Professional Documents
Culture Documents
Theory of Adhesion: Role of Surface Roughness: Articles You May Be Interested in
Theory of Adhesion: Role of Surface Roughness: Articles You May Be Interested in
roughness
Cite as: J. Chem. Phys. 141, 124701 (2014); https://doi.org/10.1063/1.4895789
Submitted: 13 May 2014 . Accepted: 04 September 2014 . Published Online: 23 September 2014
The effect of surface roughness on the adhesion of elastic plates with application to biological
systems
The Journal of Chemical Physics 119, 11437 (2003); https://doi.org/10.1063/1.1621854
We discuss how surface roughness influences the adhesion between elastic solids. We introduce a
Tabor number which depends on the length scale or magnification, and which gives information
about the nature of the adhesion at different length scales. We consider two limiting cases rele-
vant for (a) elastically hard solids with weak (or long ranged) adhesive interaction (DMT-limit) and
(b) elastically soft solids with strong (or short ranged) adhesive interaction (JKR-limit). For the
former cases we study the nature of the adhesion using different adhesive force laws (F ∼ u−n ,
n = 1.5–4, where u is the wall-wall separation). In general, adhesion may switch from DMT-like at
short length scales to JKR-like at large (macroscopic) length scale. We compare the theory predic-
tions to results of exact numerical simulations and find good agreement between theory and simula-
tion results. © 2014 AIP Publishing LLC. [http://dx.doi.org/10.1063/1.4895789]
I. INTRODUCTION
tact is almost complete, and for this limit the GW theory fails
Surface roughness has a huge influence on the adhesion qualitatively.
and friction between macroscopic solid objects.1–6 Most in- Asperity models can only be used as long as the contact
teractions are short ranged and become unimportant when the area is small compared to the nominal contact area, and even
separation between solid surfaces exceeds a few atomic dis- in this limit these models have severe problems for surfaces
tances, i.e., at separations of order nm. This is trivially true with roughness on many length scales.15–17
for chemical bonds (covalent or metallic bonds) but also holds Recently, several numerical simulation studies of ad-
for the more long-ranged van der Waals interaction. One im- hesion between randomly rough surfaces have been pub-
portant exception is charged bodies. For uncharged solids, if lished. Pastewka and Robbins18 studied the adhesion between
the surface roughness amplitude is much larger than the de- rough surfaces in the DMT-limit, and presented a criterion for
cay length of the wall-wall interaction potential and if the macroscopic adhesion. They emphasized the role of the range
solids are elastically stiff enough, no macroscopic adhesion of the adhesive interaction, which we also find is important in
will prevail, as is the case in most practical cases. Only for the DMT-limit and when the surface roughness amplitude is
very smooth surfaces, or elastically very soft solids (which small (see below). Medina and Dini19 studied the adhesion
can deform and make almost perfect contact at the contacting between an elastic sphere with smooth surface and a rigid
interface without storing up a large elastic energy) adhesion randomly rough substrate surface. They observed strong con-
can be observed for macroscopic solids.7 tact hysteresis in the JKR-limit (relative smooth surfaces) and
In this paper we will discuss how surface roughness influ- very small contact hysteresis in the DMT-limit which prevails
ences adhesion between macroscopic solids. We consider two for small roughness. Analytical theories of contact mechan-
limiting cases, which are valid for elastically hard and weakly ics have been compared to Molecular Dynamics calculations
interacting solids (Deryagin, Muller, and Toporov, DMT- for an elastic ball in contact with two-dimensional (2D) ran-
limit)8 and for elastically soft or strongly interacting solids domly rough surfaces in Ref. 20. Numerically exact studies
(Johnson, Kendall, and Roberts, JKR-limit).9 This problem for adhesion between 1D surface roughness was presented in
has been studied before but usually using the Greenwood- Ref. 21. Experimental adhesion data for rough surfaces
Williamson (GW)10, 11 type of asperity models (see, e.g., have been compared to analytical theory predictions in
Refs. 7 and 12), whereas our treatment is based on the Pers- Refs. 22–24.
son contact mechanics theory. The latter theory is (approx- In this paper we present a more general study for the ad-
imately) valid even close to complete contact (which often hesive contact between solids with nominal flat but randomly
prevails when adhesion is important).13, 14 rough surfaces, for a large range of system parameters. Ex-
For surfaces with roughness on many length scales (as act simulation results are compared to theory predictions in
is always the case in reality) the GW-type of asperity con- both the JKR and DMT limits, but with the main focus on the
tact models, even when one includes the long-range elastic DMT limit. We also introduce a scale-dependent Tabor num-
lateral coupling between the asperities, are not valid. First, ber which gives information about the condition for the valid-
one cannot approximate all the asperities as spherical (or el- ity of the DMT and JKR limits. For macroscopic solids one
lipsoidal) cups with the same radius of curvature as done in expect in many cases that the JKR limit is accurate for the
the GW theory. Also, in many adhesion problems the con- contact mechanics at long length scales, but the DMT-limit
may still prevail at short length scales (for small asperity- Consider an elastic ball (e.g., a rubber ball) with the ra-
contact regions). dius R, Young’s elastic modulus E (and Poisson ratio ν), in
Many practical or natural adhesive systems involve ef- adhesive contact with a flat rigid substrate. Let γ = γ 1
fects which usually are not considered in adhesion models, + γ 2 − γ 12 be the Dupré’s work of adhesion and let dc be the
and which we will not address in this paper. In particu- spatial extent of the wall-wall interaction potential (typically
lar, biological applications typically involve complex struc- of order atomic distance). The DMT theory is valid when ad-
tured surfaces (e.g., hierarchical fiber-and-plate structures) hesive stress σ ad ≈ γ /dc is much smaller than the stress in
with anisotropic elastic properties, which are elastically soft the contact region, which is of order
on all relevant length scales.25–28 Instead of directly relying 1/3
γ E 2
on molecular bonding over atomic dimension, many biologi- σc ≈ .
cal systems adhere mainly via capillary bridges.29–31 We will R
also not discuss either the adhesion between charged objects, In the opposite limit the JKR theory is valid. In the DMT
which must be treated by special methods which takes into ac- theory the elastic deformation field is calculated with the ad-
count the long-range nature of the Coulomb interaction.32–35 hesion included only as an additional load Fad acting on the
In this paper we first briefly review (Sec. II) two limiting sphere. Thus the contact area is determined by Hertz theory
models of adhesion for smooth surfaces. In Sec. III we show with the external load F0 = FN + Fad , where FN is the ac-
how the same limiting cases can be studied analytically for tual load on the ball (see Fig. 1). The adhesion load Fad is
randomly rough surfaces using the Persson contact mechanics obtained by integrating the adhesion stress over the ball non-
model. Numerical results obtained using the analytical theory contact area.
are presented in Sec. IV, and compared to simulation results The JKR theory neglects the extent of the interaction po-
in Sec. V. Section VI contains a discussion and Sec. VII con- tential and assumes interaction between the solids only in the
tains the summary and conclusion. contact area. The deformation field in the JKR theory is ob-
tained by minimizing the total energy given by the sum of
the (repulsive) elastic deformation energy and the (attractive)
II. ADHESION OF BALL ON FLAT (REVIEW)
binding energy Ead = γ A, where A is the contact area. In
Analytical studies of adhesion have been presented for this theory the contribution to binding energy from the non-
smooth surfaces for bodies of simple geometrical shape, the contact region is neglected.
most important case being the contact between spherical bod- Since σ ad ≈ γ /dc we can define the Tabor number:
ies. For a sphere in contact with a flat surface two limit- 1/3
ing cases are of particular importance, usually referred to as σad Rγ 2 d
μT = = = T,
the DMT theory8 and the JKR theory,9 see Fig. 1. Analyti- σc Er2 dc3 dc
cal results for intermediate-range adhesion were presented by where
Maugis36, 37 and the ball-flat adhesion problem has also been 1/3
studied in detail using numerical methods.38, 39 A particularly Rγ 2
dT = ,
detailed simulation study was recently published by Müser Er2
who also included negative work of adhesion (repulsive wall- where Er = E/(1 − ν 2 ) is the effective elastic modulus. The
wall interaction).40 DMT and JKR limits correspond to μT 1 and μT 1, or,
equivalently, dT dc and dT dc , respectively. In the JKR-
limit the Tabor length dT can be considered as the height of the
(a) FN (b) FN neck which is formed at the contact line (see Fig. 1(b)). This
neck height must be much larger than the length dc , which
characterizes the spatial extent of the wall-wall interaction, in
order for the JKR-limit to prevail.
At vanishing external load, FN = 0, the JKR theory pre-
elastic ball dicts the contact area:
2/3
9π R 2 γ
AJKR = π .
dT 2Er
This contact area is a factor 32/3 ≈ 2.1 larger than obtained
from the DMT theory. In the JKR theory the force necessary
DMT-limit JKR-limit
to remove the ball from the flat (the pull-off force) is given by
FIG. 1. (a) In the DMT theory the elastic deformation field is calculated with 3π
the adhesion included only as an additional load Fad acting on the sphere. Fc = γ R (1)
Thus the contact area is determined by Hertz theory with the external load 2
FN + Fad . The adhesive load Fad is obtained by integrating the adhesive which is a factor of 3/4 times smaller than predicted by
stress over the ball non-contact area. (b) In the JKR theory the adhesion force the DMT theory. Also the pull-off processes differ: in the
is assumed to have infinitesimal spatial extent, and is included only in the
contact area as an interfacial binding energy Ead = γ A. The shape of the JKR theory an elastic instability occurs where the contact
elastic body is obtained by minimizing the total energy −Ead + Uel , where area abruptly decreases, while in the DMT theory the con-
Uel is the elastic deformation energy. tact area decreases continuously, until the ball just touches
124701-3 B. N. J. Persson and M. Scaraggi J. Chem. Phys. 141, 124701 (2014)
the substrate in a single point, at which point the pull-force is contact. Most macroscopic solids do not adhere with any mea-
maximal. surable force, which implies that the total interfacial energy
For the sphere-flat case the pull-off force in the DMT- −γ A + Uel vanishes, or nearly vanishes, in most cases.
limit is independent of the range of the wall-wall interaction The contact mechanics theory of Persson6, 41–47 can be
potential. However, this is not the case for other geometries used to calculate (approximately) the stress distribution at the
where in fact the contact mechanics depends remarkably sen- interface, the area of real contact, and the interfacial sepa-
sitively on the interaction range. As a result the interaction ration between the solid walls.42, 43 In this theory the inter-
between rough surfaces in the DMT-limit will depend on the face is studied at different magnifications ζ = L/λ, where
force law as we will demonstrate below for power law inter- L is the linear size of the system and λ the resolution. We
action pad ∼ u−n . define the wavevectors q = 2π /λ and q0 = 2π /L so that
In an exact treatment, as a function of the external load ζ = q/q0 . The theory focuses on the probability distribution
FN , the total energy Etot = −Ead + Uel must have a minimum P(σ , ζ ) of stresses σ acting at the interface when the system is
at FN = 0. This is the case in the JKR theory but in gen- studied at the magnification ζ . In Ref. 42 an approximate dif-
eral not for the DMT theory. Instead, the DMT theory is only fusion equation of motion was derived for P(σ , ζ ) . To solve
valid for very stiff solids and in this limiting case the total en- this equation one needs boundary conditions. If we assume
ergy minimum condition is almost satisfied. Nevertheless, one that, when studying the system at the lowest magnification ζ
cannot expect dEtot /dFN (FN = 0) = 0 to be exactly obeyed in = 1 (where no surface roughness can be observed, i.e., the
any (approximate) theory which does not minimize the total surfaces appear perfectly smooth), the stress at the interface
energy. is constant and equal to pN = FN /A0 , where FN is the load and
The results above assume perfectly smooth surfaces. The A0 the nominal contact area, then P(σ , 1) = δ(σ − pN ). In ad-
JKR (and DMT) theory results can, however, be applied also dition to this “initial condition” we need two boundary con-
to surfaces with roughness assuming that the wavelength λ of ditions along the σ -axis. Since there can be no infinitely large
the most longest (relevant) surface roughness component is stress at the interface we require P(σ , ζ ) → 0 as σ → ∞. For
much smaller than the diameter of the contact region. In that adhesive contact, which interests us here, tensile stress occurs
case one only needs to replace the work of adhesion γ for at the interface close to the boundary lines of the contact re-
flat surfaces with an effective work of adhesion γ eff obtained gions. In this case we have the boundary condition P[−σ a (ζ ),
for the rough surfaces. We will now describe how one can ζ ] = 0, where σ a > 0 is the largest (locally averaged at mag-
calculate γ eff . nification ζ ) tensile stress possible. Hence, the detachment
stress σ a (ζ ) depends on the magnification and can be related
to the effective interfacial energy (per unit area) γ eff (ζ ) using
III. THEORY: BASIC EQUATIONS the theory of cracks.6 The effective interfacial binding energy
We now show how surface roughness can be taken into
γeff (ζ )A(ζ ) = γ A(ζ1 )η − Uel (ζ ),
account in adhesive contact mechanics. We consider two lim-
iting cases similar to the JKR and DMT theories for adhe- where A(ζ ) denotes the (projected) contact area at the magni-
sion of a ball on a flat. The theory presented below is not fication ζ , and A(ζ 1 )η is the real contact area, which is larger
based on the standard Greenwood-Williamson10, 11 picture in- than the projected contact area A(ζ 1 ), i.e., η ≥ 1 (e.g., if the
volving contact between asperities, but on the Persson contact rigid solid is rough and the elastic solid has a flat surface η
mechanics theory. > 1, see Ref. 41 for an expression for η). Uel (ζ ) is the elastic
energy stored at the interface due to the elastic deformation of
the solids on length scale shorter than λ = L/ζ , necessary in
A. JKR-limit (review) order to bring the solids into adhesive contact.
In the JKR-limit the spatial extent of the wall-wall inter- The area of apparent contact (projected on the xy-plane)
action potential is neglected so the interaction is fully char- at the magnification ζ , A(ζ ), normalized by the nominal con-
acterized by the work of adhesion γ . The contact between tact area A0 , can be obtained from
randomly rough surfaces in this limit was studied in Ref. 41 ∞
A(ζ )
and here we only review the most important results. = dσ P (σ, ζ )
In order for two elastic solids with rough surfaces to make A0 −σa (ζ )
adhesive contact it is necessary to deform the surfaces elasti-
cally, otherwise they would only make contact in three points Finally, we note that the effective interfacial energy to be
and the adhesion would vanish, at least if the spatial extend used in the JKR expression for the pull-off force (1) is the
of the adhesion force is neglected. Deforming the surfaces to macroscopic effective interfacial energy corresponding to the
increase the contact area A results in some interfacial bonding magnification ζ = 1 (here we assume that the reference length
−γ A (where γ = γ 1 + γ 2 − γ 12 is the change in the in- L is of order the diameter of the JKR contact region). Thus in
terfacial energy per unit area upon contact), but it costs elastic the numerical results presented in Sec. IV we only study the
deformation energy Uel , which reduces the effective binding. area of contact A(ζ 1 ) and the macroscopic interfacial energy
That is, during the removal of the block from the substrate γ eff = γ eff (1), which satisfies
the elastic compression energy stored at the interface is given
γeff A0 = γ A(ζ1 )η − Uel (1).
back and helps to break the adhesive bonds in the area of real
124701-4 B. N. J. Persson and M. Scaraggi J. Chem. Phys. 141, 124701 (2014)
α=1
-0.1 u1 (ζ ) = ū(ζ ) + ū (ζ )A(ζ )/A (ζ ).
0.1 the (absolute value of) the slope for the non-adhesive interac-
0.3
tion (green curve). In addition, the surface we use has a Tabor
length with dT (q) dc for large q and dT (q) dc for small q
so strictly speaking neither the JKR-limit or the DMT-limit is
0.2
0 correct or valid. For other surfaces which have dT (q) dc or
Δγ = 0.0
0.1 dT (q) dc for all q, the JKR-like and DMT-like theories may
be more accurate and the slope of the γ eff (pN ) curve negative.
-0.5 -0.4 -0.3 -0.2 -0.1 0 0.1 0.2 Fig. 7 shows the applied pressure as a function of the av-
applied pressure (GPa)
erage separation for the work of adhesion γ = 0.0 (green
FIG. 6. (a) The normalized (projected) area of contact A/A0 and (b) the ef- curve), 0.1, 0.2, 0.3, and 0.4 J/m2 . The blue dashed curve is
fective interfacial energy γeff = [Ead − Uel ]/A0 [where Ead is the (attractive) the van der Waals interaction force per unit area pa = B[dc /(u
van der Waals interaction energy and Uel the (repulsive) elastic deformation
+ dc )]3 , where d = 0.4 nm and u the distance from the hard
energy] as a function of the applied (nominal) pressure pN acting on the
block. In the DMT-like theory (red curve) A = Ar is the repulsive contact wall. The parameter B is chosen to reproduce the given work
area while in the JKR-like theory (blue curves) A is the total contact area of adhesion for flat surfaces. Note that the attractive interac-
(which has both an attractive and a repulsive part). Results are shown for the tion between the walls is already strong at distances where
work of adhesion γ = 0.0 (green curve), 0.1, 0.2, 0.3, and 0.4 J/m2 . The red
and blue lines correspond to DMT-like and JKR-like approximations, respec-
negligible wall-wall interaction would occur (as described by
tively. The elastic solid Young’s modulus E = 1012 Pa and Poisson number the blue dashed line). This is of course due to adhesive inter-
ν = 0.5. action involving high asperities, which prevails even when the
124701-7 B. N. J. Persson and M. Scaraggi J. Chem. Phys. 141, 124701 (2014)
(a)
0.4 Δγ = 0.3 J/m
2
0.3
applied pressure (GPa)
0.2 Δγ = 0.0
A/A0
0.2 4
0 3
0.1
-0.2 0.2
0.1 2
0.3
0.4 n=1.5
-0.4
0
0 1 2 0.2
average separation (nm)
(b)
n=1.5
FIG. 7. The applied pressure as a function of the average separation for
the work of adhesion γ = 0.0 (green curve), 0.1, 0.2, 0.3, and 0.4 J/m2 .
The blue dashed curve is the van der Waals interaction force per unit area 2
γeff (J/m2)
pa = B[dc /(u + dc )]3 , where dc = 0.4 nm and u the distance from the hard
3
wall. The parameter B is chosen to reproduce the given work of adhesion for 0.1
flat surfaces. 4
n=1.5
a way that the work of adhesion γ = 0.3 J/m2 ) and in this 0
case γ eff must equal γ . At the same time due to the weak
2
(infinitesimal) force the contact area at the load pN = 0 must
vanish, which explains the behaviour observed in Fig. 8(a). -0.2
Fig. 9 shows the applied pressure as a function of the av- 3
erage separation for the work of adhesion γ = 0.3 J/m2 and
the interaction force index n = 1.5, 2, 3, and 4 (pa = B[dc /(u -0.4 4
+ dc )]n ). The results are for the DMT-like approximation.
Note that when n decreases the more long-range the effec- 0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 2
tive attraction but at the same time the smaller the maximal average separation (nm)
attraction, which again reflects that γ is kept fixed.
FIG. 9. The applied pressure pN as a function of the average separation for
All the numerical results presented above were for the the work of adhesion γ = 0.3 J/m2 and the interaction force index n = 1.5,
cut-off length dc = 0.4 nm and the repulsion factor α = 0. We 2, 3, and 4 (pa = B[dc /(u + dc )]n ). From the DMT-like approximation (see
now consider the case α = 1 with m = 9 (and n = 3). We also text).
124701-8 B. N. J. Persson and M. Scaraggi J. Chem. Phys. 141, 124701 (2014)
0.3 10 31
0.25
34
10
α=0
0.2
C q m4
A/A0
37
0.15 10
α=1
0.1 40
10
0.05
43
10
0 106 107 108 109
-0.08 -0.04 0 0.04 0.08 0.12
applied pressure (GPa) 1
q m
FIG. 10. The normalized (projected) repulsive area of contact Ar /A0 as a FIG. 12. Solid line: Power spectral density C(q) as a function of q. For an
function of the nominal pressure pN acting on the block. Results are shown isotropic surface roughness with cut-off frequency q0 = qr /4, root-mean-
for the work of adhesion γ = 0.2 J/m2 and the interaction index n = 3 square roughness hrms = 0.6 nm, and with self-affine regime in the fre-
and m = 9 and with dc = 1 nm. Blue curve is with α = 0 and red curve with quency range qr = 106 m−1 to q1 = 103 qr . The Hurst exponent is H = 0.8.
α = 1. From the DMT-like approximation (see text). Dotted line: The PSD adopted in the numerical calculations is truncated at
q1 = 64q0 , with 8 divisions at the smallest length scale (q1 ), resulting in a
hrms = 0.52 nm and mean square slope 0.00115.
on the block. Results are shown for the work of adhesion γ
= 0.2 J/m2 . The blue curve is with α = 0 and red curve with
α = 1.
0.5
Fig. 11 shows the applied pressure pN as a function of
the average surface separation for the work of adhesion γ 0.4
Simulations
= 0.2 J/m2 . Again the blue curve is with α = 0 and red curve Theory
with α = 1. 0.3
Ar A0
0.2
V. COMPARISON OF THE DMT-LIKE THEORY
WITH EXACT ANALYTICAL RESULTS 0.1
0.12 1.0
applied pressure (GPa)
0.08 0.8
0.04 0.6
Aa A0
0 0.4 Simulations
Theory
α=0
-0.04 α=1 0.2
-0.08 0.0
0 0.5 1 1.5 2 2.5 3 0.4 0.3 0.2 0.1 0.0 0.1 0.2
average separation (nm)
applied pressure GPa
FIG. 11. The applied pressure pN as a function of the average separation for
the work of adhesion γ = 0.2 J/m2 and the interaction index n = 3 and m FIG. 14. Normalized (projected) area of attractive contact Aa /A0 as a
= 9 and with dc = 1 nm. Blue curve is with α = 0 and red curve with α = 1. function of the applied pressure pN , for different values of work of adhesion.
From the DMT-like approximation (see text). For the same parameters as in Fig. 13.
124701-9 B. N. J. Persson and M. Scaraggi J. Chem. Phys. 141, 124701 (2014)
1.0 0.2
0.6 0.0
AA0
0.4 Simulations
Theory 0.1
0.2
0.2
0.0
0.3
0.4 0.3 0.2 0.1 0.0 0.1 0.2 0.0 0.5 1.0 1.5 2.0 2.5 3.0
0.5
1037
0.4
0.3
1040
Ar A0
0.2
Simulations (Γ=0.1 to 0.4)
0.1 Theory 1043
Simulations (Γ=0) 106 107 108 109
0.0
0.1
0.0 0.1 0.2 0.3 0.4
FIG. 18. Power spectral density C(q) as a function of q (solid black line).
For an isotropic surface roughness with cut-off q0 = qr /4 and root-mean-
square roughness hrms = 0.6 nm, and with self-affine regime in the frequency
FIG. 16. Normalized (projected) repulsive area Ar /A0 = as a function of the range qr = 106 m−1 to q1 = 103 qr (H = 0.8 ). The numerical adopted PSD
nominal repulsive pressure p0 = pN + pad , for different values of work of (red dots) is truncated at q1 = [64, 128, 256, 512]q0 , with 8 divisions at the
adhesion. For the same parameters as in Fig. 13. smallest length scale (q1 ).
124701-10 B. N. J. Persson and M. Scaraggi J. Chem. Phys. 141, 124701 (2014)
0.4 1.0
Simulations
0.8
0.3 Theory
0.6
AA0
0.2
Ar A0
0.4 Simulations
Theory
0.1 0.2
q1
0.0
0.0
8 divisions at q1 0.4 0.3 0.2 0.1 0.0 0.1 0.2
0.1
0.10 0.05 0.00 0.05 0.10 0.15 0.20
applied pressure GPa FIG. 21. Normalized (projected) contact area A/A0 = (Ar + Aa ) as a function
of the applied pressure pN . For the same parameters as in Fig. 19.
FIG. 19. Normalized (projected) area of repulsive contact Ar /A0 as a function
of the applied pressure pN , and for γ = 0.2 J/m2 . For an elastic solid with
Er = 1.33 × 1012 GPa and for the surface roughness of Fig. 18 (with q0 VI. DISCUSSION
= 2.5 105 m−1 , qr = 4q0 , H = 0.8, resulting in C0 = 5.24 × 10−32 m4 ), at
different truncation frequencies q1 = 64, 128, 256, 512 q0 . In the discussion above we have neglected adhesion hys-
teresis. Adhesion hysteresis is particularly important for vis-
coelastic solids such as most rubber compounds. However,
even for elastic solids adhesion hysteresis may occur. Thus,
not all the stored elastic energy Uel may be used to break ad-
Finally, let us compare the theoretical predictions with hesive bonds during pull-off but some fraction of it may be ra-
simulation results for the effective interfacial energy γ eff . In diated as elastic waves (phonons) into the solids. This would
Fig. 23 we show the effective interfacial energy γ eff = [Ead result in an increase in the effective interfacial binding energy
− Uel ]/A0 [where Ead is the (attractive) van der Waals interac- during pull-off, and would result in adhesion hysteresis.
tion energy and Uel the (repulsive) elastic deformation energy] We note that adhesion hysteresis is observed already for
as a function of the nominal pressure pN acting on the block. smooth surfaces in the JKR-limit (elastically soft solids) but
Results are shown for the work of adhesion γ = 0.1, 0.2, not in the DMT-limit (hard solids).49 Since for randomly
0.3, and 0.4 J/m2 . The red data points are from the exact nu- rough surfaces the contact mechanics may be close to the
merical simulation and the black lines from the DMT-like the- DMT-limit for short length scales (high resolution) while
ory (Sec. III B) also shown in Fig. 6. The elastic solid Young’s close to the JKR-limit at large enough length scales, as in
modulus E = 1012 Pa and Poisson number ν = 0.5. Fig. 5, one expects in many cases that the bond-breaking pro-
In Fig. 24 we show similar results for the effective in- cess involved at short length scale is reversible (no hysteresis),
terfacial energy γ eff but now for γ = 0.2 J/m2 , and for while the elastic deformations at large enough length scales
several large wavevector cut-off q1 = 64q0 , 128q0 , and 256q0 . show hysteresis, involving rapid (dissipative) processes dur-
Note that the effective interfacial energy γ eff is rather in- ing pull-off.
sensitive to the large wavevector cut-off q1 . The reason for Contact mechanics for randomly rough surfaces is a hard
this is that the repulsive elastic energy Uel is dominated problem to treat by numerical simulations in the JKR-limit
by the long-wavelength roughness. In both Figures 23 and (see the Appendix) and most published studies are close to the
24 there is remarkable good agreement between theory and DMT-limit (however, see Ref. 19 for results in the JKR-limit).
simulations. While this case may be relevant for many hard materials, most
adhesion experiments involve soft materials like silicon rub-
ber (PDMS). In this case the adhesion will be JKR-like in a
1.0
large range of length scales.
0.8
0.2
Simulations
applied pressure GPa
0.6 Theory
0.1
Aa A0
q1
0.4 Simulations
Theory
0.0
0.2
0.1
0.0
0.2
0.4 0.3 0.2 0.1 0.0 0.1 0.2 0.0 0.5 1.0 1.5 2.0 2.5 3.0
FIG. 20. Normalized (projected) area of attractive contact Aa /A0 as a func- FIG. 22. Applied pressure pN as a function of the average interfacial separa-
tion of the applied pressure pN . For the same parameters as in Fig. 19. tion ū. For the same parameters as in Fig. 19.
124701-11 B. N. J. Persson and M. Scaraggi J. Chem. Phys. 141, 124701 (2014)
Simulations tion, e.g., the Navier-Stokes equations of fluid flow does not
0.2 really depend on the exact nature of the force law between
the atoms or molecules except it determines or influence the
fluid density and viscosity. Similar, for large surface rough-
0.1 ness the force law between the surfaces, which is important
at short length scale (DMT-limit) does not really matter for
0.0
the macroscopic (JKR-like) contact mechanics except it deter-
0.5 0.4 0.3 0.2 0.1 0.0 0.1 0.2 mines the effective interfacial binding energy γ = γ eff (q∗ )
to be used in the JKR theory. This statement does not hold
applied pressure GPa when the surface roughness amplitude is very small, such as
FIG. 23. The effective interfacial energy γeff = [Ead − Uel ]/A0 [where Ead in the present study, because the (average) surface separation
is the (attractive) van der Waals interaction energy and Uel the (repulsive) in the non-contact area is only of order ∼1 nm and at this sep-
elastic deformation energy] as a function of the applied pressure pN acting aration the wall-wall interaction potential is still important, in
on the block. Results are shown for the work of adhesion γ = 0.1, 0.2, 0.3,
and 0.4 J/m2 . The red data points are from the exact numerical simulation and
particular, for small index n. For charged bodies, due to the
the black lines from the DMT-like theory (Sec. III B) also shown in Fig. 6. long range of the coulomb interaction, the wall-wall interac-
For the same parameters as in Fig. 13. tion potential is important for any wall-wall separation.
We note that adhesion problems which are JKR-like for VII. CONCLUSIONS
large length scales and DMT-like for short length scales can We have discussed how surface roughness influences the
be approximately treated using the theory presented above: adhesion between elastic solids. We have introduced a Tabor
We plot the Tabor length dT (q) as a function of logq as in number which depends on the length scale or magnification,
Fig. 5 and divide the logq axis into a large wavevector region and which gives information about the nature of the adhesion
q > q∗ and a short wavevector region q < q∗ where dT (q∗ ) at different length scales. In most cases the contact mechanics
= dc . We use the DMT-like theory to calculate γ eff (q∗ ) in- will be DMT-like at short length scales and JKR-like at large
cluding only the roughness components with q > q∗ . Next, length scales. We have considered two limiting cases relevant
we apply the JKR-like theory for the q < q∗ region with γ for (a) elastically hard solids with weak adhesive interaction
= γ eff (q∗ ). This treatment is of course only approximate since (DMT-limit) and (b) elastically soft solids or strong adhesive
there will be a region close to q = q∗ which is neither DMT- interaction (JKR-limit). For the former cases we have studied
like nor JKR-like, but if this region (on the logq-scale) is the nature of the adhesion using different adhesive force laws
small compared to the total decades of length scales involved (F ∼ u−n , n = 1.5–4, where u is the wall-wall separation).
it may constitute a good approximation. This picture of adhe- The theory results have been compared to the results of exact
sion is similar to the Renormalization Group (RG) procedure numerical simulations, and good agreement between theory
used in statistical physics where short wavelength degrees of and the simulation results was obtained.
freedom (here the short wavelength roughness involved in the
DMT-like contact mechanics) are integrated out (removed) to ACKNOWLEDGMENTS
obtain effective equations relevant at the macroscopic length
M.S. acknowledges FZJ for the support and the kind
hospitality received during his visit to the PGI-1, where this
0.20 work has been performed. M.S. also acknowledges COST Ac-
Effective work of adhesion
tion MP1303 for grant (Grant No. STSM-MP1303-090314-
0.15 Theory 042252) and support from MultiscaleConsulting. We thank
Γeff Jm2
1.5 Deformed initially smooth surface w (q) = Mzz (q) σ (q) , (A2)
Rough rigid surface
1.0
where Mzz (q) = −2/(|q| Er ) for the elastic half space
wx [Mzz (q) can be equally determined for layered or viscoelastic
nm
0.5 ux materials, for which the reader is referred to Ref. 50]. Finally,
u the relation between separation u (x) and interaction pressure
0.0 σ (x) is calculated within the Derjaguin’s approximation,51
and it can be written in term of a generic interaction law
0.5 hx
σ (u) = f(u). f(u) will be repulsive for u ≤ uw and attractive
1.0 otherwise, where uw is a separation threshold describing the
0 100 200 300 400 500 ideal equilibrium separation. In this work we have adopted the
grid point L-J potential to describe the attractive interaction, but one can
equally make use of different interaction laws (e.g., the Morse
FIG. 25. Description of the gap [see Eq. (A1)] resulting from a generic cross potential, for chemical bonds). For u > uw (attractive side),
section of the contact interface. By close inspection of the figure, it is easily f(u) = fa (u), where
agreeable that the deformed profile for an adhesive interaction qualitatively
differs from the adhesiveless case. Indeed for adhesive contacts the local de- 8 γ −9
formations result from complicate interactions occurring both over the sur- fa (u) = [ε − ε−3 ],
rounding contacting asperities as well as over the non contact areas, resulting
3 dc
into not easily predictable displacements.
(A3)
ε (u) = (u − uw + dc )/dc ,
otherwise (repulsive side) f(u) = fr (u) with
analytical homogenization of the high-frequency content of a
generic physical medium/process model is very common in 8 γ −9
fr (u) = [ε − ε−3 ],
physics and engineering, since it allows one to build a mean 3 dc
field formulation of the model itself, characterized by effec- (A4)
tive (i.e., smoother) physical properties, varying over length ε (u) = u/uw .
scales of order ∼L0 . This is, e.g., the case of the rough con- Usually we adopt uw dc . Note however that for uw → 0 the
tact mechanics, where the accurate knowledge of the relation- repulsive term converges to a hard wall, whereas for uw = dc
ship between the effective interfacial characteristics (average we return to the classical (integrated) L-J interaction law.
interfacial separation, effective work of adhesion, etc., to cite Eqs. (A1), (A3), and (A4) are discretized on a regular
few), plays a fundamental role in many physical processes, square mesh of grid size δ, resulting in the following set of
from friction and thermal/electrical conduction, to adhesion equations:
and interfacial fluid flow. Here we briefly describe the novel
Lij = −uij + (ū + wij − hij ), (A5)
efficient numerical simulation approach devoted to simulate
the contact mechanics of realistically-rough interfaces at the
REV scale. σij = fa (uij ) + fr (uij ), (A6)
In Fig. 25 we show a schematic of the contact geometry.
−1
We assume the contact to occur under isothermal conditions, σ (xij ) → σ (qhk ) = Mzz (qhk )w(qhk ) → w(xij ), (A7)
and the roughness to be characterized by a small mean square where Lij is the generic residual (related to the generic it-
slope, in order to make use of the well-known half-space the- erative solution uij ). In order to solve Eqs. (A5)–(A7), we
ory. Moreover, the roughness is assumed to be periodic with rephrase Eq. (A5) in terms of the following ideal molecular
period L0 in both x- and y-direction. The local separation be- dynamics process
tween the mating interfaces u (x) is shown in Fig. 25, and it
can be immediately agreed to be üij + 2ξij ωij u̇ij = ωij2 Lij , (A8)
u (x) = ū + w (x) − h (x) , (A1) which we solve with a velocity Verlet integration scheme.
ξ ij and ωij are, respectively, the generic damping factor and
where ū is the average interfacial separation, w (x) the sur- modal frequency of the residuals molecular dynamics sys-
face out-of-average-plane displacement and h (x) the surface tem (RMD), which can be used to damp the error dynamics.
roughness, with w (x) = h (x) = 0. By defining Therefore, at equilibrium (üij = u̇ij = 0), Eq. (A8) returns
the solution of Eqs. (A5)–(A7) at zero residuals. The adop-
w (q) = (2π )−2 d 2 x w (x) e−iq·x tion of the RMD scheme allows for the (ideal time) search
of the solution to move in a (generic) non-physical error space
and to finally provide, at equilibrium, the targeted (zero residuals)
solution. We have found that this very efficiently avoids to
σ (q) = (2π )−2 d 2 x σ (x) e−iq·x , be trapped in slow relaxation dynamics and/or non-physical
(non-convergent) solution as otherwise obtained with clas-
where σ (x) is the distribution of interfacial pressures, it is sical (usually very slow) relaxation approaches (e.g., under-
(relatively) easy to show that w (x) can be related to σ (x) relaxation, often adopted in the literature for smooth contact
124701-13 B. N. J. Persson and M. Scaraggi J. Chem. Phys. 141, 124701 (2014)
where both errors are typically of order 10−4 . The novelty in-
troduced in the discussed numerical model is fundamentally
related to the adoption of an augmented53 Fourier formulation
of the elastic integration in conjunction with a residuals relax-
ation process expressed in term of molecular dynamics in the
space of lengths. Alternative numerical schemes (relevant to
the simulation of realistically-rough three-dimensional con-
tact mechanics) have been recently discussed in Refs. 18, 19,
and 40. In particular, Ref. 19 improves and extends the Green-
wood’s relaxation scheme,39 based on a real space formula-
tion, by implementing the multi-integration (MI) rules for the
resolution of the elastic integration problem. While MI allows
a substantial lowering of the computational cost (with respect
to the direct elastic integration), however, its adoption would
make such a model not easily (even if possible) extendible to
non-elastic (e.g., viscoelastic) interfacial responses, due to the FIG. 26. Example of contact map.
loss of diagonal dominance of the stiffness matrix (as known,
the latter is needed to enforce the MI rules). Differently from
the previous scheme, in Ref. 18 the elastic response is in- where nλ is the number of discretization points at wave-
stead calculated using a Fourier-transform technique with a length λ. It is interesting to observe from Eq. (A10) that large
linearised surface Green’s function, which is embedded into Tabor numbers, i.e., adhesive interactions occurring in the full
an atomistic description of the contact dynamics (known as JKR regime, are numerically hard to be modelled [due to the
GFMD scheme). In Refs. 17 and 40, the GFMD approach is fine mesh description required to satisfy Eq. (A10): e.g., for
altered by adopting a continuum description for the elastic en- μT, λ = 10 and Aλ /dc = 102 , we have nλ ≈ 103 ]. However,
ergy, whereas the relaxation (numerical damping) process is as recently shown,40 a JKR regime can be conveniently ob-
elaborated by solving the Newton’s equations of motion in the tained for μT values close to 1, reducing the computational
Fourier space. complexity of JKR interactions.
As anticipated in Secs. III–V, the nominal projected con- It would be useful to test Eq. (A10) by comparing the
tact area A/A0 is given by Ar /A0 + Aa /A0 , where Ar is the area Johnson’s solution (Ref. 54, adhesive sinus contact in the
of repulsive interaction (defined by σ (x) > 0), and where Aa is JKR regime) with the corresponding numerical simulation
the area of attractive interaction (defined by u (x) − uw < dc predictions. We stress that comparing with the Westergaard
and σ (x) < 0). In Fig. 26 we show a typical contact area map geometry (in opposite to non-periodic geometry, as ball-on-
for a DMT rough interaction, where Ar /A0 and Aa /A0 corre- flat contacts) allows to verify the numerical model in a range
spond, respectively, to black and gray domains. of contact pressures (and contact areas) which includes the
We also observe that for any discretized formulation of Hertzian regime for small squeezing pressures, and which
the adhesive contact mechanics, a fracture tensile stress can
be related to the mesh size characteristics of the contact. To
determine it, we make use of the penny-shaped crack solution Α0.5
(see, e.g., Ref. 6), whose tensile stress σ a reads (the π /4 takes 0.2 ΜT 3.38
into account the square shape of the grid): Theory
0.0 Simulations
π
pN p
σa = π γ Er /δ.
4 0.2
Εa 1.0
Here σ a has to be compared to the maximum tensile stress Εa 1.4
0.4
given by the interaction law, σ t = γ /dc and, in particular, Εa 2.0
Εa 2.8 and 4.0
a detachment parameter εa = σ a /σ t > 1 in order to guaran- 0.6
tee the convergence of the numerical solution. By adopting a 0.0 0.2 0.4 0.6 0.8 1.0
λ2 γ 2 1/3
Tabor number definition μT,λ = ( A (2π) 2
E 2 3) , where λ is A A0
λ r dc
smallest roughness wavelength and Aλ the corresponding am-
FIG. 27. Dimensionless applied pressure pN /p̄ as a function of the contact
plitude, a convergent numerical solution will be achieved if area, for a Westergaard like contact geometry. Red curve is from Johnson’s
theory, whereas dots are the corresponding numerical predictions at different
32 3/2 Aλ 1/2 detachment parameters. μT,λ = 3.4 for all numerical results. In the magnified
nλ = λ/δ > 2 μT,λ , (A10) view, points at εa = 2.8 and 4 are superposed to the red curve.
π dc
124701-14 B. N. J. Persson and M. Scaraggi J. Chem. Phys. 141, 124701 (2014)
(2014).
pN p
0.0 19 S. Medina and D. Dini, Int. J. Solids Struct. 51, 2620 (2014).
20 N. Mulakaluri and B. N. J. Persson, EPL 96, 66003 (2011).
(2009).
22 A. G. Peressadko, N. Hosoda, and B. N. J. Persson, Phys. Rev. Lett. 95,
0.2
124301 (2005).
23 B. Lorenz, B. A. Krick, N. Mulakaluri, M. Smolyakova, S. Dieluweit, W.
0.3
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 G. Sawyer, and B. N. J. Persson, J. Phys.: Condens. Matter 25, 225004
(2013).
u AΛ 24 B. A. Krick, J. R. Vail, B. N. J. Persson, and W. G. Sawyer, Tribol. Lett.
of the dimensionless applied pressure pN /p̄, for a Westergaard like contact 26 L. Heepe and S. Gorb, Annu. Rev. Mater. Res. 44, 173–203 (2014).
geometry. For the same parameters of Fig. 27. 27 B. N. J. Persson, J. Chem. Phys. 118, 7614 (2003).
28 B. N. J. Persson and S. Gorb, J. Chem. Phys. 119, 11437 (2003).
29 B. N. J. Persson, C. Ganser, F. Schmied, C. Teichert, R. Schennach, E. Gilli,
further extends to the fracture (full contact) regime for in- and U. Hirn, J. Phys. C: Condens. Matter 25, 045002 (2013).
30 B. N. J. Persson, A. Kovalev, and S. N. Gorb, Tribol. Lett. 50, 17 (2013).
creasing values of contact pressure. Hence, such a geometry 31 B. N. J. Persson, J. Phys. C: Condens. Matter 19, 376110 (2007).
appears the best candidate for validating the robustness of the 32 B. V. Derjaguin and V. Smilga, J. Appl. Phys. 38, 4609 (1967).
33 A. D. Roberts, J. Phys. D: Appl. Phys. 10, 1801 (1977).
numerical model. In particular, the relation between nominal 34 B. N. J. Persson, M. Scaraggi, A. I. Volokitin, and M. K. Chaudhury, EPL
contact pressure and contact area reads54
103, 36003 (2013).
35 K. Brörmann, K. Burger, A. Jagota, and R. Bennewitz, J. Adhes. 88, 589–
pN /p̄ = sin2 φα − α tan φα , (A11)
607 (2012).
36 D. Maugis, J. Colloid Interface Sci. 150, 243 (1992).
where φ α = π A/(2A0 ), α = 2Er γ /(λp̄ 2 ), and p̄ 37 E. Barthel, J. Phys. D: Appl. Phys. 41, 163001 (2008).
= π Er Aλ /λ (for the adhesionless interaction, p̄ is the nomi- 38 V. M. Müller, V. S. Yushenko, and B. V. Derjaguin, J. Colloid Interface Sci.
nal squeezing pressure to full contact). In Fig. 27 we compare 77, 91 (1980).
39 J. A. Greenwood, Proc. R. Soc. Lond. A 453, 1277–1297 (1997).
Eq. (A11) (red curve) with numerical results obtained with
40 M. H. Müser, Beilstein J. Nanotechnol. 5, 419 (2014).
μT, λ ≈ 3.4 (JKR regime), at different values of detachment 41 B. N. J. Persson, Eur. Phys. J. E 8, 385 (2002).
parameter εa . We stress that all the solutions shown in Fig. 27 42 B. N. J. Persson, J. Chem. Phys. 115, 3840 (2001).
satisfy the accuracy requirements of Eq. (A9), however only 43 B. N. J. Persson, Phys. Rev. Lett. 99, 125502 (2007).
44 C. Yang and B. N. J. Persson, J. Phys. Condens. Matter 20, 215214 (2008).
at increasing detachment parameter (in particular for εa > 2) 45 A. Almqqvist, C. Campana, N. Prodanov, and B. N. J. Persson, J. Mech.
the solution rapidly converges to the analytical one. Similar Phys. Solids 59, 2355 (2011).
considerations apply for the pressure-separation law, shown 46 B. N. J. Persson, J. Phys.: Condens. Matter 20(31), 312001 (2008).