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Single Aisle Technical Training Manual T1+T2 (IAE V2500) (LVL 2&3) Hydraulic Power
Single Aisle Technical Training Manual T1+T2 (IAE V2500) (LVL 2&3) Hydraulic Power
HYDRAULIC POWER
Hydraulic Power System Component Location (2) . . . . . . . . . . . . . . . 2
Hydraulic System Users (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Circuit Identification and Routing (2) . . . . . . . . . . . . . . . . . . . . . . . . 12
Green Hydraulic System D/O (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Blue Hydraulic System D/O (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Yellow Hydraulic System D/O (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Hydraulic Reservoir Pressurizing SYS D/O (3) . . . . . . . . . . . . . . . . . 52
Hydraulic Reservoir Filling Presentation (2) . . . . . . . . . . . . . . . . . . . 56
Seal Drain System Description (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
MAINTENANCE PRACTICE
Reservoir Depressurization/Pressurisation (2) . . . . . . . . . . . . . . . . . . 64
Reservoir Filling (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Hydraulic Power System Line Maintenance (2) . . . . . . . . . . . . . . . . 74
RAT Test (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Hydraulic Leakage (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Leak Measurement SYS Presentation (option) (3) . . . . . . . . . . . . . . 112
Ultrasonic Flow Metering SYS Presentation (3) . . . . . . . . . . . . . . . 116
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Single Aisle TECHNICAL TRAINING MANUAL
NOTE: The yellow system also has a hand pump dedicated to cargo
door operation.
PTU
The PTU is an auxiliary pressure supply for either the green or yellow
systems without transfer of fluid between the two systems.
It operates automatically if there is a delta pressure of 500psi between
the green / yellow or yellow / green hydraulic systems.
The side operating as a pump will take fluid from its associated
reservoir and provide an output through the PTU manifold to the HP
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manifold.
The motor side is supplied from the HP manifold through the PTU
manifold, and is connected to the return system. The PTU is
de-activated by closing the solenoid valves on the PTU manifolds.
Each section of the PTU has a case drain connection to the return
system.
RAT
The RAT is an auxiliary pressure supply for the blue system, and for
the emergency electrical power Constant Speed Motor/Generator
(CSM / G). It can be deployed automatically or manually depending
on the failure conditions. The RAT is locked when extended.
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Single Aisle TECHNICAL TRAINING MANUAL
PRIORITY VALVES
In the event of low hydraulic pressure, the priority valves maintain the
operation of essential systems by cutting off hydraulic power to heavy
load users.
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PIPE ROUTING
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PIPE IDENTIFICATION
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COMPONENT IDENTIFICATION
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CONNECTIONS
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Single Aisle TECHNICAL TRAINING MANUAL
FIRE VALVE
The green system fire valve installed in the LH wing, inboard of the
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pylon, is controlled by ENG 1 FIRE P/B. When the valve closes, it stops
the supply of fluid to the Engine Driven Pump (EDP).
EDP
The EDP is attached to the accessory gearbox. A solenoid valve controlled
by the ENG 1 PUMP P/B selects the pressurized or depressurized mode.
The EDP cooling and lubricating flow goes through the case drain filter
installed in the return circuit. Pump outlet pressure is 3000 psi (206 bar)
at zero flow. The EDP includes a blocking valve, which isolates the pump
from the hydraulic system when the pump operates in depressurized
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HP FILTER
The HP filter has a clogging indicator. The clogging indicator operates
when the differential pressure is higher than 87 ± 8.7 psi (6 ± 0.6 bar).
ACCUMULATOR
The accumulator acts as a damper for small changes. It also makes a
supply of fluid available in case of any demand. The accumulator is
precharged with nitrogen to 1885 psi (130 bar) at 20°C. It holds 1.1l
(0.29 US gal) of total volume of fluid when it is full.
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Single Aisle TECHNICAL TRAINING MANUAL
PTU MANIFOLD
The PTU manifold is composed of three different valves:
- the normal braking selector valve which cuts the hydraulic supply to
the normal brakes,
- the solenoid valve installed in the PTU supply line which stops the PTU
operation,
- the priority valve which makes sure that all available hydraulic pressure
is sent to the primary flight controls if pressure in the system is reduced.
RETURN MANIFOLD
The return manifold comprises:
- one return filter with a clogging indicator and a by-pass device,
- one temperature sensor which has one temperature switch and two
temperature transducers.
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The red pin of clogging indicator comes out when the differential pressure
across the filter is more than 29 ± 4.4 psi (2 ± 0.3 bar).
The by-pass operates when the differential pressure across the filter is
more than 58 ± 6.0 psi (4.0 ± 0.4 bar). Then the device lets the fluid go
from inlet to outlet without filtration. The temperature switch and
temperature transducers send data for ECAM warnings and indication
on overhead P/Bs.
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ELECTRIC PUMP On ground it is possible to pressurize the blue hydraulic system from a
ground power unit.
With the ELECtric (ELEC) PUMP P/B set to AUTO, the blue electric
pump will run, if one engine is running, or the BLUE PUMP OverRiDe
(OVRD) P/B is set to ON, or NLG is not compressed and AC power is
available from the APU. With the last condition, at touchdown a time
delay relay maintains the pump operation for two minutes after NLG
compression. The pump outlet pressure is 3000 psi (206 bar) at zero flow.
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ACOUSTIC FILTER
The acoustic filter is installed in the outlet from the blue electrical pump.
It removes the pulses of pressure of the HP flow from the pump. The
acoustic filter is an empty metal sphere, with inlet and outlet connections
on opposite sides.
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RETURN MANIFOLD
The return manifold comprises:
- one return filter with a clogging indicator and a by-pass device,
- one temperature sensor which has one temperature switch and two
temperature transducers.
The red pin of the clogging indicator comes out when the differential
pressure across the filter is more than 29 ± 4.4 psi (2 ± 0.3 bar). The
by-pass operates when the differential pressure across the filter is more
than 58 ± 6.0 psi (4.0 ± 0.4 bar). Then the device allows fluid to go from
inlet to outlet without filtration. The temperature switch and temperature
transducers send data for ECAM warnings and indication on overhead
P/Bs.
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Single Aisle TECHNICAL TRAINING MANUAL
FIRE VALVE
The yellow system fire valve installed in the RH wing, inboard of the
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pylon, is controlled by ENG 2 FIRE P/B. When the valve closes, it stops
the supply of fluid from the reservoir to the Engine Driven Pump (EDP).
EDP
The EDP is attached to the accessory gearbox. A solenoid valve controlled
by the ENG 2 PUMP P/B selects the pressurized or depressurized mode.
The EDP cooling and lubricating flow goes through the case drain filter
installed in the return circuit. Pump outlet pressure is 3000 psi (206 bar)
at zero flow. The EDP includes a blocking valve which isolates the pump
from the hydraulic system when the pump operates in depressurized
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Single Aisle TECHNICAL TRAINING MANUAL
ELECTRIC PUMP
The yellow electric pump runs if the ELEC PUMP P/B is set to ON, or
if a cargo door selector is operated. The electric pump cooling and
lubricating flow goes through the return filter. In case of cargo door
operation, the PTU is inhibited, the yellow leak measurement valve is
closed and a signal is sent to the Slat Flap Control Computer (SFCC) 2
to prevent flaps movement. A check valve downstream of the pump stops
the fluid flow to the pump if the system is pressurized from the EDP or
the PTU.
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HP FILTER The PTU manifold is composed of one disconnection and two different
valves.
The High Pressure (HP) filter has a clogging indicator. The clogging
indicator operates when the differential pressure is higher than 87 ± QUICK DISCONNECT
8.7 psi (6 ± 0.6 bar). The quick disconnect is used for maintenance operations to prevent
SAMPLING VALVE PTU operation.
A sampling valve is installed on the HP manifold. SOLENOID VALVE
The solenoid valve installed in the PTU supply line, stops the PTU
operation.
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PRIORITY VALVE
The priority valve makes sure that all available hydraulic pressure is
sent to the primary flight controls if pressure in the system is reduced.
RETURN MANIFOLD
The return manifold comprises:
- one return filter with a clogging indicator and a by-pass device,
- one temperature sensor which has one temperature switch and two
temperature transducers.
The red pin of the clogging indicator pops out when the differential
pressure across the filter is more than 29 ± 4.4 psi (2 ± 0.3 bar).
The by-pass operates when the differential pressure across the filter is
more than 58 ± 6.0 psi (4.0 ± 0.4 bar). Then the device allows fluid to
go from inlet to outlet without filtration. The temperature switch and
temperature transducers send data for ECAM warnings and indication
on overhead P/Bs.
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RESERVOIR PRESSURIZATION UNIT Downstream of the reservoir pressurization unit, the air supply is divided
into three flows to supply the reservoirs through their related check valve.
The reservoir pressurization unit controls the pressure of the air supplied The green and yellow check valves are installed between the floor beams
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to the reservoirs. above the hydraulic bay and the blue one is installed in the aft cargo
compartment.
PRESSURE REDUCING VALVE
PRESSURE GAGE
A pressure reducing valve is fitted to the reservoir pressurization unit. In
normal operation, the delivery pressure of engine 1 has priority over the An air pressure gage is installed on each hydraulic reservoir to indicate
pressure supply from the pneumatic manifold. The pressure reducing the actual pressure. The pressure switch generates LOW AIR PRESS
valve outlet pressure is 50 psi (3.5bar). Two check valves prevent any warning if the pressure is less than 22 psi (1.52 bar).
reverse flow.
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HAND PUMP
The hand pump is used to refill the reservoirs if no ground cart is
available. The hand pump lever is on the yellow ground service panel.
A specific filling valve including a filter and a check valve is installed
on the hand pump.
FILTER
The filter of the reservoir filling system is equipped with a clogging
indicator.
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FWD SYSTEM
The FWD system consists of flexible hoses and rigid pipes connected to
a collector tank. The FWD collector tank is attached between frames 40
and 41 in the yellow hydraulic compartment. The components which are
drained into the FWD collector tank located in the yellow hydraulic
compartment are:
- blue electric pump,
- yellow electric pump,
- slats Power Control Unit (PCU),
- green hydraulic reservoir,
- yellow hydraulic reservoir.
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AFT SYSTEM
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TANK DRAINAGE
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WARNING
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NOTE: A special tool for A300, 310, 320 family, 330 and 340 can also
be used. When connected, the corresponding reservoir stays
depressurized to prevent accidental re-pressurization.
First depressurize the reservoir using the manual depressurization valve
as shown before. Then remove the cap assembly and connect the tool on
the valve. Put the other hand of the tool in a container. Leave the tool
connected as long as it is necessary. Disconnect it when the maintenance
task is completed. Re-install the manual depressurization valve cap
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assembly. Make sure that the valve is in the CLOSED position. Put the
aircraft in the configuration corresponding to the next operation.
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DEPRESSURIZATION OPERATION
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NOTE: Note that the three hydraulic reservoirs are pressurized through
the air pressure manifold, thus they are pressurized at the same
time.
Open the blue hydraulic compartment door to gain access to the air
pressure manifold. Install the Ram Air Turbine safety device to prevent
accidental deployment. Remove the cap from the ground connector.
Connect the pressurizing tool to the ground connector. Turn the nut to
open the ground connector valve. Fill the reservoir with air until 50 psi
is shown on the reservoir pressure gauge. Turn the nut to close the ground
connector valve. Remove the pressurizing tool. Install the cap on the
ground connector. Remove the Ram Air Turbine safety device when the
maintenance operation is completed. Close the C/Bs. Make sure that the
work area is clean and clear of tools and other items and all access panels
are closed.
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PRESSURIZATION OPERATION
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So, the hand pump is connected to the shaft of the pump. Above the panel
PRECAUTION you find the filling hose, remove its cap. Remove the blanking cap of the
Servicing procedure to fill up the green hydraulic reservoir. pump, connect the filling hose to the filling valve.
Some precautions have to be taken. Put it other end in a clean container. Turn the selector to the green system
Make sure that the speed brakes and spoilers are retracted, the thrust position.
reversers are stowed, the L/G is extended and the door closed and the Make sure that on the quantity indicator the green light comes on.
FWD and the AFT cargo doors are closed. All the other hydraulic services Operate the pump. Monitor the increase of the fluid level on the quantity
must be in normal position. If not possible, use common sense to read indicator.
the reservoir quantities. If there is no electrical power is available, the fluid level can be checked
on the reservoir itself. Take also into account the outside temperature.
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Stop the flow of the hydraulic fluid when the pointer is almost to the fill
level and adjust the level in accordance with the AMM table.
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NOTE: If the reservoir is filled too much, this will cause an incorrect
pressurization.
Large changes in ambient temperature can also have an effect on the
reservoir level. For every 10°C change, the green and yellow volumes
change by 0.50 l and the blue volume changes by 0.25 l.
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- after 5 minutes, read the gauge again and make a note of the level,
- compare both levels,
- if the difference between both levels is more than 2 liters, do the
bleeding procedure again until the result is satisfactory.
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SERVICING - BLEEDING
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SERVICING - HIGH PRESSURE (HP), CASE DRAIN, AND LOW PRESSURE (LP) FILTERS
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SERVICING - HIGH PRESSURE (HP), CASE DRAIN, AND LOW PRESSURE (LP) FILTERS
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SERVICING - ACCUMULATORS
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DAILY CHECKS
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MEL/DEACTIVATION
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must be disconnected.
Keep the RAT extension area clear of ground equipment and
personnel. Install the RAT safety device before working in the RAT
area.
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ENVIRONMENTAL PRECAUTIONS
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NOTE: Note: do not operate the RAT deployment solenoids for more
than 60 sec. You can operate them more than once, but you
must then let them cool down for 30 min.
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locking screw. After screwing up the blocking device, the Ram Air blue hydraulic circuit when the Ram Air Turbine is extended. Also
Turbine is fully secured. located on the pivot, is the interlock mechanism proximity switch.
The red flag must be visible. When the Ram Air Turbine is extended The interlock mechanism, positioned at the front of the leg, locks the
by the ejection spring jack, the Ram Air Turbine leg drops, opening turbine hub in the aligned position as long as the Ram Air Turbine is
mechanically the doors. not fully extended. At the lower end is located the locking plunger,
The main components of the Ram Air Turbine are: which is connected through a Teleflex to the target for the interlock
- the turbine assembly, warning proximity sensor.
- the gear box, The ejection jack consists of:
- the hydraulic pump, - A spring which forces the Ram Air Turbine to extend,
- the leg assembly,
- the ejection jack,
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- An actuator which is used to retract hydraulically the Ram Air For Ram Air Turbine retraction, the blue hydraulic circuit must be
Turbine. pressurized either by the blue hydraulic ground cart or the blue
On the top of this unit is located a pressure switch to signal hydraulic electrical pump.
pressure available for retraction operation, two hydraulic ports for The Ram Air Turbine blade have to be put in alignment with the red
retraction. arrows. Then the guarded switch is selected on, in order to supply the
Between the two ports is fitted the green pop-out warning flow retraction system.
indicator. This indicator is used to check the warm-up flow circuit. The light test must be performed through the lamp test switch.
Two extension solenoids are used to unlock the actuator for Ram Air The Ram Air Turbine retraction actuator is pressurized when the
Turbine extension. RESET/STOW switch is set in STOW position, the actuator pressure
Just above is located the stow position proximity switch, and the light comes on.
gimbal connects the ejection jack to the Ram Air Turbine frame. If the blades are not in the correct position, the Ram Air Turbine
When the Ram Air Turbine is stowed, the compartment is closed by retraction sequence starts and is inhibited by the interlock mechanism
two doors to restore the aerodynamic profile. proximity switch. The INTERLOCK WARNING light comes on,
When the Ram Air Turbine extends, the doors are mechanically open simultaneously the retraction pressure is automatically cut off and the
by the control rods connected to the leg assembly. The doors remain red light goes off.
open as long as the Ram Air Turbine is extended. The blue ground Before starting another retraction sequence:
servicing panel is located in the belly fairing aft left-hand side of the - The blades must be properly aligned,
main landing gear bay. On this panel is fitted a depressurization valve, - The electrical logic RESET,
the blue hydraulic reservoir drain valve, the pressure and return ports. - The amber light goes off,
The Ram Air Turbine control panel: - The STOW position is selected again,
The Ram Air Turbine control panel has three indication lights, three - The red light comes on,
switches and a ground test connector. The amber light comes on in - And the Ram Air Turbine retracts.
the event of bleed misalignment during retraction sequence. The red As soon as it is uplocked, the green Ram Air Turbine stowed light
light is on as long as the actuator is pressurized to retract. And the comes on, the STOW switch can be released, the red light goes off.
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green light comes on when the Ram Air Turbine is stowed and locked. The Ram Air Turbine control panel is de-energized by switching off
Adjacent to the lights, there are three switches: the RESET/STOW the guarded switch. The Ram Air Turbine control panel cover is then
switch is a toggle switch. When STOW is selected, the Ram Air closed, after the blue hydraulic circuit is depressurised.
Turbine is controlled to retract. The RESET position is used to unlatch Here is the Ram Air Turbine control panel test kit, which consists of:
the electrical retraction inhibition circuit following an interlock - A hydraulic motor with its supply and return lines,
warning. The LAMP TEST switch is used to check the three indication - The ground control unit with its electrical cable,
lights. The ON/OFF guarded switch allows to supply the Ram Air - The flow control box.
Turbine control panel, and finally, the Ram Air Turbine ground check Shown is the ground control unit box, which contains the control unit
connector. and the electrical cable.
The identification label is located outside the box on the top cover.
When the box is opened, in the top cover is still the electrical cable,
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which must be connected to the control unit and to the Ram Air
Turbine control panel test plug.
On the ground control unit is fitted two digital indicators. The left-hand
side indicator is to monitor the speed of the Ram Air Turbine; the
right-hand side is to monitor the pressure delivered by Ram Air
Turbine pump.
On the right-hand side lower part, is located the POWER switch, with
its red indicator light, and on the left-hand side the electrical fuse.
Here is the hydraulic motor, which has to be installed on the gear box
after removal of the back cover plate. The motor is fitted with three
screws, the splined shaft drives the hydraulic pump shaft through the
turbine hub shaft. Its hydraulic supply is with a hydraulic ground cart
via two self-sealing couplings. This unit is used to create a flow in
blue hydraulic circuit to check the flow and pressure regulation of the
Ram Air Turbine pump.
Here is the valve to control the bypass flow. On the opposite side is
located the monitoring indicators, a digital flow meter indicator, a
pressure indicator, a temperature indicator and an ON/OFF switch.
This tool is connected to the blue servicing panel self-sealing
couplings.
Caution: Make sure that you install the protective equipment correctly,
that is stable and that it cannot move during the test.
if the protective equipment moves during the test, it can touch the
Ram Air Turbine and cause damage.
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MAIN STEPS OF THE TEST OPERATION - RAT EXTENTION/STOWAGE, SERVICING AND TEST
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WARNING
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connections are correctly aligned before torquing the B-nuts. Do not use
pointed, sharp-edged, or steel tools to remove or install O-ring packing,
back-up rings, and seals. Damage may occur. Never reinstall used O-ring
packing or seals. Once they have been compressed, they will never regain
their original shape again. Before torquing a B-nut, be sure that the tube
fits squarely into the fitting. Never force or bend a tube to make it fit.
Metal tubes don't stretch. If the piece seems shorter upon reinstallation
or after a component change, something is wrong. Stop! Think! And
investigate the problem before you proceed. Make sure that tubes are not
forced into clamps or line blocks. A stressed installation will lead to a
cracked tube at the nearest fitting or B-nut. And, you can bet it won't be
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GENERAL
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NOTE: The maximum leakage rates for components are given only to
help in trouble shooting. The total leakage of components in a
section (left wing, right wing etc) of the system must be less
than the permitted leakage for that section. Also, the sum of all
leakages of all the sections must not be more than the permitted
leakage for the full system.
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AIRBUS S.A.S.
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STM
REFERENCE UCE11021
FEBRUARY 2011
PRINTED IN FRANCE
AIRBUS S.A.S. 2011
ALL RIGHTS RESERVED
AN EADS COMPANY