Professional Documents
Culture Documents
Nonlinear Dynamic Analysis of Cylindrica
Nonlinear Dynamic Analysis of Cylindrica
Abstract
A nonlinear plan dynamic model for cylindrical bearings has been developed, predict-
ing the interaction forces between the retainers and the rolling elements. Roller-race
contacts are analyzed in detail and resulting forces and moments are determined.
An elastohydrodynamic lubrication (EHL) model provides the traction components
while a hydrodynamic formulation is used for the roller-cage interactions. Structural
deformations of the rings are included in the geometrical equations linking the rela-
tive displacements between rings. The Newmark type implicit integration technique
coupled with the Newton-Raphson method is used to solve the differential equation
system iteratively. Time displacements and theirs FFT are used to illustrate and
elucidate the diversity of the system response.
Computations performed when considering the structural deformations of the rings
show a low frequency shift, as higher harmonics are attenuated while the first are
more pronounced. With an unbalanced rotor, the ball pass frequency (BPF) is mod-
ulated with this perturbation leading to an aperiodic response. This is particularly
true for the counter-rotating bearing investigated. Finally, results for different cage
materials show a significant influence only on the cage center location, whereas the
inertia moment of the cage is of little impact on the global dynamics behavior.
Key words:
Roller Bearing; Flexible Ring; High Speed; Nonlinear Dynamical Systems
PACS: 46.55.+d, 05.45.-a
∗ Corresponding author.
Email addresses: ale.leblanc@gmail.com (Alexandre Leblanc),
daniel.nelias@insa-lyon.fr (Daniel Nelias).
A = cross-sectional area
CC = cage/ring friction torque
CCj = roller end/cage pocket flange friction torque
CE = roller end/guiding flange friction torque
CP = rolling resisting moment at the roller/ring contact
d = diameter
dm = bearing pitch diameter
E = moduli of elasticity
EX = cage eccentricity
F = friction force at the roller/ring contact
Fc = roller centrifugal force
FR = radial load
F C1 = traction force at front roller/pocket
F C2 = traction force at rear roller/pocket
F E = friction force at the roller end/ring guiding flange
F OL = oleodynamic drag force acting on the roller
hi = EHL lubricant film thickness at roller/inner ring contact
ho = EHL lubricant film thickness at roller/outer ring contact
H1 = lubricant film thickness between the roller and the cage
I = area moment of inertia of the cross-sectional area
Jd = bearing diametrical clearance
K = stiffness coefficients
L = load
m = mass
N = number of roller
Q = normal load at the roller/ring contact
QC = normal load at the cage/ring contact (short journal bearing effect)
QC1 = front roller/cage pocket contact
QC2 = rear roller/cage pocket contact
r = radius
Rr = roller radius
V X = horizontal linear velocity
V Y = vertical linear velocity
X = horizontal position
Y = vertical position
δ = contact deformation
ν = Poisson’s ratio
ρ = density
υ = structural deformation
υc = diametral growth
φ = cage attitude angle
Ψ = angular position
ω = angular speed
2
Subscripts
i = inner ring
o = outer ring
c = cage
j = roller number
R = roller
1 INTRODUCTION
Until the late 70’s, most of the analytical simulations of rolling-element bear-
ings were restricted to quasi-static models which consist of a set of non-linear
algebraic equations solved by standard iteration methods. Walter [1] was the
first to develop an analytical model for ball bearing and cage dynamics. Later,
Gupta [2,3] modified and extended this analysis to other types of rolling ele-
ment bearings, setting the basis of the well-known computer code ADORE, c
which has been used to validate the model presented in this paper. As a result
of the increase in capacities, the number of publications in the field has grown
significantly over the years.
3
roller
cage
outer ring
dm d
c d
R inner ring
4
θ
υ (θ)
Wj Ψj
the outer and inner ring radii minus the roller diameter.
The centrifugal expansion affecting both the cage and the rotating ring is
given by Hirotoshi et al. et al. [20]:
ρΩ2
υci = (1 − ν) (3 + ν) ri2 − ro2 + (1 + ν) (3 + ν) ro2 − 1 − ν 2 ri2 ri
4E
(1)
2
ρΩ
υco = (1 − ν) (3 + ν) ri2 − ro2 + (1 + ν) (3 + ν) ri2 − 1 − ν 2 ro2 ro
4E
(2)
where υci and υco are the diametral growths at the inner and outer radii, ri
and ro respectively. In the present model, the centrifugal expansion is included
in the diametral clearance Jd .
The ring out-of-roundness υ (θ) produced by a single line contact can be ex-
pressed through a Fourier series as follows:
∞
υ (θ) = L Kk cos (kθ) (3)
k=0
N ∞
υ (θ) = Lj Kk cos (k (Ψj − θ)) (4)
j=1 k=0
where each contact load coincides with the roller angular position Ψj (cf.
Fig. 2).
5
stiffness coefficients are then required to obtain the ring deformations:
Although this formula leads to a good approximation of the shape of the inner
ring when subjected to a static load, it fails completely for a set of equally, or
almost identically loaded rollers. This is the case for the outer ring, for high-
speed application, since the rollers are all loaded at least by the centrifugal
force.
For a thin ring submitted to N equivalent (Fc ) loads, several analytical solu-
tions are available. Yhland’s formulation is used here (as reported by Wens-
ing [22]). This solution, valid at any point of the ring, takes into account the
flexural and the extensional deformations:
∞
Fc × N × ro Fc × N × ro3 1
υY (θ) = + cos (qNθ) (6)
2πE × Ao πE × Io q=1 (qN)2 − 1 2
N
2
υ (θ) = (Qoj − Fc ) Kn cos (n(φj − θ)) + υY (θ) (7)
j=1 n=0
Figure 3 shows a roller loaded at the roller/race contact (Q), at the front or
rear roller/cage pocket contact (QC1 and QC2 respectively), and submitted
to a centrifugal force (Fc ). Dry or lubricated traction forces at the roller/race
and roller/pocket (F , F C1 and F C2 respectively) are of primary importance
in roller equilibrium. A resisting torque (CP ) due to an asymmetric hydrody-
namic pressure field and the oleodynamic drag force (F OL) are considered.
Due to small internal clearances needed for high-speed operation, friction ef-
fects at the roller end/cage pocket (friction torque CC) and roller end/guiding
flange (traction force F E and friction torque CE) are also considered.
In addition to the roller/cage interactions, the contact between the cage and
the guiding ring surfaces introduces a normal load (QC) and a friction torque
(CC) linked to the cage attitude angle (φ) and eccentricity (EX), through a
short journal bearing model (see Fig. 4).
6
Qoj
Foj
F Ej
CPoj
CEj F C2j
Fc
QC1j
Oj F OL QC2j
F C1j CCj
CPij
Fij Qij
F C11
(QC1 − QC2)1
F C21
ψj
φ
QCo (QC1 − QC2)j
CCi ωc
χ
CCo QCi
F C2j F C1j
Finally, the roller/ring reaction forces balance the inner ring. See Cavallaro
paper [19] for details on force models used
7
For the roller j, the application of the Newton’s second law yields:
dm dωj
mr = QC2j − QC1j − F OL + Fij − Foj + F Ej (8)
2 dt
dωj dωRj
Jr + = RR (F C1j + F C2j − Fij − Foj )
dt dt
+ CEj + CCj + CPij + CPoj (9)
with
dΨj
= ωj (10)
dt
dV Xc N
mc = ((QC2j − QC1j ) cos Ψj + (F C2j + F C1j ) sin Ψj )
dt j=1
+ (QCi + QCo ) sin χ (11)
dV Yc
N
mc = ((QC2j − QC1j ) sin Ψj + (F C2j − F C1j ) cos Ψj )
dt j=1
− (QCi + QCo ) cos χ (12)
dωc
N
dm
Jc = (QC2j − QC1j ) − (F C2j + F C1j ) RR − CCj
dt j=1 2
+ CCi − CCo − EX.QCi sin χ (13)
with
dΨc dXc dYc
= ωc ; = V Xc ; = V Yc (14)
dt dt dt
For the inner ring:
dV Xi N
mi = (Qij sin Ψj ) − Fur sin (ωi t) (15)
dt j=1
dV Yi N
mi =− (Qij cos Ψj ) + FR + Fur cos (ωi t) (16)
dt j=1
dXi dYi
= V Xi ; = V Yi (17)
dt dt
One equation is added for each roller:
8
Fr
outer ring
Fur Xi
Ψj hoj − J4d
Yi Oi −δoj − υoj
roller
Oo
hij − J4d inner ring
−δij − υij
Fig. 5. Relative displacement between the inner and the outer ring centers
cage (front) nj
tj roller
Oj
H1j
cage (rear)
Ψj
Ψcj
X O Y
X1 Oc (Xc , Yc ) Y1
Jd
+ δij + δoj − hij − hoj + υij + υoj = Yi cos Ψj − Xi sin Ψj (19)
2
The lubricant film between the roller and the cage (Fig. 6) is given by :
9
100
Correlation (%)
90
80
Inner ring
70
Cage
60
0 0.5 1 1.5 2
Inner ring speed (tr/min) x 10
4
Fig. 7. Correlation of the radial displacements predicted by the present model and
ADORE c
dm 2Rr
H1j = Ψcj − arctan
2 ⎛
dm ⎞⎞
Xc Yc
cos Ψ cj + sin Ψ cj
− arctan ⎝ R EX X EX − Ψj ⎠ ⎠ (20)
c
EX
− c
EX
sin Ψ cj − Yc
EX
cos Ψ cj
2.4 Validations
The basic testing of the present code has been performed with ADORE c [3]
and with the research model used by Ghaisas et al. in [23]. Figure 7 shows
the correlation coefficients for the radial displacements predicted by Gupta’s
software and our model applied on a perfect roller bearing with radial loading
(Table 8-3 of [3]). High rate of agreement is achieved for the inner ring trajec-
tories and for the speed range investigated. The cage behavior still correctly
predicted although cage interactions differ somewhat for the two models.
3 RESULTS
10
Number of rollers N = 28
Pitch diameter dm (mm) = 144.5
Cage diameter dc (mm) = 140.7
Roller diameter dR (mm) = 12
Inner shaft+ring thickness (mm) 41
Outer shaft+ring thickness (mm) 30
Free diametral clearance Jd (mm) = 6e-2
Race and roller material = M50
Cage material: M50 or PEEK
Cage centering: Inner ring
Oil: Mobil Oil Jet II (MIL-L-23699)
Table 1
Bearing parameters
Figure 8 shows the rotor mass center for rigid (left) or flexible (right) rings. As
the average speed of a roller around the outer race is equal to cage speed ωc ,
the rotor is excited at the frequency of Nωc , known as ”ball” pass frequency
(BPF). Here the BPF is equal to 960 Hz. For the rigid ring case, the applied
radial load is supported by a few rollers located in a narrow angular region,
depending only on the elastic deflection at the roller/raceway contact. These
peak-shaped load profiles induce the strong second harmonic of BPF for the
horizontal displacement. For the vertical displacement, a third harmonic con-
tributes to the response. This frequency is directly linked to the short loading
period of the rollers. With the flexible rings, higher harmonics disappear as
the load period increases while the contact pressure distribution is flattened
(cf. Fig. 9).
11
Balanced rotor − Rigid rings Balanced rotor − Flexible rings
0.3 0.3
Horizontal displacement Horizontal displacement
2 BPF
Amplitude (μm)
Amplitude (μm)
0.2 0.2
0.1 0.1
0 0
0 500 1000 1500 2000 2500 3000 0 500 1000 1500 2000 2500 3000
Frequency (Hz) Frequency (Hz)
0.04 0.04
Vertical displacement Vertical displacement
Amplitude (μm)
Amplitude (μm)
0.03 0.03
BPF
0.02 0.02
3 BPF
0.01 0.01
0 0
0 500 1000 1500 2000 2500 3000 0 500 1000 1500 2000 2500 3000
Frequency (Hz) Frequency (Hz)
Horizontal velocity ( mm/s )
5 5
0 0
−5 −5
−10 −10
−1 −0.5 0 0.5 1 −1 −0.5 0 0.5 1
Horizontal displacement ( μm ) Horizontal displacement ( μm )
2 2
Vertical velocity ( mm/s )
1 1
0 0
−1 −1
−2 −2
54.35 54.4 54.45 54.5 54.55 54.6 54.65 82.7 82.75 82.8 82.85 82.9 82.95 83
Vertical displacement ( μm ) Vertical displacement ( μm )
Fig. 8. Inner ring displacements at 4500 rpm for Fr=3000 daN with rigid and flexible
rings - balanced rotor
3.3 Stability analysis
12
rigid rings
flexible rings
load
time
Fig. 10. Campbell diagram for the radial displacement of the inner ring - rigid rings
dispel these errors and to find any critical values leading to dramatic bearing
behavior, a stability analysis is performed. In Figures 10 and 11 the Campbell
diagrams are shown for the radial displacements of the inner ring of Fig. 8 for
rotating speed from 1,000 to 20,000 rpm with 100 rpm step.
Aside the BPF harmonics found previously, two instability rotating speeds
areas are found in the investigated range. For the rigid case shows in the
Fig. 10, the first instability area is around 7 krpm and the second around 14
krpm. A radial mode is also slightly apparent at 3kHz while the lower band of
frequencies contains several harmonics linked to the cage (fcage ), roller (froller )
and inner ring (fIR ) frequencies. The flexibility of the rings (Fig. 11) shifts the
13
Fig. 11. Campbell diagram for the radial displacement of the inner ring - flexible
rings
radial mode near 2 kHz due to this severe damping. Instability areas are also
altered and the rolling element harmonics appear more clearly on the lower
frequencies band.
The level of the unbalanced force has been taken as 5% of Fr . Response plots
have been generated for the rigid and flexible ring cases as shown in Fig. 12.
Aside from the new fundamental at X = 75 Hz ensuing from the unbalanced
rotor, the BPF peak frequencies and harmonics are found to be similar to
those previously obtained, although they are modulated by the rotor speed.
14
Unbalanced rotor − Rigid rings Unbalanced rotor − Flexible rings
0.3 0.3
Horizontal displacement Horizontal displacement
X (1μm) X (1.5 μm)
Amplitude (μm)
Amplitude (μm)
0.2 0.2
0.1 0.1
0 0
0 500 1000 1500 2000 2500 3000 0 500 1000 1500 2000 2500 3000
Frequency (Hz) Frequency (Hz)
0.04 0.04
Vertical displacement Vertical displacement
X (0.4 μm)
Amplitude (μm)
Amplitude (μm)
0.03 0.03
q.BPF± k.X X (0.8 μm)
0.02 0.02
0.01 0.01
0 0
0 500 1000 1500 2000 2500 3000 0 500 1000 1500 2000 2500 3000
Frequency (Hz) Frequency (Hz)
Horizontal velocity ( mm/s )
5 5
0 0
−5 −5
−10 −10
−4 −2 0 2 4 −4 −2 0 2 4
Horizontal displacement ( μm ) Horizontal displacement ( μm )
4 4
Vertical velocity ( mm/s )
2 2
0 0
−2 −2
−4 −4
53.5 54 54.5 55 55.5 81 82 83 84 85
Vertical displacement ( μm ) Vertical displacement ( μm )
Fig. 12. Inner ring displacements at 4500 rpm for Fr=3000 daN with rigid and
flexible rings - unbalanced rotor
3.5 Cage material
Two cage materials are investigated: steel and carbon fiber reinforced Peek
(Polyetheretherketones). Peek is a thermoplastic which offers a significant gain
15
Rigid rings Flexible rings
15 15
X Horizontal displacement Horizontal displacement
Z−2X
Amplitude (μm)
Amplitude (μm)
10 Z 10
Y Z−X
5 5
0 0
0 500 1000 1500 0 500 1000 1500
Frequency (Hz) Frequency (Hz)
10 10
Vertical displacement Vertical displacement
8 8
Amplitude (μm)
Amplitude (μm)
6 6 Z+X
4 4 Z+2X
2 2
0 0
0 500 1000 1500 0 500 1000 1500
Frequency (Hz) Frequency (Hz)
400 400
200 200
0 0
−200 −200
−400 −400
−50 0 50 −50 0 50
Horizontal displacement ( μm ) Horizontal displacement ( μm )
400 400
Vertical velocity ( mm/s )
200 200
0 0
−200 −200
−400 −400
−20 0 20 40 60 80 100 −20 0 20 40 60 80 100
Vertical displacement ( μm ) Vertical displacement ( μm )
Fig. 13. Inner ring displacements at ωi = 4500 rpm and ω0 = 20000 rpm for Fr=1500
daN with rigid and flexible rings - unbalanced counter-rotating bearing
on cage weight (almost 20% for this bearing) with excellent mechanical prop-
erties. The small inertia of Peek cages is useful to reduce the impact loads
16
between the roller and the retainer. However it may lead to some cage insta-
bilities. Figures 14 to 17 highlight the effects of the retainer material on cage
position, for rigid (left) or flexible (right) rings, with balanced and severely
unbalanced rotors (80% of Fr ).
With a balanced rotor (cf. Figs. 14 and 15), steel and Peek cages exhibit almost
the same response when the deformation of the rings is taken into account.
4 Conclusion
Acknowledgements
17
support.
References
[1] Walter, C. T., 1971. “The Dynamics of Ball Bearings”. ASME Journal of
Lubrification Technology, 93, pp. 1–10.
[5] Gupta, P. K., 1979. “Dynamics of Rolling-Element Bearings - Part III. Ball-
Bearing Analysis”. ASME Journal of Lubrification Technology, 101, pp. 312–
318.
[6] Gupta, P. K., 1979. “Dynamics of Rolling-Element Bearings - Part IV. Ball-
Bearing Results”. ASME Journal of Lubrification Technology, 101, pp. 319–
326.
[7] Meeks, C. R., and Tran, L., 1996. “Ball Bearing Dynamic Analysis Using
Computer Methods - Part I : Analysis”. ASME Journal of Tribology, 118,
pp. 52–58.
[8] Meyer, L. D., Ahlgren, F. F., and Weichbrodt, B., 1980. “An Analytical Model
for Ball Bearing Vibrations to Predict Vibration Response due to Distributed
Defects”. Journal of Mechanical Design, 102, pp. 205–210.
[9] Su, Y. T., Lin, M. H., and Lee, M. S., 1993. “The Effects of Surface Irregularities
on Roller Bearing Vibrations”. Journal of Sound and Vibration, 165(3),
pp. 455–466.
[10] Aini, R., Rahnejat, R., and Gohar, R., 1990. “A Five Degree of Freedom
Analysis of Vibrations in Precision Spindles”. Int. J. Mach. Tools Manufact.,
30(1), pp. 1–18.
[11] Hendrikx, R. T. W. M., v. Nijen, G. C., and Dietl, P., 1998. “Vibrations in
Household Appliances with Rolling Element Bearings”. Proc. ISMA 23 Noise
and Vibration Engineering, 3, pp. 1576–1544.
[12] Lee, Y. S., and Lee, C. W., 1999. “Modelling and vibration analysis of
misaligned rotor-ball bearing systems”. Journal of Sound and Vibration, 224,
July, pp. 17–32.
18
[13] Tiwari, M., Gupta, K., and Prakash, O., 2000. “Effect of radial internal
clearance of a ball bearing on the dynamics of a balanced horizontal rotor”.
Journal of Sound and Vibration, 238, pp. 723–756.
[14] Tiwari, M., Gupta, K., and Prakash, O., 2000. “Dynamic response of an
unbalanced rotor supported on ball bearings”. Journal of Sound and Vibration,
238, pp. 757–779.
[15] Harsha, S., Sandeep, K., and Prakash, R., 2003. “The effect of speed of balanced
rotor on nonlinear vibrations associated with ball bearings”. International
Journal of Mechanical Science, 45, pp. 725–740.
[16] Changqing, B., and Qingyu, X., 2006. “Dynamic model of ball bearings with
internal clearance and waviness”. Journal of Sound and Vibration, 294, June,
pp. 23–48.
[17] Jang, G., and Jeong, S.-W., 2004. “Vibration analysis of a rotating system due
to the effect of ball bearing waviness”. Journal of Sound and Vibration, 269,
January, pp. 709–726.
[18] Palmgren, A., 1945. Ball and Roller Bearing Engineering, 1st ed. Philadelphia:
SKF Industries Inc., Philadelphia.
[19] Cavallaro, G., Nélias, D., and Bon, F., 2005. “Analysis of High-Speed Inter-
Shaft Cylindrical Roller Bearing with Flexible Rings”. Tribology Transactions,
48(2), pp. 154–164.
[20] Hirotoshi, A., Yoshio, S., Yuka, M., and Takeshi, S., 1988. “Performance of ball
bearings with silicon nitride ceramic balls in high speed spindles for machine
tools”. Journal of Tribology, Transactions of the ASME, 110(4), pp. 693 – 698.
[21] Young, W. C., and Budynas, R. G., 2002. Roark’s Formulas for Stress and
Strain, 7th edition ed. McGraw-Hill.
[22] Wensing, J. A., 1998. “On the dynamics of ball bearings”. PhD thesis,
University of Twente, Enschede, The Netherlands, December.
[23] Ghaisas, N., Wassgren, C. R., and Sadeghi, F., 2004. “Cage Instabilities in
Cylindrical Roller Bearings”. ASME Journal of Tribology, 126, pp. 681–689.
19
Rigid rings Flexible rings
0 0
position position
YC (mm)
YC (mm)
−0.1 −0.1
−0.2 −0.2
−0.25 −0.2 −0.15 −0.1 −0.05 0 −0.25 −0.2 −0.15 −0.1 −0.05 0
XC (mm) XC (mm)
(157 μm) (160 μm)
15 15
X−Y horizontal displacement horizontal displacement
Amplitude (μm)
Amplitude (μm)
10 (X+Y)/2 10 X−Y (X+Y)/2
5 X+Y 5 2Y
0 0
0 100 200 300 400 0 100 200 300 400
Frequency (Hz) Frequency (Hz)
(111 μm) (123 μm)
15 15
vertical displacement vertical displacement
Amplitude (μm)
Amplitude (μm)
10 10 Y
4Y
5 5
0 0
0 100 200 300 400 0 100 200 300 400
Frequency (Hz) Frequency (Hz)
Fig. 14. Steel cage position at 4500 rpm for Fr=15000 N - balanced rotor
20
Rigid rings Flexible rings
0 0
position position
YC (mm)
YC (mm)
−0.1 −0.1
−0.2 −0.2
−0.25 −0.2 −0.15 −0.1 −0.05 0 −0.25 −0.2 −0.15 −0.1 −0.05 0
XC (mm) XC (mm)
(161 μm) (151 μm)
8 8
horizontal displacement horizontal displacement
Amplitude (μm)
Amplitude (μm)
6 6
(X+Y)/2 X+Y
4 4
2 2
0 0
0 100 200 300 400 0 100 200 300 400
Frequency (Hz) Frequency (Hz)
(115 μm) (135 μm)
8 8
Amplitude (μm)
Amplitude (μm)
Fig. 15. Peek cage position at 4500 rpm for Fr=15000 N - balanced rotor
21
Rigid rings Flexible rings
0.5 0.5
position position
YC (mm)
YC (mm)
0 0
−0.5 −0.5
−0.4 −0.2 0 0.2 0.4 −0.4 −0.2 0 0.2 0.4
XC (mm) XC (mm)
100 100
horizontal displacement horizontal displacement
Amplitude (μm)
Amplitude (μm)
X
50 50
2X
0 0
0 100 200 300 400 0 100 200 300 400
Frequency (Hz) Frequency (Hz)
(33 μm) (58 μm)
100 100
vertical displacement vertical displacement
Amplitude (μm)
Amplitude (μm)
50 50
0 0
0 100 200 300 400 0 100 200 300 400
Frequency (Hz) Frequency (Hz)
Fig. 16. Steel cage position at 4500 rpm for Fr=15000 N - unbalanced rotor
22
Rigid rings Flexible rings
0.5 0.5
position position
YC (mm)
YC (mm)
0 0
−0.5 −0.5
−0.3 −0.2 −0.1 0 0.1 0.2 −0.3 −0.2 −0.1 0 0.1 0.2
XC (mm) XC (mm)
(74 μm) (68 μm)
100 100
horizontal displacement horizontal displacement
Amplitude (μm)
Amplitude (μm)
X
50 50
2X
3X
0 0
0 100 200 300 400 0 100 200 300 400
Frequency (Hz) Frequency (Hz)
(99 μm) (115 μm)
100 100
vertical displacement vertical displacement
Amplitude (μm)
Amplitude (μm)
50 50
0 0
0 100 200 300 400 0 100 200 300 400
Frequency (Hz) Frequency (Hz)
Fig. 17. Peek cage position at 4500 rpm for Fr=15000 N - unbalanced rotor
23