Saudi Aramco Inspection Checklist: Relief Valve Installation SAIC-J-2009 24-Jul-18 Mech

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SAUDI ARAMCO ID/PIEU-24-July-2018 - REV.2018.06.00 (Standards Cutoff - June 30,2018) Rev.2018.06.

00 30-Jun-18

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

Relief Valve Installation SAIC-J-2009 24-Jul-18 MECH-


PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

A General requirements for Installation:

The following requirements are in addition to those of the ASME SEC I,


ASME SEC VIII,and API STD 520 Part II.:
A) Atmospheric Relief
B) Closed System Relief
C) Open Funnel Relief
SAES-J-600
A1 D) Block Valves
Section 9
E) Changeover Valves
F) Access
G) Relief Valve Piping

B Specific Requirements for installation

Identified that Relief valve number, data and design conforms to the SAEP-319 Para
B1
description provided on releif valve registration. 1.1

RVs Inlet & outlet piping mating flange alignment is within tolerance:

a) Rotation of flanges,
measured as the offset between elevations of bolt holes on opposite sides SAES-L-350
B2
of a flange centerline, shall not exceed ± 2.4 mm. Para 9.4
b) The tilt of a flange measured at the periphery across any diameter shall
not exceed 1.6 mm from the square position.
Verifies that installed RVs are sealed, in the correct location as per current
verified P&ID, correctly painted and properly piped to a safe location per
SAES-J-600.
a) Approved construction
drawings/ P & ID.
b) SAEP-319 Para
B3
Identification numer stamped on the mating Flange. 5.12

c) Field RV number Tag attached to connecting piping.

d) Die Stamps on the mounting flange for Rupture


Disk/Pins.
Verifies that RV bonnets are vented to a safe location, per SAES-J-600, SAEP-319
B4
and painted green for bellows type RVs, per SAES-B-067. Para 5.12.8

Steam Relief RV installation :

a) RV for steam boilers (open bonnet type) in Section I bears


SAES-J-600
ASME Code "V" stamp
para 4.1.1.2
B5 b) RVs in boiler steam service have initial pop
SAEP-319 Para
pressure set in shop. Final pop pressure
7.6
& blow down setting are made using live steam
Complete RV pressure test report (Appendix M SAEP-319) after final
test.

Vacuum relief Rv installation :

a) Tank designed to API 650 STD, RVs installed are Pilot


SAES-J-600
B6 operated or weighted pallet Type.
Para 8.11
b) Tank designed to API 620 STD, RVs
installed are Pilot operated Type, connecting flanges are ASME B 16.5
class 150 flat face type.

Saudi Aramco: Company General Use


Pilot Type Rv installation :

a) A pilot filter is provided.


SAES-J-600
B7 b) A clean gas purge provided on pilot line (For dirty, Para 5.5
corrosive or sour service) or over sized pilot line (3/4" or larger) provided Para 9.4
up to pilot filter.
c) Block Valves are installed on pilot sense lines and are painted orange
colour.
Rupture Disc RV installation:

a) Bears ASME Code Stamp "UD".


b) Approval available for use of Rupture Discs as substitute for RV SAES-J-600
from CSD Supv, Instrument. Unit/ Process & Control System Dept. Para 4.1.1.5
B8 c) Rupture disk is installed in correct location Para 5.6.3
verify the Disk number die stamped on the mounting flange. SAEP-319 Para
d) Pressure gauge is installed between in line RV 7.10.3
and Rupture disk.
e) Isolation valve installed
between the pressure gauge & the area monitored (Area between rupture
disc & RV) is LOCKED OPEN.
REMARKS:

ATTACHMENTS:

REFERENCE DOCUMENTS:
1. SAES-J-600 -- Pressure Relief Devices, 1 January 2018
2. SAEP-319 -- Pressure Relief Valves - Routine Test, Inspection, Quality Assurance and Regulation, 2 July 2017
3. SAES-L-350 -- Construction of plant Piping,30 January 2018

Contractor / Third-Party Saudi Aramco


Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative


Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others


Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Saudi Aramco: Company General Use

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