BUILDING MAINTENANCE UNIT

CALCULATION
OF
SCBD LOT 10

Jl. Mangga No. 09 Ceger Raya – TMII

Jakarta Timur 13820
Ph. 62-21 845 5884
Fax. 62-21 845 5889
E-mail. info@polagondola.com
JAKARTA – INDONESIA
1. SPESIFICATION
1.1 Introduction
1.2 Design Reference
1.3 Design Calculation

2. BMU TRACK
2.1 H-Beam
2.2 Welding
2.3 Bolt
2.4 Base plate

3. FALL ARREST AND SAFETY LINE

3.1 Roof
3.1.1 Bolt
3.1.2 Base Plate
3.2 Canopy
3.2.1 Bolt
3.2.2 Base Plate
3.3 Post Anchorage (Chemical Anchore)
1. SPESIFICATION
1.1 Introduction

It is proposed to install 1 building maintenance unit (BMU) on top roof level of the building.
This calculation presents the bolt calculation, when the BMU is upright it would be fixed on
top of the twin track with base plate underneath which are fixed to the plate.

1.2 Design Reference

The resulting loading is transfer to the track, bolted to the base plate steel, then to the I-Beam
support.

Reference :
- EN1808 - Table 8 & 9 presented according to the EN1808 Annex D
- Indonesian national standardization SNI 1726:2012 “Tata cara perencanaan
ketahanan gempa untuk struktur bangunan gedung dan non gedung”
- “Elastic properties and young modulus for some materials” The Engineering
Toolbox,Retrieved 2016-01-06.
- Certificate of inspection
- HILTI Anchor Fastening Technology Manual

1.3 Design calculation

Material properties

bolt are to be grade (A4) SS 316 of ANSI/ASME B.18.18.2M-1987

Design strength = 185 N/mm²

Design shear strength = 132 N/mm²

Modulus of elasticity = 180 KN/mm²

Ultimate strength = 530 N/mm²

BMU Support Reaction
2. BMU TRACK

2.1 H-Beam

Use H-Beam 250x250 x9x14 :

Ix = 10800 cm4

Iy = 3650 cm4

Sx = 867 cm3

ix = 10.8 cm

iy = 6.29 cm

Widht profil = 250 mm

High profil = 250 mm

Total load = 44300 kg

221500

2000

M = (1/4xPtotxl) + (1/8xqxl²) = 1111120 kgcm

σ = M/Wx = 1281.57 kg/cm² < σ = 1600 kg/cm² OK

δ = PL³ 5qL⁴ = 0.33 cm < δ = 0.83 cm OK

+
48EI 384EI
2.2 Welding

2.2.1 Checking Shear

Throat = 0.7 x a = 0.7 x 1 = 0.7

Solution
a= s = 0.8 cm
P= 44300 Kg
e= 300 cm

A bruto = 400 mm
40 cm
A netto = A bruto - 3a
= 40 - (3 x 0.8)
= 37.6 cm

Assuming load p transferred to the welding position, arising moment :

M= P x 300
= 44300 x 300
= 13290000 Kgcm

Tension

σ= M
W weld

W weld = 1/6 x a x l²
= 1/6 x 0.8cm x 37cm²
= 159.72 cmᶟ

σ= 13290000 Kgcm

159.72cmᶟ
= 83208.11 Kg/cm²
shear

τ = Fx

= 2840 kg

37.6 cm²

= 75.53 kg/cm² < 2895.99 kg ( from table BMU support reaction )

Mx = Fx . d

= 2840 kg x 250 mm

= 710000 kgmm

Mz = Fz . d

= 44300 kg x 250 mm

= 11075000 kgmm

Ti = Fz / A

= 44300 / 37.6

= 1178.19

Tx = Mz / Zx

= 11075000 / (bh²/6)

= 11075000/213.3

= 51922.17

TR = Tx + Ti

= 51922.17 + 1178.19

= 53100.36
2.3 Bolt

Checking bolt in load condition 1

The downward wheel load will be sustained by the plate steel plinth, The horizontal force
will be restraint by bolted and transferred to the support structure.

Tensile load on each bolt = 264 KN/4 = 66000 N

The effective section area of the each M30 bolt = 561 mm²

The Tensile load on each bolt = 66000 / 561 = 117.65 Nmm² < 290 Nmm²

Shear force on each M30 bolt = 37.3 KN/4 = 9325 N

The effective section area of the each M30 bolt = 561 mm²

Shear stress on each M30 bolt = 9325 / 561 = 16.62 Nmm² < 132 Nmm ² OK

Checking bolt in load condition 2

Tensile load on each bolt = 260.3 KN/4 = 65075 N

The effective section area of the each M30 bolt = 561 mm²

The Tensile load on each bolt = 65075 / 561 = 116 Nmm² < 290 Nmm²

Shear force on each M30 bolt = 36.76 KN/4 = 9190 N

The effective section area of the each M30 bolt = 561 mm²

Shear stress on each M30 bolt = 9190 / 561 = 16.38 Nmm² < 132 Nmm ² OK

Checking bolt in load condition 3

Tensile load on each bolt = 365.8 KN/4 = 91450 N

The effective section area of the each M30 bolt = 561 mm²

The Tensile load on each bolt = 91450 / 561 = 163.01 Nmm² < 290 Nmm²

Shear force on each M30 bolt = 51.76 KN/4 = 12940 N

The effective section area of the each M30 bolt = 561 mm²

Shear stress on each M30 bolt = 12940 / 561 = 23.06 Nmm² < 132 Nmm ² OK
Checking bolt in load condition 4

Tensile load on each bolt = 443.2 KN/4 = 110800 N

The effective section area of the each M30 bolt = 561 mm²

The Tensile load on each bolt = 110800 / 561 = 197.5 Nmm² < 290 Nmm²

Shear force on each M30 bolt = 119.64 KN/4 = 29910 N

The effective section area of the each M30 bolt = 561 mm²

Shear stress on each M30 bolt = 29910 / 561 = 53.31 Nmm² < 132 Nmm ² OK

Checking bolt in load condition 5

Tensile load on each bolt = 184.2 KN/4 = 46050 N

The effective section area of the each M30 bolt = 561 mm²

The Tensile load on each bolt = 46050 / 561 = 82.08 Nmm² < 290 Nmm²

Shear force on each M30 bolt = 22.34 KN/4 = 5585 N

The effective section area of the each M30 bolt = 561 mm²

Shear stress on each M30 bolt = 5585 / 561 = 9.95 Nmm² < 132 Nmm ² OK

Checking bolt in load condition 6

Tensile load on each bolt = 423.12 KN/4 = 105780 N

The effective section area of the each M30 bolt = 561 mm²

The Tensile load on each bolt = 105780 / 561 = 188.55 Nmm² < 290 Nmm²

Shear force on each M30 bolt = 185.52 KN/4 = 46380 N

The effective section area of the each M30 bolt = 561 mm²

Shear stress on each M30 bolt = 46380 / 561 = 82.67 Nmm² < 132 Nmm ² OK

Against moment bolters check Due to the earthquake

Shear force (seismic) = 185.52 KN, BMU Height = 5.5 m dan Bw = 2.5 m

M = Seismic force (sf) x Bh

 = 185.52 KN x 5.5 m

= 1020 KNm

Ti = M + Bw

= 1020 KNm + 2.5 m

= 1022.5 KNm2

2.4 Base Plate

Ag = 50 cm x 2 cm

= 100 cm²

Pu = Øt x Ag x fy

= 0.9 x 100 x 2400

= 216000 kg

= 216 Ton

Strength drop out plates

Db = 30 mm + 1.5 mm

= 31.5 mm

An = Ag - (2 x 3.15 cm x 2)
 = 100 - (2 x 3.15 x 2)

= 100 - 12.6

= 87.4 cm²

Ant = An + (35² x 2)/(4 x 35)

= 87.4 + (35² x 2)/(4 x 35)

= 87.4 + 17.5

= 104.9 cm²

Ae = µ x An

= 1 x 87.4

= 87.4 cm²

Pu = Øt x Ae x fu

= 0.9 x 87.4 x 3700

= 291042 Kg

= 291 Ton

Checking Shear

S1 = 75 mm > 1.5 x Ø

S1 = 75 mm > 1.5 x 30 mm

S1 = 75 mm > 45 mm

S1 = 350 mm > 2 x Ø

S1 = 350 mm > 2 x 30 mm

S1 = 351 mm > 60 mm

Rd = 2.4 x Øf x db x tp x fu

= 2.4 x 0.75 x 3 x 2 x 370

= 3996

= 3.9
3. FALL ARREST AND SAFETY LINE
3.1 Roof

3.1.1 Bolt

Checking Tensile

Tensile load on each bolt = 6 KN/4 = 1500 N

The effective section area of the each M12 bolt = 84.3 mm²

The Tensile load on each bolt = 1500 / 84.3 = 17.79 Nmm² < 290 Nmm²

Checking shear

Tensile load on each bolt = 10.8 KN/4 = 2700 N

The effective section area of the each M12 bolt = 84.3 mm²

The Tensile load on each bolt = 2700 / 84.3 = 32.03 Nmm² < 290 Nmm²

3.1.2 Base Plate

Ag = L x tp

= 15 cm x 1.7 cm

= 25.5 cm²

Pu = Øt x Ag x fy

= 0.9 x 25.5 x 2400

= 55080 kg

= 55.08 Ton

db = Øbolt + L

= 12 mm + 1.5 mm

= 13.5 mm

An = Ag - (n x Db x t)

= 25.5 - (2 x 1.35 cm x 1.7 cm)

= 25.5 – 4.59

= 20.91 cm²

= 209.1 mm²
 Ant = An + ((As-As²) x t)/(n x (As-As))

= 20.91 + (10² x 1.7)/(4 x 10)

= 20.91 + 4.25

= 25.16 cm²

Ae = µ x An

= 1 x 20.91

= 20.91 cm²

Pu = Øt x Ae x fu

= 0.9 x 20.91 x 3700

= 69630 Kg

= 69.63 Ton

Checking Shear

S1 = 100 mm > 2 x Ø

S1 = 100 mm > 2 x 12 mm

S1 = 100 mm > 24 mm

Rb = 2.4 x Ø x db x tp x fu

= 2.4 x 0.75 x 1.2 x 1.7 x 370

= 226.44

= 2.26 KN < 15 KN OK
3.2 Canopy

3.2.1 Bolt

Checking Tensile

Tensile load on each bolt = 6 KN/4 = 1500 N

The effective section area of the each M12 bolt = 84.3 mm²

The Tensile load on each bolt = 1500 / 84.3 = 17.79 Nmm² < 290 Nmm²

Checking shear

Tensile load on each bolt = 9.3 KN/4 = 2325 N

The effective section area of the each M12 bolt = 84.3 mm²

The Tensile load on each bolt = 2325 / 84.3 = 27.58 Nmm² < 290 Nmm²

3.2.2 Base Plate

Ag = L x tp

= 15 cm x 1.7 cm

= 25.5 cm²

Pu = Øt x Ag x fy

= 0.9 x 25.5 x 2400

= 55080 kg

= 55.08 Ton

db = Øbolt + L

= 12 mm + 1.5 mm

= 13.5 mm

An = Ag - (n x Db x t)

= 25.5 - (2 x 1.35 cm x 1.7 cm)

= 25.5 – 4.59

= 20.91 cm²
 = 209.1 mm²

Ant = An + ((As-As²) x t)/(n x (As-As))

= 20.91 + (10² x 1.7)/(4 x 10)

= 20.91 + 4.25

= 25.16 cm²

Ae = µ x An

= 1 x 20.91

= 20.91 cm²

Pu = Øt x Ae x fu

= 0.9 x 20.91 x 3700

= 69630 Kg

= 69.63 Ton

Checking Shear

S1 = 100 mm > 2 x Ø

S1 = 100 mm > 2 x 12 mm

S1 = 100 mm > 24 mm

Rb = 2.4 x Ø x db x tp x fu

= 2.4 x 0.75 x 1.2 x 1.7 x 370

= 226.44

= 2.26 KN < 15 KN OK
3.3 Post Anchorage (Concrete)

(Reference to HILTI Anchore fastening manual page 382-397)

Number of anchore Group of 2 anchore

base material thickness h 140 mm
anchor spacing S 80 mm
Edgedistance C 16 mm
shear load direction perpenicular to free edge β 0°
TENSION design action (fixing point) Nsd 4.1 KN
SHEAR design action (fixing point) Vsd 1.4 KN
TENSION design action per anchor Nsd¹ 2.0 KN
SHEAR design action per anchor Vsd¹ 0.7 KN
Effective anchorage depth hef 85 mm

anchore HILTI HIT-RE 500

External diameter d 12 mm
typical anchorage depth hef typ 115 mm
minimum edge distance Smin 60 mm
minimum spacing Cmin 60 mm

Critical edge distance

hef = 85mm , Ccr,n = Ccr,np = 1.5h 210 mm
critical edge design for spitting failure
for h/hef < 1.3 ----> Ccr,sp = 2.26hef
1.3< h/hef < 2 ----> Ccr,sp = 4.6hef - 1.8h
h/hef > 2 ----> Ccr,sp = 1.0hef
h = 140 mm
h/hef = 1.64, use Ccr,sp = 4.6hef-1.8h 141.55 mm

Critical spacing
hef = 85mm
critical spacing splitting failure
hef = 85mm , Scr,n = Scr,np =2Ccr,sp 420 mm
Ccr,sp = 141.55mm , Scr,sp = 2 Ccr,sp 283.1 mm

3.3.1 TENSION LOADING

Design steel resistance NRd,s 28 KN

Design combined pull-out and concrete cone resistance

basic resistance N⁰Rd,p 36.9 KN
concrete fB,P 1.09
hef = 85mm, hef,typ = 115mm fh,P = hef/hef,typ 0.74
C = 16mm, Ccr,N = 210mm, C/Ccr,N = 0.07mm f1,N 0.73
f2,N 0.55
S = 80mm, Scr,N = 420mm, S/Scr,N = 0.19mm f3,N 0.55
fre,N 0.9
 NRd,p = N⁰rd,p fB,p f1,N f2,N f3,N fh,p fre,N 6 KN

3.3.2 Design concrete cone resistance

basic resistance N⁰Rd,c 32.4 KN
concrete fB 1.55
hef = 85mm, hef,typ = 115mm fh,N=(hef/hef,typ)^1.5 0.63
C = 16mm, Ccr,N = 210mm, C/Ccr,N = 0.07mm f1,N 0.73
f2,N 0.55
S = 80mm, Scr,N = 420mm, S/Scr,N = 0.19mm f3,N 0.55
fre,N 0.9
NRd,c = N⁰rd,c fB f1,N f2,N f3,N fh,N fre,N 6.3 KN

3.3.3 Design concrete spliting resistance

basic resistance N⁰Rd,c 32.4 KN
concrete fB 1.55
hef = 85mm, hef,typ = 115mm fh,P=(hef/hef,typ)^1.5 0.63
C = 16mm, Ccr,N = 210mm, C/Ccr,N = 0.07mm f1,sp 0.73
f2,sp 0.55
S = 80mm, Scr,N = 420mm, S/Scr,N = 0.19mm f3,sp 0.55
fre,N 0.9
NRd,c = N⁰rd,c fB f1,sp f2,sp f3,sp fh,N fre,N 6.3 KN

Tension design resistance : lowest value NRd 4.1 KN

3.3.4 SHEAR LOADING

Design steel resistance VRd,s 16.8 KN

concrete pryout design resistance

lower value of NRd,p and NRd,c V⁰ 4.1 KN
hef=85mm k 2
VRd,cp = k V⁰ 8.2 KN

concrete edge design resistance

basic resistance V⁰Rd,c 11.6 KN
concrete fB 1.55
shear load direction
fβ 1
perpendicular to free edge
h=140mm, C = 16 mm h/C = 8.75 fh 1
C = 16 mm, hef = 85 mm C/hef = 0.19
f4 0.27
S = 80 mm, hef = 85 mm S/hef = 0.94
Hef=85mm d = 12 mm hef/d = 7.1 fhef 1.31
C = 16 mm, d = 12 mm C/d = 1.3 fc 0.94
VRd,cp = V⁰Rd,c fB fβ fh f4 fhef fc 6 KN

Tension design resistance : lowest value VRd 6 KN