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Optimizing Functions of Engineers Working in The SA Didactic Market
Optimizing Functions of Engineers Working in The SA Didactic Market
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Surname, Initial(s). (2012) Title of the thesis or dissertation. PhD. (Chemistry)/ M.Sc. (Physics)/
M.A. (Philosophy)/M.Com. (Finance) etc. [Unpublished]: University of Johannesburg. Retrieved
from: https://ujcontent.uj.ac.za/vital/access/manager/Index?site_name=Research%20Output (Accessed:
Date).
Optimizing functions of engineers working in the SA
Didactic Market.
MAGISTER PHILOSOPHIAE
in
ENGINEERING MANAGEMENT
at the
of the
UNIVERSITY OF JOHANNESBURG
By
November 2017
I would like to thank the Lord Almighty for good health, perseverance, determination
and the time to pursue this endeavour.
Many people have contributed directly and indirectly to the development of this
research study.
A special thank you to my family and friends for their constant and continuous support
throughout this journey.
Final thanks to my colleagues at FESTO SA for their valued input and support during
the planning, preparation and writing of this work.
Contents
List of Figures .......................................................................................................................................... 6
List of Tables ........................................................................................................................................... 7
Acronym Definition ................................................................................................................................. 8
EXECUTIVE SUMMARY (ABSTRACT) ...................................................................................................... 10
Chapter 1: The introduction.................................................................................................................. 11
1.1 Introduction ................................................................................................................................ 11
1.2 Problem statement ..................................................................................................................... 12
1.3 Aim .............................................................................................................................................. 12
1.4 Research objectives .................................................................................................................... 12
1.5 Literature review ......................................................................................................................... 13
1.6 Research methodology ............................................................................................................... 13
1.7 Data collection methods and tools ............................................................................................. 14
1.8 Data analysis ............................................................................................................................... 14
1.9 Research limitations .................................................................................................................... 14
1.10 Chapter Overview ..................................................................................................................... 14
1.11 Conclusion ................................................................................................................................. 15
Chapter 2: The literature review........................................................................................................... 16
2.1 Introduction ................................................................................................................................ 16
2.2 Didactic engineering and the Didactic market ............................................................................ 17
2.2.1 Main global players .............................................................................................................. 18
2.2.2 Main local players in South Africa ........................................................................................ 20
2.3 Didactic solutions engineer ......................................................................................................... 21
2.3.1 Festo Didactic South Africa. ................................................................................................. 22
2.3.2 Sales as a function of a Solutions Engineer. ......................................................................... 23
2.4 Systems engineering methods .................................................................................................... 24
2.5 Systems engineering applications ............................................................................................... 26
2.6 Systems engineering framework in optimizations...................................................................... 27
2.7 Festo Didactic .............................................................................................................................. 28
2.7.1 Festo Didactic Scope of equipment ..................................................................................... 30
2.7.2 Festo South Africa Geographical Area of Coverage ................................................................. 31
2.8 Conclusions ........................................................................................................................... 32
Chapter 3: The research process .......................................................................................................... 33
3.1 Introduction ................................................................................................................................ 33
3.2 Rationale for the study ............................................................................................................... 33
3.3 The research design .................................................................................................................... 34
3.3.1 Type of research................................................................................................................... 34
3.3.2 The Participants. .................................................................................................................. 36
3.3.3 Current Festo Didactic SA Organizational chart and reporting structure ............................ 36
3.4 The research instruments ....................................................................................................... 38
3.5 The research tools ....................................................................................................................... 41
3.5.1 Data collection /Administration and collection of the questionnaire ................................. 42
3.5.2 Data analysis ........................................................................................................................ 43
3.5.3 Validity and reliability of data .............................................................................................. 43
3.6 Ethical consideration ................................................................................................................... 43
3.7 Limitations and De-limitations of the study................................................................................ 44
3.7.1 Limitations............................................................................................................................ 44
3.7.2 De-limitations ....................................................................................................................... 44
3.8 Eliminations of bias ..................................................................................................................... 45
3.9 Conclusion ................................................................................................................................... 45
Chapter 4: The body (framework) ........................................................................................................ 46
4.1 Introduction .......................................................................................................................... 46
4.2 The respondents ................................................................................................................... 46
4.2.1 Job Title or Function ...................................................................................................... 47
4.2.2 The scope of the respondent’s Coverage ..................................................................... 47
4.3 Research findings .................................................................................................................. 48
4.3.1 Identify needs findings .................................................................................................. 48
4.3.2 Defines requirements findings. ..................................................................................... 48
4.3.3 Performances specifications findings ........................................................................... 49
4.3.4 Analyse and optimize findings ...................................................................................... 49
4.3.5 Design and solve findings .............................................................................................. 49
4.3.6 Verify, test and report the solution provided findings ................................................. 49
4.3.7 Other findings ............................................................................................................... 50
4.4 Findings coding and analysis ................................................................................................. 50
4.5 Data coding and analysis ....................................................................................................... 51
4.6 Data analysis results and interpretation. .................................................................................... 52
4.7 Current tools available to the Didactic engineer ........................................................................ 53
4.8 The future ................................................................................................................................... 53
4.9 Major references projects and lessons learned .................................................................... 54
4.9.1 AIDC: Automotive Industrial Development Centre (2015 to 2017) ..................................... 54
4.9.2 EEC: Ekurhuleni East College (2016 ongoing) ............................................................... 55
4.9.3 Kenya (Multimedia University Nairobi and Mombasa University 2016 ongoing) ........ 55
4.9.4 Pirep Maputo Mozambique .......................................................................................... 55
4.9.5 FACT (Festo Accredited and Certified Training) centre Dar Es Salam Tanzania............ 56
4.10 Proposed new organogram for Festo Didactic SA ................................................................ 56
4.10.1. Product based organogram .............................................................................................. 57
4.10.2. Region based organogram ................................................................................................ 60
4.10.3 People at the centre of the process .............................................................................. 60
4.11 Conclusion ............................................................................................................................. 60
Chapter 5: Conclusion ........................................................................................................................... 61
5.1 Introduction ................................................................................................................................ 61
5.2 Summary of Findings ................................................................................................................... 61
5.3 Conclusions ................................................................................................................................. 62
5.4 Recommendations ...................................................................................................................... 62
REFERENCES .......................................................................................................................................... 64
APPENDICES .......................................................................................................................................... 67
Appendix A: The questionnaire used for Data collection ..................................................................... 67
Appendix B: Breakdown of Technologies area and series of Festo Didactics equipment (Didactic,
2017). .................................................................................................................................................... 79
List of Figures
Figure 2.1 Eight steps for a quality dissertation literature review (Randolph, 2009) ........................... 17
Figure 2.3 Pert Industrials product range (Pert Industrial Press Office , 2015) ................................... 21
Figure 2.5 Decision tree for assigning sales activities from (Arndt & Harkins, 2013) ........................... 24
Figure 2.7 Industrial V-Model from (Sanders & Klein, 2012) ................................................................ 28
Figure 2.10 Technologies areas and series of Festo Didactics Equipment ........................................... 31
Figure 2.11 Festo Didactic South Africa Geographical Business Coverage from (map studio, 2017) ... 32
Figure 3.3 The Systems Engineering Methods (Magerholm FET, 1997) ............................................... 39
Figure 4.1 Distribution of respondents per months of work at the current position. .......................... 47
Figure 4.2 Proposed framework to optimize the functions of the Didactic solutions engineer adapted
from (Forsberg & Mooz, 1992) and modified for the Didactic Solutions Engineer .............................. 54
This research study seeks to investigate the experiences of didactics companies outside South
Africa and look at the daily activities of Solutions Engineer within Festo SA. A framework to
optimize the function of a Solutions Engineer in didactic market will be designed based on
those findings using Festo South Africa (SA) as a case study. For the derivation of the
framework, data was collected using questionnaires that helped obtain relevant information on
daily activities (sales, exhibition, marketing, tenders, project and technical solutions) from
Solution Engineers within Festo SA and other didactic companies in the world. The collected
data was analysed. Systems Engineering tools and methods were applied and from that, a
framework was proposed to help Solutions Engineers with their daily work. In addition, two
new alternative organograms were proposed in this study to be adapted to the proposed
framework for future implementation to help the Solutions Engineers.
Chapter 1: The introduction
1.1 Introduction
The saying goes that “Didactics is as old as times”. The need to learn and transmit the
experience of previous generations to the next is an important pursuit for the development of
society. In general, when one person teaches another person, this situation already suggests
didactics (Tchoshanov, 2013). Didactic Engineering can be described as the design and
experimentation of teaching sequences, adopting an internal mode of validation based on the
comparison between a priori and posteriori analysis within a framework of the theory of
didactical situations (Michele Artigue, 2013). Didactic Solutions Engineers are engineers who
are involved in providing sales, marketing, training and customer solutions of learning systems
in an organization. These complexities attached to the nature of Didactic Solutions Engineers
functions within an organization often create a sense of exhaustion, thus reducing their
productivity and efficiency. These challenges are increasingly intensified by the rate of
development of technology, the number of potential clients from a wide geographic area
including a wide range of products from all engineering sectors. Utilising systems engineering
can address these challenges in the engineering and technology field.
Investigating the challenges and how to optimize this function into a well-defined role to
improve the efficiency of the Didactic Solutions Engineer within the current structure of the
company will therefore be both beneficial to the employees and the company. However, in
order to improve efficiency, it is pivotal to understand the unique challenges Solutions
Engineers face when performing their daily activities.
1.3 Aim
The aim of this mini-dissertation is to develop a proposal for a framework to improve the
efficiency of Didactic Solutions Engineers through the application of a systems engineering
process. The scope will be limited to the development of the framework only. Verification of
the effectiveness of the framework will be excluded from the scope due the associated time
frames. It will be based on a case study investigating the role of the Didactic Solutions Engineer
working at Festo South Africa and the specific challenges they face in their daily activities in
a small poorly defined structure resulting in a sense of exhaustion and lack of support.
➢ Understand the specific challenges faced by Didactic Solutions Engineers during their
daily activities in a small, poorly defined structure resulting in a sense of exhaustion
and lack of support.
➢ Determine what Didactic Solutions Engineer do in other parts of the world, both within
Festo Companies as well as other main players in the same market.
➢ To determine requirements for the role of didactic engineering by using Systems
Engineering principles.
At the end of this study, the results will be used to propose the model derived within the
company to obtain better resource utilization.
According to the key idea of social constructivism (Vakhtina & Vostrukhin, 2014), which lies
in the fact that knowledge cannot be transferred to the student in finished form, and you can
only create pedagogical conditions for their successful mastering. The training environment
shapes these conditions together with the systematic designing which is implemented by the
didactic multidimensional technology (Vakhtina & Vostrukhin, 2014). Therefore, companies
designing didactic equipment need engineers to fulfil the customer expectations. Engineers,
analysts and managers are often faced with the challenge of making trade-offs between
different factors in order to achieve desirable outcomes. Optimization is the process of
choosing these trade-offs in the best way. The presence of different factors means that there
are different possible solutions and the notion of achieving desirable outcomes means that there
is an objective of seeking improvement on how to find the best solution (Onwubolu & Badu,
2004).
In order to successfully conduct this study, the recent publications on systems engineering
application with the problem addressed, their shortcomings, and their methodologies were
carefully examined.
• Questionnaires,
• Personal informal interview of colleagues Solutions Engineers,
• Analysis of data collected,
• Application of Systems Engineering principles on the analyse data to derive a
framework.
Chapter 1- Introduction: in this chapter, the motivation of the study was provided, then the
statement of the problem was explained, after that the research questions were asked, followed
by the research objectives, and this research limitation.
Chapter 2- Literature review: in this chapter, in-depth literature review will be provided on
Didactic engineering and the market, followed by literature on the didactic solutions engineers’
functions. Thereafter, literature review on systems engineering methods and application to
optimization follows. The chapter will finish with literature on systems engineering
frameworks and their application at Festo didactic.
Chapter 3- The Research methodology: in this chapter, the methods that will be used to
investigate the research problem will be highlighted. The chapter will start with the rationale
for the study, then the research design, followed by the research process, ethical considerations
and finally by limitation and delimitations.
Chapter 4- The body (framework): in this chapter, the respondents to the questionnaire will
be highlighted and the research findings will be provided. The chapter will also show how the
research findings will be analysed and then a framework will be proposed to address the
research questions. The chapter will conclude with a future and state some reference projects
that can be used as a base for future research.
Chapter 5 – Conclusion: in this chapter, the research findings will be summarized and
contextualized against the objectives of the study. The limitation of the study will be discussed
and recommendations will also be provided.
1.11 Conclusion
Optimization is about improving a process to yield the best or improve results using minimum
resources. This is often done using mathematical models or qualitative studies. It directly leads
to obvious economic benefits, technique value and management benefits. From the definition
of optimization, applying those mentioned words to the function of the didactic solutions
engineer in Festo South Africa would create a benefit to both the employer and the employees.
Systems engineering on the other hand introduces a top-down technical control to problem
solving. Systems engineering is about understanding the holistic picture, what needs to be
achieved (problem to be solved) and defining a suitable means of doing it. By operating from
the top down, systems engineering determines the specification of the high-level system based
on a set of stakeholder and derived requirements, and controls the decomposition and allocation
of requirements and the definition of interfaces. This forces the bottom up engineering process
to produce constrained results ( Pennocka & Wade, 2015). By using systems engineering
methods, a framework to optimize the functions of the Didactic Solutions Engineer in Festo
SA will be explored in this research study.
Chapter 2: The literature review
2.1 Introduction
Chapter 1 introduces this study and states the problem to be solved. Literature review is about
summarizing and assessing the existing work in the field of research. The objective of literature
review is to define the research project, to put together in the context and background and to
provide insight onto previous work (Blaxter, Christina, & Malcolm, 2010).
In his highly appreciated work, Randolph looks at and summarizes some pivotal information
on how to write high quality dissertation literature review (Randolph, 2009). His works start
with a discussion of the purpose of literature review and later presents taxonomy of literature
review and finally discusses the steps in conducting a quantitative or qualitative literature
review. He mentions an eight-step framework to complete a quality and well-designed
qualitative literature review based on previous research by Ogawa and Malen (Ogawa &
Malen, 1991).
The literature review in this research study is based on the suggestions and findings by
Randolph (Randolph, 2009) as summarized by eight steps in Error! Reference source not f
ound. below.
Caillaud et al investigate the diversity in the objectivity and the research method in research
topic undergone under systems engineering. They looked at the research objectives, the
methods used and the validation with great care. Their academic exercise presented different
approaches followed in related disciplines to systems engineering and they proposed a first
guide to validate the different research works in systems engineering (Caillaud, Rose, &
Goepp, 2016). They also found that the limits of validation are clearly on the human
appreciation to evaluate quantitative but especially qualitative criteria. However, their work
was realized only based on a bibliographical study and their experience in research.
• Create an audit trail
step1:
Figure 2.1 Eight steps for a quality dissertation literature review (Randolph, 2009)
Artigue et al introduces the concept of didactic very early and analyses the gap between
research and action in educational systems (Artigue & Perrin-Glorian, 1991). They use
effective methodology based on didactic engineering to develop technology products in the
early age of didactic and information technology. Their studies were limited on a sample of
elementary schools and on mathematics as a subject. Their results show that didactic cannot be
directly transposed into means of actions on the educational systems without further studies.
Su et al, in their review (Sun, Kramer, Li, & Stuart, 2014), summarizes products information
from the major manufacturers and suppliers of didactic and learning systems equipment used
in the training of renewable energy professionals (Artisans, technicians, technologists and
engineers). They made uses of the information technology forum “Listserv” where they posted
the relevant question. They received multiple responses from 18 institutions using those
learning systems and four equipment suppliers. They compiled their data based on those
responses and additional research. However, their investigation focuses on renewable energy
didactic and learning systems manufacturer while further research could have revealed that
most of those manufacturers have a broad base of engineering disciplines thus rendering the
daily job of their Solution Engineers tedious (Sun, Kramer, Li, & Stuart, 2014). The importance
of learning systems equipment in lecturing and different manufacturers is presented in the work
done by Ochs et al (Ochs & Miller , 2012). They looked at the organization, the pedagogical
approach, and the goals of a new course on power electronics with renewable energy
application. A summary of the equipment needed for the course, two sample labs and a final
project are presented as well. Four undergraduate students and one graduate student have
completed a first iteration of this new course and their feedback is presented in the study.
Pert industrial has been present in the market for more than four decades and has been
developing and manufacturing engineering training equipment for technical schools, colleges
and universities. They are positioning themselves now as an international player with projects
in some Africans countries such as Namibia, Botswana and Zambia. They have recently
partnered with KVD technologies, a leading producer of science exhibits for expanding science
centres of the world (Pert Industrial Press Office , 2015). Their range of offering is wide and
they aim at increasing their market share in the continent.
Figure 2.3 Pert Industrials product range (Pert Industrial Press Office , 2015)
However, looking at how the market is evolving, the range of equipment in different
engineering fields and the dynamics of different structures, the day to day roles can be different
and not as well structured around the functions presented in Figure 2.4 above.
The current structure of Festo South Africa, where the didactic engineer operates within a small
structure and is always having to adapt to the market demands (total staff: six Solutions
engineers, two areas managers, two sale supports technician, and one business process
manager), results in reduced efficiency when performing the indicated functions. There is a
need to develop a comprehensive framework in order to optimize their daily functions to both
the satisfaction of the employer and employees.
2.3.2 Sales as a function of a Solutions Engineer.
As shown above, sales appear to be a major component and the main measurable output of the
didactic Solutions Engineers activities and therefore take priority over other tasks. In their
work, Arndt et al indicate when it is appropriate to provide dedicated support for a sales activity
(Arndt & Harkins, 2013), and in cases where support is desirable to explore the choice between
core team support and external support. Their methodology focuses on sales transactions that
typically require a diverse range of sales activities, including customer contact, scheduling
appointments, internal meetings, processing orders and preparing financing applications. Their
research develops a framework for understanding how to structure sales support for specific
sales activities. Their findings can be summarized as: Each sales activity has four dimensions
• workload
• customization
• complexity, and
• Prequalification risk.
The support structure (self-support, core team support, and external support) moderates the
influence of the four sales activity dimensions on sales activity performance and salesperson
role stress. These in turn impact overall sales performance. Their research is however, limited
on a broad conceptual model of sales support structures. Further research should test this
framework in the didactic environment using empirical data. Practical implications –
Normative recommendations are made for managers about how to allocate sales activities to
sales support. The value of their work is shown in Figure 2., and is broadly discussed since they
propose four relevant dimensions of sales activities that should be considered when allocating
sales activities to members of the selling centre.
Figure 2.5 Decision tree for assigning sales activities from (Arndt & Harkins, 2013)
Work done by Khalid (Khalid, 2013) investigates Systems Engineering graduate research as
part of curriculum summary. The study focuses on what students are required to investigate as
a discipline-related topic in Systems Engineering in the form of a capstone project. Their
methodology focuses on performed project and the use of Systems Engineering methods and
applications. In their study, they also tabulate most Systems Engineering methods currently
used. Their results show consideration for submission to an academic conference or journal in
the field. However, they are limited to enumeration without proper implementation.
Sreeram et al presented a generic framework combining Six Sigma, Lean system and Systems
Engineering concepts for the design of complex systems ( Sreeram & Thondiyath, 2015). In
their work, by combining those concepts, they show that the design process becomes much
more flexible and adaptable for a range of design scenario. The Deming’s Plan-Do-Check-Act
is presented as the basis of the used framework. Three case studies were presented to evaluate
the application of this framework in the context of Systems Engineering design. The limitation
is on the scalability of the approach for large systems where complex interactions exist. Also,
the application of negotiation techniques for more than three persons poses a challenge from a
mathematical context on their work.
Boehm et al, in their paper propose several iterations in developing a compact set of four key
principles for successful Systems Engineering (Boehm, Koolmanojwong, Lane, & Turner,
2012). They name them respectively as:
They advocate that the four key principles of the Incremental Commitment Spiral Model
(ICSM) enable the applicant to adapt to the changes and perform successful Systems
Engineering and development. They used case studies to show that projects yield satisfactory
results when they have a successful usage of the four principles mentioned above and they also
show on the other hand that the failed case studies failed to apply one or more of the principles.
They end their work by comparing their four ICSM principles (refer to Figure 2.) with different
sets of principles such as Lean Systems Engineering and others. However, their study shows
little focus on human behaviour (therefore less suitable in didactic sales where a lot of human
interaction is required) and the impact on the implementation of the ICSM.
Figure 2.6 ICSM from (Lane & Koolmanojwong, 2014)
Dombrowski et al continues process identification for customer service in the field of the after
sales services as a basis for lean after sales services (Dombrowski & Malorny, 2016). They
looked at the noticeable increasing pressure in the after sales services to optimize the customer
services-processes. They looked at the processes to satisfy the customers need, and found that
they are challenging and difficult due to no valid framework concerning the general
conditioning and the general objectives of customers. Their methodology focuses on
implementation of lean principles that integrate framework identification of general conditions
as well as a holistic process structuration in customer service. Their result shows a methodical
approach for OEMs that will be able to create a structure process landscape. However, their
work did not use lean management principles applications to evaluate customer satisfaction.
Another attempt to use a framework with Systems Engineering tools was proposed by Sanders
et al in Systems Engineering framework for integrated product and industrial design including
trade study optimization (Sanders & Klein, 2012). They attempted to address the problem of
affordability issues in aerospace and defence systems on the decision in supply chain and
Systems Engineering. In their methodology, they design a framework that provides a structured
hierarchical concurrent engineering approach to balance conflicts, performances and
productivity requirements that impact systems affordability at each stage in the system design
and development process. That resulted in a proposed novel approach for integrating
manufacturing and supply chain considerations into the Systems Engineering process through
the development of an industrial V-model which mirrors the conventional Product V-model as
presented in Figure 2.7 below.
Figure 2.7 Industrial V-Model from (Sanders & Klein, 2012)
In many cases, an employee’s original expertise will no longer be sufficient to keep up with
the latest development in the working environment. Investing early pays off in every possible
way. The promotion of lifelong learning thus becomes the most productive long-term
investment for the future. The aim of Festo Didactic is therefore, to maximize the potential of
learning in schools and training centres and to develop skills sustainability in industrial
companies around the world (Didactic, 2017).
As a leading global partner for companies and educational institution, and as a family owned
company, Festo is deeply committed to contributing to the development of education and
learning environment and the worldwide transfer of knowledge as shown in Figure 2.8 below.
Figure 2.8 Festo Didactic Customer Worldwide (Didactic, 2017)
Festo pride themselves as the driving force in technical and vocational education. The company
covers a full spectrum of engineering disciplines and supplies learning labs with all the
necessary technologies regardless of the vocational field involved. As a driving force and
leading supplier in the field, Festo Didactic also knows the technologies and competencies that
will be required in the future, such as Industry 4.0 and Aquatronic (waste water treatment) and
how to implement them through teaching (Didactic, 2017).
Festo Didactic, the training and education arm of the automation company (Figure 2. explained
the company vision), has introduced a suite of enhanced tools for customers including new
hardware and software products, portable hands-on training hardware solutions, a new
catalogue and a special UK equipment website aimed expressly at colleges and universities.
(New real & virtual training tolls from Festo didactic, 2002).
Industry Companies Education
Festo Didactic Solutions Engineers now need not only to understand and be able to provide
solutions based on Labvolt series equipment, but also integrate them into the current offers
where they can complement each other, or base their solutions to the customer solely on
Labvolt series (Inc, 2017).
As a result of the merger and as summarized in Appendix B, Festo Didactic is now the world-
leading provider of equipment and solutions for technical education. The product and service
portfolio offers customers holistic educational solutions for all areas of technology in factory
and process automation, such as pneumatics, hydraulics, electrical engineering, production
technology, mechanical engineering, mechatronics, CNC, HVAC and telecommunications
(festo Didactic, 2017).
Figure 2.10 Technologies areas and series of Festo Didactics Equipment
2.8 Conclusions
In this chapter, current literature in the subject of systems, engineering, Systems Engineering
tools to process optimizations and Didactic Solutions Engineer’s roles were looked at. Also, a
presentation of Festo Didactic as the leading provider for learning systems globally was
covered. Related work and relevant analysis was scrutinized to address the subject at hand.
Despite all work done in literature, little or no work has been done in optimization of the
function in didactic solution engineering, in this view, the study will endeavour to study the
optimization of the function using Festo SA as a case study.
Chapter 3: The research process
3.1 Introduction
In Chapter 2, the literature review around the topics Systems Engineering application,
optimization, didactics and learning systems were covered. The purpose of this research study
is to attempt to optimize the functions of the Didactic Solutions Engineers within Festo South
Africa using systems engineering tools and principles. In this section, the research
methodology used in this study is presented. In order to obtain detailed information, a
qualitative approach was used and a flexible standardized questionnaire interview format was
distributed to the respondents with the goal to allow for complex interactional variables that
typically occur in a solution engineering learning systems environment to be taken into
account.
The logic and power of purposeful sampling lies in selecting information-rich cases (the
respondents to the questionnaires are solutions engineers) to study in-depth. Information rich
cases are those from which one can learn a great deal about issues of central importance to the
purpose of the research (Patton , 1990). This research study methodology relies on the use of
the following four tools:
Table 3.1 Qualitative vs. Quantitative Research Techniques (Cooper & Schindler, 2008)
Description Qualitative Quantitative
Focus of research Understand & Interpret Describe, explain and predict
Researcher involvement High researcher is participant & Limited, controlled to prevent bias
catalyst
Research purpose In-Depth understanding theory Describe or predict build and test
building theory.
Sample size Small Large
Research design May evolve or adjust during the Determined before the project.
course of the project. Consistency Consistency is critical
is not expected
Data Analysis Human analysis following Computerized analysis- statistical
computer or human coding methods dominate.
primarily non-quantitative. Analysis maybe on-going during
Force researcher to see contextual the project
framework of the phenomena
being measured
Data Type and Verbal or pictorial descriptions. Verbal descriptions
Preparation Reduce to verbal code. Reduce to numerical code
From Table 3.1, one can see that the only research technique that is most suitable for this study
is qualitative research. The focus of the research is to understand and interpret the answer of
the questionnaires from the small sampling group, and to build in-depth theory of Systems
Engineering application to optimizations. Therefore, this study data analysis is based on
questionnaire findings, on coding of the findings, interpretation of the findings and presentation
of the results on a writing format with little pictorial description.
The inductive method (grounded theory analysis) was used as the basis to analyse the collected
data. The process is explained in Figure 3.1.
Figure3.1 The grounded theory process (Charmaz, 2006)
From (Strauss, 1987) it can be said that the defining components of the grounded theory
practice include but are not limited to:
Festo Didactic as the world-leading provider of equipment and solutions for technical
education – your global partner for competence development (Didactic, 2017). It was important
to address the problem at hand with that global presence in mind while not only focusing on
Festo, but also looking at what other leading suppliers are doing. Although it was planned to
gain information from as many suppliers as possible, it was only possible to get suppliers that
partner with Festo in a certain project to participate in this study, that resulted in a restricted
group of participants.
For this study, the participants are divided into five categories:
Area Sales Area Sales Automation Skills Automation Skills Business Process Marketing Training and
Manager Manager Consultant Consultant Coordinator Coordinator Consulting Admin
Training and
Sales Engineer Sales Engineer Free Lance Lecturer FreeLance Lecturer
consulting assistant
Sales Engineer Sales Engineer Free Lance Leturer Free Lance Lecturer
Systems Engineering (SE) is often said to be the framework for bringing a system into being.
This can be achieved stepwise by combining the process, products and management tools
already introduced. SE is therefore often introduced as a holistic methodological approach
(Magerholm FET , 1997); (Magerholm Fet, Schau, & Haskins, 2010) and constitutes a robust
framework that can incorporate life cycle thinking, market share retention or penetration impact
assessment and stakeholder views. This methodological approach is introduced here by the six-
step SE-methodology as shown in Figure. 3.3.
STEP 3: Specify
Performances
STEP 4: Analyse
and Optimize
STEP 5: Design,
Solve and
Improve
STEP 6: Verify
Test and Report
Figure 3.3 which is a System Engineering process (Magerholm FET , 1997), is used as a
framework for setting the questionnaire in this study. The blocks in Figure 3.3 are described as
follows:
First, the clients or the potential client needs should be identified. That was done via different
channels such as trade shows, telephonic conversation, walk-ins or customer visits. FET
colleges, training centres and university bodies may be seen as primary stakeholders as they
are the main clients for learning systems and didactic equipment and solutions. Banks and
cooperatives organization such as GIZ, Don Bosco are also important factors that may have
preferences pertaining to different standards and the performance levels. The Didactic and
learning systems equipment in Africa most of the time require external funding than normal
states funding. Therefore, donors and organization with focus on education are always
stakeholders in major projects.
Based on the identified needs, the requirements for learning systems performance should be
defined. Requirements may be expressed qualitatively for example, by requiring the latest
technology to be employed or to comply with relevant regulation, or quantitatively by number
of learners or students to be trained and the system lifetime.
After the requirements have been defined, the learning systems performance should be defined.
A quantitative approach to measure performance levels should be chosen to the extent possible
in order to facilitate precise analyses and comparison of alternatives. Quantitative information
can be obtained from previous similar projects.
In the search for better alternatives, multi-variable problems often occur and the different
parameters therefore need to be weighed according to their significance. In the optimization
process, various alternatives may thereby be used as evaluation parameters. Once the criteria
and weighing scheme have been established, the scores along various criteria for any
alternative should be identified and taken into the design step. There often is uncertainty in the
weight and the objective functions that are used in the optimization process should therefore
mirror the uncertainty. In a typical didactic solutions engineering, the timing to take into
considerations is that customer constrains (budget, delivery time, competition offers, space...)
result often in an optimization exercise.
In this step alternative solutions should be introduced based upon the findings from the
previous steps. The solutions might be new solution or an improvement of an existing solutions
or even customization to client needs so that the initial needs and requirements are met with an
optimized solution. It might also be managerial solutions for the implementation of strategic
decisions to achieve sustainable solutions, which might come out as the most beneficial, seen
from a market share retention, market penetration or even profit margin.
It is necessary to verify and test whether the initial needs and requirements are met. Thus,
considerations for tests and evaluation are innate from the beginning. Improvements of learning
system scenarios performance should be verified according to initial requirements for example
by means of the optimization parameters. A database must be created for future references.
There are many reasons to choose or select a formalized questionnaire as the instrument for
data collection in qualitative research. The Table 3.2 below (Debois, 2016) summarizes the
attributes of a standardized questionnaire.
Advantage Disadvantages
Cost efficient Dishonesty
Practical Lack of conscientious responses
Speedy result Differences in understanding and interpretations
Scalability Feelings and meanings unable to be conveyed
Author do not need to be a Some questions are difficult to analyse
scientist
Scientific analysis and Respondents may have an hidden agenda
prediction
User anonymity Lack of personalization
No pressure Skipped questions
Can cover all aspect of the Accessibility issues
topic being investigated or
researched
From the table above it is clear that the advantages of the standardized questionnaire outweigh
the disadvantages for the type of research used in this study. Since standardized questionnaires
have an important strength regarding scientific analysis and prediction and are cost effective.
It is also important to note that, to improve functions in any environment there is a need to
understand change strategy. Therefore, in a highly competitive market such as didactic, it was
difficult to get more participants, as they were not willing to share inside information.
• Limitations
• And delimitations
3.7.1 Limitations
The main limitation of the research was the use of only non-confidential data from Festo South
Africa. Another main limitation was the unwillingness from other main didactic companies to
participate in the research such as local layers (PERT Industrial and Amtec Techniquip and
Vulindlela Sunrise). The result was analyzed based on their answers only with no input from
management. Also, business process flow as an internal constraint was not considered for this
research study.
3.7.2 De-limitations
The delimitations on this research study are on the data collection methods, the analysis and
the participants. Open ended structured, standardized questionnaires and informal interview
with the colleagues were used. The focus was only on companies willing to share information.
Another limitation was the inability to broaden the scope to include customers’ perspectives
when gathering information.
3.8 Eliminations of bias
Open-ended questions used in this research study as the data collection instruments offer two
distinct advantages compared to closed-ended questions (Manfreda, Hlebec, & Vehovar,
2003):
Open-ended questions offer the benefit of not constraining responses and allowing respondents
to freely answer and elaborate upon their responses. It is also important to highlight that open-
ended questions are burdensome to answer and suffer from high rates of items not responded
to.
Therefore, for this study, our choice to use open-ended questions as the instrument for data
collection was strictly motivated by the objective of the research and also by the fact that open
ended questions offer the opportunity to the respondents to supply motivating details thus
reducing ambiguity or bias.
3.9 Conclusion
In this chapter, the method used to gather information on the didactic solutions engineer
function and the methodologies used to conduct this research in order to attempt to optimize
their role based on Systems Engineering principles were presented. The chapter is emphasizing
on different techniques of research methods such as: types of research, data collection methods,
ethical considerations, limitation and delimitation of the methods and validation of the data
collected. In the next chapter, the findings from the data collected will be presented and the
coded data will also be shown. That will be followed by the data analysis and the proposed
framework will be presented to optimize the functions of the Didactic Solutions Engineer based
on Systems Engineering principles.
Chapter 4: The body (framework)
4.1 Introduction
In Chapter 3, the detail about the research process, the research approach and research tools
were presented. In this chapter, the respondents of the questionnaires are presented, the findings
from the questionnaire are revealed, the analyses of the finding are presented and finally the
sub-conclusions are drawn.
• To determine what other Didactic Solutions Engineers, do in other parts of the world,
both within Festo Companies and other global Didactic Companies.
• To determine a framework to optimize the Didactic Solutions Engineers function within
the South Africa market
• To propose the model derived from this study to be use within the company in order to
obtain better resource utilization.
Questionnaires were given to respondents with direct knowledge of the problem being
addressed. The nature of the problem to be addressed required broadening the respondents to
other companies within the didactic environment willing to offer information. The respondents
accepted to answer the questions and a duly authorized form was received from the Didactic
manager of Festo South Africa acknowledging the company support for the study.
140
125
120
100
80
62 61
60
40
22
18
20 9 6
1
0
male male male male male male male male
FZA1 FZA2 FZA3 FZA4 FCA FBR LN DL
Gender and Company Position
Figure 4.1 Distribution of respondents per months of work at the current position.
• Sales
• Exhibitions
• Projects
• Marketing
• Market penetration and retention
• Tenders and
• Technical Solutions
• Also on the company organogram and business processes
• Pricing
• Relationship with the customer
• Geographical locations
• Market penetration strategy
• Local expertise on the product and the solutions
• Global strategy
1. Reading though all the responses to familiarize with the range of topic mentioned
2. Create a codebook (that can also be done before or during the coding process)
3. Read each response and manually apply one or several codes for every text response
4. To achieve high quality coding, the researcher should have multiple coders reading and
applying codes to the same responses. This allows one to establish clear coding rules
and achieve a common understanding of the coding frame. It also allows monitoring
the level of agreement amongst coders.
Although the software is available, Microsoft Excel offers a cheaper option for open-ended
question analysis as shown in the work done by Palanca (Palanca, 2012). For this research
study, we used Microsoft Excel for data coding and analysis. Table 4.1 below summarizes the
finding coding and analysis.
4.5 Data coding and analysis
The data coding and analysis performed on the answers from the questionnaires submitted to
the respondents as shown in Table 4.1.
Step 2: Define requirements Understand the training needs and vision of the customer. Look at
the geographical location and create visit. Advise as much as
possible not only on learning equipment but also on building
structure. Then assess also if the customer can plug and play the
requested equipment or will need training. Try and bind the
customer with a long-term partnership (FACT) if possible and
record all interaction on SFA
Step 3: Specify performances Assessing the proposed solutions vs, the requirements of the
customer. Use colleague’s technical ability and experiences to
optimize the solutions. Liaise with the project management office
to get cost and other estimations right.
Step 4: Analyse and Look at competition offers. Add killing features to eliminate the
Optimize competitions. Look at the global market penetration strategy as a
tool to optimize the cost and position yourself with turnkey
solutions. Consider country legislation.
Step 5: Design and Solve Generate quote as soon as customer specifications are met and the
solution is optimized to meet budget and be competitive.
Research if competitors are working on the same project. Do
follow-up calls and visits if necessary. Liaise with line manager
and discuss the strategy going forward. Record all interaction on
SFA
Step 6: Verify, test and Demo the proposed solutions if possible to the customers. Involve
report. the line manager and record all interaction in SFA
The solutions provided were of quality and up to tender specifications. The execution was well
planned and training systems were performing to the customer specification. The delivery
scheduling, installation and training was also well executed and the power of teamwork in the
department was demonstrated during the project. The auditing was poor and created delay on
payment. Moreover, the fact that the company was working with government institutions
demonstrate the need to fully understand stakeholder requirement and budget for delay on their
side. The lesson learned was the need for a Project Management Office (PMO) within the
Didactic department with the responsibility to plan and execute big projects and to handle the
marketing and exhibitions activities.
The partnership with the local company was proven to be successful in the execution of the
project for the supply, delivery, installation, commissioning and training of electrical,
mechanical and mechatronics training equipment. However, some challenges are still being
experienced in terms of invoicing and payment.
4.9.5 FACT (Festo Accredited and Certified Training) centre Dar Es Salam
Tanzania
The Fact centre was a joint venture between the government of Tanzania and Festo Didactic.
Part of the equipment was donated and the Tanzanian government purchased part of it through
a local company. The aim of the training centre was to serve the educational sector and the
Tanzanian industry. The Dar Es Salaam Institute of Technology will use the new facilities for
the students. The following labs were supplied, installed and commissioned to be used as a
Festo FACT centre:
• Mechanical workshop
• Basic Automation lab
• Hydraulics lab
• Electrical engineering lab
• Automated systems lab
• Mechatronic.
As shown in each of the cases mentioned above, the relevance of improving the structure to
adapt to the always evolving market need to be addressed. One way to do that is to reorganize
the current organogram to incorporate a PMO, align and equip the current workforce with all
necessary skills to remain very competitive.
The proposed two organograms are presented below and are necessary to the successful
implementation of the framework.
Area Sales Manager Area Sales Manager Automation Skills Automation Skills Business Process Marketing
Labvolt Series Festo Series Consultant Consultant Coordinator Coordinator
Solutions Engineer
Soltutions Engineer
Electronics and
Industry 4.0 and CNC
Telecoms
Learning Systems
Area Sales Area Sales Automation Skills Automation Skills Business Process Marketing
Support and
Manager Manager Consultant Consultant Coordinator Coordinator
Project Manager
Training and
Free Lance Free Lance
Sales Engineer Sales Engineer Intern Electrical Consulting
Leturer Lecturer
Assistant
Intern
Mechatronics
4.11 Conclusion
This chapter discussed the distributed questionnaire, data analysis and interpretation looking at
the literature review. The objective of this study was to look at how Didactics Solutions
Engineers currently operate within Festo South Africa. Another objective is to investigate how
operations are done in other didactics companies both within the Festo group and other main
suppliers of didactic equipment. This study sought to learn and compare from the information
gathered and a framework to optimize the didactic Solutions Engineers function within the
South African market by using systems engineering principles was deduced. Moreso, it
emerges that for proper implementation of the deduced framework, a structural change needs
to happen. The main findings of the questionnaire were summarized in each section above.
Chapter 5 concludes this study, discusses the limitations and recommendation for further
research and implementation for the framework.
Chapter 5: Conclusion
5.1 Introduction
The purpose of this study was to determine what other didactic Solutions Engineers do around
the world, understand how Festo Didactic SA is handling day to day operations, collect relevant
information and propose a framework based on systems engineering principles that can be used
as a guideline to the daily activities of Didactics Solutions Engineers within Festo South Africa.
This chapter reports the conclusions and recommendations that resulted from this study.
An open-ended questionnaire was designed using a systems engineering tool derived from
(Magerholm FET , 1997) and was administered to the respondents. Each questionnaire was
divided into two main sections: (Section A personal data and section B research data.) as
indicated in Appendix A.
The research questions were formulated with the daily activities of Solutions Engineers as the
target function to optimize; with the objectives in mind to comprehend the unique challenges
they are facing in order to collect the relevant data.
5.3 Conclusions
Understanding the daily challenges faced by the Didactic Solutions Engineer within Festo
South Africa was the central leitmotiv for this research study. This study analysed and
comprehended some other unique challenges by looking at operations elsewhere (other Festo
company in the world, other main Didactic company in the world) and a framework to address
those unique challenges was proposed. Systems Engineering methods and tools were used as
guiding principles to get and optimize the framework. Magerholm designed a questionnaire
using systems engineering framework (Magerholm FET , 1997).
The questionnaires were sent to the respondents with the focus on obtaining rich qualitative
data. The obtained data was coded, analysed and finally interpreted. From the interpretation of
the obtained data, a new framework was proposed and recommended for use as a guideline to
optimize the function of Didactic Solutions Engineers within Festo Didactic South Africa
(Forsberg & Mooz, 1992). Thus, to implement the newly proposed framework effectively and
efficiently, it is strongly suggested that the current structure of the department be re-organized.
This research study revealed the need to be constantly dynamic and consider the whole business
process model in future.
In conclusion, this study has shown that although the current structure and mode of operations
can achieve company financial and strategic target, the market dictates the necessity to improve
the system by utilizing efficient and effective approach in doing things such as putting people
at the centre of the process.
5.4 Recommendations
The following recommendations are suggested from this research study:
• To look at project and tender selection methods using engineering economics models
• Implement the framework and analyse the improvement.
• Use the framework as the initial step and further this study with customer participation
• To look at tools for management in high skills environment with a variety of challenges
• To investigate product based organogram versus region based organogram.
• Another research can be done on the same topic integrating the ERP (Enterprise
Resources Planning) business processes for Learning Systems and Training and
consulting activities
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APPENDICES
Dear colleague,
I am trying to assess the current structure we are operating in, and looking forward to use your
answers as a basis for a framework to optimize our daily functions within Festo SA. As stakeholders
for this study, your opinions and recommendations are important as this study will probably impact
and beneficial on the way we operate going forward.
There are seven focus areas that will need your inputs:
All personal and company information obtained will be kept anonymous as well as confidential and
will be used for analysis purpose only.
Sincerely,
Framework to optimize the solutions engineer functions in the
didactic market using S. E principles
Questionnaire on the didactic solutions engineer functions
The following questionnaire will be used to define a framework to optimize the functions of
the didactic solutions engineer at Festo SA
Background Name:
Today's date:
Address:
Sex:
How long have you been working for Festo or your current company?
Step 1: Identify needs
How do you know if the customer is replacing existing equipment or upgrading them?
How do you know if the customer is starting and new field of knowledge or new training
centre?
How do you specify the performances of the systems based on the customer requirements?
When do you decide to brainstorm the customer requirements with the colleagues?
When do you look if we have someone in the team that is a specialist or familiar with the
requirements?
In our ranges our equipment what will best satisfy the customer requirements and
performances?
What features do we offer, and what will be the deal breaker/ clincher?
Is our price competitive?
When do you take into considerations the customer constrains (budget, space...)?
When do you look at Festo Constraints (Not in our portfolio of offers ...?)
Step 5: Design and Solve
When do you enquire if the customer needs support after the warranty?
How do you structure the program to meet customer requirements and manage risk
(competitor’s offers)?
When and how do you seek for the product Specialist advice?
Step 6: Verify, test and report.
Do we have a demo version of the proposed solutions available to test with the customer?
Do you believe a customer solutions and application centre will be of help in your daily routine?
This year do you have any particular goal, when it comes to your job as Didactic solutions
engineer at Festo?
Lab Furniture’s Learn Line, S-Top A-Frame Different set for all Learning
Swing Panel Programmes
Robotics and CNC Robotic Amr, Mobile Robot Servo Robot Systems, CNC
(Robotino) and Robotic Light Duties Lathes and
Vision Cell Mills
• Electronics/Electricity
• Pneumatics
• Plastics
• CNC Mill/Lathe
• CAD with 3D
Printing
• Environmental/Water
• Alternative Energy
• Bionics
• Biotechnology
Training and Consulting Services to industrial Training and train the trainer
customers and organizations On-site or at-the-factory
to improve their Customer training, which can
productivity be when they receive the
Training: equipment, or with a re-
training contract each year if
needed for their new teachers
Standard public courses (x
days)
Customized trainings
tailored to customer needs
Competency development
programs for specific job
profiles
Simulation games
Consulting
Train-the-trainer programs
and curricula development
Industrial services to
improve customer’s
productivity
Certification of customers’
training environment