
Zero Speed Switch

-Manufacturer / model No. Efector / DD2003
Drive
-Motor Manufacturer WEG
-Motor -kW / rpm / frame size / V-phase-Hz 0.75 kW / TBD / 380-3-60
-Reducer-Manufacturer / model no. Ohio Gear / 818
-Type Worm gear (single reduction)
-Ratio / Output rpm 10:1
-Power rating, kW / service factor 1.466 HP / 1.5
-Chain / V-belt drive N/A
-Manufacturer / model no.
Page 36 of 58
Project No. C-560
Bag Unloaders
Rev. 2
DATA SHEET B1
UNLOADER
-Type / description
-Ratio / Output rpm
-Power rating, kW / service factor
-Coupling
-Manufacturer / model no. Woods / 6S w/ EPDM insert
-Type / description Flexible
-Power rating, kW / service factor 2 / 1.5
Variable Frequency Drive Not Required

-Type
-Manufacturer / Model No.
-Enclosure
PLS FILTER PRECOAT TANK FEED CHUTE 291-CH-704

-Materials of Construction Carbon Steel
-Plugged chute switch, manufacturer / model
TBD
no
Painting Painting System P1, per 000-GC-S-012
Shipping and Handling Data

- Total shipping weight, kg (each unit) 2,800 lbs (BBU 2,500 + Feeder 300)
- Heaviest item handled in erection: (identify &
TBD
give weight, kg)
- Heaviest items handled in maintenance:
TBD
(identify & give weight, kg)
- Total operating weight, kg (each unit) TBD
- Shipping volume, m x m x m TBD
Page 37 of 58
Project No. C-560
Bag Unloaders
Rev. 2
DATA SHEET B2
UNLOADER

Bulk Bag Discharger

WEG / 0.37 kW / 380-3-60
rpm
Structural bag transporter support frame,
roof & siding on 3 sides by Others.
- Structural framework ProFlow to supply 316L SS structural
support frame for feed/bag support
hopper
caps)
Page 38 of 58
Project No. C-560
Bag Unloaders
Rev. 2
DATA SHEET B2
UNLOADER
WEG / 0.46 kW / 380-3-60
Hz / rpm
Feed Hopper Bag support hopper integral

- Dimensions, mm x mm x mm high 316L SS / 11 gauge
- Material / Thickness, mm N/A Bag support only
3
- Capacity, m

- Description
trolley

- Manufacturer
- Model No.
MAGNESIUM SULFATE SCREW FEEDER 292-SC-750

Minimum / maximum capacity, tph 0.57 – 5.7 m3/h (20 – 200 ft3/h)
Page 39 of 58
Project No. C-560
Bag Unloaders
Rev. 2
DATA SHEET B2
UNLOADER
-Length, mm (inlet to discharge c-c) 552
-Pitch 4
-Loading, % 100
3
-Speed, rpm 160
-Material / flight thickness, mm Stainless steel / 3/8” square
Trough -Type
Shaft and Bearings

Zero Speed Switch

Drive
Page 40 of 58
Project No. C-560
Bag Unloaders
Rev. 2
DATA SHEET B2
UNLOADER
-Type / description
-Ratio / Output rpm
-Coupling

-Type
-Enclosure
MAGNESIUM SULFATE MIX TANK FEED CHUTE 292-CH-750

-Materials of Construction 316L Stainless Steel
TBD
no
Painting No painting – 316L SS

TBD
give weight, kg)
TBD
Page 41 of 58
Project No. C-560
Bag Unloaders
Rev. 2
DATA SHEET B3
Equipment Name: PURIFICATION FILTER BODY Equipment No.: 292-BG-756
FEED BAG UNLOADER

Bulk Bag Discharger

WEG / 0.37 kW / 380-3-60
rpm
ProFlow to supply structural steel support
frame for feed/bag support hopper
caps)
Page 42 of 58
Project No. C-560
Bag Unloaders
Rev. 2
DATA SHEET B3
FEED BAG UNLOADER
WEG / 0.46 kW / 380-3-60
Hz / rpm
Feed Hopper
3

- Description
trolley

- Manufacturer
- Model No.
PURIFICATION FILTER BODY FEED SCREW

292-SC-756
FEEDER
Model No. Versifeeder 1½”
Minimum / maximum capacity, tph 0.02 – 0.25 m3/h (0.88 – 8.8 ft3/h)
Page 43 of 58
Project No. C-560
Bag Unloaders
Rev. 2
DATA SHEET B3
FEED BAG UNLOADER
-Diameter, mm 38.1 (1½”)
-Pitch 1½
-Loading, % 100
3
-Speed, rpm 160
Trough -Type
Shaft and Bearings

Zero Speed Switch

Drive
WEG (Motor shall be suitable for
-Motor Manufacturer operation with Variable Frequency Drives
(VFD’s) supplied by Others)
Page 44 of 58
Project No. C-560
Bag Unloaders
Rev. 2
DATA SHEET B3
FEED BAG UNLOADER
-Type / description
-Ratio / Output rpm
-Coupling
Variable Frequency Drive By Others

-Type
-Enclosure
PURIFICATION FILTER BODY FEED CHUTE 292-CH-757

TBD
no
PURIFICATION FILTER BODY FEED EDUCTOR 292-ZM-756

-Manufacturer / Model No TBD
-Materials of Construction TBD

Page 45 of 58
Project No. C-560
Bag Unloaders
Rev. 2
DATA SHEET B3
FEED BAG UNLOADER
TBD
give weight, kg)
TBD
Page 46 of 58
Project No. C-560
Bag Unloaders
Rev. 2
DATA SHEET B4

Bulk Bag Discharger

WEG / 0.37 kW / 380-3-60
rpm
ProFlow to supply structural steel support
frame for feed/bag support hopper
caps)
Page 47 of 58
Project No. C-560
Bag Unloaders
Rev. 2
DATA SHEET B4
WEG / 0.46 kW / 380-3-60
Hz / rpm
Feed Hopper
3

- Description
trolley

- Manufacturer
- Model No.
PURIFICATION FILTER PRECOAT SCREW

292-SC-760
FEEDER
Minimum / maximum capacity, tph 0.21 – 2.1 m3/h (7.4 – 74 ft3/h)

Page 48 of 58
Project No. C-560
Bag Unloaders
Rev. 2
DATA SHEET B4
-Pitch 3
-Loading, % 100
3
-Speed, rpm 160
Trough -Type
Shaft and Bearings

Zero Speed Switch

Drive
WEG (Motor shall be suitable for
-Motor Manufacturer operation with Variable Frequency Drives
(VFD’s) supplied by Others)
Page 49 of 58
Project No. C-560
Bag Unloaders
Rev. 2
DATA SHEET B4
-Type / description
-Ratio / Output rpm
-Coupling
Variable Frequency Drive By Others

-Type
-Enclosure
PURIFICATION FILTER PRECOAT TANK FEED

292-CH-760
CHUTE
TBD
no

TBD
give weight, kg)
TBD
Page 50 of 58
Project No. C-560
Bag Unloaders
Rev. 2
DATA SHEET B5
Equipment Name: ALUMINUM SULFATE (ALUM) Equipment No.: 292-BG-785
SUPERSACK BAG UNLOADER
Specification Originator/Process Engineer is to specify all applicable data in the right hand column
as completely as possible.

Bulk Bag Discharger

- Trolley motor Manufacturer / kW / V-ph-Hz / rpm WEG / 0.37 kW / 380-3-60
Structural bag transporter support
frame, roof & siding on 3 sides by
- Structural framework Others. ProFlow to supply 316L SS
structural support frame for feed/bag
support hopper
caps)
Through gasketed 12” x 18” access
- Bag opening provisions, describe
door
Page 51 of 58
Project No. C-560
Bag Unloaders
Rev. 2
DATA SHEET B5
- Bag vibrator motor Manufacturer / kW / V-ph-Hz /
WEG / 0.46 kW / 380-3-60
rpm
Feed Hopper
- Material / Thickness, mm 316L SS / 11 gauge
3

- Description
trolley

- Manufacturer
- Model No.
ALUM SCREW FEEDER 292-SC-785

Minimum / maximum capacity, tph 0.57 – 5.7 m3/h (20 – 200 ft3/h)
Page 52 of 58
Project No. C-560
Bag Unloaders
Rev. 2
DATA SHEET B5
-Pitch 4
-Loading, % 100
3
-Speed, rpm 160
Trough -Type
-Material / thickness, mm 316L SS / 11 gauge
No cover; 3½” discharge tube, 11
-Cover type / thickness, mm
gauge
Shaft and Bearings

Zero Speed Switch

Drive
Page 53 of 58
Project No. C-560
Bag Unloaders
Rev. 2
DATA SHEET B5
-Type / description
-Ratio / Output rpm
-Coupling

-Type
-Enclosure
ALUM MIX TANK FEED CHUTE 292-CH-785

-Materials of Construction 316L Stainless Steel
-Plugged chute switch, manufacturer / model no TBD
Painting No painting – 316L SS

- Heaviest item handled in erection: (identify & give
TBD
weight, kg)
- Heaviest items handled in maintenance: (identify
TBD
& give weight, kg)
Page 54 of 58
Project No. C-560
Bag Unloaders
Rev. 2
DATA SHEET B6

Bulk Bag Discharger

WEG / 0.37 kW / 380-3-60
rpm
4” Carbon steel tubular complete with
corrugated sheet metal roof and siding on
three (3) sides for weather protection by
ProFlow
caps)
WEG / 0.46 kW / 380-3-60
Hz / rpm
Page 55 of 58
Project No. C-560
Bag Unloaders
Rev. 2
DATA SHEET B6
Feed Hopper
3

- Description
trolley

- Manufacturer
- Model No.
COPPER PLS FILTER PRECOAT SCREW

293-SC-401
FEEDER
Minimum / maximum capacity, tph 0.21 - 2.1 m3/h (7.4 - 74 ft3/h)

Page 56 of 58
Project No. C-560
Bag Unloaders
Rev. 2
DATA SHEET B6
-Length, mm (inlet to discharge c-c) 2,134
-Pitch 3
-Loading, % 100
3
-Speed, rpm 160
Trough -Type
Shaft and Bearings

Zero Speed Switch

Drive
Page 57 of 58
Project No. C-560
Bag Unloaders
Rev. 2
DATA SHEET B6
-Type / description
-Ratio / Output rpm
-Coupling

-Type
-Enclosure
COPPER PLS FILTER PRECOAT FEED CHUTE 293-CH-401

TBD
no

TBD
give weight, kg)
TBD
Page 58 of 58
Rated Power Equip. Spec.: 000-TS-M-035
Service Factor 1.15 Item:
Speed
Synchronous RPM Notes:
Full-Load RPM 1. * Equipment vendor to obtain the
Type (Sq. CG. - W.R. – Synch. - DC) Sq. CG. information from motor vendor
Voltage 380 V 2. ** For motors 56 kW and larger only
Phase 3
3. Vendor shall complete a motor
Frequency 60 Hz specification sheet for each
Full Load Amps * electrical motor supplied
Locked-Rotor Amps *
Amps
Field/Secondary *
Volts
Starting
Full Load
Power Factor *
75% Load
50% Load
Full Load
Efficiency * 75% Load
50% Load
Torque Design (A B C D)
Starting Torque (% of Full Load) *
Full Load Torque
Breakdown Torque (% of Full Load)
2
Load Wk kg-m²
Time Duty (Cont. or Time Rated)
Insulation Class
Temperature Rise Over 40°C Ambient at SF Load
Thermal Protection Required (Yes or No)
Maximum Allowed PFC Capacitor kVAR **
Enclosure TEFC
Frame Number
Horizontal or Vertical
Cable Size
Space Heaters Watts
Bearings
Rotation (Viewed From Shaft End)
Drive Connection
Slide Rails (Yes or No)
Length
Shaft Details (mm) Diameter
Keyway
Motor Weight kg
Manufacturer WEG
Outline Drawing. No.
Serial Number
Approved by: Date:
Spec No. 000-TS-M-035 TOROMOCHO PROJECT
M or P ___ _________
Electrical ____ _________
Item No. C-560
Issue Prelim. Aprv.
Revisions
To Issue Issue
A B 0 1 2 3 MOTOR SPECIFICATION SHEET – 1 of 1

Eng DC
Purch
DESCRIPTION MOTOR NO(S).
Vendor
Field
Cust
ORIGINAL SIGNATURES ARE MAINTAINED ON FILE IN THE PROJECT DOCUMENT CONTROL FILES.
Q:\Doc_Control\R0534200\01_Eng_Doc\06_Mec\03_Technical_Specifications\560-000-MS-M-035_1.doc
SUPPLIER QUALITY PROGRAM
VENDOR QUALITY PLAN (VQP)
1
QUALITY SURVEILLANCE LEVEL
Enter: 0, 1, 2, 3, or 4
DOCUMENT NO.: 000-VQ-M-035 EPR / PO NUMBER: 000-MR-M-035
PROJECT: TOROMOCHO PROJECT EQUIP. DESCRIPTION: Bag Unloaders
Quality Program to be used: X Aker Solutions X Vendor Other (ISO, ASQ, etc.):
INSPECTOR
ITEM *HOLD *WIT- CERT FINAL INITIAL& DATE
NO. ITEM POINT NESS INSP. VERIFY REQ'D DOCS ACCEPTANCE CRITERIA ACCEPTANCE REMARKS
1. Material Test Reports X

2. Certificates of Compliance X
3. Test Pieces
4. Heat Treatment
5. Weld Procedures
6. Welder Qualifications X Per AWS D1.1 minimum
7. NDT Operator Qualifications
8. Radiography
9. Ultrasonics
10. Dye Penetrant/Mag. Particle
11. Prototype Tests
12. Trial Assemb. Match Marking
13. Functional Test X
14. Performance Test
15. Running Test
16. Proof Load Test
17. Pressure/Leak Test
18. Balancing
19. Continuity/Megger Test
20. M & TE Calibrations
21. Paint Thickness Test X
22. Visual Inspection X
Per approved Vendor submittal
23. Drawing Dimensions X
drawings
24. Packing * X
Per Spec. 000-TS-M-035, Section
25. Tagging/Marking X
7.5
26. Release for Shipment *
*Contact Aker Solutions prior to proceeding with items designated as Witness or Hold Points.
Aker Solutions Engineer to witness Test Numbers ______________________________

Supplier Quality Program Requirements are defined in “Attachment A”
Supplier Quality Surveillance Instructions are defined in “Attachment B”
Revision Date Prepared by Approved by Reviewed by Inspection Remarks
A 03/02/11 DC FEM
B 03/22/11 DC FEM/RC
C 04/08/11 DC FEM/RC
0 06/23/11 RS DC/FEM/RC
Q:\DOC_CONTROL\R0534200\01_ENG_DOC\06_MEC\03_TECHNICAL_SPECIFICATIONS\560-000-VQ-M-035_0.DOC

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PROJECT N° C-560

MINERA CHINALCO PERU S.A.

Equipment Specification 000-TS-M-035

REV DATE BY CHK APPROVAL DESCRIPTION

Procurement 04/11 6/28 9/15 11/22

Field 6/28 9/15 11/22

Internal Review 03/02

1.1 SCOPE OF SUPPLY 2

Item Qty. Equipment No. Description

1C 1 Lot 291-BG-704-3 Bag support and feed hopper, to seat

2 1 292-BG-750 MAGNESIUM SULFATE BAG

2H 1 292-SC-750 MAGNESIUM SULFATE SCREW

3 1 292-BG-756 PURIFICATION FILTER BODY FEED

3C 1 292-HS-756 PURIFICATION FILTER BODY FEED

4 1 292-BG-760 PURIFICATION FILTER PRECOAT

4H 1 292-SC-760 PURIFICATION FILTER PRECOAT

5 1 292-BG-785 ALUMINUM SULFATE (ALUM) BAG

5C 1 292-HS-785 ALUM ELECTRIC HOIST AND

6 1 293-BG-401 COPPER PLS FILTER PRECOAT

6A 1 Lot 293-BG-401-1 101.6 mm (4”) Structural steel tubular

6L 1 293-CH-401 COPPER PLS FILTER PRECOAT

1.2 ALTERNATE QUOTATIONS

Alternate quotations will be considered in the event the Vendor is not in

 Material unloading and storage

3 CODES AND STANDARDS

4 OPERATING AND DESIGN CONDITIONS

Site data and general engineering requirements are specified in Appendix A.

The equipment shall be new and of manufacturer’s standard size and

Each system shall be furnished as a complete operating package,

5.2 MATERIALS OF CONSTRUCTION

All materials of construction for this equipment, components and

There shall be no substitution of materials without prior written approval

5.3 BAG UNLOADERS

Bulk bag discharger shall be provided complete with electric hoist/trolley

All hoists and trolleys shall be designed and manufactured in accordance

The electric hoists and trolleys shall be designed and manufactured in

5.4 SCREW FEEDERS

Screw Feeder design capacity shall be based on 45 percent loading of

Screw Feeder structural design shall be based on 100 percent loading of

5.4.1 Materials of construction

Material of construction for screw feeders shall be as per Section

5.4.2 Screw Flights and Shaft

Modifications of the basic helical screw shall be used to

The screw shaft shall be sized to prevent sagging against the

5.4.3 Screw Feeder Shaft Bearings

End bearings shall be located outboard, pedestal mounted and of

All anti-friction bearings shall have provisions for grease

Wherever possible, intermediate bearings should be avoided.

5.4.4 Screw Trough, End Plates, Covers and Support Saddles

Screw conveyors shall be fitted with flanged covers, hinged on

Cover design shall permit removal of cover for maintenance

The feed and discharge openings shall be flanged connection.

Standard trough support saddles shall be provided as required for

5.5 DRIVE COMPONENTS

If drive is direct, a flexible coupling shall be installed and suitably

5.6 ELECTRICAL REQUIREMENTS AND MOTORS

Electrical design, components and accessories shall be in compliance

Equipment vendors shall use the pricing agreement to establish individual