HYDRAULIC / HYDROSTATIC SYSTEM (CONT’D) Figure 10-120-5

Removing And Replacing Hydraulic Fluid

For the correct service interval (See SERVICE

SCHEDULE on Page 10-70-1.)

Replace the fluid if it becomes contaminated or after 1

major repair.
2
Always replace the hydraulic / hydrostatic filter and the
hydraulic charge filter whenever the hydraulic fluid is
replaced. (See Removing And Replacing Hydraulic /
Hydrostatic Filter on Page 10-120-4.)

Remove the rear grille. (See REAR GRILLE on Page 50- P100179
60-1.)

Figure 10-120-4 Raise the oil cooler (Item 1) until the bar (Item 2) [Figure
10-120-5] drops into place to support the oil cooler. This
will aid in draining the hydraulic fluid.

Figure 10-120-6

1
1

P100055

P-85780B

Remove the right side access cover bolts (Item 1)

[Figure 10-120-6] and remove the cover.

P100181

Remove the hydraulic fill cap (Item 1) and unhook the

two rubber straps (Item 2) [Figure 10-120-4].

10-120-2 S650 Service Manual

HYDRAULIC / HYDROSTATIC SYSTEM (CONT’D) Figure 10-120-8

Removing And Replacing Hydraulic Fluid (Cont’d)

Figure 10-120-7

1
P-90506

Remove and clean the hydraulic fill screen (Item 1)

P-85721 [Figure 10-120-8]. Use low air pressure to dry the
screen.

Pinch off and disconnect the hose (Item 1) [Figure 10-
120-7] from the cooling fan motor. Route the hose out the
side of the loader and drain the fluid into a container.
Connect the hose to the cooling fan motor when the fluid
stops draining.
Recycle or dispose of used fluid in an environmentally
safe manner.
Install hydraulic fill screen and add the correct fluid to the
reservoir until the fluid level is within the operating range
of the sight gauge. (See Capacities on Page SPEC-10-
4.) and (See Checking And Adding Fluid on Page 10-
120-1.)
Install the hydraulic fill cap.
Install the rear grille.

Start the engine and operate the loader hydraulic

controls.
WARNING
Stop the engine and check for leaks.
AVOID INJURY OR DEATH
Check the fluid level in the reservoir and add as needed.
Always clean up spilled fuel or oil. Keep heat, flames,
(See Checking And Adding Fluid on Page 10-120-1.)
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
explosion or fire.
W-2103-0508

Install the side access cover.

Raise the bar supporting the oil cooler and lower the oil
cooler. Fasten the two rubber straps.

10-120-3 S650 Service Manual

HYDRAULIC / HYDROSTATIC SYSTEM (CONT’D) Earlier Models

Removing And Replacing Hydraulic / Hydrostatic Figure 10-120-10

Filter

For the correct service interval. (See SERVICE

SCHEDULE on Page 10-70-1.)

Remove the rear grille. (See REAR GRILLE on Page 50-

60-1.)

The filter housing is located behind the hydraulic fluid

reservoir.
1
Clean the top of the filter housing.

Figure 10-120-9

Earlier Model Later Model P-90500

Remove the filter (Item 1) [Figure 10-120-10] using a

socket wrench.

Figure 10-120-11

P-90500A P100047A

Two types of filters are used on this model loader [Figure

10-120-9]. Select the correct procedure for your
machine.

P-85478

Discard the entire filter (Item 1) [Figure 10-120-11].

Clean the surface of the filter housing where the filter seal
contacts the housing.

Install new filter and tighten to 61 N•m (45 ft-lb) torque.

10-120-4 S650 Service Manual

HYDRAULIC / HYDROSTATIC SYSTEM (CONT’D) All Models

Removing And Replacing Hydraulic / Hydrostatic

Filter (Cont’d)

Later Models
WARNING
Figure 10-120-12 AVOID INJURY OR DEATH
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
explosion or fire.
W-2103-0508

Install the rear grille.

Start the engine and operate the loader hydraulic

controls.
1

P100047
WARNING
AVOID INJURY OR DEATH
Remove the filter cap (Item 1) [Figure 10-120-12].
Diesel fuel or hydraulic fluid under pressure can
penetrate skin or eyes, causing serious injury or
Figure 10-120-13
death. Fluid leaks under pressure may not be visible.
Use a piece of cardboard or wood to find leaks. Do
not use your bare hand. Wear safety goggles. If fluid
enters skin or eyes, get immediate medical attention
1 from a physician familiar with this injury.
W-2072-0807

Stop the engine and check for leaks at the filter.

Check the fluid level in the reservoir and add as needed.

(See Checking And Adding Fluid on Page 10-120-1.)

2 P100044 P100046

Remove the filter element (Item 1) [Figure 10-120-13]

and discard.

Remove the O-ring (Item 2) [Figure 10-120-13] and

discard.

Install new O-ring and lubricate with clean oil.

Install new filter element ensuring that element is fully

seated in the housing.

Install the filter cap and tighten to 25 N•m (18 ft-lb)

torque.

10-120-5 S650 Service Manual

HYDRAULIC / HYDROSTATIC SYSTEM (CONT’D) Figure 10-120-16

Removing And Replacing Hydraulic Charge Filter

The hydraulic charge filter is located under the operator

cab. For the correct service interval (See SERVICE
SCHEDULE on Page 10-70-1.)
1
Raise the operator cab. (See Raising on Page 10-30-2.)

Figure 10-120-14

1
P-85489A

2 Remove and discard the filter element (Item 1) [Figure

10-120-16].

Clean the surface of the filter housing and the filter base
where they contact the filter element seal.
1
Put clean oil on the seal of the new filter element. Install
P-85470 the element on the filter base. Install and tighten the filter
housing to 47 - 54 N•m (35 - 40 ft-lb) torque.

Unhook the four rubber straps (Item 1) and remove the

lower fan duct (Item 2) [Figure 10-120-14].

Figure 10-120-15
WARNING
AVOID INJURY OR DEATH
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
explosion or fire.
W-2103-0508
1

Install the lower fan duct [Figure 10-120-14].

NOTE: Failure to install the lower fan duct correctly

may result in decreased cooling.

Lower the operator cab. (See Lowering on Page 10-30-

P-85489 3.)

Start the engine and operate the loader hydraulic

Place a suitable container below the filter housing and controls.
remove the filter housing (Item 1) [Figure 10-120-15]
using a socket wrench.

Recycle or dispose of used fluid in an environmentally

safe manner.

10-120-6 S650 Service Manual

HYDRAULIC / HYDROSTATIC SYSTEM (CONT’D) Breather Cap

Removing And Replacing Hydraulic Charge Filter See the SERVICE SCHEDULE for the correct
(Cont’d) replacement interval. (See SERVICE SCHEDULE on
Page 10-70-1.)

Remove the rear grille. (See REAR GRILLE on Page 50-

WARNING 60-1.)

Figure 10-120-17
AVOID INJURY OR DEATH
Diesel fuel or hydraulic fluid under pressure can
penetrate skin or eyes, causing serious injury or
death. Fluid leaks under pressure may not be visible.
Use a piece of cardboard or wood to find leaks. Do
not use your bare hand. Wear safety goggles. If fluid 1
enters skin or eyes, get immediate medical attention
from a physician familiar with this injury.
W-2072-0807

Stop the engine and check for leaks at the filter.

Check the fluid level in the reservoir and add as needed.

(See Checking And Adding Fluid on Page 10-120-1.)
P100055

Remove the breather cap (Item 1) [Figure 10-120-17]

and discard.

Install new breather cap.

Install the rear grille.

10-120-7 S650 Service Manual

10-120-8 S650 Service Manual