GAUGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET

VARIABLE DATA RESULTS

Part Number Gage Name Appraiser A
3990 5800 4009 Vernier height gauge Vinayak
Part Name Gage Number : Appraiser B
camouflage support bkt AG.001 Vithal
Characteristic Specification Instrument Type : Appraiser C
Height 57.7000 58.3000 0-300 Raju
Characteristic Classification Trials Parts Appraisers Date Performed
Critical 57.7000 58.3000 3 10 3 8-Oct-14

APPRAISER/ PART AVERAGE Measurement Unit Analysis % Tolerance (Tol)

TRIAL # 1 2 3 4 5 6 7 8 9 10 Repeatability - Equipment Variation (EV)
1. A 1 58.3000 58.3000 56.8000 58.5000 58.2000 58.5000 57.8000 59.1000 58.4000 58.4000 58.23000 EV = R x K1 Trials K1 % EV = 100 (EV/Tol)
2 2 58.4000 58.3000 56.8000 58.5000 58.2000 58.5000 57.8000 59.1000 58.4000 58.3000 58.23000 = 0.05667 x 0.5908 2.0000 0.8862 = 100(0.0335/0.6000)
3 3 58.3000 58.3000 56.9000 58.5000 58.2000 58.5000 57.8000 59.1000 58.4000 58.3000 58.23000 = 0.0335 3.0000 0.5908 = 5.5798
4 AVE 58.333 58.300 56.833 58.500 58.200 58.500 57.800 59.100 58.400 58.333 xa= 58.23000 Reproducibility - Appraiser Variation (AV)
5 R 0.100 0.000 0.100 0.000 0.000 0.000 0.000 0.000 0.000 0.100 ra= 0.03000 AV = {(xDIFF x K2)2 - (EV2/nr)}1/2 % AV = 100 (AV/Tol)
6. B 1 58.1000 58.1000 56.9000 58.2000 58.1000 58.9000 57.9000 58.9000 58.1000 58.1000 58.13000 = {(0.13667 x 0.5321)^2 - (0.03348 ^2/(10 x 3))}^1/2 = 100(0.0725/0.6000)
7 2 58.1000 58.1000 56.9000 58.1000 58.1000 58.9000 57.9000 58.9000 58.1000 58.0000 58.11000 = 0.0725 Appraisers 2.0000 3.0000 = 12.0772
8 3 58.0000 58.0000 56.9000 58.1000 58.0000 58.9000 57.9000 58.9000 58.0000 58.1000 58.08000 K2 0.7071 0.5321 n = number of parts
9 AVE 58.067 58.067 56.900 58.133 58.067 58.900 57.900 58.900 58.067 58.067 xb= 58.10667 Repeatability & Reproducibility (R & R) r = number of trials
10 R 0.100 0.100 0.000 0.100 0.100 0.000 0.000 0.000 0.100 0.100 rb= 0.06000 R&R = {(EV2 + AV2)}1/2 Parts K3
11. C 1 58.4000 58.4000 56.7000 58.6000 58.2000 58.6000 58.4000 58.4000 58.3000 58.4000 58.24000 = {(0.0335^2 + 0.0725^2)}^1/2 2.0000 0.7071 % R&R = 100 (R&R/Tol)
12 2 58.3000 58.4000 56.8000 58.6000 58.2000 58.6000 58.4000 58.4000 58.4000 58.3000 58.24000 = 0.0798 3.0000 0.5231 = 100(0.0798/0.6000)
13 3 58.4000 58.3000 56.7000 58.6000 58.3000 58.5000 58.5000 58.4000 58.4000 58.4000 58.25000 Part Variation (PV) 4.0000 0.4467 = 13.3038
14 AVE 58.367 58.367 56.733 58.600 58.233 58.567 58.433 58.400 58.367 58.367 xb= 58.24333 PV = RP x K3 5.0000 0.4030 Gauge system may be acceptable
15 R 0.100 0.100 0.100 0.000 0.100 0.100 0.100 0.000 0.100 0.100 rb= 0.08000 = 1.9778 x 0.3146 6.0000 0.3742
16. PART X= 58.19333 = 0.6222 7.0000 0.3534 % PV = 100 (PV/Tol)
AVE ( Xp ) 58.256 58.244 56.822 58.411 58.167 58.656 58.044 58.800 58.278 58.256 Rp= 1.97778 Tolerance 8.0000 0.3375 = 100(0.6222/0.600000)
17 (ra + rb + rc) / (# OF APPRAISERS) = R= 0.05667 Tol = Upper - Lower 9.0000 0.3249 = 103.7015
18 (Max x - Min x) = xDIFF= 0.13667 = 58.3 - 57.7 10.0000 0.3146
19 R x D4* = UCLR= 0.14620 = 0.6000 NDC = 1.41(PV/R&R)
20 R x D3* = LCLR= 0.00000 = 10.99075
= 11
* D4 =3.27 for 2 trials and 2.58 for 3 trials; D3 = 0 for up to 7 trials. UCLR represents the limit of individual R's. Circle those that are All calculations are based upon predicting 5.15 sigma (99.0% of the area under the normal distribution curve).
beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser and unit as originally used or dis- K1 is 5.15/d2, where d2 is dependent on the number of trials (m) and the number if parts times the number of is

card values and re-average and recompute R and the limiting value from the remaining observations. operators (g) which assumed to be greater than 15.
AV - If a negative value is calculated under the square root sign, the appraiser variation (AV) defaults to zero (0).
Notes: 1) Use parts for reading from different lot or shift , never from a continous flow. K2 is 5.15/d2, where d2 is dependent on the number of operators (m) and (g) is 1, since there is only one range calculation.

2) Not to be used for checking special characteristics in any part K2 is 5.15/d2, where d2 is dependent on the number of parts (m) and (g) is 1, since there is only one range calculation.
d2 is obtained from Table D3, "Quality Control and Industrial Statistics", A.J. Duncan.