4640E-5240E Parts Manual

SL4640E
SL4640E (EU)
®
Form No.
(SN 310601 and Up) 917291
SL5240E
Revision B
05/08
SL5240E (EU)
PARTS MANUAL
Skid-Steer Loader
Introduction NOTE: The following abbreviations and symbols
For your safety and continued proper operation, may be used herein:
use only genuine GEHL® service parts. When or- A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Ampere
dering service parts, specify the correct part num- AR . . . . . . . . . . . . . . . . . . . . . . . . . . As Required
ber, full description, quantity required, the unit ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ASSY
model number and serial number. AUX. . . . . . . . . . . . . . . . . . . . . . . . . . . Auxiliary
The model and serial number decal for this unit is CCA . . . . . . . . . . . . . . Cold Cranking Amperage
located on the left chassis upright. “Right” and CYL . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cylinder
“Left” are determined from a position sitting on DH . . . . . . . . . . . . . . . . . . . . . . . . . . . Dual Hand
the seat and facing forward. DJS. . . . . . . . . . . . . . . . . . . . . . . . . Dual Joystick
FL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flare
GEHL® Company reserves the right to make FOPS . . . . . . Falling Object Protective Structure
changes or improvements in the design or con- GA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gauge
struction of any part of the unit without incurring HEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hexagon
the obligation to install such changes on any previ- H/F . . . . . . . . . . . . . . . . . . . . . . . . . . . Hand/Foot
ously delivered units. HF . . . . . . . . . . . . . . . . . . . . . . . . . . . High-Flow
NOTE: Purchase equivalent, quality tires for your HYD. . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic
loader. Contact your dealer for replacement tire JIC . . . . . . . . . . . . . . . . . Joint Industrial Council
information. kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kilowatt
LBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pounds
NOTE: Replacement batteries are not provided by
M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Meter
the GEHL Company. For battery specifications
MM (mm) . . . . . . . . . . . . . . . . . . . . . Millimeter
see “Electrical-Chassis” chapter. ALL REPLACE-
NA . . . . . . . . . . . . . . . . . . . . Naturally Aspirated
MENT BATTERIES MUST BE PURCHASED
N/A . . . . . . . . . . . . . . . . . . . . . . .Not Applicable
LOCALLY.
NEG . . . . . . . . . . . . . . . . . . . . . . . . . . . . Negative
Refer to the abbreviations table located on this N•m . . . . . . . . . . . . . . . . . . . . . . . .Newton meter
page for the various fastener descriptions. Stan- NO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Number
dard attaching hardware torque values are also NPT . . . . . . . . . . . . . . . . . . National Pipe Thread
provided on the inside back cover. If a part re- PN . . . . . . . . . . . . . . . . . . . . . . . . . .Part Number
quires lubrication or a nonstandard torque val- POS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Positive
ue, it will be specified behind the part number PSI . . . . . . . . . . . . . . . . . Pounds per Square Inch
description in parenthesis. QTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . Quantity
Items shown in the parts list that do not have part REF . . . . . . . . . . . . . . . . . . . . . . . . . . . Reference
numbers are shown for reference purposes only REQ'D.. . . . . . . . . . . . . . . . . . . . . . . . . .Required
and are NOT available for purchase. ROPS . . . . . . . . . .Roll Over Protective Structure
RPM. . . . . . . . . . . . . . . . Revolutions Per Minute
Dimensions are in inches unless otherwise speci- SAE . . . . . . . . Society of Automotive Engineers
fied. SN . . . . . . . . . . . . . . . . . . . . . . . . Serial Number
SQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Square
ST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Straight
TB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T-Bar
TB/JS . . . . . . . . . . . . . . . . . . . . . . T-Bar/Joystick
TURBO . . . . . . . . . . . . . . . . . . . . . Turbocharger
V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Volt
GEHL is a registered trademark of the Gehl Company.

TABLE OF CONTENTS
DESCRIPTION PAGE
SECTION A: MAIN LOADER COMPONENT

Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Grille and Engine Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
ROPS/FOPS Structure/Interior. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Restraint Bar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Seat and Seat Belt Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Attachment Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Wheel Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Air Cleaner/Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Radiator/Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Hydrostatics with Drive Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Hydraulics - Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Hydraulics - Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Hydraulics - Lift Arm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Controls - Wheel Drives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Controls - Lift/Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Controls - Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Controls - Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Electrical - Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Electrical - ROPS/FOPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Electrical - Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Electrical - Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Four-Point Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Sound Suppression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
SECTION B: HYDRAULIC COMPONENTS

Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Drive Motors with Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Tandem Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Gear Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Self-Leveling Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
Solenoid Valves - Lift and Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Solenoid Valves - Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
Main Control Valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Proportional Valves - Two and Four Bank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
Hydraglide™ Ride Control Manifold Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
(continued on next page)
TABLE OF CONTENTS
DESCRIPTION PAGE
SECTION C: KITS AND ACCESSORIES

811249 Heater/Defroster Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
810469 Crossmember Auxiliary Tube Kit for 4640 Models. . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
811337 Crossmember Auxiliary Tube Kit for 5240 Models. . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
810404 Back-up Alarm Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
810401 Horn Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
810401 Rearview Mirror Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
810412 Front Door Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
Seat Belt Kits - 2" 810424 and 3" 810425 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
Seat Kits - Suspension 810422 and Standard 810423. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
810413 Side Window Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
3-Point Restraint - 2" Seat Belt 810426 and 3" Seat Belt 810427 . . . . . . . . . . . . . . . . . . . . . . . 198
808204 Pre-Cleaner Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
805803 Strobe Light Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
810415 Counterweight Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
810421 Dual Flasher Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
810561 Impact-Resistant Front Door Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
810834 Single-Point Lift Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
810494 Interior Console Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
810897 Radio, AM-FM-WB Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
810945 Four-Point Lift Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
811226 14-Pin Connector for Auxiliary Attachments Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
811252/811336 Power All-Tach® Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
Other Available Accessories

Heater Plug Kit 4640 and 5240 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 811251
Vinyl Cab Enclosure Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 810559
Vinyl Cab Door Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 810563
Gehl Quick-Tach™ Conversion Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 807230
Bolt-On Cutting Edge Kit for 54" Bucket (2008 Bucket Consolidation Project) . . . . . . . . . 192917
Bolt-On Cutting Edge Kit for 61.5" Bucket (2008 Bucket Consolidation Project) . . . . . . . 192919
SECTION D: SCHEMATICS
Electrical Schematics - Chassis, ROPS, Engine, Electric Aux, EGR, Heater, 14-Pin . . . . . . . . 209
Hydrostatic/Hydraulic Schematic - Dual Joystick and Non-Dual Joystick . . . . . . . . . . . . . . . . 216
Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218

O-Ring Table, Coupling & Adapter Torque Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
Torque Specifications Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Back Cover
SECTION A: MAIN LOADER COMPONENTS
Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SECTION A: MAIN LOADER COMPONENTS

Grille and Engine Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
ROPS/FOPS Structure/Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Restraint Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Seat and Seat Belt Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Attachment Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Wheel Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Air Cleaner/Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Radiator/Cooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Hydrostatics with Drive Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Hydraulics - Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Hydraulics - Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Hydraulics - Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Controls - Wheel Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Controls - Lift/Tilt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Controls - Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Controls - Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Electrical - Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Electrical - ROPS/FOPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Electrical - Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Electrical - Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Four-Point Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Sound Suppression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
PRINTED IN USA 917291/BP0508 1

CHASSIS
4640 Model
23 6
36 9 23 20 SEE NOTE 2 5
15 38
24 10
22 34 31
21 14
36
33
36 9 3
15
25 15 9
30
8
3
33 15
36 28
39
19 SEE NOTE 3 27
4 7
16
1 SEE NOTE 1
3
SEE NOTE 2 29 38
9
13
32
2
26 7
40 38
4
29 SEE NOTE 2
12 35
42 30
11
41
17
37
41 41 19 SEE NOTE 3
18 37
37 41
NOTES:
37 1. APPLY HI-TACK GASKET ADHESIVE
2. APPLY OIL-RESISTANT RTV
3. APPLY PIPE THREAD SEALANT
410024
1 917291/BP0508 PRINTED IN USA

CHASSIS
Ref. Part Quantity
No. No. Description 4640
1 072343 GASKET/FUEL SENDER 1
2 072916 SCREW/CAP FL LOCK 1/4 X 3/4 2
4 092164 SCREW/CAP FL LOCK 1/2 X 1-1/4 6
5 127342 CAP/HYDRAULIC RESERVOIR 1
6 128591 BREATHER/HYDRAULIC RESERVOIR 1
7 131522 PLUG SAE12 2
8 131529 PLUG SAE08 1
9 131842 NUT/SPIRALOCK™ 5/16 8
10 132050 STRAINER/FUEL FILL 1
132051 CAP/FUEL FILL 1
650702 SCREW/MACHINE PAN HEAD #6 X 3/8 2
11 132298 WASHER/SEAL 2
12 134345 COVER/TOEPLATE 1
13 134588 NUT/SPIRALOCK™ 1/4-20 2
14 134756 SIGHT PORT/OIL LEVEL 1
15 134853 NUT/SPIRALOCK™ 1/2-13 6
16 136013 FUEL SENSOR/VDO 1
17 139602 BELLYPAN/REAR 1
18 140376 BELLYPAN/FRONT 1
19 184670 PLUG/PIPE SQUARE SOCKET 3/4 2
20 192243 COVER/HYDRAULIC RESERVOIR 1
21 193010 WELDMENT/CHASSIS 1
22 193018 PLATE/CROSSMEMBER 1
23 193029 ASSY/ROPS FILLER 2
24 193051 COVER/UNDER SEAT RIGHT 1
25 193052 COVER/UNDER SEAT LEFT 1
26 193081 FENDER/LEFT 1
27 193091 FENDER/RIGHT 1
28 194273 PLATE/COVER 1
29 194547 COVER/CHAINCASE 2
30 195138 SCREW/TAPPING HEX WASHER HEAD THREAD ROLL 3/8 X 3/4 28
31 240146 ASSY/BATTERY TRAY 1
32 240498 BRACKET/FILTER 1
33 650486 SCREW/CAP 5/16 X 3/4 4
34 650488 SCREW/CAP 3/8 X 3/4 3
35 650494 SCREW/CAP 1/2 X 1 2
36 650495 SCREW/CAP 1/2 X 1-1/4 6
37 650569 SCREW/CAP 1/2 X 1-3/4 4
38 651042 SCREW/MACHINE HEX WASHER HEAD FL 3/8 X 1 10
39 651312 SCREW/MACHINE PHILLIPS HEAD #10 X 1/2 5
40 651648 SCREW/CAP THREAD FORMING TAP/R 5/16 X 3/4 3
41 654030 WASHER/LOCK 1/2 4
42 654046 WASHER/FLAT 7/16 2

CHASSIS
5240 Model
6
19
35 19
8 17 NOTE 2
5
21 37
9 30
14
18 35 33
8 13
32 3
35 22
14 14 26
3 38
29 14 15
32 35
24 27 1 NOTE 1
16 4
NOTE 3
7
7
3
28
NOTE 2
12 31
20
7 2
23
37
28 NOTE 2
10
29
39 41 34 41 25
10
11
40
40 16 NOTE 3
NOTES: 36
36 36 40
1. APPLY HI-TACK GASKET ADHESIVE 25
40
2. APPLY OIL-RESISTANT RTV
36
410037

CHASSIS
Ref. Part Quantity
1 072343 GASKET/FUEL SENDER 1
4 092164 SCREW/CAP FL LOCK 1/2 X 1-1/4 6
5 127342 CAP/HYDRAULIC RESERVOIR 1
6 128591 BREATHER/HYDRAULIC RESERVOIR 1
7 131522 PLUG SAE12 3
9 132050 STRAINER/FUEL FILL 1
132051 CAP/FUEL FILL 1
650702 SCREW/MACHINE PAN HEAD #6 X 3/8 2
11 134345 COVER/TOEPLATE 1
12 134588 NUT/SPIRALOCK™ 1/4-20 2
13 134756 SIGHT PORT/OIL LEVEL 1
14 134853 NUT/SPIRALOCK™ 1/2-13 6
15 136013 FUEL SENSOR/VDO 1
16 184670 PLUG/PIPE SQUARE SOCKET 3/4 2
17 192243 COVER/HYDRAULIC RESERVOIR 1
18 193018 PLATE/CROSSMEMBER 1
19 193029 ASSY/ROPS FILLER 2
20 193040 WELDMENT/CHASSIS 1
21 193051 COVER/UNDER SEAT RIGHT 1
22 193052 COVER/UNDER SEAT LEFT 1
23 193081 FENDER/LEFT 1
24 193091 FENDER/RIGHT 1
25 193459 BELLYPAN 2
27 194513 SPACER/SOLENOID LIFT 1
28 194547 COVER/CHAINCASE 2
29 195138 SCREW/TAPPING HEX WASHER HEAD THREAD ROLL 3/8 X 3/4 28
30 240146 ASSY/BATTERY TRAY 1
31 240498 BRACKET/FILTER 1
32 650486 SCREW/CAP 5/16 X 3/4 4
33 650488 SCREW/CAP 3/8 X 3/4 3
34 650494 SCREW/CAP 1/2 X 1 2
35 650495 SCREW/CAP 1/2 X 1-1/4 6
36 650569 SCREW/CAP 1/2 X 1-3/4 4
37 651042 SCREW/MACHINE HEX WASHER HEAD FL 3/8 X 1 10
38 651312 SCREW/MACHINE PHILLIPS HEAD #10 X 1/2 5
39 651648 SCREW/CAP THREAD FORMING TAP/R 5/16 X 3/4 3
40 654030 WASHER/LOCK 1/2 4
41 654046 WASHER/FLAT 7/16 2

CHASSIS
Covers - T-Bar and Dual Hand Controls
8
5
8
10
10
1 4
4
2 10
8 7
410063

CHASSIS
Ref. Part Quantity
No. No. Description T-Bar/Dual Hand
1 134852 NUT/SPIRALOCK™ 3/8-16 2
2 241082 ASSY/FRONT FLOOR 1
3 190203 SUPPORT/BOOT BEZEL 8
4 190400 SPACER 3
5 190457 COVER/BOOT 2
6 193387 COVER/CONTROLS 1
7 193676 PAD/SOUND 1
8 651041 SCREW/MACHINE HEX WASHER HEAD 3/8 X 3/4 4
9 651651 SCREW/TAPPING TORX DRIVE PAN HEAD #10 X 1 8
10 L70486 SCREW/TRUSS TORX DRIVE 1/4 X 1 3

CHASSIS
Covers - Hand/Foot Controls
7 6
410065

CHASSIS
Ref. Part Quantity
No. No. Description Hand/Foot
2 190400 SPACER 3
5 193677 PAD/SOUND 1

CHASSIS
Covers - T-Bar/Joystick Controls
4 3 6
10
410069

CHASSIS
Ref. Part Quantity
No. No. Description T-Bar/Joystick
1 134852 NUT/SPIRALOCK™ 3/8-16 2
4 190400 SPACER 3
7 193680 PAD/SOUNDHEEL 1

CHASSIS
Covers - Dual Joystick Controls
4
7
6
1 1
2 6
410072

CHASSIS
Ref. Part Quantity
No. No. Description Dual Joystick
1 134852 NUT/SPIRALOCK™ 3/8-16 2
3 190400 SPACER 3
5 193685 SOUND PAD/HEEL 1

GRILLE AND ENGINE COVER
36
14 20
38
32 4
29
TO ROPS PIVOT BRACKETS
7 ON FRAME
15
43
13 40 40
15 40 16
7
TO THREADED BOSS LOCATED 11 36 40
ON LEFT INNER FRAME 18 1 11
33
4
30
26
39 19
19
FASTEN TO 27
SIDE PANEL 39
39 OF ROPS 35
23
6
39
2
10
24
39 25
8 41 34
9
42
37
39 3
22
17 2
4 42 12
37
22 17 42
21 28
STORE STOP PIN
IN LOWER PIVOT
11
40
28
5
5 TO FLANGE ON
BATTERY BRACKET
17
31 17
410133_410219

GRILLE AND ENGINE COVER
Ref. Part
No. No. Description Quantity
1 064260 NUT/HEX LOCK 5/16 1
2 067847 NUT/HEX LOCK 3/8 2
3 068034 NUT/HEX LOCK 1/2 1
4 070648 NUT/SERRATED LOCK 5/16 3
5 081378 SCREW/CAP LOCKING 1/2 X 1-1/2 2
6 114665 SPRING/COMPRESSION 1
7 122485 STUD/BALL 2
8 128015 WASHER/FLAT 1-1/32 1
9 131797 MOUNT/LATCH 1
10 131799 ASSY/LATCH ROD 1
11 131913 BUMPER 3
12 131940 BUSHING 1
13 132293 SPRING/GAS 1
14 132366 BRACKET 1
15 132493 CLIP/GAS SPRING 2
16 134588 NUT/SPIRALOCK™ 1/4-20 (5240 Models) 11
17 134853 NUT/SPIRALOCK™ 1/2-13 4
18 137761 BRACKET 1
19 140282 SEAL/BULB 2
20 184023 HANDLE/GRAB 1
21 184664 PIN/LOCK 1
22 184668 SEAL/EDGE 2
23 186705 ROD/HANDLE 1
24 186709 LATCH/REAR GRILLE 1
25 194681 ASSY/COVER LEFT 1
26 194688 ASSY/COVER RIGHT 1
27 195304 SEAL/FOAM 1
28 195305 SEAL/FOAM 2
29 240018 WELDMENT/ENGINE COVER (4640 Models) 1
240034 WELDMENT/ENGINE COVER (5240 Models) 1
30 240925b WELDMENT/REAR GRILLE 1
240547a WELDMENT/REAR GRILLE (4640 Models) 1
31 240966 WELDMENT/BUMPER 1
32 241160 SCREEN (5240 Models) 1
33 650548 SCREW/MACHINE ROUND HEAD SLTD #10 X 1/2 2
34 650553 PIN/COTTER 1/8 X 3/4 1
35 650585 SCREW/CAP 1/2 X 2 1
36 650687 BOLT/CARRIAGE 5/16 X 3/4 2
37 650834 BOLT/CARRIAGE 1/2 X 1-1/2 2
38 651307 SCREW/PHILLIPS PAN HEAD 1/4 X 1/2 (5240 Models) 11
39 651308 SCREW/PHILLIPS PAN HEAD 1/4 X 3/4 6
40 653034 NUT/HEX JAM 5/16 5
41 654004 WASHER/FLAT 5/16 1
42 654009 WASHER/FLAT 1/2 3
43 654024 WASHER/LOCK 5/16 1
a) 4640 Models: SN 310865 and Before
b) 4640 Models: SN 310866 and Up

ROPS/FOPS STRUCTURE
27
27
22
15
26 10 35
35
35
35
11
9
9
9
33 9
34 28
33
34
13 28
9
9
35 24
13 16 9
25
34 34
25
35 30
36
23 4 8 19 12 18
35
6
39
2
29 4
37 30
14 2
39
17 32 6
38
1 40 21
31
190596 20
5
3

ROPS/FOPS STRUCTURE
Ref. Part
1 064260 NUT/HEX LOCK 5/16 2
2 067823 NUT/LOCK NYLON INSERT 5/8 2
3 071706 NUT/LOCK 1/2 1
4 072490 ISOLATOR/ROPS 2
5 077794 SPRING/TORSION 1
6 131945 BUSHING 2
7 132166 TAG/RIP CORD 1
8 132294 RING 1
9 134588 NUT/SPIRALOCK™ 1/4-20 8
10 137488 COVER/BOOK BOX 1
11 137532 HINGE/PIANO 1
12 139132 WINDOW/REAR STATIONARY 1
13 139505 CHANNEL/WIRE HARNESS 2
14 139987 PIN 1
15 140224 WINDOW/SKYLIGHT 1
16 140369 GROMMET/SLOT HOLE PLUG 1
17 170-35072 SPRING/GAS ASSIST 2
192087 SPRING/GAS HEAVY DUTY 2
18 183172 WEATHERSTRIP/WINDOW 1
19 183174 RIPCORD/WEATHERSTRIP 1
20 187671 WELDMENT/ROPS SUPPORT 1
21 187678 SPACER/TUBE 1
22 189477 WELDMENT/ROPS/FOPS 1
23 190562 HEADLINER/MOLDED CARPET 1
24 191734 COVER/WIRE 1
25 191826 PLUG/HOLE 1/2 4
26 192182 PLUG/RUBBER 1
27 195522 SCREW/SEM 1/4 X 1-1/8 11
28 480-27676 WASHER/FLAT 41/64 2
29 650448 SCREW/CAP 1/4 X 3/4 2
30 650499 SCREW/CAP 5/8 X 5-1/2 2
31 650568 SCREW/CAP 5/16 X 2 2
32 650585 SCREW/CAP 1/2 X 2 1
33 650647 SCREW/CAP 5/8 X 2 2
34 650771 BOLT/CARRIAGE 1/4 X 1/2 4
36 651672 SCREW/MACHINE PHILLIPS PAN HEAD 1/4 X 1-1/8 2
37 654002 WASHER/FLAT 1/4 2
38 654009 WASHER/FLAT 1/2 1
39 654012 WASHER/FLAT 5/8 2
40 655006 PIN/COTTER 1

RESTRAINT BAR
22
6
10
4
4 15
8
3 4 22
10
27
10 12 4
4 6
1 7 10
1
4
23
5
9 3
24 27 8
20 18 4 16
4 1 26 1 4
25
20 10
21 7
1 11
4
20
2
21 5 25 26
13
9 24 1 20
17 23
19 4
14
2
140672

RESTRAINT BAR
Ref. Part
1 067950 RING/EXTERNAL RETAINING 6
4 128316 BUSHING/PIVOT 12
5 131913 BUMPER 2
6 137035 PIN/PIVOT 2
7 137036 PIN/PIVOT GROOVED 2
8 137043 ROD/SPRING GUIDE 2
9 137061 NUT/HEX NYLON INSERT #4 4
10 137337 CLIP/RETAINING 6
11 139009 ASSY/PIVOT BRACKET 1
12 139010 BRACKET/PIVOT 1
15 183121 COVER/RIGHT/RESTRAINT BAR 1
16 183122 COVER/LEFT/RESTRAINT BAR 1
17 192450 BAR/RESTRAINT W/PAD 1
18 193156 SWITCH/PROXIMITY 1
19 193157 MAGNET/SWITCH ACTUATOR 1
20 650487 SCREW/CAP 5/16 X 1 4
21 650573 BOLT/CARRIAGE 5/16 X 1 2
23 651529 WASHER/FLAT #4 4
24 653034 NUT/HEX JAM 5/16 2
25 654002 WASHER/FLAT 1/4 2
26 654004 WASHER/FLAT 5/16 2
27 654049 WASHER/FLAT 3/8 4

SEATS - STANDARD AND SUSPENSION
Standard Seat 2
4 5
1
5
1
1 4
Suspension Seat
1 1
183056_183057
1
SEATS - STANDARD AND SUSPENSION
Ref. Part Quantity
No. No. Description Standard Seat
1 137836 NUT/HEX WHIZLOCK M8 4
2 184017 SEAT/STANDARD 1
184034 SWITCH/SEAT STANDARD 1
184036 RAIL/SLIDE (SET) 1
3 184892 BRACKET/SEAT BELT 1
4 650630 SCREW/CAP 7/16 X 1 2
5 654046 WASHER/FLAT 7/16 2
Ref. Part Quantity

No. No. Description Suspension Seat
1 137836 NUT/HEX WHIZLOCK M8 4
2 184016 SEAT/SUSPENSION 1
184022 SWITCH/SEAT SUSPENSION 1
184036 RAIL/SLIDE (SET) 1

SEATS - SEAT BELT OPTION
5
1
3
4 3
A 4
4
2
5 1
2 4 1
1 5 5
4
DETAIL A
183287_183289

SEATS - SEAT BELT OPTION
Ref. Part Quantity
No. No. Description 2” Seat Belt 3” Seat Belt
1 081371 NUT/HEX LOCK 7/16 3 3
2 184007 TAB/RETRACTOR MOUNT 1 1
3 420-36086 ASSY/ SEAT BELT 2" 1 -
420-36087 ASSY/SEAT BELT 3" - 1
4 650630 SCREW/CAP 7/16 X 1 3 3
5 654046 WASHER/FLAT 7/16 3 3

SEATS - THREE-POINT RESTRAINT SEAT BELT OPTION
VIEW FROM RIGHT

EXTEND AND ASSEMBLE
D-RING AS SHOWN
DETAIL C
REF DETAIL C
FOR CONNECTION
EXTEND AND ASSEMBLE

D-RING AS SHOWN 1
5
6 4
1
6
1 5
B
6
1
6
3 5
6 1
OUTER FACE 3
OF ROPS
1 SIDE PANEL
REMOVE RETRACTOR
COVER TO INSTALL
5 CAP SCREW & WASHER
DETAIL D
6
183288_183290
DETAIL B

SEATS - THREE-POINT RESTRAINT SEAT BELT OPTION
3-Point Restraint System
Ref. Part Quantity Quantity
No. No. Description 2" Seat Belt 3" Seat Belt
1 081371 NUT/HEX LOCK 7/16 5 5
2 139340a RESTRAINT ASSY/3-POINT 1 -
139341a RESTRAINT ASSY/3-POINT - 1
4 186834 SPACER 1 1
5 650630 SCREW/CAP 7/16 X 1 5 5
6 654046 WASHER/FLAT 7/16 5 5
a) Restraint ASSY includes all associated hardware, except PN 184007.

LIFT ARM
4640 Models
15 1
15
16
22
10
2
8
19
9
21
NOTE 1 5
20 4
NOTE 1
6 17
NOTE 3
23
NOTE 4 11
3 NOTE 2
NOTES:
12 1. DO NOT OVERTIGHTEN
2. APPLY LOCTITE 242
18 3. ADDITIONAL SHIMS MAY BE USED TO INSURE CONTACT
13 14 BETWEEN SHIMS AND CHASSIS STOP BLOCKS.
NOTE 5 13 6 4. 220 FT-LBS
NOTE 5 14
NOTE 5 5. ADD SHIMS 136765 AND 136766 AS REQUIRED TO
NOTE 5 18 12 11 ACHIEVE A GAP BETWEEN THE LIFT ARMS AND THE
23 20 ALL-TACH FROM O.OOO" TO 0.060" WIDE.
NOTE 4
410023

LIFT ARM
Ref. Part Quantity
1 067847 NUT/HEX LOCK 3/8 2
2 074860 STEM/RUBBER 1
3 076589 SCREW/CAP FL LOCK 3/8 X 1 4
4 079209 NUT/HEX 3/4 1
5 087854 PAD/ARM BRACE 1
6 128181 CAP/GREASE 2
7 131176 ARM/SAFETY 1
8 131201 STEP 1
9 131785 PIN/QUICK RELEASE 1
10 132289 RIVET/BLIND 1
11 135773 WASHER/FLAT HARDENED 5/8 2
12 136601 NUT/SPIRALOCK™ 5/8-11 2
13 136765 SHIM 2.03 ID .06 THK 2
14 136766 SHIM 2.03 ID .13 THK 2
15 188983 PIN 2
16 193042 WELDMENT/LIFT ARM 1
17 193069 SHIM 2
18 240258 PIN/ALL-TACH® PIVOT 2
19 310-32411 SCREW/SELF-TAPPING 3/8 X 3/4 6
20 570002 FITTING/GREASE 2
21 650483 SCREW/CAP 3/4 X 5-1/2 1
22 650818 SCREW/CAP 3/8 X 3 2
23 651634 SCREW/CAP 5/8 X 7 2

LIFT ARM
5240 Models
15
1
17
15
22
2
21 NOTE 1
10
5
8
19
9
4
20 NOTE 1
6 16 NOTE 3
23
NOTE 4 11
3 NOTE 2
12 NOTES
18 1. DO NOT OVERTIGHTEN
2. APPLY LOCTITE 242
13
NOTE 5 14 14 3. ADDITIONAL SHIMS MAY BE USED TO INSURE CONTACT
NOTE 5 NOTE 5 13 BETWEEN SHIMS AND CHASSIS STOP BLOCKS.
18 NOTE 5 11
12 4. 220 FT-LBS
23 20
NOTE 4 6 5. ADD SHIMS 136765 AND 136766 AS REQUIRED TO
ACHIEVE A GAP BETWEEN THE LIFT ARMS AND THE
ALL-TACH FROM O.OOO" TO 0.060" WIDE.
410038

LIFT ARM
Ref. Part Quantity
1 067847 NUT/HEX LOCK 3/8 2
2 074860 STEM/RUBBER 1
4 079209 NUT/HEX 3/4 1
5 087854 PAD/ARM BRACE 1
6 128181 CAP/GREASE 2
7 131176 ARM/SAFETY 1
8 131201 STEP 1
9 131785 PIN/QUICK RELEASE 1
10 132289 RIVET/BLIND 1
12 136601 NUT/SPIRALOCK™ 5/8-11 2
13 136765 SHIM 2.03 ID .06 THK 2
14 136766 SHIM 2.03 ID .13 THK 2
15 188983 PIN 2
16 193069 SHIM 2
17 195400 WELDMENT/LIFT ARM 1
18 240258 PIN/ALL-TACH® PIVOT 2
21 650483 SCREW/CAP 3/4 X 5-1/2 1
22 650818 SCREW/CAP 3/8 X 3 2
23 651634 SCREW/CAP 5/8 X 7 2

ATTACHMENT BRACKET
All-Tach®
12
LEFT
20
22
19
13
16
NOTE 1 3
21
15 8
RIGHT
14
NOTES 1 & 2
18
19
9
10
NOTES :
1) USE LOCTITE 242
2) TORQUE TO 100 FT-LB

4 5
17 NOTES 1 & 2
11
184954

ATTACHMENT BRACKET
Ref. Part
1 057557 WASHER/FLAT 17/32 2
2 062756 PIN/SPRING 2
3 071706 NUT/LOCK 1/2 2
4 123554 SPRING/COMPRESSION 4-1/2 2
5 134594 ROD/PUSH 2
7 183568 LINK/LATCH LEFT 1
8 183569 LINK/LATCH RIGHT 1
9 183570 PLATE/LATCH LINK 2
10 183574 ADAPTOR/PUSH ROD 2
11 183575 PIN/LATCH 2
12 183703 WELDMENT/ALL-TACH® 1
13 184059 HANDLE 2
14 184320 WASHER/BEVEL 2
15 184338 RING/RETAINING 1-1/8 2
16 188862 SPACER 2
17 310-32678 SCREW/CAP SOCKET HEAD 1/2 X 2-3/4 2
18 420-18757 GRIPS 2
20 650585 SCREW/CAP 1/2 X 2 2
21 651542 SCREW/CAP 1/2 X 2-3/4 2
22 654009 WASHER/FLAT 1/2 2

ATTACHMENT BRACKET
5240 Models - Power All-Tach®
36
20 35
29
38
5
7 4
ROUTE HOSES THROUGH GUIDE

24
11
39
36 12
18
10
44
19 3 1
17
21 37
13
42
14
8
ALL-TACH ASSEMBLY BREAKDOWN VIEW
9
2
15
25
INNER TUBE
34
25
28
33
40 OUTER TUBE
26 4
36
28
40 27
43
ROUTE HOSES THROUGH SLEEVE 41
32 22
23
30
16
6
6
31
TO OUTER TUBE TO INNER TUBE

410107

ATTACHMENT BRACKET
Ref. Part Quantity
1 057557 WASHER/FLAT 17/32 2
3 071706 NUT/LOCK 1/2 2
4 075196 CLAMP/HOSE 2
6 079026 FITTING/45° SAE06 X JIC06 2
7 090666 NUT/LOCK FLANGE SERRATED 3/8 3
9 134594 ROD/PUSH 2
15 183575 PIN/LATCH 2
16 183703 WELDMENT/POWER ALL-TACH ® 1
17 184151 BRACKET/COVER SUPPORT 2
18 184319 FLAG 2
20 184481 DECAL/POWER ALL-TACH® 1
21 188862 SPACER 2
22 190068 CYLINDER/POWER 1
23 190711 ROD/EXTENSION 1
24 192224 COVER/FRONT 1
25 192493 CLAMP/DUAL TUBE 3/8 X 43/64 2
26 192500 CLAMP/DUAL TUBE 3/8 2
27 192508 TUBE CLAMP/PLATE 2
29 193789 PLATE/ALL-TACH® 1
30 193794 HOSE/MEDIUM PRESSURE 3/8 X 38 1
31 193795 HOSE/MEDIUM PRESSURE 3/8 X 33-1/2 1
32 193808 SLEEVE/PROTECTIVE 31” 1
33 194255 POWER TUBE/OUTSIDE HYDRAULIC 1
34 194256 POWER TUBE/INSIDE HYDRAULIC 1
35 195036 COVER/BACK 1
38 650490 SCREW/CAP 3/8 X 1 2
39 650502 SCREW/CAP 1/2 X 2-1/4 2
40 650568 SCREW/CAP 5/16 X 2 2
41 650987 SCREW/TAPPING HEX WASHER HEAD THREAD CUTTING 3/8 X 1-1/2 2
42 651542 SCREW/CAP 1/2 X 2-3/4 2
43 653048 NUT/HEX JAM 5/8 1
44 654009 WASHER/FLAT 1/2 2

ATTACHMENT BRACKET
4640 Models - Power All-Tach®
36
20 35
29
38
5
7 4

24
11
39
36 12
18
10
44
19 3 1
17
21 37
13
42
14
8
ALL-TACH ASSEMBLY BREAKDOWN VIEW
9
2
15
25
INNER TUBE
34
25
28
33
40 OUTER TUBE
26 4
36
28
40 27
43
ROUTE HOSES THROUGH SLEEVE 41
32 22
23
30
16
6
6
31
TO OUTER TUBE TO INNER TUBE
410116

ATTACHMENT BRACKET
Ref. Part Quantity
1 057557 WASHER/FLAT 17/32 2
3 071706 NUT/LOCK 1/2 2
6 079026 FITTING/45° SAE06 X JIC06 2
9 134594 ROD/PUSH 2
15 183575 PIN/LATCH 2
16 183703 WELDMENT/POWER ALL-TACH ® 1
17 184151 BRACKET/COVER SUPPORT 2
18 184319 FLAG 2
20 184481 DECAL/POWER ALL-TACH® 1
21 188862 SPACER 2
22 190068 CYLINDER/POWER 1
23 190711 ROD/EXTENSION 1
24 192224 COVER/FRONT 1
25 192493 CLAMP/DUAL TUBE 3/8 X 43/64 2
26 192500 CLAMP/DUAL TUBE 3/8 2
29 193789 PLATE/ALL-TACH® 1
32 193808 SLEEVE/PROTECTIVE 31” 1
33 194310 POWER TUBE/OUTSIDE HYDRAULIC 1
34 194311 POWER TUBE/INSIDE HYDRAULIC 1
35 195036 COVER/BACK 1
38 650490 SCREW/CAP 3/8 X 1 2
39 650502 SCREW/CAP 1/2 X 2-1/4 2
40 650568 SCREW/CAP 5/16 X 2 2
41 650987 SCREW/TAPPING HEX WASHER HEAD THREAD CUTTING 3/8 X 1-1/2 2
42 651542 SCREW/CAP 1/2 X 2-3/4 2
43 653048 NUT/HEX JAM 5/8 1
44 654009 WASHER/FLAT 1/2 2

WHEEL DRIVES
1
2
5
6
4
3
1 2
5
6
4 3
4
5
1
4
3 5
2 6
FRONT
1
TORQUE TO
3 180 FT-LBS
TORQUE TO 280 FT-LBS

(LUBED HARDWARE)
4
Axle Assembly
5
1
6 3
8
2
1
11
10
ASSEMBLY NOTE: 9
1) PRESS INNER SEAL INTO CASTING(500 lbs) 13
2) PRESS OUTSIDE BEARING CUP INTO CASTING(6000 lbs) 2
3) PRESS OUTER SEAL INTO CASTING(500 lbs) 12
4) PRESS INNER BEARING CUP INTO CASTING(6000 lbs) 14
5) PACK BEARING WITH SYNTHETIC GREASE 15
6) PRESS BEARING CONE ONTO AXLE(6000 lbs) 16
7) ASSEMBLE AXLE INTO HOUSING 7
8) PACK BEARING WITH SYNTHETIC GREASE
9) PRESS BEARING ONTO AXLE AND INTO CASTING(6000 lbs)
10) INSTALL RETAINING RING
11) MEASURE GAP BETWEEN BEARING AND SNAP RING
12) REMOVE RETAINING RING
13) INSTALL SPECIAL WASHER OF APPROPRIATE THICKNESS
14) INSTALL RETAINING RING AND REMOVE PRESSURE
138658_138663_139589

WHEEL DRIVES
Ref. Part Quantity
No. No. Description 4640 5240
1 079152 NUT/WHEEL 32 32
2 131609 NUT/SPIRALOCK™ 1/2 32 32
3 134503 CHAIN #80 X 66 4 2
134504 CHAIN #80 X 74 - 2
4 137072 BOLT/CARRIAGE 3/4 X 2 32 32
5 139589 ASSY/AXLE 4 4
137915 BOLT/WHEEL 32 32
6 651564 WASHER/FLAT HARDENED 3/4 32 32
7 138296 SPROCKET #80-40T / SINGLE-SPEED (NOT SHOWN) 4 4
139302 SPROCKET #80-37T / TWO-SPEED (NOT SHOWN) 4 4
Ref. Part Quantity

No. No. Description Axle Assembly
1 010-28854 CUP/BEARING 2
2 010-32401 CONE/BEARING 2
3 138759 HOUSING/AXLE, MACHINED 1
4 139587 AXLE ASSY W/STUDS 1
5 183784 SEAL/AXLE 4.50 1
6 335-32282 SEAL/OIL 1
7 350-32539 RETAINING RING/EXTERNAL 1
8 350-32542 O-RING 1
9 400-32513 WASHER/SPECIAL .254 AR

ENGINE
43
11
30
NOTES 1 & 4 53 51 32
ENGINE ASSY VIEW

56
20
NOTES:
7
1. APPLY LOCTITE 242 OR EQUIVALENT
9
3. TORQUE TO 28 FT-LBS 14
4. TORQUE TO 37 FT-LBS
5. TORQUE TO 110 FT-LBS 13 21
6. COUPLER PLATE INSTALLATION
A. DO NOT APPLY LUBRICATION/GREASE 9 56
42
B. LEADING EDGE OF COUPLER HUB TO BE NOTES 1 & 4
POSITIONED .21"- .24" FROM PUMP SURFACE 50 53
C. TORQUE (2) SET SCREWS TO 20 FT-LBS EACH NOTES 1 & 5
7
7. 192768 TO BE SERVICED WITH ASSY 195359 10
9
NOTES 1 & 3 57
11
GOVERNED ENGINE SPEED SPECIFICATIONS 29
9
SPEED SETTING RPM TOLERANCE
LOW IDLE, NO LOAD 1100 50 RPM
HIGH IDLE, NO LOAD 2680 10 RPM 50 NOTES 1 & 5
HIGH, NO LOAD (EU ONLY) 2570 10 RPM
MANUFACTURER'S RATING* 2500 10 RPM
*THE FULL LOAD GOVERNED SPEED THAT THE 46 13 48
ENGINE PASSED U.S. EPA EMISSIONS STANDARDS 25 NOTE 6
54 55 1 39
NOTES 1 & 3
52
36
18
23
47
18 18
5 FUEL LINES VIEW
TO ENGINE OIL COOLER 2 3 2

38 40 2 12
NOTE: APPLY LOCTITE 242
OR EQUIVALENT 19
2 8 TANK RETURN
NOTE 2
58 19 TANK SUPPLY 15
6 24 24 NOTE 2
51 37
2 5
4 2
38 2
26 16 22
REMOTE OIL FILTER VIEW
2
49 3 2
33
17
34 NOTE 7
27
45
28 35
44 31
OIL AIR SEPARATOR VIEW

41
44
410022

ENGINE
Ref. Part
1 058805 CLAMP/COOLER 1
2 062023 CLAMP/HOSE #M5 1800 20
3 081841 HOSE/FUEL 5/16 X 16 2
6 128007 CLAMP/TUBE 1
9 135427 WASHER/SNUBBING 8
10 136056 HOUSING/FLYWHEEL 1
11 137063 ISOLATOR 2
12 186080 FITTING/90° BARB 5/16 1
13 189640 ISOLATOR 2
14 191049 ENGINE DEUTZ TD 2009 L4 1
105785 STARTER, 195500 ALTERNATOR 80 A, 104044 OIL FILTER, 104045 FUEL FILTER
15 191735 VALVE/FUEL SHUT OFF 90° 1
16 192766 HEAD/FILTER 1
17 195359 PUMP/FUEL LIFT 1
18 193487 ASSY/FILTER MOUNT 1
19 193707 HOSE/REMOTE OIL 5/8 2
20 193814 ASSY/MOUNT RIGHT 1
21 193815 ASSY/MOUNT LEFT 1
22 194494 HOSE/FUEL 3.0" 5/16 ID 1
23 194501 HOSE/FUEL LEAK OFF 18” 1
24 194632 ASSY/ADAPTER 1
25 194715 COUPLER/HAYES 2PC 1
26 195251 BRACKET/OIL AIR SEPARATOR 1
27 195368 CONTACT 2
28 195370 WEDGE/LOCKING W2P 1
29 195396 FITTING/STRAIGHT JIC08 X 14M 1
30 195470 DIPSTICK/OIL 1
31 195474 HOSE/OIL SEPARATOR 1
32 195475 PULLEY/FAN 1
33 195477 HOSE/OIL SEPARATOR 1
34 195520 TUBE 5/8 OD X 1/8 WA 1
35 195533 HOUSING/2-PIN DEUTSCH 1
36, 37 210-19470 NUT/LOCK 5/16 5
38 240060 SLEEVE/NYLON PROTECTIVE 2
39 240114 DRAIN/REMOTE OIL 1
40 240163 HOSE/FUEL 39” 1
41 240345 TUBE/OIL AIR SEPARATOR 1
42 240389 SENDER/TEMPERATURE 1
43 240414 BELT 1
44 240534 HOSE/OIL AIR SEPARATOR 2
45 420-34933 HOSE/FUEL 5/16 X 31 1
46 650221 SCREW/SET 1/2 X 1/2 2
47 650487 SCREW/CAP 5/16 X 1 3
48 650490 SCREW/CAP 3/8 X 1 1
49 650692 SCREW/CAP 5/16 X 1-3/4 2
50 650843 BOLT/CARRIAGE 5/8 X 4 4
51 651424 SCREW/CAP M6 X 20 MM 3
52 653010 NUT/HEX 3/8 1
53 656007 SCREW/CAP M10 X 25 MM 12
54 656013 SCREW/CAP M10 X 60 MM 2
55 656098 SCREW/CAP M8 X 20 MM 8
56 656103 WASHER/LOCK M10 12
57 656141 SCREW/CAP M10 X 25 MM 9
58 656161 SCREW/CAP M8 X 65 MM 1
Engine Idle and High Idle RPM Chart

Type of Engine Idle (RPM) High Idle (RPM)
TD 2009 L4 1100 ± 50 2680 ± 10
TD 2009 L4 (EU) 1100 ± 50 2570 ± 10

AIR CLEANER AND EXHAUST
22
19
20
31 6
34 1 CLAMP SUPPLIED
21 WITH HOOD
7 8 10
4 18
35
POINT DUST DISCHARGE VALVE
STRAIGHT DOWN UPON INSTALLATION
TO TURBO OUTLET 11
(GASKET SUPPLIED
WITH ENGINE) 27
30
4
29
13 13
13 12 2
28
15
17
12 17 9
26
14
NOTES:
TO TURBO INLET 1. ALL INTAKE COMPONENTS; SLEEVES, TUBES,
AND ELBOWS MUST BE ASSEMBLED SUCH THAT
32 ADJOINING FACES ARE PARALLEL, TIGHT, AND
24 SURFACE TO SURFACE. ASSEMBLE ALL COMPONENTS
PRIOR TO TIGHTENING CLAMPS. INSTALLATION
23 MUST ACHIEVE AIR TIGHT SEALS.
16 33 2. MAKE CERTAIN THAT INTAKE HOSES ARE ROUTED
AND CLAMPED PROPERLY. NO INTERFERENCE WITH
MUFFLER, FAN, SHROUD, AND CABLING.
5
25
410018

AIR CLEANER AND EXHAUST
Ref. Part
4 087849 CLAMP/HOSE #52 2
6 135381 HOOD/AIR INLET 1
7 140121 TUBE ASSY/FLANGED 90° 1
8 183998 CLAMP/AIR CLEANER 1
9 184099 ELBOW/90° WITH INDICATOR 1
10 184146 FILTER ELEMENT/PRIMARY 1
11 184195 FILTER ELEMENT/SECONDARY 1
12 184278 COUPLING/INTAKE HOSE 2
13 184607 CLAMP/T-BOLT 3-1/4 3
14 240083 CLAMP/T-BOLT 2-3/8 1
15 186014 ASSY/AIR CLEANER 1
16 186251 MOUNT/HOSE CLAMP 1
17 187581 CLAMP/HOSE #44 2
18 187725 VALVE/VACUATOR 1
19 187726 END CAP/AIR CLEANER 1
20 127428 CLAMP/MUFFLER 2-1/2 1
21 191121 TUBE/EXHAUST 1
22 193479 MUFFLER 1
23 195106 TIE/NYLON ZIP 1
24 195582 HOSE/TURBO PORT 1
25 195592 BRACKET/INTAKE TUBE SUPPORT 1
26 195599 INTAKE/MOLDED HOSE 1
27 240154 HOSE/AIR INTAKE 1
28 240240 ADAPTER/BARB HOSE 3/8 1
29 420-18160 GAUGE/RESTRICTION 1
30 650745 BOLT/CARRIAGE 5/16 X 1-1/4 2
31 651307 SCREW/MACHINE PHILLIP ROUND HEAD 1/4 X 1/2 3
32 081380 SCREW/CAP LOCKING 5/16 X 3/4 1
33 656001 SCREW/CAP M8 X 20 MM 2
34 656007 SCREW/CAP M10 X 25 MM 2
35 656103 WASHER/LOCK M10 2

RADIATOR/COOLER
TO HYDRAULIC OIL FILTER

14 22
13 5
24 28
9 20
15
7
7 5 1 2 25
21 17
4 6 33 2
1 2
10 1
30 18 32 11
NOTE 1 16
26 27
4 12 8
3
4
29 NOTE:
19
4 APPLY LOCTITE 242 OR EQUIVALENT
23
3
31
410223_410015

RADIATOR/COOLER
Ref. Part
1 055030 CLAMP/HOSE #28 4
2 062023 CLAMP/HOSE #M5 1800 3
6 135385 SEAL/SHROUD 1
7 139438 SCREW/CAP LOCK FL 3/8 X 5/8 2
8 187581 CLAMP/HOSE #44 1
9 189286 HOSE/MEDIUM PRESSURE 3/4 X 3/4 1
10 189335 ADAPTER/12FQLEFT-12MB 1
11 190845 BOTTLE/OVERFLOW 1
12 191440 SPACER/ FAN 1
13 193626 HOSE/COOLER TANK 1
14 193734 FITTING/STRAIGHT SAE12 X HB12 1
15 193736 FITTING/90° SAE12 X HB12 1
16 194574 HOSE/COOLANT DRAIN 1
17 194580 SEAL/SHROUD 19.45” 1
18 194581 SEAL/BULB 4.0” 1
19 194584 SEAL/BULB 24-1/4” 1
20 195195 HOSE/RADIATOR 1
21 195269 COVER/SHROUD 1
22 195297 COOLER 1
23 195426 ASSY/SHROUD (5240 Models) 1
241174b ASSY/SHROUD (4640 Models) 1
195264a ASSY/SHROUD (4640 Models) 1
24 240353 SLEEVE 1-7/32 X 36 1
25 240437 HOSE/FUEL 5/16 X 21 1
26 240548 FAN 1HR 18” 1
27 240580 HOSE/LOWER RADIATOR 1
28 195305b SEAL/FOAM 1
240598a PAD/COOLER 1
29 240751 BRACKET/COOLER MOUNT LEFT (5240 Models) 1
241177b MOUNT/COOLER LEFT (4640 Models) 1
240159a BRACKET/COOLER MOUNT LEFT (4640 Models) 1
30 241006 BRACKET/COOLER MOUNT RIGHT (5240 Models) 1
241180b MOUNT/COOLER RIGHT (4640 Models) 1
195008a BRACKET/COOLER MOUNT RIGHT (4640 Models) 1
31 650786b BOLT/CARRIAGE 3/8 X 1-1/4 4
650704a BOLT/CARRIAGE 3/8 X 1 (4640 Models) 4
32 656172 SCREW/CAP M6 X 45 MM 3
33 656114 WASHER/LOCK M6 3
a) 4640 Models: SN 310865 and Before
b) 4640 Models: SN 310866 and Up

HYDROSTATIC SYSTEM WITH DRIVE MOTORS
Single-Speed
T-Bar, Hand/Foot, Dual Hand and T-Bar/Joystick Controls
MAIN IN -10 ORB (B,D)

DRAIN -8 ORB (K,L)
CASE FLUSH-DRAIN -8 ORB
BRAKE -6 ORB (H,J)
DRAIN -8 ORB
MAIN OUT -10 ORB (A,C)
DRIVE MOTOR PORT REFERENCE
SINGLE SPEED (STANDARD) WITHOUT SHUTTLES
15 28 O
APPLY LOCTITE 242
8 45 TORQUE TO 55 FT-LBS
G 1
18
12 43
11 4
10
13
9 5
42
13
A 42 42 F
1 E
26
42 C
B
38
39
D
H 30 N
3 29 23
D 14 41 46
O 6
47 G
6
19 C
36
29 40 41
17 24
L 22 H
2
N 32
35 37
4 E 20
M
J 27
25 M
21
16 7
33
L
4 F
K
34 44 K
1 39
31
19
47
29 J
A 3
14
29
410026

Ref. Part Quantity
No. No. Description Single-Speed
1 054626 FITTING/STRAIGHT SAE08 X JIC08 4
2 054820 FITTING/TEE SAE06 X JIC06 X JIC06 1
3 068938 FITTING/90° SAE06 X JIC06 2
4 076879 CAP/37° FLARE 3/4 3
5 076880 FITTING/45° SAE08 X JIC08 1
6 080556 CAP/37° FLARE 9/16 3
8 095601 ADAPTER/90° 40RM-4JICM 1
10 121684 FITTING/90° SAE16 X JIC12 1
11 122340 FITTING/TEE JIC08 X SAE08 X JIC08 1
12 122641 TUBE/CHARGE 1
13 131493 FITTING/STRAIGHT SAE12 X FF10 4
14 131529 PLUG SAE08 2
16 132049 SWITCH/TEMPERATURE 1
17 134588 NUT/SPIRALOCK™ 1/4-20 2
21 139438 SCREW/CAP HEX FLANGE 3/8 X 5/8 1
23 184102a VALVE/SOLENOID 1
24 184378 PLATE/SPACER 1
25 184946 MANIFOLD/HYDRAULIC RETURN 1
26 186913a PUMP/TANDEM 2.48 SERVO 1
27 186929 TUBE ASSY/BRAKE VALVE 1
28 187304 TUBE/TANDEM PUMP 1
30 193169 PORT/TEST 9/16 UNF 1
31 193225 TUBE ASSY/MOTOR DRAIN LEFT 1
32 193226 TUBE ASSY/BRAKE RIGHT 1
33 193227 TUBE ASSY/BRAKE LEFT 1
34 193275 TUBE ASSY/MOTOR DRAIN RIGHT 1
35 193627 HOSE/MANIFOLD 1
38 193745 FITTING/45° SAE12 X HB12 1
39 194032a MOTOR/SINGLE-SPEED 2
40 195032 CLAMP/HOSE 20-32 MM 1
41 195146 CROSS/TEE 2
42 240900 HOSE/HIGH PRESSURE 5/8 X 24-3/4 4
43 230-32753 FITTING/TEE JIC04 X SAE04 X JIC04 1
45 650453 SCREW/CAP 1/2 X 1-1/2 2
46 650706 SCREW/CAP 1/4 X 2 2
47 651620 SCREW/CAP M16 X 2MM X 30MM 12
a) For breakdown see “Section B” of this manual.

Single-Speed
Dual Joystick Controls
DRAIN -8 ORB (K,L)
CASE FLUSH-DRAIN -8 ORB
BRAKE -6 ORB (H,J)
DRAIN -8 ORB
SINGLE SPEED (STANDARD) WITHOUT SHUTTLES
23
1
APPLY LOCTITE 242
27 42 TORQUE TO 55 FT-LBS
E 24
3 45
F
G
8
9 39
22 38
9
B
40 41 D 34
35 C
A 28
4 17 N
21 D 37 6 43
H
44 36 G 6
13 10
12
21 16
L 37
C
26 18
L 14
32 6 2
30 E
33
5 H
19 N 20 M
M J
15
11 29
7
31
L K
25 F 1
K
5 35
13
J 44
21
A 4
10
21
410027

Ref. Part Quantity
No. No. Description Single-Speed DJS
4 068938 FITTING/90° SAE06 X JIC06 2
5 076879 CAP/37° FLARE 3/4 2
6 080556 CAP/37° FLARE 9/16 4
8 121773 FITTING/45° SAE16 X JIC12 1
10 131529 PLUG SAE08 2
12 134588 NUT/SPIRALOCK™ 1/4-20 2
20 186929 TUBE ASSY/BRAKE VALVE 1
22 190488a PUMP/TANDEM 1
24 190696 FITTING/TEE MJ12 X 08MB X 12MJ 1
28 193169 PORT/TEST 9/16 UNF 1
29 193225 TUBE ASSY/MOTOR DRAIN LEFT 1
30 193226 TUBE ASSY/BRAKE RIGHT 1
31 193227 TUBE ASSY/BRAKE LEFT 1
34 193745 FITTING/45° SAE12 X HB12 1
35 194032a MOTOR/SINGLE-SPEED 2
36 195032 CLAMP/HOSE 20-32 MM 1
37 195146 CROSS/TEE 2
42 650453 SCREW/CAP 1/2 X 1-1/2 2
43 650706 SCREW/CAP 1/4 X 2 2
45 P471548 WASHER/FLAT HARDENED 1/2 2

Two-Speed
T-Bar, Hand/Foot, Dual Hand and T-Bar/Joystick Controls
2-SPEED -08 ORB (J,K)

BRAKE -08 ORB (H,L)
CASE FLUSH-DRAIN -10 ORB (G)
44
25
12 APPLY LOCTITE 242
11 14 46 TORQUE TO 55 FT-LBS
5
8 O 17
9
10
40
2
37
13
38 F
13 N
A 26
E D
42 41
B 1 40
24 6
39 21
C 35
7 G E 6 47
43
16 41
J N 3
D
48 J 22 20
18 H
L
C O H 27
13 M
33 36
5 28
M 32 K
19 34 4
31
23 F
15 18
48
7
G
13
L
45 B K
A
29 43 30
410021

Ref. Part Quantity
No. No. Description Two-Speed
2 054816 FITTING/90° SAE08 X JIC08 1
4 072806 FITTING/HYDRAULIC TEE 1
5 076879 CAP/37° FLARE 3/4 2
6 080556 CAP/37° FLARE 9/16 3
7 089099 UNION/HYDRAULIC FITTING 2
8 095601 ADAPTER/90° 40RM-4JICM 1
10 121684 FITTING/90° SAE16 X JIC12 1
16 134588 NUT/SPIRALOCK™ 1/4-20 2
21 183978a MANIFOLD/VALVE 1
24 186913a PUMP/TANDEM 2.48 SERVO 1
25 187304 TUBE/TANDEM PUMP 1
26 193169 PORT/TEST 9/16 UNF 1
27 193247 TUBE ASSY/TWO-SPEED MOTOR RIGHT 1
28 193248 TUBE ASSY/MOTOR BRAKE RIGHT 1
29 193249 TUBE ASSY/TWO-SPEED MOTOR LEFT 1
30 193270 TUBE ASSY/MOTOR BRAKE LEFT 1
31 193563 TUBE/DRAIN 1
33 193672a MOTOR/TWO-SPEED RIGHT 1
34 193673a MOTOR/TWO-SPEED LEFT 1
37 193745 FITTING/45° SAE12 X HB12 1
39 195032 CLAMP/HOSE 20-32 MM 1
41 195146 CROSS/TEE 2
43 230-24749 FITTING/STRAIGHT SAE08 X JIC06 4
44 230-32753 FITTING/TEE JIC04 X SAE04 X JIC04 1
46 650453 SCREW/CAP 1/2 X 1-1/2 2
47 650706 SCREW/CAP 1/4 X 2 2

Two-Speed
2-SPEED -08 ORB (J,K)

BRAKE -08 ORB (H,L)
CASE FLUSH-DRAIN -10 ORB (G)
21
1
45
APPLY LOCTITE 242 &

23 3 42 TORQUE TO 55 FT-LBS
E BOTH 650453 BOLTS
18
8
38 33
20 10
37 B F
24
D N
35 36 39
A C
34 6 16
43
J D 10
40 7
17
G 6
N E
44 H 2
40 22 L 39
13
H 25
10 J 12 14
C 6
31 5 M 30
26 M
15 K 4
F 32
11 19
29
7
G 13
44
A 10
41 B
10
K
40 L
27 28
410028

Ref. Part Quantity
No. No. Description Two-Speed DJS
5 076879 CAP/37° FLARE 3/4 1
6 080556 CAP/37° FLARE 9/16 4
7 089099 FITTING/STRAIGHT SAE10 X JIC08
8 121773 FITTING/45° SAE16 X JIC12 1
9 121775 FITTING/90° SAE12 X JIC08 1
12 134588 NUT/SPIRALOCK™ 1/4-20 2
16 183978a MANIFOLD/VALVE 1
20 190488a PUMP/TANDEM 1
24 193169 PORT/TEST 9/16 UNF 1
25 193247 TUBE ASSY/TWO-SPEED MOTOR RIGHT 1
26 193248 TUBE ASSY/MOTOR BRAKE RIGHT 1
27 193249 TUBE ASSY/TWO-SPEED MOTOR LEFT 1
28 193270 TUBE ASSY/MOTOR BRAKE LEFT 1
31 193672a MOTOR/TWO-SPEED RIGHT 1
32 193673a MOTOR/TWO-SPEED LEFT 1
33 193745 FITTING/45° SAE12 X HB12 1
34 195032 CLAMP/HOSE 20-32 MM 1
36 195120 HOSE/HIGH PRESSURE 5/8 X 21 1
39 195146 CROSS/TEE 2
42 650453 SCREW/CAP 1/2 X 1-1/2 2
43 650706 SCREW/CAP 1/4 X 2 2
45 P471548 WASHER/FLAT HARDENED 1/2 2

HYDRAULICS - CHASSIS
51
46 44
48
13 12
16
39
14
13
40
1 18
36
19
26
32
47
4 42 43 13
15
27 38 31
14
43 29
42
8
49
37 41
9
13 3
13
11 6
17
28
35 INSERT FITTING INTO
33 MAIN CONTROL VALVE ON 2
34 UPPER R.H. SIDE
52
13
50
24
23
30
7
MAIN CONTROL VALVE
22 22
25
25
21 5
20
5
36
47
45
10 8
5 8
LIFT-LOCK SOLENOID
410124_410231 SELF-LEVELING VALVE DETAIL TILT-LOCK SOLENOID

Ref. Part
1 055005 FITTING/90° SAE12 X JIC12 1
2 057557 WASHER/FLAT 17/32 1
3 064260 NUT/HEX LOCK 5/16 3
4 067460 FITTING/TEE JIC10 X FLFSW10 X JIC10 1
5 067761 FITTING/90° SAE10 X JIC10 3
7 071401 NUT/HEX LOCK 1/4 2
11 076879 CAP/37° FLARE 3/4 2
13 079098 PLATE/TWIN COVER 6
14 079126 CLAMP/TUBE 5/8 3
15 088904 CLAMP/TUBE 1/2 2
17 095619 CLAMP/HOSE 1-1/4 1
18 131838 ASSY/FILTER 1
240336 ASSY/FILTER INDICATOR 1
074830 FILTER/OIL 1
19 131842 NUT/SPIRALOCK™ 5/16 2
20 135331 STRAP 1
21 135367a VALVE/SELF LEVEL 1
23 186207 TUBE CLAMP/ 1-1/4 1
24 186254 PLATE/TUBE CLAMP 1
26 193212 TUBE 3/4 OD X 13/32 ID 2
27 193228 TUBE/TILT 1
28 193232 TUBE/AUX 1
29 193233 TUBE/AUX 1
30 240841 TUBE/HYDRAULIC SUCTION 1
31 193518 HOSE/SUCTION JOINT 1
32 194502 TUBE/FILTER (4640 Models) 1
194419 TUBE/FILTER (5240 Models) 1
33 194503 TUBE/LIFT 1
34 194504 TUBE/TILT 1
35 194506 TUBE/LIFT 1
36 194513 SPACER/SOLENOID LIFT 1
37 194528 BRACKET/HARNESS 1
38 194529 TUBE/TILT SOLENOID 1
39 194530 TUBE/TILT 1
40 194531 TUBE/TILT 1
41 194648 TUBE/LIFT CROSSOVER 1
42 194650 TUBE/LIFT CROSSOVER 1
43 195112 CLAMP/T-BOLT 1-5/8 2
44 195266 BRACKET/FILTER (4640 Models) 1
241052 BRACKET/FILTER (5240 Models) 1
45 650019 SCREW/CAP 1/4 X 4 2
46 650490 SCREW/CAP 3/8 X 1 2
47 650547 SCREW/CAP 5/16 X 3-1/2 3
48 650733 SCREW/CAP 5/16 X 2-1/2 1
49 650741 SCREW/CAP 5/16 X 3-1/4 1
50 650773 BOLT/CARRIAGE 3/8 X 1-1/2 1
52 651089 SCREW/CAP 1/4 X 3 2

Power All-Tach® Hydraulics

TO OUTER TUBE ON LIFTARM/
TO PORT # 2 ON VALVE
TO INNER TUBE ON LIFTARM/

16
3
12
4
3
ROUTE HOSES THROUGH HOLE BETWEEN
5 TRIM AND LEFT SIDE TOWER
BOLT TO WELD STUD ON LEFT USE EXISTING HARDWARE
CHASSIS WELDMENT REMOVE EXISTING CAP AND
INSTALL TANK HOSE FOR
POWER ALL-TCH
ONE/TWO-SPEED VALVE
15 7
CONNECTS TO 190872
1
RUN
6 14
REMOVE EXISTING CAP AND
INSTALL CHARGE HOSE FOR
2 POWER ALL-TCH
11
DEUTSCH CONNECTOR WITH

RED/BLACK WIRES TO BE 13
INSERTED INTO SOLENOID
9 COIL CLOSEST TO VALVE BODY
TO CONNECTOR ON ROPS HARNESS

IN INSTRUMENT PANEL
LH ROPS
PANEL
1 7
8
8
11
1
DETAIL VIEW
SELENOID VALVE
ROUTE THROUGH
ROPS BULKHEAD
10
CONNECTS
TO 190677
410186

Ref. Part
1 068938 FITTING/90° SAE06 X JIC06 2
2 079026 FITTING/45° SAE06 X JIC06 1
4 079126 CLAMP/TWIN TUBE 1
6 135331 STRAP 1
7 190520 VALVE/SOLENOID POWER ALL-TACH® 1
8 190670 SWITCH/POWER ALL-TACH® 1
9 190677 HARNESS/POWER ALL-TACH® 1
10 190872 HARNESS/POWER ALL-TACH® 1
11 194732 FITTING/90° SAE06 X JIC06 XL 1
15 650706 SCREW/CAP 1/4 X 2 1
16 650725 SCREW/CAP 5/16 X 2-1/4 1

Hydraglide™ Ride Control Hydraulics
9 10
RIDE CONTROL
(HYDRAGLIDE)
DETAIL A INDICATOR
LEFT INSTRUMENT PANEL
(REFERENCE)
1
8 4
REMOVE CAP FROM MANIFOLD

PORT AND CONNECT HOSE
BLK
BRN
7
6
5
11
12
2
410033

Ref. Part Quantity
No. No. Description Hydraglide™
2 054816 FITTING/90° SAE08 X JIC08 1
3 128738 BULB/LAMP 1
5 184363a MANIFOLD/HYDRAGLIDE™ 1
6 184415 ACCUMULATOR 1
7 184843 PLATE/VALVE SPACER 1
9 194829 HYDRAGLIDE™ TUBE 1
10 194831 HYDRAGLIDE™ TUBE 1
11 650814 SCREW/CAP 5/16 X 4 2
12 654004 WASHER/FLAT 5/16 2

HYDRAULICS - AUXILIARY HYDRAULICS
T-Bar, Dual Hand and Hand/Foot Controls

4640 Models
10
4 6
3
5
1
13 11
8
7
13
12
11
410125

Ref. Part Quantity
No. No. Description 4640 TB, DH, H/F
1 061574 O-RING 1
2 067761 FITTING/90° SAE10 X JIC10 1
3 076587 SCREW/CAP LOCK 5/16 X 5/8 4
4 072615 FITTING/90° SAE12 X JIC10 1
5 131522 PLUG SAE12 1
6 131529 PLUG SAE08 1
7 134878a PUMP/GEAR 1.77 CID 1
8 193624 HOSE/SUCTION PUMP 1
10 194961a VALVE/CONTROL 3 SPOOL 1
11 195112 CLAMP/T-BOLT 1-5/8 2
12 230-32356 ADAPTOR/45° 1-5/16 SAE X 1-1/4 HS 1
13 650491 SCREW/CAP 3/8 X 1-1/4 2


5240 Models
10 6
4
1
2
11
13
7
12 8
11
410224

Ref. Part Quantity
No. No. Description 5240 TB, DH, H/F
1 061574 O-RING 1
2 067761 FITTING/90° SAE10 X JIC10 1
3 072615 FITTING/90° SAE12 X JIC10 1
5 131522 PLUG SAE12 1
6 131529 PLUG SAE08 1
7 134878a PUMP/GEAR 1.77 CID 1
10 194961a VALVE/CONTROL 3 SPOOL 1
11 195112 CLAMP/T-BOLT 1-5/8 2
12 230-32356 FITTING/45° ADAPTER 1-5/16 SAE X 1 1
13 650491 SCREW/CAP 3/8 X 1-1/4 2

High-Flow Option 29
4640 Models 9
8
21
2
22
10
16 20
7
A
2
5
17
6
1
19 13 REMOVE EXISTING CAP
AND INSTALL CHARGE FOR
18 JEM VALVE
3
4
15 26
4
14 26
28 12
24
11
1
DETAIL A 23
27
11
11
1 BACKSIDE DETAIL A
11 23
410126
25

Quantity
Ref. Part TB, DH, H/F
No. No. Description 4640 High-Flow
2 055005 FITTING/90° SAE12 X JIC12 2
3 061574 O-RING 1
4 067761 FITTING/90° SAE10 X JIC10 2
5 068938 FITTING/90° SAE06 X JIC06 1
6 072615 FITTING/90° SAE12 X JIC10 2
7 076587 SCREW/CAP LOCKING 5/16 X 5/8 4
8 079097 CLAMP/TUBE 3/4 1
10 110227 FITTING/90° MALE ELBOW 3/8 1
11 122778 PLUG 9/16-18 O-RING 3
12 129706a PUMP/DOUBLE GEAR 1.77/1.02 1
13 131522 PLUG SAE12 1
15 193665 FITTING/45° SAE12 X HB20 1
16 193700 HYDRAULIC TUBE/TWO BACK HIGH 1
17 193701a VALVE/MANUAL CONTROL WITH HIGH FLOW 1
20 194257 TUBE/BANK TO TANK 1
21 194532 TUBE/HIGH FLOW 1
23 194536a VALVE/PROPORTIONAL (2) 1
24 194613 HYDRAULIC TUBE/TWO FRONT HIGH 1
26 195112 CLAMP/T-BOLT 1-5/8 2
27 650486 SCREW/CAP 5/16 X 3/4 2
28 650491 SCREW/CAP 3/8 X 1-1/4 2
29 650732 SCREW/CAP 5/16 X 3-3/4 1

High-Flow Option
5240 Models
29
19 9
8
20
2 16
18
2
5 10
7
A
6
22 6
17
23
13
3
25
4
14
28
12 15 25
1 24
27 1
1 11
21
21
11 BACKSIDE DETAIL A
26
410225
DETAIL A

Quantity
Ref. Part TB, DH, H/F
2 055005 FITTING/90° SAE12 X JIC12 2
3 061574 O-RING 1
4 067761 FITTING/90° SAE10 X JIC10 2
5 068938 FITTING/90° SAE06 X JIC06 1
6 072615 FITTING/90° SAE12 X JIC10 2
8 079097 CLAMP/TUBE 3/4 1
10 110227 FITTING/90° ELBOW SAE06 X JIC08 1
11 122778 PLUG 9/16-18 O-RING 3
13 131522 PLUG SAE12 1
15 193665 FITTING/45° SAE20 X HB20 1
17 193701a VALVE/MANUAL CONTROL WITH HIGH FLOW 1
24 194613 HYDRAULIC TUBE/TWO FRONT HIGH 1
25 195112 CLAMP/T-BOLT 1-5/8 2
27 650486 SCREW/CAP 5/16 X 3/4 2
28 650491 SCREW/CAP 3/8 X 1-1/4 2
29 650732 SCREW/CAP 5/16 X 3-3/4 1

T-Bar/Joystick Controls
4640 Models 27
TO START INTERLOCK ON
CHASSIS WIRE HARNESS 8
21
15
19 4
7
1 22
11 14
28
9 25
1
6 7
1 13 18
1 5
20 10
REMOVE EXISTING CAP AND
1 INSTALL CHARGE HOSE FOR
JEM VALVE
23 17
12
3 24
16
2
29 26 13
24 4
1
9
20 1 1
6 1
1
DETAIL VIEW DETAIL VIEW
PROPORTIONAL VALVE
PILOT VALVE
410127

Ref. Part Quantity
No. No. Description 4640 TB/JS
2 061574 O-RING 1
3 067761 FITTING/90° SAE10 X JIC10 1
4 068938 FITTING/90° SAE06 X JIC06 1
5 072615 FITTING/90° SAE12 X JIC10 1
9 122778 PLUG 9/16-18 O-RING 1
10 131522 PLUG SAE12 1
11 131842 NUT/SPIRALOCK™ 5/16 2
12 134878a PUMP/GEAR 1.77 CID 1
13 193103a VALVE/CONTROL 3-SPOOL PILOT 1
14 193581 CLAMP/ACCUMULATOR 1
18 194241 TUBE/BANK TO ACCUMULATOR 1
21 194601 HYDRAULIC TUBE/TWO BACK LOW 1
22 194609 HYDRAULIC TUBE/TWO FRONT LOW 1
24 195112 CLAMP/T-BOLT 1-5/8 2
26 230-32356 ADAPTOR/45° 1-5/16 SAE X 1-1/4 HS 1
27 240263 INTERLOCK/JUMPER START 1
28 650486 SCREW/CAP 5/16 X 3/4 2
29 650491 SCREW/CAP 3/8 X 1-1/4 2

5240 Models
27 TO START INTERLOCK ON
CHASSIS WIRE HARNESS
8
17
14
21
22 11
1
4 15
1 9
28
25
7 1
18
19
6
1 5
1
13
24
10
20
3 23
2
23
29
12 16
26
13
1 9 4
19
1
6 1
1 1
DETAIL VIEW
PROPORTIONAL VALVE 5
DETAIL VIEW
PILOT VALVE
410227

Ref. Part Quantity
No. No. Description 5240 TB/JS
2 061574 O-RING 1
3 067761 FITTING/90° SAE10 X JIC10 1
4 068938 FITTING/90° SAE06 X JIC06 1
5 072615 FITTING/90° SAE12 X JIC10 1
9 122778 PLUG 9/16-18 O-RING 1
10 131522 PLUG SAE12 1
11 131842 NUT/SPIRALOCK™ 5/16 2
12 134878a PUMP/GEAR 1.77 CID 1
23 195112 CLAMP/T-BOLT 1-5/8 2
26 230-32356 FITTING/45° ADAPTER 1-5/16 SAE X 1 1
27 240263 JUMPER/START INTERLOCK 1
28 650486 SCREW/CAP 5/16 X 3/4 2
29 650491 SCREW/CAP 3/8 X 1-1/4 2

High-Flow Option 39
4640 Models 30
11
TO START INTERLOCK ON 10
36 CHASSIS WIRE HARNESS
31
24
F
12
29
18
25
C D 19
F
E 16 35
22 2
A 23 D C E
8
B 5
28 9
37
E
C D 1
B
17
1 F
B
A 13 1
7 6
A
15
32 1
1
33
26
27 34
4
3 20
4 14 34
38 21
13 17
1 2 5
1 9
2
32
1
6
1 DETAIL VIEW 1
PROPORTIONAL VALVE
6
DETAIL VIEW
PILOT VALVE
410128

Quantity
Ref. Part T-Bar/Joystick
2 055005 FITTING/90° SAE12 X JIC12 2
3 061574 O-RING 1
4 067761 FITTING/90° SAE10 X JIC10 2
5 068938 FITTING/90° SAE06 X JIC06 1
6 072615 FITTING/90° SAE12 X JIC10 2
9 079026 FITTING/45° SAE06 X JIC06 1
10 079097 CLAMP/TUBE 3/4 1
13 122778 PLUG 9/16-18 O-RING 1
15 131522 PLUG SAE12 1
16 131842 NUT/SPIRALOCK™ 5/16 2
21 193665 FITTING/45° SAE20 X HB20 1
22 193695 HYDRAULIC TUBE/FOUR FRONT LOW 1
23 193698 HYDRAULIC TUBE/FOUR FRONT HIGH 1
24 193699 HYDRAULIC TUBE/FOUR BACK LOW 1
34 195112 CLAMP/T-BOLT 1-5/8 2
37 650486 SCREW/CAP 5/16 X 3/4 2
38 650491 SCREW/CAP 3/8 X 1-1/4 2
39 650732 SCREW/CAP 5/16 X 3-3/4 1

High-Flow Option
5240 Models 11 39
10
36
12
24 28 26
18
25
16
1 2
23 19
22
5
37 1
1 13 27
9 35
1
8
30
1 6
7 17
1
15
33
31
32 34
3
4
38 14 21 20
34
1 13
17
2 5
30 9
1 2
7
1
1
DETAIL VIEW 1
6
DETAIL VIEW
PILOT VALVE
410228

Quantity
Ref. Part T-Bar/Joystick
2 055005 FITTING/90° SAE12 X JIC12 2
3 061574 O-RING 1
4 067761 FITTING/90° SAE10 X JIC10 2
5 068938 FITTING/90° SAE06 X JIC06 1
6 072615 FITTING/90° SAE12 X JIC10 2
9 079026 FITTING/45° SAE06 X JIC06 1
10 079097 CLAMP/TUBE 3/4 1
13 122778 PLUG 9/16-18 O-RING 1
15 131522 PLUG SAE12 1
16 131842 NUT/SPIRALOCK™ 5/16 2
21 193665 FITTING/45° SAE20 X HB20 1
34 195112 CLAMP/T-BOLT 1-5/8 2
37 650486 SCREW/CAP 5/16 X 3/4 2
38 650491 SCREW/CAP 3/8 X 1-1/4 2
39 650732 SCREW/CAP 5/16 X 3-3/4 1

4640 Models
26
19 6
13
14
2
5
16
20 9
1
27
7
1
25
17 12
3
4 1
1
18 8 REMOVE EXISTING CAP AND
INSTALL CHARGE HOSE
FOR JEM VALVE
23
21
24
11
10
15 22
24 12
28
2
1
7
18 1 1
4
1
3
1 DETAIL VIEW
DETAIL VIEW
PROPORTIONAL VALVE PILOT VALVE
410129

Ref. Part Quantity
No. No. Description 4640 DJS
2 068938 FITTING/90° SAE06 X JIC06 1
3 072615 FITTING/90° SAE12 X JIC10 2
7 122778 PLUG 9/16-18 O-RING 1
8 131522 PLUG SAE12 1
10 132067a GEAR PUMP/1.708 SINGLE B 1
11 132248 O-RING .045 1
15 193665 FITTING/45° SAE20 X HB20 1
22 194929 HOSE/SUCTION REX 1
24 195112 CLAMP/T-BOLT 1-5/8 2
27 650486 SCREW/CAP 5/16 X 3/4 2
28 651406 SCREW/CAP M12 X 35 MM 2


5240 Models
25
6
16
13
19
9
20
1 14
2
1
27 17 24
7 5 1
4 12
1 18
3
1
21
8
23
3
11 22
28
10 15
7 26
1 22
18 1 12
2
4
1
1
DETAIL VIEW
PROPORTIONAL VALVE
1
DETAIL VIEW
PILOT VALVE
410229

Ref. Part Quantity
No. No. Description 5240 DJS
2 068938 FITTING/90° SAE06 X JIC06 1
3 072615 FITTING/90° SAE12 X JIC10 2
7 122778 PLUG 9/16-18 O-RING 1
8 131522 PLUG SAE12 1
10 132067a GEAR PUMP/1.708 SINGLE B 1
11 132248 O-RING .045 1
15 193665 FITTING/45° SAE20 X HB20 1
22 195112 CLAMP/T-BOLT 1-5/8 2
27 650486 SCREW/CAP 5/16 X 3/4 2
28 651406 SCREW/CAP M12 X 35 MM 2


High-Flow Option 37
4640 Models
9
35
TO START INTERLOCK ON 8
26
22
23 27
C
10
20 21
D 25
2
7
C D 24
1 18
36 1 3
11 6 17
1
5 13 34
28 4
16
1
12
32
29
31
15
4 33
19 30
38 14 33
1 16
11 2 3
7
28 1 2
5 1
4
1
DETAIL VIEW
4
DETAIL VIEW
PILOT VALVE
410130

Quantity
Ref. Part Dual Joystick
2 055005 FITTING/90° SAE12 X JIC12 2
3 068938 FITTING/90° SAE06 X JIC06 1
4 072615 FITTING/90° SAE12 X JIC10 4
7 079026 FITTING/45° SAE06 X JIC06 1
8 079097 CLAMP/TUBE 3/4 1
11 122778 PLUG 9/16-18 O-RING 1
12 131522 PLUG SAE12 1
13 131842 NUT/SPIRALOCK™ 5/16 2
15 132248 O-RING .045 1
19 193665 FITTING/45° SAE20 X HB20 1
30 194929 HOSE/SUCTION REX 1
33 195112 CLAMP/T-BOLT 1-5/8 2
36 650486 SCREW/CAP 5/16 X 3/4 2
37 650732 SCREW/CAP 5/16 X 3-3/4 1
38 651406 SCREW/CAP M12 X 35 MM 2


High-Flow Option
5240 Models
37
34 TO START INTERLOCK ON
26
10
22 24
27
17
23
1
2 13
1
18
20 3
21 36
7 33
11
6
1 25
1 28
1 4
16
1 12
5
31
15
29 32
4
30
4
30
11
1 35
1 38 14 19
28
5 16 3
2
7
1 DETAIL VIEW
1
4
DETAIL VIEW
PILOT VALVE
410230

Quantity
Ref. Part Dual Joystick
2 055005 FITTING/90° SAE12 X JIC12 2
3 068938 FITTING/90° SAE06 X JIC06 1
4 072615 FITTING/90° SAE12 X JIC10 4
7 079026 FITTING/45° SAE06 X JIC06 1
8 079097 CLAMP/TUBE 3/4 1
11 122778 PLUG 9/16-18 O-RING 1
12 131522 PLUG SAE12 1
13 131842 NUT/SPIRALOCK™ 5/16 2
15 132248 O-RING .045 1
19 193665 FITTING/45° SAE20 X HB20 1
30 195112 CLAMP/T-BOLT 1-5/8 2
36 650486 SCREW/CAP 5/16 X 3/4 2
37 650732 SCREW/CAP 5/16 X 3-3/4 1
38 651406 SCREW/CAP M12 X 35 MM 2

HYDRAULICS - LIFT ARM
4640 Models
25 TO TOP OF HYDRAULIC RESERVOIR

7
2
32 28
38 30 NOTE 3
31
28
5 11 30 NOTE 3
34 20
4
12 1
24 4
3
2 13
29
1 3
11
36 NOTE 1
26
4
23 37 NOTE 1 29
27
22 38
3 4 1
12
36 NOTE 1 25
39 NOTE 2 GREASE TAPER 14
OF PINS 35 NOTE 1 1
17
35 NOTE 1 10
3 2
8 3 5
19 3 20
37 NOTE 1 34
15
6 8 24
16 9
17 6
2
33 19 NOTES:
39 NOTE 2
15 1. DO NOT OVER TIGHTEN CAPSCREWS.
2. APPLY LOCTITE 242 TO CAPSCREWS AND
21 TORQUE TO 80FT-LBS.
21
3. HOSES CROSS EACH OTHER FOR T-BAR, DUAL-HAND,
T-JOY, AND JOYSTICK CONTROLS.
18 HOSES DO NOT CROSS FOR HAND-FOOT CONTROLS.
2 16
18
410147

Ref. Part Quantity
2 067847 NUT/HEX LOCK 3/8 6
4 079126 CLAMP/TUBE 5/8 4
5 087849 CLAMP/HOSE #52 2
6 088904 CLAMP/TUBE 1/2 2
7 131529 PLUG SAE08 1
8 131689 TUBE/TILT 2
9 131952 COUPLER/MALE 1
10 131953 COUPLER/FEMALE 1
11 132062 SPACER/TILT TUBE 2
12 134511 TUBE/LIFT CYLINDER 2
13 134512 TUBE/LIFT CYLINDER RIGHT 1
14 134513 TUBE/LIFT CYLINDER LEFT 1
15 134855 HOSE/MEDIUM PRESSURE 3/8 X 14 (WITH PROTECTIVE SLEEVE) 2
18 135300 PIN 2
19 135306 PIN/TILT CYLINDER 2
20 139452a CYLINDER/LIFT 2
21 183399a CYLINDER/TILT 2
22 184956 TUBE/TILT OUTER 1
23 184957 TUBE/TILT INNER 1
24 188161 PIN 2
25 188983 PIN 2
26 191819 TUBE/LIFT ARM AUX INNER 1
27 191820 TUBE/LIFT ARM AUX OUTER 1
33 650492 SCREW/CAP 3/8 X 2-1/2 2
34 650535 SCREW/CAP 3/8 X 2-1/4 2
35 650545 SCREW/CAP 5/16 X 1-1/4 2
36 650547 SCREW/CAP 5/16 X 3-1/2 2
37 650568 SCREW/CAP 5/16 X 2 2
38 650818 SCREW/CAP 3/8 X 3 2
39 651366 SCREW/CAP 1/2 X 1-3/4 2

5240 Models
TO TOP OF HYDRAULIC 34
25 RESERVOIR 34
3 9
40
31 30
13 NOTE 3
33
7 33 NOTE 3
36 22
6
14 1 5
24 6
32
3 15 38 NOTE 1 5 4
13 1
2
27 42
39 32
6 29 NOTE 1
26
28 40
5 6 1 25
NOTE 2 14
41 38 NOTE 1 1
19 GREASE TAPER 37 NOTE 1 NOTE 1 16
OF PINS
37 12
5 3
10 5 5 7
21 36 22
39 NOTE 1
17 8 24
10
18 8 11 3
19
41 NOTE 2
35 21
NOTES:
17
1. DO NOT OVERTIGHTEN CAP SCREWS
23 23 2. APPLY LOCTITE 242 TO CAP SCREWS AND
TORQUE TO 80FT-LBS.
20 3. HOSES CROSS EACH OTHER FOR T-BAR, DUAL-HAND,
18 T-JOY, AND JOYSTICK CONTROLS.
HOSES DO NOT CROSS FOR HAND-FOOT CONTROLS
3
20
410051

Ref. Part Quantity
2 064260 NUT/HEX LOCK 5/16 1
3 067847 NUT/HEX LOCK 3/8 6
6 079126 CLAMP/TUBE 5/8 4
7 087849 CLAMP/HOSE #52 2
8 088904 CLAMP/TUBE 1/2 2
9 131529 PLUG SAE08 1
10 131689 TUBE/TILT 2
13 132062 SPACER/TILT TUBE 2
15 134512 TUBE/LIFT CYLINDER RIGHT 1
16 134513 TUBE/LIFT CYLINDER LEFT 1
20 135300 PIN 2
21 135306 PIN/TILT CYLINDER 2
22 139452a CYLINDER/LIFT 2
23 183399a CYLINDER/TILT 2
24 188161 PIN 2
25 188983 PIN 2
26 193508 TUBE/LIFT ARM AUX OUTER 1
27 193511 TUBE/LIFT ARM AUX INNER 1
28 193519 TUBE/TILT OUTER 1
29 193523 TUBE/TILT INNER 1
35 650492 SCREW/CAP 3/8 X 2-1/2 2
36 650535 SCREW/CAP 3/8 X 2-1/4 2
37 650545 SCREW/CAP 5/16 X 1-1/4 2
38 650547 SCREW/CAP 5/16 X 3-1/2 2
39 650568 SCREW/CAP 5/16 X 2 2
40 650818 SCREW/CAP 3/8 X 3 2
41 651366 SCREW/CAP 1/2 X 1-3/4 2
42 654004 WASHER/FLAT 5/16 1

High-Flow Option
4640 Models
10
11
4
12
15
8
13
3
2
14
6
5
4
15
7
8
14
410148

Ref. Part Quantity
4 079097 CLAMP/TUBE 3/4 2
8 132148 BAR 2
11 184927 TUBE/HIGH FLOW OUTER 1
12 184928 TUBE/HIGH FLOW INNER 1
14 650547 SCREW/CAP 5/16 X 3-1/2 2
15 650758 BOLT/CARRIAGE 1/4 X 3/4 2

High-Flow Option
5240 Models
13
13
4
10
15
11
8
12 3
14
5
4
15
7
8
14
410106

Ref. Part Quantity
4 079097 CLAMP/TUBE 3/4 2
8 132148 BAR 2
10 194167 TUBE/HIGH FLOW OUTER 1
11 194168 TUBE/HIGH FLOW INNER 1
14 650547 SCREW/CAP 5/16 X 3-1/2 2
15 650758 BOLT/CARRIAGE 1/4 X 3/4 2

CONTROLS - WHEEL DRIVES
Dual Hand and Hand/Foot Controls
8 7
24 22
3 18 5
1
27
7 21 10
11 13 35
33
2 35
32
32 19
5
31 4 19 5
6 32 17
20 13 21
4 27
29 32
19
23
30
16
7 14
28 13 4640 LAYOUT 35
1 3
12 20
30 1 25
34 33
34 7
12 9
17 24
13 28 11
35
19 13
28 15
30
8
34 13 26
12 30 31
12
34
19 28
32 9
10 32 5 18
5240 LAYOUT
PARTS NOTED IN THIS PRINT ARE
ARRANGED DIFFERENTLY THAN IN
THE 4640 LAYOUT
410061

Ref. Part Quantity
No. No. Description DH, H/F
1 056937 WASHER/FLAT 25/32 4
2 064260 NUT/HEX LOCK 5/16 1
3 075288 PIN/ROLL 5/16 X 1-1/4 2
4 079042 ROD END/FEMALE THREAD RIGHT 5/16 2
5 079216 ROD END/ELASTOMERIC/FEMALE WITH STUD 5/16 5
6 123672 SPACER 2
9 134436 ROD 9-1/4 2
10 134437 ROD 4-3/4 1
11 134658 ARM/ASSY 2
12 134792 ROD END/ELASTOMERIC 4
13 134852 NUT/SPIRALOCK™ 3/8-16 10
14 134853 NUT/SPIRALOCK™ 1/2-13 2
15 135069 LEVER ASSY/LEFT 1
16 135072 LEVER ASSY/RIGHT 1
17 135332 DEVICE/CENTERING 2
18 135787 ROD END/ELASTOMERIC/MALE 5/16 1
19 187002 NUT/HEX TOP LOCK FL 5/16 6
20 189108 BOOT/T-BAR 2
21 189508 CONTROL ARM/ PUMP 2
22 193640 ASSY/PIVOT TUBE 1
23 193642 SHAFT/PIVOT 1
24 210-31017 NUT/HEX CENTER LOCK FL 5/16 4
25 650453 SCREW/CAP 1/2 X 1-1/2 2
26 650491 SCREW/CAP 3/8 X 1-1/4 2
27 650492 SCREW/CAP 3/8 X 2-1/2 2
28 650533 SCREW/CAP 3/8 X 1-1/2 4
29 650568 SCREW/CAP 5/16 X 2 1
30 650634 SCREW/CAP 3/8 X 1 4
31 650687 BOLT/CARRIAGE 5/16 X 3/4 4
32 653036 NUT/JAM 5/16 7
33 654002 WASHER/FLAT 1/4 2
34 654004 WASHER/FLAT 5/16 4
35 656048 NUT/HEX M8 4

T-Bar and T-Bar/Joystick Controls
33 26
1 24
10 16
1 23 29 3
6 4 34
17 8
21 13 3 37 37
32 21
23 35
34 4 21
3 29 34
18 13 3
11 27 34
25 21
4 14
22 10 1
37
30
4640 LAYOUT 35
1
13
4
15 13 11 21 26
31 28
12 37
13 34
30 12 3 6
36 31 7
36 32
4 30
20 19
1
13
5
34 NOTES:
1) ROUTE ELECTRICAL WIRES BEFORE INSTALLING TERMINALS INTO CONNECTORS
2) INSERT RED WIRE INTO PIN 1, GRAY INTO 2, BLUE INTO 3, AND BLACK INTO 4.
3 3) INSERT WEDGE AFTER TERMINALS ARE INSTALLED
2
9
21
8 34 3 16
5240 LAYOUT
PARTS NOTED ON THIS PRINT ARE
ARRANGED DIFFERENTLY THAN IN
THE 4640 LAYOUT.
410067

Ref. Part Quantity
No. No. Description TB, TB/JS
1 056937 WASHER/FLAT 25/32 6
2 075288 PIN/ROLL 5/16 X 1-1/4 3
3 079216 ROD END/ELASTOMERIC/FEMALE WITH STUD 5/16 7
5 134327 STOP/T-BAR 1
7 134436 ROD 9-1/4 2
8 134437 ROD 4-3/4 1
9 134532 ASSY/PIVOT 1
10 134658 ARM/ASSY 2
11 134757 DAMPER 2
12 134792 ROD END/ELASTOMERIC 2
13 134852 NUT/SPIRALOCK™ 3/8-16 7
14 134853 NUT/SPIRALOCK™ 1/2-13 2
15 135393 PIVOT/T-BAR 1
16 135787 ROD END/ELASTOMERIC/MALE 5/16 1
17 183147 GRIP 1
18 183149 LEVER/LEFT CONTROL 1
19 184210 PLUG 4- PIN 1
20 184211 WEDGE 4-PIN 1
21 187002 NUT/HEX TOP LOCK FL 5/16 8
22 189108 BOOT/T-BAR 1
23 189508 CONTROL ARM/ PUMP 2
24 193640 ASSY/PIVOT TUBE 1
25 193642 SHAFT/PIVOT 1
26 210-31017 NUT/HEX CENTER LOCK FL 5/16 4
27 650453 SCREW/CAP 1/2 X 1-1/2 2
28 650491 SCREW/CAP 3/8 X 1-1/4 1
29 650492 SCREW/CAP 3/8 X 2-1/2 2
30 650533 SCREW/CAP 3/8 X 1-1/2 3
31 650634 SCREW/CAP 3/8 X 1 2
32 650687 BOLT/CARRIAGE 5/16 X 3/4 4
33 651467 PIN/ROLL M5 X 30 MM 1
34 653036 NUT/JAM 5/16 7
35 654002 WASHER/FLAT 1/4 2
36 654004 WASHER/FLAT 5/16 2
37 656048 NUT/HEX M8 4

32 9
9 9 9
19 18 TO JOYSTICK
SINGLE SPD = PORT #4
20 TWO SPD = PORT #2
7
22 18
TO JOYSTICK
SINGLE SPD = PORT #2
TWO SPD = PORT #4 NOTE: REMOVE EXISTING CAP
TO JOYSTICK PORT #1 1 AND INSTALL TANK
TO JOYSTICK PORT #3 FOR JOYSTICK
24
4
34
10 28
6 8
TO JOYSTICK
PORT #P
26
12
PORTS T & P 17 16 PORTS 1,2,3 & 4
11
21 2 3
33 TO JOYSTICK
15 PORT #T 31
35
35
23 25
30
5
13
30
14
27
410193

Ref. Part Quantity
3 068938 FITTING/90° SAE06 X JIC06 1
4 114824 FITTING/90° SAE06 X JIC08 1
6 134588 NUT/SPIRALOCK™ 1/4-20 2
9 137784 FITTING/90° SAE04 X JIC06 4
10 183902 JOYSTICK/DRIVE 1
183147 GRIP/KAWASAKI 1
11 184102 VALVE/SOLENOID 1
13 187888 PIN/TILT CONSOLE 1
14 188422 MOUNT/TOWER 1
15 188430 HANDLE/RATCHET 1
16 REF ADAPTER/QD/HD/6MB-4QD 4
18 189359 HOSE AND ADAPTER/LOW PRESSURE 1/4 X 33-1/2 (INCL. ITEM #16) 4
19 189377 FLANGE/BOOT/JOYSTICK 1
20 189380 FLANGE/BOOT/JOYSTICK/REAR 1
21 190133 WELDMENT/JOYSTICK STAND 1
22 190834 BOOT/JOYSTICK LEFT 1
23 190854 COVER/CONSOLE 1
24 191119 BOOT/JOYSTICK 1
25 191142 HARNESS/JUMPER/VALVE 1
26 191365 HOSE AND ADAPTER/LOW PRESSURE 3/8 X 31 (INCL. ITEM #17) 1
27 210-19470 NUT/LOCK FLANGE 5/16 3
29 650542 SCREW/CAP 1/4 X 1/2 1
30 650573 BOLT/CARRIAGE 5/16 X 1 4
31 650706 SCREW/CAP 1/4 X 2 2
32 651646 SCREW/THREAD CUTTING PAN HEAD TORX DRIVE #10 X 1/2 7
33 651647 SCREW/MACHINE PAN HEAD TORX DRIVE 1/4 X 1/2 4
34 651660 SCREW/TAP/R THREAD ROLL 1/4 X 1-1/4 4
35 654004 WASHER/FLAT 5/16 2

CONTROLS - LIFT/TILT
Dual Hand Controls
6 21
6
8
21
2
4 17 NOTE 1
NOTE 1
4
17
1 4
NOTE 1 17 7
20 3
20
19 4 3
1
17
NOTE 1 2
19
5 5
16 11
18
15
18 11
9
NOTES 2 & 3 12 15 18
16
18
10 13
12
NOTE 4
14
NOTES:
1) APPLY LOCTITE 242
2) ROUTE ELECTRICAL WIRES BEFORE INSTALLING
TERMINALS INTO CONNECTORS
3) INSERT RED WIRE INTO PIN LOCATION 1, GRAY
INTO 2, BLUE INTO 3, AND BLACK INTO 4
4) INSERT WEDGE AFTER ALL TERMINALS ARE INSTALLED
410166

Ref. Part Quantity
No. No. Description Dual Hand
1 071401 NUT/HEX LOCK 1/4 2
2 132346 PIVOT/SPACER 2
3 132372 ROD END/ELASTOMERIC FEMALE 1/4 2
4 132373 BEARING/FLANGED 1/2 4
5 136011 HANDLE/LOWER 2
6 183147 GRIP 2
7 183273 MOUNT/GRIP LEFT 1
8 184180 MOUNT/GRIP RIGHT 1
9 184210 PLUG 4- PIN 2
10 184211 WEDGE 4-PIN 2
11 194951 PIN 2
12 195185 BONNET 2
13 195187 CABLE DUAL HAND TILT 1
14 195188 CABLE DUAL HAND LIFT 1
15 195226 CLEVIS/CABLE 2
16 650225 SCREW/SET SQUARE HEAD 5/16 X 1/2 2
17 650484 SCREW/CAP 5/16 X 1/2 4
18 650546 NUT/HEX 1/4-28 4
19 650580 WASHER/FLAT 3/16 4
20 650835 SCREW/CAP 1/4 X 1 2
21 651467 PIN/ROLL M5 X 30 MM 2
22 651741 SCREW/CAP SOCKET HEAD M5 X 30 MM 2

T-Bar Controls
22
10
11
17
18
23
23 1
16
15
21
24 7 23
20 14
9 21 17
18
8 23
5
24
6 16
NOTE 3 8
7 20
2 3
13 15
5 4 23
12
NOTE 1 & 2 19
NOTES:
2) INSERT RED WIRE INTO PIN 1, GRAY INTO 2,
410066
BLUE INTO 3, AND BLACK INTO 4
3) INSERT WEDGE AFTER TERMINALS ARE INSTALLED.
Ref. Part Quantity
No. No. Description T-Bar
1 054202 ROD END/ELASTOMERIC FEMALE STUD 3/8 1
2 056937 WASHER/FLAT 25/32 2
3 074868 SPACER 1
6 134327 STOP/T-BAR 1
7 134792 ROD END/ELASTOMERIC 3/8 2
8 134852 NUT/SPIRALOCK™ 3/8-16 2
9 135393 PIVOT 1
10 183147 GRIP 1
11 183153 LEVER/CONTROL RIGHT 1
12 184210 PLUG 4- PIN 1
13 184211 WEDGE 4-PIN 1
14 189108 BOOT/T-BAR 1
15 193710 ROD/LIFT CONTROL 2
16 220-28739 PIN/CLEVIS 2
17 220-32680 PIN/CLIP/RUE #8 2
18 250-32609 YOKE 2
19 650491 SCREW/CAP 3/8 X 1-1/4 1
20 650533 SCREW/CAP 3/8 X 1-1/2 2
21 650634 SCREW/CAP 3/8 X 1 2
22 651467 PIN/ROLL M5 X 30 MM 1
23 653039 NUT/JAM 3/8 5
24 654004 WASHER/FLAT 5/16 2

Hand/Foot Controls
20
19
18
12
16
13
25 22
12
SOUND PAD LOCATION VIEW
15
22 16
13
24
14
6
2 2
23
2
2
7
17 4 2 3
5 2
8
10
1
2 1
11
2
2
5
21 17 4 23
2
21
410053

Ref. Part Quantity
1 045-31469 BUSHING/OILITE 2
3 090-30303 PEDAL/FOOT 2
4 191798 PIN/SPRING CLEVIS 1/4 2
5 193578 PLATE/FOOT SUPPORT 2
6 193605 COVER/LINKAGE 1
7 193606 WELDMENT/SUPPORT RIGHT 1
8 193607 WELDMENT/SUPPORT LEFT 1
9 193608 WELDMENT/SUBFLOOR 1
10 193609 WELDMENT/PIVOT/PEDAL RIGHT 1
11 193610 WELDMENT/PIVOT/PEDAL LEFT 1
12 194951 PIN 2
13 195185 BONNET 2
14 195192 CABLE/LIFT 1
15 195193 CABLE/TILT 1
16 195226 CLEVIS/CABLE 2
17 200-28721 CLEVIS 2
18 240828 PAD/ACOUSTIC RIGHT 1
19 240829 PAD/ACOUSTIC LEFT 1
20 240831 PAD/ACOUSTIC LEFT 1
21 310-29166 SCREW/CAP WHIZLOCK 3/8 X 1-3/4 2
22 650546 NUT/HEX 1/4-28 4
23 650650 SCREW/CAP 1/2 X 3-1/2 2

T-Bar/Joystick and Dual Joystick Controls
9
24
10
11
NO. 2 PORT
19
NO. 3 PORT T PORT
ADD MEDIUM STRENGTH THREADLOCKER
TO LOWER THREADS SO IT ADHEARS TO
BOTH THE ATTACHMENT NUT AND LOCK NUT
15
26
TO
JO
YS
TI P PORT NO. 1 PORT
C
13 K
PO
R
T
2 6
TO JOYSTICK
7 PORT T TO JOYSTICK TO JOYSTICK NO. 4 PORT
TO ELECTRIC 8 PORT P PORT 1
AUX HYD ENABLE PORTS T & P
CONNECTOR ON 20
CHASSIS WIRE
HARNESS 14 12 18
25
23
5 PORTS
1,2,3 & 4
27
23 TO JOYSTICK
PORT 3
1
3 4 TO JOYSTICK
16 PORT 4
22
21
17
LEFT INSTRUMENT PANEL FLOAT INDICATOR

(REFERENCE) DETAIL A
410156

Ref. Part Quantity
No. No. Description TB/JS, DJS
3 187888 PIN/TILT CONSOLE 1
4 188422 MOUNT/TOWER 1
5 188430 HANDLE/RATCHET 1
9 189377 FLANGE/BOOT/JOYSTICK 1
10 189380 FLANGE/BOOT/JOYSTICK/REAR 1
12 190133 WELDMENT/JOYSTICK STAND 1
13 190270 JOYSTICK/KAWASAKI 1
14 190684 ADAPTOR/FLOAT ENABLE 1
16 190854 COVER/CONSOLE 1
19 194451 GRIP/ELECTRIC AUXILIARY 1
20 194904 HOSE AND ADAPTER/MEDIUM PRESSURE 3/8 X 19 (INCL. ITEM #8) 1
21 210-19470 NUT/LOCK FLANGE 5/16 3
22 650542 SCREW/CAP 1/4 X 1/2 1
23 650573 BOLT/CARRIAGE 5/16 X 1 4
24 651646 SCREW/THREAD CUTTING PAN HEAD TORX DRIVE #10 X 1/2 7
25 651647 SCREW/MACHINE PAN HEAD TORX DRIVE 1/4 X 1/2 4
26 651660 SCREW/TAP/R THREAD ROLL 1/4 X 1-1/4 3
27 654004 WASHER/FLAT 5/16 2

CONTROLS - AUXILIARY HYDRAULICS
T-Bar and Dual Hand Controls
14
22
12
15 16
19
13
17
18 8 21
11
24
1
4
23 7 18
3
6 9
20 10
5 2
410064

Ref. Part Quantity
No. No. Description T-Bar, DH
1 064260 NUT/HEX LOCK 5/16 1
2 065164 END/YOKE 1
3 067847 NUT/HEX LOCK 3/8 1
6 137557 U-BOLT/LD CABLE 1
7 087974 JOURNAL/PIVOT 1
8 121002 NUT/HEX LOCK 1/4 2
10 241075 AUX ASSY/PEDAL 1
11 195558 BAR/PEDAL SUPPORT 1
12 194951 PIN 1
13 195189 CABLE/AUXILIARY 1
14 195200 BRACKET/VALVE WITH BOSS 1
15 195201 KIT/VALVE CABLE END 1
16 195227 SWITCH/DX 1
17 195438 SUPPORT ASSY/PEDAL 1
18 650487 SCREW/CAP 5/16 X 1 3
19 650546 NUT/HEX 1/4-28 1
20 650648 NUT/HEX MACHINE #10-32 1
21 650692 SCREW/CAP 5/16 X 1-3/4 1
23 654006 WASHER/FLAT 3/8 1
24 B11296 WASHER/FLAT 11/32 1


High-Flow Option
12 RIGHT INSTRUMENT
PANEL
14
21
15
11
24
16
13
17
20
25
18 5 23
6
27
1
3
7
20
8 19
22
9
26
2
LEFT TOWER
ELECTRICAL PANEL
10
410172

Ref. Part Quantity
No. No. Description TB, DH HF
1 064260 NUT/HEX LOCK 5/16 1
2 067847 NUT/HEX LOCK 3/8 1
4 137797 NUT/SERRATED FLANGE #10 2
5 087974 JOURNAL/PIVOT 1
7 241075 AUX ASSY/PEDAL 1
8 137557 U-BOLT/LD CABLE 1
10 193934 MODULE/HIGH FLOW 1
11 194394 SWITCH/HIGH FLOW 1
12 194951 PIN 1
16 195227 SWITCH/DX 1
17 195438 SUPPORT ASSY/PEDAL 1
18 195558 BAR/PEDAL SUPPORT 1
19 200-28721 CLEVIS 1
20 650487 SCREW/CAP 5/16 X 1 3
21 650546 NUT/HEX 1/4-28 1
22 650648 NUT/HEX MACHINE #10-32 1
23 650692 SCREW/CAP 5/16 X 1-3/4 1
25 653036 NUT/HEX JAM 5/16 2
26 654006 WASHER/FLAT 3/8 1
27 B11296 WASHER/FLAT 11/32 1

Hand/Foot Controls
25
8
10
2
19 NOTE 1
4
4
19 1 8
NOTE 1
23 3
25
22
24 1
9 5
18
20
14
13
20
6
16
NOTES 2 & 3 21 18
11
15
17
26
12
NOTE 4
NOTES:

410175

Ref. Part Quantity
1 071401 NUT/HEX LOCK 1/4 2
5 134588 NUT/SPIRALOCK™ 1/4-20 4
8 183147 GRIP 2
11 184210 PLUG 4- PIN 2
12 184211 WEDGE 4-PIN 2
13 194951 PIN 1
17 195227 SWITCH/DX 1
19 650484 SCREW/CAP 5/16 X 1/2 2
20 650542 SCREW/CAP 1/4 X 1/2 4
21 650546 NUT/HEX 1/4-28 1
22 650580 WASHER/FLAT 3/16 2
23 650835 SCREW/CAP 1/4 X 1 1
24 650839 SCREW/CAP 1/4 X 2-1/4 1
25 651467 PIN/ROLL M5 X 30 MM 2

Hand/Foot Controls
High-Flow Option
27
9
NOTE 1
11
3
22
5
15 5
22 1
NOTE 1 25 16
4
1
24 29
26 18
8
19
28
20
21
9
27
10
12 NOTES 2 & 3 6
14 LEFT CHASSIS WALL 23
23
2 NOTE 4 13
7
21
NOTES:
410174

Ref. Part Quantity
No. No. Description H/F HF
1 071401 NUT/HEX LOCK 1/4 2
6 134588 NUT/SPIRALOCK™ 1/4-20 4
9 183147 GRIP 2
12 184210 PLUG 4- PIN 2
13 184211 WEDGE 4-PIN 2
16 194951 PIN 1
20 195227 SWITCH/DX 1
22 650484 SCREW/CAP 5/16 X 1/2 2
23 650542 SCREW/CAP 1/4 X 1/2 4
24 650580 WASHER/FLAT 3/16 2
25 650835 SCREW/CAP 1/4 X 1 1
26 650839 SCREW/CAP 1/4 X 2-1/4 1
27 651467 PIN/ROLL M5 X 30 MM 2
29 650546 NUT/HEX 1/4 1

RIGHT CHASSIS
WALL
6 5
1
CONNECT TO JOYSTICK CONTROLLER 4
2

High-Flow Option
RIGHT INSTRUMENT
PANEL
RIGHT CHASSIS
WALL
9 8
LEFT CHASSIS
TOWER
1
7 3
410176_410177

Ref. Part Quantity
1 076058 RELAY ISO SPDT 1
2 190849 DIODE 1
3 193548 HARNESS/NO REVERSE 1
4 650550 NUT/HEX MACHINE #10 1
5 651202 SCREW/MACHINE #10 X 3/4 1
6 654017 WASHER/FLAT #10 1
Ref. Part Quantity

No. No. Description TB/JS, DJS HF
3 190849 DIODE 1
4 193548 HARNESS/NO REVERSE 1
7 650550 NUT/HEX MACHINE #10 1
8 651202 SCREW/MACHINE #10 X 3/4 1
9 654017 WASHER/FLAT #10 1

CONTROLS - ENGINE
18
6
4 21
8 2
3
22
16
29
16
20
28
19 23
26 APPLY LOCTITE 242 OR
EQUIVALENT
10
25
10
26
17 3
15 13
24 9
6
11
5
12 9
27 7
14
410062

CONTROLS - ENGINE
Ref. Part Quantity
No. No. Description T-Bar, DH
1 062282 GRIP/FLAT HANDLE 1
2 065163 CLAMP/CABLE 1
3 065164 END/YOKE 2
4 067847 NUT/HEX LOCK 3/8 1
5 072866 STUD 1
7 088912 WASHER/FLAT 13/32 1
8 124078 WASHER/BELLEVILLE 3/8 3
10 131262 CABLE/THROTTLE 70” 1
11 134241 SPACER/PIVOT 1
12 134243 ASSY/PEDAL 1
13 134447 CLIP/SPRING 1
14 134852 NUT/SPIRALOCK™ 3/8-16 1
15 135772 SPRING 1
17 139108 CLEVIS/HALF 3/8 1
18 186945 ASSY/THROTTLE LEVER 1
19 194640 ROD/CONTROL 1
20 194973 BRACKET/THROTTLE 1
21 650387 SCREW/MACHINE ROUND HEAD #10 X 1/2 2
22 650491 SCREW/CAP 3/8 X 1-1/4 1
23 650549 WASHER/LOCK #10 2
25 650552 NUT/HEX 3/8 1
26 650648 NUT/HEX MACHINE #10-32 3
27 654004 WASHER/FLAT 5/16 1
28 651424 SCREW/CAP HEX HEAD M6 X 20 MM 2
29 241132 CLAMP/INJECTION LINE 1

CONTROLS - ENGINE
Hand/Foot Controls
11
5
4 3
7 13
2
17
16
14 10
19
9
12 18 APPLY LOCTITE 242 OR

15 EQUIVALENT
16
17
410060

CONTROLS - ENGINE
Ref. Part Quantity
3 065164 END/YOKE 1
4 067847 NUT/HEX LOCK 3/8 1
6 114449 ROD END/ELASTOMERIC #10-32 FEMALE STUD 1
9 134853 NUT/SPIRALOCK™ 1/2-13 1
10 135171 BRACKET/CABLE SUPPORT 1
11 194664 LEVER/THROTTLE ASSY 1
14 650491 SCREW/CAP 3/8 X 1-1/4 1
15 650494 SCREW/CAP 1/2 X 1 1
16 650549 WASHER/LOCK #10 3
17 650648 NUT/HEX MACHINE #10-32 3

CONTROLS - ENGINE
18
6
4
8
2 21
3
22
16
16 29
20
19 28
23 APPLY LOCTITE 242 OR
26
EQUIVALENT
25 10
26
3 13
17 15
9
24 6
11
5
9
12 7
27 14
410070

CONTROLS - ENGINE
Ref. Part Quantity
3 065164 END/YOKE 2
4 067847 NUT/HEX LOCK 3/8 1
5 072866 STUD 1
7 088912 WASHER/FLAT 13/32 1
11 134241 SPACER/PIVOT 1
12 134243 ASSY/PEDAL 1
13 134447 CLIP/SPRING 1
14 134852 NUT/SPIRALOCK™ 3/8-16 1
15 135772 SPRING 1
17 139108 CLEVIS/HALF 3/8 1
18 188800 LEVER/THROTTLE 1
19 194640 ROD/CONTROL 1
22 650491 SCREW/CAP 3/8 X 1-1/4 1
23 650549 WASHER/LOCK #10 2
25 650552 NUT/HEX 3/8 1
26 650648 NUT/HEX MACHINE #10-32 3
27 654004 WASHER/FLAT 5/16 1

ELECTRICAL - CHASSIS
TO LIFT LOCK
SOLENOID MASTER BREAKER
TO TILT TO WORK 34
LOCK SOLENOID TAIL LIGHTS 5
TO START TO HORN RELAY OPTION
SOLENOID
TO GLOW MODULE
24 TO SPEED SHIFT
HYDRAGLIDE™ OPTION
TO GLOW
SOLENOID TO AMBER FLASHERS
OPTION E OPTION AIR FILTER
11 RESTRICTION
14
5 7
DETAIL E
TO ALTERNATOR TO MAIN ROPS
HARNESS TO HIGH
FLOW OPTION 32 TO HORN
OPTION
2
TO PRESSURE ENGINE TEMPERATURE
SWITCH
SWITCH
TO ELECTRIC TO GLOW COLD START
30 14 AUX HYD PLUGS 27 SWITCH TO AMBER
TO EGR 33 FLASHER
3 SOLENOID 31 26 OPTION
TO TOP LIFT
EYE BOLT GRND 3
38 11 FUEL SHUTOFF ELECTRIC FLOAT ENABLE OPTION
RELAY 30 TO FUEL SENDER
TO HIGH-FLOW 29 15
REVERSE OPTION
FUEL SHUTOFF 7
TO HIGH-FLOW 26 SOLENOID
FORWARD OPTION TO AUX HYD 23
SPOOL LOCK ENGINE COLD START
AUX INTERLOCK 38 TEMP ADVANCE
TO START SENDER TO STARTER
TO RIGHT 11
CONTROL HANDLE OIL PRESSURE
SWITCH D 19
TO STARTER ENGINE HARNESS
TO HYD TEMP SWITCH
TO 2-SPEED SOLENOID OPTION TO CHASSIS GROUND
TO PARK BRAKE SOLENOID TO KEYED POWER TAP
TO RIDE TO RIDE/FLOAT CHASSIS HARNESS DETAIL D
SOLENOID OPTION SOLENOID OPTION CONNECTOR
TO RIDE/FLOAT
SOLENOID OPTION
14 TO FUEL LIFT PUMP
3 30
TO LEFT
CONTROL HANDLE TO BACK-UP
ALARM OPTION
POSITION HORIZONTAL OR AT
A SLIGHT DOWNWARD ANGLE
POSITION FOR GLOW CONTROL MODULE
25 14
26
20
14 21
6 LOCATION FOR 2 SPEED

RIDE CONTROL (OPTIONAL)
18 16
LOCATION FOR HIGH FLOW
35 14 (OPTIONAL)
28 15
37 8
20
6 4
10 36
38
12
9
1
TO ENGINE GROUND TO CHASSIS GROUND

4
36
22
13
410050

Ref. Part
1 054985 CABLE/BATTERY 1
2 055648 TIE/WIRE 6
3 058615 CLAMP/INSULATED HOSE 3
4 064260 NUT/HEX LOCK 5/16 2
6 071401 NUT/HEX 1/4 4
9 077685 ROD/BATTERY HOLDDOWN 2
10 081433 COVER/TERMINAL 1
11 095619 CLAMP/HOSE 1-1/4 3
12 122447 ANGLE/BATTERY HOLDDOWN 1
13 REF BATTERY/12 VDC WET GROUP 31, 950 CCA 1
14 131842 NUT/SPIRALOCK™ 5/16 7
15 134852 NUT/SPIRALOCK™ 3/8-16 2
16 137797 NUT/SERRATED FLANGE #10-24NC 3
17 184654 FUSE/MAXI 50 A 1
18 191450 MODULE/AUTO GLOW CONTROL 1
19 193265 HARNESS/CHASSIS 1
20 193856 SOLENOID 2
21 194565 DECAL/GLOW START 1
22 194619 CABLE/BATTERY POSITIVE 1
23 195159 HARNESS/ENGINE 1
24 195179 ASSY/HARNESS BRACKET 1
25 195287 ASSY/ELECTRICAL PANEL 1
26 195482 RELAY 40 A 3
27 195515 HARNESS/EGR 1
28 195740 COVER/ELECTRICAL 2
30 650487 SCREW/CAP 5/16 X 1 3
31 650549 WASHER/LOCK #10 2
32 650577 SCREW/CAP 5/16 X 1-1/2 1
33 650648 NUT/HEX MACHINE SCREW #10 2
34 650658 NUT/HEX MACHINE SCREW #6 4
35 653007 NUT/HEX 5/16 4
36 654004 WASHER/FLAT 5/16 2
37 654042 WASHER/LOCK EXTERNAL TOOTH 3/8 5
38 656007 SCREW/CAP M10 X 25 MM 3

EU Completing
10
7
9
4 6
12
11
410293

Ref. Part Quantity
No. No. Description (EU)
1 076058 RELAY/ISO SPDT 1
2 091666 SWITCH/DISCONNECT 1
3 091667 PLATE/FACE 1
4 129363 PLATE/SWITCH MOUNT 1
6 129419 BOOT/INSULATOR 2
7 134852 NUT/SPIRALOCK™ 3/8-16 2
9 183814 HORN/WARNING 1
10 210-19470 NUT/LOCK FLANGE 5/16 1
12 650490 SCREW/CAP 3/8 X 1 2

ELECTRICAL - ROPS/FOPS
14
27 5
21 16
4 22
13 15
15
15
8 15 6 9
6
17
20
15 8
KEYED KEYED
POWER 24 9 POWER
12
HIGH
FLOW 23
TO FLASHER
28 OPTION
10
19
11
18
2
29 2
29
TO DOOR
SWITCH
26
RIGHT INSTRUMENT PANEL DETAIL
LEFT INSTRUMENT PANEL DETAIL
TO RADIO
OPTION
TO DOME LIGHT
25 25 TO STROBE
LIGHT OPTION
TO RIGHT
WORK LIGHT 25
TO LEFT
WORK LIGHT
TO RESTRAINT BAR
7 3 TO MAIN CHASSIS
HARNESS
26 TO SEAT
SWITCH
30
TO SEAT
PAN GROUND
410139

ELECTRICAL - ROPS/FOPS
Ref. Part
1 055648 TIE/WIRE 2
2 067750 NUT/SPEED 8
4 072340 GAUGE/HOURMETER 1
6 088040 HOUSING/DISPLAY 2
9 130064 GASKET/DISPLAY HOUSING 2
10 137602 CONNECTOR/POWER PORT 12 V 1
11 137603 COVER/POWER PORT 12V 1
12 137749 SWITCH/PARK BRAKE 1
13 137753 MODULE/CONTROL INTERLOCK 1
14 137795 RELAY/POWER 1
16 140832 PANEL/LEFT INSTRUMENT 1
17 183634 GAUGE/FUEL LEVEL 1
18 184019 BREAKER/CIRCUIT 20 A 3
19 184032 BREAKER/CIRCUIT 30 A 1
20 240084 GAUGE/TEMPERATURE 1
21 189970 DECAL/INSTRUMENT PANEL RIGHT 1
22 189971 DECAL/INSTRUMENT PANEL LEFT 1
23 191477 SWITCH/LIGHT 1
24 191635 KNOB/LIGHT SWITCH 1
25 192601 GROMMET/1.0” OD 3
26 194475 HARNESS/INSTRUMENT PANEL 1
27 194659 PANEL/RIGHT INSTRUMENT 1
28 195087 SWITCH/IGNITION 1
30 654042 WASHER/LOCK EXTERNAL TOOTH 3/8 1

ELECTRICAL - LIGHTS
13
6
8
10
4 5
12 2
3 6
2 11
3 8
2
5 3 4
1
1
9
186862

ELECTRICAL - LIGHTS
Ref. Part
1 055648 TIE/WIRE 2
3 064260 NUT/HEX LOCK 5/16 6
4 132285 CLIP/SINGLE 2
5 132286 CLIP/DOUBLE 2
6 137424 LAMP/WORK NO BEZEL 2
7 137426 LAMP/WORK BEZEL 2
8 137427 LAMP/TAIL NO BEZEL 2
9 137463 GROMMET/PANEL FASTENER 8
10 137497 LIGHT/DOME 1
11 183168 CLIP/MIDDLE 1
12 183934 HARNESS/REAR LIGHTS 1
13 195110 SCREW/PHILLIPS FLAT HEAD #8 X 1/2 2
Ref #6 and #7 - order replacement bulb part number 139529.
Ref #8 - order replacement bulb part number 139530.

ELECTRICAL - CONTROL
Two-Speed Control
2
1
CONNECTS TO
HI-FLOW MODULE
(0PTIONAL)
PIN #10
2 SPD/RIDE CONTROL
DEUTSCH
CONNECTOR
3
CONNECTS TO
HI-FLOW MODULE
CONNECTOR 4
(CHASSIS HARNESS)
410305

ELECTRICAL - CONTROL
Ref. Part
1 128738 BULB/LAMP WEDGE 1
3 240593a HARNESS/2SPRC 1
3 240632 MODULE/TWO-SPEED SHIFT 1
a) 4640 Models: SN 310865 and Before. This harness, now incorporated into the chassis harness, was a separate item in earlier 4640 units.

FOUR-POINT LIFT
EU Completing
1 4
193113

FOUR-POINT LIFT
Ref. Part Quantity
No. No. Description (EU)
1 134853 NUT/SPIRALOCK™ 1/2-13 4
3 137718 DECAL/LIFT HOOK 4
4 193035 LIFT EYE/FOUR POINT 2
5 651357 SCREW/CAP 1/2 X 1-1/4 4

SOUND SUPPRESSION
Standard
AFFIX TO REAR
6 CORNER POSTS
OF ROPS
12
9 10
7 8 11
ROPS SEAL COMPONENTS ROPS FRONTAL VIEW
14 CENTER LEFT TO RIGHT

5
13
2
3
BOLDTED-IN CROSSMEMBER 1 FRONT FLOOR ASSEMBLY
CENTER LEFT TO RIGHT

4
COVER/CONTROLS
410187

SOUND SUPPRESSION
Ref. Part Quantity
No. No. Description Standard
1 135374 PAD 1
2 187830 ACOUSTIC PAD/CRSMBER CTR 1
3 187866 PAD/ACOUSTIC FRTCOV SIDE 2
4 187869 PAD/ACOUSTIC FRONT COVER 1
5 187881 PAD/ACOUSTIC CROSSMEMBER 1
6 190142 SEAL/ROPS FRONT 1
7 190143 SEAL/ROPS REAR 1
8 190145 SEAL/ROPS LEFT 1
9 190147 SEAL/ROPS RIGHT 1
10 190150 PAD/ACOUSTIC REAR DECK 1
11 190153 COVER/ROPS PILLAR LEFT 1
12 190172 COVER/ROPS PILLAR RIGHT 1
13 195147 ACOUSTIC PAD/FRT LEFT SEAT 1
14 195149 ACOUSTIC PAD/FRT RIGHT SEAT 1

SOUND SUPPRESSION
EU Completing
4640 Models
11
12
ENGINE COVER 4
13
3
ROPS REAR VIEW 5
10 8
7
14
LEFT HAND CHASSIS 16
15
RIGHT HAND CHASSIS
1
MUFFLER TAG
410078

SOUND SUPPRESSION
Ref. Part Quantity
No. No. Description 4640 (EU)
1 084175 NUT/LOCK #10 2
2 186253 PAD/SOUND FENDER REAR RIGHT 1
3 190312 FOAM/UNDERCAB 1
4 190313 FOAM/BACK OF ROPS 1
5 190332 FOAM/SEAT PAN 1
6 193754 PAD/SOUND/KICKPAN 1
7 193766 PAD/RISER 4640 LOWER RIGHT 1
8 193767 PAD/RISER 4640 UPPER RIGHT 1
9 193769 PAD/RISER 4640 LOWER LEFT 1
10 193770 PAD/RISER 4640 UPPER LEFT 1
11 240740 PAD/ENGINE COVER 1
14 240204 TAG/ID/MUFFLER 1
15 650584 WASHER/FLAT #10 2
16 651202 SCREW/MACHINE #10 X 3/4 2

SOUND SUPPRESSION
EU Completing
5240 Models
11
3
12
14
ENGINE COVER
5 ROPS REAR VIEW
10
7
9
16
LEFT HAND CHASSIS
13
RIGHT HAND CHASSIS
15 1
MUFFLER TAG
410076

SOUND SUPPRESSION
Ref. Part Quantity
No. No. Description 5240 (EU)
1 084175 NUT/HEX #10 2
2 186253 PAD/SOUND FENDER REAR RIGHT 1
3 190312 FOAM/UNDERCAB 1
4 190313 FOAM/BACK OF ROPS 1
5 190332 FOAM/SEAT PAN 1
6 193754 PAD/SOUND/KICKPAN 1
7 193756 PAD/RISER 5240 LOWER LEFT 1
8 193758 PAD/RISER 5240 UPPER LEFT 1
9 193759 PAD/RISER 5240 LOWER RIGHT 1
10 193764 PAD/RISER 5240 UPPER RIGHT 1
12 195738 5240 PAD/ENGINE COVER 1
13 240204 TAG/ID/MUFFLER 1
14 240740 4640 PAD/ENGINE COVER 1
15 650584 WASHER/FLAT #10 2
16 651202 SCREW/MACHINE HEX HEAD #10 X 3/4 2

TIRES

TIRES
Ref. Part
1 811307 ASSY/WHEEL 10 X16.5 HEAVY DUTY 8-PLY FLOTATION WIDE SIDEWALL 1
240363 WHEEL 16.5 X 8.25 1
REFa TIRE/HEAVY DUTY 10 X 1635 8-PLY 1
191020 STEM/VALVE 1
1 811308 ASSY/WHEEL 10 X 16.5 HEAVY DUTY 8-PLY FLOTATION WIDE SIDEWALL FOAM-FILLED 1
240363 WHEEL 16.5 X 8.25 1
REFa TIRE/HEAVY DUTY 10 X 1635 8-PLY 1
191020 STEM/VALVE 1
1 811294 ASSY/WHEEL 12 X 16.5 HEAVY DUTY 10-PLY FLOTATION WIDE SIDEWALL 1
240364 WHEEL 16.5 X 9.75 1
REFa TIRE/HEAVY DUTY 12 X 16.5 10-PLY HD2000 II 1
191020 STEM/VALVE 1
1 811295 ASSY/WHEEL 12 X 16.5 HEAVY DUTY 10-PLY FLOTATION WIDE SIDEWALL FOAM-FILLED 1
240364 WHEEL 16.5 X 9.75 1
REFa TIRE/HEAVY DUTY 12 X 16.5 10-PLY HD2000 II 1
191020 STEM/VALVE 1
1 808216 ASSY/WHEEL 33 X 15.50 X 16.5 12-PLY EXTRA WIDE / WIDE SIDEWALL 1
137243 WHEEL 12 X 16.5 1
REFa TIRE/HEAVY DUTY 33 X 16.5 X 15.5 1
191020 STEM/VALVE 1
1 811253 ASSY/WHEEL 31 X 15.50-15 HEAVY DUTY 1
194236 WHEEL 15 X 13 1
191020 STEM/VALVE 1
2 811309 ASSY/WHEEL 10 X 16.5 10-PLY H/E SEVERE DUTY 1
240363 WHEEL 16.5 X 8.25 1
REFa TIRE/SEVERE DUTY 10 X 16.5 1
191020 STEM/VALVE 1
2 811310 ASSY/WHEEL 10 X 16.5 10-PLY H/E SEVERE DUTY FOAM-FILLED 1
240363 WHEEL 16.5 X 8.25 1
191020 STEM/VALVE 1
2 811296 ASSY/WHEEL 12 X 16.5 12-PLY H/E SEVERE DUTY 1
240364 WHEEL 16.5 X 9.75 1
191020 STEM/VALVE 1
2 811297 ASSY/WHEEL 12 X 16.5 12-PLY H/E SEVERE DUTY FOAM-FILLED 1
240364 WHEEL 16.5 X 9.75 1
191020 STEM/VALVE 1
2 810869 ASSY/WHEEL SOLID FLEX 10 X 16.5 LEFT 1
810870 ASSY/WHEEL SOLID FLEX 10 X 16.5 RIGHT 1
2 810871 ASSY/WHEEL SOLID FLEX 12 X 16.5 LEFT 1
810872 ASSY/WHEEL SOLID FLEX 12 X 16.5 RIGHT 1
3 811255 WHEEL/SOLID RUBBER 8.00 X 16 (NOT SHOWN) 1
a) Purchase equivalent-quality tires for your skid-steer loader. Contact your dealer for replacement tire information.

SECTION NOTES - SECTION NOTES - SECTION NOTES - SECTION NOTES
SECTION NOTES

DECALS
GENERAL INFORMATION
CAUTION
ALWAYS follow safety precautions on decals. Replace decals if they become damaged or
if the unit is repainted. If repainting, BE SURE that all applicable decals are affixed in
their proper locations.
Decal location information assists in the selection and application of new decals, in the event the original
decals become damaged or the machine is repainted.
For decal replacement compare the location photographs to your machine BEFORE starting to refinish.
Check off each required decal using the illustrated reference number. Find the part number, description
and quantity. Refer to the illustration for replacement locations. Refer to Safety chapter of the Operator’s
Manual for information on the safety decals.
NEW DECAL APPLICATION

Surfaces MUST be free of dirt, dust, grease and foreign material before applying the decal. Remove
smaller portion of decal backing paper and apply the exposed adhesive to the clean surface, maintaining
proper position and alignment. Peel off remaining backing paper and apply hand pressure to smooth out
the decal surface.
Specific decal part numbers for type of model, control option and the Gehl logo must be ordered sepa-
rately.
PAINT FINISH. Use list below to order paint:

167788 One Gallon Gehl Yellow
167789 6-Pack Spray Cans Gehl Yellow
167754 One Gallon Gun Metal Gray

167755 6-Pack Spray Cans Gun Metal Gray
167792 One Gallon Red

167793 6 (12 oz. Spray Cans) Red

DECALS
Ref. Part Quantity
No. No. Description Domestic EU
1 073458 STRIP/NON-SKID SURFACE 1 1
2 121030 STRIP/NON-SKID SURFACE 3 3
3 190646 DECAL/HYDRALOC™ 1 1
4 132166 TAG/RIP CORD 1 1
5 132294 RING 1 1
6 137545 REFLECTOR/RED 2 2
7 137628 DECAL/WARNING MANUAL 1 -
137842 DECAL/WARNING MANUAL - 1
8 137632 DECAL/HYDRAULIC OIL 1 1
9 137634 DECAL/DIESEL FUEL 1 1
10 137637 DECAL/DANGER LIFT ARM 2 -
137848 DECAL/DANGER LIFT ARM - 2
11 137647 DECAL/DANGER WARNING 1 -
137843 DECAL/DANGER WARNING - 1
12 137655 DECAL/DANGER NO RIDERS 2 -
137844 DECAL/DANGER NO RIDERS - 2
13 137657 DECAL/WARNING GENERAL 1 -
137845 DECAL/WARNING GENERAL - 1
14 137658 DECAL/DANGER HOT SURFACE 1 -
137846 DECAL/DANGER HOT SURFACE - 1
15 137660 DECAL/ETHER 1 1
16 137661 DECAL/TIE DOWN 4 4
17 137814 DECAL/THROTTLE 1 1
18 140516 DECAL/FLAG 1 1
19 184214 DECAL/WARNING ROPS 1 -
184711 DECAL/WARNING ROPS - 1
20 195668 DECAL/SERVICE 1 1
34 137720 DECAL/ATTACH BRACKET 1 -
186743 DECAL/ATTACHMENT BRACKET - 1
35 189970 DECAL/INSTRUMENT PANEL RIGHT 1 1
36 189971 DECAL/INSTRUMENT PANEL LEFT 1 1
37 137683 DECAL/SAFETY SHUTDOWN 1 -
137847 DECAL/SAFETY SHUTDOWN - 1
38 137639 DECAL/WARNING GENERAL 1 -
137849 DECAL/WARNING GENERAL - 1
40 137718 DECAL/LIFT HOOK - 1
41 194565 DECAL/GLOW START 1 1
42 195775 DECAL/FUEL/SULFUR 1 1

DECALS
Model Designation Decals

Ref. Part Quantity
21 184169 DECAL/4640 RIGHT 1 -
194776 DECAL/5240 RIGHT - 1
22 184170 DECAL/4640 LEFT 1 -
194775 DECAL/5240 LEFT - 1
Gehl Decals
Ref. Part
23 183935 DECAL/GEHL 5-1/2 X 23-1/2 2
24 183963 DECAL/GEHL 3-3/4 X 16 1
25 184043 DECAL/GEHL 3-3/4 X 16 (WHITE ON ROPS) 1
39 191031 DECAL/E-SERIES 2
Control Decals
Ref. Part Quantity
No. No. Description T-Bar H/F DH TB/JS, DJS
26 184226 DECAL/T-BAR RIGHT 1 - - -
184525 DECAL/JOYSTICK RIGHT - - - 1
184228 DECAL/HAND AND FOOT RIGHT - 1 - -
184230 DECAL/DUAL HAND RIGHT - - 1 -
27 184227 DECAL/T-BAR LEFT (TB\JS ONLY - NOT DJS) 1 - - 1
184229 DECAL/HAND AND FOOT LEFT - 1 - -
184231 DECAL/DUAL HAND LEFT - - 1 -
190954 DECAL/JOYSTICK-ELECTRIC AUXILIARY - - - 1
Option Decals
Ref. Part
28 184139 DECAL/HIGH FLOW 1
29 138711 DECAL/HYDRAGLIDE™ 2
30 137829 DECAL/HIGH FLOW 1
31 184116 DECAL/TWO-SPEED (SET OF TWO) 1
32 184481 DECAL/POWER-A-TACH® 1
®
33 184357 DECAL/POWER-A-TACH 1

DECALS
27 26
33
28
21
22 21
22
23
23 39
39

DECALS
24
12
14
32
13
10
10

DECALS
25
7 5
18
40
15
20
19

DECALS
27
26
37
38
35
36
17
11

DECALS
34
6
6
27 26
29
17
30

DECALS
27
26
31
26
16
16

DECALS
21
41
42
22

Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Drive Motors with Parking Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Tandem Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Gear Pumps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Self-Leveling Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
Solenoid Valves - Lift and Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Solenoid Valves - Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
Main Control Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Proportional Valves - Two and Four Bank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
Hydraglide™ Ride Control Manifold Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187

LIFT CYLINDER
2 8
1
4
7
7
5
6
8
3
139452

LIFT CYLINDER
Ref. Part
139452 CYLINDER/LIFT 2
1 075722 NUT/LOCK 7/8 1
3 186182 ROD/LIFT CYLINDER 1
4 134841 PISTON 1
5 134842 GLAND/HEAD 1
6 121554 CAP/GLAND 1
7 134848 KIT/SEAL 1
8 183872 BUSHING 4

TILT CYLINDER
8
3
8
2 1
7
7
9 4
10 5
6
10
183399

TILT CYLINDER
Ref. Part
183399 CYLINDER/TILT 2
1 075722 NUT/LOCK 7/8 1
2 134841 PISTON 1
3 183462 TUBE/TILT CYLINDER 1
230-21881 PLUG/HEX HEAD 1/8 1
4 121553 GLAND/HEAD 1
5 121554 CAP/GLAND 1
6 186191 ROD/TILT CYLINDER 1
7 134849 KIT/SEAL 1
8 183453 BUSHING/COMPOSITE 2
9 570002 ZERK/GREASE 1
10 131488 BUSHING/SPRING 2

DRIVE MOTORS
Single-Speed
109
107
106
101
135
110
111
50
45
44
43
59
47
141
108
102
113
15
112
100
27
27
42
41
77 40 48
52
75
74
71 10
78
90
25
76
72
73
70
194032

DRIVE MOTORS
Ref. Part Quantity
No. No. Description Single-Speed
194032 MOTOR/SINGLE SPEED 2
10 135336 ASSY/CYLINDER BLOCK 1
15 135351 KIT/REPAIR 1
25 184776 ASSY/CAM 1
26 REF O-RING 2
40 184779 ASSY/VALVING COVER 1
41 REF COVER/VALVING 1
42 REF SCREW 12
45 REF O-RING 1
47 REF VALVING 1
48 REF O-RING 1
50 132620 PLUG 1
52 132621 SPRING 4
59 REF PIN 1
70 184780 ASSY/BEARING SUPPORT 1
71 REF SUPPORT/BEARING 1
72 REF SEAL/RADIAL LIP 1
73 135339 BEARING/ROLLER 1
74 135340 BEARING/ROLLER 1
75 135341 SHIMS/SET OF 1
76 135342 RING/THRUST 1
77 135343 RING/SNAP 1
78 135344 SEAL/LIP 1
84 REF O-RING 1
90 135345 SHAFT 1
100 135355 ASSY/BRAKE 1
101 REF BODY/BRAKE 1
102 REF SCREW 8
106 REF O-RING 1
107 RER PISTON/BRAKE 1
108 135347 WASHER/SPRING 1
109 135348 RING/SNAP 1
110 135349 SHAFT/BRAKE 1
111 REF SEAL 1
112 138196 SCREW 1
113 REF RING/SEALING 1
135 135350 KIT/BRAKE 1
136 184782 SHIM 2
141 REF PROTECTOR 1
142 REF PLUG 1
143 REF O-RING 1
150 195007c KIT/SEAL - COMPLETE 1
195005a REPAIR KIT/BRAKE PISTON 1
195006b REPAIR KIT/BRAKE 1
a) Brake Piston Repair Kit includes Ref, #'s 106 and 141.
b) Brake Repair Kit includes Ref. #'s 45, 111, 113 and 112.
c) Seal Kit includes Ref. #'s 27, 48, 72, 78 and two seal kits, 195005 and 195006.

DRIVE MOTORS
Two-Speed
18
6
7
4
16
17
2
3
11
14
15
12 13
1
10
193672_673

DRIVE MOTORS
Ref. Part Quantity
No. No. Description Two-Speed
193672 MOTOR/TWO-SPEED RIGHT 1
193673 MOTOR/TWO-SPEED LEFT 1
1 194233 ASSY/CYLINDER BLOCK 1
2 194234 KIT/PISTON REPAIR 1
3 194235 ASSY/VALVING COVER 1
4 194236 PIN/DOWEL 1
5 194237 PIN/DOWEL 1
6 184986 WASHER/SPRING 1
7 184987 O-RING 1
8 194238 ASSY/VALVING 1
9 194239 ASSY/TWO-SPEED SPOOL 1
10 194240 ASSY/BEARING SUPPORT #80-18 1
11 194244 KIT/BEARING 1
12 194246 SHAFT #80-18 SPROCKETS 1
13 194247 ASSY/BRAKE 1
14 194248 SPRING/BRAKE 8
15 194249 PISTON/BRAKE 1
16 194250 O-RING/BRAKE PISTON 1
17 186016 O-RING 1
18 184991 VALVING/SHUTTLE 1
184992 KIT/SEAL 1
REF 194251 KIT/SEAL COMPLETE 1

TANDEM PUMP
Dual Joystick Pump 190488
190488

TANDEM PUMP
Ref. Part Quantity
No. No. Description DJS Pump
190488 PUMP/TANDEM 1
1 191576 ROTARY GROUP/RIGHT ROTATION 1
2 191707 ROTARY GROUP/LEFT ROTATION 1
3 191708 CONTROL/HYDRAULIC 2
6 191709 CARTRIDGE/CONTROL W/ ORIFICE ADJUSTED 1
7 191710 VALVE/PRESSURE RELIEF/HIGH PRESSURE 4
8 191711 VALVE/PRESSURE RELIEF/CHARGE 1
14 191712 PUMP/GEAR/INTERNAL 1
16 191713 COUPLING/THROUGH DRIVE 1
42 REF O-RING 1
43 REF O-RING 2
49 191714 BEARING/PLAIN ROLLER 2
51 191718 RING/SHAFT SEAL 1
191722 KIT/SEAL (INCLUDES ITEMS 42, 43, AND 51) 1

TANDEM PUMP
Dual Joystick Tandem Pump 190488 / Engine End 191576
Dual Joystick Tandem Pump 190488 / Gear Pump End 191707
191576_707

TANDEM PUMP
Ref. Part Quantity
No. No. Description 191576 Engine End
191576 ROTARY GROUP/RIGHT ROTATION 1
1 191715 ROTARY GROUP/RIGHT ROTATION/SUB 1
14 191716 DRIVE SHAFT/RIGHT ROTATION 1
37 191717 SEEGER-V-RING 2
38 191718 RING/SHAFT SEAL 1
Ref. Part Quantity

No. No. Description 191707 Pump End
191707 ROTARY GROUP/LEFT ROTATION 1
1 191719 ROTARY GROUP/LEFT ROTATION/SUB 1
14 191720 DRIVE SHAFT/LEFT ROTATION 1
37 191717 SEEGER-V-RING 1

TANDEM PUMP
Tandem Pump 186913 / Gear Pump End 186912
186912

TANDEM PUMP
Ref. Part Quantity
No. No. Description 186912 Pump End
186912 PUMP/TANDEM GEAR PUMP END 1
1 123067 NUT/JAM 1
3 123122 SCREW/CAP HEX SOCKET HEAD #12 X 1 8
4 123070 KIT/ROTATING 1
5 136978 PISTON/SERVO 1
6 128106 FOLLOWER/PISTON 1
8 127989 GASKET 1
10 123080 PLATE/CAM 1
11 060745 BEARING/RACE THRUST 2
12 060746 BEARING/THRUST 1
13 132647 VALVE/RELIEF 5500 PSI 2
048953 O-RING 1
14 650731 SCREW/CAP HEX HEAD 3/8 X 3-1/2 2
15 650742 SCREW/CAP HEX HEAD 3/8 X 4 2
16 123123 SCREW/CAP HEX SOCKET HEAD #12 X 1-1/2 6
17 123084 PLATE/VALVE 1
18 187380 ASSY/HOUSING 1
19 055306 BEARING 1
20 136985 PLUG SAE04 1
21 136980 CRADLE 1
22 127679 PIN/DOWEL 2
23 136981 BUSHING/CAM 1
24 136994 SCREW/CAP BUTTON HEAD 2
25 136982 SCREW/CAP 2
26 136983 ASSY/BACKPLATE 1
27 123129 SHAFT/DRIVE 1
28 131529 PLUG SAE08 4
29 123094 SPACER 1
30 135445 ADAPTER ASSY/CHARGE 1
31 187382 ASSY/CONTROLLER (Includes #32 and #33) 1
32 127990 KEY 1
33 136986 SEAL/WIPER 1
34 136987 KIT/GEROTOR SEAL (DOES NOT INCLUDE THE 123088 O-RING - REF ITEM #40) 1
35 136995 PLUG SAE08 1
36 123110 WASHER 1
37 650854 WASHER/FLAT #12 8
38 136988 WASHER 4
39 128108 KIT/SEAL 1
40 123088 O-RING (NOT A PART OF THE GEROTOR KIT 136987 - REF ITEM #34) 1

TANDEM PUMP
Tandem Pump 186913 / Engine End 186916
186916

TANDEM PUMP
Ref. Part Quantity
No. No. Description 186916 Engine End
186916 PUMP/TANDEM ENGINE END 1
1 123067 NUT/JAM 1
3 123122 SCREW/CAP HEX SOCKET HEAD #12 X 1 8
4 123070 KIT/ROTATING 1
5 136978 PISTON/SERVO 1
6 128106 FOLLOWER/PISTON 1
8 127989 GASKET 1
10 123080 PLATE/CAM 1
11 060745 BEARING/RACE THRUST 2
12 060746 BEARING/THRUST 1
13 132647 VALVE/RELIEF 5500 PSI 2
048953 O-RING 1
14 650535 SCREW/CAP HEX HEAD 3/8 X 2-1/4 4
15 123123 SCREW/CAP HEX SOCKET HEAD #12 X 1-1/2 6
16 123084 PLATE/VALVE 1
17 187381 ASSY/HOUSING 1
18 055306 BEARING 1
19 136985 PLUG SAE04 1
20 136980 CRADLE 1
21 127679 PIN/DOWEL 2
22 136981 BUSHING/CAM 1
23 136994 SCREW/CAP BUTTON HEAD 2
24 136982 SCREW/CAP 2
25 137016 ASSY/BACKPLATE 1
26 123087 SHAFT/DRIVE 1
27 060748 WASHER 1
28 131529 PLUG SAE08 4
29 123093 SEAL/SHAFT 1
30 187382 ASSY/CONTROLLER (Includes #31 and #32) 1
31 127990 KEY 1
32 136986 SEAL/WIPER 1
33 136995 PLUG SAE08 1
34 123110 WASHER 1
35 650854 WASHER/FLAT #12 8
36 123114 COUPLER 1
37 132248 O-RING 1
38 650433 SCREW/CAP 1/2 X 1-1/4 2
39 654009 WASHER/FLAT 1/2 2
40 128108 KIT/SEAL 1

GEAR PUMP - SINGLE
T-Bar, Dual Hand, Hand/Foot and T-Bar/Joystick Controls - Standard Auxiliary
134878

GEAR PUMP - SINGLE
Ref. Part
134878 PUMP/GEAR 1.69 SINGLE 1
1 134927 KIT/SEAL 1
2 130034 ASSY/BACK PLATE 1
3 130033 ASSY/FRONT PLATE 1
4 134924 ASSY/BODY 1
5 134926 ASSY/DRIVE GEAR 1
6 134925 GEAR/IDLER 1
7 603024 SCREW/CAP 8
8 130050 WASHER 4

GEAR PUMP - SINGLE
Dual Joystick Controls - Standard Auxiliary
132067

GEAR PUMP - SINGLE
Ref. Part Quantity
132067 PUMP/GEAR SINGLE 1.71 1
1 132546 KIT/FLANGE - CONSISTS OF: 1
FLANGE 1
SEAL/SHAFT 1
RING/SNAP 1
PIN/DOWEL 2
2 132547 ENDCOVER 1
3 132541 KIT/SEAL - CONSISTS OF: 1
SEAL/SHAFT 1
RING/BACKUP 2
E-SEAL 2
O-RING 2
4 132548 SCREW/CAP M12 X 121MM 4
5 132551 KIT/HOUSING - CONSISTS OF: 1
HOUSING 1
PIN/DOWEL 2
O-RING 2
GEAR NO. 1 1
GEAR NO. 2 1
BEARING 2
E-SEAL 2
RING/BACKUP 2
PIN/DOWEL 2

GEAR PUMP - DOUBLE
T-Bar, Dual Hand, Hand/Foot and T-Bar/Joystick Controls - High-Flow Auxiliary
129706

GEAR PUMP - DOUBLE
Ref. Part
129706 PUMP/GEAR 1.77/1.02 DOUBLE 1
1 130034 ASSY/BACK PLATE 1
2 130059 KIT/SEAL DOUBLE PUMP 1
3 130036 ASSY/BODY 1.02 1
4 130041 GEAR/SLIP FIT 1.02 1
5 130039 GEAR/IDLER 1.02 1
6 090047 KEY 1
7 130040 PLATE/ADAPTER 20/10 1
8 130046 PLUG/RUBBER 1
9 130035 ASSY/BODY 1.77 1
10 130037 GEAR/DRIVE 1.77 1
11 130038 GEAR/IDLER 1.77 1
12 130033 ASSY/FRONT PLATE 1
13 130050 WASHER 4
14 130051 SCREW/CAP 5/16 X 9-1/4 8

GEAR PUMP - DOUBLE
Dual Joystick Controls - High-Flow Auxiliary
132068

GEAR PUMP - DOUBLE
Ref. Part Quantity
132068 PUMP/GEAR DOUBLE 1.71/1.16 1
1 132546 KIT/FLANGE - CONSISTS OF: 1
FLANGE 1
SEAL/SHAFT 1
RING/SNAP 1
PIN/DOWEL 2
2 132547 ENDCOVER 1
3 132554 COUPLING 1
4 132555 PLATE/DISTANCE 1
5 132542 KIT/SEAL - CONSISTS OF: 1
SEAL/SHAFT 1
RING/BACKUP 4
E-SEAL 4
O-RING 4
6 132549 SCREW/CAP M12 X 204MM 4
7 132551 KIT/HOUSING SECTION 1 - CONSISTS OF: 1
HOUSING 1
PIN/DOWEL 2
O-RING 2
GEAR NO. 1 1
GEAR NO. 2 1
BEARING 2
E-SEAL 2
RING/BACKUP 2
PIN/DOWEL 2
8 132552 KIT/HOUSING SECTION 2 - CONSISTS OF: 1
HOUSING 1
PIN/DOWEL 2
O-RING 2
GEAR NO. 1 1
GEAR NO. 2 1
BEARING 2
E-SEAL 2
RING/BACKUP 2
PIN/DOWEL 2

SELF-LEVELING VALVE
16 17 18 5 8 11
7
2
12
9
3
6
14 14
17
15
13 18
1 16
4
135367

SELF-LEVELING VALVE
Ref. Part
135367 VALVE/SELF-LEVELING 1
1 350-27299 RING/RETAINING 1
2 BODY 1
3 SPOOL 1
4 SPOOL 1
5 080808 PIN 1
6 b COVER 1
7 080809 CAP/ADJUSTMENT 1
8 b O-RING 1
9 080810 NUT 1
11 b O-RING 1
12 080811 SCREW/SET 1
13 129004 ASSEMBLY/PLUG 1
15 089961 SPRING 1
16 088473 CHECK/LOAD 2
18 088471 SPRING 2
129066 KIT/SEAL (Includes Items #6, #8 and #11) 1
b) Items part of the Seal Kit - 129066

LIFT AND TILT SOLENOID VALVE
184101

LIFT AND TILT SOLENOID VALVE
Ref. Part
184101 VALVE/SOLENOID 1
1 a VALVE BODY/STEEL 1
2 122840 CARTRIDGE 1
3 184105 COIL 1
4 121897 KIT/SEAL 1
a) Valve body not serviced.

SOLENOID VALVES - BRAKE - SINGLE AND TWO-SPEED
Single-Speed
3
1
Two-Speed
184102_183978

SOLENOID VALVES - BRAKE - SINGLE AND TWO-SPEED
Ref. Part Quantity
No. No. Description Single-Speed Two-Speed
184102 VALVE/SOLENOID 1 -
183978 VALVE/DUAL SOLENOID - 1
1 184104 COIL 1 2
2 132199 KIT/SEAL 1 2
3 184117 CARTRIDGE 1 2
4 a BODY 1 1
a ) Valve body not serviced separately.

MAIN CONTROL VALVE
High-Flow Control Valve 193701 - T-Bar, Dual Hand and Hand/Foot Controls
10
2 1
3
6
4
7
13
11
15 5
14 12 8 9
Standard Control Valve 194961 - T-Bar, Dual Hand and Hand/Foot Controls
10
1 2 3
12
11
4
14
7
6
13
194961_193701

MAIN CONTROL VALVE
Control Valves
Ref. Part High-Flow TB/DH/H/F
1 240271 KIT/PLUG 1-1/16 UNF 1 2
2 240272 KIT/CHECK VALVE 3 3
3 240274 KIT/PLUG 1 1
4 240275 VALVE/RELIEF (190 BAR) 1 1
5 240276 HYDRAULIC CONTROL/ANTERIOR 1 -
6 240277 VALVE/COMBINATED (120 BAR) 1 1
7 240278 VALVE/COMBINATED (240-A-BAR) 2 2
8 240282 VALVE/RELIEF (180 BAR) 1 -
9 240283 VALVE KIT/HIGH-FLOW CHECK (NOT SHOWN) 1 -
10 240285 ACTION KIT/SPOOL RETURN 1 1
11 240286 KIT/DETENT 1 1
12 240287 ACTION KIT/SPOOL RETURN 1 1
13 240288 RETAINER/SEAL 1 1
14 240289 SEAL RETAINER/FLOAT 2 2
15 240292 HYDRAULIC CONTROL/REAR 1 -
16 240295 KIT/GASKET (NOT SHOWN) 1 -
240290 KIT/GASKET (NOT SHOWN) - 1

MAIN CONTROL VALVE
Standard Control Valve 193103 - T-Bar/Joystick and Dual Joystick
8
1 2
6
8
5
High-Flow Control Valve 193104 - Dual Joystick Controls
2 8
1
3
4
8
10
6
193103_193104

MAIN CONTROL VALVE
Control Valves
Ref. Part TB/JS, DJS High-Flow DJS
1 240271 KIT/PLUG 1-1/16 2 1
2 240272 KIT/CHECK VALVE 3 3
3 240273 HYDRAULIC CONTROL/REAR 3 4
4 240274 KIT/PLUG 1 1
5 240275 VALVE/RELIEF 1 1
6 240276 HYDRAULIC CONTROL/ANTERIOR 3 4
7 240277 VALVE/COMBINED 1 1
8 240278 VALVE/COMBINED 1 1
9 240282 VALVE/RELIEF - 1
10 240283 KIT/CHECK VALVE - 1
11 240279 KIT/GASKET STD (NOT SHOWN) 1 -
240284 KIT/GASKET HF (NOT SHOWN) - 1

PROPORTIONAL VALVES
Proportional Valve 194536 - T-Bar, Dual Hand and Hand/Foot Controls - High-Flow Option
T-Bar/Joystick and Dual Joystick Controls - Standard Option
Proportional Valve 194535 - T-Bar/Joystick and Dual Joystick Controls

High-Flow Option
1
3
194535_194536

PROPORTIONAL VALVES
Quantity
Ref. Part 2 Bank Valve 4 Bank Valve
1 240194 FITTING/CHECK JIC06 1 1
2 240195 VALVE/PROPORTIONAL 2 4
240201 KIT/SEAL EHPR98-T33 1 1
3 240198 SCREW/CAP SOCKET HEAD M4 X 12 MM 4 8

HYGRAGLIDE™ RIDE CONTROL MANIFOLD
2 3
184363

HYGRAGLIDE™ RIDE CONTROL MANIFOLD
Ref. Part Quantity
No. No. Description Hydraglide™
184363 ASSY/MANIFOLD 1
1 184384 COIL 3

SECTION NOTES

811249 Heater/Defroster Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

810469 Crossmember Auxiliary Tube Kit for 4640 Models . . . . . . . . . . . . . . . . . . . . . 192

811337 Crossmember Auxiliary Tube Kit for 5240 Models . . . . . . . . . . . . . . . . . . . . . 193
810404 Back-up Alarm Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
810401 Horn Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
810401 Rearview Mirror Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
810412 Front Door Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
Seat Belt Kits - 2" 810424 and 3" 810425 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
Seat Kits - Suspension 810422 and Standard 810423 . . . . . . . . . . . . . . . . . . . . . . . . . . 197
810413 Side Window Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
3-Point Restraint - 2" Seat Belt 810426 and 3" Seat Belt 810427 . . . . . . . . . . . . . . . . . 198
808204 Pre-Cleaner Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
805803 Strobe Light Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
810415 Counterweight Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
810421 Dual Flasher Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
810561 Impact-Resistant Front Door Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
810834 Single-Point Lift Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
810494 Interior Console Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
810897 Radio, AM-FM-WB Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
810945 Four-Point Lift Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
811226 14-Pin Connector for Auxiliary Attachments Kit . . . . . . . . . . . . . . . . . . . . . . . 205
811252/811336 Power All-Tach® Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
Other Available Accessories

Heater Plug Kit 4640 and 5240 (104310 Heater Plug) . . . . . . . . . . . . . . . . . . . . . . . 811251
Vinyl Cab Enclosure Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 810559
Vinyl Cab Door Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 810563
Gehl Quick-Tach™ Conversion Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 807230
Bolt-On Cutting Edge Kit for 54" Bucket (2008 Bucket Consolidation Project). . . 192917
Bolt-On Cutting Edge Kit for 61.5" Bucket (2008 Bucket Consolidation Project) . 192919

KITS AND ACCESSORIES
811249 Heater/Defroster Kit

11
HEATER HOSE ROUTING VIEW 36 35

19
11
40
14 2
25
1 14
40
40
32 7 6
6 6
TO THERMOSTAT HOUSING 33 14
25 NOTE: HOSE TRAVELS THROUGH
13 6 TOP P-CLAMP
TO WATER PUMP ON ENGINE 27
34 16 38
8
24 20 31
26
21 3
29 41
6
30 15
2
5 37
18
39
28
1
22
2
4
2
HEATER ASSEMBLY VIEW

9
10
23
NOTE:
17 1. ALL COMPONENTS CONTACTING ROPS/FOPS REAR DECK MUST
BE LINED WITH FOAM TAPE FOR SEALING PURPOSES.
Ref. Part Ref. Part

No. No. Description Quantity No. No. Description Quantity
1 055648 TIE/WIRE 3 22 186063 HTR DUCT ANGLED RT 1
2 070648 NUT/SERRATED LOCK 5/16 8 23 186064 HTR DUCT ANGLED LT 1
3 073535 CLAMP/TUBE 2 24 186066 GRILL/RECIRCULATION AIR 1
4 074091 TIE/NYLON 2 25 186067 HEATER BOX XX40 1
5 076058 RELAY ISO SPDT 1 26 186151 DOUBLE BLOWER XX40 1
6 095955 CLAMP/HOSE 8 27 186188 GROMMET .75 X .5 1
7 104052 HOSE CPL 5/8BD X3/8 BSPP 1 28 186198 ELECT. HARNESS_BATTERY 1
8 104059 FITTING/ST MBSPT06-FNPT06 1 29 186203 ELECT. HARNESS HTR RELAY 1
9 136304 KNOB/HEATER SWITCH 1 30 186894 PHMS #10 X 1 TAPTITE 4
10 136305 SWITCH/HEATER 1 31 186936 RECTIFIER PACK W/LEADS 1
11 136314 THUMBSCREW 2 32 186944 HOSE/HEATER/INTERNAL 10" 1
12 136316 SCREW/SEMS 2 33 186946 HOSE/HEATER/INTERNAL 18" 1
13 138548 BRACKET/REINFORCEMENT 1 34 189129 CORE/HEATER 1
14 138554 ELBOW/90DEGREE,5/8 TUBE 2 35 189165 GRILLE/FILTER OUTER 1
15 138562 GROMMET/.375 ID 2 36 189168 GRILLE/FILTER INNER 1
16 138563 GROMMET/.875 ID 2 37 194557 HOSE/HEATER .625 X 36 1
17 138587 HARNESS/WIRE/HTR SWITCH 1 38 240185 HOSE/HEATER .625 X 45 1
18 170715 FUSE/ 40 AMP 1 39 650815 SCREW/MACHINE SLTD #10 X 1/2 8
19 184708 FILTER/FRESH AIR 1 40 651307 SCREW/MACHINE PHILLIP 1/4 X 1/2 16
20 184709 FILTER/RECIRCULATION AIR 1 41 L68592 SHUT-OFF/MANUAL 1
21 186062 HEATER BOX_LOWER 1

810469 Crossmember Auxiliary Tube Kit - 4640
MALE COUPLER REUSE (REF)

1 8 FEMALE COUPLER REUSE (REF)
LIFTARM CROSSMEMBER 3
(REFERENCE)
6
4
TUBE CLAMP REUSE (REF)
5/16NC x 2 HHCS REUSE (REF)
2
7
LIFTARM (REF)
5
NOTE:
VIEW SHOW WITH LIFTARM
IN RAISED POSITION. SAFETY
ARM REMOVED FOR DRAWING
ILLUSTRATION
TUBE CLAMP
REUSE (REF) 5/16NC x 2 HHCS
REUSE (REFERENCE)
Ref. Part
3 184286 TUBE W/TEE 1
4 184869 TUBE/AUX OUTER UPPER 4640 1
5 184958 TUBE/AUX INNER UPPER 4640 1
6 186059 TUBE W/TEE 1
7 186060 TUBE/AUX OUTER 1
8 186061 TUBE/AUX INNER 1

811337 Crossmember Auxiliary Tube Kit - 5240
MALE COUPLER
REUSE (REFERENCE)
1 6 FEMALE COUPLER
REUSE (REFERENCE)
LIFT ARM CROSSMEMBER 3
(REFERENCE)
4
7
TUBE CLAMP
REUSE (REF)
2 5/16NC x 2 HHCS
REUSE (REFERENCE)
5
LIFT ARM
(REFERENCE)
8
NOTE:
VIEW SHOWN WITH LIFT ARM
IN RAISED POSITION. SAFETY
ARM REMOVED FOR DRAWING
ILLUSTRATION
HOSE ASSEMBLY'S
(REFERENCE)
5/16NC x 2 HHCS
REUSE (REFERENCE)
TUBE CLAMP
REUSE (REF)
Ref. Part
3 184286 TUBE W/TEE 1
4 186059 TUBEW/TEE 1
5 186060 TUBE/AUX OUTER 1
6 186061 TUBE/AUX INNER 1
7 193541 TUBE/AUX OUTER UPPER 1
8 193545 TUBE/AUX INNER UPPER 1

Backup Alarm Kit 810404
ENGINE COVER
NOTE:
1.) MOUNTING HARDWARE FOR ITEMS #3
TO REAR LIGHT SUPPLIED WITH SWITCH.
ELECTRICAL
HARNESS
CONTROL LINKAGE
KNOCK OUT CIRCLE
4
6
7
5 2
7
2
6
1
6
1
3
SEE NOTE #1
CHASSIS CROSSMEMBER
3
SEE NOTE #1
TO CHASSIS
ELECTRICAL HARNESS
TO CHASSIS
ELECTRICAL HARNESS
Ref. Part
2 134763 MOUNT/SWITCH 2
3 135726 SWITCH ASSY/ALARM 2
4 140880 ALARM/BACK-UP 1
5 184491 SPACER/BACK-UP ALARM 1
6 650758 BOLT/CARRIAGE 1/4 X 3/4 6
7 650848 WASHER/FLAT #6 4

Horn Kit 810401
Ref. Part
1 076058 RELAY 1
2 137797 NUT/SERR FLANGE #10 1
3 183814 HORN 1
4 210-19470 NUT/LOCK 5/16 1
CONNECT TO CHASSIS
HARNESS
3
2 1
CONNECT TO 4
CHASSIS HARNESS
Ref. Part
Rearview Mirror Kit 806894
1 132353 MIRROR 1
2 651259 SCREW/CAP TC #10 X 7/8 2

Front Door Kit 810412
42
22 19
16
15 21 17
38
4
48 39
37
SEE NOTE 1
28 48 7
47 9 31
36
23
29 43 40 33
3
46
24
6
6
34
14 32
43
35
45
30 41 25
2 2
49 10 27
11 8 26 18
5
44 20 1 39
SEE NOTE 1
12
SWITCH POSITION DETAIL PRELIMINARY SWITCH POSITION

VIEWED FROM BACKSIDE OF DOOR TO BE IN FULLY RETRACTED (LEFT) NOTES:
END OF ADJUSTMENT SLOT. 1. APPLY LOCTITE 242.
FINAL SWITCH POSITION TO BE
ADJUSTED AFTER INSTALLATION
OF DOOR TO ROPS.
Ref Part Qty Ref Part Qty

No No Description Req No No Description Req
1 055648 TIE/WIRE 2 27 184456 ASSY/WIPER MOTOR 1
2 071401 NUT/HEX 1/4 8 28 184457 BLADE/WIPER 22" 1
3 071703 NUT/LOCK 3/8 2 29 184513 WIPER ARM/PANTO 20" 1
4 139438 SCREW/FLANGE 3/8 X 5/8 4 30 184514 KIT/WET ARM 1
5 090-32424 SWITCH/WIPER 1 31 184673 TRIM/DOOR TOP 1
6 122485 STUD 2 32 184674 TRIM/DOOR BOTTOM 1
7 132493 CLIP/GAS SPRING 2 33 187724 STRIKER/CAM LATCH 1
8 137890 SCREW/MACHINE #6 X 1 2 34 187762 PLATE/STRIKER MOUNT 1
9 138263 SPRING/GAS ASSIST 1 35 230-32632 FITTING/90° BULKHEAD 1
10 138266 SWITCH/LIMIT 1 36 310-32564 SCREW/CAP M6 X 20 MM 3
11 138269 ASSY/PANTOGRAPH PIVOT 1 37 310-32613 SCREW/CAP M6 X 50 MM 1
12 138274 GROMMET/RUBBER 1 38 420-36185 HANDLE/CAB DOOR 1
14 182076 LATCH/CAM 1 420-35399 KEY 1
15 183855 GLASS/DOOR 1 39 650315 SCREW/HEX TC 1/4 X 1 10
16 183869 HINGE/FRAME 2 40 650548 SCREW/MACHINE #10 X 3/4 2
17 183873 SHEET/FILLER/FRAME TOP 1 41 190252 BACKPLATE W/ STANDOFFS 1
18 183876 SHEET/FILLER/LOW 1 42 650851 SCREW/CAP 3/8 X 4-1/2 2
19 183901 DOOR 1 43 651464 SCREW/CAP M6 X 25 MM 3
20 183948 HARNESS/DOOR 1 44 651631 SCREW/CAP 1/4 X 5/8 2
21 183958 SEAL/BULB 1 45 654004 WASHER/FLAT 5/16 3
22 183961 SEAL/WEATHER DOOR 1 46 654009 WASHER/FLAT 1/2 4
23 184023 HANDLE/GRAB 1 47 654022 WASHER/LOCK 1/4 3
24 184029 COVER/WASHER 1 48 656047 NUT/HEX M6 3
25 184386 PLATE/WASHER BOTTLE MT 2 49 193765 BUSHING/KNURLED TAPER 1
26 184392 TANK/WASHER RESERVOIR 1

Seat Belt Kits - 2" 810424 and 3" 810425
5
4
2
1
5
1
4 4 3
3
4
A
DETAIL A
1
2 4 1
5 5
Quantity Quantity
Ref. Part 810424 810425
No. No. Description 2" Seat Belt 3" Seat Belt
1 081371 NUT/HEX LOCK 7/16 3 3
3 420-36086 ASSEMBLY/ SEAT BELT 2" 1 -
420-36087 ASSEMBLY/SEAT BELT 3" - 1
4 650630 SCREW/CAP 7/16 X 1 3 3
5 654046 WASHER/FLAT 7/16 3 3
Seat Kits - Suspension 810422 and Standard 810423
3 3
4 5
2
2
2 2 5
2
2 4
2
2
Quantity Quantity
Ref. Part 810422 810423
No. No. Description Suspension Seat Standard Seat
1 184892 BRACKET/SEAT BELT - 1
2 137836 NUT/HEX WHIZLOCK M8 4 4
3 184017 SEAT/STANDARD - 1
184016 SEAT/SUSPENSION 1 -
4 650630 SCREW/CAP 7/16 X 1 - 2
5 654046 WASHER/FLAT 7/16 - 2

Side Window Kit 810413
9 1
3 3
9 1
9
8
11
9
9
7
11
7 11
6
9
6
9 11 4 2
12
2
5
12 4
5
9 12 10
11 B 11
12 12
10
9
12
Ref. Part Ref. Part

No. No. Description Qty No. No. Description Qty
1 137737 FASTENER/THUMB 4 7 183403 MAINFRAME/LEFT WINDOW 1
2 137745 NUT/LOCKING 8-32 4 183404 MAINFRAME/RIGHT WINDOW 1
3 183380 TRACK/TOP 2 8 183405 WINDOW/LEFT SLIDER ASSY 1
4 183381 PLATE/STRIKER 2 183406 WINDOW/RIGHT SLIDER ASSY 1
5 183388 SCREW/PHILLIPS FL HD 8-32 X 1/2 4 9 183584 BOLT/CARRIAGE 1/4-20 X 5/8 12
6 183396 WINDOW/LEFT STATIONARY 1 10 195074 SUPPORT ASSY/ROPS SIDE 2
183397 WINDOW/RIGHT STATIONARY 1 11 210-19469 NUT/HEX WHIZLOCK 1/4 8
12 651308 SCREW/MACHINE PH 1/4 X 3/4 6
3-Point Restraint - 2" Seat Belt 810426 and 3" Seat Belt 810427
EXTEND AND ASSEMBLE
D-RING AS SHOWN
REMOVE RETRACTOR
COVER TO INSTALL
CAP SCREW & WASHER
VIEW FROM RIGHT EXTEND AND ASSEMBLE
OUTER FACE A D-RING AS SHOWN
OF ROPS
SIDE PANEL 3
BOLT
CAP
NYLON
5 WASHER
6 1
5 6
DETAIL A
DETAIL B
2
B
1 1
REF DETAIL C
FOR CONNECTION 6
C
D 5
4
DETAIL C
1 6
4 5 1
6
DETAIL D
Quantity Quantity
Ref. Part 810426 810427
No. No. Description 3-Point 2" 3-Point 3"
1 081371 NUT/HEX LOCK 7/16 4 4
2 139340 RESTRAINT ASSEMBLY/3-POINT 1 -
139341 RESTRAINT ASSEMBLY/3-POINT - 1
3 183949 BOLT GROUP/SHOULDER 1 1
5 650630 SCREW/CAP 7/16 X 1 4 4
6 654046 WASHER/FLAT 7/16 4 4

Pre-Cleaner Kit 808204
Pre-Cleaner
CLAMP PROVIDED WITH
PRECLEANER 192587
Ref. Part
2 No. No. Description Qty.
1 192587 PRE-CLEANER 1
2 192731 ADAPTER/PRE-CLEANER 1
Strobe Light Kit 805803
1 10
3
4
9
8
5
7
6
2 12
11
Ref. Part Qty. Ref. Part Qty.

No. No. Description Req. No. No. Description Req.
1 088296 STROBE 1 7 078151 CONNECTOR/TAP 1
132318 BULB/STROBE 1 8 055919 CLIP/WIRE 3
2 088297 TERMINAL/RING 1 9 122483 HARNESS/STROBE 1
3 073687 GROMMET 1 10 132274 Y-T 1
4 071105 CONNECTOR/LINE 1 11 138310 TERMINAL/INS FEMALE 1/4 1
5 078150 WIRE/BEACON 1 12 138313 TERMINAL/INS MALE 1/4 1
6 073200 TERMINAL/MALE BULLET 1

Counterweight Kit 810415
5
2
1 4
2 3
5
4
Ref Part Qty.
No. No. Description Req’d
1 130309 DECAL/WARNING TIPPING 2
2 132681 NUT/LOCK 1" 2
3 184902 COUNTERWEIGHT 1
4 651628 SCREW/CAP 1 X 3-3/4 2
5 654016 WASHER/FLAT 1" 2
4
5 Dual Flasher Kit 810421
3 6 7
4
10 9
3 5
9
Ref. Part Qty.
10 No. No. Description Req
1 055648 TIE/WIRE 12
2 055925 FLASHER 1
4 064354 HFS 5/16 X 1 4
5 087234 LIGHT/WARNING ASSY 2
6 187026 BRKT/FLASHER GUARD RT 1
7 187031 BRKT/FLASHER GUARD LT 1
8
8 187559 HARNESS/FLASHER 1
9 187560 HARNESS/FLASHER EXTEND 2
10 210-19470 NUT/FLRSUF 5/16 4
1

Impact-Resistant Front Door Kit 810561
30 15
SEE NOTE 2
19 25 2 23
7
33 34 17
14
38
4
28
20
38 26
SEE NOTE 1 6
37
29 12
3 27 13
36 9 5
35
34
35
27 13 5
6
36
31 30
4 8 21
1
32 18 16
3 10
22
24
11 NOTES:
1. APPLY LOCTITE 242.
2. DO NOT OVERTIGHTEN THIS ITEM ALL PLACES.

No No Description Req No No Description Req
1 055648 TIE/WIRE 2 20 184673 TRIM/DOOR TOP 1
2 071401 NUT/HEX 1/4 6 21 184674 TRIM/DOOR BOTTOM 1
3 071703 NUT/LOCK 3/8 2 22 186821 STRIP/TRIM 1
4 139438 SCREW/FLANGE 3/8 X 5/8 4 23 187065 WELDMENT/DOOR/IMPACT 1
5 122485 STUD 2 24 187076 STRIP/TRIM 15.00" 1
6 132493 CLIP/GAS SPRING 2 25 187405 TAB/LEXAN DOOR 6
7 137462 WASHER/SEALING 1/4 6 26 187724 STRIKER 1
8 137890 SCREW/MACHINE #6 X 1 2 27 310-32564 SCREW/CAP M6 X 20 MM 3
9 138263 SPRING/GAS ASSIST 1 28 310-32613 SCREW/CAP M6 X 50 MM 1
10 138266 SWITCH/LIMIT 1 29 420-36185 HANDLE/CAB DOOR 1
11 138834 HARNESS/WIRE/IMPACT DOOR 1 420-35399 KEY 1
12 187762 PLATE/STRIKER PIN MT 1 30 650315 SCREW/HEX TC 1/4 X 1 10
13 182076 LATCH/CAM 1 31 650548 SCREW/MACHINE #10 X 3/4 2
14 183869 HINGE/FRAME 2 32 190252 BACKPLATE W/ STANDOFFS 1
15 183873 SHEET/FILLER/FRAME TOP 1 33 650835 SCREW/CAP 1/4 X 1 6
16 183876 SHEET/FILLER/LOW 1 34 650851 SCREW/CAP 3/8 X 4-1/2 2
17 183958 SEAL/BULB 1 35 651464 SCREW/CAP M6 X 25 MM 3
18 184023 HANDLE/GRAB 1 36 654022 WASHER/LOCK 1/4 3
19 184078 DOOR/LEXAN 1 37 654046 WASHER/FLAT 7/16 4
38 656047 NUT/HEX M6 3

Single-Point Lift Kit 810834
7 12
9
2 3 Ref. Part Qty.
1 No. No. Description Req.
8
1 067847 NUT/HEX 3/8 2
6
3 138669 TUBE/LOCKING 2
11
4 187981 SPACER/THREADED MOUNTING 2
5 480-27676 WASHER/FLAT 6
6 188050 ROD/LIFT SUPPORT 1
5 7 188053 WELDMENT/LIFT EYE ASSY 1
8 191072 WELDMENT/ SINGLE POINT LIFT 1
12
9 191746 PLATE/NAME 1
3 10 210-20570 NUT/SERRATED PLATED 6
5
1 10 11 11 650532 SCREW/CAP 5/8 X 1-1/2 6
12 650818 SCREW/CAP 3/8 X 3 2
ROPS TOP PANEL
5
CHASSIS FRONT PANEL 4 11
SPACERS WELDED 4
TO FRONT OF CHASSIS
Interior Console Kit 810494
4
2
7
3 4
7
2
3 3
1
1
1
7
7
5
Ref Part Qty

No. No. Description Req'd
1 137502 LOUVER/ROUND 3" 4
2 137503 LOUVER/ROLL NOZZLE 2
3 137821 SCREW/PHILLIPS #6 X 1/2 8
4 137822 SCREW/PHILLIPS #4 X 1/2 4
5 183085 AIR DUCT/LEFT 1
6 183086 AIR DUCT/RIGHT 1
7 651308 SCREW/PHILLIPS 1/4 X 3/4 8

Radio, AM-FM-WB Kit 810897
TO POWER SUPPLY CONNECTOR

ON ROPS WIRE HARNESS
2 3
3 6
5
4 5
7
FUSE IS USED FOR
INSTALLATION IN
7810 OR 2109 ONLY 4
2
AUX INPUT CABLE 8 1

SUPPLIED WITH
RADIO ASS'Y 192454 12 12
1
1 RADIO MOUNTING SCREWS

M4 X .7 X 8mm WITH
ATTACHED LOCKWASHER (QTY 4)
12 12 1 SUPPLIED IN HARDWARE BAG
10 WITH RADIO ASS'Y 192454
13 HOLE TEMPLATE
USE FOR TRIMMING
13 11 HOLES IN HEADLINER
Ref. Part Qty.

No. No. Description Req.
1 084175 NUT/HEX #10 4
2 119888 GROMMET/RUBBER 2
3 137463 GROMMET/PANEL FASTENER 8
4 137821 SCREW/PHILLIP FH #6 X 1/2 8
5 184505 SPEAKER/RADIO 4" 2
6 184507 ANTENNA/RADIO 1
7 184631 FUSE/ATM/10 A 1
8 192454 RADIO/AM-FM-WB 1
9 192456 HARNESS/WIRE RADIO 1
10 193992 PLATE/MATING RADIO MOUNT 1
11 193993 TEMPLATE/RADIO MOUNT 1
12 650584 WASHER/FLAT #10 4
13 651343 SCREW/MACHINE PH #10 X 1/2 2

Four-Point Lift Kit 810945
1 4
Ref. Part Qty.

No. No. Description Req.
2 134966 WASHER/FLAT 1/2 4
4 193035 LIFT EYE/FOUR-POINT 2
5 651357 SCREW/CAP 1/2 X 1-1/4 4

14-Pin Connector for Auxiliary Attachments Kit 811226
14
24
23
23 4
16
32
25 23
18 17 3
3 13
6 31
19 12
21
21
22 5
9
2 7 22 26
24 28 30
20
15 10
11
28
2
2 1
29
8
27
Ref. Part Qty. Ref. Part Qty.
No. No. Description Req. No. No. Description Req.
1 055648 TIE/WIRE 20 17 194144 RELAY 4
2 071401 NUT/LOCK 1/4 5 18 194146 DIODE BLOCK/8 1
3 076147 CLAMP/TUBE 5 19 194147 BREAKER 15 A 1
4 138274 GROMMET/RUBBER 1 20 194507 DUST CAP W/ CHAIN 1
5 193828 HARNESS/14-PIN AUX 1 21 210-32183 NUT/HEX NYLON INSERT #8 3
6 193831 HARNESS/RELAY BOX 1 22 310-32288 SCREW/ROUND #8 X 3/4 3
7 193832 HARNESS/14-PIN CONNECTOR 1 23 310-32411 SCREW/SELF-TAPPING 3/8 X 3/4 7
8 193833 HANDLE/14-PIN AUX 1 24 650315 SCREW/MACHINE 1/4 X 1 3
9 193834 BREAKER W/ WIRE ASSY 1 25 650448 SCREW/CAP 1/4 X 3/4 2
10 193839 ADAPTER HARNESS/POWER 1 26 650486 SCREW/CAP 5/16 X 3/4 2
11 193844 ADAPTER HARNESS/HANDLE 1 27 650943 SCREW/MACHINE 1/4 X 1/2 2
12 193850 MOUNT/14-PIN CONNECTOR 1 28 651307 SCREW/MACHINE 1/4 X 1/2 3
13 193852 MOUNT/14-PIN CONNECTOR 1 29 651467 PIN/ROLL M5 X 30MM 1
14 193855 COVER/RELAY BOX 1 30 651548 SCREW/MACHINE HWH SLT #8 X 1 2
15 193857 CHASSIS/RELAY BOX 1 31 653007 NUT/HEX 5/16 2
16 194136 MOUNT/14-PIN CONNECTOR 1 32 654026 WASHER/LOCK 3/8 2

Power All-Tach® Kits 811252 (4640) / 811336 (5240)
TO CONNCTOR ON ROPS HARNESS

IN INSTRUMENT PANEL
LH ROPS
PANEL
TO OUTER TUBE ON LIFTARM/
8
TO INNER TUBE ON LIFTARM/
8 TO PORT # 4 ON VALVE
5
3
12
ROUTE THROUGH 4
ROPS BULKHEAD
3
ROUTE HOSES THROUGH HOLE BETWEEN
10 TRIM AND LEFT SIDE TOWER
USE EXISTING HARDWARE
BOLT TO WELD STUD ON LEFT
CHASSIS WELDMENT REMOVE EXISTING CAP AND
CONNECTS INSTALL TANK HOSE FOR
TO 190677 POWER ALL-TCH
ONE/TWO-SPEED VALVE
15 7
CONNECTS TO 190872
1
RUN
6 14
1 7 REMOVE EXISTING CAP AND
INSTALL CHARGE HOSE FOR
2 POWER ALL-TCH
11
2 1
11 DEUTSCH CONNECTOR WITH
RED/BLACK WIRES TO BE
INSERTED INTO SOLENOID 13
1 COIL CLOSEST TO VALVE BODY
DETAIL VIEW
SELENOID VALVE 9
Ref Part Qty

No. Number Description Req'd
1 068938 ELBOW/90° DEG 2
2 079026 ELBOW HYD FITTING 45 DEG 1
4 079126 CLAMP/TUBE .625 1
5 131842 LN FL SPIRALOCK 5.16 CZY 1
6 135331 STRAP 1
7 190520 VALVE/SOLENOID 1
8 190670 ASSY/SWITCH 1
9 190677 HARNESS/HYDRAULIC 1
10 190872 HARNESS/HYDRAULIC 1
11 194732 ELBOW/90 DEG XL 1
12 195114 HOSE/MP/.375 x 57 2
13 195115 HOSE/MP/.375 x 23 1
14 195116 HOSE/MP/.375 x 18 1
15 650706 CS 1/4 x 2 C5ZY 2

Power All-Tach® Kits 811252 (4640) / 811336 (5240)
35
19 34
28
37
5
24
7 4
23
11 INNER TUBE
38 33
35 12
27
24
17
10 39
43 OUTER TUBE
18 3 1 32
16
20 36
13 4
27 25
41 ROUTE HOSES THROUGH GUIDE
14 39 35
8 26
ALL-TACH ASSEMBLY BREAKDOWN 40
VIEW
9 21
ROUTE HOSES THROUGH SLEEVE 42 22
2 29 31
30
6
15
6
TO OUTER TUBE
TO INNER TUBE

No. Number Description Req'd No. Number Description Req'd
1 057557 WASHER/FLAT 17/32 2 24 192493 CLAMP/TUBE DUAL .38 & .67 2
2 062756 PIN/SPRING 2 25 192500 CLAMP/TUBE DUALK .38 2
3 071706 LN 1/2 CBZ 2 26 192508 TUBE CLAMP/PLATE 2
4 075196 CLAMP/HOSE 2 27 192510 TUBE CLAMP/PLATE 2
5 076588 HFS 3/8x3/4 C5ZY 1 28 193789 PLATE HYD/ALLTACH 1
6 079026 ELBOW HYD FITTING 45 DEG 2 29 193794 HOSE/MP .375 X 38 1
7 090666 LN FL SERR 3/8 CZY 3 30 193795 HOSE/MP .375 X 33.50 1
8 123554 SPRING/COMPRESSION 2 31 193808 SLEEVE/PROTECTIVE 31” 1
9 134594 ADAPTOR/ROD 2 32 194310 OUTSIDE HYD/POWER TUBE 4640 1
10 134707 SPRING/COMPRESSION 2 194255 OUTSIDE HYD/POWER TUBE 5240 1
11 183568 LINK/LATCH-LT 1 33 194311 INSIDE HYD/POWER TUBE 4640 1
12 183569 LINK/LATCH-RT 1 194256 INSIDE HYD/POWER TUBE 5240 1
13 183570 PLATE/LATCH LINK 2 34 195036 COVER/BACK/POWER-TACH/HD 1
14 183574 ADAPTOR/PUSH ROD 2 35 310-32411 SCREW SELF TAPPING 3/8-16 5
15 183575 PIN/LATCH 2 36 310-32678 SHCS 1/2-13 x 2-3/4 ZY 2
16 184151 BRACKET/COVER SUPPORT 2 37 650490 CS 3/8x1 C5ZY 2
17 184319 FLAG 2 38 650502 CS 1/2x2-1/4 C5ZY 2
18 184320 WASHER/BEVEL 2 39 650568 CS 5/16x2 C5ZY 2
19 184481 DECAL/POWER-A-TACH 1 40 650987 THWH TC 3/8x1-1/2 C5ZY 2
20 188862 SPACER 2 41 651542 CS 1/2x2-3/4 C8ZY 2
21 190068 CYLINDER/HYD POWER F-A-T 1 42 653048 HJN 5/8 F 1
22 190711 ROD/EXT/POWER F-A-T 1 43 654009 FW 1/2 AWZ 2
23 192224 COVER/FRONT/POWER-TACH 1

Chassis Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209

ROPS Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
Engine Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
Electrical Auxiliary Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
EGR Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
Heater Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
Electrical Auxiliary Schematic - 14-Pin Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
Hydrostatic/Hydraulic Schematics - Dual Joystick and Non-Dual Joystick . . . . . . . . . 216

SCHEMATICS - CHASSIS ELECTRICAL
12 PIN - C KEYED 12 PIN - A KEYED 2 PIN 2 PIN
DEUTSCH FLANGE RECEPT DEUTSCH FLANGE RECEPT METRIPACK 480 METRIPACK 480
DT04-12PC-BL04 DT04-12PA-BL04 SHROUD SHROUD
(GREEN COLOR) (GRAY COLOR)
A B A B
6 5 2 8 1 9 3 4 7 0 1 2 6 4 3 2 9 5 1 8 2 1 0 7
1 1 1 1 1 1
D K D K
R B R B
CHASSIS ELECTRICAL
R R Y N H N R N N H N K 2 0 2 0
U U R L U N U U D D L N
B O P O G G W G B Y B T O B B G R G R W G P Y T
4 3 4 1 0 2 9 2 5 4 7 3 6 5 1 1 2 3 0 6 5 4 3
4 2 2 2 2
2 2 1 3 4 3 1 2 2 3 8 4 3 3 2 5 4 1 5
1 1 1 1
SCHEMATIC
193292
RIDE/ 39 YL
1
FLOAT
CONTROL 0 BK
SOLENOID 2 LEFT CONTROL RIGHT CONTROL
HANDLE SWITCHES HANDLE SWITCHES
RIDE/ 39 YL
1
FLOAT
CONTROL 0 BK 13 RD 1 4 26 WH 13 RD 1 4 85 PK 85 PK
SOLENOID 2 ELECTRIC
RD BK RD BK
FLOAT
86 BR 85 PK ENABLE
RIDE 1
2 RD 2 3 6 OR 13 RD 2 3 27 GY
CONTROL
SOLENOID 0 BK GY BU GY BU
2
KEYED POWER ELECT AUX HYD

A 13 RD 35 BU
A
B 0 BK 0 BK
B
38 PU 40 GY
1
2 SPEED HYD TEMP
SOLENOID 0 BK SWITCH
2 13 RD
A BACKUP
ALARM
49 GN SWITCH
B (OPT)
36 BU 35 BU
PARK 1 A AUX HYD
BRAKE 49 GN
SPOOL
SOLENOID 0 BK BACKUP 0 BK LOCK
2 A B
ALARM
49 GN SWITCH
B (OPT)
50 WH
35 BU HIGH
1
LEFT FLASHER FLOW
(OPT) 0 BK SPOOL
2 LOCK
35 BU
1 HYD
13 RD
FUEL 1 LIFT
0 BK
LIFT PUMP 2 SOLENOID
0 BK 13 RD 24 BU
2 5 7
26 WH 86 BR
6 8
13 RD 44 PK 35 BU
1 4 1 HYD
27 GY
3 2 SPEED SHIFT, 9 39 YL
GLOW TILT
RIDE CONTROL & 41 YL 4 BU 0 BK SOLENOID
FLOAT CONTROL 2 CONTROL 5 2
85 PK 87 TN MODULE
4 MODULE 2
(OPTION) NC 0 BK
2 RD 3 6
R
23 OR NC
O
11 10
6
32 GN HYD FILTER
38 PU
12 1
0 BK RESTRICT
86 87 SWITCH
+ 87a (OPT)
HORN
RELAY
85
#1 30
-
K
B
8 OR
0
125 PK
9 5 124 YL
126 GN 123 TN
8 OR 11 4
HORN 13 RD 120 PK
0 BK 7 10 120 P K FOWARD
1 HIGH
HIGH FLOW FLOW
35 BU MODULE 127 BR 127 BR SOLENOID
8 (OPTION) 2 2 (OPT)
0 BK 121 GN 121 GN
1 12 1 REVERSE
HIGH FLOW
NC
6 3 128 GY 128 GY
2 SOLENOID
(OPT)
25 BR
50 WH
FUEL
SENDER 0 BK
RIGHT FLASHER
(OPT)
AUX INTERLOCK
21 GN
A
112 P U
B
44 PK 3 BL 4
1
YL
AIR 19 WH 1 RD
FILTER A
112 P U
RESTRICT
SWITCH 0 BK
B 0 BK 1 RD
(OPT)
0 BK S WH
GLOW SOLENOID GLOW GLOW GLOW GLOW
PLUG PLUG PLUG PLUG
MASTER STARTER
FUSE SOLENOID
2 RD 1 RD
50 AMP
S WH
6
14 PU 5 P
IN
0 BK 6 D
E
C
U O
31 OR 3 T
S
N
N
C
4
22 GN 2 H
5
51 RD 1
COLOR CODE:
34 YL 4
BLACK - BK
ENGINE HARNESS BLUE - BU
BROWN - BR
GRAY - GY
PINK - PK
H RED - RD
GREEN - GN
W
S
I ORANGE - OR
D
R PURPLE - PU
1
STARTER WHITE - WH
R N N N R
YELLOW - YL
O
3
4
K
B
0
G
2
4
K
B
0
G
9
4
K
B
0
G
2
4
K
B
0
O
3
4
K
B
0
TAN - TN
A B
TAIL REAR BACKUP REAR TAIL
LIGHT WORK ALARM WORK LIGHT
RED BATTE RY LIGHT (OPT) LIGHT
CABLE
BATTERY
DISCONNECT
BLACK SWITCH
BATTERY (OPT)
CABLE BLACK BATTERY CABLE
+ BATTERY
- ENGINE
GROUND

SCHEMATICS - ROPS/FOPS ELECTRICAL
LEFT STROBE RIGHT

FRONT RADIO DOME FRONT
WORK (OPT) LIGHT LIGHT WORK
LIGHT 1 23 (OPT) LIGHT
0 BK 43 OR 0 BK 0 BK 0 BK 0 BK
11 RD 11 RD 43 OR
16 RD
2 RD
5 RD 2 RD
29 YL 12 RD 86 87
+
33 PK 20 BR
87 87 85 30
86 86 -
+ 87a + 87a
7 RD
0 BK
85 #1 30 85 #2 30
- - HOURMETER
0 BK 0 BK 35 BU 34 YL 0 BK
21 GN
ROPS ELECTRICAL
12 RD
9 52 WH
8 14 PU SCHEMATIC 12 RD
(I)
0 BK
195317
33 PK 6 FUEL
7 31 OR
S
29 YL 2 6 40 GY 25 BR
SAFETY 12 RD
51 RD 5 3 10 WH
INTERLOCK
36 BU 1 CONTROL 4 17 GN
MODULE 12 RD 0 BK
15 BR 3 (I)
10 4 BU ENG TEMP
37 GN 4 5 30 PU S
22 GN
1 12 RD
2 0 BK
FI B S
12 RD LT A E E 12 RD
ER IR LT A
19 WH T 15 BR
12 RD TE E P O 12 RD
MN SI
31OR PGI L 14 PU
2 C FI
12 RD H SP OR 12 RD 12 RD B
LT H A 12 RD
IGE NI
23 OR H ED TR ED 24 BU 32 GN RE YD TT 34 YL
O
L
12 RD BR P FL 12 RD 12 RD TE H G 12 RD
AA O MYD LO
37 GN KE RK AT 87 TN 40 GY P W 4 BU
LIGHT SW
11 RD 1
COLOR CODE: 48 WH 6
43 OR 5
3
PARK BRAKE BLACK - BK
SWITCH BLUE - BU
30 PU BROWN - BR 42 GN 2
11 RD 4
3 GRAY - GY
PINK - PK 124 YL 1
RED - RD NC
6
2 12 RD GREEN - GN 12 RD 2 7 125 PK
ORANGE - OR
PURPLE - PU 123 TN 3 0 BK
HI-FLOW 8
WHITE - WH NC 4
SWITCH
FLASHER YELLOW - YL 9 NC
[ OPT. ] TAN - TN NC 5 10 126 GN
50 WH
IGNITION SW
ACC
48 WH
5 RD IGN
CB4 KEYED POWER SEAT RESTRAINT OFF

20 BR ST ON
BAR
A 13 RD SWITCH
SWITCH 2 RD BAT
ST
B B A
0 BK H D
R N D
W R
2 G
CB3 KEYED POWER

0
1 1 7 2 CB 1
1 1
12 RD 0 7 RD
A 16 RD 2
B ROPS CB 2
0 BK GROUND 11 RD 0 7 RD
0 BK 3
ACCESSORY CB 3
PLUG 16 RD 0
2
7 RD
0 BK 16 RD CB 4
13 RD 0
2
7 RD
TO EU LIGHTS
11 RD
0 BK AB
TO WIPER/WASHER/
DOOR SWITCH
16 RD
52 WH A
0 BK B
C
H N NH
U R U R Y N R L R U U N D N D K L N
N G P Y T
B O P O G G W G B Y U T O B B G R G R W
B 6 5 4 3
4 3 4 1 0 2 9 2 5 4 7 3 6 5 1 1 2 3 0
2 2 2 2 D K D K
2 2 1 3 4 3 1 2 2 3 4 8 4 3 3 2 5 4 1 5
1 1 1 1 R B R B
1 0 2 2 1 0 2 0 2 0
6 5 2 8 1 9 3 4 7 1 1 1 6 4 3 2 9 5 1 8 1 1 1 7
12 PIN - C KEYED 12 PIN - A KEYED A B A B

DEUTSCH PLUG DEUTSCH PLUG 2 PIN 2 PIN
DT06-12SC-P012 DT06-12SA-P012 METRIPACK 480 METRIPACK 480
(GREEN COLOR) (GRAY COLOR) TOWER TOWER

SCHEMATICS - ENGINE ELECTRICAL
1 4
51 RD 34 YL
86 87
+ 87a
22 GN
2 ENGINE 5
14 PU
HARNESS
85
#1 30
31 OR
3 6
0 BK
14 PU
OIL
PRESSURE
0 BK
SWITCH
31 OR
1 ENGINE
TEMP NOTE: SCHEMATIC FOR WIRING
0 BK
2 SWITCH HARNESS 195159
22 GN
ENGINE
TEMP
SENDER
I
STARTER
51 RD
1 FUEL
SHUTOFF
2 SOLENOID
0 BK
D
D
R
R
8
8
4
4
51 RD
1 COLD
START
111 TN
2 SWITCH
1 COLD
START
ADVANCE
2
0 BK
B+
34 YL
D+ COLOR CODE
BLACK - BK
BLUE - BU
BROWN - BR
GRAY - GY
ALTERNATOR PINK - PK
RED - RD
GREEN - GN
ORANGE - OR
PURPLE - PU
WHITE - WH
YELLOW - YL
TAN - TN

SCHEMATICS - ELECTRICAL AUXILIARY
R
O
T
C
E
N SISS
UXA N O A SS
T C HC EN
C R
LEE D
YH N O AH
4
B A "
5
.
1
"
5
.
1
5
2 "
2
1 2
1
#
RTA
3 P 9
ED 48
I 0
O
D 19
Y
R
K G
L
B E
E C
78 03 C
I
I
L
LKB
P
L S
1 P
a7 # A2 S
8 -
68 + 58 - 58
5
8
7 A 0
D
E 8 7
8 3 D
E 2
R R
1 B
-
7
6
8 6 1
-
8 0
3
6
N
R
"
5
.
G 1
A
01
-
86
T#
2
R
A
N
R
P 58
Y 0 G
LA
ER 670 E
C
I
L
P
S
D
E
R
E
C
I
L
P
S
R SS
M O
T E
ET C N
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SCHEMATICS - EGR SOLENOID ELECTRICAL
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KEYED POWER
+VE FROM STARTER

B+ STUD

SCHEMATICS - HEATER
L M H
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INDEX
Part Page Ref. Part Page Ref. Part Page Ref. Part Page Ref.
No. No. No. No. No. No. No. No. No. No. No. No.
011296 104 24 057557 30 1 067761 72 4 072340 124 4

011296 106 27 057557 32 1 067823 16 2 072343 2 1
048953 164 13 057557 34 1 067847 14 2 072343 4 1
048953 166 13 057557 52 2 067847 26 1 072490 16 4
054202 98 1 057557 207 1 067847 28 1 072580 52 8
054626 44 1 058615 120 3 067847 82 2 072587 52 9
054626 46 1 058615 126 2 067847 84 3 072615 58 4
054626 48 1 058615 200 3 067847 104 3 072615 60 3
054626 50 1 058805 38 1 067847 106 2 072615 62 6
054626 56 1 060745 164 11 067847 114 4 072615 64 6
054626 82 1 060745 166 11 067847 116 4 072615 66 5
054626 84 1 060746 164 12 067847 118 4 072615 68 5
054626 86 1 060746 166 12 067847 202 1 072615 70 6
054626 88 1 060748 166 27 067950 18 1 072615 72 6
054816 48 2 061574 58 1 068034 14 3 072615 74 3
NUMERICAL INDEX
054816 56 2 061574 60 1 068938 44 3 072615 76 3
054820 44 2 061574 62 3 068938 46 4 072615 78 4
054820 46 2 061574 64 3 068938 54 1 072615 80 4
054820 48 3 061574 66 2 068938 62 5 072806 48 4
054820 50 2 061574 68 2 068938 64 5 072806 50 4
054985 120 1 061574 70 3 068938 66 4 072806 66 6
054994 62 1 061574 72 3 068938 68 4 072806 68 6
054994 64 1 062023 38 2 068938 70 5 072806 70 7
054994 66 1 062023 42 2 068938 72 5 072806 72 7
054994 68 1 062282 114 1 068938 74 2 072806 74 4
054994 70 1 062282 116 1 068938 76 2 072806 76 4
054994 72 1 062282 118 1 068938 78 3 072806 78 5
054994 74 1 062756 30 2 068938 80 3 072806 80 5
054994 76 1 062756 32 2 068938 94 3 072807 52 10
054994 78 1 062756 34 2 068938 206 1 072866 114 5
054994 80 1 062756 207 2 070634 40 1 072866 118 5
054994 94 1 064260 14 1 070634 86 2 072916 2 2
055005 52 1 064260 16 1 070634 88 2 072916 4 2
055005 62 2 064260 52 3 070634 120 5 073200 199 6
055005 64 2 064260 84 2 070648 14 4 073458 141 1
055005 70 2 064260 90 2 070648 18 2 073535 120 7
055005 72 2 064260 104 1 070648 40 2 073535 191 3
055005 78 2 064260 106 1 070648 104 4 073687 199 3
055005 80 2 064260 120 4 070648 106 3 074091 191 4
055030 42 1 064260 126 3 070648 124 3 074395 84 4
055306 164 19 064354 200 4 070648 191 2 074830 52 18
055306 166 18 065163 114 2 070856 42 3 074860 26 2
055648 120 2 065163 116 2 071105 199 4 074860 28 2
055648 124 1 065163 118 2 071401 52 7 074868 98 3
055648 126 1 065164 104 2 071401 96 1 075028 120 8
055648 191 1 065164 114 3 071401 108 1 075196 32 4
055648 196 1 065164 116 3 071401 110 1 075196 34 4
055648 200 1 065164 118 3 071401 120 6 075196 207 4
055648 201 1 067460 52 4 071401 196 2 075288 90 3
055648 205 1 067750 124 2 071401 201 2 075288 92 2
055919 199 8 067761 52 5 071401 205 2 075722 152 1
055925 200 2 067761 58 2 071703 196 3 075722 154 1
055981 46 3 067761 60 2 071703 201 3 076058 112 1
055981 50 3 067761 62 4 071706 16 3 076058 112 1
055981 94 2 067761 64 4 071706 30 3 076058 122 1
056937 90 1 067761 66 3 071706 32 3 076058 124 5
056937 92 1 067761 68 3 071706 34 3 076058 191 5
056937 98 2 067761 70 4 071706 207 3 076058 195 1

INDEX
076147 86 3 079098 70 11 088473 176 16 122340 44 11

076147 88 3 079098 72 11 088904 52 15 122340 48 11
076147 205 3 079098 78 9 088904 82 6 122447 120 12
076587 58 3 079098 80 9 088904 84 8 122483 199 9
076587 60 4 079098 82 3 088912 114 7 122485 14 7
076587 62 7 079098 84 5 088912 118 7 122485 196 6
076587 64 7 079098 206 3 089099 48 7 122485 201 5
076587 66 7 079126 52 14 089099 50 7 122641 44 12
076587 68 7 079126 54 4 089961 176 15 122641 48 12
076587 70 8 079126 82 4 090047 172 6 122778 62 11
076587 72 8 079126 84 6 090666 32 7 122778 64 11
076587 74 5 079126 206 4 090666 34 7 122778 66 9
076587 76 5 079152 36 1 090666 38 4 122778 68 9
076587 78 6 079209 26 4 090666 52 16 122778 70 13
076587 80 6 079209 28 4 090666 207 7 122778 72 13
NUMERICAL INDEX
076588 32 5 079213 104 5 091666 122 2 122778 74 7

076588 34 5 079213 114 6 091667 122 3 122778 76 7
076588 42 4 079213 116 5 092164 2 4 122778 78 11
076588 100 2 079213 118 6 092164 4 4 122778 80 11
076588 207 5 079216 90 5 095601 44 8 122840 178 2
076589 26 3 079216 92 3 095601 48 8 123067 164 1
076589 28 3 080556 44 6 095619 52 17 123067 166 1
076589 40 3 080556 46 6 095619 120 11 123069 164 2
076879 44 4 080556 48 6 095955 38 5 123069 166 2
076879 46 5 080556 50 6 095955 42 5 123070 164 4
076879 48 5 080808 176 5 095955 191 6 123070 166 4
076879 50 5 080809 176 7 104044 38 14 123073 164 7
076879 52 11 080810 176 9 104045 38 14 123073 166 7
076880 44 5 080811 176 12 104052 191 7 123079 164 9
077685 120 9 080813 176 14 104059 191 8 123079 166 9
077794 16 5 081371 22 1 105785 38 14 123080 164 10
078150 199 5 081371 24 1 110227 62 10 123080 166 10
078151 199 7 081371 197 1 110227 64 10 123084 164 17
078942 18 3 081371 198 1 110227 66 8 123084 166 16
079026 32 6 081378 14 5 110227 68 8 123087 166 26
079026 34 6 081380 2 3 110227 70 12 123088 164 40
079026 54 2 081380 4 3 110227 72 12 123093 166 29
079026 70 9 081380 40 32 110227 74 6 123094 164 29
079026 72 9 081433 120 10 110227 76 6 123110 164 36
079026 78 7 081841 38 3 110227 78 10 123110 166 34
079026 80 7 084175 134 1 110227 80 10 123114 166 36
079026 206 2 084175 136 1 114449 116 6 123122 164 3
079026 207 6 084175 203 1 114665 14 6 123122 166 3
079039 98 4 087234 200 5 114742 44 9 123123 164 16
079042 90 4 087393 44 7 114742 48 9 123123 166 15
079092 52 12 087393 46 7 114824 94 4 123129 164 27
079097 62 8 087849 40 4 119888 203 2 123554 30 4
079097 64 8 087849 82 5 121002 104 8 123554 32 8
079097 70 10 087849 84 7 121030 141 2 123554 34 8
079097 72 10 087854 26 5 121553 154 4 123554 207 8
079097 78 8 087854 28 5 121554 152 6 123672 90 6
079097 80 8 087974 104 7 121554 154 5 124078 114 8
079097 86 4 087974 106 5 121684 44 10 124078 116 7
079097 88 4 088040 124 6 121684 48 10 124078 118 8
079098 52 13 088296 199 1 121773 46 8 127342 2 5
079098 54 3 088297 199 2 121773 50 8 127342 4 5
079098 62 9 088471 176 18 121775 50 9 127360 104 9
079098 64 9 088472 176 17 121897 178 4 127360 106 6

INDEX
127428 40 20 130309 200 1 131842 70 16 132318 199 1

127679 164 22 131176 26 7 131842 72 16 132346 96 2
127679 166 21 131176 28 7 131842 74 9 132346 108 2
127989 164 8 131201 26 8 131842 76 9 132346 110 3
127989 166 8 131201 28 8 131842 78 13 132353 195 1
127990 164 32 131262 114 10 131842 80 13 132366 14 14
127990 166 31 131262 116 8 131842 120 14 132372 96 3
128007 38 6 131262 118 10 131842 206 5 132372 108 3
128007 124 7 131488 154 10 131913 14 11 132372 110 4
128015 14 8 131493 44 13 131913 18 5 132373 96 4
128106 164 6 131493 46 9 131940 14 12 132373 108 4
128106 166 6 131493 48 13 131945 16 6 132373 110 5
128108 164 39 131493 50 10 131952 82 9 132493 14 15
128108 166 40 131522 2 7 131952 84 11 132493 196 7
128181 26 6 131522 4 7 131952 192 1 132493 201 6
NUMERICAL INDEX
128181 28 6 131522 58 5 131952 193 1 132541 170 3
128316 18 4 131522 60 5 131953 82 10 132542 174 5
128316 90 7 131522 62 13 131953 84 12 132546 170 1
128316 92 4 131522 64 13 131953 192 2 132546 174 1
128316 94 5 131522 66 10 131953 193 2 132547 170 2
128316 98 5 131522 68 10 131958 86 7 132547 174 2
128316 102 1 131522 70 15 131958 88 7 132548 170 4
128316 114 9 131522 72 15 132049 44 16 132549 174 6
128316 118 9 131522 74 8 132049 46 11 132551 170 5
128591 2 6 131522 76 8 132049 48 15 132551 174 7
128591 4 6 131522 78 12 132049 50 11 132554 174 3
128738 56 3 131522 80 12 132050 2 10 132555 174 4
128738 102 2 131529 2 8 132050 4 9 132620 156 50
128738 124 8 131529 44 14 132051 2 10 132621 156 52
128738 128 1 131529 46 10 132051 4 9 132647 164 13
129004 176 13 131529 58 6 132062 82 11 132647 166 13
129056 38 7 131529 60 6 132062 84 13 132681 200 2
129066 176 131529 82 7 132067 74 10 134241 114 11
129363 122 4 131529 84 9 132067 76 10 134241 118 11
129385 122 5 131529 164 28 132067 170 0 134243 114 12
129419 122 6 131529 166 28 132068 78 14 134243 118 12
129706 62 12 131609 36 2 132068 80 14 134327 92 5
129706 64 12 131683 44 15 132068 174 0 134327 98 6
129706 70 14 131683 48 14 132148 86 8 134345 2 12
129706 72 14 131689 82 8 132148 88 8 134345 4 11
129706 172 0 131689 84 10 132166 16 7 134400 90 8
130033 168 3 131771 86 5 132166 141 4 134400 92 6
130033 172 12 131771 88 5 132199 180 2 134436 90 9
130034 168 2 131772 86 6 132248 74 11 134436 92 7
130034 172 1 131772 88 6 132248 76 11 134437 90 10
130035 172 9 131785 26 9 132248 78 15 134437 92 8
130036 172 3 131785 28 9 132248 80 15 134447 114 13
130037 172 10 131797 14 9 132248 166 37 134447 118 13
130038 172 11 131799 14 10 132274 199 10 134503 36 3
130039 172 5 131838 52 18 132285 126 4 134504 36 3
130040 172 7 131842 2 9 132286 126 5 134511 82 12
130041 172 4 131842 4 8 132289 26 10 134511 84 14
130046 172 8 131842 40 5 132289 28 10 134512 82 13
130050 168 8 131842 52 19 132293 14 13 134512 84 15
130050 172 13 131842 54 5 132294 16 8 134513 82 14
130051 172 14 131842 56 4 132294 141 5 134513 84 16
130059 172 2 131842 66 11 132298 2 11 134532 92 9
130064 124 9 131842 68 11 132298 4 10 134588 2 13

INDEX
134588 4 12 134856 82 16 135773 48 18 137427 126 8

134588 14 16 134856 84 18 135773 50 13 137462 201 7
134588 16 9 134878 58 7 135787 90 18 137463 126 9
134588 44 17 134878 60 7 135787 92 16 137463 203 3
134588 46 12 134878 66 12 136003 108 6 137488 16 10
134588 48 16 134878 68 12 136003 110 7 137497 126 10
134588 50 12 134878 168 0 136011 96 5 137502 202 1
134588 94 6 134924 168 4 136011 108 7 137503 202 2
134588 108 5 134925 168 6 136011 110 8 137532 16 11
134588 110 6 134926 168 5 136013 2 16 137545 141 6
134588 194 1 134927 168 1 136013 4 15 137557 104 6
134594 30 5 134966 44 18 136056 38 10 137557 106 8
134594 32 9 134966 48 17 136104 44 20 137602 124 10
134594 34 9 134966 82 17 136104 46 14 137603 124 11
134594 207 9 134966 84 19 136104 50 14 137613 94 8
NUMERICAL INDEX
134658 90 11 134966 130 2 136112 94 7 137628 141 7

134658 92 10 134966 204 2 136251 114 16 137632 141 8
134707 30 6 135069 90 15 136251 118 16 137634 141 9
134707 32 10 135072 90 16 136304 191 9 137637 141 10
134707 34 10 135171 116 10 136305 191 10 137639 141 38
134707 207 10 135300 82 18 136314 191 11 137647 141 11
134728 86 9 135300 84 20 136316 191 12 137655 141 12
134729 86 10 135306 82 19 136601 26 12 137657 141 13
134729 88 9 135306 84 21 136601 28 12 137658 141 14
134756 2 14 135331 52 20 136765 26 13 137660 141 15
134756 4 13 135331 54 6 136765 28 13 137661 141 16
134757 92 11 135331 206 6 136766 26 14 137683 141 37
134763 194 2 135332 90 17 136766 28 14 137718 130 3
134792 90 12 135336 156 10 136978 164 5 137718 141 40
134792 92 12 135339 156 73 136978 166 5 137718 202 2
134792 98 7 135340 156 74 136980 164 21 137718 204 3
134841 152 4 135341 156 75 136980 166 20 137720 141 34
134841 154 2 135342 156 76 136981 164 23 137737 198 1
134842 152 5 135343 156 77 136981 166 22 137745 198 2
134848 152 7 135344 156 78 136982 164 25 137749 124 12
134849 154 7 135345 156 90 136982 166 24 137753 124 13
134852 6 1 135347 156 108 136983 164 26 137761 14 18
134852 10 1 135348 156 109 136985 164 20 137784 94 9
134852 12 1 135349 156 110 136985 166 19 137795 124 14
134852 38 8 135350 156 135 136986 164 33 137797 106 4
134852 52 6 135351 156 15 136986 166 32 137797 110 2
134852 90 13 135355 156 100 136987 164 34 137797 112 2
134852 92 13 135367 52 21 136988 164 38 137797 120 16
134852 98 8 135367 176 0 136994 164 24 137797 122 8
134852 114 14 135374 132 1 136994 166 23 137797 124 15
134852 118 14 135381 40 6 136995 164 35 137797 128 2
134852 120 15 135385 42 6 136995 166 33 137797 195 2
134852 122 7 135393 92 15 137016 166 25 137814 141 17
134853 2 15 135393 98 9 137035 18 6 137821 202 3
134853 4 14 135427 38 9 137036 18 7 137821 203 4
134853 14 17 135445 164 30 137043 18 8 137822 202 4
134853 90 14 135726 194 3 137061 18 9 137829 142 30
134853 92 14 135772 114 15 137063 38 11 137836 20 1
134853 116 9 135772 118 15 137072 36 4 137836 20 1
134853 130 1 135773 26 11 137243 138 1 137836 197 2
134853 204 1 135773 28 11 137337 18 10 137842 141 7
134855 82 15 135773 44 19 137424 126 6 137843 141 11
134855 84 17 135773 46 13 137426 126 7 137844 141 12

INDEX
137845 141 13 140282 14 19 183574 34 14 184101 52 22

137846 141 14 140369 16 16 183574 207 14 184101 178 0
137847 141 37 140376 2 18 183575 30 11 184102 44 23
137848 141 10 140516 141 18 183575 32 15 184102 46 17
137849 141 38 140832 124 16 183575 34 15 184102 94 11
137890 196 8 140880 194 4 183575 207 15 184102 180 0
137890 201 8 170715 191 18 183584 198 9 184104 180 1
137915 36 5 182076 196 14 183634 124 17 184105 178 3
138196 156 112 182076 201 13 183703 30 12 184116 142 31
138263 196 9 183085 202 5 183703 32 16 184117 180 3
138263 201 9 183086 202 6 183703 34 16 184139 142 28
138266 196 10 183121 18 15 183784 36 5 184146 40 10
138266 201 10 183122 18 16 183814 122 9 184151 32 17
138269 196 11 183147 92 17 183814 195 3 184151 34 17
138274 196 12 183147 94 10 183855 196 15 184151 207 16
NUMERICAL INDEX
138274 205 4 183147 96 6 183869 196 16 184169 142 21
138296 36 7 183147 98 10 183869 201 14 184170 142 22
138310 199 11 183147 108 8 183872 152 8 184180 96 8
138313 199 12 183147 110 9 183873 196 17 184180 108 10
138548 191 13 183149 92 18 183873 201 15 184180 110 11
138554 191 14 183153 98 11 183876 196 18 184195 40 11
138562 191 15 183168 126 11 183876 201 16 184210 92 19
138563 191 16 183172 16 18 183901 196 19 184210 96 9
138587 191 17 183174 16 19 183902 94 10 184210 98 12
138669 202 3 183273 96 7 183934 126 12 184210 108 11
138711 142 29 183286 108 9 183935 142 23 184210 110 12
138759 36 3 183286 110 10 183948 196 20 184211 92 20
138834 201 11 183380 198 3 183949 198 3 184211 96 10
139009 18 11 183381 198 4 183958 196 21 184211 98 13
139010 18 12 183388 198 5 183958 201 17 184211 108 12
139013 18 13 183390 44 22 183961 196 22 184211 110 13
139014 18 14 183390 46 16 183963 142 24 184214 141 19
139108 114 17 183396 198 6 183978 48 21 184226 142 26
139108 118 17 183397 198 6 183978 50 16 184227 142 27
139132 16 12 183399 82 21 183978 180 0 184228 142 26
139302 36 7 183399 84 23 183998 40 8 184229 142 27
139340 24 2 183399 154 0 184007 22 2 184230 142 26
139340 198 2 183403 198 7 184007 24 3 184231 142 27
139341 24 2 183404 198 7 184007 197 2 184278 40 12
139341 198 2 183405 198 8 184007 198 4 184286 192 3
139438 42 7 183406 198 8 184016 20 2 184286 193 3
139438 44 21 183442 152 2 184016 197 3 184319 32 18
139438 46 15 183453 154 8 184017 20 2 184319 34 18
139438 48 19 183462 154 3 184017 197 3 184319 207 17
139438 50 15 183568 30 7 184019 124 18 184320 30 14
139438 196 4 183568 32 11 184022 20 2 184320 32 19
139438 201 4 183568 34 11 184023 14 20 184320 34 19
139452 82 20 183568 207 11 184023 196 23 184320 207 18
139452 84 22 183569 30 8 184023 201 18 184338 30 15
139452 152 0 183569 32 12 184029 196 24 184357 142 33
139505 16 13 183569 34 12 184032 124 19 184363 56 5
139587 36 4 183569 207 12 184034 20 2 184363 188 0
139589 36 5 183570 30 9 184036 20 2 184378 44 24
139602 2 17 183570 32 13 184036 20 2 184378 46 18
139987 16 14 183570 34 13 184043 142 25 184378 48 22
140011 48 20 183570 207 13 184059 30 13 184378 50 17
140121 40 7 183574 30 10 184078 201 19 184378 94 12
140224 16 15 183574 32 14 184099 40 9 184384 188 1

INDEX
184386 196 25 186059 193 4 187724 201 26 190133 102 12

184388 188 3 186060 192 7 187725 40 18 190142 132 6
184389 188 2 186060 193 5 187726 40 19 190143 132 7
184392 196 26 186061 192 8 187762 196 34 190145 132 8
184415 56 6 186061 193 6 187762 201 12 190147 132 9
184456 196 27 186062 191 21 187830 132 2 190150 132 10
184457 196 28 186063 191 22 187866 132 3 190153 132 11
184481 32 20 186064 191 23 187869 132 4 190172 132 12
184481 34 20 186066 191 24 187881 132 5 190203 6 3
184481 142 32 186067 191 25 187888 94 13 190203 8 1
184481 207 19 186080 38 12 187888 102 3 190203 10 3
184491 194 5 186151 191 26 187981 202 4 190252 196 41
184499 50 18 186182 152 3 188050 202 6 190252 201 32
184505 203 5 186188 191 27 188053 202 7 190270 102 13
184507 203 6 186191 154 6 188161 82 24 190312 134 3
NUMERICAL INDEX
184513 196 29 186198 191 28 188161 84 24 190312 136 3

184514 196 30 186203 191 29 188422 94 14 190313 134 4
184525 142 26 186207 52 23 188422 102 4 190313 136 4
184607 40 13 186251 40 16 188430 94 15 190332 134 5
184631 203 7 186253 134 2 188430 102 5 190332 136 5
184654 120 17 186253 136 2 188800 118 18 190400 6 4
184664 14 21 186254 52 24 188862 30 16 190400 8 2
184668 14 22 186705 14 23 188862 32 21 190400 10 4
184670 2 19 186709 14 24 188862 34 21 190400 12 3
184670 4 16 186743 141 34 188862 207 20 190457 6 5
184673 196 31 186821 201 22 188983 26 15 190457 8 3
184673 201 20 186834 24 4 188983 28 15 190457 10 5
184674 196 32 186894 191 30 188983 82 25 190488 46 22
184674 201 21 186912 164 0 188983 84 25 190488 50 20
184708 191 19 186913 44 26 189108 90 20 190488 160 0
184709 191 20 186913 48 24 189108 92 22 190520 54 7
184711 141 19 186916 166 0 189108 98 14 190520 206 7
184776 156 25 186929 44 27 189129 191 34 190539 46 23
184779 156 40 186929 46 20 189165 191 35 190539 50 21
184780 156 70 186936 191 31 189168 191 36 190562 16 23
184782 156 136 186944 191 32 189286 42 9 190646 141 3
184843 56 7 186945 114 18 189335 42 10 190670 54 8
184869 192 4 186946 191 33 189359 94 18 190670 206 8
184892 20 3 187002 90 19 189363 102 6 190677 54 9
184892 197 1 187002 92 21 189377 94 19 190677 206 9
184902 200 3 187026 200 6 189377 102 9 190684 102 14
184927 86 11 187031 200 7 189380 94 20 190696 46 24
184928 86 12 187065 201 23 189380 102 10 190711 32 23
184929 86 13 187076 201 24 189477 16 22 190711 34 23
184946 44 25 187304 44 28 189508 90 21 190711 207 22
184946 46 19 187304 48 25 189508 92 23 190754 102 15
184946 48 23 187380 164 18 189559 102 11 190834 94 22
184946 50 19 187381 166 17 189640 38 13 190845 42 11
184956 82 22 187382 164 31 189967 44 29 190849 112 2
184957 82 23 187382 166 30 189967 46 21 190849 112 3
184958 192 5 187405 201 25 189970 124 21 190854 94 23
184986 158 6 187559 200 8 189970 141 35 190854 102 16
184987 158 7 187560 200 9 189971 124 22 190872 54 10
184991 158 18 187581 40 17 189971 141 36 190872 206 10
184992 158 18 187581 42 8 190068 32 22 190954 142 27
186014 40 15 187671 16 20 190068 34 22 191020 138 1
186016 158 17 187678 16 21 190068 207 21 191020 138 1
186059 192 6 187724 196 33 190133 94 21 191020 138 1

INDEX
191020 138 1 192243 4 17 193227 44 33 193624 60 8

191020 138 1 192450 18 17 193227 46 31 193624 62 14
191020 138 1 192454 203 8 193228 52 27 193624 64 14
191020 138 2 192456 203 9 193232 52 28 193624 66 16
191020 138 2 192493 32 25 193233 52 29 193624 68 16
191020 138 2 192493 34 25 193247 48 27 193624 70 20
191020 138 2 192493 207 24 193247 50 25 193624 72 20
191031 142 39 192500 32 26 193248 48 28 193626 42 13
191049 38 14 192500 34 26 193248 50 26 193627 44 35
191072 202 8 192500 207 25 193249 48 29 193627 46 33
191119 94 24 192508 32 27 193249 50 27 193627 48 32
191121 40 21 192508 34 27 193265 120 19 193627 50 30
191142 94 25 192508 207 26 193270 48 30 193640 90 22
191228 46 25 192510 32 28 193270 50 28 193640 92 24
191229 46 26 192510 34 28 193275 44 34 193642 90 23
NUMERICAL INDEX
191229 50 22 192510 207 27 193275 46 32 193642 92 25
191249 52 25 192587 199 1 193387 6 6 193665 62 15
191365 94 26 192601 124 25 193389 8 4 193665 64 15
191440 42 12 192731 199 2 193391 10 6 193665 70 21
191450 120 18 192766 38 16 193393 12 4 193665 72 21
191477 124 23 193010 2 21 193459 4 25 193665 74 15
191576 160 1 193018 2 22 193479 40 22 193665 76 15
191576 162 0 193018 4 18 193487 38 18 193665 78 19
191635 124 24 193029 2 23 193508 84 26 193665 80 19
191707 160 2 193029 4 19 193511 84 27 193672 48 33
191707 162 0 193035 130 4 193518 52 31 193672 50 31
191708 160 3 193035 204 4 193519 84 28 193672 158 0
191709 160 6 193040 4 20 193523 84 29 193673 48 34
191710 160 7 193042 26 16 193541 193 7 193673 50 32
191711 160 8 193051 2 24 193545 193 8 193673 158 0
191712 160 14 193051 4 21 193548 112 3 193676 6 7
191713 160 16 193052 2 25 193548 112 4 193677 8 5
191714 160 49 193052 4 22 193563 48 31 193680 10 7
191715 162 1 193069 26 17 193563 50 29 193685 12 5
191716 162 14 193069 28 16 193578 100 5 193695 70 22
191717 162 37 193081 2 26 193581 66 14 193695 72 22
191717 162 37 193081 4 23 193581 68 14 193695 78 20
191718 160 51 193091 2 27 193581 70 18 193695 80 20
191718 162 38 193091 4 24 193581 72 18 193698 70 23
191719 162 1 193103 66 13 193581 74 13 193698 72 23
191720 162 14 193103 68 13 193581 76 13 193698 78 21
191722 160 51 193103 74 12 193581 78 17 193698 80 21
191734 16 24 193103 76 12 193581 80 17 193699 70 24
191735 38 15 193104 70 17 193600 66 15 193699 72 24
191746 202 9 193104 72 17 193600 68 15 193699 78 22
191798 100 4 193104 78 16 193600 70 19 193699 80 22
191798 106 9 193104 80 16 193600 72 19 193700 62 16
191819 82 26 193156 18 18 193600 74 14 193700 64 16
191820 82 27 193157 18 19 193600 76 14 193700 70 25
191826 16 25 193169 44 30 193600 78 18 193700 72 25
191854 46 27 193169 46 28 193600 80 18 193700 78 23
191854 50 23 193169 48 26 193605 100 6 193700 80 23
192087 16 17 193169 50 24 193606 100 7 193701 62 17
192182 16 26 193212 52 26 193607 100 8 193701 64 17
192224 32 24 193225 44 31 193608 100 9 193707 38 19
192224 34 24 193225 46 29 193609 100 10 193710 98 15
192224 207 23 193226 44 32 193610 100 11 193715 44 36
192243 2 20 193226 46 30 193624 58 8 193715 48 35

INDEX
193729 44 37 194032 156 0 194498 72 27 194609 68 22

193729 48 36 194136 205 16 194498 76 17 194609 74 20
193730 62 18 194144 205 17 194498 80 25 194609 76 20
193730 70 26 194146 205 18 194501 38 23 194612 82 29
193732 58 9 194147 205 19 194502 52 32 194613 62 24
193732 62 19 194167 88 10 194503 52 33 194613 64 24
193732 66 17 194168 88 11 194504 52 34 194616 82 30
193732 70 27 194169 88 12 194506 52 35 194619 120 22
193734 42 14 194233 158 1 194507 205 20 194632 38 24
193736 42 15 194234 158 2 194513 4 27 194640 114 19
193745 44 38 194235 158 3 194513 52 36 194640 118 19
193745 46 34 194236 138 1 194528 52 37 194648 52 41
193745 48 37 194236 158 4 194529 52 38 194650 52 42
193745 50 33 194237 158 5 194530 52 39 194659 124 27
193754 134 6 194238 158 8 194531 52 40 194664 116 11
NUMERICAL INDEX
193754 136 6 194239 158 9 194532 62 21 194681 14 25

193756 136 7 194240 158 10 194532 64 19 194688 14 26
193758 136 8 194241 66 18 194532 70 30 194715 38 25
193759 136 9 194241 70 28 194532 72 28 194732 54 11
193764 136 10 194241 74 16 194532 78 26 194732 206 11
193765 196 49 194241 78 24 194532 80 26 194775 142 22
193766 134 7 194244 158 11 194533 62 22 194776 142 21
193767 134 8 194246 158 12 194533 64 20 194829 56 9
193769 134 9 194247 158 13 194533 70 31 194831 56 10
193770 134 10 194248 158 14 194533 72 29 194881 82 31
193789 32 29 194249 158 15 194533 78 27 194882 82 32
193789 34 29 194250 158 16 194533 80 27 194904 102 20
193789 207 28 194251 158 194535 70 32 194906 74 21
193794 32 30 194255 32 33 194535 72 30 194906 76 21
193794 34 30 194255 207 32 194535 78 28 194906 78 29
193794 207 29 194256 32 34 194535 80 28 194906 80 29
193795 32 31 194256 207 33 194536 62 23 194915 62 25
193795 34 31 194257 62 20 194536 64 21 194916 66 23
193795 207 30 194257 66 19 194536 66 20 194916 70 33
193808 32 32 194257 70 29 194536 68 19 194916 72 33
193808 34 32 194257 74 17 194536 74 18 194929 74 22
193808 207 31 194257 78 25 194536 76 18 194929 76 26
193814 38 20 194269 48 38 194538 64 22 194929 78 30
193815 38 21 194270 56 8 194538 72 31 194929 80 35
193828 205 5 194273 2 28 194540 60 9 194930 74 23
193831 205 6 194273 4 26 194540 64 23 194930 78 31
193832 205 7 194310 34 33 194540 68 20 194932 78 32
193833 205 8 194310 207 32 194540 72 32 194951 96 11
193834 205 9 194311 34 34 194547 2 29 194951 100 12
193839 205 10 194311 207 33 194547 4 28 194951 104 12
193844 205 11 194394 106 11 194557 191 37 194951 106 12
193850 205 12 194394 110 15 194565 120 21 194951 108 13
193852 205 13 194394 112 6 194565 141 41 194951 110 16
193855 205 14 194419 52 32 194574 42 16 194961 58 10
193856 120 20 194451 102 19 194580 42 17 194961 60 10
193857 205 15 194475 124 26 194581 42 18 194973 114 20
193934 106 10 194494 38 22 194584 42 19 194973 116 12
193934 110 14 194496 64 18 194600 82 28 194973 118 20
193934 112 5 194496 68 17 194601 66 21 195005 156 150
193992 203 10 194496 72 26 194601 68 21 195006 156 150
193993 203 11 194496 76 16 194601 74 19 195007 156 150
194032 44 39 194496 80 24 194601 76 19 195008 42 30
194032 46 35 194498 68 18 194609 66 22 195032 44 40

INDEX
195032 46 36 195201 106 14 195592 40 25 240282 184 9

195032 48 39 195201 108 16 195599 40 26 240283 182 9
195032 50 34 195201 110 18 195668 141 20 240283 184 10
195036 32 35 195208 106 15 195736 64 26 240284 184 11
195036 34 35 195208 110 19 195738 136 12 240285 182 10
195036 207 34 195226 96 15 195740 120 28 240286 182 11
195074 198 10 195226 100 16 195745 68 24 240287 182 12
195087 124 28 195227 104 16 195775 141 42 240288 182 13
195106 40 23 195227 106 16 195890 102 17 240289 182 14
195110 126 13 195227 108 17 195893 102 18 240290 182 16
195112 52 43 195227 110 20 240018 14 29 240292 182 15
195112 58 11 195251 38 26 240034 14 29 240295 182 16
195112 60 11 195264 42 23 240060 38 38 240336 52 18
195112 62 26 195266 52 44 240083 40 14 240345 38 41
195112 64 25 195269 42 21 240084 124 20 240353 42 24
NUMERICAL INDEX
195112 66 24 195278 134 12 240107 48 45 240355 44 44
195112 68 23 195278 136 11 240107 50 41 240363 138 1
195112 70 34 195279 134 13 240114 38 39 240363 138 1
195112 72 34 195287 120 25 240146 2 31 240363 138 2
195112 74 24 195297 42 22 240146 4 30 240363 138 2
195112 76 22 195304 14 27 240154 40 27 240364 138 1
195112 78 33 195305 14 28 240159 42 29 240364 138 1
195112 80 30 195305 42 28 240163 38 40 240364 138 2
195114 54 12 195359 38 17 240185 191 38 240364 138 2
195114 206 12 195368 38 27 240194 186 1 240389 38 42
195115 54 13 195370 38 28 240195 186 2 240414 38 43
195115 206 13 195396 38 29 240198 186 3 240437 42 25
195116 54 14 195400 28 17 240201 186 2 240498 2 32
195116 206 14 195426 42 23 240204 134 14 240498 4 31
195118 48 40 195438 104 17 240204 136 13 240534 38 44
195119 50 35 195438 106 17 240240 40 28 240547 14 30
195120 50 36 195457 48 42 240258 26 18 240548 42 26
195121 50 37 195458 46 38 240258 28 18 240580 42 27
195122 50 38 195459 46 39 240263 66 27 240593 128 3
195138 2 30 195460 46 40 240263 68 27 240598 42 28
195138 4 29 195461 46 41 240263 70 36 240632 128 3
195146 44 41 195470 38 30 240263 72 36 240740 134 11
195146 46 37 195474 38 31 240263 74 26 240740 136 14
195146 48 41 195475 38 32 240263 76 25 240751 42 29
195146 50 39 195477 38 33 240263 78 35 240827 122 11
195147 132 13 195482 120 26 240263 80 34 240828 100 18
195149 132 14 195484 84 30 240271 182 1 240829 100 19
195159 120 23 195485 84 31 240271 184 1 240831 100 20
195179 120 24 195487 84 32 240272 182 2 240841 52 30
195185 96 12 195494 84 33 240272 184 2 240900 44 42
195185 100 13 195495 84 34 240273 184 3 240925 14 30
195187 96 13 195496 88 13 240274 182 3 240935 94 28
195188 96 14 195500 38 14 240274 184 4 240966 14 31
195189 104 13 195514 76 23 240275 182 4 241006 42 30
195189 106 13 195514 80 31 240275 184 5 241052 52 44
195191 108 14 195515 120 27 240276 182 5 241075 104 10
195191 110 17 195519 80 32 240276 184 6 241075 106 7
195192 100 14 195520 38 34 240277 182 6 241082 6 2
195193 100 15 195522 16 27 240277 184 7 241082 10 2
195195 42 20 195533 38 35 240278 182 7 241082 12 2
195200 104 14 195558 104 11 240278 184 8 241132 114 29
195200 108 15 195558 106 18 240279 184 11 241132 116 19
195201 104 15 195582 40 24 240282 182 8 241132 118 29

INDEX
241160 14 32 650490 52 46 650549 116 16 650704 42 31

241174 42 23 650490 122 12 650549 118 23 650706 44 46
241177 42 29 650490 207 37 650549 120 31 650706 46 43
241180 42 30 650491 58 13 650550 112 4 650706 48 47
570002 26 20 650491 60 13 650550 112 7 650706 50 43
570002 28 20 650491 62 28 650551 114 24 650706 54 15
570002 30 19 650491 64 28 650551 118 24 650706 94 31
570002 154 9 650491 66 29 650552 114 25 650706 206 15
603024 168 7 650491 68 29 650552 118 25 650725 54 16
650019 52 45 650491 70 38 650553 14 34 650731 164 14
650221 38 46 650491 72 38 650568 16 31 650732 62 29
650225 96 16 650491 90 26 650568 32 40 650732 64 29
650225 108 18 650491 92 28 650568 34 40 650732 70 39
650225 110 21 650491 98 19 650568 82 37 650732 72 39
650315 196 39 650491 114 22 650568 84 39 650732 78 37
NUMERICAL INDEX
650315 201 30 650491 116 14 650568 90 29 650732 80 37

650315 205 24 650491 118 22 650568 207 39 650733 52 48
650387 114 21 650492 82 33 650569 2 37 650741 52 49
650387 116 13 650492 84 35 650569 4 36 650742 164 15
650387 118 21 650492 90 27 650573 18 21 650745 40 30
650387 120 29 650492 92 29 650573 94 30 650758 86 15
650433 166 38 650494 2 35 650573 102 23 650758 88 15
650448 16 29 650494 4 34 650577 120 32 650758 194 6
650448 205 25 650494 116 15 650580 96 19 650771 16 34
650453 44 45 650495 2 36 650580 108 22 650773 52 50
650453 46 42 650495 4 35 650580 110 24 650786 42 31
650453 48 46 650499 16 30 650584 134 15 650814 56 11
650453 50 42 650502 32 39 650584 136 15 650815 191 39
650453 90 25 650502 34 39 650584 203 12 650818 26 22
650453 92 27 650502 207 38 650585 14 35 650818 28 22
650483 26 21 650532 202 11 650585 16 32 650818 82 38
650483 28 21 650533 90 28 650585 30 20 650818 84 40
650484 96 17 650533 92 30 650630 20 4 650818 202 12
650484 108 19 650533 98 20 650630 22 4 650834 14 37
650484 110 22 650535 82 34 650630 24 5 650835 96 20
650486 2 33 650535 84 36 650630 197 4 650835 108 23
650486 4 32 650535 166 14 650630 197 4 650835 110 25
650486 62 27 650542 94 29 650630 198 5 650835 201 33
650486 64 27 650542 102 22 650634 90 30 650839 108 24
650486 66 28 650542 108 20 650634 92 31 650839 110 26
650486 68 28 650542 110 23 650634 98 21 650843 38 50
650486 70 37 650545 82 35 650647 16 33 650848 194 7
650486 72 37 650545 84 37 650648 104 20 650851 196 42
650486 74 27 650546 96 18 650648 106 22 650851 201 34
650486 76 27 650546 100 22 650648 114 26 650854 164 37
650486 78 36 650546 104 19 650648 116 17 650854 166 35
650486 80 36 650546 106 21 650648 118 26 650943 205 27
650486 205 26 650546 108 21 650648 120 33 650987 32 41
650487 18 20 650546 110 29 650650 100 23 650987 34 41
650487 38 47 650547 52 47 650658 120 34 650987 207 40
650487 104 18 650547 82 36 650687 14 36 651041 6 8
650487 106 20 650547 84 38 650687 90 31 651041 8 6
650487 120 30 650547 86 14 650687 92 32 651041 10 8
650488 2 34 650547 88 14 650692 38 49 651041 12 6
650488 4 33 650548 14 33 650692 104 21 651041 52 51
650490 32 38 650548 196 40 650692 106 23 651042 2 38
650490 34 38 650548 201 31 650702 2 10 651042 4 37
650490 38 48 650549 114 23 650702 4 9 651089 52 52

INDEX
651202 112 5 651648 4 39 654022 196 47 210-19469 198 11

651202 112 8 651651 6 9 654022 201 36 210-19470 38 36
651202 134 16 651651 8 7 654024 14 43 210-19470 38 37
651202 136 16 651651 10 9 654026 205 32 210-19470 94 27
651259 195 2 651660 94 34 654030 2 41 210-19470 102 21
651307 14 38 651660 102 26 654030 4 40 210-19470 122 10
651307 40 31 651672 16 36 654042 120 37 210-19470 195 4
651307 191 40 651741 96 22 654042 124 30 210-19470 200 10
651307 205 28 651741 100 24 654046 2 42 210-20570 202 10
651308 14 39 651751 96 23 654046 4 41 210-31017 90 24
651308 16 35 651751 100 25 654046 20 5 210-31017 92 26
651308 18 22 651751 104 22 654046 22 5 210-32183 205 21
651308 124 29 651751 106 24 654046 24 6 220-28739 98 16
651308 198 12 651751 108 26 654046 197 5 220-32680 98 17
651308 202 7 651751 110 28 654046 197 5 230-21881 154 3
NUMERICAL INDEX
651312 2 39 653007 120 35 654046 198 6 230-24749 48 43
651312 4 38 653007 205 31 654046 201 37 230-24749 50 40
651343 203 13 653010 38 52 654049 18 27 230-24749 66 25
651357 130 5 653034 14 40 655006 16 40 230-24749 68 25
651357 204 5 653034 18 24 656001 40 33 230-24749 70 35
651366 82 39 653036 90 32 656007 38 53 230-24749 72 35
651366 84 41 653036 92 34 656007 40 34 230-24749 74 25
651406 74 28 653036 106 25 656007 120 38 230-24749 76 24
651406 76 28 653039 98 23 656013 38 54 230-24749 78 34
651406 78 38 653048 32 43 656047 196 48 230-24749 80 33
651406 80 38 653048 34 43 656047 201 38 230-32356 58 12
651424 38 51 653048 207 42 656048 90 35 230-32356 60 12
651424 114 28 654002 16 37 656048 92 37 230-32356 66 26
651424 116 18 654002 18 25 656098 38 55 230-32356 68 26
651424 118 28 654002 90 33 656103 38 56 230-32632 196 35
651464 196 43 654002 92 35 656103 40 35 230-32753 44 43
651464 201 35 654004 14 41 656114 42 33 230-32753 48 44
651467 92 33 654004 18 26 656141 38 57 250-32609 98 18
651467 96 21 654004 56 12 656161 38 58 310-29166 100 21
651467 98 22 654004 84 42 656172 42 32 310-32288 205 22
651467 108 25 654004 90 34 808216 138 1 310-32411 26 19
651467 110 27 654004 92 36 810869 138 2 310-32411 28 19
651467 205 29 654004 94 35 810870 138 2 310-32411 32 36
651529 18 23 654004 98 24 810871 138 2 310-32411 34 36
651542 30 21 654004 102 27 810872 138 2 310-32411 205 23
651542 32 42 654004 114 27 811253 138 1 310-32411 207 35
651542 34 42 654004 118 27 811255 138 3 310-32564 196 36
651542 207 41 654004 120 36 811294 138 1 310-32564 201 27
651548 205 30 654004 196 45 811295 138 1 310-32613 196 37
651564 36 6 654006 104 23 811296 138 2 310-32613 201 28
651620 44 47 654006 106 26 811297 138 2 310-32678 30 17
651620 46 44 654009 14 42 811307 138 1 310-32678 32 37
651620 48 48 654009 16 38 811308 138 1 310-32678 34 37
651620 50 44 654009 30 22 811309 138 2 310-32678 207 36
651628 200 4 654009 32 44 811310 138 2 335-32282 36 6
651631 196 44 654009 34 44 010-28854 36 1 350-27299 176 1
651634 26 23 654009 166 39 010-32401 36 2 350-32539 36 7
651634 28 23 654009 196 46 045-31469 100 1 350-32542 36 8
651646 94 32 654009 207 43 090-30303 100 3 400-32513 36 9
651646 102 24 654012 16 39 090-32424 196 5 400-32514 36 10
651647 94 33 654016 200 5 170-35072 16 17 400-32515 36 11
651647 102 25 654017 112 6 200-28721 100 17 400-32521 36 12
651648 2 40 654017 112 9 200-28721 106 19 400-32522 36 13

INDEX
400-32523 36 14
400-32555 36 15
400-32556 36 16
420-18160 40 29
420-18757 30 18
420-34933 38 45
420-35399 201 29
420-36086 22 3
420-36086 197 3
420-36087 22 3
420-36087 197 3
420-36185 196 38
420-36185 201 29
480-27676 16 28
480-27676 202 5
NUMERICAL INDEX
L68592 191 41
L70486 6 10
L70486 8 8
L70486 10 10
L70486 12 7
P471548 46 45
P471548 50 45
#NAME? 196 38

INDEX
NUMERICAL INDEX

Recommended Coupling & Adapter Installation Torque Specifications
For JIC 37° and 45°
For SAE “0" Ring Boss (Steel) (Machined or Flared)
Size Ft-Lbs Steel

Dash Fractional Minimum Maximum Size Ft-Lbs
-3 3/16 8 10
Dash Fractional Minimum Maximum
-4 1/4 14 16
-5 5/16 18 20 -4 1/4 10 11
-6 3/8 24 26 -5 5/16 13 15
-8 1/2 50 60 -6 3/8 17 19
-8 1/2 34 38
-10 5/8 72 80
-10 5/8 50 56
-12 3/4 125 135
-14 7/8 160 180 -12 3/4 70 78
-16 1 200 220 -16 1 94 104
-20 1-1/4 210 280 -20 1-1/4 124 138
-24 1-1/2 270 360 -24 1-1/2 156 173
-32 2 219 243
231
TORQUE SPECIFICATIONS
Use these torque values when tightening hardware (excluding locknuts, and self-tapping, thread-forming,
and sheet metal screws) unless otherwise specified.
UNIFIED GRADE 2 GRADE 5 GRADE 8

NATIONAL
DRY LUBED DRY LUBED DRY LUBED
THREAD
8-32 19* 14* 30* 22* 41* 31*
8-36 20* 15* 31* 23* 43* 32*
10-24 27* 21* 43* 32* 60* 45*
10-32 31* 23* 49* 36* 68* 51*
1/4-20 66* 50* 9 75* 12 9
1/4-28 76* 56* 10 86* 14 10
5/16-18 11 9 17 13 25 18
5/16-24 12 9 19 14 25 20
3/8-16 20 15 30 23 45 35
3/8-24 23 17 35 25 50 35
7/16-14 32 24 50 35 70 55
7/16-20 36 27 55 40 80 60
1/2-13 50 35 75 55 110 80
1/2-20 55 40 90 65 120 90
9/16-12 70 55 110 80 150 110
9/16-18 80 60 120 90 170 130
5/8-11 100 75 150 110 220 170
5/8-18 110 85 180 130 240 180
3/4-10 175 130 260 200 380 280
3/4-16 200 150 300 220 420 320
7/8-9 170 125 430 320 600 460
7/8-14 180 140 470 360 660 500
1-8 250 190 640 480 900 680
1-12 270 210 710 530 1000 740
METRIC GRADE 8.8 GRADE 10.9 GRADE 12.9

COARSE
DRY LUBED DRY LUBED DRY LUBED
THREAD
M6-1 8 6 11 8 13.5 10
M8-1.25 19 14 27 20 32.5 24
M10-1.5 37.5 28 53 39 64 47
M12-1.75 65 48 91.5 67.5 111.5 82
M14-2 103.5 76.5 145.5 108 176.5 131
M16-2 158.5 117.5 223.5 165.5 271 200
*All torque values are in ft-lbs except those marked with an * which are in lbs.
For metric torque value (N·m) multiply ft-lbs value by 1.355 or the in-lbs value by 0.113.
®
Gehl Company 143 Water Street, P.O. Box 179, West Bend, WI 53095-0179 USA
www.gehl.com
917291/BP0508 © 2008 GEHL COMPANY PRINTED IN USA

All Rights Reserved.

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SL4640E

GEHL is a registered trademark of the Gehl Company.

SECTION A: MAIN LOADER COMPONENT

SECTION B: HYDRAULIC COMPONENTS

SECTION C: KITS AND ACCESSORIES

Other Available Accessories

Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218

SECTION A: MAIN LOADER COMPONENTS

PRINTED IN USA 917291/BP0508 1

1 917291/BP0508 PRINTED IN USA

PRINTED IN USA 917291/BP0508 2

3 917291/BP0508 PRINTED IN USA

PRINTED IN USA 917291/BP0508 4

Covers - T-Bar and Dual Hand Controls

5 917291/BP0508 PRINTED IN USA

PRINTED IN USA 917291/BP0508 6

Covers - Hand/Foot Controls

7 917291/BP0508 PRINTED IN USA

PRINTED IN USA 917291/BP0508 8

Covers - T-Bar/Joystick Controls

9 917291/BP0508 PRINTED IN USA

PRINTED IN USA 917291/BP0508 10

Covers - Dual Joystick Controls

11 917291/BP0508 PRINTED IN USA

PRINTED IN USA 917291/BP0508 12

13 917291/BP0508 PRINTED IN USA

PRINTED IN USA 917291/BP0508 14

15 917291/BP0508 PRINTED IN USA

PRINTED IN USA 917291/BP0508 16

17 917291/BP0508 PRINTED IN USA

PRINTED IN USA 917291/BP0508 18

Ref. Part Quantity

PRINTED IN USA 917291/BP0508 20

21 917291/BP0508 PRINTED IN USA

PRINTED IN USA 917291/BP0508 22

VIEW FROM RIGHT

EXTEND AND ASSEMBLE

23 917291/BP0508 PRINTED IN USA

PRINTED IN USA 917291/BP0508 24

25 917291/BP0508 PRINTED IN USA

PRINTED IN USA 917291/BP0508 26

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1) USE LOCTITE 242

2) TORQUE TO 100 FT-LB

29 917291/BP0508 PRINTED IN USA

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5240 Models - Power All-Tach®

ROUTE HOSES THROUGH GUIDE

TO OUTER TUBE TO INNER TUBE

31 917291/BP0508 PRINTED IN USA

PRINTED IN USA 917291/BP0508 32

4640 Models - Power All-Tach®

ROUTE HOSES THROUGH GUIDE

TO OUTER TUBE TO INNER TUBE

33 917291/BP0508 PRINTED IN USA

PRINTED IN USA 917291/BP0508 34

TORQUE TO 280 FT-LBS

35 917291/BP0508 PRINTED IN USA