H225 Schematic

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
CUSTOMER
SCHEMATIC PACKAGE
INDUSTRIAL CONTROL PANEL FOR INDUSTRIAL MACHINERY

PROJECT DETAILS
SUPPLY No.1 LOAD 460 V 99 A 60 Hz 3PH+GND System
717400
PROJECT NUMBER:
LARGEST MOTOR A CABINET HPN: 6299522
ELECTRICAL STANDARD UL
SHORT-CIRCUIT
LARGEST HEAT LOAD 76 A CURRENT RATING 10 kA LANGUAGE: ENGLISH
CREATION DATE: 8/29/2013
SUPPLY No.2 LOAD 230 V 136 A 60 Hz 3PH+GND System TOTAL NUMBER OF PAGES: 158
LARGEST MOTOR A
CONDUCTOR COLOURS
SHORT-CIRCUIT
LARGEST HEAT LOAD 136 A CURRENT RATING 10 kA POWER CIRCUITS 460VAC BK
NEUTRAL N/A
SUPPLY No.3 LOAD 460 V 177 A 60 Hz 3PH+GND System GROUND GN/YE
CONTROL 120VAC RD
LARGEST MOTOR 86 A NEUTRAL WH
SHORT-CIRCUIT CONTROL 24VDC BU
LARGEST HEAT LOAD A 10 kA
CURRENT RATING
COMMON BU
MACHINE MODEL HyPET225_4.0P85/95 EE100 EXTERNAL OG
SERIAL NUMBER 6292501 COMPONENT SIZING

MO/YR OF MFG. 11/2013 MAIN CIRCUIT BREAKER Q1M 150A
MOLD CIRCUIT BREAKER Q2M 175A
ELECTRICAL DIAGRAM 6299523 R
MAIN CIRCUIT BREAKER Q3M 200A
3829881 ENG HUSKY INJECTION MOLDING SYSTEMS LTD. SHANGAHI, CHINA 200131
PUMP MOTOR 75HP 86A
CONTROLS 6.7KVA 14.6A
ROBOT/AUXILIARY 20A
DRIVE Electric 71A
SCREW SPEED STANDARD
HEATS MACHINE FLA 460V 94A 71KW
HEATS MOLD FLA 230/400V 169A 60KW
OUTLETS (PROVISION ONLY) 16A
MACHINE MODEL Name Date Time DESCRIPTION PROJECT =00 +

717400
Edited lrong 11/29/2013 9:05:17 AM
SYSTEM INFORMATION MACHINE
HyPET225_4.0P85/95 EE100 Approval 6292501
Sheet Total
Checked DRAWING #
Original 6299523A 1 17
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
ELECTRICAL REVISION OVERVIEW

Revsion name Date Creator Pages affected Revision Description Reason for revision change
0 11/29/2013 LRO All Initial Release with V2012.4 for Shipment. N/A

717400
Edited lrong 11/29/2013 8:59:30 AM
ELECTRICAL REVISION OVERVIEW MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Group Description Page Page description Group Description Page Page description
=00 MACHINE OVERVIEW 1 SYSTEM INFORMATION =06 MOLD HEATS 1 MOLD HEATS - POWER
2 ELECTRICAL REVISION OVERVIEW 2 MOLD HEAT ZONES
3 TABLE OF CONTENTS 3 MOLD HEAT ZONES
4 TABLE OF CONTENTS 4 MOLD HEAT TIPS
5 TABLE OF CONTENTS 5 MOLD HEAT TIPS
8 DEVICE TAG CLASSIFICATION 6 MOLD HEAT TIPS
9 DEVICE TAG CLASSIFICATION 7 MOLD HEAT T/C
10 MAIN BREAKER INFORMATION THREE POLE VL SERIES 8 MOLD HEATS - 12 CHANNEL T/C PLUG
11 BUS BAR ASSEMBLY TORQUE VALUES =07 SPECIALS 1 MACHINE SPECIALS
12 SYMBOL OVERVIEW =08 IPC & MACHINE I/O 1 IPC POWER SUPPLY
13 MACHINE HEAT JUMPERS 2 PROFIBUS ROUTING
14 MACHINE MOUNTING LOCATIONS 3 ETHERNET / ETHERCAT ROUTING - INJECTION
15 ENCLOSURE OVERVIEW 4 ETHERNET / ETHERCAT ROUTING - CLAMP
16 PLASTIC NAMEPLATES 5 AUXLIARY DEVICE INTERFACE
17 PLASTIC NAMEPLATES 6 I/O TERMINAL POWER SUPPLY - INJECTION
=01 MAIN POWER 1 MAIN SINGLE LINE DIAGRAM 7 I/O TERMINAL POWER SUPPLY - INJECTION
2 ROBOT SINGLE LINE DIAGRAM 8 I/O TERMINAL POWER SUPPLY - CLAMP
3 MOLD HEAT SINGLE LINE DIAGRAM 9 I/O CARD STACK - MAIN CABINET
4 MAIN BREAKER POWER DISTRIBUTION 10 I/O CARD STACK - MAIN CABINET
5 MOTION BREAKER POWER DISTRIBUTION 11 I/O CARD STACK - MAIN CABINET
6 MIXER BLENDER OUTLET (CONVENIENCE OUTLET / SURGE 12 I/O CARD STACK - MAIN CABINET
SUPRESSION OPTIONS) 13 I/O CARD STACK - MAIN CABINET
=02 CONTROL POWER 1 CONTROL DISTRIBUTION - MAIN 14 I/O CARD STACK - CLAMP I/O BOX
2 CONTROL DISTRIBUTION - ROBOT 15 I/O CARD STACK - CLAMP I/O BOX
3 CONTROL DISTRIBUTION - CLAMP I/O BOX 16 I/O CARD STACK - CLAMP I/O BOX
=03 SAFETY CIRCUITS 1 EMERGENCY STOP CIRCUIT 17 I/O CARD STACK - CLAMP I/O BOX
2 SAFETY GATES CIRCUIT =09 INJECTION 1 OIL RETREIVAL, PUMP TEMPERATURE AND PRESSURE
3 SAFETY GATES CIRCUIT 2 ELECTRIC SCREW DRIVE
4 HYDRAULIC SAFETY 3 INJECTION UNIT CONTROL
=04 PUMP 1 HYDRAULIC PUMP MOTOR 4 INJECTION UNIT CONTROL
=05 MACHINE HEATS 1 EXTRUDER HEATS - POWER 5 INJECTION UNIT CONTROL
2 EXTRUDER HEATS - POWER =10 CLAMP 1 CLAMP CONTROL
3 EXTRUDER HEATS - POWER 2 CLAMP CONTROL
4 PLUNGER HEATS - POWER 3 CLAMP OPTIONS
5 EXTRUDER HEATS - CONTROL 4 STATIONARY PLATEN PNEUMATIC OPTIONS HPP
6 PLUNGER HEATS - CONTROL 5 STATIONARY PLATEN MOLD COOLING WATER MONITORING
7 INJECTION HEATS - 12 CHANNEL T/C PLUG 6 STROKE CONTROLS

717400
Edited lrong 11/29/2013 9:06:17 AM
TABLE OF CONTENTS MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
=10 CLAMP 7 CLAMP EJECTOR =22 PNEUMATICS 1 PNEUMATIC CONTROLS

8 PNEUMATIC OPTIONS MOVING PLATEN 2 PNEUMATIC CONTROLS
9 MOVING PLATEN PART DETECTION SENSORS 3 PNEUMATIC CONTROLS OIL RETRIEVAL SYSTEM
10 ALARM LIGHT STACK =23 COOLING 1 MACHINE WATERCOOL
=16 ROBOT 1 POWER AND CONTROL SUPPLY - ROBOT 2 MOLD WATERCOOL
2 SINAMICS MODULES OVERVIEW DRIVE-CLIQ CONNECTIONS =BOM BILL OF MATERIAL 1 CUSTOMER BOM
300 2 CUSTOMER BOM
3 SINAMICS MODULES CONTROL CU320 AND VOLTAGE 3 CUSTOMER BOM
SENSING 4 CUSTOMER BOM
4 SINAMICS MODULE ACTIVE LINE 5 CUSTOMER BOM
5 SERVO MOTOR CONNECTIONS SINAMICS TOOLING PLATE 6 CUSTOMER BOM
MOTOR 1 7 CUSTOMER BOM
6 SERVO MOTOR CONNECTIONS SINAMICS COOLPICK 8 CUSTOMER BOM
7 CONVEYOR MOTOR CONNECTIONS SINAMICS VFD 9 CUSTOMER BOM
8 SINAMICS MODULES BRAKING & 24VDC 10 CUSTOMER BOM
9 ROBOT ESTOP SAFETY GATES CIRCUIT EN/UL 11 CUSTOMER BOM
10 VACUUM BLOW MOTOR 12 CUSTOMER BOM
11 TOOLING PLATE PHOTOEYES 13 CUSTOMER BOM
12 VACUUM SERVICES 14 CUSTOMER BOM
13 COOLPIK PHOTOEYES 15 CUSTOMER BOM
14 WATER CONTROL 16 CUSTOMER BOM
15 SOFTDROP CONVEYOR INTERFACE 17 CUSTOMER BOM
=17 ROBOT I/O 1 I/O TERMINAL POWER SUPPLY - ROBOT CABINET 18 CUSTOMER BOM
2 I/O CARD STACK - ROBOT CABINET 19 CUSTOMER BOM
3 I/O CARD STACK - ROBOT CABINET 50 CUSTOMER CABLE BOM
=20 POTENTIAL END 1 POTENTIAL ARROW END (INTERNAL USE ONLY) 51 CUSTOMER CABLE BOM
=21 HYDRAULICS 1 FLUID REVISION OVERVIEW 52 CUSTOMER CABLE BOM
2 SPECIALS OVERVIEW 53 CUSTOMER CABLE BOM
3 GENERAL NOTES 54 CUSTOMER CABLE BOM
4 HYDRAULIC POWERPACK 55 CUSTOMER CABLE BOM
5 HYDRAULIC POWER MANIFOLD 56 CUSTOMER CABLE BOM
6 HYDRAULIC INJECTION MANIFOLD 57 CUSTOMER CABLE BOM
7 DISTRIBUTION AND BOOSTER MANIFOLDS 58 CUSTOMER CABLE BOM
8 STROKE/EJECTOR MANIFOLD 59 CUSTOMER CABLE BOM
9 CLAMP MANIFOLD 60 CUSTOMER CABLE BOM
12 PORT LIST 61 CUSTOMER CABLE BOM
13 VALVE LIST 62 CUSTOMER CABLE BOM

717400
Edited lrong 11/29/2013 9:06:17 AM
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
=BOM BILL OF MATERIAL 63 CUSTOMER CABLE BOM

=CABLE DIAGRAMS 1 CABLE DETAILS
=WIRE LIST 1 MTW DETAILS
2 DLO DETAILS
3 DLO DETAILS
4 DLO DETAILS
5 DLO DETAILS
6 DLO DEVICE DETAILS

717400
Edited lrong 11/29/2013 9:06:17 AM
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
GENERAL COMPONENT DT =10-K905

P5
[=10][-K905][:1] [=10][-K905]
[P5]
FUNCTION GROUPS IDENTIFICATION CONNECTION DESIGNATION MOUNTING SITE

IDENTIFICATION WILL ALWAYS APPEAR WITHIN DT'S ON CONNECTION DESIGNATIONS ARE UNIQUELY IDENTIFIED MOUNTING SITE IS NOT IDENTIFING AND WILL NOT APEAR WITHIN
FUNCTION GROUP IS IDENTIFING.
SCHEMATICS, EACH COMPONENT HAS A UNIQUE DT ACCORDING TO LOCATIONS ON THE DEVICE WHERE CONDUCTORS CAN BE ATTACHED. DT's ON SCHEMATICS, MOUNTING SITE IS DISPLAYED UNDER THE DT.
IF THE DEVICE TAG & PAGE FUNCTION GROUPS MATCH,
THE FOLLOWING FORMULA
THIS PART OF THE DT WILL NOT BE DISPLAYED
=00 (MACHINE OVERVIEW) +C1 (CLAMP END)

- TYPE COUNTER FUNCTION
=01 (MAIN POWER) +C2 (MOVING PLATEN)
=02 (CONTROL POWER) +C3 (STATIONARY PLATEN)
=03 (SAFETY CIRCUITS) +C4 (CLAMP BASE)
=04 (PUMP) TYPE COUNTER FUNCTION +E1 (INJECTION POWER PACK)

TYPE IS DEFINED BY A SINGLE LETTER COUNTER IS DEFINED BY ONE TO THREE DIGITS. FUNCTION IS DEFINED BY ONE OR TWO
=05 (MACHINE HEATS) ALL GENERAL DEVICE DT's ARE LISTED WITHIN LETTERS AND IS OMITTED IF NOT REQUIRED
HS 38 - DEVICE NOMENCLATURE DOCUMENT. +E2 (EXTRUDER UNIT)
A - ASSEMBLIES & SUBASSEMBLIES BR - BRAKES
=06 (MOLD HEATS) +E3 (P-UNIT EXTRUDER)
B - TRANDUCERS D - DELTA CONTACTOR
=07 (SPECIALS) +E4 (INJECTION BASE)
E - HEATING, LIGHTING DP - DIGITAL PRESSURE CONTROL
=08 (IPC & MACHINE I/O) +O (OPERATOR STATION)
F - PROTECTIVE DEVICES DQ - DIGITAL FLOW CONTROL
=09 (INJECTION) +P0 (MACHINE CABINET)
H - SIGNALING DEVICES DT - DISPLACEMENT TRANSDUCER
=10 (CLAMP) +P1 (MAIN POWER / PUMP MOTOR)
K - RELAYS, CONTACTORS EN - ENCODER
=16 (ROBOT) +P2 (MACHINE HEATS)
M - MOTORS F - FORWARD CONTACTOR
=17 (ROBOT I/O) +P3 (PC / CONTROLS)
Q - CIRCUIT BREAKERS LS - LIMIT SWITCH
=20 (POTENTIAL END) +P4 (MOLD CONTROL)
R - RESISTOR ELEMENTS M - MAINS FUNCTION
=21 (HYDRAULIC CONTROL) +P5 (EXTRUDER DRIVE)
S - SWITCHES OL - MOTOR OVERLOAD
=22 (PNEUMATIC CONTROL) +P8 (ROBOT CABINET)
T - TRANSFORMERS PE - PHOTOELECTRIC SWITCH
=23 (COOLING) +P9 (CLAMP I/O BOX)
U - ENCODERS PP - PROPORTIONAL PRESSURE CONTROLS
=BOM (BILL OF MATERIAL) +P10 (EXTRUDER HEATER BOX)
Y - VALVES PQ - PROPORTIONAL FLOW CONTROLS
=CABLE (CABLE DIAGRAMS) +P11 (PLUNGER HEATER BOX)
PS - PRESSURE SENSOR
=WIRE (WIRE LIST) +X19 (ROBOT GATE BOX)
PT - PRESSURE TRANSDUCER
PX - PROXIMITY SWITCH
R - REVERSE CONTACTOR
SV - PNEUMATIC SOLENOIDS
TC - THERMOCOUPLES
TM - THERMISTORS
Y - WYE CONTACTOR

717400
Edited yaqiu 11/19/2013 1:44:54 PM
DEVICE TAG CLASSIFICATION MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
CABLE DT -WO-XB CROSS REFERENCE (=08/5.13)

TERMINAL DT +P4-X1 [+P4][-X1][:1]
CONNECTOR DT +O-XB [+O][-XB][:1] [-W][O-XB] ([=08/][5][.13])
MOUNTING LOCATION IDENTIFICATION TERMINAL DESIGNATION IDENTIFICATION CROSS REFERENCE

TERMINAL & PLUG DT's - IDENTIFICATION WILL ALWAYS APPEAR TERMINAL & PLUG CONNECTION DESIGNATIONS CABLE DT's - IDENTIFICATION WILL ALWAYS APPEAR WITHIN DT'S ALLOWS A COMPONENT OR INTERUPTION POINT TO BE RELIABLY
TERMINAL & PLUG DT's - LOCATION IS IDENTIFYING AND WILL
WITHIN DT'S ON SCHEMATICS, EACH COMPONENT HAS A UNIQUE CORRESPONDS TO THE MARKINGS ON THE ITEM ON SCHEMATICS, EACH COMPONENT HAS A UNIQUE DT ACCORDING FOUND IN A MULTITUDE OF PAGES. FOR THIS REASON, THE
ALWAYS APPEAR WITHIN DT'S ON SCHEMATICS.
DT ACCORDING TO THE FOLLOWING FORMULA TO THE FOLLOWING FORMULA CROSS-REFERENCE MUST UNIQUELY DESIGNATE THE FUNCTION
GROUP, SHEET AND PATH THAT IS BEING SEARCHED.
INDIVIDUAL TERMINAL NUMBERS ARE
DEFINED BY XXXX
INDIVIDUAL PLUG CONNECTIONS ARE DEFINED
- TYPE COUNTER BY THE PIN / SOCKET CONNECTION NUMBER
- TYPE TD =FG/ SHEET .PATH
+C1 (CLAMP END)
+C2 (MOVING PLATEN)
+C3 (STATIONARY PLATEN)
+C4 (CLAMP BASE) TYPE TYPE FUNCTION GROUPS

TYPE IS DEFINED BY A SINGLE LETTER TYPE IS DEFINED BY A SINGLE LETTER FUNCTION GROUPS STRUCTURE THE SCHEMATIC PACKAGE
INTO SECTIONS ACCORDING TO ELECTRICAL FUNCTIONS.
+E1 (INJECTION POWER PACK) IF CROSS REFERENCE + PAGE FUNCTION GROUPS
MATCH, THIS PART OF THE CROSS REFERENCE WILL NOT
D - DISTRIBUTION BLOCK W - CABLE BE DISPLAYED.
+E2 (EXTRUDER UNIT)
X - TERMINALS, CONNECTORS
+E3 (P-UNIT EXTRUDER)
+E4 (INJECTION BASE)
+O (OPERATOR STATION)
COUNTER TARGET DEVICE SHEET
+P0 (MACHINE CABINET) TERMINAL STRIP COUNTER IS DEFINED BY TARGET DEVICE IS IDENTIFYING AND WILL ALWAYS IF CROSS REFERENCE + SHEET NUMBER MATCH, THIS
ONE TO THREE DIGITS . APPEAR WITHIN CABLE DT'S ON SCHEMATICS. THIS PART OF THE CROSS REFERENCE WILL NOT BE DISPLAYED.
PLUG ASSEMBLY COUNTER IS DEFINED BY ONE VALUE CORRESPONDS TO THE DEVICE TAG OF THE
+P1 (MAIN POWER / PUMP MOTOR) TO THREE DIGITS OR BY A SINGLE LETTER CABLE'S TARGET END.
FOR MOLD INTERFACES.
ALL COUNTER VALUES ARE STATED WITHIN HS
+P2 (MACHINE HEATS) 38 - DEVICE NOMENCLATURE DOCUMENT
+P3 (PC / CONTROLS)
+P4 (MOLD CONTROL)
+P5 (EXTRUDER DRIVE)
+P8 (ROBOT CABINET) PATH

CROSS REFERENCE WILL ALWAYS DISPLAY PATH
+P9 (CLAMP I/O BOX) INFORMATION.
PATHS (COLUMNS) NUMBERED 1-19 ARE LOCATED AT THE
TOP OF EACH PAGE
+P10 (EXTRUDER HEATER BOX)
+P11 (PLUNGER HEATER BOX)
+X19 (ROBOT GATE BOX)

717400
Edited yaqiu 11/19/2013 1:44:54 PM
DEVICE TAG CLASSIFICATION MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
BREAKER LUG DETAILS BREAKER LUG - DLO TORQUE DETAILS

BREAKER BREAKER BREAKER SIEMENS BREAKER WIRE RANGE **
FRAME TYPE SIZE(A) MODEL HPN TORQUE **
LUG TYPE (STRIP LENGTH) AWG/kcmil sq mm LUG HPN AWG/kcmil
30 5936698 14
35 5936699 BOX TERMINAL (15mm) * 1x (14-1/0) 1x (2.5-50) 5990365 12
3VL11 CIRCULAR TERMINAL 1x (6-3/0) 1x (16-70) 5932745
DANGER 40
50
5936700
5989083 MULTIPLE FEED TERMINAL NA NA
10
8
35LB-IN (4N-M)
HAZARDOUS VOLTAGE 80 5989084 6

WILL CAUSE DEATH OR SERIOUS INJURY. CG VL 150X 4
TURN OFF AND LOCK OUT ALL POWER SUPPLYING THIS DEVICE
2 70LB-IN (8N-M)
BEFORE WORKING ON THIS DEVICE.
1
REPLACE ALL COVERS BEFORE POWER SUPPLYING THIS DEVICE
IS TURNED ON. 1/0
THERE COULD BE MORE THAN ONE SOURCE FEEDING THE CABINET. 2/0
120LB-IN (13.5N-M)
LINE/LOAD ARE INTERCHANGEABLE . 3/0
50 6108911 8
60 6108912 6
70 6108913 4 50LB-IN (5.5N-M)
BOX TERMINAL (15mm) * 1x (8-1/0) 1x (10-50) 5990367
80 6108914 2
CIRCULAR TERMINAL 1x (6-3/0) 1x (16-70) 5841187
DG VL 150 90 3VL25 6108915
MULTIPLE FEED TERMINAL NA NA
1
100 6108916 1/0
LINE/LOAD
110 6108917 2/0 120LB-IN (13.5N-M)
1 3 5 125 6108918 3/0
150 6108919
100 6108920 4 150LB-IN (17N-M)
110 6108921 2
200LB-IN (23N-M)
125 6108922 1
150 6108923 BOX TERMINAL (22mm) * 1x (3-250) 1x (35-120) 5990417
FG VL 250 175 3VL35 6108924 CIRCULAR TERMINAL 1x (4-350) 1x (25-150) 5841184
200 6108926 MULTIPLE FEED TERMINAL NA NA 1/0 - 262 275LB-IN (31N-M)
225 6108927
250 6108928
250 5936714
300 5936715 BOX TERMINAL (36mm) 1x (1/0-600) 1x (70-300) 5990442 1/0 - 600 310LB-IN (35N-M)
3VL41
350 5936716
400 5936717
CIRCULAR TERMINAL (27mm) 1x (3/0-600) 1x (95-300) 5954893 3/0 - 262 275LB-IN (31N-M)
NI =400A~ 373 - 600 500lb-in (56N-m)
MULTIPLE FEED TERMINAL 2x (3/0-250) 2x (95-120) 5826381
3/0 - 262 275LB-IN (31N-M)
II JG VL 400 (TWO HOLES) (18mm)
DISTRIBUTION TERMINAL 6x (14-2/0) 6x (2.5-70) 4581830 14 - 10 35lb-in (4N-m)
2 4 6
(SIX HOLES) 8 40lb-in (4.5N-m)
LINE/LOAD 6-2 120lb-in (14N-m)
MULTIPLE FEED TERMINAL * 2x (2-600) 2x (35-300) 5826384 2 - 300 375lb-in (42N-m)
MULTIPLE FEED TERMINAL 2x (2-600) 2x (35-300) 5826383 2 - 300 375lb-in (42N-m)
UNLESS SPECIFIED OTHERWISE CUSTOMER 400 5936718
FEED IS COMMONLY WIRED TO THE 500 3VL48 5936719 3/0 - 262 275lb-in (31N-m)
BOTTOM OF THE BREAKER CIRCULAR TERMINAL (27mm) 1x (250-750) 1x (150-300) 5954893
600 5936720
LG VL 400X
373 - 600 500lb-in (56N-m)
MULTIPLE FEED TERMINAL * 2x (2-600) 2x (35-300) 5826384 2 - 300 375lb-in (42N-m)
MULTIPLE FEED TERMINAL 2x (2-600) 2x (35-300) 5826383 2 - 300 375lb-in (42N-m)
600 5936721
MG VL 800 700 3VL61 5936722 MULTIPLE FEED TERMINAL * 3x (1/0-500) 3x (70-240) 5832899 1/0 - 500 375lb-in (42N-m)
800 5936723
800 5936724 MULTIPLE FEED TERMINAL 3x (500-750) 3x (300) 6151434
NG VL 1200 900 3VL71 5936725 MULTIPLE FEED TERMINAL * 4x (1/0-500) 4x (70-240) 5451864 373 - 600 500lb-in (56N-m)
1000 5936726
1200 5936727
* Lugs supplied on the LINE side of main breakers to enable customer termination.
** The wire range and Torque details listed above are directly derived from the
Breaker manufacturers catalogue.
717400
Edited yaqiu 11/19/2013 1:44:54 PM
MAIN BREAKER INFORMATION THREE POLE VL SERIES MACHINE
Sheet Total
Checked DRAWING #
Original 6299523A 10 17
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
NOTE
THE USE OF A BUS BAR SYSTEM FOR USE IN THE
BUS BAR ARRANGEMENT AND RELEVANT TORQUE VALUES FEEDER CIRCUIT ALWAYS PRESUMES THE USE OF
A BASE PLATE SO THAT THE CLEARANCE IN AIR
AND CREEPAGE DISTANCE REQUIREMENTS ARE MET
NO PART OF THE BUSBAR SHOULD BE EXPOSED
BASE PLATE BUS BAR STRUCTURE BREAKER ADAPTOR BREAKER

(1) (2) (3) (4)
6 X M6 X 30 6 X
35LB-IN(4N-M)
FASTENER L1 FASTENER F1
FASTENER F2
FASTENER L2
FASTENER L3
UNIVERSAL BUS
BAR SUPPORT
(1)
PART DESCRIPTION LENGTH RATING HPN

BUS BAR SYSTEM (STRUCTURE 1) 566 mm 500A 5962387 FASTENERS L1 /L2 /L3
BUS BAR SYSTEM (STRUCTURE 2) 598 mm 500A 5962388 CG/DG/FG CAPTIVE FASTENERS 3X70LB-IN (8N-M)
BUS BAR SYSTEM (STRUCTURE 3) 566 mm 756A 5962389 JG/LG CAPTIVE FASTENERS 3X100LB-IN (12N-M)
BUS BAR SYSTEM (STRUCTURE 4) 638 mm 756A 5962390
BREAKER ADAPTOR CG FRAME 150A 5945274
BREAKER ADAPTOR DG/FG FRAME 250A 5960821
BREAKER FASTENER F1 TORQUE
BREAKER ADAPTOR JG/LG FRAME 600A 5960822 CG/DG 3XM6X55 3X70LB-IN (8N-M)
UNIVERSAL ADAPTOR WITH PLATE 80A 6077583 FG 3XM6X55 3X90LB-IN (10N-M)
UNIVERSAL ADAPTOR WITH DIN RAIL 32A 6059073 JG/LG 3XM8X70 3X220LB-IN (25N-M)
UNIVERSAL BUS BAR SUPPORT 6059068
END COVER FOR BUS BAR SUPPORT 6059070
BASE PLATE 240 X 700 mm 6059074 FASTENER F2
BUS BAR COVER 3P 700 X 195 mm 5964855 2XM4X90 (W/O BREAKER OPERATOR)
BUS BAR COVER MOUNTS 5947293 CG/DG/FG 2X20LB-IN (2N-M)
2XM4X100 (W BREAKER OPERATOR)
CONNECTING SET 3P FOR BUS BARS UPTO 32 X20 5960823
4XM6X100 (W/O BREAKER OPERATOR)
COVER CAP 3P 180 X 200 mm 5960825 JG/LG 4X20LB-IN (2N-M)
BUS BARS 30 X 5 X 2400 mm 500A 6090876 4XM6X115 (W BREAKER OPERATOR)
BUS BARS 30 X 10 X 2400 mm 756A 6059071

717400
Edited yaqiu 11/19/2013 1:44:54 PM
BUS BAR ASSEMBLY TORQUE VALUES MACHINE
Sheet Total
Checked DRAWING #
Original 6299523A 11 17
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
1 3 5
-Q..M 1
-CIRCUIT BREAKER -F.. -FUSE -H.. -ALARM LIGHT

2
2 4 6
3 1
-S..LS -LIMIT SWITCH NO -H.. -HORN

4 2
H1 H2
1
-T.. -TRANSFORMER -S..LS -LIMIT SWITCH NC X.. 1 -TERMINAL
2
X1 X2
-S..FS -FLOW SWITCH X.. 2 -MULTIPIN CONNECTOR

4
V1 U1 W1 PE
-M..
M -AC INDUCTION MOTOR -S..PS -PRESSURE SWITCH -R.
U
-VARISTOR
3
U2 W2 V2
-S..LS -LEVEL SWITCH -DIODE
A1 A2
13
-M..
M -DC MOTOR -S.. -2-POS. SELECTOR SWITCH -E.. -HEATING ELEMENT
14
1 3 5 13 + -
-K.. -CONTACTOR POWER CONTACTS -S.. -PUSH BUTTON -B..TC -THERMOCOUPLE

2 4 6 14
13 13
-K.. -CONTACT N.O. -S.. -E-STOP MUSHROOM PUSH BUTTON -R... -RTD
14 14
21 +1 1
-K.. -CONTACT N.C. -Y..SV -PNEUMATIC VALVE SOLENOID -B..PT P -PRESSURE TRANSDUCER
22 -2
3
A1
-K.. -RELAY/CONTACTOR COIL -HYDRAULIC VALVE SOLENOID BN BU

A2 -Y..DP
+1 DP - Digital Pressure
--Y..DQ
DQ - Digital Flow -S..PX -PROXIMITY SWITCH
-Y..PP
(E) E-STOP PROTECTED CIRCUITS -2
PP - Proportional Pressure
-Y..SD
(G) GATE PROTECTED CIRCUITS SD - Proportional Flow BK
(U) UN-PROTECTED CIRCUITS

(M) 0 VDC

717400
Edited yaqiu 11/19/2013 1:44:54 PM
SYMBOL OVERVIEW MACHINE
Sheet Total
Checked DRAWING #
Original 6299523A 12 17
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
CAD DESIGNATION DEVICE TAG FEEDER LOCATION TERMINATED TO PHASE

AND
BUS BAR NUMBER
2 1
A F101
P2-BB1
4 3
2 1
B F102
4 3
2 1
C F103B L1
4 3
L2
2 1
D F103A
4 3
2 1
E F104
P2-BB2
4 3
2 1
F F105B
4 3
2 1
G F105A
4 3
2 1
H F106B
4 3
2 1
I F106A L2
4 3
L3
2 1
J F107B
4 3
2 1
K F107A
4 3
2 1
L F108B
4 3
2 1
M F108A
P2-BB3
4 3
2 1
N F122
4 3
2 1
O F131B
4 3
2 1
P F131A
4 3
2 1
Q F132B L1
4 3
L3
2 1
R F132A
4 3
2 1
S F133B
4 3
2 1
T F133A
4 3
2 1
U F141
4 3
NOTE 2 1
V F142 2 PHASE BUS BAR - HPN 5054041
4 3
REFER TO SECTION 05 FOR DETAILED SCHEMATIC FEEDER LUGS - HPN 4985169
END CAPS - HPN 5051254
END CAPS INSERTED AT EITHER ENDS OF EACH BUS BAR

717400
Edited yaqiu 11/19/2013 1:44:54 PM
MACHINE HEAT JUMPERS MACHINE
Sheet Total
Checked DRAWING #
Original 6299523A 13 17
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
C3
E1
C1 C2
MACHINE MOUNTING LOCATIONS

C1 CLAMP END
C2 MOVING PLATEN
C3 STATIONARY PLATEN
C4 CLAMP BASE
E3 E2 E1 INJECTION POWER PACK
E2 EXTRUDER UNIT
E3 P-UNIT SHOOTING POT
E4 INJECTION BASE
O OPERATOR STATION
O P0-P4
C1 C2 C3 E3 E2
HOW TO USE MOUNTING LOCATION:
DEVICE DESIGNATION
-YnnDQ
MOUNTING LOCATION E1
DEVICE YnnDQ IS LOCATED IN OR ON

THE INJECTION POWER PACK
C4 P0-P4 E4

717400
Edited yaqiu 11/19/2013 1:44:54 PM
MACHINE MOUNTING LOCATIONS MACHINE
Sheet Total
Checked DRAWING #
Original 6299523A 14 17
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
-P0
MACHINE -P4 -P3 -P2 -P5 -P1
CABINET MOLD HEAT PC / CONTROL MACHINE HEAT DRIVE MAIN POWER / PUMP
CONTROL EXTRUDER DRIVE

+P4-X1 = MOLD CONTROL +P3-X1 = + SAFETY +P2-X1 = POWER +P5-X1 = POWER +P1-X1 = AC CONTROL
+P4.1-X1=MOLD TIPS 1-48
PLUNGER
+P2-X2 = POWER
-P8 -P9 -P10 -P11 -X19

ROBOT CLAMP I/O (=05/2.19) (=05/4.19) ROBOT
CABINET BOX EXTRUDER PLUNGER GATE BOX
+P8-X105 = CONTROL + SAFETY +P9-X1 = CONTROL + SAFETY HEATER +P10-X1 = CONTROL HEATER +P11-X1 = CONTROL +1R-X19 = SAFETY
BOX +P10-X2 = POWER BOX +P11-X2 = POWER
-P12
SIDEWINDER SIDEWINDER
BOX +P12-X1 = CONTROL

717400
Edited yaqiu 11/19/2013 1:44:58 PM
ENCLOSURE OVERVIEW MACHINE
Sheet Total
Checked DRAWING #
Original 6299523A 15 17
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
CABINET 10X30 PLASTIC NAMEPLATES -> HPN 5035028
STANDARD MODEM USB
+P0-X201
OPTIONS
230V 6A
SPECIALS
INJECTION 10X30 PLASTIC NAMEPLATES -> HPN 5035027
STANDARD +E-A350 +E-A351 +P10 +P11
+E-A350 +E-A351 +E-X34.0 +E-A351.1
OPTIONS
SPECIALS
CLAMP 10X30 PLASTIC NAMEPLATES -> HPN 5035022
STANDARD +P9-X1 +C1-X1 -Y8SV -Y29SV -Y30SV +O-A361 +O-A362
OPTIONS -X203 -X204
SPECIALS

717400
Edited lrong 11/29/2013 9:00:10 AM
PLASTIC NAMEPLATES MACHINE
Sheet Total
Checked DRAWING #
Original 6299523A 16 17
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
ROBOT CABINET 10X30 PLASTIC NAMEPLATES -> HPN 6247458
STANDARD +R-X102 +R-X108 +R-X208 +R-X235 +R-X241 +R-X927
+2R-X19 +R-X19

717400
Edited yaqiu 11/19/2013 1:44:54 PM
PLASTIC NAMEPLATES MACHINE
Sheet Total
Checked DRAWING #
Original 6299523A 17 17
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
-Q3M
460V -Q1M
(/5.2) Supply No. 3 (/4.2) Supply No. 1
3 3
200A 150A
P1 P1
-Q905 -Q2 -Q611 -F21 -F32

-F94 2 2 2
(/5.11) (/5.15)
(/5.8)
-F612 2 (/4.4)
(/4.14) (/4.10)
3 3 3 (/4.7)
15A 20A 6A
6A P1 P1 P1
100A 125A 30A
P1
P1 P1 P1
-Q94
-K1D -K1Y -K41 (/6.2)
(=04/1.14) (=04/1.15) (=05/1.11)
3
P1 P1 P1
3 16A -T1
P1 (/4.14)
6.7KVA
-A218 3
(=09/2.2) -F1OL
80A (=04/1.4)
P5 SET TO 50A
P1 3
3
-A209 3+PE
RBT_MAIN_PWR RBT_CONTROL_PWR -G1
(=09/2.1)
EXTRUDER M (2.2) (2.2) (=02/1.13)
40A
P5 2
-M1 3 To Robot
-F48 1
P3
(=04/1.2) Enclosure (/6.12)
Pump Motor 10A
75HP P1
E1
+
-G8
(=02/1.11)
20A
P3
Machine Heat Zones 230V

-X201 1/N/PE
-F101 -F102 -F103A -F103B -F104 -F105A -F105B P0
2 2 2 2 2 2 2
(=05/2.17) (=05/2.15) (=05/2.12) (=05/2.14) (=05/2.10) (=05/2.6) (=05/2.8)
Mixer Blender
25A 25A 15A 15A 25A 15A 15A
Control Outlet
P2 P2 P2 P2 P2 P2 P2
115V
-F106A 2 -F106B 2 -F107A 2 -F107B 2 -F108A 2 -F108B 2 -F109 2 -Q49
(=05/2.2) (=05/2.4) (=05/3.15) (=05/3.17) (=05/3.7) (=05/3.13)
(=02/1.2)
20A 10A 20A 10A 15A 15A 1
P2 P2 P2 P2 P2 P2
10A
P3
-F122 2 -F131A 2 -F131B 2 -F132A 2 -F132B 2 Controls

(=05/4.18) (=05/4.14) (=05/4.16) (=05/4.10) (=05/4.12) and Cabinet Fan
6A 15A 10A 15A 15A
P2 P2 P2 P2 P2
24VDC
-Q63 -Q68 -Q70 -Q64 -Q54 -Q55 -Q58 -Q946
(=02/1.13) (=02/1.16) (=02/1.17) (=02/1.15) (=02/1.6) (=02/1.7) (=02/1.9) (=02/1.10)
1 1 1 1 1 1 1 1
-F133A 2 -F133B 2 -F141 2 -F142 1
(=05/4.6) (=05/4.8) (=05/4.4) (=05/4.2)
30A 15A 25A 15A 10A 10A 10A 6A 10A 10A 10A 6A
P2 P2 P2 P2 P3 P3 P3 P3 P3 P3 P3 P3

717400
Edited lrong 11/29/2013 9:00:30 AM
MAIN SINGLE LINE DIAGRAM MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(1.9) RBT_CONTROL_PWR
(1.8) RBT_MAIN_PWR
-Q981 -Q980 -Q18 -Q19 -Q979

(=16/1.9) (=16/1.6) (=16/10.2) (=16/10.5) (=16/14.3)
3 3 3 3 3
3A 3A Set to 9.5A 5.5A 9A
P8 P8 P8 P8 P8
-K18 -K19 -K979

(=16/10.13) (=16/10.15) (=16/14.17)
P8 P8 P8
-A192 -A272
(=16/8.15) (=16/3.14)
SERVO CONTROL Sensor Module 3+PE 3+PE 3+PE
SUPPLY MODULE P8
24V DC M M M
3 P8 -M18 3 -M19 3 -M979 3
(=16/10.2) (=16/10.5) (=16/14.3)
Vacuum Motor CoolPik Fan Water Pump
-A194 4.8 kW Motor Motor
(=16/1.2) C3 2.5 KW
16KW C3 7.5 HP
P8 C3
-A20 -A23 -A26 -A239 -A4

(=16/4.11) (=16/5.11) (=16/6.11) (=16/7.11) (=16/8.3)
ACTIVE LINE SERVO DRIVE SERVO DRIVE VFD BRAKING
MODULE Tooling Plate Z1 CoolPik C Conveyor Motor MODULE
P8 P8 P8 P8 P8

717400
Edited yaqiu 11/19/2013 1:44:58 PM
ROBOT SINGLE LINE DIAGRAM MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
230V(PHASE TO PHASE)
-Q2M
(=06/1.2)
3
175A
P4
-K42
(=06/1.15)
P4
Mold Heat Manifolds
-F201 1 -F202 1 -F203 1 -F204 1 -F205 1 -F206 1 -F207 1 -F208 1 -F209 1 -F210 1 -F211 1 -F212 1
(=06/2.1) (=06/2.3) (=06/2.4) (=06/2.6) (=06/2.7) (=06/2.9) (=06/2.11) (=06/2.12) (=06/2.14) (=06/2.15) (=06/2.17) (=06/2.19)
30A 30A 30A 30A 30A 30A 30A 30A 30A 30A 30A 30A
P4 P4 P4 P4 P4 P4 P4 P4 P4 P4 P4 P4
-F213 1 -F214 1 -F215 1 -F216 1 -F217 1 -F218 1 -F219 1 -F220 1 -F221 1 -F222 1 -F223 1 -F224 1
(=06/3.1) (=06/3.3) (=06/3.4) (=06/3.6) (=06/3.7) (=06/3.9) (=06/3.11) (=06/3.12) (=06/3.14) (=06/3.15) (=06/3.17) (=06/3.19)
15A 15A 15A 15A 15A 15A 15A 15A 15A 15A 15A 15A
P4 P4 P4 P4 P4 P4 P4 P4 P4 P4 P4 P4
Mold Heat Tips
-F401 1 -F402 1 -F403 1

(=06/4.2) (=06/5.2) (=06/6.2)
25A 25A 25A
P4 P4 P4

717400
Edited lrong 11/29/2013 9:01:06 AM
MOLD HEAT SINGLE LINE DIAGRAM MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
MACHINE HEATS AND CONTROLS CONVENIENCE OUTLET ROBOT CABINET CONTROL DC POWER SUPPLY CONTROL TRANSFORMER
MAIN BREAKER FUSE POWER SUPPLY FUSE FUSE PRIMARY FUSE
(4.10) 1PE +P0-1PE:11 1PE (5.4)

1 3
-F21
20A 2 4
1 3 5 1 3 5 1 3 5
P1
-F94 -F612 -F32
15A 2 4 6 6A 2 4 6 6A 2 4 6 -WT1 5 6
P1 P1 P1
-T1 460V
H1-H2 437V
6.7KVA H1 H3 H1-H3 460V
-WR-X208 1 2 3 GNYE H1-H4 483V
H1-H5 546V
H1-H5 575V
H1-H5 598V
(=16/1.2)
(=16/1.2)
(=16/1.2)
(=16/1.2)
(=02/1.2)
(=02/1.2)
(=02/1.2)
612PE.P8
612L1.P8
612L2.P8
612L3.P8
F94L1.P1
F94L2.P1
F94L3.P1
CTL.1
CTL.2
CTL.3
(6.2)
(6.2)
(6.2)
PE X1 X0 Y1 Y0
1.7KVA 5KVA
115V 230V
-WT1 GNYE 3 4 1 2
+P1-X1 4L1 4L2

4L2 (6.11)
K41L1.P1 (=05/1.2) PE +P1-X1 L110 N110
4L1 (6.11)
K41L2.P1 (=05/1.2)
K41L3.P1 (=05/1.2)
N110.1 (=
N110 (=02
L110 (=02
1
-Q900
3A 2
P1 L110.1
+P1-X2 1 Q2M.U1
U1
1 3 5 AUX1
21 13 13
-Q1M
150A AUX2 -S100 -S101
2 4 6
P0 22 14 P0 14
(=06/1.5)
SET TO 800
P1
+P1-X2 2
-277LS.1 (=06/1.5)
21 21 21 X1
-S275LS -S276LS -S278LS -H101

Door 1 Open 22 Door 3 Open 22 Door 2 Open 22 P0 X2
P0 P0 P0
-277LS.2 (=06/1.5)
+P1-X2 3
L110.2
SH1
-Q1M U>
Main Grounding Bar Shunt SH4
+P0-1PE:1 +P0-1PE:2 +P0-1PE:3 +P0-1PE:4 +P0-1PE:5 +P0-1PE:6 1PE (4.6) Trip
+P1-X2 4
-IN 1L1 1L2 1L3
1PE PE PE PE
3PE 4PE +P0 +P1 +E4

460V/3W/60HZ SUPPLY #1 END PLATE POWER PLATE MACHINE FRAME
(5.4) (=08/6.1)

717400
Edited lrong 11/29/2013 9:05:27 AM
MAIN BREAKER POWER DISTRIBUTION MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
MACHINE MOTIONPOWER ROBOT CABINET POWER EXTRUDER SCREW DRIVE POWER HYDRAULIC MOTOR POWER
MAIN BREAKER SUPPLY BREAKER SUPPLY BREAKER SUPPLY BREAKER
+P1-BB1:3L1
+P1-BB1:3L2
+P1-BB1:3L3
(4.9) 1PE +P0-1PE:11 1PE (6.4)
1 3 5 2 4 6 1 3 5
AUX3
-Q611 -Q905 -Q2
30A 100A 125A AUX4
2 4 6 1 3 5 2 4 6
(=04/1.10)
P1 SET TO 500 SET TO 1250
P1 P1
1 3
-WR-X207 U V W GNYE
-F900
2A 2 4
P1
(=16/1.2)
(=16/1.2)
(=16/1.2)
(=16/1.2)
(=09/2.2)
(=09/2.2)
(=09/2.2)
(=04/1.1)
(=04/1.1)
(=04/1.1)
611PE.P8
611L1.P8
611L2.P8
611L3.P8
905L1
905L2
905L3
H1 H4
3L1
3L2
3L3
460V - JUMPER H2-H3
-T15
100VA 120V - Jumper X1-X3,X2-X4
P1
X1 X4
+P1-X1 PE
11
L110.E1 L110.E1
=04-K1U (=02/1.4) (=05/1.10)
(=04/1.8) 12
P1
+P3-X1 L110.E1
Shunt
Trip
1 3 5 AUX3 AUX3
SH1 SH4 Int Aux
-Q3M U>
Switch
200A AUX4 AUX4
2 4 6
(.6)
SET TO 1200
P1
3PE (4.4) Q3M.A2

AUX3 AUX4 (.6) (=04/1.9)
-IN 1L1 1L2 1L3
1PE
460V/3W/60HZ SUPPLY #3

717400
Edited lrong 11/29/2013 9:05:27 AM
MOTION BREAKER POWER DISTRIBUTION MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Surge Arrestors Mixer/Blender Mixer/Blender

Potential Free
Contact
(4.4) F94L1.P1 (4.19) 4L1
(4.5) F94L2.P1
(4.19) 4L2
(4.5) F94L3.P1
PE
1 3
-F48
10A 2 4
1 3 5 +P1-X1 PE P1
34
Aux
-Q94 Switch
16A 2 4 6
33
P1
G
21 Mixer/Blender
11
-K83 On Enable
11
-K83 (.18) 24
-RV1 (.18) 14
(.4) 12
=08-2100
DIGITAL OUTPUT
1
11
U
-RV1 -RV2 (=08/10.9)
(.7)
2
(.5) 12 +P0-X201 5 4 10 3 8 PE CH4
P1 230V 6A
Right End Cabinet 8
1
11
U
-RV2 -RV3
(.7) (.5) 12
2
P1
1
U
-RV3 5 2
(.7)
2
P1
CH2 +
(=08/9.13)
=08-1004 A1
DIGITAL INPUT -K83
Surge Arrestor P3 A2
Circuit On
+P3-X1 M
(5.18) 1PE +P0-1PE:7 +P0-1PE:8 1PE (=02/1.15) (=02/1.19) M M (=02/2.2)

+P0-X201
10 6
Mixer Blender FEMALE
Control Outlet 5 1
P0 11 14 (.13)
21 24 (.15)

717400
Edited lrong 11/29/2013 9:05:27 AM
MIXER BLENDER OUTLET (CONVENIENCE OUTLET / SURGE MACHINE
HyPET225_4.0P85/95 EE100 Approval
SUPRESSION OPTIONS)
6292501
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Heat 24VDC Supply
Exchanger 1
(=01/4.10) CTL.1
(=01/4.10) CTL.2
(=01/4.10) CTL.3
(=01/4.19) L110
(1.3) L110.U1.1 L110.U1.1 (=04/1.
(=01/4.19) N110 N110 (2.2)
(=01/6.7) 1PE +P0-1PE:4 1PE (=04/1.1)
GP1 GP2 GP3
L110.U1
PE PE PE
N110
+P1-X1 PE GLAND GLAND GLAND
PLATE PLATE PLATE
P0 P0 P0
L1 L2 L3
L1 N
-G1 3 -G1:PE
-M45
M 40A
P3
+P3-X1 PE
P0 1 L+ M M.1
PE PE PE
+P1 +P2 +P3
PE
(OUT)+ (IN) + POWER PLATE POWER PLATE POWER PLATE
-G8 +P3-X1 M
20A
P3 M (=01/6.17)
Buffer (OUT) - (IN) -
Module
1
=03-K51
(=03/1.14) 2
4
=03-K51
(=03/1.14) 3
1 =03-K52
-Q49 (=03/1.15) 2
10A 2 4
P3 =03-K52
(=03/1.15) 3
1 1
1 1 1 1 1 1
-Q54 -Q55 -Q58 -Q946 -Q63 -Q64 -Q68 -Q70

10A 2 10A 2 10A 2 6A 2 10A 2 6A 2 10A 2 10A 2
P3 P3 P3 P3 P3 P3 P3 P3
5
1
=03-K51
(=03/1.14) 6
=03-K54
(=03/2.17) 2
+P3-X1 L24.E1 L24.B1 L24.U1 L24.U2 L24.U3 L24.U4
6 4
=03-K52 =03-K54
(=03/1.15) 5 (=03/2.17) 3
=03-K55
(=03/2.18) 2
4
=03-K55
(=03/2.18) 3
+P3-X1 L110.U1 L110.E1 L24.E2 L24.G1
L110.U1 L110.U1.1 L110.E1 L24.E1 L24.E2 L24.G1 L24.B1 L24.U1 L24.U2 L24.U3 L24.U4
(2.2) (1.2) (=01/5.5) (2.2) (2.2) (3.2) (3.2) (3.2) (3.2) (2.2)
110VAC 24VDC 24VDC 24VDC 24VDC
E-STOP PROTECTED E-STOP PROTECTED GATE PROTECTED BUFFERED UNPROTECTED
717400
Edited lrong 11/29/2013 9:05:27 AM
CONTROL DISTRIBUTION - MAIN MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(1.2) L110.U1 L110.U1 (=06/1.12)

(1.19) N110 N110 (=05/1.10)
(1.17) L24.U4
(1.6) L24.E1 L24.E1 (3.2)
(1.9) L24.G1 L24.G1 (3.2)
(=01/6.18) M M (3.2)
+P3-X1
N110 PE PE
-WR-X241 1 2 3 4 GNYE -WR-X108 1 2 3 4 GNYE

PE.P8 (=16/1.12)
L24.G1.P8 (=16/1.12)
L24.E1.P8 (=16/1.12)
M.P8 (=16/1.12)
L24.U4.P8 (=16/1.12) ROBOT ENCLOSURE
PE.1.P8 (=16/1.12)
N110.P8 (=16/1.12)
L110.U1.P8 (=16/1.12)
N110.1.P8 (=16/1.12)
L110.U1.1.P8 (=16/1.12)

717400
Edited yaqiu 11/19/2013 1:44:58 PM
CONTROL DISTRIBUTION - ROBOT MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
L24.G1.P9 (=08/8.2)
L24.E1.P9 (=03/2.1)
L24.U1.P9 (=08/8.2)
L24.U2.P9 (=03/4.2)
CLAMP I/O BOX
L24.U3.P9 (=10/2.2)
M.P9 (=08/4.2)
L24.B1.P9 (=03/1.2)
PE.P9 (=03/1.2)
+P9
-X1 L24.G1 L24.G1 L24.E1 L24.U1 L24.U2 L24.U2 L24.U3 M M M L24.B1 PE PE STUD:BOX PE STUD:DOOR
-1WC1-X1 1 2 3 4 5 6 7 8 9 10 11 GNYE
+C1-X1 1 2 3 4 5 6 7 8 9 10 11 PE
-WC1-X1 1 2 3 4 5 6 7 8 9 10 11 GNYE
+P3-X1 L24.G1 L24.E1 L24.U1 L24.U2 L24.U3 M PE
(1.10) L24.B1 L24.B1 (=03/1.2)

(2.18) L24.G1 L24.G1 (=03/3.2)
(1.15) L24.U2 L24.U2 (=03/2.1)
(1.16) L24.U3 L24.U3 (=09/2.4)
(1.13) L24.U1 L24.U1 (=03/2.1)
(2.18) L24.E1 L24.E1 (=03/1.2)
(2.18) M M (=03/1.2)
+C1-X1
32 25
CLAMP I/O BOX INTERFACE
FEMALE
24 17
16 9
FEMALE
8 1

717400
Edited yaqiu 11/19/2013 1:44:58 PM
CONTROL DISTRIBUTION - CLAMP I/O BOX MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(=02/3.17) L24.E1 L24.E1 (3.2)
(=02/3.17) L24.B1 L24.B1 (2.1)
(=02/3.17) PE.P9 PE.P9 (2.1)
(=02/3.17) L24.B1.P9 L24.B1.P9 (=08/8.2)
+P3-X1 EM6 EM5 -WR-X19 22
-WC1-X1 17 16
+P3-X1 EM9 RESTP4
(=16/9.2)
+C1-X1 17 16 -WR-X19 4
+P3-X1 EM4
-1WC1-X1 17 16
RESTP2 +P3-X1 EM3 (=16/9.2)

+P9-X1 EM6 EM5 RESTP3
(=16/9.1)
-WC1-X1 15
GN
RD
BK
-WS1
(=16/9.1) -WR-X19 19
RESTP1 +C1-X1 15
11 21
PE
-S1 (=16/9.3)
E-Stop
O 12 22 RGT_PE-1WC1-X1 15
below HMI +P3-X1 EM10
Front
WH
BU
-WS1
L/+
=03-K50
24V DC A1 Y10 Y11 Y12 Y21 Y22 13 23 31 47 57
P3
+P9-X1 1 2
-WR-X19 3 GNYE
Set to 160 ms (=16/9.6)

24PB
A2 PE Y33 Y34 14 24 32 48 58
+P3-X1 PE -WR-X19 10
N/-
+P3-X1 PE
21 1 1 4
-K51 A1
U
A1
U
(.14) 22 CH1 -K51 -K52 CH1 CH3
P3 (=08/9.13) P3 A2 P3 A2 (=08/17.13) (=08/9.9)
=08-1000 =08-1213 =08-1202

+P3-X1 EM2
21 DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT
-K52
(.15) 22
Emergency Buffer 24VDC Robot Conveyor Door
+P3-X1 EM1 P3 Stop O.K. O.K. Confirm Exit
-WC1-X1 14
21
14 =04-K600
(=04/1.19) 22
P3
-1WC1-X1 14
+P9-X1 EM1 EM3 +P3-X1 M M
1 2 (=02/1.6) 1 2 (=02/1.6)
4 3 (=02/1.6) 4 3 (=02/1.6)
5 6 (=02/1.4) 6 5 (=02/1.4)
(=02/3.17) M 13 14 (/2.19) 14 13 (/2.19) M (2.2)
21 22 (.9) 21 22 (.9)
31 32 31 32
43 44 (/2.18) 43 44 (/2.18)
717400
Edited yaqiu 11/19/2013 1:44:58 PM
EMERGENCY STOP CIRCUIT MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
02/3.17) L24.U1 L24.U1 (=04/
02/3.17) L24.U2 L24.U2 (=08/
2/3.17) L24.E1.P9 L24.E1.P9 (=0
(1.19) L24.B1
(1.19) PE.P9 PE.P9 (=08/4.
PUMP (=04/1
43 13
RD
-WS20LS -K54 -K51

(.17) 44 (/1.14) 14
-WC1-X1 23 -WC1-X1 25 27
21
43 14
-S20LS
G1 22 +C1-X1 23 +C1-X1 25 27 -K55 -K52
(.18) 44 (/1.15) 13
BU
-WS20LS -1WC1-X1 23 -1WC1-X1 25 27 43 13
+P3-X1 4 6 -K51 -K54

(/1.14) 44 (.17) 14
+P9-X1 3 8 -WR-X19 24 12 1 9 7
BN
GY
-WS1LS 43 14
BU
BK
BK
-WS21LS 1 -WS8LS -WS7LS -K52 -K55
5 (/1.15) 44 (.18) 13
13 11 22 13
PE RGT4.1 RGT4.2 RGT_L24.U2
-S21LS -S1LS (=16/9.12) (=16/9.13) (=16/9.4)-S8LS -S7LS +P3-X1 9 -WR-X108 5 6
G1 14 C3 12 G1 21 G1 14
WH
WH
RD
-WS21LS 2 (=16/9.7) (=16/9.8) -WS8LS -WS7LS
WH
RGT3.1 RGT3.2
-WS1LS
L24.EP1.P8 L24.EE3.P8
+P9-X1 4 15 +P9-X1 10 18 (=16/1.12) (=16/1.12)
-WR-X19 11 21
-1WC1-X1 22 -1WC1-X1 24 -1WC1-X1 26 28
+C1-X1 22 24 26 28 L/+
=03-K53
-WC1-X1 22 -WC1-X1 24 -WC1-X1 26 28 24V DC A1 Y10 Y11 Y12 Y21 Y22 13 23 31 47 57
P3
+P3-X1 2 1 12 3 5 10 11
-WR-X19 5 Set to 160 ms
RGT1 -K57
P3 14 24 A2 PE Y33 Y34 14 24 32 48 58
(=16/9.3) A1(+) Y1 Y2
N/-
A2(-) 13 23
(=16/9.3) 21
RGT2 +P3-X1 PE
-K54 A1
U
A1
U
(.17) 22 -K54 -K55
-WR-X19 6 P3 A2 P3 A2
21
-K55 G CLOSE
(.18) 22 (3.2)
+P3-X1 M M M
(1.18) M M (4.14)
1 2 (=02/1.9) 1 2 (=02/1.9)
MVP GATE OPEN
GATE MONITOR
OPERATOR SIDE
K53 Gate Open

4 3 (=02/1.9) 4 3 (=02/1.9)
MONITOR
GATE#3
5 6 5 6
FRONT
FRONT
GATE
13 14 (.19) 14 13 (.19)
21 22 (.12) 21 22 (.12)
31 32 31 32
43 44 (.18) 43 44 (.18)

717400
Edited yaqiu 11/19/2013 1:44:58 PM
SAFETY GATES CIRCUIT MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(=02/3.17) L24.G1 L24.G1 (=08/6.1)

(3.19) L24.U2.1 L24.U2.1 (3.2)
(1.19) L24.E1 L24.E1 (=08/6.1)
(2.15) G CLOSE G CLOSE
+P9-X1 L24.U2 L24.U2 L24.U2
BU
-WS1LS
RD
BK
-WS7LS -WS20LS
3
21 13 23
-S7LS -S20LS -S1LS

C3 22 C2 14 C3 24
WH
BU
-WS7LS -WS20LS
4
RD
-WS21LS
BK
-WS1LS
21
-S21LS
C2 22
649LS (=16/9.10)
650LS (=16/9.13)
651LS (=16/9.14)
648LS (=16/9.9)
647LS (=16/9.5)
646LS (=16/9.4)
BU
-WS21LS
BK
-WS8LS
13
-S8LS
C3 14
WH
-WS8LS
-WR-X19 13 8 14 2 9 7
5 1 8 4 1 1 5 4 1 5 8 1 4 8
CH2 CH1 CH4 CH3 CH1 CH1 CH2 CH3 CH1 CH2 CH4 CH1 CH3 CH4
(=08/9.13) (=08/14.13) (=08/14.9) (=08/14.9) (=08/14.13) (=08/9.13) (=08/9.13) (=08/9.9) (=08/9.13) (=08/9.13) (=08/9.9) (=08/14.13) (=08/9.9) (=08/9.9)
=08-1000 =08-1005 =08-1017 =08-1006 =08-1209 =08-1015 =08-1009 =08-1014

DIGITAL INPUT DIGITAL INPUT DIGITAL DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT
INPUT
Door 1 Open(NO)
Door 2 Open(NO)
Door 2 Open(NC)
E-Stop Protected
24V Delayed OK
24V Delayed OK
Robot Conveyor
Robot Conveyor
Door Open(NO)
Gate Open(NO)
Door Open(NC)
Gate Open(NC)
Gate Protected
Robot Coveyor
Robot Coveyor
Robot Vacuum
Robot Vacuum
Op Side MVP
Op Side MVP
Door 1 Open
Purge Guard
Op Side STP
Op Side STP
Open(NO)
Open(NC)
All Gates
Gate #1
Gate #1
Gate #3
Gate #3
Closed
OPEN
N.C.

717400
Edited yaqiu 11/19/2013 1:44:58 PM
SAFETY GATES CIRCUIT MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(=02/3.17) L24.U2.P9 L24.U2.P9 (=08/4.2)
+P9-X1 L24.U2
=08-2104
DIGITAL OUTPUT
(=08/17.13)
CH2
RD
BK
-WS333LS -WS333LS
13 21
-S333LS -S333LS
FRONT GATE 14 FRONT GATE 22
C3 C3
WH
BU
-WS333LS -WS333LS
+P9-X1 13
-1WC1-X1 19
+C1-X1 19
-WC1-X1 19
+P3-X1 7
-WR-X19 15
-S410PX
E1 RCEN1
(=16/9.15)
1 3
(=16/9.15)
RCEN2
4 -WR-X19 16
(=16/9.17) (=16/9.17)
695LS 725LS +P3-X1 8
-WY282DQ 1
BN
BU
BK
-WS410PX -WR-X19 17 -WR-X19 18

1
=21-Y282DQ
E1
2
3 4 1 5 8 4
+ CH3 - CH2 CH4 CH3 -WY282DQ 2

(=08/9.9) (=08/14.13) (=08/9.9) (=08/9.9)
=08-1000 =08-A2E-0V =08-1005 =08-1006 =08-1209

(2.19) M M (=04/1.17)
DIGITAL INPUT 0V DISTRIBUTION DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT
CEN Valve Front Gate Robot Conveyor Robot Conveyor E

Normal Open Door 1 Open Door 2 Open CEN Valve
CEN Valve CEN Valve CEN Valve Open

717400
Edited yaqiu 11/19/2013 1:44:58 PM
HYDRAULIC SAFETY MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Pump Motor
(=01/5.15) 3L1 (=02/1.19) L110.U1.1 (=01/5.6) Q3M.A2 (=03/2.19) L24.U1 L24.U1 (=05/1.15)
(=01/5.15) 3L2
(=01/5.16) 3L3 +P3-X1 L24.U1
(=02/1.16) 1PE +P0-1PE:9 1PE (=09/2.4) +P1-X1 L110.U1
97 13 11 97
-F1TM -K1D -K1 -F1OL

(.6) 98 (.14) 14 (.12) 14 (.4) 98
AUX3
=01-Q2
(=01/5.15) AUX4
Aux
Switch 14
-K60
(.17) 11
1 3 5 1 3 5 4 1 5 8
-K1D -K1Y
(.14) 2 4 6 (.15) 2 4 6 CH3 CH1 CH2 CH4
14 (=08/9.9) (=08/9.13) (=08/9.13) (=08/9.9)
-K600 =08-1002 =08-1002
(.19) 11
DIGITAL INPUT DIGITAL INPUT
1 3 5
Pump Motor Pump Motor Pump Motor Pump Motor
95 97 21
Temperature OK Delta On Overload
-F1OL -K1U
SET TO 50A 2 4 6 96 98
(.8) 24
(.8)
(.19)
P1
E Pump Motor
Pump Motor On Enable
=08-4500 (=03/2.19)
V1 U1 W1 PE
DIGITAL OUTPUT -PUMP
2
M (=08/10.13)
-M1 3 -B1TM1 95 -K1T 17
-K1T 17
CH1
E1 (.10) (.10)
75HP 1 -F1OL
E1 U2 W2 V2 (.4) 96
1
28 18
1 2
-WB1TM1
1
95 31 31
-F1TM -K1Y -K1D -F800

(.6) 96 (.15) 32 (.14) 32 4A
-F1TM 2
T1 T2 A3 P3
P1
95 97
96 98
A1 A1 A1 A1 A1 + A1 A1
U U U U
(.8)
(.14)
-K1U -K1T -K1 -K1D -K1Y -P1M -K60 -K600

P1 A2 Set to 3 Sec. A2 P1 A2 P1 A2 P1 A2 P0 - P3 A2 P3 A2
A2 P1
Pump Motor
Temperature
Motors Breaker Pump Motor Pump Motor Pump Motor Pump Motor Hour Meter
+P1-X1 N110 Under Voltage Trip Wye-Delta On Delta Wye +P3-X1 M
Timer
(=01/4.19) N110.1 N110.1 (=06/1.12) (=03/4.18) M M (=05/1.17)

11 12 (=01/5.4) 17 18 (.15) 11 14 (.17) 1 2 (.4) 1 2 (.5) 14 11 (.10) 14 11 (.10)
MOTOR V1 U1 W1 21 24 (.10) 17 28 (.14) 3 4 (.4) 3 4 (.5) 21 22 (=03/1.9)
(CCW) U2 W2 V2 5 6 (.4) 5 6 (.6)
13 14 (.15) 13 14
21 22 21 22
31 32 (.15) 31 32 (.14)
43 44 43 44
717400
Edited yaqiu 11/19/2013 1:44:58 PM
HYDRAULIC PUMP MOTOR MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
MACHINE HEAT M/C HEAT CONTACTOR

SUPPLY ON ENABLE
(=01/4.4) K41L1.P1 (=01/5.7) L110.E1 L110.E1 (=06/1.12) (=04/1.15) L24.U1 L24.U1 (=06/1.12)
(=01/4.4) K41L2.P1
(=01/4.4) K41L3.P1
+P3-X1 L110.E1 +P3-X1 L24.U1
11 13
-K58 -K41
(.18) 14 (.11) 14
E
M/C Heat
Contactor
On Enable
=08-4500
DIGITAL OUTPUT
(=08/10.13)
8 CH2
2 4 6
CH4 5
(=08/9.9)
-K41
(.11) 1 3 5
=08-1001
DIGITAL INPUT
M/C Heat
Contactor On
A1 A1
U
-K41 -K58
P1 A2 P3 A2
+P1-X1 N110 +P3-X1 M

5L3 (2.1)
5L2 (2.1)
5L1 (2.1) (=02/2.18) N110 (=04/1.18) M M (5.17)
1 2 (.3)
3 4 (.3) 11 14 (.11)
5 6 (.3)
13 14 (.16)
21 22
31 32
43 44

717400
Edited yaqiu 11/19/2013 1:44:58 PM
EXTRUDER HEATS - POWER MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Extruder 5 Extruder 4 Extruder 3 Extruder 2 Extruder 1
SPARE SPARE 1x4100 W 1x4100 W 2x4100 W 1x4100 W 1x4100 W 2x4100 W 2x4100 W
B2 A2 A2 B2 B2 A2 A2 B2 A2 B2
-E105A -E105B -E104 -E103A -E103B -E102 -E101

B1 A1 A1 B1 B1 A1 A1 B1 A1 B1
-WE105A WH/BK WH -WE105B WH/BK WH -WE104 WH/BK WH -WE103A WH/BK WH -WE103B WH/BK WH -WE102 WH/BK WH -WE101 WH/BK WH
+P10
PE STUD
-X1 17 18 15 16 13 14 11 12 9 10 7 8 5 6 3 4 1 2
(5.17) 1PE.HTBX
-WE-X24.2
-WE-X24.1
GNYE 3 4 1 2 13 14 11 12 9 10 7 8 5 6 3 4 1 2 GNYE
+P3-X1 PE PE
A2 B2 A2 B2 A2 A2 B2 B2 A2
U U U U U U U U U
-K106 -K106 -K105 -K105 -K104 -K103 -K103 -K101 -K101
(/5.8) A1 (/5.8) B1 (/5.10) A1 (/5.10) B1 (/5.12) A1 (/5.14) A1 (/5.14) B1 (/5.17) B1 (/5.17) A1
2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4
-F106A -F106B -F105A -F105B -F104 -F103A -F103B -F102 -F101

20A 1 3 10A 1 3 15A 1 3 15A 1 3 25A 1 3 15A 1 3 15A 1 3 25A 1 3 25A 1 3
P2 P2 P2 P2 P2 P2 P2 P2 P2
+P2-BB2-5L2 +P2-BB1-5L1
+P2-BB2-5L3 +P2-BB1-5L2
(1.7) 5L1 5L1 (4.2)

(1.7) 5L2 5L2
(1.7) 5L3 5L3 (4.2)

717400
Edited yaqiu 11/19/2013 1:44:58 PM
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Barrel Head Extruder 8
2x1500 W 1x4100 W SPARE SPARE
A2 B2 A2
-E108A -E108B
A1 B1 A1
-WE108B WH/BK WH
+P11
+P10
-X1 1 2 -X1 27 28 25 26 23 24 21 22 19 20
-WE-X34.1
-WE-X24.2
1 2 9 10 7 8 5 6
B2 A2 A2 B2
U U U U
-K108 -K108 -K107 -K107
(/5.3) B1 (/5.3) A1 (/5.6) A1 (/5.6) B1
2 4 2 4 2 4 2 4
-F108A -F108B -F107A -F107B

15A 1 3 15A 1 3 20A 1 3 10A 1 3
P2 P2 P2 P2
+P2-BB3-5L1 +P2-BB2-5L2
+P2-BB3-5L3 +P2-BB2-5L3

717400
Edited yaqiu 11/19/2013 1:44:58 PM
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Nozzle Adapter With Distributor Shooting Pot 3 Shooting Pot 2 Shooting Pot 1 Barrel Head
Remixer Extension
2x700 1x900 1x1200 W 4x1200 W 2x2200 W 1x1700 W 1x1700 W 1x1700 W 1x1700 W 1x1600 W 2x600 W
A2 B2 C2 D2 A2 B2 C2 D2 A2 B2 A2 C2 A2 B2
A2 C2 B2
-E142 -E141 -E132A -E132B -E131A -E131B -E122
A1 B1 C1 D1 A1 B1 C1 D1
-E133A -E133B A1 B1 A1 C1 A1 B1
A1 C1 B1
+E-X34.0 1 2 3 4 PE 9 10 11 12
WH/BK WH
-1WE-X34.01
+P11
PE STUD
-X1 19 19 20 20 17 17 18 18 15 16 13 14 11 12 9 10 7 8 5 6 3 4
1PE.SHPT
-WE-X34.2
-WE-X34.1
GNYE 5 6 3 4 1 2 13 14 11 12 9 10 7 8 5 6 3 4 GNYE
+P2-X2 PE PE
B2 A2 A2 B2 A2 B2 A2
A2 B2
-K141 U
-K141 U
-K133
U
-K133
U
-K132 U
-K132 U
-K131 U
-K131 U
-K122 U
(/6.6) B1 (/6.6) A1 (/6.12) A1 (/6.12) B1 (/6.15) A1 (/6.15) B1 (/6.17) A1

(/6.9) A1 (/6.9) B1
2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4
-F142 -F141 -F133A -F133B -F132A -F132B -F131A -F131B -F122

15A 1 3 25A 1 3 30A 1 3 15A 1 3 15A 1 3 15A 1 3 15A 1 3 10A 1 3 6A 1 3
P2 P2 P2 P2 P2 P2 P2 P2 P2
+P2-BB3-5L1
+P2-BB3-5L3
(2.19) 5L1
(2.19) 5L3

717400
Edited yaqiu 11/19/2013 1:44:58 PM
PLUNGER HEATS - POWER MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
-A351 (/7.9) (/7.9) (/7.9) (/7.9) (/7.9) (/7.9) (/7.9) (/7.9) (/7.9) -A350
T/C PLUG CH2 CH8 CH7 CH6 CH5 CH4 CH3 CH2 CH1 T/C PLUG
E3 (/7.11) (/7.11) (/7.11) (/7.11) (/7.11) (/7.11) (/7.11) (/7.11) (/7.11) E2
(P11) + CH2 + CH8 + CH7 + CH6 + CH5 + CH4 + CH3 + CH2 + CH1 (P10)
2 8 7 6 5 4 3 2 1
- - - - - - - - -
14 20 19 18 17 16 15 14 13
-WB108TC
-WB105TC
-WB104TC
-WB103TC
-WB102TC
-WB101TC
-WB151TC
WH RD WH RD WH RD WH RD WH RD WH RD WH RD
WH RD WH RD WH RD WH RD WH RD WH RD WH RD
-B108TC -B105TC -B104TC -B103TC -B102TC -B101TC -B151TC

E2 E2 E2 E2 E2 E2 E2
U U U U U U U U
Extruder 8 Extruder 7 Extruder 6 Extruder 5 Extruder 4 Extruder 3 Extruder 2 Extruder 1
+ Barrel Head Not Used Not Used
PE PE PE PE PE PE PE PE PE
(2.1) 1PE.HTBX
(1.18) M M (6.4)
+P3-X1 M
-K108 B- A- -K107 B- A- -K106 B- A- -K105 B- A- -K104 B- A- -K103 B- A- -K101 B- A-

(/3.13) (/3.15) (/2.2) (/2.6) (/2.10) (/2.12) (/2.17)
(/3.7) (/3.17) (/2.4) (/2.8) P2 (/2.14) (/2.15)
B+ A+ B+ A+ B+ A+ B+ A+ B+ A+ B+ A+ B+ A+
P2 P2 P2 P2 P2 P2
4 5 1 5 1 4 5 1
CH3 CH2 CH1 CH2 CH1 CH3 CH2 CH1

(=08/10.9) (=08/10.13) (=08/10.13) (=08/10.13) (=08/10.13) (=08/10.9) (=08/10.13) (=08/10.13)
=08-5003 =08-5002 =08-5001

DIGITAL OUTPUT DIGITAL OUTPUT DIGITAL OUTPUT
B2 B1 (/3.7) A2 A1 (/3.13) B2 B1 (/3.17)A2 A1 (/3.15) B2 B1 (/2.4) A2 A1 (/2.2) B2 B1 (/2.8) A2 A1 (/2.6) A2 A1 (/2.10) B2 B1 (/2.14)A2 A1 (/2.12) B2 B1 (/2.15)A2 A1 (/2.17)

717400
Edited yaqiu 11/19/2013 1:44:58 PM
EXTRUDER HEATS - CONTROL MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
-A351 (/7.9) (/7.9) (/7.9) (/7.9) (/7.9) (/7.9) (/7.9)

T/C PLUG CH12 CH8 CH7 CH6 CH5 CH4 CH3
E3 (/7.11) (/7.11) (/7.11) (/7.11) (/7.11) (/7.11) (/7.11)
(P11) + CH12 + CH8 + CH7 + CH6 + CH5 + CH4 + CH3
12 8 7 6 5 4 3
- - - - - - -
24 20 19 18 17 16 15
-1WB142TC
-WB1200TC
-WB141TC
-WB133TC
-WB132TC
-WB131TC
-WB122TC
175 cm WH RD
-A351.1 1 2
WH RD WH RD WH RD WH RD WH RD WH RD
-WB142TC
WH RD WH RD WH RD WH RD WH RD WH RD
WH RD
WH RD
-B1200TC -B141TC -B133TC -B132TC -B131TC -B122TC

E2 E2 E2 E2 E2 E2
-B142TC
E2
U
Barrel Head
Extension
PE
U U U U U
Nozzle Adapter Distributor Shooting Pot 3 Shooting Pot 2 Shooting Pot 1
PE PE PE PE PE
(4.1) 1PE.SHPT
(5.19) M M (=06/1.17)
+P3-X1 M
-K141 B- A- -K133 B- A- -K132 B- A- -K131 B- A- -K122 B- A-

(/4.4) (/4.6) (/4.10) (/4.14) (/4.18)
(/4.2) (/4.8) (/4.12) (/4.16) P2
B+ A+ B+ A+ B+ A+ B+ A+ B+ A+
P2 P2 P2 P2
+E-A351
24 13 4 8 5 1 8
FEMALE 4
12 1
CH3 CH4 CH3 CH2 CH1 CH4
(=08/10.9) (=08/10.9) (=08/10.9) (=08/10.13) (=08/10.13) (=08/10.9)
=08-5002 =08-5200 =08-5001

DIGITAL OUTPUT DIGITAL OUTPUT DIGITAL OUTPUT
B2 B1 (/4.2) A2 A1 (/4.4) B2 B1 (/4.8) A2 A1 (/4.6) B2 B1 (/4.12)A2 A1 (/4.10) B2 B1 (/4.16)A2 A1 (/4.14) A2 A1 (/4.18)

717400
Edited yaqiu 11/19/2013 1:44:58 PM
PLUNGER HEATS - CONTROL MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Function Description Device Page Page Device

-A350
1 (=08/2.10) 13
U Inlet Resin Temperature -B151TC:WH (/5.19) CH1 + - CH1 (/5.19) -B151TC:RD
T/C PLUG
U Extruder 1 -B101TC:WH (/5.18)
2
CH2 + E2 - CH2
14
(/5.18) -B101TC:RD
3 15
U Extruder 2 -B102TC:WH (/5.17) CH3 + - CH3 (/5.17) -B102TC:RD
4 16
5 17
6 18
7 19
U Extruder 6 (/5.9) CH7 + - CH7 (/5.9)
8 20
U Extruder 7 (/5.7) CH8 + - CH8 (/5.7)
9 21
CH9 + - CH9
10 22
CH10 + - CH10
11 23
CH11 + - CH11
12 24
Gear Box Oil Temperature =09-B1211:WH (=09/2.17) CH12 + - CH12 (=09/2.17) =09-B1211:RD
-A351
1 (=08/2.14) 13
CH1 + - CH1
T/C PLUG
U Extruder 8 + Barrel Head -B108TC:WH (/5.4)
2
CH2 + E3 - CH2
14
(/5.5) -B108TC:RD
3 15
U Barrel Head Extension -B122TC:WH (/6.18) CH3 + - CH3 (/6.19) -B122TC:RD
4 16
U Shooting Pot 1 -B131TC:WH (/6.16) CH4 + - CH4 (/6.16) -B131TC:RD
5 17
6 18
7 19
U Distributor -B141TC:WH (/6.7) CH7 + - CH7 (/6.7) -B141TC:RD
8 20
U Nozzle Adapter -B142TC:WH (/6.6) CH8 + - CH8 (/6.6) -B142TC:RD
9 21
CH9 + - CH9
10 22
CH10 + - CH10
11 23
CH11 + - CH11
12 24
U Shut Off Cooling Temperature Monitoring -B1200TC:WH (/6.3) CH12 + - CH12 (/6.4) -B1200TC:RD

717400
Edited yaqiu 11/19/2013 1:44:58 PM
INJECTION HEATS - 12 CHANNEL T/C PLUG MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
MOLD HEAT Heat MOLD HEAT

CIRCUIT BREAKER Exchanger 2 CONTACTOR
2L1 (2.1) (=02/2.18) L110.U1

2L2 (2.1) (=05/1.11) L110.E1
2L3 (2.1) (=04/1.7) N110.1 N110.1 (1.14)
(=05/1.16) L24.U1 L24.U1 (=08/1.2)
-277LS.1 (=01/4.17)
-D1
L110.U1
N110
P4 2L1 2L2 2L3
+P3-X1 L110.E1 L24.U1
21
-S277LS
Door 4 Open 22
P4
L110.U1
N110
PE
-277LS.2 (=01/4.17) +P4-X1
1 3 5
-K42 -WM46 1 2 GNYE

(.15) 2 4 6
11 13
L1 N
-K59 -K42
-M46
M (.19) 14 (.15) 14
P4 1 E
Mold Heat
PE
Contactor On
=08-4502
1 3 DIGITAL OUTPUT
-F901
2A 2 4
(=08/10.9)
P4 1 CH4
CH1 8
H1 H4
(=08/9.13)
230V - Jumper H1-H3,H2-H4

-T16 =08-1004
100VA 120V - Jumper X1-X3,X2-X4 DIGITAL INPUT
P4
X1 X4
Mold Heat
Contactor On
+P4-X1 PE
A1 A1
AUX1 U
=01-Q1M -K42 -K59

AUX2 P4 A2 P4 A2
Shunt
1 3 5 Trip
SH1 SH4
-Q2M U>
175A 2 4 6
P4
SET TO 2000 RP4.1 PE RP4.2 PE
P4 RACK RACK
PLATE PLATE
P4 P4 +P4-X1 N110 M
Mold Grounding Bar

(=05/6.6) M 2M (2.1)
-IN 2PE
+P0-2PE:1 +P0-2PE:2 +P0-2PE:4 +P0-2PE:5 2PE (2.1)
2L1 2L2 2L3 (1.18) N110.1
230V/3/60 SUPPLY #2 M (=08/1.2)
1 2 (.2) 11 14 (.15)
NOTES: 3 4 (.3)
MOLD BREAKER IS BOTTOM FED FROM PE PE GP4.1 GP4.2 5 6 (.3)
CUSTOMER SUPPLY +P0 +P4 GLAND GLAND 13 14 (.17)
END PLATE POWER PLATE PLATE PE PLATE PE 21 22
P0 P0 31 32
43 44
717400
Edited lrong 11/29/2013 9:05:27 AM
MOLD HEATS - POWER MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
U U U U U U U U U U U U
Mold Zone 1 Mold Zone 2 Mold Zone 3 Mold Zone 4 Mold Zone 5 Mold Zone 6 Mold Zone 7 Mold Zone 8 Mold Zone 9 Mold Zone 10 Mold Zone 11 Mold Zone 12
(1.5) 2L1 2L1 (3.1)
(1.5) 2L2 2L2 (3.1)
(1.5) 2L3 2L3 (3.1)
+P4-BB1:2L1
+P4-BB1:2L2
+P4-BB1:2L3
(1.12) 2PE +P0-2PE:7 +P0-2PE:8 +P0-2PE:9 +P0-2PE:10 2PE (
1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3
-F201 -F202 -F203 -F204 -F205 -F206 -F207 -F208 -F209 -F210 -F211 -F212
30A 2 4 30A 2 4 30A 2 4 30A 2 4 30A 2 4 30A 2 4 30A 2 4 30A 2 4 30A 2 4 30A 2 4 30A 2 4 30A 2 4
P4 P4 P4 P4 P4 P4 P4 P4 P4 P4 P4 P4
A1 B1 A1 B1 A1 B1 A1 B1 A1 B1 A1 B1
-K201 -K201 -K203 -K203 -K205 -K205 -K207 -K207 -K209 -K209 -K211 -K211
(.1) A2 (.1) B2 (.4) A2 (.4) B2 (.7) A2 (.7) B2 (.11) A2 (.11) B2 (.14) A2 (.14) B2 (.17) A2 (.17) B2
-WO-XG
-WO-XB
-WO-XE
-WO-XF
WHBK
WHBK
WHBK
WHBK
WH
WH
WH
WH
OG
OG
OG
OG
GN
GN
GN
GN
RD
RD
RD
RD
BU
BU
BU
BU
BK
BK
BK
BK
+O-XB 1 2 3 PE 4 5 6+O-XE 1 2 3 PE 4 5 6+O-XF 1 2 3 PE 4 5 6+O-XG 1 2 3 PE 4 5 6
-E201 -E202 -E203 -E204 -E205 -E206 -E207 -E208 -E209 -E210 -E211 -E212
C3 C3 C3 C3 C3 C3 C3 C3 C3 C3 C3 C3
(1.19) (3.1)
2M 2M
-K201 A- B- -K203 A- B- -K205 A- B- -K207 A- B- -K209 A- B- -K211 A- B-

(.1) (.4) (.7) (.11) (.14) (.17)
(.3) (.6) (.9) (.12) (.15) (.19)
A+ B+ A+ B+ A+ B+ A+ B+ A+ B+ A+ B+
P4 P4 P4 P4 P4 P4
-WA5600 1 5 2 6 3 7 4 8 -WA5601 1 5 2 6
1 5 2 6 3 7 4 8 1 5 2 6
CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH1 CH2 CH3 CH4
(=08/12.13) (=08/12.13) (=08/12.13) (=08/12.13) (=08/12.9) (=08/12.9) (=08/12.9) (=08/12.9) (=08/12.13) (=08/12.13) (=08/12.13) (=08/12.13)
=08-5600 +O-XB +O-XE +O-XF =08-5601 +O-XG

DIGITAL OUTPUT 6 2 6 2 6 2 DIGITAL OUTPUT 6 2
FEMALE FEMALE FEMALE FEMALE
5 1 5 1 5 1 5 1
A1 A2 (.1) B1 B2 (.3) A1 A2 (.4) B1 B2 (.6) A1 A2 (.7) B1 B2 (.9) A1 A2 (.11) B1 B2 (.12) A1 A2 (.14) B1 B2 (.15) A1 A2 (.17) B1 B2 (.19)

717400
Edited lrong 11/29/2013 9:05:27 AM
MOLD HEAT ZONES MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
U U U U U U U U U U U U
(2.19) 2L1 2L1 (4.1)
(2.19) 2L2 2L2 (=20/1.
(2.19) 2L3 2L3 (4.1)
+P4-BB2:2L1
+P4-BB2:2L2
+P4-BB2:2L3
(2) 2PE +P0-2PE:11 2PE (4.1)
1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3
-F213 -F214 -F215 -F216 -F217 -F218 -F219 -F220 -F221 -F222 -F223 -F224
15A 2 4 15A 2 4 15A 2 4 15A 2 4 15A 2 4 15A 2 4 15A 2 4 15A 2 4 15A 2 4 15A 2 4 15A 2 4 15A 2 4
P4 P4 P4 P4 P4 P4 P4 P4 P4 P4 P4 P4
A1 B1 A1 B1 A1 B1 A1 B1 A1 B1 A1 B1
-K213 -K213 -K215 -K215 -K217 -K217 -K219 -K219 -K221 -K221 -K223 -K223
(.1) A2 (.1) B2 (.4) A2 (.4) B2 (.7) A2 (.7) B2 (.11) A2 (.11) B2 (.14) A2 (.14) B2 (.17) A2 (.17) B2
-WO-XR
GNYE
1 13 2 14 3 15 4 16 5 17 6 18 7 19 8 20 9 21 10 22 11 23 12 24
+O-XR 1 13 2 14 3 15 4 16 5 17 6 18 7 19 8 20 9 21 10 22 11 PE 23 12 24
-E213 -E214 -E215 -E216 -E217 -E218 -E219 -E220 -E221 -E222 -E223 -E224
C3 C3 C3 C3 C3 C3 C3 C3 C3 C3 C3 C3
(2.19) (4.1)
2M 2M
-K213 A- B- -K215 A- B- -K217 A- B- -K219 A- B- -K221 A- B- -K223 A- B-

(.1) (.4) (.7) (.11) (.14) (.17)
(.3) (.6) (.9) (.12) (.15) (.19)
A+ B+ A+ B+ A+ B+ A+ B+ A+ B+ A+ B+
P4 P4 P4 P4 P4 P4
-WA5601 3 7 4 8 -WA5602 1 5 2 6 3 7 4 8
3 7 4 8 1 5 2 6 3 7 4 8
CH5 CH6 CH7 CH8 CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8
(=08/12.9) (=08/12.9) (=08/12.9) (=08/12.9) (=08/12.13) (=08/12.13) (=08/12.13) (=08/12.13) (=08/12.9) (=08/12.9) (=08/12.9) (=08/12.9)
=08-5601 +O-XR =08-5602

DIGITAL OUTPUT 24 13 DIGITAL OUTPUT
FEMALE Guide Pin
12 1 Guide Socket
A1 A2 (.1) B1 B2 (.3) A1 A2 (.4) B1 B2 (.6) A1 A2 (.7) B1 B2 (.9) A1 A2 (.11) B1 B2 (.12) A1 A2 (.14) B1 B2 (.15) A1 A2 (.17) B1 B2 (.19)

717400
Edited lrong 11/29/2013 9:05:27 AM
MOLD HEAT ZONES MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(3.19) 2L1 2L1 (=20/1.4)

(3.19) 2L3 2L3 (=20/1.4)
+P4-BB2-2L1
+P4-BB2-2L3
1 3
-F401
25A 2 4
P4
U U U U U U U U U U U U U U U U
TIP #1 TIP #2 TIP #3 TIP #4 TIP #5 TIP #6 TIP #7 TIP #8 TIP #9 TIP #10 TIP #11 TIP #12 TIP #13 TIP #14 TIP #15 TIP #16
=08-5650 =08-5651
DIGITAL OUTPUT DIGITAL OUTPUT
(=08/12.13) (=08/12.13) (=08/12.13) (=08/12.13) (=08/12.9) (=08/12.9) (=08/12.9) (=08/12.9) (=08/12.13) (=08/12.13) (=08/12.13) (=08/12.13) (=08/12.9) (=08/12.9) (=08/12.9) (=08/12.9)
CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8
1 5 2 6 3 7 4 8 1 5 2 6 3 7 4 8
+P4-X1
(3.19) 2M 2M (5.1)
M
-WA300-XJ3
-WA301-XJ3
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9
(3.19) 2PE +P0-2PE:15 2PE (6.1)
L1 L2 L1 L2
-XJ1
-XJ3
-XJ1
-XJ3
1 2 3 4 5 6 7 8 RET 1 2 3 4 5 6 7 8 RET
+3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3
-K1 -K2 -K3 -K4 -K5 -K6 -K7 -K8 -K1 -K2 -K3 -K4 -K5 -K6 -K7 -K8
-4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4
-A300 -A301
Relay Board Relay Board
P4 P4
-F1 -F2 -F3 -F4 -F5 -F6 -F7 -F8 -F1 -F2 -F3 -F4 -F5 -F6 -F7 -F8
3A 3A 3A 3A 3A 3A 3A 3A 3A 3A 3A 3A 3A 3A 3A 3A
-XJ2A
-XJ2B
-XJ2C
-XJ2D
-XJ2A
-XJ2B
-XJ2C
-XJ2D
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
-WO-XC 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 GN 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
+O-XC B1 A1 B2 A2 B3 A3 B4 A4 B5 A5 B6 A6 B7 A7 B8 A8 PE B9 A9 B10 A10 B11 A11 B12 A12 D1 C1 D2 C2 D3 C3 D4 C4
+O-XC
16D 1D
16C 1C
FEMALE
16B 1B
16A 1A

717400
Edited yaqiu 11/19/2013 1:44:58 PM
MOLD HEAT TIPS MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
+P4-BB2-2L1
+P4-BB2-2L3
1 3
-F402
25A 2 4
P4
TIP #17 TIP #18 TIP #19 TIP #20 TIP #21 TIP #22 TIP #23 TIP #24 TIP #25 TIP #26 TIP #27 TIP #28 TIP #29 TIP #30 TIP #31 TIP #32
=08-5652 =08-5653
(=08/12.13) (=08/12.13) (=08/12.13) (=08/12.13) (=08/12.9) (=08/12.9) (=08/12.9) (=08/12.9) (=08/12.13) (=08/12.13) (=08/12.13) (=08/12.13) (=08/12.9) (=08/12.9) (=08/12.9) (=08/12.9)
1 5 2 6 3 7 4 8 1 5 2 6 3 7 4 8
+P4-X1
(4.19) 2M 2M (6.1)
M
-WA302-XJ3
-WA303-XJ3
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9
L1 L2 L1 L2
-XJ1
-XJ3
-XJ1
-XJ3
1 2 3 4 5 6 7 8 RET 1 2 3 4 5 6 7 8 RET
+3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3
-4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4
-A302 -A303
P4 P4
-XJ2A
-XJ2B
-XJ2C
-XJ2D
-XJ2A
-XJ2B
-XJ2C
-XJ2D
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
-WO-XC 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 WO-XD 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
+O-XC D5 C5 D6 C6 D7 C7 D8 C8 D9 C9 D10 C10 D11 C11 D12 C12 +O-XD B1 A1 B2 A2 B3 A3 B4 A4 B5 A5 B6 A6 B7 A7 B8 A8
+O-XD
16D 1D
16C 1C
FEMALE
16B 1B
16A 1A

717400
Edited yaqiu 11/19/2013 1:44:58 PM
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
+P4-BB2-2L1
+P4-BB2-2L3
1 3
-F403
25A 2 4
P4
Tip #33 Tip #34 Tip #35 Tip #36 Tip #37 Tip #38 Tip #39 Tip #40 TIP #41 TIP #42 TIP #43 TIP #44 TIP #45 TIP #46 TIP #47 TIP #48
=08-5654 =08-5655
(=08/13.13) (=08/13.13) (=08/13.13) (=08/13.13) (=08/13.9) (=08/13.9) (=08/13.9) (=08/13.9) (=08/13.13) (=08/13.13) (=08/13.13) (=08/13.13) (=08/13.9) (=08/13.9) (=08/13.9) (=08/13.9)
1 5 2 6 3 7 4 8 1 5 2 6 3 7 4 8
+P4-X1
(5.19) 2M 2M (=08/7.1)
M
-WA304-XJ3
-WA305-XJ3
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9
(4.19) 2PE +P0-2PE:16 2PE (=20/
L1 L2 L1 L2
-XJ1
-XJ3
-XJ1
-XJ3
1 2 3 4 5 6 7 8 RET 1 2 3 4 5 6 7 8 RET
+3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3
-4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4
-A304 -A305
P4 P4
-XJ2A
-XJ2B
-XJ2C
-XJ2D
-XJ2A
-XJ2B
-XJ2C
-XJ2D
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
-WO-XD 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 GN 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
+O-XD B9 A9 B10 A10 B11 A11 B12 A12 D1 C1 D2 C2 D3 C3 D4 C4 PE D5 C5 D6 C6 D7 C7 D8 C8 D9 C9 D10 C10 D11 C11 D12 C12

717400
Edited yaqiu 11/19/2013 1:44:58 PM
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(/8.9) (/8.9) (/8.9) (/8.9) (/8.9) (/8.9) (/8.9) (/8.9) (/8.9) (/8.9) (/8.9) (/8.9)
-A361 CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH9 CH10 CH11 CH12
T/C PLUG (/8.11) (/8.11) (/8.11) (/8.11) (/8.11) (/8.11) (/8.11) (/8.11) (/8.11) (/8.11) (/8.11) (/8.11)
C3 + CH1 + CH2 + CH3 + CH4 + CH5 + CH6 + CH7 + CH8 + CH9 + CH10 + CH11 + CH12
1 2 3 4 5 6 7 8 9 10 11 12
- - - - - - - - - - - - PE
13 14 15 16 17 18 19 20 21 22 23 24
10:WH
11:WH
12:WH
10:RD
11:RD
12:RD
1:WH
2:WH
3:WH
4:WH
5:WH
6:WH
7:WH
8:WH
9:WH
1:RD
2:RD
3:RD
4:RD
5:RD
6:RD
7:RD
8:RD
9:RD
SH
-WO-XA
+O-XA 1 13 2 14 3 15 4 16 5 17 6 18 7 19 8 20 9 21 10 22 11 23 12 24
WH RD WH RD WH RD WH RD WH RD WH RD WH RD WH RD WH RD WH RD WH RD WH RD
-TC -TC -TC -TC -TC -TC -TC -TC -TC -TC -TC -TC
C2 C2 C2 C2 C2 C2 C2 C2 C2 C2 C2 C2
(/8.9) (/8.9) (/8.9) (/8.9) (/8.9) (/8.9) (/8.9) (/8.9) (/8.9) (/8.9) (/8.9) (/8.9)
-A362 CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH9 CH10 CH11 CH12
T/C PLUG (/8.11) (/8.11) (/8.11) (/8.11) (/8.11) (/8.11) (/8.11) (/8.11) (/8.11) (/8.11) (/8.11) (/8.11)
C3 + CH1 + CH2 + CH3 + CH4 + CH5 + CH6 + CH7 + CH8 + CH9 + CH10 + CH11 + CH12
1 2 3 4 5 6 7 8 9 10 11 12
- - - - - - - - - - - -
13 14 15 16 17 18 19 20 21 22 23 24 PE
10:WH
11:WH
12:WH
10:RD
11:RD
12:RD
1:WH
2:WH
3:WH
4:WH
5:WH
6:WH
7:WH
8:WH
9:WH
1:RD
2:RD
3:RD
4:RD
5:RD
6:RD
7:RD
8:RD
9:RD
SH
-WO-XP
+O-XP 1 13 2 14 3 15 4 16 5 17 6 18 7 19 8 20 9 21 10 22 11 23 12 24
WH RD WH RD WH RD WH RD WH RD WH RD WH RD WH RD WH RD WH RD WH RD WH RD
-TC -TC -TC -TC -TC -TC -TC -TC -TC -TC -TC -TC
C2 C2 C2 C2 C2 C2 C2 C2 C2 C2 C2 C2
For actual functional configuration please refer to the hotrunner drawing.

+O-XA +O-XP
24 13 24 13
FEMALE FEMALE
12 1 12 1

717400
Edited lrong 11/29/2013 9:05:27 AM
MOLD HEAT T/C MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Function Description Device Page Page Device

-A361
1 (=08/2.9) 13
Mold Zone 1 -TC:WH (/7.1) CH1 + - CH1 (/7.2) -TC:RD
TC PLUG
Mold Zone 2 -TC:WH (/7.3)
2
CH2 + C3 - CH2
14
(/7.3) -TC:RD
3 15
4 16
5 17
6 18
7 19
8 20
9 21
10 22
11 23
12 24
-A362
1 (=08/2.11) 13
TC PLUG
Mold Zone 14 -TC:WH (/7.3)
2
CH2 + C3 - CH2
14
(/7.3) -TC:RD
3 15
4 16
5 17
6 18
7 19
8 20
9 21
10 22
11 23
12 24

717400
Edited yaqiu 11/19/2013 1:44:58 PM
MOLD HEATS - 12 CHANNEL T/C PLUG MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
INTENTIONALLY
BLANK

717400
Edited yaqiu 11/19/2013 1:44:54 PM
MACHINE SPECIALS MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(=06/1.18) L24.U1 L24.U1 (6.1)

(=06/1.19) M M (3.1)
+P3-X1 M
PC #41 HPN:5271224 (Single PROFIBUS + Range Extender)
-A80
-A1
P3 C6350 HMI
O
SLOT ALLOCATION:
1: USB Ports 2,3

2: 10/100 Mbs / DVI / USB port 1 -A81
P1 : Plant LAN CU8820 DVI/USB
P2 : EtherCAT RANGE
3: Profibus Interface EXTENDER
4: Spare Slot P3
5: Spare Slot
-WA80
HMI
X40
P2
MACHINE
USB2
CABINET -W-USB
USB
DOOR P1
P0
DVD MULTI-DRIVE
USB3
-W-MODEM
MODEM -WA81-DVI
DVI
DVI
X30
Channel A
USB
-WA81-USB
USB
X20
1 2 3 4 5
+P3-X1 PE
24 VDC
PE
X10
-
+
SERIAL RS-232
24 UPS
2
BAT+
+24V
-24V
-Q801
BAT-
PE
4A 1
P3
PE STUD +P3 PLATE
PE STUD
-PS1 8
Battery
3.4Ah CH4
P3 (/9.9)
PE
+
-1000
-
DIGITAL INPUT
IPC 24V
Supply On

717400
Edited yaqiu 11/19/2013 1:44:58 PM
IPC POWER SUPPLY MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
-WP0.1
PROFIBUS 2CH. MASTER CARD
A1 -A1P_B GN A1 -A1P_A
PROFIBUS MASTER PROFIBUS MASTER
B1 RD B1
CHANNEL B CHANNEL A
(ROBOT) (MACHINE)
Switch 'OFF'
SHELL1 SHELL1
Switch 'ON'
Slot 3B SH Slot 3A
Address 1 Address 1
-WP0.2
A2
P3 A2
P3
GN
B2 RD B2
SHELL2 SH SHELL2
=06-A361 =06-A362
(=06/8.9) (=06/8.9)
Mold Heat Mold Heat
-A79P T/C PLUG T/C PLUG
PROFIBUS FILTER Address 31 Address 22
-WP5
-WP6
-WP7
P0 C3 C3
+C4-X233 IN OUT IN OUT -R2
1 1 GN 1 GN 1 1 GN 1 1
BUS A
2 2 RD 2 RD 2 2 RD 2 2
BUS B
5 BK 5 BK 5 5 BK 5 5
24VDC
6 BU 6 BU 6 6 BU 6 6
0VDC
SHELL SHELL SHELL SHELL SHELL SHELL
SH SHELL SH SH
MALE
PINS
3
2
4
6
=05-A350 =05-A351 5 1
(=05/7.9) (=05/7.9)
Extruder Injection
-A72P T/C PLUG T/C PLUG
FEMALE
-WP2A
PROFIBUS FILTER Address 30 Address 28
-WP1
P0 E2 E3 PINS
IN OUT IN OUT -R1
1 1 GN 1 1 GN 1 1
BUS A 3
4
2 2 RD 2 2 RD 2 2
BUS B 2
5 5 5 5 6
5 BK BK 1
24VDC 5
6 BU 6 6 BU 6 6
0VDC
SHELL SHELL SHELL SHELL SHELL SHELL Viewed From
SH SH
Note: Pin A1 and A2 green wire Above
Pin B1 and B2 red wire

717400
Edited yaqiu 11/19/2013 1:44:58 PM
PROFIBUS ROUTING MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
=03/2.19) L24.U2 L24.U2 (6.1)

(1.19) M M (6.1)
-A2E
-A5E
-WB60DT
-WB64DT
-A1 (/9.9)
IPC MOLD MAIN =09-A209 -B60DT -B64DT

ETHERNET CARD STROKE I/O CABINET I/O EXTRUDER EXTRUDER INJECTION
BU BN BU BN
Slot 2 Bus Coupler Bus Coupler Servo Control Unit Temposonic Temposonic
+C4-X1
+C4-X2
P3 P3 P5 E2 E3
-WEN1
-WEN2
-WEN3
-WEN4
-WEN5
-WEN6
-WEN7
Port 2 IN OUT IN OUT IN OUT IN OUT IN OUT
1 1
YE YE YE YE YE YE YE
X2:1 X1:1 X2:1 X1:1 X2:1 X1:1 X2:1 1 1 1 1
2 2
WH WH WH WH WH WH WH
X2:3 X1:3 X2:3 X1:3 X2:3 X1:3 X2:3 2 2 2 2
3 3
OR OR OR OR OR OR OR
X2:2 X1:2 X2:2 X1:2 X2:2 X1:2 X2:2 3 3 3 3
4 4
BU BU BU BU BU BU BU
X2:6 X1:6 X2:6 X1:6 X2:6 X1:6 X2:6 4 4 4 4
1+ 1+
3- 3-
Port 1
X1:1 PLANT LAN (3.9)
-8053
(/10.9)
EtherCAT Junction
-WEN8
P3
Junction 1
YE
X1:1 ECAT2.1 (4.1)
WH
X1:3 ECAT2.3 (4.1)
OR
X1:2 ECAT2.2 (4.1)
BU
X1:6 ECAT2.6 (4.1)
-WEN14
Junction 2
YE
X2:1 ROBOT ECAT1 (=17/1.3)
WH
X2:3 ROBOT ECAT2 (=17/1.3)
OR
X2:2 ROBOT ECAT3 (=17/1.3)
BU
X2:6 ROBOT ECAT4 (=17/1.3)

717400
Edited yaqiu 11/19/2013 1:44:58 PM
ETHERNET / ETHERCAT ROUTING - INJECTION MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(=03/4.16) L24.U2.P9 L24.U2.P9 (8.2)

(=02/3.17) M.P9 M.P9 (8.2)
(=03/2.19) PE.P9 PE.P9 (8.2)
-A20E
-WB105DT
-WB1DT
-B105DT -A3E -SW1
-WSW1
(/12.9)
MOLD -B1DT (/14.9)
STROKE SIDEWINDER
CABINET I/O CLAMP CLAMP I/O
BU BN Temposonic BU BN 1 2 GNYE P12
Bus Coupler Temposonic Bus Coupler
-WEN10
-WEN12
C3
-WEN9
P4 C1 P9
IN OUT IN OUT IN OUT IN OUT
YE YE YE
(3.9) ECAT2.1 X1:1 X2:1 1 1 1 1 X1:1 X2:1 GN
PE
WH WH WH PE
(3.9) ECAT2.3 X1:3 X2:3 2 2 2 2 X1:3 X2:3 BK
-
OR OR OR M
(3.9) ECAT2.2 X1:2 X2:2 3 3 3 3 X1:2 X2:2 WH
+
BU BU BU P12:L24.U2
(3.9) ECAT2.6 X1:6 X2:6 4 4 4 4 X1:6 X2:6
1+ 1+
3- 3-
-8050
(/16.9)
EtherNet Switch
-WEN13
P9
PORT 1
YE
X1:1 -X1:1
WH
X1:3 -X1:3
OR
ETHERNET PORT
X1:2 -X1:2
BU
X1:6 -X1:6
+C-ANT1
-ANT
ANTENNA
C3 ANTENNA 1 1-WANT1 WANT1 ANTENNA 1
1:+
WH 1 WH
1:+
1:-
BK 2 BK
1:-
SH 3 SH
1:PE
ANTENNA 2 1-WANT2 WANT2 ANTENNA 2

WH 1 WH
2:+ 2:+
2:-
BK 2 BK
2:-
SH 3 SH
2:PE
+C-ANT2
3 4
BUS OUT
2 1
BUS OUT (LOWERED)
24v 24V 2 4
1 3
BUS IN (RAISED)
3 4
BUS IN
2 1
STROKE TEMPOSONIC STROKE TEMPOSONIC

TOP VIEW END VIEW

717400
Edited yaqiu 11/19/2013 1:44:58 PM
ETHERNET / ETHERCAT ROUTING - CLAMP MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
1 =08-8040
Tx+
(/16.9) (/16.9)
P9
2
Rx+
(/16.9)
SWITCH SETTINGS
=-R1
120 ohm
3
GND
(/16.9) S1 OFF
P9
4
SH
(/16.9) S2 OFF
5
Tx-
(/16.13)
6
S3 OFF
Rx-
(/16.13)
WH/OG
OG/WH
-WX203
WH/BU
BU/WH
7 S4 OFF
SH
GND
(/16.13)
8
SH
(/16.13) S5 OFF
SR OFF
-X203 1 2 3 4
-XIN
RS485 AUX XOUT 1 2 3 4
DEVICE PCBGND PCBGND
INTERFACE
(ETHERCAT)
C4
-S1 -S2 -S3 -S4 -S5 -SR
-R1
120Ω
-X1 1 2 3 4 5 -X2 1 2 3 4 5 -X3 1 2 3 4 5 -X4 1 2 3 4 5 -X5 1 2 3 4 5

717400
Edited yaqiu 11/19/2013 1:44:58 PM
AUXLIARY DEVICE INTERFACE MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(=03/3.19) L24.E1 L24.E1

(=03/3.19) L24.G1 L24.G1 (=09/2.4)
(3.19) L24.U2 L24.U2 (7.1)
(1.19) L24.U1 L24.U1 (7.1)
(3.19) M M (=09/2.4)
(=01/4.5) 4PE 4PE (7.1)
-A2E
+P3-X1
EK1100 PE
(/9.9)
4 3 2 1
PE - + 24V (E-BUS)
8 7 6 5
PE - + 0V (E-BUS )
-A2-1G 4
PE
3
-
2
+
1
24V
EL9410 8 7 6 5
(/10.9) PE - + 0V
U
SPC Cycle
Interuption Aux
-A2-2E 4 3 2 1 =08-5000
PE - + NC DIGITAL OUTPUT
EL9110 8 7 6 5
(/10.9) PE - + NC
(/10.9)
CH3
-A2-3U 4
PE
3
-
2
+
1
24V
EL9410 8 7 6 5
(/10.9) PE - + 0V
+P3-X1 SPC.1

717400
Edited yaqiu 11/19/2013 1:44:58 PM
I/O TERMINAL POWER SUPPLY - INJECTION MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(6.19) L24.U2 L24.U2

(6.19) L24.U1 L24.U1 (=09/5.15)
(=06/6.19) 2M 2M
(6.19) 4PE
-A20E
+P4-X1
EK1100 PE
(/12.9)
4 3 2 1
PE - + 24V (E-BUS)
8 7 6 5
PE - + 0V (E-BUS )

717400
Edited yaqiu 11/19/2013 1:44:58 PM
I/O TERMINAL POWER SUPPLY - INJECTION MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(=03/2.19) L24.E1.P9 L24.E1.P9
(=02/3.17) L24.G1.P9 L24.G1.P9 (=10/1.2)
(4.19) L24.U2.P9 L24.U2.P9
(=02/3.17) L24.U1.P9 L24.U1.P9 (=10/7.2)
(=03/1.19) L24.B1.P9 L24.B1.P9 (=10/6.2)
(4.19) M.P9 M.P9 (=10/1.2)
(4.19) PE.P9
-A3E -A5E
+P9-X1
EK1100 PE EK1100
(/14.9) (/17.9)
4 3 2 1 4 3 2 1
PE - + 24V (E-BUS) PE - + 24V (E-BUS)
8 7 6 5 8 7 6 5
PE - + 0V (E-BUS ) PE - + 0V (E-BUS )
-A3-1G 4
PE
3
-
2
+
1
NC -A5-1G 4
PE
3
-
2
+
1
NC
EL9110 8 7 6 5
EL9110 8 7 6 5
(/14.9) PE - + NC (/17.9) PE - + NC
-A3-2E 4
PE
3
-
2
+
1
NC -A5-2E 4
PE
3
-
2
+
1
NC
EL9110 8 7 6 5
EL9110 8 7 6 5
(/14.9) PE - + NC (/17.9) PE - + NC
-A3-3U 4
PE
3
-
2
+
1
24V
EL9410 8 7 6 5
(/15.9) PE - + 0V
-A3-4U 4
PE
3
-
2
+
1
24V
EL9410 8 7 6 5
(/15.9) PE - + 0V

717400
Edited yaqiu 11/19/2013 1:44:58 PM
I/O TERMINAL POWER SUPPLY - CLAMP MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
FUNCTION DESCRIPTION DEVICE PAGE PAGE DEVICE FUNCTION DESCRIPTION
X2 OUT
X1 IN
1 3 2 6 1 3 2 6
=08-A2E EK1100
P3 BUS COUPLER
(/3.8)
(/6.3)
24V
24V
0V
PE
24V
0V
0V
PE
4 1
CEN Valve Normal =03-S410PX:4 (=03/4.5) CH3 EL1014 CH1 (=03/1.12) =03-K50:14 Emergency Stop O.K.
8 4CH DI
=08-1000 5
IPC 24V Supply On =02-G1:L+ (/1.18) CH4 CH2 (=03/3.2) =03-K53:14 All Gates Closed
1 5
(=03/4.6) 1 2
2 6
(=09/5.6) 3 4
EL9187
=08-A2E-0V
0V DISTRIBUTION
3 7
(=09/5.7) 5 6
4 8
(=09/5.8) 7 8
4 1
Oil Level Normal =09-S14LS:1 (=09/1.16) CH3 EL1014 CH1 (=09/3.8) -Y2SD:8 Injection Cyl. Servo Valve O.K.
8 4CH DI
=08-1001 5
M/C Heat Contactor On =05-K41:14 (=05/1.16) CH4 CH2 (=09/3.9) -Y2SD:9 Injection Cyl. Servo Valve Safety Window
4 1
Pump Motor Temperature OK =04-F1TM:98 (=04/1.14) CH3 EL1014 CH1 (=04/1.15) =04-K1D:14 Pump Motor Delta
8 4CH DI
=08-1002 5
Pump Motor Overload =04-F1OL:98 (=04/1.19) CH4 CH2 (=04/1.17) =04-K1:14 Pump Motor On
4 1
Oil Retrieval Level Not High =09-S311LS:1 (=09/1.18) CH3 EL1014 CH1
8 4CH DI
=08-1003 5
Oil Retrieval Level Not Low =09-S311LS:2 (=09/1.19) CH4 CH2
4 1
Nozzle Shut-off Open =09-S29PX:4 (=09/5.2) CH3 EL1014 CH1 (=06/1.17) =06-K42:14 Mold Heat Contactor On
8 4CH DI
=08-1004 5
Nozzle Shut-off Closed =09-S289PX:4 (=09/5.5) CH4 CH2 (=01/6.7) =01-RV3:12 Surge Arrestor Circuit On
4 1
Robot Coveyor Door 1 Open(NO) =16-S649LS:14 (=03/3.9) CH3 EL1014 CH1 (=03/3.8) =16-S648LS:22 Robot Conveyor Door 1 Open N.C.
8 4CH DI
=08-1006 5
Robot Conveyor Door 1 Open CEN Valve =16-S695LS:14 (=03/4.11) CH4 CH2 (=03/3.8) =16-S647LS:14 Robot Vacuum Door Open(NO)
4 1
E-Stop Protected 24V Delayed OK =03-K52:3 (=03/3.16) CH3 EL1014 CH1
8 4CH DI
=08-1014 5
Gate Protected 24V Delayed OK =03-K55:3 (=03/3.17) CH4 CH2
4 1
CH3 EL1014 CH1 (=09/1.12) =21-S5PS:2 Pressure Oil Filter 1 Not Clogged
8 4CH DI
=08-1015 5
Robot Vacuum Door Open(NC) =16-S646LS:22 (=03/3.12) CH4 CH2
4 1
CH3 EL1014 CH1
8 4CH DI
=08-1200 5
Screw Drive Safety Relay OK =09-A209-X102:2 (=09/2.7) CH4 CH2
4 1
Injection Shot Size =09-S236PX:4 (=09/5.10) CH3 EL1014 CH1
8 4CH DI
=08-1201 5
CH4 CH2
4 1
Robot Conveyor Door Confirm Exit =16-S24PB:4 (=03/1.18) CH3 EL1014 CH1 (=09/4.8) -Y4SD:8 Transfer Servo Valve Ok
8 4CH DI
=08-1202 5
CH4 CH2 (=09/4.9) -Y4SD:9 Transfer Servo Valve Safety Window
4 1
Robot Conveyor Door 2 Open CEN Valve =16-S725LS:14 (=03/4.12) CH3 EL1014 CH1 (=03/3.10) =16-S650LS:22 Robot Conveyor Door 2 Open(NC)
8 4CH DI
=08-1209 5
CH4 CH2 (=03/3.11) =16-S651LS:14 Robot Coveyor Door 2 Open(NO)

717400
Edited yaqiu 11/19/2013 1:44:58 PM
I/O CARD STACK - MAIN CABINET MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
X2
X1
EK1122
=08-8053 EtherCAT Junction
(/3.1) 1 3 2 6 1 3 2 6
24V
24V
0V
PE
=08-A2-1G EL9410
(/6.3)
24V
24VDC FEED
0V
0V
PE
4 1
G Injection Cyl. Servo Enable -Y2SD:3 (=09/3.5) CH3 EL2024 CH1 (=09/5.12) =21-Y9DQ:1 G Carriage Forward
8 4CH DO 2A
=08-2000 5
G Injection Pilot Unlock -Y2SD:5 (=09/3.6) CH4 CH2 (=09/5.4) =21-Y477DQ:1 G Nozzle Open Distributor Closed
4 1
CH3 EL2024 CH1 (=09/4.5) -Y4SD:3 G Transfer Servo Enable
8 4CH DO 2A
=08-2100 5
G Mixer/Blender On Enable =01-K83:A1 (=01/6.18) CH4 CH2 (=09/4.6) -Y4SD:5 G Transfer Unlock
24V
0V
PE
=08-A2-2E EL9110
(/6.3)
24V
24VDC FEED
0V
PE
4 1
E Carriage Back =21-Y10DQ:1 (=09/5.9) CH3 EL2024 CH1 (=09/1.3) =21-Y4DP:1 E System Pump Loading
8 4CH DO 2A
=08-4000 5
E Injection Accumulator Charge/Oil Warming =21-Y23DP:1 (=09/1.1) CH4 CH2 (=09/5.7) =21-Y419DQ:1 E Inj. Cyl. A-Side Lock Out
4 1
E Oil Retrieval Blow Down =22-Y536SV:1 (=09/1.6) CH3 EL2004 CH1 (=04/1.17) =04-K60:A1 E Pump Motor On
8 4CH DO 0.5A
=08-4500 5
E Oil Retrieval Air Supply =22-Y529SV:1 (=09/1.8) CH4 CH2 (=05/1.18) =05-K58:A1 E M/C Heat Contactor On Enable
4 1
=22-Y534SV:1 (=09/1.8) CH3 EL2004 CH1 (=09/1.4) =22-Y532SV:1 E Oil Retrieval #1 Drain Line 1
8 4CH DO 0.5A
=08-4501 5
=22-Y535SV:1 (=09/1.10) CH4 CH2 (=09/1.6) =22-Y533SV:1
4 1
E Hopper Closed =09-Y197SV:1 (=09/5.17) CH3 EL2004 CH1
8 4CH DO 0.5A
=08-4502 5
E Mold Heat Contactor On =06-K59:A1 (=06/1.19) CH4 CH2 (=09/5.15) =09-Y196SV:1 E Hopper Open
4 1
CH3 EL2004 CH1 (=09/1.10) =22-Y528SV:1 E Oil Retrieval #1 Filter Isolation Valve
8 4CH DO 0.5A
=08-4506 5
CH4 CH2
24V
24V
0V
PE
=08-A2-3U EL9410
(/6.3)
24V
24VDC FEED
0V
0V
PE
4 1
U SPC Cycle Interuption Aux +P3-X1:SPC.1 (/6.17) CH3 EL2004 CH1 (=09/1.12) =22-Y1SV:1 U Oil Cooling Water Valve
8 4CH DO 0.5A
=08-5000 5
(=09/1.15) CH4 CH2 (=09/1.14) =23-Y356DQ:1 U Pump Motor Cooling
4 1
U Extruder 3 =05-K103:A+ (=05/5.16) CH3 EL2004 CH1 (=05/5.18) =05-K101:A+ U Extruder 1
8 4CH DO 0.5A
=08-5001 5
U Barrel Head Extension =05-K122:A+ (=05/6.19) CH4 CH2 (=05/5.17) =05-K101:B+ U Extruder 2
4 1
U Nozzle Adapter =05-K141:B+ (=05/6.6) CH3 EL2004 CH1 (=05/5.13) =05-K104:A+ U Extruder 4
8 4CH DO 0.5A
=08-5002 5
U Distributor =05-K141:A+ (=05/6.7) CH4 CH2 (=05/5.11) =05-K105:A+ U Extruder 5
4 1
U Extruder 8 + Barrel Head =05-K108:A+ (=05/5.5) CH3 EL2004 CH1 (=05/5.9) =05-K106:A+ Not Used
8 4CH DO 0.5A
=08-5003 5
CH4 CH2 (=05/5.7) =05-K107:A+ Not Used
4 1
U Shooting Pot 3 =05-K133:A+ (=05/6.10) CH3 EL2004 CH1 (=05/6.16) =05-K131:A+ U Shooting Pot 1
8 4CH DO 0.5A
=08-5200 5
CH4 CH2 (=05/6.13) =05-K132:A+ U Shooting Pot 2
1
EL3152 CH1 (=09/3.13) =21-B3PT:1- Injection Cylinder Pressure Transducer
2CH AI 4-20mA
=08-6050 5
CH2 (=09/4.13) =21-B22PT:1- Transfer Pressure Transducer

717400
Edited yaqiu 11/19/2013 1:44:58 PM
Sheet Total
Checked DRAWING #
Original 6299523A 10 17
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1
EL3152 CH1 (=09/3.17) =21-B90PT:1- Injection Supply Pressure Transducer
2CH AI 4-20mA
=08-6057 5
CH2
1
EL4002 CH1 (=09/5.15) =21-Y140PP Carriage Proportional Pressure
2CH AO 0-10V
=08-6302 5
CH2
1
EL3312 CH1 (=09/1.1) =09-B152TC:WH Oil Temperature
2CH AI T/C
=08-6500 2
CH2 (=09/1.3) -6500:6
1
EL3312 CH1 (=09/1.17) =09-B802TC:WH Pump Motor NDE Bearing Temperature
2CH AI T/C
=08-6502 2
CH2 (=09/1.19) =09-B803TC:WH Pump Motor DE Bearing Temperature
1
EL4132 CH1 (=09/3.10) -Y2SD:4 Injection Cyl. Servo Valve Command
2CH AO +/-10V
=08-7000 5
CH2 (=09/4.10) -Y4SD:4 Transfer Speed Pressure +/- 10V
EL9011
=08-A2-BE BUS END
BUS END

717400
Edited yaqiu 11/19/2013 1:44:58 PM
Sheet Total
Checked DRAWING #
Original 6299523A 11 17
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
X2 OUT
X1 IN
1 3 2 6 1 3 2 6
=08-A20E EK1100
P4 BUS COUPLER
(/4.2)
(/7.8)
24V
24V
0V
PE
24V
0V
0V
PE
3 1
U Mold Zone 5 =06-K205:A+ (=06/2.8) CH5 CH1 (=06/2.1) =06-K201:A+ U Mold Zone 1
7 5
U Mold Zone 6 =06-K205:B+ (=06/2.9) CH6 CH2 (=06/2.3) =06-K201:B+ U Mold Zone 2
EL2008
8CH DO 0.5A
=08-5600
4 2
8 6
3 1
7 5
EL2008
8CH DO 0.5A
=08-5601
4 2
8 6
3 1
7 5
EL2008
8CH DO 0.5A
=08-5602
4 2
8 6
3 1
U TIP #5 =06-A300-XJ3:5 (=06/4.6) CH5 CH1 (=06/4.2) =06-A300-XJ3:1 U TIP #1
7 5
EL2008
8CH DO 0.5A
=08-5650
4 2
8 6
3 1
7 5
EL2008
8CH DO 0.5A
=08-5651
4 2
8 6
3 1
7 5
EL2008
8CH DO 0.5A
=08-5652
4 2
8 6
3 1
7 5
EL2008
8CH DO 0.5A
=08-5653
4 2
8 6

717400
Edited yaqiu 11/19/2013 1:44:58 PM
Sheet Total
Checked DRAWING #
Original 6299523A 12 17
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

3 1
U Tip #37 =06-A304-XJ3:5 (=06/6.6) CH5 CH1 (=06/6.2) =06-A304-XJ3:1 U Tip #33
7 5
EL2008
8CH DO 0.5A
=08-5654
4 2
8 6
3 1
7 5
EL2008
8CH DO 0.5A
=08-5655
4 2
8 6
EL9011
=08-A20-BE BUS END
BUS END

717400
Edited yaqiu 11/19/2013 1:44:58 PM
Sheet Total
Checked DRAWING #
Original 6299523A 13 17
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
X2 OUT
X1 IN
1 3 2 6 1 3 2 6
=08-A3E EK1100
P9 BUS COUPLER
(/4.14)
(/8.2)
24V
24V
0V
PE
24V
0V
0V
PE
4 1
Gate #3 Op Side MVP Gate Open(NC) =03-S21LS:22 (=03/3.5) CH3 EL1014 CH1 (=03/3.3) =03-S7LS:22 Gate #1 Op Side STP Open(NC)
8 4CH DI
=08-1005 5
Gate #1 Op Side STP Open(NO) =03-S8LS:14 (=03/3.4) CH4 CH2 (=03/4.9) =03-S333LS:14 Front Gate Open CEN Valve
4 1
Clamp Cyl. Servo Valve O.K. -Y1SD:8 (=10/2.8) CH3 EL1014 CH1 (=10/1.3) =10-S5PX:4 Clamp Piston Lock
8 4CH DI
=08-1007 5
Clamp Cyl. Servo Valve Safety Window -Y1SD:9 (=10/2.9) CH4 CH2 (=10/1.6) =10-S6PX:4
4 1
CH3 EL1014 CH1 (=10/6.7) -Y3SD:8 Stroke Cyl. Servo Valve OK
8 4CH DI
=08-1008 5
M/C Air Pressure Normal =22-S24PS:1 (=10/1.16) CH4 CH2 (=10/6.8) -Y3SD:9 Stroke Cyl. Servo Valve Safety Window
4 1
CH3 EL1014 CH1 (=03/3.14) =03-S1LS:24 Purge Guard OPEN
8 4CH DI
=08-1009 5
CH4 CH2
4 1
CH3 EL1014 CH1 (=03/3.6) =03-S20LS:14 Gate #3 Op Side MVP Gate Open(NO)
8 4CH DI
=08-1017 5
CH4 CH2
1 5
1 2 (=10/3.19)
2 6
(=10/1.7) 3 4
EL9187
=08-A3E-0V
0V DISTRIBUTION
3 7
(=10/1.8) 5 6
4 8
(=10/3.18) 7 8
4 1
HPP Mold Alarm =10-TX2:BU (=10/9.17) CH3 EL1014 CH1 (=10/3.13) =10-S49LS:4 Water Flow STP Normal -S49LS
8 4CH DI
=08-1203 5
CH4 CH2 (=10/3.17) =10-S48LS:4 Water Flow MVP Normal -S48LS
4 1
Robot Safe to Exit #3 =10-RCV3:BK (=10/9.7) CH3 EL1014 CH1 (=10/9.4) =10-RCV1:BK Robot Safe to Exit #1
8 4CH DI
=08-1204 5
Robot Safe to Exit #4 =10-RCV4:BK (=10/9.9) CH4 CH2 (=10/9.6) =10-RCV2:BK Robot Safe to Exit #2
4 1
CH3 EL1014 CH1 (=10/9.11) =10-RCV5:BK Robot Safe to Exit #5
8 4CH DI
=08-1205 5
CH4 CH2 (=10/9.12) =10-RCV6:BK Robot Safe to Exit #6
24V
0V
PE
=08-A3-1G EL9110
(/8.2)
24V
24VDC FEED
0V
PE
4 1
CH3 EL2024 CH1 (=10/2.5) -Y1SD:3 G Clamp Cyl. Servo Enable
8 4CH DO 2A
=08-2001 5
CH4 CH2 (=10/2.6) -Y1SD:5 G Clamp Pilot Unlock (Y286DQ)
4 1
G Valve Gate Open =22-Y29SV:1 (=10/4.7) CH3 EL2024 CH1
8 4CH DO 2A
=08-2002 5
G Ejector Booster =21-Y77DQ:1 (=10/7.12) CH4 CH2
24V
0V
PE
=08-A3-2E EL9110
(/8.2)
24V
24VDC FEED
0V
PE

717400
Edited yaqiu 11/19/2013 1:44:58 PM
I/O CARD STACK - CLAMP I/O BOX MACHINE
Sheet Total
Checked DRAWING #
Original 6299523A 14 17
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

4 1
CH3 EL2024 CH1 (=10/1.9) =21-Y270DQ:1 E Clamp Tonnage Lock
8 4CH DO 2A
=08-4002 5
CH4 CH2
4 1
E Mold Cooling Stationary Platen =23-Y5SV:1 (=10/3.8) CH3 EL2004 CH1 (=10/4.2) =22-Y30SV:1 E Valve Gate Close
8 4CH DO 0.5A
=08-4503 5
E Mold Cooling Moving Platen =23-Y4SV:1 (=10/3.5) CH4 CH2 (=10/8.9) =22-Y8SV:1 E Air Function #1 Moving Platen
24V
24V
0V
PE
=08-A3-3U EL9410
(/8.2)
24V
24VDC FEED
0V
0V
PE
4 1
U Alarm Horn (Optional) =10-HA1:GY (=10/10.11) CH3 EL2004 CH1 (=10/10.7) =10-HA1:RD U Alarm Light On
8 4CH DO 0.5A
=08-5004 5
U Additional Alarm Light (Optional) =10-HA1:BU (=10/10.10) CH4 CH2 (=10/10.9) =10-HA1:OR U SPC/SQC (Optional)
1
EL3152 CH1 (=10/5.1) -B160TC:2 Core Plate Inlet Temp
2CH AI 4-20mA
=08-6051 5
CH2 (=10/5.5) -B161TC:2 Core Plate Outlet Temp
1
EL3152 CH1 (=10/5.8) -B162TC:2 Cavity Plate Inlet Temp
2CH AI 4-20mA
=08-6052 5
CH2 (=10/5.11) -B163TC:2 Cavity Plate Outlet Temp
1
EL3152 CH1 (=10/5.14) -B164TC:2 Tooling Plate Inlet Temp
2CH AI 4-20mA
=08-6053 5
CH2 (=10/5.18) -B165TC:2 Tooling Plate Outlet Temp
1
EL3152 CH1 (=10/5.1) -B115PT:2 Core Plate Inlet Pressure
2CH AI 4-20mA
=08-6054 5
CH2 (=10/5.5) -B116PT:2 Core Plate Outlet Pressure
1
EL3152 CH1 (=10/5.8) -B117PT:2 Cavity Plate Inlet Pressure
2CH AI 4-20mA
=08-6055 5
CH2 (=10/5.11) -B118PT:2 Cavity Plate Outlet Pressure
1
EL3152 CH1 (=10/5.14) -B119PT:2 Tooling Plate Inlet Pressure
2CH AI 4-20mA
=08-6056 5
CH2 (=10/5.18) -B120PT:2 Tooling Plate Outlet Pressure
1
EL3152 CH1 (=10/7.17) =21-B80PT:1- Ejector Pressure Transducer Bore Side
2CH AI 4-20mA
=08-6062 5
CH2 (=10/7.14) =21-B43PT:1- Ejector Pressure Transducer Rod Side
1
EL4132 CH1 (=10/7.9) =21-Y15SD:D Ejector Flow Command
2CH AO +/-10V
=08-6301 5
CH2
1
EL4132 CH1
2CH AO +/-10V
=08-7101 5
CH2 (=10/1.5) =21-Y200SD:D Proportional Clamp Tonnage Lock
24V
24V
0V
PE
=08-A3-4U EL9410
(/8.2)
24V
24VDC FEED
0V
0V
PE
1
EL3152 CH1 (=10/6.15) =21-B54PT:1- Stroke Pressure Transducer Rod Side
2CH AI 4-20mA
=08-6060 5
CH2 (=10/6.13) =21-B55PT:1- Stroke Pressure Transducer Bore Side
1
EL3152 CH1 (=10/6.18) =21-B416PT:1- Stroke Pressure Transducer Supply
2CH AI 4-20mA
=08-6061 5
CH2 (=10/2.13) =21-B6PT:1- Clamp Pressure Transducer
1
EL3102 CH1 (=10/6.11) -Y3SD:6 Stroke Cyl. Servo Valve Spool Position
2CH AI +/-10V
=08-6063 5
CH2
1
EL4132 CH1
2CH AO +/-10V
=08-6300 5
CH2 (=10/2.10) -Y1SD:4 Clamp Cyl. Servo Valve Command

717400
Edited yaqiu 11/19/2013 1:44:58 PM
Sheet Total
Checked DRAWING #
Original 6299523A 15 17
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
FUNCTION DESCRIPTION DEVICE PAGE 1 5

PAGE DEVICE FUNCTION DESCRIPTION
(/5.5) TxD+ TxD- (/5.5)
2 6
(/5.5) RxD+ EL6021 RxD- (/5.5)
(/5.5)
3
GND SERIAL PORTS
=08-8040 GND
7
(/5.5)
4 8
(/5.5) SHD SHD (/5.5)
X1
EL6601
=08-8050 EtherNet Switch
(/4.2) 1 3 2 6
EL9011
=08-A3-BE BUS END
BUS END

717400
Edited yaqiu 11/19/2013 1:44:58 PM
Sheet Total
Checked DRAWING #
Original 6299523A 16 17
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
X2 OUT
X1 IN
1 3 2 6 1 3 2 6
=08-A5E EK1100
P9 BUS COUPLER
(/8.14)
24V
24V
0V
PE
24V
0V
0V
PE
4 1
CH3 EL1014 CH1 (=03/1.16) =03-K51:1 Buffer 24VDC O.K.
8 4CH DI
=08-1213 5
CH4 CH2
1
EL4132 CH1 (=10/6.9) -Y3SD:4 Stroke Cyl. Servo Valve Command
2CH AO +/-10V
=08-6303 5
CH2
24V
0V
PE
=08-A5-1G EL9110
(/8.14)
24V
24VDC FEED
0V
PE
4 1
G Stroke Cyl. Servo Enable -Y3SD:3 (=10/6.4) CH3 EL2024 CH1
8 4CH DO 2A
=08-2103 5
G Stroke Pilot Unlock (Y285DQ) -Y3SD:5 (=10/6.5) CH4 CH2
24V
0V
PE
=08-A5-2E EL9110
(/8.14)
24V
24VDC FEED
0V
PE
4 1
CH3 EL2024 CH1
8 4CH DO 2A
=08-2104 5
CH4 CH2 (=03/4.17) =21-Y282DQ:1 E CEN Valve Open
EL9011
=08-A5-BE BUS END
BUS END

717400
Edited yaqiu 11/19/2013 1:44:58 PM
Sheet Total
Checked DRAWING #
Original 6299523A 17 17
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
E E E E E
Injection System Pump Oil Retrieval Oil Retrieval Oil Retrieval #1 U U Pump Motor NDE Pump Motor DE
Accumulator Loading Blow Down Air Supply Filter Isolation Oil Cooling Pump Motor Bearing Temperature Bearing Temperature
Charge/Oil Warming Valve Water Valve Cooling
=08-4000 =08-4500 =08-4506 =08-5000 =08-6502 =08-6502

DIGITAL OUTPUT DIGITAL OUTPUT DIGITAL OUTPUT DIGITAL OUTPUT T/C INPUT T/C INPUT
(=08/10.13) (=08/10.13) (=08/10.9) (=08/11.13) (=08/11.13)

(=08/10.9) (=08/10.13) (=08/10.9) (=08/10.9) (=08/10.13) CH1 - CH4 - CH1 - CH2 -
CH4 - CH1 - CH3 CH4 - CH1 - CH2 -
1 3 5 3 8 7 1 5 2 6
8 7 1 3 4 8 7 1 3
-WY23DP 1 2 -WY4DP 1 2 -WY536SV 1 2 -WY529SV 1 2 -WY528SV 1 2 -WY1SV 1 2 -WY356DQ 1 2

-WB802TC WH RD -WB803TC WH RD
1 1 1 1 1 1
1
=21 =21 =22 =22 =22 =22 =23

-Y23DP -Y4DP -Y536SV -Y529SV -Y528SV -Y1SV -Y356DQ WH RD WH RD
E1 2 E1 2 E1 2 E1 2 E1 2 E1 2 E1 2 -B802TC -B803TC
E1 E1
E E E E
Oil
Temperature Oil Retrieval #1 Oil Retrieval #1 Oil Retrieval #1 Oil Retrieval #1
Drain Line 1 Drain Line 2 Drain Line 3 Drain Line 4
=08-6500 =08-4501
T/C INPUT DIGITAL OUTPUT
(=08/11.13) (=08/11.13)
CH1 - CH2 - (=08/10.13) (=08/10.13) (=08/10.9) (=08/10.9)
CH1 - CH2 - CH3 - CH4 - 1 2 3
=21
1 5 2 6 -S14LS -S311LS
1 3 5 7 4 3 8 7 -S5PS 2 E1 1 E1 1 2
E1
-WB152TC WH RD -WY532SV 1 2 -WY533SV 1 2 -WY534SV 1 2 -WY535SV 1 2 -WS5PS WH BK -WS14LS WH BK -WS311LS WH RD BK
1 2 4 2 4 8 6
1 1 1 1
CH1 + CH3 + CH3 CH4 +
=22 =22 =22 =22 (=08/9.13) (=08/9.9) (=08/9.9) (=08/9.9)
WH RD -Y532SV -Y533SV -Y534SV -Y535SV
E1 E1 E1 E1 =08-1015 =08-1001 =08-1003
-B152TC 2 2 2 2
DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT
E1
Pressure Oil Oil Level Oil Retrieval Oil Retrieval
Filter 1 Normal Level Not Level Not
Not High Low
Clogged

717400
Edited yaqiu 11/19/2013 1:44:58 PM
OIL RETREIVAL, PUMP TEMPERATURE AND PRESSURE MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(=02/3.17) L24.U3 L24.U3 (3.2)

(=01/5.12) 905L3
(=08/6.19) L24.G1 L24.G1
(=01/5.12) 905L2
(=08/6.19) M M (3.2)
(=01/5.11) 905L1
(=04/1.5) 1PE +P0-1PE:10 Screw Drive
Safety Relay
OK
=08-1200
DIGITAL INPUT
X Y Z (=08/9.9)
CH4
-A218
80A 8
U V W
P5
-A209
130A 1U1 1V1 1W1 PE
EXTRUDER
BM4445 Controller Unit
P5 -X102:1 2 3 4
-X100:1 2 3 4 5 6 -X3:1 2 3 4 5 6 1D1
Safety Relay
Slot A 1C1
Quick Pulse
BM4-F-ENC-21
stop enable
RESOLVER INTERFACE
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Slot G
COS +
SIN +
COS -
Ref +
SIN -
BM4-O-ECT-01-01-00
TC +
Ref -
TC -
ETHERCAT BOARD
1U2 1V2 1W2 PE -X101:1 2 3 4 5 6

-X1 X2 X1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
WEN2
WEN3A
Gear Box
Oil Temperature
GRY/PINK
RD/BU
PINK
GRY
WH
GN
RD
BN
BU
BK
VL
WB55EN
YL
WM55TM 1 2 =05-A350 (=05/7.9)
TC PLUG CH12
(X23/24) (=05/7.11)
+ CH12
12
-WM55A U V W GNYE -
24
-WB1211TC WH RD
WH RD
-M55 U1 V1 W1 PE TM- TM+ -B1211

Screw -B55EN E2
Motor
10 12 3 4 8 6 5 1 2 11 9 7
M
3 Resolver

717400
Edited lrong 11/29/2013 9:05:27 AM
ELECTRIC SCREW DRIVE MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(2.19) L24.U3 L24.U3 (4.2)

(2.19) M +P3-X1 M (4.2)
L24.U3
M PE PE
G G Injection Cyl. Injection Cyl. Injection Cyl. Injection Cylinder Injection Supply
Injection Cyl. Injection Pilot Servo Valve Servo Valve Servo Valve Pressure Pressure
Servo Enable Unlock O.K. Safety Window Command Transducer Transducer
=08-2000 =08-1001 =08-7000 =08-6050 =08-6057

DIGITAL OUTPUT DIGITAL INPUT ANALOG OUTPUT +/-10V ANALOG INPUT 4-20mA ANALOG INPUT 4-20mA
(=08/10.9) (=08/10.9) (=08/9.13) (=08/9.13) (=08/11.13) (=08/10.13) (=08/11.13)

CH3 CH4 - CH1 CH2 CH1 - PE CH1 + PE CH1 + PE
4 8 7 1 5 1 3 4 1 2 4 1 2 4
WH
WH
SH
SH
SH
BK
BK
-WY2SD 1 2 GNYE 3 5 7 8 9 4 10 -WB3PT -WB90PT
1- 1-
=21-Y2SD 1 2 PE 3 5 7 8 9 4 10 =21-B3PT P =21-B90PT P
E2
E2 E2
3+ 3+

717400
Edited yaqiu 11/19/2013 1:44:58 PM
INJECTION UNIT CONTROL MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(3.4) L24.U3
(3.4) M +P3-X1
L24.U3
M PE PE
G G Transfer Transfer Transfer Speed Transfer
Transfer Transfer Servo Valve Servo Valve Pressure Pressure
Servo Enable Unlock Ok Safety Window +/- 10V Transducer
=08-2100 =08-1202 =08-7000 =08-6050

DIGITAL OUTPUT DIGITAL INPUT ANALOG OUTPUT +/-10V ANALOG INPUT 4-20mA
(=08/10.13) (=08/10.13) (=08/9.13) (=08/9.13) (=08/11.13) (=08/10.13)

CH1 CH2 - CH1 CH2 CH2 - PE CH2 + PE
1 5 3 1 5 5 7 8 5 6 8
WH
SH
SH
BK
-WY4SD 1 2 GNYE 3 5 7 8 9 4 10 -WB22PT
1-
=21-Y4SD 1 2 PE 3 5 7 8 9 4 10
=21-B22PT P
E2
E2
3+

717400
Edited yaqiu 11/19/2013 1:44:58 PM
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
E E
Hopper Hopper
Open Closed
=08-4502
1 3 1 3 1 3 DIGITAL OUTPUT
-S29PX -S289PX -S236PX (=08/10.13) (=08/10.9)

CH2 - CH3 -
E2 E2 E2
4 4 4 5 3 4 7
-WS29PX
-WS289PX
-WS236PX
+P2-X1 PE
BN
BN
BN
BU
BU
BU
BK
BK
BK
-WE-X23 4 5 6 7 GNYE
+P11 PE STUD
+P10
-X2 1 2 3 4 5 6 7 8 9 -X2 1 2 3 4 5 6 7
PE STUD
-WE-X33 1 2 3 4 5 6 7 8 9 GNYE
-WY196SV 1 2 -WY197SV 1 2
+P2-X1 PE
1 1
3 4 6 8 2 3 4 3 4 -Y196SV -Y197SV
E2 E2
+ CH3 + CH4 - - - + CH3 2 2
(=08/9.9) (=08/9.9) (=08/9.9)
=08-1004 =08-A2E-0V =08-1201

DIGITAL INPUT 0V DISTRIBUTION DIGITAL INPUT
Nozzle Shut-off Nozzle Shut-off Injection (=08/7.19) L24.U1 L24.U1
Open Closed Shot Size
G Carriage
G E E Carriage Proportional
Nozzle Open Inj. Cyl. Carriage Forward Pressure
Distributor Closed A-Side Back
Lock Out
=08-2000 =08-4000 =08-2000 =08-6302
DIGITAL OUTPUT DIGITAL OUTPUT DIGITAL OUTPUT ANALOG OUTPUT 0-10V
(=08/11.13)
(=08/10.13) (=08/10.13) (=08/10.9) (=08/10.13) CH1
CH2 - CH2 - CH3 - CH1 - -
1 3
5 7 5 7 4 3 1 3
-WY477DQ 1 2 -WY419DQ 1 2 -WY10DQ 1 2 -WY9DQ 1 2 -WY140PP BU WH BK RD
3 1 2 4
1 1 1 1
=21-Y477DQ =21-Y419DQ =21-Y10DQ =21-Y9DQ =21-Y140PP

E2 E2 E2 E2 E2
2 2 2 2

717400
Edited yaqiu 11/19/2013 1:44:58 PM
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(=08/8.18) L24.G1.P9 L24.G1.P9 (7.2)

(=08/8.18) M.P9 M.P9 (2.2)
E
Proportional Clamp Tonnage
Clamp Tonnage Lock
Lock
=08-7101 =08-4002
+P9-X1
L24.G1
M ANALOG OUTPUT +/-10V DIGITAL OUTPUT
(=08/15.13) (=08/15.13)
CH2 - PE CH1 -
5 7 8 1 3
-WY270DQ 1 2
-WY200SD 1 2 3 4 SH
1
=21-Y270DQ
C1
2
A B C D E F
=21-Y200SD
C2
1 3 1 3
4
-S5PX -S6PX
C1 C1
=22-S24PS
C1 1
4 4
-WS24PS WH BK
-WS5PX BN BK BU -WS6PX BN BK BU
8 6
2 1 6 5 2 3
CH4 +
+ CH1 + CH2 - - (=08/14.9)
(=08/14.13) (=08/14.13)
=08-1008
=08-1007 =08-A3E-0V DIGITAL INPUT
DIGITAL INPUT 0V DISTRIBUTION
Clamp Piston Clamp Piston
Lock Unlock M/C Air Pressure
Normal

717400
Edited yaqiu 11/19/2013 1:44:58 PM
CLAMP CONTROL MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(=02/3.17) L24.U3.P9 L24.U3.P9 (6.2)

(1.4) M.P9 +P9-X1 M.P9 (3.2)
L24.U3
M PE PE
Clamp
G G Clamp Cyl. Clamp Cyl. Clamp Cyl.
Servo Valve Servo Valve Servo Valve Pressure
Clamp Cyl. Clamp Pilot Transducer
Servo Enable Unlock O.K. Safety Window Command
(Y286DQ)
=08-2001 =08-1007 =08-6300 =08-6061

DIGITAL OUTPUT DIGITAL INPUT ANALOG OUTPUT +/-10V ANALOG INPUT 4-20mA
(=08/14.13) (=08/14.13) (=08/14.9) (=08/14.9) (=08/15.13) (=08/15.13)

CH1 CH2 - CH3 CH4 CH2 - PE CH2 - PE
1 5 3 4 8 5 7 8 5 7 8
WH
SH
SH
BK
-WY1SD 1 2 GNYE 3 5 7 8 9 4 10 -WB6PT
1-
=21-Y1SD 1 2 PE 3 5 7 8 9 4 10 =21-B6PT P
C1
3+

717400
Edited yaqiu 11/19/2013 1:44:58 PM
CLAMP CONTROL MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
E E Water Flow Water Flow

Mold Cooling Mold Cooling STP MVP
Moving Platen Stationary Platen Normal Normal
-S49LS -S48LS
=08-4503
DIGITAL OUTPUT
(=08/15.9) (=08/15.9)
CH4 CH3
1 3
8 4 1 3
-S48LS
-S49LS C4
C4
4
4
-WY4SV
-WY5SV
1 2 1 2
-WS49LS BN BK BU -WS48LS BN BK BU
1 1
=23 =23
-Y4SV -Y5SV
C4 2 C4 2
2 1 6 5 4 5
+ CH1 + CH2 - -
(=08/14.13) (=08/14.13)
=08-1203 =08-A3E-0V
DIGITAL INPUT 0V DISTRIBUTION
(2.13) M.P9 M.P9 (6.2)

717400
Edited yaqiu 11/19/2013 1:44:58 PM
CLAMP OPTIONS MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
E G
Valve Gate Valve Gate
Close Open
=08-4503 =08-2002
(=08/15.13) (=08/14.9)
CH1 - CH3 -
1 3 4 3
-WY30SV 1 2 -WY29SV 1 2
1 1
=22-Y30SV =22-Y29SV
C3 C3
2 2

717400
Edited yaqiu 11/19/2013 1:44:58 PM
STATIONARY PLATEN PNEUMATIC OPTIONS HPP MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Core Plate Core Plate Cavity Plate Cavity Plate Tooling Plate Tooling Plate
Inlet Temp Outlet Temp Inlet Temp Outlet Temp Inlet Temp Outlet Temp
=08-6051 =08-6052 =08-6053

ANALOG INPUT 4-20mA ANALOG INPUT 4-20mA ANALOG INPUT 4-20mA
(=08/15.13) (=08/15.13) (=08/15.13) (=08/15.13) (=08/15.13) (=08/15.13)

CH1 + 0V PE CH2 + 0V PE CH1 + 0V PE CH2 + 0V PE CH1 + 0V PE CH2 + 0V PE
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
WH
WH
WH
WH
WH
WH
BN
BN
BN
BN
BN
BN
BU
BU
BU
BU
BU
BU
SH
SH
SH
SH
SH
SH
-WB160TC -WB161TC -WB162TC -WB163TC -WB164TC -WB165TC
2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3
-B160TC -B161TC -B162TC -B163TC -B164TC -B165TC

C4 C4 C4 C4 C4 C4
Core Plate Core Plate Cavity Plate Cavity Plate Tooling Plate Tooling Plate
Inlet Pressure Outlet Pressure Inlet Pressure Outlet Pressure Inlet Pressure Outlet Pressure
=08-6054 =08-6055 =08-6056

ANALOG INPUT 4-20mA ANALOG INPUT 4-20mA ANALOG INPUT 4-20mA
(=08/15.13) (=08/15.13) (=08/15.13) (=08/15.13) (=08/15.13) (=08/15.13)

CH1 + PE CH2 + PE CH1 + PE CH2 + PE CH1 + PE CH2 + PE
1 2 4 5 6 8 1 2 4 5 6 8 1 2 4 5 6 8
WH
WH
WH
WH
WH
WH
BN
BN
BN
BN
BN
BN
SH
SH
SH
SH
SH
SH
-WB115PT -WB116PT -WB117PT -WB118PT -WB119PT -WB120PT
2 1 2 1 2 1 2 1 2 1 2 1
-B115PT -B116PT -B117PT -B118PT -B119PT -B120PT

C4 C4 C4 C4 C4 C4
Core Plate = Moving Platen

Cavity Plate = Stationary Platen

717400
Edited yaqiu 11/19/2013 1:44:58 PM
STATIONARY PLATEN MOLD COOLING WATER MONITORING MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(2.13) L24.U3.P9 L24.U3.P9

(=08/8.18) L24.B1.P9 L24.B1.P9
(3.10) M.P9 M.P9 (7.2)
G G
+P9-X1
L24.B1
M PE PE Stroke Cyl. Stroke Pilot Stroke Cyl. Stroke Cyl. Stroke Cyl. Stroke Cyl. Stroke Stroke Stroke
Servo Unlock Servo Valve Servo Valve Servo Valve Servo Valve Pressure Pressure Pressure
Enable (Y285DQ) OK Safety Window Command Spool Position Transducer Transducer Transducer
Bore Side Rod Side Supply
=08-2103 =08-1008 =08-6303 =08-6063 =08-6060 =08-6060 =08-6061

DIGITAL OUTPUT DIGITAL INPUT ANALOG OUTPUT +/-10V ANALOG INTPUT +/-10V ANALOG INPUT 0-20mA ANALOG INPUT 0-20mA ANALOG INPUT 0-20mA
(=08/17.9) (=08/17.9) (=08/14.13) (=08/14.13) (=08/17.13) (=08/15.13) (=08/15.13) (=08/15.13) (=08/15.13)

CH3 CH4 - CH1 CH2 CH1 - PE CH1 CH2 - PE CH1 - PE CH1 - PE
4 8 7 1 5 1 3 4 1 2 5 3 8 1 7 4 1 3 4
1:WH
1:SH
1:BK
-WC2-X1
1:WH
2:WH
1:SH
2:SH
1:BK
2:BK
SH
-WY3SD 1 2 GNYE 3 5 7 8 9 4 10 6 -WC2-X3
1- 1- 1-
=21-Y3SD 1 2 PE 3 5 7 8 9 4 10 6 =21-B55PT P =21-B54PT P =21-B416PT P
C2
3+ 3+ 3+

717400
Edited yaqiu 11/19/2013 1:44:58 PM
STROKE CONTROLS MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(=08/8.18) L24.U1.P9
(1.4) L24.G1.P9
Ejector Ejector
(6.19) M.P9 Pressure Pressure
Transducer Transducer
Ejector G Rod Side Bore Side
Flow Ejector
Command Booster
=08-6301 =08-2002 =08-6062 =08-6062
ANALOG OUTPUT +/-10V DIGITAL OUTPUT ANALOG INPUT 4-20mA ANALOG INPUT 4-20mA
(=08/15.13) (=08/14.9) (=08/15.13) (=08/15.13)

CH1 - PE CH4 - CH2 + PE CH1 + PE
1 3 4 8 7 5 6 8 1 2 4
2:WH
3:WH
4:WH
3:SH
4:SH
2:BK
3:BK
4:BK
SH
-WY703DQ 1 2 -WY15SD 1 2 3 4 -WC2-X1 -WC2-X3
1 1
1- 1-
=21-Y703DQ A B C D E F =21-Y77DQ =21-B43PT P =21-B80PT P

C4 C4
2 2 3+ 3+
=21-Y15SD
C2
Ejector
Pilot
Unlock

717400
Edited yaqiu 11/19/2013 1:44:58 PM
CLAMP EJECTOR MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
E
Air Function #1
Moving Platen
=08-4503
DIGITAL OUTPUT
(=08/15.13)
CH2 -
5 7
3:WH
3:BK
-WC2-X1
=22-Y8SV
C2
2

717400
Edited yaqiu 11/19/2013 1:44:58 PM
PNEUMATIC OPTIONS MOVING PLATEN MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Robot Robot Robot Robot Robot Robot HPP

+M Safe to Exit Safe to Exit Safe to Exit Safe to Exit Safe to Exit Safe to Exit Mold Alarm
Supplied by Molds #1 #2 #3 #4 #5 #6
+C-X212.1 5 2 4 1
WH
BN
BU
BK
-WC-X212.1
+C-X212 A9 B9 A10 B10

BN BU BN BU BN BU BN BU BN BU BN BU
-TX1 -TX2 -TX3 -TX4 -TX5 -TX6
+C-X212 A1 B1 A2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 A8 B8 A11
BN BU BN BU BN BU BN BU BN BU BN BU
-RCV1 -RCV2 -RCV3 -RCV4 -RCV5 -RCV6

BK BK BK BK BK BK
PE
+C-X212 D1 D2 D3 D4 D5 D6 D9 PE
GNYE
-WC-X212 1 2 3 4 5 6 7 8 11
7 6 1 5 4 8 1 5 4 +P9-X1 PE
- + CH1 CH2 CH3 CH4 CH1 CH2 CH3

(=08/14.13) (=08/14.13) (=08/14.9) (=08/14.9) (=08/14.13) (=08/14.13) (=08/14.9)
=08-A3E+0V =08-1204 =08-1205 =08-1203

PE
DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT
+C-X212
Hood
+C-X212.1
16D 1D 4 6
Hood
16C 1C MALE
Mold connector FEMALE Mold connector
16B 1B 1 3
base location: 16A 1A
base location:
Top of the mold Bottom of the mold

717400
Edited yaqiu 11/19/2013 1:44:58 PM
MOVING PLATEN PART DETECTION SENSORS MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
U U U U
Alarm SPC/SQC Additional Alarm
Light On (Optional) Alarm Horn
Light (Optional)
(Optional)
=08-5004
DIGITAL OUTPUT
(=08/15.13) (=08/15.13) (=08/15.9) (=08/15.9)

CH1 CH2 CH4 CH3 -
1 5 8 4 3
RD
BN
BU
GY
YE
-WHA1
-HA1
C1
Red Amber Blue Horn 0VDC
(Cable Assembly -WHA1 Includes Alarm Light Stack part number)

717400
Edited yaqiu 11/19/2013 1:44:58 PM
ALARM LIGHT STACK MACHINE
Sheet Total
Checked DRAWING #
Original 6299523A 10 10
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Heat Heat
Exchanger 1 Exchanger 2
(=01/4.7) 612L1.P8
(=01/4.7) 612L2.P8 (=02/2.10) L110.U1.P8
(=01/4.8) 612L3.P8 (=02/2.10) N110.P8
(=01/4.8) 612PE.P8 (=02/2.10) L110.U1.1.P8
(=02/2.10) N110.1.P8
(=02/2.10) PE.1.P8
(=02/2.10) L24.U4.P8
(=01/5.8) 611L1.P8 (=02/2.10) M.P8
(=01/5.8) 611L2.P8 (=02/2.10) L24.E1.P8
(=01/5.9) 611L3.P8 (=02/2.10) L24.G1.P8
(=01/5.9) 611PE.P8 (=03/2.18) L24.EP1.P8
(=03/2.19) L24.EE3.P8
(=02/2.10) PE.P8
-D1 PE +R-X208 1 2 3 PE +R-X241 1 2 3 4 PE +R-X108 1 2 3 4 5 6 PE

P8 L1 L2 L3 PE P8
-WA105 1 2 GNYE -WA106 1 2 GNYE
L N L N
-A105
M -A106
M
+P8-X105
1 1
EE3.R
EP1.R
U29
P8 P8
PE
M
PE PE
PE
MID
CONTROL PLATE
M.P8 L24.G1.1.P8 EE3.R
1PE.P8 (3.1) (3.1) (=17/1.3) (3.7)
7L1 (10.1)
PHE Control
7L2 (10.1)
0VDC
7L3 (10.1)
L24.U29 L24.E30 EP1.R 2PE.P8

1U1 1V1 1W1 (10.12) (=17/1.3) (5.2) (11.3)
1 3 5 1 3 5
-A194 -Q980 -Q981
Robot I/O
24VDC
16KW PE
3A 3A
1U2 1V2 1W2
P8 P8 P8
2 4 6 2 4 6
Grounding
Strap
8L1 8L2 8L3 9L1 9L2 9L3 10L1 10L2 10L3

(4.1) (4.1) (4.1) (3.13) (3.13) (3.13) (8.14) (8.14) (8.14)
+R-X208 4
PE
1
+R-X241 4
PE
1 +R-X108
400/460VAC 120VAC 24VDC
8 1
MALE
Supply MALE Supply MALE
Supply 16 9
3 2 3 2

717400
Edited yaqiu 11/19/2013 1:44:58 PM
POWER AND CONTROL SUPPLY - ROBOT MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
-WR-DCQ1
-WR-DCQ2
-WR-DCQ3
-WR-DCQ11
-WR-DCQ5 -WR-DCQ6 -WR-DCQ8
-A20 -A23 -A26 -A239

ACTIVE LINE (/5.11) SERVO DRIVE (/7.11)
-X200 -X201 -X202 -X200 -X201 -X202 -X200 -X201 -X202 -X200 -X201 -X202
MODULE SERVO DRIVE CoolPik C VFD
P8 Tooling Plate Z1 P8 Conveyor Motor
P8 P8
-A272 -A273 -A275 -A280

(/3.14) (/5.3) (/6.3) (/3.2)
-X500 -X500 -X500 -X100 -X101 -X102
Sensor Module Sensor Module Sensor Module Control Module
P8 P8 P8 P8

717400
Edited yaqiu 11/19/2013 1:44:58 PM
SINAMICS MODULES OVERVIEW DRIVE-CLIQ MACHINE
CONNECTIONS 300
6292501
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(1.17) M.P8 M.P8 (4.1)

L24B.P8 (4.1)
A272:+
A272:M
+P8-X105 M L24B
-A280
Control Module Profibus Address Setting
(=17/1.10) 1 2 4 8 16 32 64
(/2.18)
ON
P8
OFF
-X124:+
-X124:+ A280:+ (5.2)

-X124:M
-X124:M A280:M (5.2)
-X140:2 DI 0 -X122:1
SERIAL DI 1 -X122:2 EE3.R (1.19)
-X140:3
INTERFACE
-X140:5 DI 2 -X122:3
DI 3 -X122:4
DI 16 -X122:5
DI 17 -X122:6
M1 -X122:7 -A272 DRIVE-CLIQ

(/2.3)
M -X122:8 X500
-X524:+
Sensor Module
DI/DO 8 -X122:9 SEE NOTE 1
M
+
P8
DI/DO 9 -X122:10 InhibitBM (8.3)
M -X122:11
DI/DO 10 -X122:12 I*t Shutdown (8.3)

DI/DO 11 -X122:13 Fault Mod Inhib (8.3) -X520:1
M -X122:14 -X520:2
-X520:3
DRIVE-CLIQ
X100-X102 -X520:4
SEE NOTE 1 DI 4 -X132:1 -X520:5
DI 5 -X132:2 -X520:6
DI 6 -X132:3
DI 7 -X132:4
-X521:U1
PROFINET X127 DI 20 -X132:5
-X521:V1
SEE NOTE 2
DI 21 -X132:6
-X521:W1
M2 -X132:7
M -X132:8
CBE MODULE DI/DO 12 -X132:9 (1.6) 9L1 -X522:1
PORT 1
DI/DO 13 -X132:10 (1.7) 9L2 -X522:2
SEE NOTE 3
M -X132:11 (1.7) 9L3 -X522:3
DI/DO 14 -X132:12
DI/DO 15 -X132:13
M -X132:14
PE
(1.8) 1PE.P8 1PE.P8 (10.1)
NOTE 1: REFER TO DRIVE-CLIQ ROUTING PAGE =16/2.
NOTE 2: ETHERNET LAN PORT IS USED FOR TROUBLE SHOOTING
NOTE 3: REFER TO ETHERCAT / PROFINET ROUTING PAGE =17/1.

717400
Edited yaqiu 11/19/2013 1:44:58 PM
SINAMICS MODULES CONTROL CU320 AND VOLTAGE MACHINE
SENSING
6292501
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(3.19) M.P8 M.P8 (5.2)

(3.19) L24B.P8
-Q110
6A 1
P8
-A20
ACTIVE LINE
-X24:+
-X21:1
MODULE DRIVE-CLIQ
M
2
4
16KW X200-X202
SEE NOTE1
+TEMP
-TEMP
EP 24V
EP M1
P8
+24V
24V DC 24V DC +24V 24V_BUS (5.11)
BUSBAR BUSBAR
M M M_BUS (5.11)
DCP
600V DC 600V DC DCP DCP_BUS (5.11)
LINK LINK
DCN DCN DCN_BUS (5.11)
BUSBAR BUSBAR
PE
-X1:U1 V1 W1 -X12:+ -
Grounding Strap 1 2
To Fan Mounting
PE
Screw
M
(1.2) 8L1
(1.3) 8L2
(1.3) 8L3 Cooling Fan
NOTE 1: SEE DRIVE-CLIQ ROUTING PAGE =16/2 FOR DRIVE-CLIQ CABLE CONNECTIONS.

717400
Edited yaqiu 11/19/2013 1:44:58 PM
SINAMICS MODULE ACTIVE LINE MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(4.19) M.P8 M.P8 (6.2)

(1.19) EP1.R EP1.R (6.2)
(3.7) A280:+ A273:+ (6.2)
(3.7) A280:M A273:M (6.2)
-A23
SERVO DRIVE -X21:3 4
DRIVE-CLIQ
Tooling Plate Z1
EP 24V
EP M1
(/2.5)
X200-X202
45A SEE NOTE1
P8
(4.17) 24V_BUS +24V

24V DC 24V DC +24V 24V_BUS (6.11)
BUSBAR BUSBAR
(4.17) M_BUS M M M_BUS (6.11)
(4.17) DCP_BUS DCP

600V DC 600V DC DCP DCP_BUS (6.11)
LINK LINK
(4.17) DCN_BUS DCN DCN DCN_BUS (6.11)
BUSBAR BUSBAR
-A273 DRIVE-CLIQ
Sensor Module X500
-X524:M
-X524:M
-X524:+
-X524:+
(/2.6)
SEE NOTE1
Sheild Clamp + EMC Strain Relief

P8
PE
Grounding Strap
To Fan Mounting
Screw PE
Housing Ground
M_Encoder
Inner_Shld
Inner_Shld
Inner_Shld
P_Encoder
+Temp
-Temp
5V_Sense
0V_Sense
25 PIN
D-SUB
*Clock
*Data
Clock
Data
-
+
*A
*B
A
B
-X1:U2 V2 W2 PE -X12:1 2 -X21:1 2
-X520
PE
14 16 1 10 12 2 6 7 8 3 4 5 23 15 24 PE
-WR75.1 -WR77.1 U V W GNYE SH M
Cooling Fan
-WM23TM BK WH
-M23 1 4 7 8 9 10 12 13 15 16 17 14 PE 1 2 3 PE PE K+ K- K+ K-
Z-Axis
Housing Ground
EMC Strain Relief

Up
0V
Up
Clock
Clock_Inv
0V
B+
B-
A+
A-
DATA_Inv
DATA
C3
M -XTM
3
Motor
ENCODER CONNETION Temperature

717400
Edited yaqiu 11/19/2013 1:44:58 PM
SERVO MOTOR CONNECTIONS SINAMICS TOOLING PLATE MACHINE
MOTOR 1
6292501
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(5.18) M.P8 M.P8 (7.2)

(5.18) EP1.R EP1.R (7.2)
(5.18) A273:+
(5.18) A273:M
-A26
SERVO DRIVE -X21:1 2 3 4
DRIVE-CLIQ
CoolPik C
X200-X202
+TEMP
-TEMP
EP 24V
EP M1
P8
SEE NOTE1
(5.16) 24V_BUS +24V

24V DC 24V DC +24V 24V_BUS (7.11)
BUSBAR BUSBAR
(5.16) M_BUS M M M_BUS (7.11)
(5.16) DCP_BUS DCP 600V DC 600V DC DCP DCP_BUS (7.11)

LINK LINK
(5.16) DCN_BUS DCN BUSBAR BUSBAR DCN DCN_BUS (7.11)
-A275 DRIVE-CLIQ
Sensor Module X500
-X524:+
(/2.12)
M
+
SEE NOTE1

P8
NOTE: CODING PIN ARRANGMENT
Housing Ground
DRIVE CONNECTOR
Inner_Shld
Inner_Shld
Inner_Shld
M-Encoder
P_Encoder
25 PIN
5 V Sense
0 V Sense
D-SUB
*Daten
+Temp
*Clock
-Temp
Daten
Clock
*A
*B
A
-X1:U2 V2 W2 PE -X11:BR+ BR-

CABLE CONNECTOR
-X520
PE 1 2
3 4 5 6 7 8 15 23 24 10 12 13 25 1 14 2 16 PE
-WR86 U V W GNYE 1 2 SH
-WR87
+C4-X86 1 2 6 PE 4 5
1 2 17 11 12 17 3 13 17 5 14 8 9 10 16 7 15
+C4-X87
-1WR86.1
+C4-X86.1 1 2 6 PE 4 5
-1WR87
-1WR86.2
-M26 1 2 17 11 12 17 3 13 17 5 14 8 9 10 16 7 15 PE 1 2 6 PE 4 5
PE
C-Axis B1+
Housing Ground
Ua1
*Ua1
Inner_Shld
Ua2
*Ua2
Inner_Shld
Daten
Daten
Inner_Shld
Takt
*Takt
+Temp
-Temp
P-Encoder
5 V Sense
M-Encoder
0 V Sense
EMC Strain Relief

C2 -BR26
M B1-
3
ENCODER CONNETION

717400
Edited yaqiu 11/19/2013 1:44:58 PM
SERVO MOTOR CONNECTIONS SINAMICS COOLPICK MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(6.19) M.P8 M.P8 (8.2)

(6.19) EP1.R
-A239
VFD -X21:1 2 3 4
DRIVE-CLIQ
Conveyor Motor
X200-X202
+TEMP
-TEMP
EP 24V
EP M1
(/2.14)
P8 SEE NOTE1
(6.15) 24V_BUS +24V

24V DC 24V DC +24V 24V_BUS (8.3)
BUSBAR BUSBAR
Conveyor motor running (6.15) M_BUS M M M_BUS (8.3)
=17-1901
DIGITAL INPUT
(6.15) DCP_BUS DCP 600V DC 600V DC DCP DCP_BUS (8.3)
LINK LINK
(6.15) DCN_BUS DCN BUSBAR BUSBAR DCN DCN_BUS (8.3)
(=17/2.13)
5 3

+
NOTE: CODING PIN ARRANGMENT
DRIVE CONNECTOR
-WS801PX BK BN BU
-X1:U2 V2 W2 PE
CABLE CONNECTOR
PE
-WR-A239
1 3
-S801PX +C-X239 1 2 6 PE
C1
4
-W-M11 U/L1 V/L2 W/L3 GNYE SH
-M11 PE
CONVEYOR MOTOR U1 V2 W3
EMC Strain Relief

0.37kW
C3 M
3
PE

717400
Edited yaqiu 11/19/2013 1:44:58 PM
CONVEYOR MOTOR CONNECTIONS SINAMICS VFD MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(7.19) M.P8 M.P8 (10.12)
(3.7) Fault Mod Inhib (1.9) 10L1

(3.7) I*t Shutdown (1.9) 10L2
(3.7) InhibitBM (1.10) 10L3
-A4 -A192
BRAKING SERVO CONTROL -X1:L1 L2 L3 PE
-X24:M
-X24:+
-X21:1 2 3 4 5 6
MODULE SUPPLY MODULE
P8 24V DC
DI. Inhibit Braking Module

DI. DC Link Fast Discharge
DO. 0V Prewarning I*t Shutdown
DO. 0V = Fault Braking Module Inhibited
M
M
P8
(7.15) 24V_BUS +24V

24V DC 24V DC +24V +24V
24V DC 24V DC +24V
BUSBAR BUSBAR BUSBAR BUSBAR

(7.15) M_BUS M M M M
(7.15) DCP_BUS DCP 600V DC 600V DC DCP DCP 600V DC 600V DC DCP
LINK LINK LINK LINK
(7.15) DCN_BUS DCN BUSBAR BUSBAR DCN DCN BUSBAR BUSBAR DCN
Sheild Clamp
PE
-X1:R1 R2
PE
-W-RES1 1 2 GNYE SH
-RES1 PE
RESISTOR
Housing Ground
R1 R3 PE
MODULE
1.5/100kW
P8
5.7Ω

717400
Edited yaqiu 11/19/2013 1:44:58 PM
SINAMICS MODULES BRAKING & 24VDC MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(=03/1.5) (=03/1.11) (=03/2.2) (=03/2.6) (=03/2.5) (=03/2.5) (=03/4.17)

RESTP1 RESTP3 RGT1 RGT_L24.U2 RGT3.1 RGT3.2 RCEN1
+R-X19 3 19 5 1 11 21 15
+1R-X19 3 19 5 1 11 21 15
+2R-X19 3 7 1 5 13 17 11 9 21
Vacuum Door 1 Door 2 Door 1

Door Right Side Left Side Right Side
Door 1:
RD
RD
RD
RD
RD
BK
BK
BK
BK
BK
-WS14 -WS646LS -WS24PB -WS648LS -WS650LS -WS695LS
1
Toward Clamp end
Door 2:
Toward Injection end
11 21 13 21 3 13 21 13 21 21 13 (Facing conveyor)
-S14 -S646LS -S24PB -S648LS -S650LS -S695LS
C3 12
PE
22 C4 14 22 C3 4 C4 14 22 C4 14 22 C4 22 14
WH
WH
WH
WH
WH
GN
BU
BU
BU
BU
BU
-WS14 -WS646LS -WS24PB -WS648LS -WS650LS -WS695LS
2 +2R-X19 12
+R-X19
+1R-X19 20 25 Gate Circuit
Junction Box
+2R-X19 23 X19
Door 2
Left Side
RD
RD
RD
RD
1 13
BK
BK
BK
BK
-WS647LS -WS649LS -WS651LS -WS725LS
MALE
21 13 21 13 21 13 21 13
-S647LS -S649LS -S651LS -S725LS

C4 22 14 C4 22 14 C4 22 14 C4 22 14
12 24
WH
WH
WH
WH
BU
BU
BU
BU
-WS647LS -WS649LS -WS651LS -WS725LS
+2R-X19
+2R-X19
PE 4 8 2 6 19 15 16 20 14 18 24 10 22 Gate Circuit
Gates Switches
X19
+1R-X19 4 22 PE 6 7 8 10 26 23 13 14 24 12 2 9 16 17 18 1 13
FEMALE
+R-X19 4 22 PE 6 7 8 10 13 14 24 12 2 9 16 17 18
12 24
RESTP2 RESTP4 RGT_PE RGT2 646LS 647LS 24PB 648LS 649LS RGT4.1 RGT4.2 650LS 651LS RCEN2 695LS 725LS
(=03/1.5) (=03/1.11)(=03/1.5) (=03/2.2) (=03/3.12)(=03/3.8) (=03/1.18) (=03/3.8) (=03/3.9) (=03/2.5) (=03/2.5) (=03/3.10)(=03/3.11) (=03/4.17) (=03/4.11)(=03/4.12)
Robot E-Stop Robot Vacuum Robot Robot Conveyor Robot Conveyor Robot Conveyor
Door Gate Reset Door 1 Door 2 Door 1/2 CEN Valve

717400
Edited yaqiu 11/19/2013 1:44:58 PM
ROBOT ESTOP SAFETY GATES CIRCUIT EN/UL MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Vacuum Motor CoolPik Fan Vacuum Vacuum CoolPik CoolPik

Motor Motor Motor Fan Fan
Running O/L ON O/L
(1.8) 7L1 7L1 (14.1)
(1.8) 7L2 7L2 (14.1)
(1.8) 7L3 7L3 (14.1)
(3.19) 1PE.P8 1PE.P8 (14.1)
(1.17) L24.U29 L24.U29 (11.3)
+P8-X105 U29 +P8-X105 U29

1 3 5 33 43 41 1 3 5 33 43 41
-Q18 -Q19
Set to 9.5A 34 44 42 5.5A 34 44 42
(.13)
(.13)
(.15)
(.16)
P8 P8
13 41 13 41
2 4 6 2 4 6
-K18 -Q18 -K19 -Q19
(.13) 14 42 (.15) 14 (.5) 42
1 3 5 1 3 5
-K18 -K19 4 8 4 8
(.13) 2 4 6 (.15) 2 4 6
CH3 CH4 CH3 CH4

(=17/2.9) (=17/2.9) (=17/2.9) (=17/2.9)
+R-X235 1 2 3 PE
=17-1900 =17-1901
-W-M18 1 2 3 GNYE DIGITAL INPUT DIGITAL INPUT
-1WR-X235 1 2 3 GNYE
(BK) (WH) (RD)
+1R-X235 1 2 3 PE E E
Vacuum Motor Coolpik Fan
On On
-W-M19 1 2 3 GNYE
=17-4900
DIGITAL OUTPUT
T1 T2 T3 T1 T2 T3 (=17/3.13) (=17/3.13) (=17/3.9)

CH2 CH1 CH3
-M18
M -M19
M
4.8 kW 3 2.5 KW 3 5 1 4
C3 PE C3 PE
33 33
-Q18 -Q19
34 (.5) 34
Refer to the vacuum pump documentation

to verify correct pump rotation direction.
A1 A1
-K18 -K19
P8 A2 P8 A2
+R-X235
6 2
CoolPik Blower Motor
FEMALE P8 (8.18) M.P8 M.P8 (11.3)
5 1
Set Q18 according to the project schematic value during Machine Intergration 1 2 (.2)
3 4 (.2) 1 2 (.5)
5 6 (.3) 3 4 (.6)
13 14 (.12) 5 6 (.6)
21 22 13 14 (.15)
31 32 21 22
43 44 31 32
MACHINE MODEL Name Date Time DESCRIPTION 43 44 PROJECT =16 +

717400
Edited yaqiu 11/19/2013 1:44:58 PM
VACUUM BLOW MOTOR MACHINE
Sheet Total
Checked DRAWING #
Original 6299523A 10 15
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(10.18) L24.U29 L24.U29 (12.3)

(10.18) M.P8 M.P8 (12.3)
(1.19) 2PE.P8 2PE.P8 (12.3)
Tooling Plate Tooling Plate Tooling Plate
Photoeye 1 Photoeye 3 Photoeye 5
-S665PE -S667PE -S669PE

-WR-X101.1 BN BL GNYE
-WS665PE BK BU BN -WS667PE BK BU BN -WS669PE BK BU BN
-X101.1
PE
-
+ P1 P3 P5 P7
4 3 1 4 3 1 4 3 1 4 3 1
P1 I/O Multiport Board

P2
P3
P4
P5
P6 1 3 4 1 3 4 1 3 4 1 3 4
P2 P4 P6 P8
P7
P8
-WS666PE BN BU BK -WS668PE BN BU BK -WS670PE BN BU BK
-S666PE -S668PE -S670PE
-WR-X101.1 WH GN YE GY PK RD
Tooling Plate Tooling Plate Tooling Plate

Photoeye 2 Photoeye 4 Photoeye 6
Photoeye Settings
1 5 4 8 1 5 ON
CH1 CH2 CH3 CH4 CH1 CH2

(=17/2.13) (=17/2.13) (=17/2.9) (=17/2.9) (=17/2.13) (=17/2.13)
PNP
Max
=17-1902 =17-1903
Rd Gn
DIGITAL INPUT DIGITAL INPUT
Tooling Plate Tooling Plate Tooling Plate Tooling Plate Tooling Plate Tooling Plate
Photoeye 1 Photoeye 2 Photoeye 3 Photoeye 4 Photoeye 5 Photoeye 6

717400
Edited yaqiu 11/19/2013 1:44:58 PM
TOOLING PLATE PHOTOEYES MACHINE
Sheet Total
Checked DRAWING #
Original 6299523A 11 15
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(11.5) L24.U29 L24.U29 (13.3)

(11.5) M.P8 M.P8 (13.3)
(11.5) 2PE.P8 2PE.P8 (=17/1.3)
Water Saver
Vacuum 1 Vacuum 3 Meter Vacuum 4
1 1 1
=22
=22-Y237SV =22-Y239SV -S241PX
-WR-X101.2 BN BL GNYE
C2 C2 -Y333SV
2 2 C2 2
-WS241PX BK BU BN
-WY237SV 2 1 -WY239SV 2 1 -WY333SV 2 1
-X101.2
PE
-
+ P1 P3 P5 P7
3 4 1 3 4 1 4 3 1 3 4 1
P1 I/O Multiport Board

P2
P3
P4
P5
P6 1 3 4 1 3 4 1 3 4 1 3 4
P2 P4 P6 P8
P7
P8
-WY238SV 1 2 -WY240SV 1 2 -WS381PX BN BU BK -WY236SV 1 2
1 1 1
=22-Y238SV =22-Y240SV -S381PX =22-Y236SV

C2 C2 C2
2 2 2
-WR-X101.2 WH GN YE GY PK RD BK VT
Vacuum 2 Vacuum Tooling Plate Tooling Plate

Relief Calibration Blow
1 5 4 8 5 4 1 5
CH1 CH2 CH3 CH4 CH2 CH3 CH1 CH2

(=17/2.13) (=17/2.13) (=17/2.9) (=17/2.9) (=17/2.13) (=17/2.9) (=17/2.13) (=17/2.13)
=17-5900 =17-1900 =17-1903 =17-5902 =17-5901

DIGITAL OUTPUT DIGITAL INPUT DIGITAL INPUT DIGITAL OUTPUT DIGITAL OUTPUT
U U U U Water Saver Tooling Plate U U

Vacuum 1 Vacuum 2 Vacuum 3 Vacuum Meter Calibration Vacuum 4 Tooling Plate
Relief Blow

717400
Edited yaqiu 11/19/2013 1:44:58 PM
VACUUM SERVICES MACHINE
Sheet Total
Checked DRAWING #
Original 6299523A 12 15
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(12.5) L24.U29 L24.U29 (14.11)

(12.5) M.P8 M.P8 (14.10)
BN BU CoolPik CoolPik CoolPik CoolPik

Photoeye 1 Photoeye 3 Photoeye 5 Calibrate
+R-X102 1 2
(.17) 1 3
-WR-X102
-S673PE -S675PE -S677PE -S71PX
+1R-X102 1 2
4
BN
BN
BN
BN
BU
BU
BU
BU
BK
BK
BK
BK
-1WR-X102 -WS673PE -WS675PE -WS677PE -WS71PX
-X102
Coolpik
2 (-)
P1 4 3 1 P3 4 3 1 P5 4 3 1 P7 4 3 1 P9 4 3 1
1 (+)
3 (P1)
4 (P2)
6 (P3)
8 (P4)
5 (P5)
I/O Multiport Board
9 (P6)
7 (P7)
10 (P8)
11 (P9)
12 (P10) P2 1 3 4 P4 1 3 4 P6 1 3 4 P8 1 3 4 P10 1 3 4
BN
BN
BN
BU
BU
BU
BK
BK
BK
-1WR-X102 -WS674PE -WS676PE -WS678PE -WY810SV 1 2
+1R-X102 3 4 6 8 5 9 7 10 11 12
-S674PE -S676PE -S678PE =22-Y810SV
-WR-X102 C2
2
+R-X102 3 4 6 8 5 9 7 10 11 12
CoolPik CoolPik CoolPik CoolPik
Photoeye 2 Photoeye 4 Photoeye 6 Vacuum On
WH GN YE GY PK RD BK VT GY/PK RD/BU
1 5 4 8 1 5 4 4
+R-X102
CH1 CH2 CH3 CH4 CH1 CH2 CH3 CH3 (.3)
(=17/2.13) (=17/2.13) (=17/2.9) (=17/2.9) (=17/2.13) (=17/2.13) (=17/2.9) (.1)
(=17/2.9)
CoolPik I/O
P8
=17-1904 =17-1905 =17-5901
DIGITAL INPUT DIGITAL INPUT DIGITAL OUTPUT
CoolPik CoolPik CoolPik CoolPik CoolPik CoolPik CoolPik CoolPik

Sensor 1 Sensor 2 Sensor 3 Sensor 4 Sensor 5 Sensor 6 Calibrate Vacuum On

717400
Edited yaqiu 11/19/2013 1:44:58 PM
COOLPIK PHOTOEYES MACHINE
Sheet Total
Checked DRAWING #
Original 6299523A 13 15
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Water Control Water Control

Water Pump Motor ON Motor
Motor O/L
(10.18) 7L1
(10.18) 7L2
(10.18) 7L3
(10.18) 1PE.P8
(13.5) L24.U29 L24.U29 (=17/1.3)
+P8-X105 U29 +P8-X105 U29
1 3 5 33 43 41
-Q979
9A 34 44 42
(.17)
(.17)
P8 13 41
2 4 6 -K979 -Q979
(.17) 14 42
1 3 5
-K979 4 8
(.17) 2 4 6
CH3 CH4
(=17/2.9) (=17/2.9)
=17-1907
DIGITAL INPUT
1 2 3 GNYE Water E E
-W-M979
Temperature Water Control Water Control
(BK) (WH) (RD) Valve Motor ON
=17-6900 =17-6450 =17-4900

T/C INPUT ANALOG OUTPUT +/-10V DIGITAL OUTPUT
(=17/2.13) (=17/2.13) (=17/3.13)

CH1 - CH2 - (=17/3.9)
CH1 - CH4
1 5 2 6 1 3 8
T1 T2 T3
-M979
M
7.5 HP 3 33
C3 PE -Q979
WH
RD
34
-WB166TC -WY141PQ BK WH RD BU
WH RD A1
-Y141PQ
-B166TC WATER
-K979
1 2 3 4 5 6
C3 P8 A2
CONTROL
VALVE 11 12 7 8 9 10
C3
(13.5) M.P8 M.P8 (15.14)

1 2 (.3)
3 4 (.3)
5 6 (.4)
13 14 (.16)
21 22
MACHINE MODEL Name Date Time DESCRIPTION 31 32 PROJECT

=16 +
43 44
717400
Edited yaqiu 11/19/2013 1:44:58 PM
WATER CONTROL MACHINE
Sheet Total
Checked DRAWING #
Original 6299523A 14 15
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
G
Part Drop
Pulse
=17-2900
DIGITAL OUTPUT
+R-X927 1
(=17/3.9)
CH3
-PHE
Part Drop
11
Pulse -K927
(.14) 14
+R-X927 2
A1
-K927
P8 A2
(14.18) M.P8 M.P8 (=17/1.3)
+R-X927 PE 1
Soft Drop Interface 11 14 (.12)

MALE
P8
3 2

717400
Edited yaqiu 11/19/2013 1:44:58 PM
SOFTDROP CONVEYOR INTERFACE MACHINE
Sheet Total
Checked DRAWING #
Original 6299523A 15 15
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(=16/1.18) L24.E30
(=16/1.18) L24.G1.1.P8
(=16/14.18) L24.U29
(=16/15.15) M.P8
(=16/12.5) 2PE.P8
+P8-X105
U29
PE
M
-A12E
EK1100
P8
(/2.9)
4 3 2 1
PE - + 24V (E-BUS)
8 7 6 5
PE - + 0V (E-BUS )
-A12-1G 4
PE
3
-
2
+
1
24V
EL9410 8 7 6 5
(/3.9) PE - + 0V
-A12-2E 4
PE
3
-
2
+
1
NC
EL9110 8 7 6 5
(/3.9) PE - + NC
-A12E =16-A280
(/2.9) -8052 (=16/3.2)
ROBOT I/O (/2.9) ROBOT
Bus Coupler Profinet IO Controller Servo Control Unit
-WPN1
P8 P8 P8
IN OUT X1 IN
YE
(=08/3.9) ROBOT ECAT1 X1:1 X2:1 X1:1 X1400:1
X1:3
WH X1400:3
(=08/3.9) ROBOT ECAT2 X1:3 X2:3 OR
X1:2 X1400:2
BU
(=08/3.9) ROBOT ECAT3 X1:2 X2:2 X1:6 X1400:6
(=08/3.9) ROBOT ECAT4 X1:6 X2:6 X2

X2:1
X2:3
X2:2
X2:6

717400
Edited yaqiu 11/19/2013 1:44:58 PM
I/O TERMINAL POWER SUPPLY - ROBOT CABINET MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
X2 OUT
X1 IN
1 3 2 6 1 3 2 6
=17-A12E EK1100
P8 BUS COUPLER
(/1.4)
(/1.8)
24V
24V
0V
PE
24V
0V
0V
PE
4 1
Vacuum Motor Running =16-K18:14 (=16/10.12) CH3 EL1014 CH1
8 4CH DI
=17-1900 5
Vacuum Motor O/L =16-Q18:42 (=16/10.13) CH4 CH2 (=16/12.5) =16-X101.2 Water Saver Meter
4 1
CoolPik Fan ON =16-K19:14 (=16/10.15) CH3 EL1014 CH1
8 4CH DI
=17-1901 5
CoolPik Fan O/L =16-Q19:42 (=16/10.16) CH4 CH2 (=16/7.6) =16-S801PX:4 Conveyor motor running
4 1
Tooling Plate Photoeye 3 =16-X101.1 (=16/11.3) CH3 EL1014 CH1 (=16/11.1) =16-X101.1 Tooling Plate Photoeye 1
8 4CH DI
=17-1902 5
Tooling Plate Photoeye 4 =16-X101.1 (=16/11.4) CH4 CH2 (=16/11.2) =16-X101.1 Tooling Plate Photoeye 2
4 1
Tooling Plate Calibration =16-X101.2 (=16/12.6) CH3 EL1014 CH1 (=16/11.5) =16-X101.1 Tooling Plate Photoeye 5
8 4CH DI
=17-1903 5
CH4 CH2 (=16/11.6) =16-X101.1 Tooling Plate Photoeye 6
4 1
CoolPik Sensor 3 =16-X102:6 (=16/13.3) CH3 EL1014 CH1 (=16/13.1) =16-X102:3 CoolPik Sensor 1
8 4CH DI
=17-1904 5
CoolPik Sensor 4 =16-X102:8 (=16/13.3) CH4 CH2 (=16/13.2) =16-X102:4 CoolPik Sensor 2
4 1
CoolPik Calibrate =16-X102:7 (=16/13.6) CH3 EL1014 CH1 (=16/13.4) =16-X102:5 CoolPik Sensor 5
8 4CH DI
=17-1905 5
CH4 CH2 (=16/13.5) =16-X102:9 CoolPik Sensor 6
4 1
Water Control Motor ON =16-K979:14 (=16/14.16) CH3 EL1014 CH1
8 4CH DI
=17-1907 5
Water Control Motor O/L =16-Q979:42 (=16/14.17) CH4 CH2
4 1
U Vacuum 3 =16-X101.2 (=16/12.3) CH3 EL2004 CH1 (=16/12.1) =16-X101.2 U Vacuum 1
8 4CH DO 0.5A
=17-5900 5
U Vacuum Relief =16-X101.2 (=16/12.4) CH4 CH2 (=16/12.2) =16-X101.2 U Vacuum 2
4 1
CoolPik Vacuum On =16-X102:10 (=16/13.7) CH3 EL2004 CH1
8 4CH DO 0.5A
=17-5901 5
CH4 CH2 (=16/12.9) =16-X101.2 U Tooling Plate Blow
4 1
CH3 EL2004 CH1 (=16/12.8) =16-X101.2 U Vacuum 4
8 4CH DO 0.5A
=17-5902 5
CH4 CH2
1
EL3312 CH1 (=16/14.8) =16-B166TC:WH Water Temperature
2CH AI T/C
=17-6900 2
CH2 (=16/14.9) -6900:6
X2
X1
EL6632
=17-8052 Profinet IO Controller
(/1.7) 1 3 2 6 1 3 2 6

717400
Edited yaqiu 11/19/2013 1:44:58 PM
I/O CARD STACK - ROBOT CABINET MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
24V
24V
0V
PE
=17-A12-1G EL9410
(/1.8)
24V
24VDC FEED
0V
0V
PE
4 1
G Part Drop Pulse =16-K927:A1 (=16/15.14) CH3 EL2004 CH1
8 4CH DO 0.5A
=17-2900 5
CH4 CH2
24V
0V
PE
=17-A12-2E EL9110
(/1.8)
24V
24VDC FEED
0V
PE
4 1
(=16/10.17) CH3 EL2004 CH1 (=16/10.15) =16-K19:A1 E Coolpik Fan On
8 4CH DO 0.5A
=17-4900 5
E Water Control Motor ON =16-K979:A1 (=16/14.17) CH4 CH2 (=16/10.13) =16-K18:A1 E Vacuum Motor On
1
EL4002 CH1 (=16/14.12) =16-Y141PQ:1 E Water Control Valve
2CH AO 0-10V
=17-6450 5
CH2
EL9011
=17-A12-BE BUS END
BUS END

717400
Edited yaqiu 11/19/2013 1:44:58 PM
I/O CARD STACK - ROBOT CABINET MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
MAINS DISTRIBUTION M/C 110VAC DISTRIBUTION M/C 24VDC DISTRIBUTION

(=06/6.19) 2PE
(=06/4.3) 2L1
(=06/3.19) 2L2
(=06/4.3) 2L3

717400
Edited yaqiu 11/19/2013 1:44:58 PM
POTENTIAL ARROW END (INTERNAL USE ONLY) MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
FLUID REVISION OVERVIEW

REVSION NAME DATE CREATOR PAGES AFFECTED REVISION DESCRIPTION REASON FOR REVISION CHANGE
0 9/2/2013 JWA ALL INITIAL RELEASE WITH V2012.4 N/A

717400
Edited yaqiu 11/19/2013 1:44:54 PM
FLUID REVISION OVERVIEW MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
SPECIALS OVERVIEW
SPECIAL NUMBER DATE CREATOR PAGES AFFECTED DESCRIPTION REFERENCE PROJECT
S#123456-12 CFL =00/99 THIS IS AN EXAMPLE 123456

717400
Edited yaqiu 11/19/2013 1:44:54 PM
SPECIALS OVERVIEW MACHINE 00-99-1-R00
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
GENERAL NOTES Pump Port Sizes General Symbols

Pumps Suction Pressure Drain Symbol Description
Schematic Notes: A10-28 2" 3/4" 3/4"

Internal Plug
a) Actual valve and port sizes are on last sheets. A10-71 2 1/2" 1 1/4" 3/4"
b) Refer to machine manual before attempting to troubleshoot. External Plug
A10-100 3" 1 1/4" 3/4"
c) When replacing valves and manifolds, ensure that correct orifices,
and/or plugs are installed and reassembled using new o-rings/orifices. A10-140 3" 1 1/4" 1"
Orifice Provision
d) Hydraulic fluid viscosity grade ISO 3448 VG46, cleanliness to be at
A4-180 3 1/2" 1 1/4" 1"
least ISO 4406.1999 : 12/10/08
e) Refer to assembly and installation drawing for part numbers. Orifice
A4-250 3 1/2" 1 1/2" 1 1/4"
f) All pressure relief valve settings are cracking pressure.
T6D (Size 125-150HP) 2" 1 1/4"
g) Check and adjust accumulator pre-charge pressure after system has
reached stable operating temperature (See machine manual). T6E (Size 200-250HP) 3" 1 1/2"
h) Controls schematic is in accordance with ISO 1219-2: 1995.
T6ED (Size > 300HP) 4" 2"
i) Same instrument shall be used for pressure measurement in multiple pump set-up.
j) For systems with multiple pumps, the smallest pump shall be set at 3 bar higher than the other pumps.
If pumps are identical, then the pump closest to the thermocouple shall be set at 3 bar higher.
Color legend
Port / Valve List Notes: Line Type Color
1) Connection conform to ISO 11926: Connections for general use and fluid Block Green
power-ports and stud end with ISO 725 thread and o-ring sealing.
2) Four-screw split flange connections in accordance with ISO 6162: Hydraulic Pressure line Red
Fluid Power four-screw split flange connections for use at pressures of 2.5 MPa to 40 MPa
Tank line Blue
Type 1 Metric, Type II Inch Series.
3) Cavity dimensions conform to ISO 7368: Hydraulic Fluid Power - Two port slip in Pilot line Yellow
cartridge valves - Cavities code ISO 7368-BA-06-2A. Drain line Orange
4) Surface dimensions conform to ISO 4401:1994, Hydraulic Fluid Power - Four port
A line White (inverse to background)
directional control valves - Mounting Surfaces.
B line Cyan

717400
Edited yaqiu 11/19/2013 1:44:58 PM
GENERAL NOTES MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
System Pump 1/PP1 System Pump/PU1
Water In
HE1 Water Out
System Pump 2
X DRG Pump Controller
2.0 MPa
(290 psi)
-B803TC
Reservoir Fill
(=22/3.12) Port 3/4" Quick
-B802TC
T/Res Disconnect
22 MPa
(3190 PSI)
Warter Out
Water In
Filter Pump
A10 Pump
(5.17) (5.18) (7.18) (7.18)

PT1/Res PT8/Res D1Y1/Res D1T1/Res
Reservoir Breather
(20.7 kPa / 3psi)
S L1 L
Reservoir Vent
(3.5 kPa / 0.5 psi)
-B152TC
-S14LS
RESERVOIR

717400
Edited yaqiu 11/19/2013 1:44:58 PM
HYDRAULIC POWERPACK MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
17.0 +/- 0.2 MPa (2465+/- 29 PSI) at 50°C (6.3) (6.2)

Accumulator Nitrogen Precharge Pressure PP3/EP1 PX1/EX1 ET1/PT3 EY1/PY1
PS1/Retrieval (6.14) (6.16)
PS1
Power Manifold PP3 PX1 PT3 PT3G PY1
PP21G PP21 PP22 PP23 PP24
CEN VALVE
PV8.3
A B
-Y282DQ
P T
A P T B PV8.2 PV4
PV15 PV5
Injection Accum.
Charge/Oil Warming
A P T B PV8.1
F -Y23DP
-S410PX
PV6
X Z2 Y
PV8.0
Injection Accum.
PV39 Manual Dump
PV14
PP3G
PV20
PV2
PV3. PUMP LOADING
-S5PS
A B
-Y4DP
P T
A P T B
PP1 PP1G PP2 PP2G PX2 PU1G PU1 PT1 PT8
Sys. Pump/PP1 Sys. Pump/PU1 PT1/Res

PP2 PX2 PT8/Res
(4.16) (4.18)
717400
Edited yaqiu 11/19/2013 1:44:58 PM
HYDRAULIC POWER MANIFOLD MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Carriage Reducing Valve Setting for HPP & HPP4.0 A4
Mold/Orifice Unit Bar PSI

HPP4.0 & Older Molds P85 146 2112
32 mm orifice
B2
HPP4.0 & Older Molds
32 mm orifice P100 & Above 98 1416
A1
A2
HPP & Older Molds
38 mm orifice P100 & Above 122 1770
A3
HPP4.0 P100 & Above 137 1991 B3 B5 A5

B1
-B3PT
38 mm orifice
Injection Manifold
-B22PT
I I (Location E2)
P P
EA4T EA4G EA4 EB2T EB2 EB3 EB2G EA3 EA2 EA2G EB5 EA5 EA5G EB1G EB1 EA1 EA1G EA1T
EV7 TRANSFER CONTROL EV3 SHOT SIZE LOCK EV1 INJECTION CONTROL
CARRIAGE CONTROL DISTRIBUTOR CONTROL
P T EV4.1 EV6.1 P T P T
-Y4SD -Y419DQ -Y2SD
P T
-Y477DQ
P T
A B -Y9DQ -Y10DQ A B A B
P A B T A B P A B T
P A B T
P T A B P T
-Y298DQ -Y287DQ
P A EV6.0 B T
A B EV4.0 A B P T Set at X Y A B
21.6 MPa
(3130 PSI)
P A B T -Y140PP P A B T
P T P T
U P A B T U
S S
a A B
b See top of a A B
b
page for
pressure
A B setting P T
X P A B T Y X P A B T Y
EV5
EX1 EP1 EP1G EP1T EFG ET1G ET1 EY1
PX1/EX1 PP3/EP1 P ET1/PT3 EY1/PY1

(5.16) (5.15) I (5.17) (5.18)
MACHINE MODEL -B90PT Name Date Time DESCRIPTION PROJECT =21 +
717400
Edited yaqiu 11/19/2013 1:44:58 PM
HYDRAULIC INJECTION MANIFOLD MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Booster Cylinders
Booster Manifold
C4A1G C4A1 C4B1 C4B1G
C4
C4V1
P T
-Y77DQ
A B
P T
Distribution Manifold
A B
(Location C1)
X P A B T T Y D1
(9.11) C1T1/D1T3
D1T3
(9.7) D1P3/C1P1
D1P3
(8.7) C2T1/C4T2 (4.19) D1T1/Res

C4T2 C4T1 D1T2 D1T1
(8.6) C4P2/C2P1 PP2/D1P1

C4P2 C4P1 D1P2 D1P1
C4S1/Retrieval
C4S1
(8.15) C2Y1/D1Y2 (4.19) D1Y1/Res

D1Y2 D1Y1
(8.11) D1X2/C2X1 PX2/D1X1
D1X2 D1X1
(9.9) C1Y1/D1Y3
D1Y3
(9.6) D1X3/C1X1
D1X3

717400
Edited yaqiu 11/19/2013 1:44:58 PM
DISTRIBUTION AND BOOSTER MANIFOLDS MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
-B80PT (9.2) -B43PT (9.2) (9.2) -B55PT (9.2) -B54PT

Stroke/Ejector Manifold (Location C2A2/EJA C2B2/EJB C2A1/MSA C2B1/MSB
C2) I
P
I
P
I
P
I
P
C2A2T C2A2G C2A2 C2B2T C2B2G C2B2 C2A1 C2A1G C2A1T C2B1 C2B1G C2B1T
C2
C2S1/Retrieval
C2V2 EJECTOR CONTROL C2S1
A B
U
S
-Y15SD
P T
P A B T
P T
-Y703DQ
C2V1 MOLD STROKE CONTROL

A B
P A B T
A B
U
S P T
-Y3SD
P T
A B
A X P T Y B
P A B T
P T
-Y285DQ
A X P T Y B
b
A B
MOLD STROKE RELIEF VALVE
C2V3
MOLD STROKE RELIEF VALVE P A B T C2V6.2
C2V7.2
P T
U
S
C2V6.1
a A1 B A2 b
C2V7.1 N F M
N F M
X P A1 A2 B T Y
Y X
Y X
C2V6.0
C2V7.0
C2P1T C2P1 C2T1 C2FG C2X1 C2Y1
P
I C4P2/C2P1 C2T1/C4T2
C2Y1/D1Y2
D1X2/C2X1 (7.12)
-B416PT (7.2) (7.2) (7.12)

717400
Edited yaqiu 11/19/2013 1:44:58 PM
STROKE/EJECTOR MANIFOLD MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(8.15) C2B1/MSB
(8.11) C2A1/MSA
(8.6) C2A2/EJA
(8.10) C2B2/EJB
-B6PT
Clamp Manifold I
P
(Location C1) C1B1G C1B1 C1A1G C1A1T C1A1 A LOCK CONTROL B
C1 S1V2
C1V1.1 CLAMP CONTROL C1S1/Retrieval

C1S1
a b
P T -Y200SD
-Y1SD
A B P T
CLAMP CYLINDER LOCK
P A B T C1V3.2
P T P T
-Y286DQ -Y270DQ
b a
A B A B
P A B T P A B T C1V3.1
P T
U
S
A B X Y
C1V3.0
X P A B T Y
X P A B T Y
C1V1.0
C1FG
C1P2
C1T2
C1X1 C1P1 C1Y1 C1T1
D1X3/C1X1 D1P3/C1P1 C1Y1/D1Y3 C1T1/D1T3

(7.12) (7.12) (7.12) (7.12)
717400
Edited yaqiu 11/19/2013 1:44:58 PM
CLAMP MANIFOLD MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
MANIFOLD PAGE VALVE SIZE MANIFOLD PAGE VALVE SIZE MANIFOLD PAGE VALVE SIZE
C1 =21/9 +C1-A1 25 mm diameter +E-B5 ISO 11926 No: -6
+C1-A1G ISO 11926 No: -6 +E-FG ISO 11926 No: -6
+C1-A1T ISO 11926 No: -6 +E-P1 ISO 6162: 51 mm: 40 MPa Series Type 1
+C1-B1 16 mm diameter +E-P1G ISO 11926 No: -6
+C1-B1G ISO 11926 No: -6 +E-P1T ISO 11926 No: -6
+C1-FG ISO 11926 No: -6 +E-T1 ISO 6162: 51 mm: 20 MPa Series Type 1
+C1-P1 ISO 11926 No: -20 +E-T1G ISO 11926 No: -6
+C1-P2 ISO 11926 No: -12 +E-X1 ISO 11926 No: -6
+C1-S1 ISO 11926 No: -4 +E-Y1 ISO 11926 No: -8
+C1-T1 ISO 11926 No: -24 P =21/5 +P-P1 ISO 6162: 38 mm: 40 MPa Series Type 1
+C1-T2 ISO 11926 No: -12 +P-P1G ISO 11926 No: -6
+C1-X1 ISO 11926 No: -6 +P-P2 ISO 6162: 38 mm: 40 MPa Series Type 1
+C1-Y1 ISO 11926 No: -8 +P-P2G ISO 11926 No: -6
C2 =21/8 +C2-A1 32 mm diameter +P-P3 ISO 6162: 38 mm: 40 MPa Series Type 1
+C2-A1G ISO 11926 No: -6 +P-P3G ISO 11926 No: -6
+C2-A1T ISO 11926 No: -6 +P-P21 ISO 6162: 51 mm: 40 MPa Series Type 1
+C2-A2 16 mm diameter +P-P21G ISO 11926 No: -6
+C2-A2G ISO 11926 No: -6 +P-P22 ISO 6162: 51 mm: 40 MPa Series Type 1
+C2-A2T ISO 11926 No: -6 +P-P23 ISO 6162: 51 mm: 40 MPa Series Type 1
+C2-B1 25 mm diameter +P-P24 ISO 6162: 51 mm: 40 MPa Series Type 1
+C2-B1G ISO 11926 No: -6 +P-S1 ISO 11926 No: -4
+C2-B1T ISO 11926 No: -6 +P-T1 ISO 6162: 51 mm: 20 MPa Series Type 1
+C2-B2 14 mm diameter +P-T3 ISO 6162: 38 mm: 40 MPa Series Type 1
+C2-B2G ISO 11926 No: -6 +P-T3G ISO 11926 No: -6
+C2-B2T ISO 11926 No: -6 +P-T8 ISO 6162: 38 mm: 40 MPa Series Type 1
+C2-FG ISO 11926 No: -6 +P-U1 ISO 11926 No: -6
+C2-P1 38 mm diameter +P-U1G ISO 11926 No: -6
+C2-P1T ISO 11926 No: -6 +P-X1 ISO 11926 No: -6
+C2-S1 6 mm diameter +P-X2 ISO 6162: 38 mm: 40 MPa Series Type 1
+C2-T1 44 mm diameter +P-Y1 ISO 6162: 38 mm: 40 MPa Series Type 1
+C2-X1 ISO 11926 No: -6 D1 =21/7 +D1-P1 ISO 6162: 38mm; 40MPa Series Type 1
+C2-Y1 ISO 11926 No: -8 +D1-P2 ISO 6162: 38mm; 40MPa Series Type 1
C4 =21/7 +C4-A1 ISO 11926 No: -12 +D1-P3 ISO 6162: 38mm; 40MPa Series Type 1
+C4-A1G ISO 11926 No: -6 +D1-T1 ISO 6162: 76mm; 20MPa Series Type 1
+C4-B1 ISO 11926 No: -12 +D1-T2 ISO 6162: 51mm; 35MPa Series Type 1
+C4-B1G ISO 11926 No: -6 +D1-T3 ISO 6162: 38mm; 40MPa Series Type 1
+C4-P1 ISO 6162: 38 mm; 40 MPa Series Type 1 +D1-X1 ISO 6162: 38mm; 40MPa Series Type 1
+C4-P2 38 mm diameter +D1-X2 ISO 11926 No: -6
+C4-S1 3 mm diameter +D1-X3 ISO 6162: 38mm; 40MPa Series Type 1
+C4-T1 ISO 6162: 51 mm; 35 MPa Series Type 1 +D1-Y1 ISO 6162: 38mm; 40MPa Series Type 1
+C4-T2 44 mm diameter +D1-Y2 ISO 11926 No: -8
E =21/6 +E-A1 40 mm diameter spigot +D1-Y3 ISO 6162: 38mm; 40MPa Series Type 1
+E-A1G ISO 11926 No: -6
+E-A1T ISO 11926 No: -6
+E-A2 ISO 11926 No: -6
+E-A2G ISO 11926 No: -6
+E-A3 ISO 11926 No: -6
+E-A4 ISO 11926 No: -16
+E-A4G ISO 11926 No: -6
+E-A4T ISO 11926 No: -6
+E-A5 ISO 11926 No: -6
+E-A5G ISO 11926 No: -6
+E-B1 16 mm diameter spigot
+E-B1G ISO 11926 No: -6
+E-B2 ISO 11926 No: -6
+E-B2G ISO 11926 No: -6
+E-B2T ISO 11926 No: -6
+E-B3 ISO 11926 No: -6

717400
Edited lrong 11/29/2013 9:05:29 AM
PORT LIST MACHINE
Sheet Total
Checked DRAWING #
Original 6299523A 12 13
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
MANIFOLD PAGE VALVE SIZE MANIFOLD PAGE VALVE SIZE MANIFOLD PAGE VALVE SIZE
C1 =21/9 +C1-V1-Y1SD
+C1-V1-Y286DQ
+C1-V1.0 ISO 4401 - 07 - 06 (NG16) Spacer
+C1-V1.1 ISO 4401 - 07 - 06 (NG16)
+C1-V3.0 ISO 7368: SIZE 08 (NG25) Cartridge
+C1-V3.1 ISO 7368: SIZE 08 (NG25) Cover: A 1.5 mm, M6
+C1-V3.2 ISO 4401 - 03 - 03 (NG06)
+C1-V3.2-Y270DQ
C2 =21/8 +C2-V1 ISO 4401 - 08 - 07 (NG25)
+C2-V1-Y3SD
+C2-V1-Y285DQ
+C2-V2 ISO 4401 - 07 - 06 (NG16)
+C2-V2-Y15SD
+C2-V2-Y703DQ
+C2-V3 M10 Orifice Provision
+C2-V6.1 ISO 7368: SIZE 06 (NG16) Cover: X 0.8 mm, M6
+C2-V6.2 ISO 4401 - 03 - 03 (NG06) Set @ 29 MPa (4205psi)
+C2-V7.1 ISO 7368: SIZE 08 (NG25) Cover: X 0.8 mm, M6
+C2-V7.2 ISO 4401 - 03 - 03 (NG06) Set @ 29 MPa (4205 psi)
C4 =21/7 +C4-V1 ISO 4401 - 05 - 05 (NG10)
+C4-V1-Y77DQ
E =21/6 +E-V1 ISO 4401 - 07 - 07 (NG25)
+E-V1-Y2SD
+E-V1-Y287DQ
+E-V3 ISO 7368: SIZE 09 (NG32) Cartridge/Cover, A 1.5
+E-V3-Y419DQ
+E-V4.0 ISO 4401 - 03 - 03 (NG06)
+E-V4.0-Y140PP
+E-V4.1 ISO 4401 - 03 - 03 (NG06)
+E-V4.1-Y9DQ
+E-V4.1-Y10DQ
+E-V5 1.5 mm - M6
+E-V6.0 ISO 4401 - 03 - 02 (NG06)
+E-V6.1 ISO 4401 - 03 - 02 (NG06)
+E-V6.1-Y477DQ
+E-V7 ISO 4401 - 07 - 06 (NG16)
+E-V7-Y4SD
+E-V7-Y298DQ
P =21/5 +P-V2 DBDS-20 TUV @24 MPa (3480 psi)
+P-V3 ISO 4401 - 03 - 02 (NG06)
+P-V3-Y4DP
+P-V4 3.0 mm - M8
+P-V5 WS10Y
+P-V5-Y23DP
+P-V6 SD08-01
+P-V8.0 ISO 7368: SIZE 09 (NG32) Cartridge
+P-V8.0-S410PX
+P-V8.1 ISO 7368: SIZE 09 (NG32) Cover P:1.5 mm; M6, Z1 2 mm; M6
+P-V8.2 ISO 4401 - 03 - 02 (NG06), A 2.5 mm; M6
+P-V8.3 ISO 4401 - 03 - 02 (NG06)
+P-V8.3-Y282DQ
+P-V14 DBDS-20 TUV @24 MPa (3480 psi)
+P-V15 ISO 7368: SIZE 09 (NG32) Cartridge/Cover, F 1.2 mm, M6 x 1.0 Taper
+P-V39 M-SR08
S1 =21/9 +S1-V1-Y200SD
+S1-V2 ISO 4401 - 05 - 05 (NG10)

717400
Edited lrong 11/29/2013 9:05:29 AM
VALVE LIST MACHINE
Sheet Total
Checked DRAWING #
Original 6299523A 13 13
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Safety Drop Bar
-Y195SV
P 5 3 Moving Platen Options
Water Saver Valve 2

Control -Y8SV
Actuator
-Y1SV 4
X1 (2.1)
P
Air (Water)
Hopper Cylinder Option
A B Air (Mold) (=23/2.12)
Air (Oil) (3.19)

-Y2SV
-Y275SV
Air Pressure: Minimum 0.79 MPa (115 psi), Maximum 1.03 MPa (150 psi)
See machine manual for flow and air quality requirements
P
Valve Gate Option
3/4"
A2 (2.1)
Machine FRL Unit
A B Set at
-Y29SV -Y30SV -S24PS 0.48 MPa
(70 psi)
P
Air Supply

717400
Edited yaqiu 11/19/2013 1:44:58 PM
PNEUMATIC CONTROLS MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
1 1/4" 1 1/4" 1 1/4" 1 1/4"

Vaccuum
2 2 2 2 2 Transfer
-Y810SV
-Y239SV -Y238SV -Y237SV
-Y333SV
XP XP XP XP
1 3 1 3 1 3 1 3 XP
3
Vacuum 4 Vacuum 3 Vacuum 2 Vacuum 1
1
1"
(1.16) X1
6
2"
2
-Y240SV
Vacuum
??? XP
Tank
2
-Y236SV
1 Vacuum Relief
(GEN 3.1, 3.5, 4.0)
6 3
2" 1 Blow Control
(EOAT)
Vaccum Gauge
Blow
Tank
Vaccuum Relief Valve
Vacuum Regulator Unit

Blower
Carbon Filter
3/4"
(1.16) A2

717400
Edited yaqiu 11/19/2013 1:44:58 PM
PNEUMATIC CONTROLS MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Clamp Unit
-Y536SV
Clamp cylinder Front cap Piston Support Moving platen X FP
P1
1
C4S1 Booster Manifold/Retrieval 2
3 2
12
Bottle 6.2 MPa (90 psi)
C2S1 Stroke-Ejector Manifold/Retrieval
C1S1 Clamp Manifold/Retrieval
-Y532SV 1 3
1 -Y529SV
2
12
PS1 Power Manifold/Retrieval 1
3 2 (1.10) Air (Oil)

-Y533SV 1 3
2
P
2 P E
V
12
P2
-Y534SV 1 3 1 2
3 3
Transfer cylinders
2
12 12
-Y528SV
-Y535SV 1 3
Injection Unit 4
2
F
1
-S311LS
PORT SIZE
P 1/4" NPT Max oil level

1 1/8" NPT Min oil level
2 1/8" NPT T
3 1/8" NPT ES1 Injection Manifold/Retrieval (=21/4.16) T/Res Oil Retrieval System Reservoir
4 1/8" NPT
T 1/4" NPT

717400
Edited yaqiu 11/19/2013 1:44:58 PM
PNEUMATIC CONTROLS OIL RETRIEVAL SYSTEM MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Motor Cooling Valve
-Y356DQ
Pump Motor
Extruder Drive Cooling Plate

Extruder Motor
Extruder Gear Box
Water In From The Water Out To The

Plant Water Supply Plant Cooling System
Shut off
Injection
Port provision for

Machine Cabinet HE
Port provision for Pressure Gauge
Pressure Gauge
Machine Cabinet HE
Robot Z Motor
Robot Cabinet HE
Oil Out For Limiter Setting

Water Saver Valve See Machine Manual
HE1
Air /Water Saver Valve
Oil In
Coolant Requirement:
Inlet Temperature: 10 °C to 34 °C (50 °F to 93 °F) - Non-condensing
Inlet Pressure: 0.4 MPa to 0.6 MPa (58 psi to 87 psi)
Inlet to Outlet Pressure Drop: 0.20 MPa (29 psi) Minimum
Refer to Husky Standard for water quality requirements

717400
Edited yaqiu 11/19/2013 1:44:58 PM
MACHINE WATERCOOL MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Mold Cooling Control Tooling Plate Cooling Control

(=22/1.10)
Air (Mold)
Press. & Temp

Sensors
Water In
From The Factory
Water Supply.
-Y4SV -Y5SV
-Y141PQ
Air In
Press. & Temp

S241PX Sensors
Press. & Temp
Sensors
Water Out
Press. & Temp
Sensors
Water In
From The
Factory Water
Supply.
B166TC
Moving Platen Stationary Platen

Mold Half Mold Half
Tooling Plate
Press. & Temp

Sensors S48LS Press. & Temp S49LS
Sensors
Water Out

717400
Edited yaqiu 11/19/2013 1:44:58 PM
MOLD WATERCOOL MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Device tag Page / Path Mounting Husky

Quantity Unit Description
Site Part Number
+2R-X19 (=16/9.19) X19 533205 1 EA HBE-24 Panel Mount Base + Double Levers
637484 2 EA Coding Pin
2408645 1 EA HBE-24 Insert Female 24P + PE #1-24 (Spring Cage Clamp)
+-X203 (=08/5.1) C4 5478733 1 EA RS485 Five Port Hub (PCB)
5484456 1 EA J Box,Type 12 Hinged Cover QR
+P0-1PE (=01/4.3) P0 695795 1 EA LABEL - GROUND SYMBOL - METAL
2351735 2 EA Distribution Block Ground Lug 350MCM
+P0-2PE (=06/1.5) P0 695795 1 EA LABEL - GROUND SYMBOL - METAL
2351735 1 EA Distribution Block Ground Lug 350MCM
+P0-X201 (=01/6.12) P0 243248 1 EA HBE-10 Hood Side Entry + Double Lever Bolts (M20)
243423 1 EA Strain Relief - M20 Black Nylon (7-13mm)
632357 1 EA HBE-10 Insert Male 10P + PE #1-10 (Screw)
632358 1 EA HBE-10 Panel Mount Base + Double Levers
632359 1 EA HBE-10 Insert Female 10P + PE #1-10 (Screw)
+P1-BB1 (=01/5.2) P1 5947293 2 EA BUS BAR SECTION COVER MOUNT
5962387 1 EA BUS BAR SYSTEM 1, (500A) 30 X 5 X 566MM
5964855 1 EA BUS BAR SECTION COVER, 3-POLE 700MM
+P4-BB1 (=06/2.8) P4 4985169 3 EA Infeed Terminal 10-1/0 AWG
5051164 1 EA Comb-type Busbar, 3-pole, bridge type, 1m
5051254 2 EA End Cap for 2/3-pole comb-type Busbars
+P4-BB2 (=06/3.8) P4 4985169 3 EA Infeed Terminal 10-1/0 AWG
+R-X19 (=16/9.19) X19 533205 1 EA HBE-24 Panel Mount Base + Double Levers
2408651 1 EA HBE-24 Insert Male 24P + PE #1-24 (Spring Cage Clamp)
+R-X102 (=16/13.17) P8 2517455 1 EA Strain Relief - M16 EMC Locknut
5905377 1 EA Connector, Panel Mounted M12, 12-Pole, 2m leads
+R-X108 (=16/1.17) P8 637484 2 EA Coding Pin
4927641 1 EA HBE-16 Insert Male 16P + PE #1-16 (Spring Cage Clamp)
+R-X208 (=16/1.9) P8 643392 1 EA HA-4 Insert Male 4P + PE #1-4 (Screw)
712651 1 EA HA-3/4 Panel Mount Base + Single Lever
741412 1 EA HA-3/4 Coding Pin for Polarizing Contact Loss
+R-X235 (=16/10.7) P8 637484 2 EA Coding Pin
MACHINE MODEL Name Date Time DESCRIPTION PROJECT =BOM +

717400
Edited lrong 11/29/2013 9:06:17 AM
CUSTOMER BOM MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
+R-X235 (=16/10.7) P8 637499 1 EA HBS-6 Insert Female 6P + PE #1-6 (Screw)
+R-X241 (=16/1.13) P8 643392 1 EA HA-4 Insert Male 4P + PE #1-4 (Screw)
+R-X927 (=16/15.3) P8 243194 1 EA HA-3/4 Hood Top Entry + Single Lever Bolts (M20)
643390 1 EA HA-3 Insert Male 3P + PE #1-3 (Screw)
643391 1 EA HA-3 Insert Female 3P + PE #1-3 (Screw)
=00-P0 (=00/15.4) P0 202836 2 EA Circuit Breaker Handle
695795 1 EA LABEL - GROUND SYMBOL - METAL
2161241 1 EA Print Pocket - Plastic
3192153 9 EA EMC Ground Strap, 12 x 200mm, 2 x M6 holes
3192157 7 EA EMC Ground Strap, 23 x 200mm, 2 x M10 holes
5035028 1 EA CABINET - 10X30 PLASTIC LABELS (REFER TO EPLAN FOR PROJECT DATA)
5981239 1 EA ENCLOSURE ASSEMBLY HYPET4.0, H225/300 EE85/100/120
=00-P0-P1 (=00/15.15) P0 243425 0 EA Strain Relief - M32 Black Nylon (11-21mm)
243441 18 EA Strain Relief - M32 Black Nylon Locknut
243465 18 EA Blanking Plug - M32 Black Nylon
2517469 1 EA Strain Relief - M50 EMC Locknut
5945396 1 EA Breaker Interlock - Pivot Pin Circlip D9 / D10 (Q1M)
5945397 1 EA Breaker Interlock - Spacer (Q3M)
6063658 1 EA Breaker Interlock - 3VL - Link Bar (Q1M / Q3M)
6065522 1 EA Breaker Interlock - 3VL - Pivot Pin D10 (Q1M)
6179053 1 EA *** Use HPN 5945384 ***
6179055 1 EA Breaker Interlock - Pivot Pin Circlip D4 (Q3M)
LEAN 0 Not Engineered Yet
LEAN 1 Not Engineered Yet
=00-P0-P2 (=00/15.10) P0 243441 24 EA Strain Relief - M32 Black Nylon Locknut
693234 2 EA Fuse 4A, 600V, Class CC, Time Delay

717400
Edited lrong 11/29/2013 9:06:17 AM
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
=00-P0-P2 (=00/15.10) P0 2376198 2 EA Fuse 30A, 600V, Class CC, Time Delay
3496503 1 EA Spare Fuse Box
4095781 1 EA Heat sink 16 SSR (Black Anodized finish)
4395674 2 EA Fuse 3A, 300V, Class T, Ultra Fast Acting
4985169 6 EA Infeed Terminal 10-1/0 AWG
=00-P0-P3 (=00/15.8) P0 243425 9 EA Strain Relief - M32 Black Nylon (11-21mm)
=00-P0-P4 (=00/15.5) P0 202836 1 EA Circuit Breaker Handle
2206751 4 EA Bracket Angled Mounting
4095781 1 EA Heat sink 16 SSR (Black Anodized finish)
=00-P0-P5 (=00/15.12) P0 243443 2 EA Strain Relief - M50 Black Nylon Locknut
745418 2 EA Low pressure hose clamp
2517526 1 EA Strain Relief - M63 EMC Metalic (33-44mm)
=00-P8 (=00/15.2) P8 243423 1 EA Strain Relief - M20 Black Nylon (7-13mm)
600770 6 EA Lock Washer M16
600771 6 EA Hex Head Cap Screw M16-2 x 35 Full Thread
695795 1 EA LABEL - GROUND SYMBOL - METAL

717400
Edited lrong 11/29/2013 9:06:17 AM
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
=00-P8 (=00/15.2) P8 721275 1 EA Braided Link, 80A, 600mm
727856 4 EA Leveling Mount
731155 1 EA Gland Plate 5 Small Openings
731166 4 EA Split Grommet Small (7-8mm)
731167 1 EA Split Grommet Small (8-9 mm)
2408711 5 EA EMC Braided Ground Strap M6 10mm² 200mm
2456090 1 EA Cover Plate for HBE16
4110315 2 EA Cabinet Footing Bracket
5954735 1 EA Enclosure - ROBOT - HPP4.0 (SP225/300)
702154 2 EA Flat Braided Link CPE16
731165 4 EA Split Grommet Small (6-7mm)
746054 1 EA Gland Plate 4 Small Openings
2172577 1 EA LABEL - WARNING DANGEROUS VOLTAGE
2301619 1 EA Tooth Lockwasher (6mm) Plated
2881346 1 EA M6 Flange nuts
4184307 2 EA EMC CABLE COLLECTOR-SHIELD BAR, 10 POSITION
5035022 1 EA CLAMP - 10X30 PLASTIC LABELS (REFER TO EPLAN FOR PROJECT DATA)
5465661 1 EA Enclosure Assembly (Flange Mounted Clamp I/O Box)
710554 1 EA Strain Relief Box Connector 1" Diameter
2240739 3 EA Cable Tie Mount
2265830 20 Cm Trim, Vinyl Push On 0.125"
2525768 1 EA Braided Link, 80A, 900mm

717400
Edited lrong 11/29/2013 9:06:17 AM
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
=00-P10 (=00/15.10) P10 2616732 1 EA Strain Relief - M32 (18-25mm)
2649549 2 EA Wire Tie Mount
4739296 1 EA Electrical Box HyPET & HPP
5035027 1 EA INJECTION - 10X30 PLASTIC LABELS (REFER TO EPLAN FOR PROJECT DATA)
710554 1 EA Strain Relief Box Connector 1" Diameter
2265830 20 Cm Trim, Vinyl Push On 0.125"
2357304 3 EA Tie Mount, M5
2525768 1 EA Braided Link, 80A, 900mm
2616732 1 EA Strain Relief - M32 (18-25mm)
2649549 1 EA Wire Tie Mount
4739296 1 EA Electrical Box HyPET & HPP
=00-P12 (=00/15.17) P12 5089953 1 EA Mold ID Sidewinder
5230080 1 EA Enclosure Assembly for Sidewinder Unit
=00-X19 (=00/15.17) X19 243424 1 EA Strain Relief - M25 Black Nylon (9-17mm)
3760505 1 EA Junction Box With Cutout
=01-F21 (=01/4.14) P1 2376192 2 EA Fuse 20A, 600V, Class CC, Time Delay
4985089 1 EA Fuseholder 2-P 30A 600V
=01-F48 (=01/6.12) P1 2376142 1 EA Fuseholder 2-P 30A 600V ULtrasafe
=01-H101 (=01/4.18) P0 2484907 1 EA Pushbutton Lamp Holder with 120VAC Incandesant Lamp
=01-K83 (=01/6.18) P3 2377058 1 EA Relay, 24VDC

717400
Edited lrong 11/29/2013 9:06:17 AM
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
=01-Q1M (=01/4.2) P1 4608101 1 EA CIRCUIT BREAKER, OPERATOR FOR 3VL DG/FG
5066544 1 EA CIRCUIT BREAKER, AUXILIARY SWITCH (INTERNAL) FOR DG/FG/JG/LG
5066552 1 EA CIRCUIT BREAKER, SHUNT TRIP 120V FOR DG/FG/JG/LG
5477265 1 EA CIRCUIT BREAKER, MAX-FLEX CABLE 48" LONG FOR 3VL
5932438 1 ST CIRCUIT BREAKER, TERMINAL COVER (EXTENDED), VL150XUL-VL250UL,
CD-FG FRAME
5932521 1 ST CIRCUIT BREAKER, TERMINAL COVER, VL150XUL-VL250UL, CD-FG FRAME
5990417 1 ST CIRCUIT BREAKER, BOX TERMINALS, VL250 UL, FG FRAME
6108923 1 EA CIRCUIT BREAKER 3-P, VL250 UL, FG FRAME, 150A
6129390 1 ST ROUND HEAD SCREWS M4X100MM, DIN 85 HEAD (BREAKER OPERATOR
METRIC CONVERSION)
6169535 1 ST Round Head Screws M4x90mm, Din 85 head (Breaker operator metric
conversion)
=01-Q2 (=01/5.15) P1 5066544 1 EA CIRCUIT BREAKER, AUXILIARY SWITCH (INTERNAL) FOR DG/FG/JG/LG
5960821 1 EA BUS BAR MOUNTING ADAPTOR, 3VL2, DG/FG FRAME
conversion)
=01-Q3M (=01/5.2) P1 4608101 1 EA CIRCUIT BREAKER, OPERATOR FOR 3VL DG/FG
5066544 1 EA CIRCUIT BREAKER, AUXILIARY SWITCH (INTERNAL) FOR DG/FG/JG/LG
CD-FG FRAME
5947293 2 EA BUS BAR SECTION COVER MOUNT
METRIC CONVERSION)

717400
Edited lrong 11/29/2013 9:06:17 AM
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
=01-Q3M (=01/5.2) P1 6169535 2 ST Round Head Screws M4x90mm, Din 85 head (Breaker operator metric
conversion)
=01-Q94 (=01/6.2) P1 2461235 1 EA Circuit Breaker 3-P 16A 400V (C)
3050418 1 EA Auxiliary Switch Block for 5SY Circuit Breaker
=01-Q611 (=01/5.8) P1 5932521 1 ST CIRCUIT BREAKER, TERMINAL COVER, VL150XUL-VL250UL, CD-FG FRAME
5936698 1 EA CIRCUIT BREAKER 3-P, VL150X UL, CG FRAME, 30A
5945274 1 EA BUS BAR MOUNTING ADAPTOR, 3VL1, CG FRAME
5990365 1 ST CIRCUIT BREAKER, BOX TERMINALS, VL150X UL, CG FRAME
conversion)
=01-Q905 (=01/5.11) P1 5932521 1 ST CIRCUIT BREAKER, TERMINAL COVER, VL150XUL-VL250UL, CD-FG FRAME
6108920 1 EA Circuit Breaker 3-P, VL250 UL, FG frame, 100A
conversion)
=01-RV1 (=01/6.4) P1 2858562 1 EA Surge Arrestor, single pole, 600V
=01-S100 (=01/4.14) P0 2484899 1 EA Pushbutton Contact Block 1NO + 1NC
2484982 1 EA Key Operated Switch 2 Postion
=01-S101 (=01/4.18) P0 2461108 1 EA Pushbutton Contact Block 1NO
2484962 1 EA Illuminated Pushbutton, Red
=01-S275LS (=01/4.14) P0 5730152 1 EA Limit Switch Plastic, 1NO + 1NC
=01-T15 (=01/5.4) P1 5990678 1 EA TRANSFORMER 100VA, 1-PH, 230/460V-115/230V, 50/60HZ
5992107 2 EA TRANSFORMER, TERMINAL GUARD FOR SP / MQMU
=02-G1 (=02/1.13) P3 2924275 1 EA Power Supply Sitop 24VDC 40A
=02-G8 (=02/1.11) P3 3293955 1 EA Buffer Module 24VDC 20A
=02-M45 (=02/1.3) P0 2894461 1 EA Heat Exchanger - Universal II 115VAC Fan
=02-Q49 (=02/1.2) P3 2461214 1 EA Circuit Breaker 1-P 10A 400V (B)

717400
Edited lrong 11/29/2013 9:06:17 AM
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
4787885 2 EA End Caps For 1ph Busbars
4787881 1 EA Jumper Bar 1ph 214 mm for 5SY
=03-K50 (=03/1.7) P3 2325683 1 EA Cover, Sealable For 3tk2828
2361727 1 EA SAFETY RELAY, 24VDC, 1 OR 2 CHANNEL, 2NO + 2NO DELAYED (0.5 - 3S)
ENABLEING CONTACTS, 1 NC SIGNAL CONTACT
=03-K51 (=03/1.14) P3 746451 1 EA Contactor, Size S0, AC-1/40A, AC-3/25A, DC 24V
2276328 1 EA VARISTOR, DC 24-70V, MOUNTING ONTO CONTACTORS SZ. S0, S2, S3
4569154 1 EA Auxiliary Switch Block 2NO + 2NC, Size S0-S12, Front Mount
=03-K53 (=03/2.10) P3 2325683 1 EA Cover, Sealable For 3tk2828
2361727 1 EA SAFETY RELAY, 24VDC, 1 OR 2 CHANNEL, 2NO + 2NO DELAYED (0.5 - 3S)
ENABLEING CONTACTS, 1 NC SIGNAL CONTACT
=03-K57 (=03/2.3) P3 2427596 1 EA SAFETY RELAY, 24VDC, 1 OR 2 CHANNEL, 2NO ENABLING CONTACTS
=03-S1 (=03/1.2) P0 3140649 1 EA E-Stop Pushbutton
3140730 1 EA Switch Body with 2NC contacts
=04-F1OL (=04/1.4) P1 202557 1 EA TERMINAL COVERS FOR 3TF52
2600404 1 EA Frame Terminal Block 3-Pole for 3RT105/3RB105
3589429 1 EA Overload Relay 50 - 200 A

717400
Edited lrong 11/29/2013 9:06:17 AM
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
=04-F1OL (=04/1.4) P1 3628580 1 EA Sealable Cover For 3RB20 OL
=04-F1TM (=04/1.6) P1 2293061 1 EA Thermistor Relay
=04-K1 (=04/1.12) P1 3627542 1 EA Relay, 120V AC
=04-K1D (=04/1.14) P1 2600391 1 EA Contactor, Size S6, AC-1/215A, AC-3/185A, 2NO+2NC, AC 120V
5962392 1 EA TERMINAL COVER - BETWEEN CONTACTOR & OVERLOAD RELAY
5977392 1 EA Stand off Bracket for Contactor
5990520 1 ST CONTACTOR, Y-D JUMPER LINKS, SIZE S6-S6-S6
=04-K1T (=04/1.10) P1 231541 1 EA Time Delay Relay Wye-Delta
2325683 1 EA Cover, Sealable For 3tk2828
=04-K1U (=04/1.8) P1 3627542 1 EA Relay, 120V AC
=04-K1Y (=04/1.15) P1 2600387 1 EA Contactor, Size S6, AC-1/160A, AC-3/115A, 2NO+2NC, AC 120V
2600409 1 EA TERMINAL COVER - 3RT105
4163819 1 EA Mechanical Interlock b/w contactors
5962392 1 EA TERMINAL COVER - BETWEEN CONTACTOR & OVERLOAD RELAY
=04-K60 (=04/1.17) P3 2377058 1 EA Relay, 24VDC
=04-K600 (=04/1.19) P3 2377058 1 EA Relay, 24VDC
=04-P1M (=04/1.16) P0 232067 1 EA Hour Counter
=05-F103A (=05/2.12) P2 2376191 2 EA Fuse 15A, 600V, Class CC, Time Delay
=05-F103B (=05/2.14) P2 2376191 2 EA Fuse 15A, 600V, Class CC, Time Delay

717400
Edited lrong 11/29/2013 9:06:17 AM
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
=05-K41 (=05/1.11) P1 202557 1 EA TERMINAL COVERS FOR 3TF52
202557 1 EA TERMINAL COVERS FOR 3TF52
2600387 1 EA Contactor, Size S6, AC-1/160A, AC-3/115A, 2NO+2NC, AC 120V
6280412 3 EA Busbar Flexible 20 x 6 x 300mm, 418A at 75°C, connects DG/FG frame breaker
to 3RT105/106
=05-K58 (=05/1.18) P3 2377058 1 EA Relay, 24VDC
=05-K101 (=05/5.17) P2 231452 1 EA Dual Solid State Relay 40A 480V
654005 2 EA Varistor 625V AC

717400
Edited lrong 11/29/2013 9:06:17 AM
Sheet Total
Checked DRAWING #
Original 6299523A 10 63
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
=05-K101 (=05/5.17) P2 5242178 4 EA Faston tab Adaptor 0.250"
5242178 4 EA Faston tab Adaptor 0.250"
=06-A300 (=06/4.1) P4 4151188 1 EA Relay Board 8ch 3A 230V L1-L2

717400
Edited lrong 11/29/2013 9:06:17 AM
Sheet Total
Checked DRAWING #
Original 6299523A 11 63
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
=06-D1 (=06/1.2) P4 5626032 3 EA Power Distribution Block, 1-Pole, 380A

717400
Edited lrong 11/29/2013 9:06:17 AM
Sheet Total
Checked DRAWING #
Original 6299523A 12 63
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
=06-F216 (=06/3.6) P4 4985089 1 EA Fuseholder 2-P 30A 600V
=06-K42 (=06/1.15) P4 202557 1 EA TERMINAL COVERS FOR 3TF52
2600389 1 EA Contactor, Size S6, AC-1/185A, AC-3/150A, 2NO+2NC, AC 120V
6280412 3 EA Busbar Flexible 20 x 6 x 300mm, 418A at 75°C, connects DG/FG frame breaker
to 3RT105/106
=06-K59 (=06/1.19) P4 2377058 1 EA Relay, 24VDC

717400
Edited lrong 11/29/2013 9:06:17 AM
Sheet Total
Checked DRAWING #
Original 6299523A 13 63
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
=06-M46 (=06/1.13) P4 2894461 1 EA Heat Exchanger - Universal II 115VAC Fan
=06-Q2M (=06/1.2) P4 4064372 4 EA Standoff, 1/2" hex, 2" length, 1/4"- 20 male + female threads
4608101 1 EA CIRCUIT BREAKER, OPERATOR FOR 3VL DG/FG
CD-FG FRAME
CD-FG FRAME
METRIC CONVERSION)
conversion)
=06-T16 (=06/1.5) P4 5990678 1 EA TRANSFORMER 100VA, 1-PH, 230/460V-115/230V, 50/60HZ
5992107 2 EA TRANSFORMER, TERMINAL GUARD FOR SP / MQMU
6292276 1
=08-1000 (=08/9.9) P3 3454441 1 EA 4-channel digital input terminal 24 V DC, 10 µs

717400
Edited lrong 11/29/2013 9:06:17 AM
Sheet Total
Checked DRAWING #
Original 6299523A 14 63
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
=08-2000 (=08/10.9) P3 3905765 1 EA 4-channel digital output terminals 24 V DC, 2 A
=08-4500 (=08/10.9) P3 3459021 1 EA 4-channel digital output terminal 24 V DC, 0.5 A

717400
Edited lrong 11/29/2013 9:06:17 AM
Sheet Total
Checked DRAWING #
Original 6299523A 15 63
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
=08-6050 (=08/10.9) P3 3459030 1 EA 2-channel analog supply terminal 4…20 mA
=08-6063 (=08/15.9) P9 3459026 1 EA 2-channel analog input terminal -10...+10V
=08-6300 (=08/15.9) P9 3459036 1 EA 2-channel analog output terminal -10…+10 V
=08-6302 (=08/11.9) P3 5290741 1 EA 2-channel analog output terminal 0…10 V
=08-6500 (=08/11.9) P3 4443660 1 EA 2-channel thermocouple input terminal with open-circuit recognition
=08-8040 (=08/16.9) P9 4443664 1 EA Serial interface RS422/RS485
=08-8050 (=08/16.9) P9 4563714 1 EA Ethernet switch port terminal
=08-8053 (=08/10.9) P3 4731326 1 EA 2-Port EtherCAT Junction
=08-A1 (=08/1.4) P3 5271224 1 EA IPC 41 (Dual Core+ Single Profibus + 1GB RAM)
5709641 1 EA Ethernet card,10/100 MBit
=08-A2-1G (=08/10.9) P3 5276145 1 EA Power supply terminals for E-bus + Diagnostics
=08-A2-2E (=08/10.9) P3 5276140 1 EA Potential supply terminal, 24 V DC, with diagnostics
=08-A2-3U (=08/10.9) P3 5276145 1 EA Power supply terminals for E-bus + Diagnostics
=08-A2-BE (=08/11.9) P3 4142093 1 EA End Cap
=08-A2E (=08/9.9) P3 3459050 1 EA Bus Coupler EtherCAT
=08-A2E-0V (=08/9.9) P3 4142096 1 EA Potential distribution terminal, 8 x 0 V

717400
Edited lrong 11/29/2013 9:06:17 AM
Sheet Total
Checked DRAWING #
Original 6299523A 16 63
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
=08-A3-1G (=08/14.9) P9 5276140 1 EA Potential supply terminal, 24 V DC, with diagnostics
=08-A3-BE (=08/16.9) P9 4142093 1 EA End Cap
=08-A3E-0V (=08/14.9) P9 4142096 1 EA Potential distribution terminal, 8 x 0 V
=08-A5-1G (=08/17.9) P9 5276140 1 EA Potential supply terminal, 24 V DC, with diagnostics
=08-A5-BE (=08/17.9) P9 4142093 1 EA End Cap
=08-A20-BE (=08/13.9) P4 4142093 1 EA End Cap
=08-A72P (=08/2.5) P0 3285654 1 EA New Profibus Filter Box
=08-A79P (=08/2.5) P0 3285654 1 EA New Profibus Filter Box
=08-A80 (=08/1.12) O 5078394 1 EA Polaris 2 HMI Control Panel
=08-MODEM (=08/1.2) P0 4509457 1 EA USB Panel Receptacle Cap
=08-PS1 (=08/1.16) P3 2764520 1 EA Battery 3.4Ah 0-55C Protected
=08-USB (=08/1.2) P0 4509457 1 EA USB Panel Receptacle Cap
=09-A209 (=09/2.1) P5 5206048 1 EA Adaptor Plate for size 4 drive in EE120 Cab
5772809 1 EA Servo Amplifier BM4445, Water Cooled
=09-A218 (=09/2.2) P5 5177676 1 EA Finger Safe Cover - Baumuller Choke BK3-0115/0140-001
5831202 1 EA Line Reactor, 500VAC 80/100A
=16-A4 (=16/8.3) P8 3869359 1 EA SINAMICS Braking Module
=16-A20 (=16/4.11) P8 702154 1 EA Flat Braided Link CPE16
4959545 1 EA SINAMICS Active Line Module, 16kW
2487679 1 EA Shield Connection Terminal
3869422 1 EA SINAMICS SINGLE MOTOR MODULE, 45A
3890458 1 EA SINAMICS Shield Plate 150mm
6198598 1 EA SINAMICS SINGLE MOTOR MODULE, 18A
=16-A105 (=16/1.12) P8 2894461 1 EA Heat Exchanger - Universal II 115VAC Fan
=16-A106 (=16/1.14) P8 2894461 1 EA Heat Exchanger - Universal II 115VAC Fan
=16-A192 (=16/8.15) P8 3869336 1 EA SINAMICS Control Supply Module, 24VDC, 20A

717400
Edited lrong 11/29/2013 9:06:17 AM
Sheet Total
Checked DRAWING #
Original 6299523A 17 63
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
4858572 1 EA SIMODRIVE 611 HFD LINE REACTOR UL, 16KW
=16-A239 (=16/7.11) P8 6198593 1 EA SINAMICS SINGLE MOTOR MODULE, 5A
=16-A272 (=16/3.14) P8 6169190 1 EA SINAMICS Voltage Sensing Module
=16-A273 (=16/5.3) P8 2505852 1 EA Screen Clamping Saddle
4411713 1 EA SINAMICS SMC20 Sensor Module
=16-A275 (=16/6.3) P8 2505852 1 EA Screen Clamping Saddle
4411713 1 EA SINAMICS SMC20 Sensor Module
=16-A280 (=16/3.2) P8 4062593 1 EA SINAMICS CBE20 Profinet Module
5308446 1 EA SINAMICS Control Unit CU320-2 DP with Profibus interface
5308467 1 EA SINAMICS Compact flash card with firmware V4.3 SP2
=16-D1 (=16/1.2) P8 746660 1 EA Power Distribution Block Cover, 3-Pole
2246870 1 EA Power Distribution Block, 3-Pole, 310A
2268414 1 EA SUPPRESSION DIODE, DC24V, TOP MOUNT ONTO CONTACTOR SIZE SZ, S0
=16-K927 (=16/15.14) P8 2377058 1 EA Relay, 24VDC
=16-PE (=16/1.4) P8 2172625 1 EA Distribution Block Ground
=16-Q18 (=16/10.2) P8 228538 1 EA MOTOR STARTER PROTECTOR, SIZE S0, 9-12.5A
2268402 1 EA Auxiliary Switch Block 2NO, Size S00-S3, Left Side Mount
=16-Q19 (=16/10.5) P8 228536 1 EA MOTOR STARTER PROTECTOR, SIZE S0, 5.5-8A
=16-Q979 (=16/14.3) P8 228537 1 EA MOTOR STARTER PROTECTOR, SIZE S0, 7-10A
=16-Q980 (=16/1.6) P8 228531 1 EA MOTOR STARTER PROTECTOR, SIZE S0, 2.2-3.2A
=16-Q981 (=16/1.9) P8 228531 1 EA MOTOR STARTER PROTECTOR, SIZE S0, 2.2-3.2A
=16-RES1 (=16/8.3) P8 3869357 1 EA SINAMICS BRAKING RESISTOR, 1.5/100KW
=16-S14 (=16/9.1) C3 3140649 1 EA E-Stop Pushbutton
3140730 1 EA Switch Body with 2NC contacts

717400
Edited lrong 11/29/2013 9:06:17 AM
Sheet Total
Checked DRAWING #
Original 6299523A 18 63
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
=16-X102 (=16/13.9) Coolpik 5875131 1 EA Multiport, M8 3-Pole x 10 Ports + M12 12-Pole with no cable
5905390 2 EA M8 Blind Plug
=17-6450 (=17/3.9) P8 5290741 1 EA 2-channel analog output terminal 0…10 V
=17-8052 (=17/2.9) P8 6218051 1 EA PROFINET IRT controller
=17-A12-1G (=17/3.9) P8 5276145 1 EA Power supply terminals for E-bus + Diagnostics
=17-A12-BE (=17/3.9) P8 4142093 1 EA End Cap
=-NAME_PLATE (=00/15.17) P0 250466 1 EA LABEL - MOTORS POWER Q3M - ENGLISH
707230 1 EA LABEL - MAIN POWER Q1M - ENGLISH (RED)
707232 1 EA LABEL - MOLD HEAT POWER Q2M - ENGLISH
729515 2 EA Lockout/Tagout Warning English
735833 2 EA LABEL - DANGER HIGH VOLTAGE - ENGLISH
2459194 2 EA LABEL - SHOCK HAZARD FOR BUM63 / BUM64 - ENGLISH
2993933 1 EA LABEL - BREAKER OPERATING SEQUENCE - ENGLISH
3271590 1 EA Label - Door Interlock ON/OFF - English
3829881 1 EA Specification Nameplate without CE marking - Shanghai
3944913 2 EA Label - Arc Flash UL (NFPA 70E) - English

717400
Edited lrong 11/29/2013 9:06:17 AM
Sheet Total
Checked DRAWING #
Original 6299523A 19 63
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Device tag Page / Path Mounting Assembly HPN Husky

Rev. Quantity Unit Description
Site Part Number
1-WANT1 (=08/4.10) P12 5523930 0A 742375 1 EA Male Straight Connector
1-WANT2 (=08/4.10) P12 5523933 0A 742375 1 EA Male Straight Connector
1WC1-X1 (=02/3.4) P9 5936690 0A 695600 545 Cm Cable 33C+GND, 18-AWG, 300V
243268 1 EA HBE-32 Surface Mount Base + Double Levers (M32)
1WE-X34.01 (=05/4.2) P11 6190775 0A 5982705 175 Cm HEATER BAND LEAD CABLE 2C, 14 AWG + STAINLESS STEEL BRAID
5985623 1 EA HBE-16 SURFACE MOUNT BASE (HIGH PROFILE) + SINGLE LEVER
(M25)
2443572 1 EA Reducer Fitting M25 -> M16
240201 1 EA STRAIN RELIEF - M16 BRASS
535817 2 EA SADDLE JUMPER, 4-POLE WITH .250" SPADE CONNECTION
1WR86.1 (=16/6.11) 2836826 1 EA Cable Power, Flexible Extension, 4C*1.5mm² + Break, 9m
1WR86.2 (=16/6.11) 5314841 1 EA CABLE POWER, FLEXIBLE EXTENSION, 4C*1.5MM² + BREAK, 2.6M
1WR87 (=16/6.4) 5485214 1 EA CABLE ENCODER, FLEXIBLE EXTENSION, 2.6M
1WR-X102 (=16/13.3) Robot Coolpik 5908679 0A 5875151 1 EA Cable Premolded, M12 Multiport Home Run, Robotic Flex, 2m
1WR-X235 (=16/10.5) Robot Coolpik 3947675 1A 2167425 850 Cm Cable OLFLEX FD890, 4C, 14 AWG
243250 1 EA HBE-16 Hood Side Entry + Double Lever Bolts (M25)
637497 1 EA HBS-6 Insert Male 6P + PE #1-6 (Screw)
637499 1 EA HBS-6 Insert Female 6P + PE #1-6 (Screw)
W-M11 (=16/7.12) P8 5602897 0B 5268802 1 EA Cable Power, Flexible Extention, 4C*1.5mm², 1.5m
W-M18 (=16/10.2) P8 5989049 0A 721163 400 Cm Cable OLFLEX 190, 4C, 12AWG
W-M19 (=16/10.5) Robot Coolpik 5989072 1B 2167425 230 Cm Cable OLFLEX FD890, 4C, 14 AWG
243266 1 EA HBE-16 Surface Mount Base + Double Levers (M25)
637497 1 EA HBS-6 Insert Male 6P + PE #1-6 (Screw)

717400
Edited lrong 11/29/2013 9:05:29 AM
CUSTOMER CABLE BOM MACHINE
Sheet Total
Checked DRAWING #
Original 6299523A 50 63
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
W-M19 (=16/10.5) Robot Coolpik 5989072 1B 243424 1 EA Strain Relief - M25 Black Nylon (9-17mm)
W-M979 (=16/14.3) P8 5989054 0A 2397438 350 Cm Cable OLFLEX 190, 4C, 14 AWG
W-MODEM (=08/1.2) P3 4835997 0A 4509375 1 EA USB type A Panel receptacle with 1 Mtr cable
W-RES1 (=16/8.4) P8 5522127 0A 2850641 75 Cm Cable OLFLEX 190CY, 3C, 14AWG
W-USB (=08/1.2) P3 4835996 0A 4509375 1 EA USB type A Panel receptacle with 1 Mtr cable
WA80 (=08/1.12) P3 4826266 0A 3755787 1 EA Cable HMI Composite, DVI/USB/24v, 10m
WA105 (=16/1.12) P8 5573150 0A 2759169 295 Cm Cable OLFLEX 190, 3C, 18 AWG
WA106 (=16/1.14) P8 5573157 0A 2759169 225 Cm Cable OLFLEX 190, 3C, 18 AWG
WA300-XJ3 (=06/4.2) P4 4507853 0A 664361 170 Cm Cable 11C, 18 AWG
4387848 1 EA PCB Plug-In Female Connector
WA5600 (=06/2.1) P4 4407508 0A 664361 125 Cm Cable 11C, 18 AWG
WANT1 (=08/4.13) P12 5523936 0A 2353439 1 EA Straight Female Connector
WANT2 (=08/4.13) P12 5523939 0A 2353439 1 EA Straight Female Connector
WB1DT (=08/4.10) P9 5584719 0A 3923115 1 EA Cable Premolded, M8 Straight, Sheilded, 10m
WB1TM1 (=04/1.6) P1 5350596 0A 731515 800 Cm Cable OLFLEX 190, 3C, 16 AWG
WB3PT (=09/3.13) P3 5350680 0A 718717 925 Cm Cable 3C, 20 AWG
2372512 1 EA Connector Female 6Pin DIN 90°
696046 1 EA Strain Relief - PG09 Black Nylon (3.5-8mm)

717400
Edited lrong 11/29/2013 9:05:29 AM
Sheet Total
Checked DRAWING #
Original 6299523A 51 63
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
WB22PT (=09/4.13) P3 5350694 0A 696046 1 EA Strain Relief - PG09 Black Nylon (3.5-8mm)
WB55EN (=09/2.10) P5 5227141 0A 2256312 1 EA Cable Encoder, Flex, 10m
WB101TC (=05/5.17) P10 4279009 0A 692742 1 EA Thermocouple Cable 2C, 20 AWG, 260 cm
WB115PT (=10/5.1) P9 4276693 1A 4154021 1 EA Cable Premolded, M12 90° Shielded, 10m
WB142TC (=05/6.6) P11 4352191 0A 739860 1 EA Dual Lead Thermocouple, 310 cm
WB160TC (=10/5.1) P9 4276703 0A 4154021 1 EA Cable Premolded, M12 90° Shielded, 10m
WC1-X1 (=02/3.4) P3 6072820 0A 695600 765 Cm Cable 33C+GND, 18-AWG, 300V

717400
Edited lrong 11/29/2013 9:05:29 AM
Sheet Total
Checked DRAWING #
Original 6299523A 52 63
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
WC1-X1 (=02/3.4) P3 6072820 0A 243256 1 EA HBE-32 Hood Side Entry + Double Lever Bolts (M32)
WC2-X1 (=10/6.13) P9 5491020 0A 2427738 1045 Cm Cable 12C (4 x 3c Shielded)
2293252 2 EA Valve Connector 2P+G + LED
WC2-X3 (=10/6.15) P9 5491022 0A 2427738 935 Cm Cable 12C (4 x 3c Shielded)
WC-X212 (=10/9.1) P9 5584736 0A 747589 790 Cm Cable OLFLEX FD890, 12C, 18AWG
243247 1 EA HBE-24 Hood Top Entry + Double Lever Bolts (M32)
534175 1 EA Insert Female 64P + PE #1-64 (Crimp terminated stamped contacts)
WE101 (=05/2.17) P10 5299076 0A 653993 132 Cm Heater Band Lead Cable 2C, 10 AWG
736488 10 Cm High Temperature Tape
4993868 2 EA Ring terminal Nickel 10-12AWG Hi temp
WE103A (=05/2.12) P10 5299084 0A 653993 217 Cm Heater Band Lead Cable 2C, 10 AWG
WE103B (=05/2.14) P10 5299087 0A 653993 197 Cm Heater Band Lead Cable 2C, 10 AWG

717400
Edited lrong 11/29/2013 9:05:29 AM
Sheet Total
Checked DRAWING #
Original 6299523A 53 63
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
WE105A (=05/2.6) P10 5299094 0A 653993 303 Cm Heater Band Lead Cable 2C, 10 AWG
WE-X23 (=09/5.15) P10 5171281 0A 2728035 850 Cm Cable OLFLEX 190, 9C, 18 AWG
WE-X24.1 (=05/2.6) P10 5466021 0A 4985090 980 Cm Cable 15C, 10 AWG
WE-X33 (=09/5.1) P11 6260912 0A 2215680 980 Cm Cable OLFLEX 190, 12C, 18 AWG
WE-X34.2 (=05/4.1) P11 5466027 0A 4985092 1185 Cm Cable 7C AWG 10
WEN1 (=08/3.3) P3 5944281 0A 3188467 820 Cm Cable PROFINET Type C , 4-wire, Cat. 5
3188406 1 EA IP 20 Data connectors
3890730 1 EA EtherCAT Connector Straight Female
3890723 1 EA EtherCAT Connector Straight Male
3890730 1 EA EtherCAT Connector Straight Female
WEN7 (=08/3.16) E3 5944320 0A 3188467 820 Cm Cable PROFINET Type C , 4-wire, Cat. 5

717400
Edited lrong 11/29/2013 9:05:29 AM
Sheet Total
Checked DRAWING #
Original 6299523A 54 63
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
WEN7 (=08/3.16) E3 5944320 0A 3890723 2 EA EtherCAT Connector Straight Male
5809483 1 EA PLUG, M12 D-CODED RIGHT ANGLE CONFIGURABLE
5809483 1 EA PLUG, M12 D-CODED RIGHT ANGLE CONFIGURABLE
WHA1 (=10/10.7) P9 5584750 0A 3248593 1 EA Stack Light Assembly, 12m cable
WM23TM (=16/5.15) P8 5522177 0A 718718 565 Cm Cable 2C, 20 AWG
243422 1 EA Strain Relief - M16 Black Nylon (3.5-7mm)
WM46 (=06/1.12) P4 4277568 0A 2278424 150 Cm Cable OLFLEX 190, 3C, 14 AWG
WM55A (=09/2.1) P5 5837266 0A 3288657 670 Cm Cable Power, Non-Flex, 4C*50mm², 100m
WM55TM (=09/2.8) P5 5350674 0A 2397626 950 Cm Cable OLFLEX 190 CY, 3C, 20 AWG
WO-XA (=06/7.1) C3 4279656 0A 2465222 250 Cm Cable 12 Pair, 20 AWG
WO-XB (=06/2.1) P4 4305753 1A 652789 710 Cm Cable 7C, 10 AWG
WO-XC (=06/4.2) P4 3496283 0A 738213 685 Cm Cable 51C, 18 AWG
4387865 12 EA PCB Plug-In Male Connector

717400
Edited lrong 11/29/2013 9:05:29 AM
Sheet Total
Checked DRAWING #
Original 6299523A 55 63
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
WO-XC (=06/4.2) P4 3496283 0A 2775139 1 EA HBE-24 Hood Top Entry (High Profile) + Double Lever Bolts (M32)
249027 1 EA Enlarger Fitting M32 -> M40
WO-XD (=06/5.11) P4 3496290 0A 738213 600 Cm Cable 51C, 18 AWG
4387865 12 EA PCB Plug-In Male Connector
2775139 1 EA HBE-24 Hood Top Entry (High Profile) + Double Lever Bolts (M32)
249027 1 EA Enlarger Fitting M32 -> M40
WO-XE (=06/2.6) P4 4305757 1A 652789 710 Cm Cable 7C, 10 AWG
WO-XF (=06/2.10) P4 4305763 1A 652789 660 Cm Cable 7C, 10 AWG
WO-XG (=06/2.15) P4 4306923 1A 652789 695 Cm Cable 7C, 10 AWG
WO-XP (=06/7.1) C3 4520587 1A 2465222 200 Cm Cable 12 Pair, 20 AWG
WO-XR (=06/3.1) P4 4306956 0B 950288 730 Cm Cable OLFLEX 190, 25C, 14 AWG
2857036 1 EA HBE-24 Hood Top Entry + Single Lever Bolts (M32)

717400
Edited lrong 11/29/2013 9:05:29 AM
Sheet Total
Checked DRAWING #
Original 6299523A 56 63
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
WO-XR (=06/3.1) P4 4306956 0B 2616732 1 EA Strain Relief - M32 (18-25mm)
WP0.1 (=08/2.5) P3 5135541 0A 228223 210 Cm Profibus Cable
242298 1 EA PROFIBUS CONNECTOR, 35° ENTRY
WP0.2 (=08/2.4) P3 4600733 0A 228223 190 Cm Profibus Cable
WP1 (=08/2.7) P0 6007768 0A 2467280 950 Cm Profibus Hybrid Cable
2372511 1 EA Connector Male 6Pin DIN 90°
WP2A (=08/2.11) E2 5577444 0A 2467280 450 Cm Profibus Hybrid Cable
2372510 1 EA Connector Female 6Pin DIN Straight
WP5 (=08/2.7) P0 5350764 0A 2467280 700 Cm Profibus Hybrid Cable
WP6 (=08/2.9) C3 4601861 0A 2467280 540 Cm Profibus Hybrid Cable
2371894 1 EA Connector Male 6Pin DIN Straight
WP7 (=08/2.11) C3 4601874 0A 2467280 30 Cm Profibus Hybrid Cable
2371894 1 EA Connector Male 6Pin DIN Straight
WPN1 (=17/1.9) P8 4940360 1A 3188467 140 Cm Cable PROFINET Type C , 4-wire, Cat. 5
WR75.1 (=16/5.4) P8 5602902 0A 4144352 1 EA Cable Encoder, Base Cable, 4m
WR77.1 (=16/5.11) P8 5959418 2A 3288635 295 Cm Cable Power, Non-Flex, 4C*16mm², 100m
WR86 (=16/6.11) P8 5602886 0A 4235445 1 EA Motion Connect 500 With Brake, 3m
WR87 (=16/6.4) 2773120 1 EA Cable Encoder, Base Cable, 9m

717400
Edited lrong 11/29/2013 9:05:29 AM
Sheet Total
Checked DRAWING #
Original 6299523A 57 63
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
WR-A239 (=16/7.12) P8 5602893 0A 5268794 1 EA Motion Connect 500 Without Brake, 3.5m
WR-DCQ1 (=16/2.3) P8 6074767 0A 3890447 1 EA SINAMICS DriveCLiQ cable 1.45m
WR-DCQ11 (=16/2.12) P8 KIT CABLE KIT CABLE 1 This cable is included within a purchased item
WR-X19 (=03/1.5) P3 6187990 0A 2815514 965 Cm Cable OLFLEX 190, 25C, 18 AWG
WR-X101.1 (=16/11.3) P8 5989040 0A 5875137 1 EA Multiport, M12 x 8-Ports, 5m Cable
WR-X101.2 (=16/12.3) P8 5989043 0A 5875137 1 EA Multiport, M12 x 8-Ports, 5m Cable
WR-X102 (=16/13.3) P8 5908685 0A 5875150 1 EA CABLE PREMOLDED, M12 MULTIPORT HOME RUN, ROBOTIC FLEX, 7.5M
WR-X207 (=01/5.7) P1 6268169 0A 3288635 980 Cm Cable Power, Non-Flex, 4C*16mm², 100m
741412 1 EA HA-3/4 Coding Pin for Polarizing Contact Loss
243194 1 EA HA-3/4 Hood Top Entry + Single Lever Bolts (M20)
2546072 1 EA HA-3/4 Hood + Single Lever Bolts (M20)
WS1 (=03/1.2) P9 5584752 0A 654676 530 Cm Cable 5C, 18 AWG
WS1LS (=03/2.3) P9 6111946 0A 5996186 1 EA Cable Premolded, M12 Straight, 5-pole, 10m
5952290 1 EA Receptacle M12 Male, 5-pole, 20cm wire leads (front mounted)

717400
Edited lrong 11/29/2013 9:05:29 AM
Sheet Total
Checked DRAWING #
Original 6299523A 58 63
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
WS1LS (=03/2.3) P9 6111946 0A 243495 1 EA Reducer Fitting M20 -> M16
5747915 1 EA Safety Switch Metal, 1NC + 1NO, M20 strain relief thread
WS5PS (=09/1.12) P3 5350668 0A 718718 735 Cm Cable 2C, 20 AWG
2293253 1 EA Valve Connector 3P+G
WS5PX (=10/1.2) P9 5584780 0B 4172356 1 EA Cable Premolded, M12 90°, 5m
WS6PX (=10/1.5) P9 5584783 0B 4154014 1 EA Cable Premolded, M12 Straight, 5m
WS7LS (=03/2.8) P9 5776582 0A 654676 475 Cm Cable 5C, 18 AWG
5728845 1 EA LIMIT SWITCH PLASTIC, 1NO + 1NC, METAL LEVER, PLASTIC ROLLER
WS14 (=16/9.1) P8 4147027 0A 654676 140 Cm Cable 5C, 18 AWG
708367 1 EA Valve Connector DIN
WS24PB (=16/9.6) P8 4655684 0A 2759169 158 Cm Cable OLFLEX 190, 3C, 18 AWG
WS24PS (=10/1.16) P9 5584765 0A 654674 540 Cm Cable 2C, 18AWG
747294 1 EA Connector Cap Numatics
WS29PX (=09/5.1) P11 4205878 0A 651460 1 EA Cable Premolded, M12 Straight, 3m
WS48LS (=10/3.15) P9 5584779 0A 4172360 1 EA Cable Premolded, M12 90°, 10m
WS49LS (=10/3.12) P9 5584775 0A 4172360 1 EA Cable Premolded, M12 90°, 10m
WS71PX (=16/13.16) P8 5908664 0A 5875145 1 EA Cable, M12 to M8 Adaptor, Robotic Flex, 3m
WS236PX (=09/5.7) P11 4622497 0A 4172356 1 EA Cable Premolded, M12 90°, 5m
4844995 1 EA IDC connector M12 straight, 4-pole, Sensors
WS289PX (=09/5.3) P11 4205954 0A 651460 1 EA Cable Premolded, M12 Straight, 3m

717400
Edited lrong 11/29/2013 9:05:29 AM
Sheet Total
Checked DRAWING #
Original 6299523A 59 63
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
WS311LS (=09/1.18) P3 5518584 1A 5119677 1 EA Valve Connector
735474 1 EA Strain Relief - PG07 Black Nylon (2.5-6.5mm)
WS381PX (=16/12.16) P8 4854871 0B 4172356 1 EA Cable Premolded, M12 90°, 5m
WS410PX (=03/4.4) P3 5350771 0A 4154021 1 EA Cable Premolded, M12 90° Shielded, 10m
WS665PE (=16/11.12) P8 4854771 0A 4154014 1 EA Cable Premolded, M12 Straight, 5m

717400
Edited lrong 11/29/2013 9:05:29 AM
Sheet Total
Checked DRAWING #
Original 6299523A 60 63
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
WS673PE (=16/13.11) P8 5908648 0A 5875144 1 EA Cable Premolded, M8 4pole - 3pole Adaptor, 0.3m
WSW1 (=08/4.16) P9 5584796 0A 2759169 580 Cm Cable OLFLEX 190, 3C, 18 AWG
WT1 (=01/4.13) P1 5029769 0A 4985092 440 Cm Cable 7C AWG 10
WX203 (=08/5.1) P9 5560142 0A 5475969 700 Cm Cable 2 Pair Shielded, 24 AWG
5318088 1 EA Resistor 120Ω, 0.5W, 5%
5478868 1 EA PCB Plug-In Female Connector 4 pin
243422 1 EA Strain Relief - M16 Black Nylon (3.5-7mm)
WY1SD (=10/2.2) P9 5584802 0A 2552292 390 Cm Cable OLFLEX 190 CY, 12C, 18 AWG
2400023 1 EA Connector 11Pin Str Metal
2541928 1 EA Enlarger Fitting PG13 -> PG21
2897895 1 EA Strain Relief - PG21 EMC Metalic (10-18mm)
WY1SV (=09/1.12) P3 5722685 0A 4000523 1 EA Cable Premolded, DIN A with LED, 10m

717400
Edited lrong 11/29/2013 9:05:29 AM
Sheet Total
Checked DRAWING #
Original 6299523A 61 63
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
WY2SD (=09/3.2) P3 5350741 0A 2541928 1 EA Enlarger Fitting PG13 -> PG21
WY3SD (=10/6.2) P9 5945398 0A 2610569 835 Cm Cable OLFLEX FD890, 12C, 18AWG
WY4DP (=09/1.3) P3 4600098 0A 4154009 1 EA Cable Premolded, DIN A with LED, 5m
2293252 1 EA Valve Connector 2P+G + LED
WY4SV (=10/3.5) P9 5584838 0A 4173525 1 EA Cable Premolded, DIN B1 with LED, 10m, PE opposite
WY9DQ (=09/5.11) P3 5638276 0A 4000523 1 EA Cable Premolded, DIN A with LED, 10m
WY15SD (=10/7.7) P9 5491069 0A 2562657 835 Cm Cable OLFLEX FD890, 5C, 18AWG
746596 1 EA Amplifier Connector 7 Pin
696047 1 EA Strain Relief - PG13 Black Nylon (6-12mm)
WY23DP (=09/1.1) P3 4600079 0A 4000523 1 EA Cable Premolded, DIN A with LED, 10m
WY140PP (=09/5.14) P3 5350736 0A 654676 915 Cm Cable 5C, 18 AWG
2293253 1 EA Valve Connector 3P+G
WY141PQ (=16/14.11) P8 5989047 0A 654676 475 Cm Cable 5C, 18 AWG
241844 1 EA Valve Connector 2P+PE W/ LED
241844 1 EA Valve Connector 2P+PE W/ LED
WY200SD (=10/1.2) P9 4311624 0A 2243525 Cm Cable OLFLEX 190 CY, 5C, 18 AWG
746596 1 EA Amplifier Connector 7 Pin

717400
Edited lrong 11/29/2013 9:05:29 AM
Sheet Total
Checked DRAWING #
Original 6299523A 62 63
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Site Part Number
WY200SD (=10/1.2) P9 4311624 0A 696047 1 EA Strain Relief - PG13 Black Nylon (6-12mm)
4820168 1 EA IDC connector M12 straight, 4-pole, Actuator
WY528SV (=09/1.10) P3 5434119 0A 5119676 1 EA Cable, DIN CI with LED,10m
WY810SV (=16/13.17) P8 5908668 0B 5875138 1 EA Cable, DIN A to M8, Robotic Flex, 3m

717400
Edited lrong 11/29/2013 9:05:29 AM
Sheet Total
Checked DRAWING #
Original 6299523A 63 63
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
TOTAL LENGTH
IN CAB LENGTH OUT CAB LENGTH
STRIPPING LENGTH STRIPPING LENGTH
+P8-X105:110.U1 A105:L
WA105 WA105 WA105
SOURCE END +P8-X105:N110 HPN 4148116
Rev. 1A
HPN 4148116
Rev. 1A
HPN 4148116
Rev. 1A
A105:N
TARGET END
+P8-PE A105:PE
STOPPER CONDUCTOR LABEL LOCATION 1 CABLE LABEL LOCATION CONDUCTOR STOPPER

LABEL JACKET LABEL
LABEL LOCATION 2 (OPTIONAL)
CABLE CONDUCTOR STOPPER TYPE OVERVIEW CABLE CONDUCTOR STOPPER TYPE OVERVIEW
CODE DESCRIPTION HPN CODE DESCRIPTION HPN
--- NO STOPPER REQUIRED N/A R29 RING TERMINAL (BLUE) 16-14 AWG + 1/4" / M6 (BOLT HOLE) 2424865
C9 CRIMP PIN 20-16 AWG (EPIC) 534178 R31 RING TERMINAL (YELLOW) 12-10 AWG + 5/16" / M8 (BOLT HOLE) 2961498
C11 CRIMP SOCKET 20-16 AWG (EPIC) 534179 R32 RING TERMINAL (HITEMP) 10-12 AWG + # 10 / M5 (BOLT HOLE) 4993868
C29 CRIMP SOCKET 20-16 AWG (HIRSCHMANN) 714199 SC SOLDER CONNECTION N/A
C30 CRIMP PIN 20-18 AWG (AMPHENOL) 2372519 S1 SPADE FEMALE (RED) 22-18 AWG + .187" SPADE 2219019
C31 CRIMP SOCKET 20-18 AWG (AMPHENOL) 2372540 S7 SPADE FEMALE (BLUE) 16-14 AWG + .250" SPADE 2273871
C32 CRIMP PIN 20-26 AWG (AMPHENOL) 2429683 S11 SPADE FEMALE (YELLOW) 12-10 AWG + .250" SPADE 2219024
C33 CRIMP SOCKET 20-26 AWG (AMPHENOL) 2429680 U19 FORK TERMINAL (RED) 22-16 AWG + #6 / M3.5 (BOLT HOLE) 2218818
C34 CRIMP SOCKET 8 AWG (EPIC) 742493 UF UNINSULATED FERRULE N/A
C35 CRIMP SOCKET 10 AWG (EPIC) 742491
DF DOUBLE FERRULE N/A NOTES:
DS1 CRIMP SOCKET 24-20 AWG (AMPHENOL) 3006959 REVISON MARKER: (REV. 1A) REV. = REVISION, 1 = BOM DATA CHANGE, A = OTHER CHANGES.
DS2 CRIMP PIN 24-20 AWG (AMPHENOL) 745560 CONDUCTOR LABELING MACHINES REQUIRE A MINIMUM JACKET STRIPPING LENGTH OF 15 CM.
F FERRULE N/A CONDUCTOR LABELS ARE TO BE ATTACHED 4 CM FROM THE END OF THE CONDUCTOR.
D1 LUG (RED) 8 AWG + #10 / M5 (BOLT HOLE) 5823010 CABLE DIAGRAM CONDUCTORS WITH OUT DEVICE DATA SHALL BE LABELED AS "SPARE" DURING ASSEMBLY.
D4 LUG (RED) 8 AWG + 1/4" / M6 (BOLT HOLE) 5823026 CABLE DIAGRAM CONDUCTORS MARKED WITH * INDICATE LABEL SURPRESSION DURING ASSEMBLY.
D7 LUG (RED) 8 AWG + 5/16" / M8 (BOLT HOLE) 5823026 PFC = PLASTIC FLEXIBLE CONDUIT (CORLOCK)
D10 LUG (RED) 8 AWG + 3/8" / M10 (BOLT HOLE) 5823032 ASSEMBLY STATION: 1 = FAST (<5 CONDUCTORS + <=18AWG)
R2 RING TERMINAL (RED) 22-18 AWG + #6 / M3.5 (BOLT HOLE) 2218792 ASSEMBLY STATION: 2 = SLOW (>5 CONDUCTORS + >=18AWG)
R3 RING TERMINAL (RED) 22-18 AWG + #8 / M4 (BOLT HOLE) 2218797 ASSEMBLY STATION: 3 = COMMUNICATION (PROFIBUS + EITHERCAT)
R4 RING TERMINAL (RED) 22-18 AWG + #10 / M5 (BOLT HOLE) 721023 ASSEMBLY STATION: 4 = HEATS (PFC + HEATER BAND LEADS + THERMOCOUPLES)
R15 RING TERMINAL (BLUE) 16-14 AWG + #10 / M5 (BOLT HOLE) 2218811
R16 RING TERMINAL (BLUE) 16-14 AWG + 3/8" / M10 (BOLT HOLE) 2389180
R22 RING TERMINAL (YELLOW) 12-10 AWG + #8 / M4 (BOLT HOLE) 2218814
R23 RING TERMINAL (YELLOW) 12-10 AWG + #10 / M5 (BOLT HOLE) 2218815
R24 RING TERMINAL (YELLOW) 12-10 AWG + 1/4"/ M6 (BOLT HOLE) 2218816 SWI = STANDARD WORK INSTRUCTION (CLICK HERE FOR HYPERLINK)
R25 RING TERMINAL (YELLOW) 12-10 AWG + 3/8" / M10 (BOLT HOLE) 2218817
MACHINE MODEL Name Date Time DESCRIPTION PROJECT =CABLE +

717400
Edited yaqiu 11/19/2013 1:44:54 PM
CABLE DETAILS MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
MTW (MACHINE TOOL WIRE) HPN OVERVIEW NOTES

COLOR CODE 20AWG 18AWG 16AWG 14AWG 12AWG 10AWG 8AWG 6AWG 4AWG 2AWG 1) LENGTH FEEDBACK IS ROUNDED UP TO THE NEAREST 10CM INCREMEN
Black BK 739786 72063 9332 659869 71088 73261 71086 2) HUSKY CODE "---" MEANS NO STOPPER REQUIRED
Red RD 633106 9326 7783 659870 72060 73317 3) DLO = DIESEL LOCOMOTIVE CABLE
Blue BU 2766310 633105 9325 70231 659871 72061 73319 4) DLO WIRES ARE MADE TO FIT, NOT ALL LENGTH VALUES WILL BE PROV
Light Blue LTBU 2293703 2184015 2184014 2316039 5) REFER TOHS 14 TABLE 1 FOR UL / EN AMPACITY VALUES
Green/Yellow GNYE 2178992 739787 200418 72311 659874 72312 632386 72313 632387 632388
Orange OG 2184016 2095049 2295943
White WH 633107 12514 71371 2069568 73262 73263
Required Ratings -> MTW (UL) TEW (CSA) 600V 105°C - flexible stranding
MTW FERRULES MTW FERRULES MTW RING TERMINALS MTW FORK TERMINALS
HUSKY HUSKY HUSKY HOLE HUSKY
AWG COLOR HPN AWG LENGTH HPN AWG COLOR HPN AWG COLOR SIZE HPN
CODE CODE CODE SIZE CODE
Insulated - 1 wire per ferrule UnInsulated - 1 wire per ferrule R1 #4 2218770 U19 22-16 RED #6 2218818
F 24 LIGHT BLUE2218633 UF 24 5MM 5836256 R2 #6 2218792 U18 18-14 BLUE #6 2218820
22-18
RED
F 22 TURQUOISE2219176 UF 22 6MM 5836258 R3 #8 2218797 U1 #8 2218821
16-14 BLUE
F 20 WHITE 648307 UF 20 6MM 5836260 R4 #10 721023 U2 #10 2218823
F 18 RED 2220698 UF 18 8MM 5836263 R28 1/2" 2419923 U16 #8 2218827
12-10 YELLOW
F 16 BLACK 644619 UF 16 10MM 5836264 R30 22-16 BLUE 1/4" 2383970 U17 #10 2218828
F 14 BLUE 5834805 UF 14 10MM 5836265 R11 #4 2218800
F 12 GREY 5834806 UF 12 12MM 5836268 R12 #6 2218808
16-14
BLUE
R13 #8 2218810
F 10 YELLOW 5834808 UF 10 12MM 5836269 MTW SPADE TERMINALS (FEMALE)
F 8 BROWN 654877 R15 #10 2218811
UnInsulated Long - 1 wire per ferrule HUSKY
F 6 GREEN 2218632 R29 1/4" 2424865 AWG COLOR SIZE HPN
UFL 20 10MM 5836260 R16 3/8" 2389180 CODE
Insulated - 2 (twin) wires per ferrule
UFL 18 10MM 6025763 R21 #6 2218813 S1 .187" 2219019
DF 20 WHITE 2218653 22-18 RED
UFL 16 R22 #8 2218814 S2 .250" 2268194
YELLOW
DF 18 RED 2218660 UFL 14
12-10
R23 #10 2218815 S6 .110" 2374139
DF 16 BLACK 2218663 UFL 12 R24 1/4" 2218816 S3 16-14 BLUE .187" 3109466
DF 14 BLUE 2218664 UFL 10 R25 3/8" 2218817 S7 .250" 2273871
DF 12 GREY 2218678
R31 5/16" 2961498 S11 .250" 2219024
DF 10 YELLOW 2218649 12-10 YELLOW
R32 22-16 HI-TEMP #10 4993868 S12 .250" 90° 720817
R27 USE D1 STOPPER CODE
MACHINE MODEL Name Date Time DESCRIPTION PROJECT =WIRE +

717400
Edited yaqiu 11/19/2013 1:44:54 PM
MTW DETAILS MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
X-REF X-REF
DLO CABLES OLD
COMPRESSION LUGS REFER TO SWI-2540
OLD
UNINSULATED FERRULES REFER TO SWI-2541
O.D. HUSKY Husky LUG HOLE CRIMP DIE CRIMP HUSKY HUSKY I.D. LENGTH CRIMP DIE # OF
GAGE HPN CODE ANGLE HPN Panduit # CODE HPN Panduit #
(mm) Code GAGE SIZE TOOL CODE DETAILS CODE (mm) (MM) TOOL CODE CRIMPS
L1 D1 STRAIGHT 5823010 LCAX8-10-L NF UF1 12 5822985 F83-12 1
PANDUIT
* *
CT-1003
8 AWG
4.5
#10
D2 45° 5823013 LCAX8-10H-L UF2 18 5822989 F83-18 1
NUMBER OF CRIMPS = 1
*
STRIP LENGTH = 11 MM
REFER TO MTW DETAILS
D3 90° 5823016 LCAX8-10F-L UF3 * 25 5823006 F83-25 1

* MTW not DLO *
L2 D4 * STRAIGHT 5823017 LCAX8-14-L
1/4"
D5 45° 5823020 LCAX8-14H-L
PANDUIT
RED P21
CT-3001
8 AWG
8 AWG
N/A
D6 90° 5823023 LCAX8-14F-L

5/16"
D8 45° 5823030 LCAX8-56H-L
D9 90° 5823031 LCAX8-56F-L
3/8"
D11 45° 5823034 LCAX8-38H-L
D12 90° 5823036 LCAX8-38F-L
L6 D13 STRAIGHT 5801026 LCAX6-10-L NF 12
GREENLEE
*
5 AWG
#10
K28GL
D14 45° 5806776 LCAX6-10H-L UF4 * 18 5800956 F84-18 2
REFER TO MTW DETAILS
5.8
D15 90° 5801139 LCAX6-10F-L UF5 * 25 5800957 F84-25 2
* MTW not DLO *
L5 D16 * STRAIGHT 5801029 LCAX6-14-L UF6 * 32 5800958 F84-32 3

1/4"
BLUE P24
D17 45° 5806777 LCAX6-14H-L
PANDUIT
CT-3001
6 AWG
6 AWG
D18 90° 5801143 LCAX6-14F-L

N/A

5/16"
D20 45° 5806778 LCAX6-56H-L

D21 * 90° 5801145 LCAX6-56F-L
3/8"
D23 45° 5806779 LCAX6-38H-L

D24 * 90° 5801148 LCAX6-38F-L
D25 STRAIGHT 5801032 LCAX4-10-L NF 15
GREENLEE
3 AWG
#10
K28GL
D26 45° 5806780 LCAX4-10H-L UF7 * 18 5800963 F85-18 2
7.3
CABLE 11.7 / WIRE 6.7
D27 90° 5801154 LCAX4-10F-L UF8 * 25 5800964 F85-25 2

L12,L20 D28 * STRAIGHT 5801033 LCAX4-14-L UF9 * 32 5800966 F85-32 3
1/4"
D29 45° 5806781 LCAX4-14H-L
GRAY P29
PANDUIT
2564585
CT-3001
4 AWG
4 AWG
L11 D30 * 90° 5801161 LCAX4-14F-L

L13,L22 D31 * STRAIGHT 5801035 LCAX4-56-L
5/16"
D32 45° 5806783 LCAX4-56H-L

L25 D33 * 90° 5801164 LCAX4-56F-L
L14,L21 D34 * STRAIGHT 5801036 LCAX4-38-L
BOLT HOLE SIZE
3/8"
D35 45° 5806786 LCAX4-38H-L

L24 D36 * 90° 5801167 LCAX4-38F-L US METRIC
#10 M5
1/4" M6
5/16" M8
Note:
3/8" M10
<=6AWG use MTW
1/2" M12
>=4AWG use DLO
DLO minium bend radius 8 x O.D. 5/8" M16
* = Bin Stock

717400
Edited yaqiu 11/19/2013 1:44:54 PM
DLO DETAILS MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
X-REF X-REF
DLO CABLES OLD
OLD
D37 STRAIGHT 5801037 LCAX2-10-E NF UF10 18 5800967 F86-18
GREENLEE
* * 2
2 AWG
#10
K28GL
8.3
D38 45° 5806787 LCAX2-10H-E UF11 * 25 5800969 F86-25 2
D39 90° 5801174 LCAX2-10F-E UF12 * 32 5800970 F86-32 3
L26 D40 * STRAIGHT 5801038 LCAX2-14-E
1/4"
D41 45° 5806788 LCAX2-14H-E
D42 90° 5801180 LCAX2-14F-E
BROWN P33
PANDUIT
L27 D43 STRAIGHT 5801039 LCAX2-56-E
CT-3001
725724
2 AWG
2 AWG
*
5/16"
D44 45° 5806789 LCAX2-56H-E
D45 90° 5801185 LCAX2-56F-E
L28 D46 * STRAIGHT 5801040 LCAX2-38-E
3/8"
D47 45° 5806790 LCAX2-38H-E
L36 D48 * 90° 5801186 LCAX2-38F-E
L23,L29 D49 * STRAIGHT 5801041 LCAX2-12-E
1/2"
D50 45° 5806791 LCAX2-12H-E
D51 90° 5801187 LCAX2-12F-E
D52 STRAIGHT 5801050 LCAX1-10-X NF UF13 18 5800971 F87-18 2
K28GL/K29GL
*
10.4
GREENLEE
#10
D53 45° 5806792 LCAX1-10H-X UF14 * 25 5800973 F87-25 2
1/0
D54 90° 5806560 LCAX1-10F-X UF15 * 32 5800974 F87-32 3
L30 D55 STRAIGHT 5801051 LCAX1-14-X
*
1/4"
D56 45° 5806793 LCAX1-14H-X

D57 90° 5806564 LCAX1-14F-X
GREEN P37
PANDUIT
CT-3001
725725
L31 D58 STRAIGHT 5801053 LCAX1-56-X

1 AWG
1 AWG
*
5/16"
D59 45° 5806794 LCAX1-56H-X

L32 D60 * 90° 5806566 LCAX1-56F-X
L34 D61 * STRAIGHT 5801055 LCAX1-38-X
3/8"
D62 45° 5806795 LCAX1-38H-X

L33 D63 * 90° 5806568 LCAX1-38F-X
1/2"
D65 45° 5806796 LCAX1-12H-X

L35 D66 * 90° 5806569 LCAX1-12F-X
L40 D67 STRAIGHT 5801074 LCAX1/0-14-X NF UF16 25 5800976 F89-25
GREENLEE
12.5
* * 2
1/4"
K29GL
D68 45° 5806797 LCAX1/0-14H-X UF17 32 5800978 F89-32 3
2/0
*
D69 90° 5806573 LCAX1/0-14F-X

L41 D70 * STRAIGHT 5801076 LCAX1/0-56-X
5/16"
D71 45° 5806798 LCAX1/0-56H-X
PINK P42
PANDUIT
CT-3001
725727
D72 90° 5806623 LCAX1/0-56F-X

1/0
1/0

3/8"
D74 45° 5806799 LCAX1/0-38H-X

L44 D75 * 90° 5806625 LCAX1/0-38F-X
1/2"
D77 45° 5806800 LCAX1/0-12H-X

D78 * 90° 5806626 LCAX1/0-12F-X
* = Bin Stock

717400
Edited yaqiu 11/19/2013 1:44:54 PM
DLO DETAILS MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
X-REF X-REF
DLO CABLES OLD
OLD
UNINSULATED FERRULES REFER TO SWI-2541 / SWI-2542
D79 STRAIGHT 5801079 LCAX2/0-14-X NF UF16 25 5800976 F89-25
12.5
CD-2001-F89
*
1/4"
PANDUIT
D80 45° 5806802 LCAX2/0-14H-X UF17 32 5800978 F89-32
CT-3001
1
*
D81 90° 5806628 LCAX2/0-14F-X
L50,L82 D82 * STRAIGHT 5801086 LCAX2/0-56-X
5/16"
BLACK P45
D83 45° 5806803 LCAX2/0-56H-X
PANDUIT
CT-3001
725728
L53 D84 90° 5806631 LCAX2/0-56F-X

2/0
2/0
*
3/8"
D86 45° 5806804 LCAX2/0-38H-X
L52 D87 * 90° 5806632 LCAX2/0-38F-X
1/2"
D89 45° 5806805 LCAX2/0-12H-X
D90 * 90° 5806633 LCAX2/0-12F-X
14.5
CD-2001-F90
*
1/4"
PANDUIT
D95 45° 5806807 LCAX3/0-14H-X UF19 32 5800980 F90-32
CT-3001
1
*
D96 90° 5806635 LCAX3/0-14F-X
L49,L79 D97 * STRAIGHT 5801094 LCAX3/0-56-X
5/16"
D98 45° 5806808 LCAX3/0-56H-X
L56 D99 * 90° 5806673 LCAX3/0-56F-X
ORANGE P50
PANDUIT
CT-3001
725729
3/8"
3/0
3/0
D101 45° 5806809 LCAX3/0-38H-X

L57 D102 * 90° 5806676 LCAX3/0-38F-X
1/2"
D104 45° 5806811 LCAX3/0-12H-X

D105 90° 5806677 LCAX3/0-12F-X
D106 STRAIGHT 5801098 LCAX3/0-58-X
5/8"
D107 45° 5806812 LCAX3/0-58H-X

D108 * 90° 5806678 LCAX3/0-58F-X
16.5
CD-2001-F91
*
1/4"
PANDUIT
D110 45° 5806813 LCAX4/0-14H-X UF21 40 5800998 F91-40
CT-3001
1
*
D111 90° 5806682 LCAX4/0-14F-X
5/16"
D113 45° 5806814 LCAX4/0-56H-X

D114 * 90° 5806684 LCAX4/0-56F-X
PURPLE P54
PANDUIT
L62 D115 * STRAIGHT 5801121 LCAX4/0-38-X CT-3001
725730
BOLT HOLE SIZE

3/8"
4/0
4/0
D116 45° 5806815 LCAX4/0-38H-X

L63 D117 * 90° 5806685 LCAX4/0-38F-X US METRIC
L65,L81 D118 * STRAIGHT 5801122 LCAX4/0-12-X #10 M5
1/2"
D119 45° 5806816 LCAX4/0-12H-X 1/4" M6

L64 D120 * 90° 5806686 LCAX4/0-12F-X 5/16" M8
D121 STRAIGHT 5801123 LCAX4/0-58-X 3/8" M10
5/8"
D122 45° 5806817 LCAX4/0-58H-X 1/2" M12

D123 90° 5806688 LCAX4/0-58F-X 5/8" M16
* = Bin Stock

717400
Edited yaqiu 11/19/2013 1:44:54 PM
DLO DETAILS MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
X-REF X-REF
DLO CABLES OLD
OLD
L66 D124 * STRAIGHT 5801125 LCAX250-56-X UF20 32 5800995 F91-32
GREENLEE
16.5
2
AE 22/150
*
5/16"
KLAUKE
EK22GL
D125 45° 5806819 LCAX250-56H-X UF21 * 40 5800998 F91-40 2
D126 90° 5806689 LCAX250-56F-X
YELLOW P62
3/8"
D128 45° 5806820 LCAX250-38H-X
262 kcmil
262 kcmil
PANDUIT
CT-3001
725731
L69 D129 * 90° 5806724 LCAX250-38F-X

D130 * STRAIGHT 5801129 LCAX250-12-X
1/2"
D131 45° 5806821 LCAX250-12H-X
L68 D132 * 90° 5806725 LCAX250-12F-X
D133 STRAIGHT 5801130 LCAX250-58-X
5/8"
D134 45° 5806822 LCAX250-58H-X
D135 90° 5806727 LCAX250-58F-X
L78 D136 * STRAIGHT 5801131 LCAX300-38-6 UF22 32 5801000 F92-32
GREENLEE
18.5
2
AE 22/150
*
KLAUKE
EK22GL
3/8"
D137 45° 5806823 LCAX300-38H-6 UF23 * 38 5801002 F92-38 2
D138 90° 5806731 LCAX300-38F-6
313 kcmil
313 kcmil
PANDUIT
RED P71
CT-3001
725732
L71 D139 * STRAIGHT 5801132 LCAX300-12-6

1/2"
D140 45° 5806824 LCAX300-12H-6
D141 90° 5806734 LCAX300-12F-6
D142 STRAIGHT 5801134 LCAX300-58-6
5/8"
D143 45° 5806825 LCAX300-58H-6

D144 90° 5806735 LCAX300-58F-6
L307 D145 * STRAIGHT 5801135 LCAX350-38-6 UF24 32 5801006 F93-32
GREENLEE
20.0
2
AE 22/185
*
KLAUKE
EK22GL
3/8"
D146 45° 5806827 LCAX350-38H-6 UF25 * 40 5801008 F93-40 2

D147 90° 5806737 LCAX350-38F-6
BLUE P76
373 kcmil
PANDUIT
373 kcmil
CT-3001
2568920
D148 * STRAIGHT 5801136 LCAX350-12-6

1/2"
D149 45° 5806829 LCAX350-12H-6

D150 90° 5806741 LCAX350-12F-6
D151 STRAIGHT 5801137 LCAX350-58-6
5/8"
D152 45° 5806830 LCAX350-58H-6

D153 90° 5806742 LCAX350-58F-6
BOLT HOLE SIZE

US METRIC
#10 M5
1/4" M6
5/16" M8
3/8" M10
1/2" M12
5/8" M16
* = Bin Stock

717400
Edited yaqiu 11/19/2013 1:44:54 PM
DLO DETAILS MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
SENTRON BREAKERS
UNISULATED FERRULES COMPRESSION LUGS LUG MOUNTING BOLTS
SIZE # of STRIP TORQUE BOLT TORQUE TORQUE
MODEL LUG PART # HPN AWG AWG
(A) Conn. (MM) LB-IN N-M SIZE LB-IN N-M LB-IN N-M
60 6.8 2 - 1/0
ED 30-100 LN1E100 2978472 1 10 - 1 15 N/A N/A
45 5 6-4
35 4 8 - 10
125 TA1E6125 3348545 1 2 - 1/0 15 80 9 2 - 1/0
275 31 1/0 - 4/0

FXD 70-250 TA1FD350A 2288576 1 6 - 4/0 23 N/A 150 17
120 13.5 6-1
1 15 140 15.5 6-1
14 - 2
TA3FG20 5633246 1 25 45 5 14 - 8 45 5
1 12 - 1 42
300 40 2/0
TA2J630 4218884 2 4 - 2/0 25 3/8" 228 25.8 132 15
150 17 4 - 1/0
JXD 250-400
2 16 120 13.5 6-1
TA6JD20 4498422
2 10 - 1 32 40 4.5 8
2 37 35 4 10 - 14
LXD 450-600 TA2J6500 674794 2 3/0 - 313 27 300 40 3/0 - 313
2 16 120 13.5 6-1

TA6JG20 4581830 2 14 - 1 32 40 4.5 8
2 35 35 4 14 - 10
2 23
LMXD 700-800 TA3K500 2296544 1/0 - 313 375 42.5 1/0 - 313 N/A 106 12
1 48
PE CONNECTIONS
# of STRIP BOLT TORQUE
MANUFACTURER PART # HPN AWG
Conn. (MM) SIZE LB-IN N-M
Brumall 1024-R0 2172625 1 6 - 4/0 22 N/A 375 42.5
T&B ADR35 2351735 1 6 - 4/0 28 M10 250 28
10 Hole 8 M8 90 10
Hoffman 2617195 N/A
PE busbar 2 M10 180 20
6 Hole 3 M8 90 10
3086616 N/A
PE busbar 3 M10 180 20

717400
Edited yaqiu 11/19/2013 1:44:54 PM
DLO DEVICE DETAILS MACHINE
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
3VL BREAKERS
UNISULATED FERRULES LUG MOUNTING BOLTS
SIZE # of STRIP TORQUE TORQUE
MODEL LUG PART # HPN AWG AWG
(A) Conn. (MM) LB-IN N-M LB-IN N-M
VL150X 70 8 6 - 1/0
30-80 3VL9120-4TC31 5990365 1 14 - 1/0 15 N/A
CG 35 4 14 - 8
VL150 120 13.5 1/0 - 3/0
50-150 3VL9220-4TC31 5990367 1 8 - 3/0 15 N/A
DG 50 5.5 8-1
275 31 1/0 - 262
VL250 100-250 3VL9335-4TC31 5990417 1 4 - 262 22 N/A
FG 200 23 2-1
150 17 4
1 15 140 15.5 6-1
14 - 2
3VL9302-4TP01 5633246 1 25 45 5 14 - 8 45 5
1 12 - 1 42
VL400 250-400 3VL9460-4TC31 5990442 1 1/0 - 373 36 310 36 1/0 - 373 N/A
JG
2 14 - 1 16 120 13.5 6-1 132 15
3VL9402-4TP01 4581830 2 32 40 4.5 8
14 - 2
2 35 35 4 14 - 10
1 25
VL400X 400-600 3VL9460-4TY31 5826384 2 - 373 375 42 2 - 373 212 24
LG 1 50
500 56 313 - 373
3VL9475-4TD31 5954893 1 3/0 - 373 27 N/A
275 31 3/0 - 262
VL800 1 25
600-800 3VL9650-4TG31 5832889 1/0 - 262 375 42.4 1/0 - 262 132 15
MG 2 50
MACHINE HEATS
# of STRIP TORQUE
MANUFACTURER SIZE PART # HPN AWG
Conn. (MM) LB-IN N-M
Siemens 5SY4 N/A 2 14 - 4 15 26 3
Wohner AES-CC N/A 1 14 - 4 11 22 2.5
Wohner CTB-T35 31550 4985169 1 10 - 2 15 50 5.6

717400
Edited yaqiu 11/19/2013 1:44:54 PM
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
DISTRIBUTION BLOCKS DISTRIBUTION BLOCKS

# of STRIP TORQUE # of STRIP TORQUE
MANUFACTURER PART # HPN POSTION AWG AWG MANUFACTURER PART # HPN POSTION AWG AWG
Conn. (MM) LB-IN N-M Conn. (MM) LB-IN N-M
30
Cooper 16330-1 746714 Line 1 6 - 313 28 500 56.5 6 - 313 Cooper PDBFS377 6197174 Line 2 4 - 4/0 275 31.1 4 - 4/0
Bussman Bussman 36
Row 1 3 27 45 5.1 6-4 Row 1 4 32 35 4.0 6
Load 14 - 4 Load
Row 2 3 12 40 4.5 8 Row 2 4 14 - 6 26 25 2.8 8
35 4.0 14 - 10 Row 3 4 15 20 2.3 14 - 10
6-2 120 13.6 6-2
16370-1 2801159 Line 1 6 - 4/0 25 275 31.1 6 - 4/0 Ferraz 63131 2145535 Line 1 17
Shawmut 14 - 8 50 5.6 14 - 8
16370-3 72277
Row 1 3 25 35 4.0 6 Row 1 22 35 4.0 6
Load Load 2 14 - 6
Row 2 3 14 - 6 16 25 2.8 8 Row 2 10 25 2.8 8
Row 3 3 12 20 2.3 14 - 10 20 2.3 10 - 14
16371-1 5002820 Line 1 6 - 4/0 25 275 31.1 6 - 4/0

16371-3 2246870
Row 1 3 14 - 2 25 50 5.6 2
Load
Row 2 3 16 45 5.1 6-4
14 - 6
Row 3 3 12 40 4.5 8
35 4.0 14 - 10
Row 1 1 25
16377-2 4162385 Line 4 - 3/0 275 31.1 4 - 3/0
Row 2 1 32
16377-3 4155603
Load
Row 1 4 25 35 4.0 6 PUMP MOTORS DATA SHEETS
Row 2 4 12 - 6 16 25 2.8 8
# of STRIP BOLT TORQUE
Row 3 4 12 20 2.3 14- 10 MANUFACTURER HP AWG CABLE ENTRY
Conn. (MM) SIZE LB-IN N-M
16528-1 3007511 Line 2 2 - 373 45 500 56.5 2 - 373
EMOD 15 - 100 6 N/A M8 53 6 7X PG13 + 2X PG11
16528-3 2466523
2 6 - 1/0 120 13.6 6 - 1/0
Load Row 1 32
2 14 - 6 35 4.0 6 100 - 125 6 M10 86 10 7X PG21 + 2X PG11
2 6 - 1/0 25 2.8 8
Row 2 16
2 14 - 6 20 2.3 14 - 10 125 - 150 6 M12 137 15.5 7X PG21 + 1X PG16
16372-1 2172524 Line 1 6 - 4/0 25 275 31.1 6 - 4/0

200 - 250 6 / 12 4 - 4/0 35 N/A CAGE CLAMP * 13X M32 + 1X M20
Row 1 7 25
Load 7 0.8 14 - 10
Row 2 7 14 - 10 16 300 - 800 12
Row 3 7 12
* WAGO TYPE 285-195 -> USE BARE DLO (NO STOPPER)
16541-1 2277219 Line 1 2 - 313 38 500 56.5 2 - 313 M1:PE CONNECTION USE SHORTEST UNINSULATED FERRULE FOR REQUIRED GAGE
Row 1 7 35 4.0 6
Load 22
Row 2 7 14 - 6 25 2.8 8
Row 3 7 12 20 2.3 14 - 10
PDBFS330 5626032 Line 1 6 - 313 32 500 56.5 6 - 313
Row 1 3 30 45 5.1 6-4

Load 14 - 4
Row 2 3 15 40 4.5 8
35 4.0 14 - 10

717400
Edited yaqiu 11/19/2013 1:44:54 PM
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
CONTACTORS
UNISULATED FERRULES COMPRESSION LUGS
# of STRIP TORQUE Max BOLT TORQUE
Conn. (MM) LB-IN N-M Lug Size SIZE LB-IN N-M
S2 1 18 - 2
Siemens BOX LUGS ATTACHED 13 27 ... 40 3 ... 4.5 N/A
3RT103 2 18 - 4
S3 1
BOX LUGS ATTACHED 10 - 1/0 17 36 ... 53 4 ... 6 N/A
3RT104 2
1 6 - 2/0
S6 RT1955-4G 2600404 20 90 ... 110 10 ... 12 4/0 M8 90 ... 124 10 ... 14
3RT105 2 6 - 1/0
1 6 - 262
RT1956-4G 2600407 20
2 6 - 3/0
S10 1 3/0-373
RT1966-4G 2600408 27 180 ... 195 20 ... 22 313 M10 124 ... 210 14 ... 24
3RT106 2 2/0-373
S12 1 3/0-373
RT1966-4G 2600408 27 180 ... 195 20 ... 22 313 M10 124 ... 210 14 ... 24
3RT107 2 2/0-373
OVERLOAD RELAYS
UNISULATED FERRULES COMPRESSION LUGS
# of STRIP TORQUE Max BOLT TORQUE
Conn. (MM) LB-IN N-M Lug Size SIZE LB-IN N-M
S3 1
Siemens BOX LUGS ATTACHED 8 - 1/0 17 36 ... 53 4 ... 6 N/A
3RU1146 2
S6 1 6 - 2/0
RT1955-4G 2600404 20 90 ... 110 10 ... 12 4/0 M8 90 ... 124 10 ... 14
3RB2056 2 6 - 1/0
1 6 - 262
RT1956-4G 2600407 20
2 6 - 3/0
S10 1 3/0 - 373
RT1966-4G 2600408 27 180 ... 195 20 ... 22 313 M10 124 ... 210 14 ... 24
3RB2066 2 2/0 - 373
MOTOR STARTER PROTECTORS

# of STRIP TORQUE
Conn. (MM) LB-IN N-M
S2 1
Siemens BOX LUGS ATTACHED 14 - 2 13 27 ... 40 3 ... 4.5
3RV103 2
S3 1
BOX LUGS ATTACHED 10 - 1/0 17 36 ... 53 4 ... 6
3RV104 2

717400
Edited yaqiu 11/19/2013 1:44:54 PM
Sheet Total
Checked DRAWING #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
LINE FILTERS
POWER CONNECTIONS PE CONNECTION
max. STRIP BOLT TORQUE BOLT TORQUE
MANUFACTURER PART # HPN SIZE
AWG (MM) SIZE LB-IN N-M SIZE LB-IN N-M
BAUMULLER BFN 3-1-042-001 2351719 42A 8 10 N/A 8 ... 12 0.9 ... 1.1 M5 21 ... 32 2.4 ... 3.6
(A211)
BFN 3-1-056-001 2351721 56A 6 10 13 ... 15 1.4 ... 1.7 M6 28 ... 42 3.2 ... 4.8
BFN 3-1-075-001 2351722 75A 4 19 36 ... 40 4 ... 4.5
BFN 3-1-100-001 2351723 100A 1 24 53 ... 71 6 ... 8 M10 42 ... 64 4.8 ... 7.2
BFN 3-1-130-001 2351724 130A
BFN 3-1-180-001 2351726 180A 3/0 27 133 ... 180 15 ... 20
BFN 3-1-250-001 4683445 250A N/A M10 425 48
BFN 3-1-270-001 2620271 270A M12 222 ... 265 25 ... 30
BFN 3-1-320-001 4570913 320A M10 425 48 M12 177 ... 221 20 ... 25
BFN 3-1-400-001 4684162 400A
BFN 3-1-600-001 4684158 600A
ACTIVE INTERFACE MODULES

SIEMENS 6SL3100-0BE21-6AB0 4959543 16 kW 6 14 N/A 15 1.7 M8 115 13

(A195)
6SL3100-0BE23-6AB0 5854353 36 kW 1/0 24 53 6
6SL3100-0BE25-5AB0 4021256 55 kW
6SL3100-0BE28-0AB0 4021251 80 kW N/A M8 115 13
6SL3100-0BE31-2AB0 4021250 120 kW

717400
Edited yaqiu 11/19/2013 1:44:54 PM
Sheet Total
Checked DRAWING #
Original 6299523A 10 12
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
LINE REACTORS
BAUMULLER BK3-0065/0080-001 5831222 65A N/A M6 27 3 Same as

(A218)
POWER CONNECTIONS
BK3-0080/0100-001 5831202 80A
BK3-0115/0140-001 4922039 115A M10 90 10 M8 53 6
BK3-0165/0200-001 4684155 165A
BK3-0195/0240-001 4921887 195A
BK3-0275/0340-001 4121316 275A
BK3-0365/0450-001 4420121 365A M12 124 14
BK3-0450/0550-001 4922113 450A
BK3-0615/0750-001 4684150 615A
DR3-50-4-0200-001 2602507 200A N/A M10 90 10 M8 53 6
DR3-50-4-0300-001 2683433 300A M12 124 14
DR3-50-4-0400-001 2602511 400A M10 90 10
SIEMENS 6SL3000-0DE21-6AA0 4858565 16 kW 6 14 N/A 11 1.2

(A194)
Same as
6SL3000-0DE23-6AA0 4858565 36 kW 2 19 22 2.5
POWER CONNECTIONS
6SL3000-0DE25-5AA1 3687230 55 kW 1/0 24 62 7
6SL3000-0DE28-0AA1 4858569 80 kW 4/0 35 CAGE CLAMP M10 221 25
6SL3000-0DE31-2AA1 4858567 120 kW

717400
Edited yaqiu 11/19/2013 1:44:54 PM
Sheet Total
Checked DRAWING #
Original 6299523A 11 12
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
SERVO DRIVES
2978942
BAUMULLER BUM63 N/A M8 53 6
3473566 Same as
(209)
2764504 POWER CONNECTIONS
BUM64 M10 71 8
3473572
BM4444 5123086 100A 1 24 N/A 53 ... 70 6 ... 8
BM4445 5772809 130A
BM4446 4099075 150A
BM4453 5123087 150A N/A M8 90 10
BM4454 5123088 210A
BM4462 5123089 250A M10 180 20
BM4463 5123090 300A
BM4466 5123091 350A
BM4472 5123093 450A
WIRE GAGE
AWG mm²
#8 10
#6 16
#4 25
#2 35
#1 50

717400
Edited yaqiu 11/19/2013 1:44:54 PM
Sheet Total
Checked DRAWING #
Original 6299523A 12 12

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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

INDUSTRIAL CONTROL PANEL FOR INDUSTRIAL MACHINERY

SERIAL NUMBER 6292501 COMPONENT SIZING

MACHINE MODEL Name Date Time DESCRIPTION PROJECT =00 +

ELECTRICAL REVISION OVERVIEW

MACHINE MODEL Name Date Time DESCRIPTION PROJECT =00 +

MACHINE MODEL Name Date Time DESCRIPTION PROJECT =00 +

=10 CLAMP 7 CLAMP EJECTOR =22 PNEUMATICS 1 PNEUMATIC CONTROLS

MACHINE MODEL Name Date Time DESCRIPTION PROJECT =00 +

=BOM BILL OF MATERIAL 63 CUSTOMER CABLE BOM

MACHINE MODEL Name Date Time DESCRIPTION PROJECT =00 +

GENERAL COMPONENT DT =10-K905

FUNCTION GROUPS IDENTIFICATION CONNECTION DESIGNATION MOUNTING SITE

=00 (MACHINE OVERVIEW) +C1 (CLAMP END)

=02 (CONTROL POWER) +C3 (STATIONARY PLATEN)

=03 (SAFETY CIRCUITS) +C4 (CLAMP BASE)

=04 (PUMP) TYPE COUNTER FUNCTION +E1 (INJECTION POWER PACK)

MACHINE MODEL Name Date Time DESCRIPTION PROJECT =00 +

CABLE DT -WO-XB CROSS REFERENCE (=08/5.13)

MOUNTING LOCATION IDENTIFICATION TERMINAL DESIGNATION IDENTIFICATION CROSS REFERENCE

+C2 (MOVING PLATEN)

+C3 (STATIONARY PLATEN)

+C4 (CLAMP BASE) TYPE TYPE FUNCTION GROUPS

+E4 (INJECTION BASE)

+P3 (PC / CONTROLS)

+P4 (MOLD CONTROL)

+P5 (EXTRUDER DRIVE)

+P8 (ROBOT CABINET) PATH

+P11 (PLUNGER HEATER BOX)

+X19 (ROBOT GATE BOX)

MACHINE MODEL Name Date Time DESCRIPTION PROJECT =00 +

BREAKER LUG DETAILS BREAKER LUG - DLO TORQUE DETAILS

HAZARDOUS VOLTAGE 80 5989084 6

BASE PLATE BUS BAR STRUCTURE BREAKER ADAPTOR BREAKER

PART DESCRIPTION LENGTH RATING HPN

MACHINE MODEL Name Date Time DESCRIPTION PROJECT =00 +

-CIRCUIT BREAKER -F.. -FUSE -H.. -ALARM LIGHT

-S..LS -LIMIT SWITCH NO -H.. -HORN

-S..FS -FLOW SWITCH X.. 2 -MULTIPIN CONNECTOR

-S..LS -LEVEL SWITCH -DIODE

-K.. -CONTACTOR POWER CONTACTS -S.. -PUSH BUTTON -B..TC -THERMOCOUPLE

-K.. -RELAY/CONTACTOR COIL -HYDRAULIC VALVE SOLENOID BN BU

(U) UN-PROTECTED CIRCUITS

MACHINE MODEL Name Date Time DESCRIPTION PROJECT =00 +

CAD DESIGNATION DEVICE TAG FEEDER LOCATION TERMINATED TO PHASE

MACHINE MODEL Name Date Time DESCRIPTION PROJECT =00 +

MACHINE MOUNTING LOCATIONS

HOW TO USE MOUNTING LOCATION:

DEVICE YnnDQ IS LOCATED IN OR ON

MACHINE MODEL Name Date Time DESCRIPTION PROJECT =00 +

CONTROL EXTRUDER DRIVE

-P8 -P9 -P10 -P11 -X19

MACHINE MODEL Name Date Time DESCRIPTION PROJECT =00 +

CABINET 10X30 PLASTIC NAMEPLATES -> HPN 5035028

STANDARD MODEM USB

INJECTION 10X30 PLASTIC NAMEPLATES -> HPN 5035027

STANDARD +E-A350 +E-A351 +P10 +P11

+E-A350 +E-A351 +E-X34.0 +E-A351.1