HYDRAULIC

- HYDRAULIC DIAGRAMS

- SPECIFIC HYDRAULIC TOOLING

70
 HYDRAULIC SCHEMATIC DIAGRAMS

Pages
MT-X 1235 ST SÉRIE 3-E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A1
MT-X 1440 SLT SÉRIE 4-E3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1
MT-X 1740 SLT SÉRIE 3-E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C1

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(04/07/2011) 70-02-M190EN
 2 Hydraulic schematic diagrams
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70-02-M190EN (04/07/2011)
 Hydraulic schematic diagrams A1
MT-X 1235 ST Série 3-E3

– Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E2
– Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E5

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(04/07/2011) 70-02-M190EN
 A2 Hydraulic schematic diagrams MT-X 1235 ST Série 3-E3

HYDRAULIC DIAGRAM KEY

Position on
Item Designation Characteristics (Options)
diagram
BA Feed block + accumulator G15
CA Breather filter S8
CPD Double counterbalance valve M33/M39
CSD Double counterbalance valve M18
CSP Counterbalance valve K19/K24/K31
D 6 or 7 component valve S20
EA Attachment component S31
EE1 Main inlet section S33
EE2 Secondary inlet section
EI Tilt component S24
EL Lifting component S26
ES Outlet section S21
ESD Right stabilizer section S30
ESG Left stabilizer section S28
ET1 1 Telescoping section S22
ET2 2 Telescoping section S25
D3 3 position steering valve C14
Position 1: short steering
Position 2: front wheel steering
Position 3: crab steering
ESS Stabilizer safety electrovalve M37
EVTF(O) Boom head electrovalve (option) E27
FDAR Rear brake disc C20
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FDAV Front brake E4

FR Return filter Q3/Q4
M I.C. engine Q9 1104d-44 t
Idle speed 930 rpm (+20/0)
Nominal loaded speed 2200 rpm
Full speed unladen 2380 rpm
M I.C. engine Q9 1104d-44 ta
Idle speed 930 rpm (+20/0)
Nominal loaded speed 2200 rpm
Full speed unladen 2400 rpm
MC Master cylinder C9
N Level S2
P Hydraulic pump Q6
PAAV(O) Front attachment plug (option) C25
PAAR(O) Rear attachment plug E39
PD Steering pump E13
PP Pressure port Q34
PRF(O) Leakage return plug (option) G17
R Hydraulic tank S5
RLF Brake fluid tank A8
R3VD(O) Double 3 way valve G33
SC Circuit selector E12

70-02-M190EN (04/07/2011)
 Hydraulic schematic diagrams A3
MT-X 1235 ST Série 3-E3

HYDRAULIC DIAGRAM KEY

Position on
Item Designation Characteristics (Options)
diagram
VAI Insulation valve A29
VACM Movement cut off valve S16
VC Compensation cylinder DE K27/M27 100x50 c 320
VD Discharge valve O14
VDAR Rear steering cylinder E18
VDAV Front steering cylinder E6
VI Tilt cylinder DE K25 150x75 c 385
VL Lifting cylinder DE K31/I31 110x70 c 920
VSD Right stabilizer cylinder DE K39 120x70 c 295
VSG Left stabilizer cylinder DE K34 120x70 c 295
VT1 Telescoping cylinder 1 DE K19 120x65 c 3300
VT2 Telescoping cylinder 2 DE I19 100x60 c 3358
VVT(O) Carriage locking cylinder (option) DE A27 60x45 c 183

NOTE: 1- The calibration pressures of the main relief valves, on the inlet sections, are given for maximum engine speed.
2- The calibration pressures of the secondary relief valves are at an engine speed of 1000 rpm.
3- The pressure relief valves should be adjusted at an oil temperature of 50°C.

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(04/07/2011) 70-02-M190EN
 A4 Hydraulic schematic diagrams
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70-02-M190EN (04/07/2011)
 Hydraulic schematic diagrams A5
MT-X 1235 ST Série 3-E3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

2
3 1

A B L AV AR A
RLF N
3 2 1 VVT(O)
VAI
A B T
MC P
3 2 1

D3
P PAAV(O)
C C

C4 C2
PAAV(O) C1 C3
FDAR

ES. AR.
ES. AV.

FDAV VDAV
R L
PD 200b 200b
VDAR

E 200 cm3/tr
E
P1 P2
EVTF(O)
SC
V1 V2
LS 140b PAAR(O)
C

T P

P1 OPTION RETOUR DE FUITE

G INTERIEUR OU EXTERIEUR A B A B G
35b BA
U PRF(O)
45±5b.
0,7 L. R3VD(O)
PRF(O) E E
P2 13 BARS
T

I VT2 VL I

C1 C2 C1 C2
CSP 110b 315b VI 200b 350b CSP
K
B
W
A VSG VSD

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V1 V2 V1 V2
K VC K
VT1 C1 C2
CSP 110b 315b VL
C1 C2 C2 C1
V1 V2 CPD 100b 280b 280b 100b CPD
C1 C2
CSD 300b 300b
VC C1 C2
200b 350b CSP V1 V2 V2 V1
M B K A M
V1 V2 W
A B
V1 V2

ESS
P T

O O
C
VD
P1

FR FR EF CF
T2 B6 A6 B5 A5 B4 A4 B3 A3 B2 A2 B1 A1 P
2b 2b Gicleur 180b 190b 280b 280b
Ø 0,7
Q Q
10 μm 10 μm LS
150 L/mn 150 L/mn
M
P P T PP
IN 21.99 cm3/tr T1
21.99 cm3/tr

N CA 260b
140 μm 100 L/mn
R
S S
ES ET1 + ET2 EI EL ESG ESD EA EE1
VACM D

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 A6 Hydraulic schematic diagrams
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70-02-M190EN (04/07/2011)
 Hydraulic schematic diagrams B1
MT-X 1440 SLT Série 4-E3

– Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B2
– Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B5

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(04/07/2011) 70-02-M190EN
 B2 Hydraulic schematic diagrams MT-X 1440 SLT Série 4-E3

HYDRAULIC DIAGRAM KEY

Position
Item Designation Characteristics (Options)
on diagram
BA Feed block + accumulator I35
CA Breather filter S8
CPD Double counterbalance valve K32/K39
CSD Double counterbalance valve K19
CSP Counterbalance valve K23
D 8 component valve S16
D3 3 position steering valve C14
Position 1: short steering
Position 2: front wheel steering
Position 3: crab steering
EA Attachment component S31
ECD Slope corrector section S33
EE1 Main inlet section S35
EE2 Secondary inlet section S17
EI Tilt component S24
EL Lifting component S26
ES Outlet section E20
ESD Right stabilizer section E30
ESG Left stabilizer section E28
ESS Stabilizer safety electrovalve M32/M37
ET1 1 Telescoping section S22
ET2 2 Telescoping section S19
EVTF(O) Boom head electrovalve (option) E25
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FDAR Rear brake disc E19

FDAV Front brake E2
FR Return filter Q4
M I.C. engine Q9 1104d 44t
Idle speed 930 Tr/mn (+20/0)
Nominal loaded speed 2200 Tr/mm
Full speed unladen 2380 Tr/mn .
MC Master cylinder C8
N Level S2
P Hydraulic pump Q9
PAAR(O) Rear attachment plug (option) E40
PAAV(O) Front attachment plug (option) C23
PD Steering pump E13
PP Pressure port S16/Q37
PRF(O) Leakage return plug (option) I10
R Hydraulic tank S5
R3VD(O) Double 3 way valve (option) G31
RLF Brake fluid tank A8
SC Circuit selector G11
VACM Movement cut off valve O9/O10
VAD Discharge valve S11
VAI Insulation valve A31

70-02-M190EN (04/07/2011)
 Hydraulic schematic diagrams B3
MT-X 1440 SLT Série 4-E3

HYDRAULIC DIAGRAM KEY

Position
Item Designation Characteristics (Options)
on diagram
VAP Control valve O25/M38
VC Compensation cylinder DE K26 100x50 c 310
VCD Slope corrector cylinder DE I40 110x50 c 139
VDAR Rear steering cylinder E17
VDAV Front steering cylinder E4
VI Tilt cylinder DE I24 150x75 c 385
VL Lifting cylinder DE K30/I30 110x70 c 920
VSD Right stabilizer cylinder DE I36 120x70 c 295
VSG Left stabilizer cylinder DE I32 120x70 c 295
VT1 Telescoping cylinder 1 DE K20 120x65 c 3790
VT2 Telescoping cylinder 2 DE I20 100x60 c 3854
VVT(O) Carriage locking cylinder (option) DE A24 60x45 c 183

NOTE: 1- The calibration pressures of the main relief valves, on the inlet sections, are given for maximum engine speed.
2- The calibration pressures of the secondary relief valves are at an engine speed of 1000 rpm.
3- The pressure relief valves should be adjusted at an oil temperature of 50°C.

70

(04/07/2011) 70-02-M190EN
 B4 Hydraulic schematic diagrams
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70-02-M190EN (04/07/2011)
 Hydraulic schematic diagrams B5
MT-X 1440 SLT Série 4-E3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

VVT(O)
2
3 1
A A
B L 2 3
AV AR VAI
RLF N 3 2 1

PAAV(O)
A B T 1
MC
P 3 2 1 C4 C3
C D3 PAAV(O) C1 C2 C

EVTF(O)
P1 P2
FDAR

ES. AR.
ES. AV.

FDAV VDAV
R L
E PD VDAR E
200b 200b PAAR(O)
A1
FT

Ø 349
200 cm3 /tr A B B1
R3VD(O)
SC
V1 V2
LS 140b
C
G E E1 G
T P

P1
35 b -4
+1
BA VL
U
VT2
PRF(O) 45 b +50
OPTION RETOUR DE FUITE 0,7 LITRE
I C1 C2 I
INTERIEUR OU EXTERIEUR
P2 T 13 BARS CSP 110b 315b C1 C2
VI 200b 350b CSP
VSG VSD VCD
V1 V2
V1 V2
VC
VT1 C1 C2

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CSP 110b 315b VL
K K
C1 C2 C2 C1 C1 C2
V1 V2 CPD 100b 280b 280b 100b CPD CPD 325b 325b
C1 C2
CSD 300b 300b
VC
C1 C2
200b 350b CSP V1 V2 V2 V1 V1 V2
Ø1
V1 V2 B
ESS B ESS
M V1 V2 A M
A

VAP B

VACM VACM VAP

B A

A B
O A O

P T

FT FR FR
P2 A8 B8 T T1 T2 B7 A7 B6 A6 B5 A5 B4 A4 B3 A3 B2 A2 B1 A1 P
2b 2b 180b 190b 280b 280b
LS P EF
P
Q Q
10μm 10μm P
150 L/mn 150 L/mn FT
M
P1 T P3 PP
26.7 cm3/tr 41.62 cm3/tr
CA 160b 260b
N 140μm 140μm PP
100 L/mn
R P2
S S
VAD EE2 ET2 ES ET1 EI EL ESG ESD EA ECD EE1
FT D

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 B6 Hydraulic schematic diagrams
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70-02-M190EN (04/07/2011)
 Hydraulic schematic diagrams C1

MT-X 1740 SLT SERIE 3 -

Euro3

– Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C2
– Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C5

70

(04/07/2011) 70-02-M190EN
 C2 Hydraulic schematic diagrams
MT-X 1740 SLT SERIE 3 -
Euro3

HYDRAULIC DIAGRAM KEY

Position
Item Designation Characteristics (Options)
on diagram
BA Feed block + accumulator G14
CA Breather filter S7
CPD Double counterbalance valve K30/K37
CSD Double counterbalance valve M18
CSP Counterbalance valve K23/M29
D 8 component valve Q14
D3 3 position steering valve C13
Position 1: short steering
Position 2: front wheel steering
Position 3: crab steering
EA Attachment component S21
ECD Slope corrector section S32
EE1 Main inlet section S34
EE2 Secondary inlet section S14
EI Tilt component S24
EL Lifting component S26
ES Outlet section S18
ESD Right stabilizer section S30
ESG Left stabilizer section S28
ESS Stabilizer safety electrovalve M30/M37
ET1 1 Telescoping section S19
ET2 2 Telescoping section S16
ET3 2 Telescoping section S23
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EVTF(O) Boom head electrovalve (option) E26

FDAR Rear brake disc E18
FDAV Front brake E3
FR Return filter Q4
M I.C. engine S9 1104d 44ta
Idle speed 930 Tr/mn (+20/0)
Nominal loaded speed 2200 Tr/mm
Full speed unladen 2400 Tr/mn
MC Master cylinder C8
N Level S2
P Hydraulic pump Q9
PAAR(O) Rear attachment plug (option) E39
PAAV(O) Front attachment plug (option) C24
PD Steering pump E12
PP Pressure port Q14/Q35
PRES Pressure switch K33/K34
PRF(O) Leakage return plug (option) G17
R Hydraulic tank S5
R3VD(O) Double 3 way valve (option) G32
RLF Brake fluid tank A7
SC Circuit selector E10
VACM Movement cut off valve Q10/S11

70-02-M190EN (04/07/2011)
 Hydraulic schematic diagrams C3

MT-X 1740 SLT SERIE 3 -

Euro3

HYDRAULIC DIAGRAM KEY

Position
Item Designation Characteristics (Options)
on diagram
VAI Insulation valve A31
VAP Control valve O24/O26/O37
VC Compensation cylinder DE K25/M25 100x50 c 330
VCD Slope corrector cylinder DE K40 110x50 c 139
VD Discharge valve O9
VDAR Rear steering cylinder E17
VDAV Front steering cylinder E5
VI Tilt cylinder DE I24 150x75 c 385
VL Lifting cylinder DE I29 110x70 c1000
VSD Right stabilizer cylinder DE K36 120x70 c 550
VSG Left stabilizer cylinder DE K31 120x70 c 550
VT1 Telescoping cylinder 1 DE K18 90x60 125x105 c 3440x2
VT2 Telescoping cylinder 2 DE I19 75x50 c 3440
VVT(O) Carriage locking cylinder (option) DE A25 60x45 c 183

NOTE: 1- The calibration pressures of the main relief valves, on the inlet sections, are given for maximum engine speed.
2- The calibration pressures of the secondary relief valves are at an engine speed of 1000 rpm.
3- The pressure relief valves should be adjusted at an oil temperature of 50°C.

70

(04/07/2011) 70-02-M190EN
 C4 Hydraulic schematic diagrams
70

70-02-M190EN (04/07/2011)
 Hydraulic schematic diagrams C5
MT-X 1740 SLT SERIE 3 - EURO 3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

2
3 1 VVT(O)

A B L AV AR A
3 2 1
RLF N 2 3
VAI

A B T PAAV(O)
MC 1
P 3 2 1
D3 C4 C3
C P PAAV(O) C
C1 C2

FDAR

ES. AR.
ES. AV.

FDAV VDAV EVTF(O)

R L VDAR P1 P2
PD 200b 200b

Ø 349
E FT E
200 cm3 /tr PAAR(O)
A1
SC
V2 V1 140b A B B1
C

T LS P
R3VD(O)
G E E1 G
P1 PRF(O)
35b BA
U
45±5b
VT2
0,7 LITRE VL
P2 T 13 BARS

I C1 C2 I
315b CSP
C1 C2
200b 350b CSP
200b VI
V1 V2 V1 V2 VSG VSD VCD

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VT1 VC VL
K C1 C2 K
CSP 110b 315b

V1 V2
C1 C2 PRES PRES C2 C1 C1 C2
C1 C2 CPD 100b 280b 280b 100b CPD CPD 325b 325b
C2 C1 1 32 2
3
1
CSD 300b 300b 200b 350b CSP A A
P VC 45b 45b
V1 V2 V2 V1 V1 V2
ESS B B ESS Ø1
M V2 V1 V1 V2 M
P1 T

VAP B

Ø2 A A
B
P2
A
VAP
VD A
B VAP VAP B
O O

A A
P2 A9 B9 T T1 T2 B8 A8 B7 A7 B6 A6 B5 A5 B4 A4 B3 A3 B2 A2 B1 A1 P
VACM D 160b 190b 290b 280b
FT
FR FR FT
2b 2b LS P EF
Q Q
FT
P P3
PP
10μm 10μm
P T
150 L/mn 150 L/mn
160b 260b
M VACM PP
26.7 cm3/tr 41.62 cm3/tr

N 140μm CA 140μm A B
S EE2 ET2 ES ET1 EA ET3 EI EL ESG ESD ECD EE1 S
R 100 L/mn

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70-02-M190EN (04/07/2011)
 SPECIAL HYDRAULIC TOOLING

pages

BASE MANOMETER BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

DIGITAL MANOMETER BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

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(29/06/2011) 70-09-M152EN
 2
Special hydraulic tooling

BASE MANOMETER BOX

This box contains all components required for measuring

pressures on all Manitou products.

1 2 3 3 4 5 5 6
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8 7

Base manometer box ..................................................................................549671

Comprising:

1. 1 Manometer 1/9 bar ..............................................................549882

2. 1 Manometer 0/40 bar ............................................................549883
3. 2 Manometers 0/60 bar ..........................................................549884
4. 1 Manometer 0/400 bar ..........................................................549885
5. 2 Manometers 0/600 bar ........................................................549886
6. 4 Standard hosing pieces.........................................................549887
7. 2 Hosing pieces for Maniscopic ................................................549888
8. 7 Manometer ports ..................................................................549889

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Special hydraulic tooling

DIGITAL MANOMETER BOX

FUNCTIONS:

• Mano Function: the following combinations can be

displayed:

- Upstream pressure temperature +/- 2°C

- P1 upstream pressure with its minimum and maximum
(700 bar in class 0.1)
- P2 downstream pressure with its minimum and
maximum (700 bar in class 0.1)
- Differential pressure dP=P1-P

• Hold Function: user can freeze display at any moment to

take notes

• Unit Function: user can change measurement unit (bar, psi,

kPa, mCe) at any moment.

• Tare Function: for setting offset zero

• Leakage test Function: measures pressure variation over

a programmed time period

• Recording Function: A maximum of 16000 values can be

recorded, with configurable sampling period.

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• Zero Function: zero is done on two sensors

Digital Manometer box ...............................................................................662187

Comprising:

1. 1 dP HP 700 bar Mano digital manometer

2. 1 DN2 1215/1620 measuring hose L = 1,5 m, 630 bar
3. Two DN2 1620/1620 measurement hoses, L = 1,5 m, 630 bar
4. Two 1620 Manometer adaptors

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Special hydraulic tooling
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70-09-M152EN (29/06/2011)