Professional Documents
Culture Documents
Strain-Induced Crystallization of Natural Rubber
Strain-Induced Crystallization of Natural Rubber
Strain-Induced Crystallization of Natural Rubber
DOI 10.1007/s10965-014-0642-x
ORIGINAL PAPER
Received: 20 August 2014 / Accepted: 10 December 2014 / Published online: 20 January 2015
# Springer Science+Business Media Dordrecht 2015
Abstract Natural rubber (NR) reinforced by in situ polymer- segments [9–12]. To further enhance the mechanical and
ization of zinc dimethacrylate (ZDMA) exhibits excellent fatigue properties of NR to meet industry needs, conventional
mechanical properties. However, the corresponding reinforce- fine particulates such as carbon black are usually introduced,
ment mechanism is still unclear. Using synchrotron wide- which change the network structure and local deformation of
angle X-ray diffraction (WAXD) measurements, we observed the rubber portion [13, 14]. Rubber chains are overstrained
that strain-induced crystallization of NR/ZDMA composites around particles, resulting in acceleration and improvement in
had a direct affect on the ultimate mechanical properties. An strain-induced crystallization [6, 15].
increase in ZDMA fraction resulted in a lower strain at the For peroxide-cured elastomers, metal salts of methacrylic
onset of crystallization. Further analysis revealed that three acids, particularly zinc dimethacrylate (ZDMA), are normally
factors contributed to the reduction in onset strain, including used as co-agents to cure rubber chains, leading to higher
higher whole cross-linking density due to the emergence of cross-linking density and producing a complex network struc-
ionic cross-linking clusters, strain amplification of ture [16–18]. During peroxide curing, ZDMA undergoes po-
nanodispersion of poly-ZDMA (PZDMA), and the confine- lymerization, which is initiated by peroxide radicals, to form
ment effect of the filler network. The results of dynamic poly-ZDMA (PZDMA) [19, 20]. In addition, PZDMA radi-
Monte Carlo simulation showed that the confinement effect cals can also react with NR radicals, resulting in the formation
of the filler network on chain segments favored segmental of NR-graft-PZDMA [17, 20]. The PZDMA chains are as-
orientation in regions near the polymer–filler interface, thus sembled to form local nano-phases dispersed in the rubber
inducing a decline in onset strain. matrix, as has been confirmed by transmission electron mi-
croscopy (TEM) [17, 21] and small-angle X-ray scattering
Keywords Strain-induced crystallization . Molecular measurements (SAXS) [22, 23]. In addition, due to the strong
simulation . Rubber . Filler network electrostatic interactions between the large numbers of ion
pairs in PZDMA chains, clusters consisting of several pairs
can be formed [17, 24, 25]. These ion clusters dramatically
depress the mobility of chain segments in PZDMA [26]. Due
Introduction to the presence of NR-graft-PZDMA, the motion of the cor-
responding rubber chain segments near the grafted PZDMA
The principal reason for the outstanding tensile properties and or ion clusters is also inhibited. Thus, these clusters can be
good crack growth resistance of natural rubber (NR) can be considered as new kinds of cross-linking points, i.e., ionic
attributed to strain-induced crystallization [1–8]. During de- cross-linking points [27].
formation, highly stretched chain segments form fringed- Rubbers reinforced by ZDMA exhibit excellent mechani-
micelle nuclei, which then induce the initiation of crystal cal properties and even much higher modulus at low strains
growth with chain-folding in the surrounding, less-stretched compared with those filled with carbon black [28]. Because of
the complexity of the network structure of NR/ZDMA com-
Y. Nie (*)
posites, and despite numerous studies that have been carried
School of Materials Science and Engineering, Jiangsu University,
301 Xuefu Road, Zhenjiang 212013, China out [24, 26, 27, 29], the reinforcement mechanism is still
e-mail: nieyijing18@126.com unclear. Strain-induced crystallization plays a major role in
1 Page 2 of 10 J Polym Res (2015) 22: 1
the reinforcement of NR, and thus an in-depth understanding 0.154 nm. Two-dimensional (2D) WAXD patterns were re-
of its mechanism is of great importance. Unfortunately, to corded every 180 s using the MarCCD 165 X-ray detector
date, there has been little research with regard to the structural system, and a custom-made stretching machine with symmet-
evolution of NR/ZDMA composites during stretching, and ric extension was used for deformation at strain rate of 35 %/
additional investigation is warranted. Because of the morpho- min in order to record the time-resolved WAXD patterns
logical differences between NR/ZDMA composites and rub- continuously. The crystallinity (Xc) was calculated from dif-
bers filled with conventional fillers [17, 21], the correspond- fraction intensity data as follows
ing strain-induced crystallization behaviors may exhibit dif-
ferent molecular mechanisms. X c ¼ Ac =ðAc þ Aa Þ; ð1Þ
The aim of the present work was to determine the influence
of PZDMA nano-phases on the strain-induced crystallization where Ac and Aa represent the areas of the crystalline and
of NR using a combination of synchrotron wide-angle X-ray amorphous regions, respectively.
diffraction (WAXD) measurements and dynamic Monte Carlo The stress–strain curves were tested on an Instron 5567
(MC) simulation. Synchrotron WAXD measurements enable material testing machine at room temperature according to
us to monitor changes in crystalline structure induced by GB/T1040-92 standards.
deformation in real time [2, 4, 30]. In addition, molecular The Payne effect of samples was measured using dynamic
simulation, which can probe the structural changes at the mechanical analysis in tension mode at room temperature, at a
molecular level, has proven to be an effective method for frequency of 1 Hz, in a dynamic strain range of 0–7500 μm
studying the mechanism of polymer crystallization [31–35]. using a Q800 dynamic mechanical spectrum device (TA In-
The authors have successfully applied MC simulation for the struments, New Castle, DE, USA).
study of strain-induced crystallization of polymer networks Cross-linking density was determined on the basis of the
[11, 12]. Based on experimental and simulation results, we equilibrium swelling measurements by application of the
have proposed a reasonable molecular mechanism with regard Flory–Rehner equation [36]
to strain-induced crystallization of the NR/ZDMA h i
composites. – lnð1 – Φr Þ þ Φr þ χΦr 2 ¼ V 0 n Φr 1=3 – Φr =2 ð2Þ
induced crystallization. A schematic model of the filled rubber of monomers on lattice sites or bond-crossing are prevented
network is shown in Fig. 1a. In order to improve simulation due to the volume exclusion of polymer chains. The preset
efficiency, we introduce only a section of the filled rubber fully ordered network chains are relaxed for 106 MC cycles to
network into simulation rather than the whole network, as reach a random-coil state under athermal conditions (each MC
indicated with the red dashed circle in Fig. 1a. In the cubic cycle is defined as a step during which all monomers moved
lattice model, each monomer of a polymer chain is assigned to once on average. In thermodynamics, the athermal condition
one lattice site. In the rectangular box (sides denoted as XYZ), corresponds to an infinitely high temperature).
we put 1,920 network chains, each containing 128 monomers, We successfully produced homogeneous stretching of the
with each chain end separately restricted on two YZ boundary bulk lattice polymer network in our MC simulations [11]. As
planes. The occupation density is set at 0.9375 to mimic a bulk demonstrated in Fig. 1b, polymer chains with two restricted
polymer phase, and a small number of vacancy sites act as free ends mimic network chains under affine deformation. Here,
volume for chain motion. These restricted chain ends repre- we tentatively avoid any entanglement in the initial state. The
sent cross-linking points. All of the surfaces of the simulation athermal random coils are then quenched to a temperature in
box are set as hard-wall boundaries to mimic the confinement order to observe strain-induced isothermal crystallization.
of the filler network. In other words, these hard-wall bound- Network chains, prepared as referenced above, are stretched
aries can be considered a polymer–filler interface. For NR by moving the right YZ boundary step-by-step along the X
with greater fraction of ZDMA, rubber chains are confined to axis. We first randomly select one X site, and cut all of the
a smaller space, i.e., they are exposed to a stronger confine- chains passing through its corresponding cross-sectional YZ
ment effect. To reflect the different confinement effects on plane into two parts. We then shift the right part for one more
chains, the lateral dimensions of the simulation box along the X site, and reconnect all of the broken bonds at the YZ plane
Y and Z axes are varied in lengths of 128, 64, 32, and 16. The via local sliding diffusion to open the first kink in the left part
stretching direction is set along the X axis, and the initial size of the chains. If the sliding diffusion demands that the left
of the simulation box along the X axis is 16. Here, as we are chain end moves away from its YZ boundary plane, this trial
only studying the confinement effect of the filler network on stretching event will be rejected, and we will immediate
strain-induced crystallization, the chain length in our simula- proceed to the next trial event at another randomly selected
tion is kept constant. Polymer chains can move in the lattice X site. The probabilities of breaking the bonds along the
space via a micro-relaxation model [31], which allows a chains are almost equal, the exception occurring for those
monomer jumping from an occupied site to a neighboring near two chain ends, mimicking a homogeneous stretching
vacancy site, occasionally with partial sliding diffusion along of the bulk polymer network. After each successful stretching
the chain. The bonds are oriented either along lattice axes or event, the system relaxes for 4,000 MC cycles, defined as a
along diagonals, and therefore the coordination number of strain rate of 6.25 %/4,000 MC cycles. New vacancy sites are
each monomer can be as high as 26 (summed over 6 axes, 8 introduced into the bulk sample with volume expansion dur-
body diagonals, and 12 face diagonals). Each bond contains a ing the stepwise shifting of the right YZ boundary, which
maximum of 13 possible orientations. Both double occupation should be expelled as soon as possible under normal stress
Fig. 1 (a) Sketch of a typical filled polymer network structure. Curves planes, i.e., cross-linking points. The left snapshot was obtained after the
represent the network chains, squares denote the covalent cross-linking relaxation of polymer chains for 10 6 MC cycles under athermal
points, and spheres denote the nanofillers. The red nanofillers and the conditions, and the right snapshot was obtained when polymer chains
blue network chains belong to the network section that we introduce into in the simulation box with an initial size of 16×32×32 (XYZ) were
simulation. (b) Snapshots demonstrating affine deformation of the bulk stretched to 100 % strain at T*=4.5 with a strain rate of 6.25 %/4,000
polymer network. Blue cylinders in the box represent polymer bonds, and MC cycles
red dots denote the chain ends that are restricted in the YZ boundary
1 Page 4 of 10 J Polym Res (2015) 22: 1
Morphology and mechanical properties As shown in Fig. 3, both whole and ionic cross-linking
densities increase with an increase in ZDMA content, while
The tensile strength and initial modulus of rubber are dramat- covalent cross-linking density remains almost unchanged. In
ically improved with the addition of ZDMA (see Fig. 2a), other words, the marked increase in whole cross-linking den-
while the extension at break is gradually reduced as the sity is primarily derived from the higher ionic cross-linking
content of ZDMA increases (see Fig. 2b). The remarkable density.
reinforcement properties appear to originate from the particu-
lar microstructure of NR/ZDMA composites. During vulcani- Strain-induced crystallization
zation, the simultaneous polymerization of ZDMA monomers
results in the formation of separated nano-phases of PZDMA With an understanding of the network structure of NR/ZDMA
dispersed in the rubber matrix [16–20]. In addition, the strong composites at the static state, we then go further to determine
electrostatic interactions between ion pairs in PZDMA chains the structural evolution during stretching that directly deter-
result in the freezing of the PZDMA chain segments (the glass mines the mechanical property of rubbers. The stress–strain
transition temperature of PZDMA is above 300 °C [24]), and curves for the neat NR and composites filled with different
these glassy nanodispersions of PZDMA can thus act as fractions of ZDMA are shown in Fig. 4. For the filled NR, the
nanofillers for NR [24, 26]. Due to the presence of NR- upturn in stress shifts to lower strain values compared with the
graft-PZDMA, the ion clusters containing several ion pairs neat, signifying that the structural changes in NR/ZDMA
can also restrict the motion of rubber segments near the composites occur earlier during stretching.
grafted PZDMA, and therefore act as ionic cross-linking With the use of synchrotron WAXD measurements, the
points. A typical ionic cross-linking cluster scheme is illus- strain-induced crystallization of rubber composites can be
trated in the inset of Fig. 3. directly observed. Figure 5a displays selected representative
J Polym Res (2015) 22: 1 Page 5 of 10 1
8
Whole cross-linking density a
Covalent cross-linking density
Ionic cross-linking density
6
Cross-linking density
Rubber chains
2+
Zn2+ Zn
Zn2+
4 Zn2+ Zn
2+
2+
Zn
Grafted PZDMA
0 10 20 30 40
ZDMA content (phr)
Fig. 3 Three types of cross-linking density (whole cross-linking density, b
ionic cross-linking density, and covalent cross-linking density) as a 50
function of ZDMA content. The inset illustrates a microstructure model NR
of an ionic cross-linking cluster NR/10phrZDMA
40
NR/20phrZDMA
Crystallinity (%)
NR/40phrZDMA
30
2D WAXD patterns during the drawing of NR with 10 phr
ZDMA. At relatively large strains, we see that the correspond-
ing images exhibit highly oriented crystalline reflection peaks, 20
tion. After the subtraction of the air scattering, the corrected Strain
WAXD patterns are integrated along an azimuthal line from 0° Fig. 5 (a) Selected synchrotron 2D WAXD patterns during stretching for
NR with 10 phr ZDMA. ε in the figure represents the strain of rubber
to 360°. The resultant profiles are subsequently deconvoluted
samples. (b) Variations in crystallinity as a function of strain for various
into corresponding crystal diffractions (the 200, 120, and 201 NR samples. Dashed lines represent the linear fits
reflections) and amorphous peaks [2–4]. All crystalline and
amorphous peaks are described using Gaussian functions. The
crystallinity can be calculated from the diffraction intensity
data using Eq. 1. Accordingly, the variations in crystallinity
25 for the different rubber samples during stretching are calculat-
ed, as depicted in Fig. 5b. During stretching, the crystallinity
NR/40phrZDMA of all samples increases monotonically, but the rubbers with
20
higher ZDMA content exhibit lower onset strains and higher
NR/20phrZDMA rates of crystallization, indicating the enhanced ability of
Stress (MPa)
matrix. Nanocomposites exhibit extensive interfacial area per amplitude due to the strain limitation of the device). It appears
volume of nanodispersions, and thus a low percolation thresh- that as the filler network becomes stronger, more rubber chain
old [44, 45]. Consequently, a filler network of PZDMA can segments will be confined.
percolate though the entire rubber at a low volume fraction. It From a thermodynamic perspective, the filler network con-
appears that the presence of this percolated filler network fines the motion of chain segments, decreases the number of
exerts an influence on the crystallization process upon network chain conformations, and consequently leads to a
stretching. The Payne effect in filled rubbers usually refers reduction in conformational entropy, accompanied by an in-
to the reduction in dynamic storage modulus with increasing crease in melting point and degree of supercooling, which is
strain amplitude, which can be attributed to the de- beneficial for strain-induced crystallization. Thus, we believe
agglomeration of the filler network [45, 46]. In other words, that the presence of a filler network can also contribute to a
the amplitude of the Payne effect (E0 –E∞ ) can be used to reduction in onset strain. The effect of filler networks on
reflect the intensity of the filler–filler interactions; i.e., the strain-induced crystallization is difficult to directly probe
strength of filler network (E0 denotes the initial elastic mod- using experimental measurements, however, and therefore
ulus in the linear plateau and E∞ the modulus at the highest molecular simulation was further applied to explore the effect.
strain) [45]. As depicted in Fig. 7, higher ZDMA content
results in a larger amplitude of the Payne effect, indicating Molecular simulation
the formation of a stronger filler network [45, 47] (the mod-
ulus plateau was not reached at a high dynamic strain We used dynamic Monte Carlo simulation to investigate
strain-induced polymer crystallization under confinement
conditions. Figure 8a summarizes the strain evolution curves
a 8 of crystallinity for polymer chains under different confine-
NR ment during stretching. Crystallinity has been found to in-
NR/10phrZDMA crease suddenly at a certain strain level, which can be defined
Storage modulus (MPa)
a 0.10
0.8
Distance
Orientational-order parameter
Lateral size 128 Location
Y
0.06
0.4
0.04
0.2
0.02
0.0 0 5 10 15 20 25
0 1 2 3 4
Distance
Strain
Fig. 9 Orientational-order parameter of polymer bonds distributed in
different locations at different distances from the center of the
b 2.0 simulation box for the system with a lateral dimension of 64 at a strain
of 1.125 (before the onset of crystallization). The inset illustrates the
definition of the locations. During stretching, the distance between the
box center and polymer–filler interface decreases gradually due to the
1.5
affine deformation, and thus the maximum distance in the figure is
smaller than 32
Onset strain
0.10
ZDMA effectively decreases the onset strain of crystallization.
Lateral size 128
Detailed analysis reveals that, apart from the increase in cross-
Orientational-order parameter
11. Nie YJ, Gao HH, Yu MH, Hu ZM, Reiter G, Hu WB (2013) 31. Hu WB, Frenkel D (2005) Polymer crystallization driven by aniso-
Competition of crystal nucleation to fabricate the oriented semi- tropic interactions. Adv Polym Sci 191:1–35
crystalline polymers. Polymer 54:3402–3407 32. Dukovski I, Muthukumar M (2003) Langevin dynamics simulations
12. Nie YJ, Gao HH, Hu WB (2014) Variable trends of chain-folding in of early stage shish-kebab crystallization of polymers in extensional
separate stages of strain-induced crystallization of bulk polymers. flow. J Chem Phys 118:6648–6655
Polymer 55:1267–1272 33. Lee S, Rutledge GC (2011) Plastic deformation of semicrystalline
13. Bokobza L (2001) Reinforcement of elastomeric networks by fillers. polyethylene by molecular simulation. Macromolecules 44:3096–
Macromol Symp 169:243–260 3108
14. Poompradub S, Tosaka M, Kohjiya S, Ikeda Y, Toki S, Sics I, Hsiao 34. Graham RS, Olmsted PD (2009) Coarse-grained simulations of flow-
BS (2005) Mechanism of strain-induced crystallization in filled and induced nucleation in semicrystalline polymers. Phys Rev Lett 103:
unfilled natural rubber vulcanizates. J Appl Phys 97:103529 115702
15. Rault J, Marchal J, Judeinstein P, Albouy PA (2006) Stress-induced 35. Koyama A, Yamamoto T, Fukao K, Miyamoto Y (2003) Molecular
crystallization and reinforcement in filled natural rubbers: 2H NMR dynamics studies on polymer crystallization from a stretched amor-
study. Macromolecules 39:8356–8368 phous state. J Macromol Sci Phys 42:821–831
16. Costin R, Nagel W, Ekwall R (1991) New metallic coagents for 36. Flory PJ (1953) Principles of polymer chemistry. Cornell University
curing elastomers. Rubber Chem Technol 64:152–161 Press, Ithaca
17. Lu Y, Liu L, Yang C, Tian M, Zhang LQ (2005) The morphology of 37. Horkay F, McKenna GB, Deschamps P, Geissler E (2000) Neutron
zinc dimethacrylate reinforced elastomers investigated by SEM and scattering properties of randomly cross-linked polyisoprene gels.
TEM. Eur Polym J 41:577–588 Macromolecules 33:5215–5220
18. Chen YK, Xu CH (2011) Crosslink network evolution of nature 38. Valentín JL, Carretero-González J, Mora-Barrantes I, Chassé W,
rubber/zinc dimethacrylate composite during peroxide vulcanization. Saalwächter K (2008) Uncertainties in the determination of cross-
Polym Compos 32:1505–1514 link density by equilibrium swelling experiments in natural rubber.
19. Lu Y, Liu L, Shen D, Yang C, Zhang LQ (2004) Infrared study on in Macromolecules 41:4717–4729
situ polymerization of zinc dimethacrylate in poly (α‐octylene‐co‐ 39. Zhou WM, Chen L, Lu J, Qi ZM, Huang ND, Li LB, Huang WX
ethylene) elastomer. Polym Int 53:802–808 (2014) Imaging the strain induced carbon black filler network struc-
20. Nie YJ, Huang GS, Qu LL, Zhang P, Weng GS, Wu JR (2010) Cure ture breakage with nano X-ray tomography. RSC Adv 4:54500–
kinetics and morphology of natural rubber reinforced by the in situ 54505
polymerization of zinc dimethacrylate. J Appl Polym Sci 115:99–106 40. Morozov IA (2013) Identification of primary and secondary filler
21. Nomura A, Takano J, Toyoda A, Saito T (1993) Structural analysis of structures in a polymer matrix by atomic force microscopy images
high strength HNBR/ZDMA composites. J Jpn Rubber Soc 66:830– analysis methods. Polym Compos 34:433–442
838 41. Ikeda Y, Yasuda Y, Hijikata K, Tosaka M, Kohjiya S (2008)
22. Yuan XH, Zhang Y, Peng ZL, Zhang YX (2002) In situ preparation of Comparative study on strain-induced crystallization behavior of per-
magnesium methacrylate to reinforce NBR. J Appl Polym Sci 84: oxide cross-linked and sulfur cross-linked natural rubber.
1403–1408 Macromolecules 41:5876–5884
23. Dontsov A, De Candia F, Amelino L (1972) Elastic properties and 42. Ikeda Y, Yasuda Y, Makino S, Yamamoto S, Tosaka M, Senoo K,
structure of polybutadiene vulcanized with magnesium methacrylate. Kohjiya S (2007) Strain-induced crystallization of peroxide-
J Appl Polym Sci 16:505–518 crosslinked natural rubber. Polymer 48:1171–1175
24. Lu Y, Liu L, Tian M, Geng H, Zhang LQ (2005) Study on mechanical 43. Suzuki T, Osaka N, Endo H, Shibayama M, Ikeda Y, Asai H,
properties of elastomers reinforced by zinc dimethacrylate. Eur Higashitani N, Kokubo Y, Kohjiya S (2010) Nonuniformity in
Polym J 41:589–598 cross-linked natural rubber as revealed by contrast-variation small-
25. Eisenberg A, Hird B, Moore RB (1990) A new multiplet-cluster angle neutron scattering. Macromolecules 43:1556–1563
model for the morphology of random ionomers. Macromolecules 44. Valentín JL, Mora-Barrantes I, Carretero-González J, López-
23:4098–4107 Manchado MA, Sotta P, Long DR, Saalwächter K (2010) Novel
26. Nie YJ, Huang GS, Liu ZY, Qu LL, Zhang P, Weng GS, Wu JR experimental approach to evaluate filler-elastomer interactions.
(2010) Improved mechanical properties and special reinforcement Macromolecules 43:334–346
mechanism of natural rubber reinforced by in situ polymerization of 45. Wang LL, Ning NY, Zhang LQ, Lu YL, Ming T, Tung C (2013) Filler
zinc dimethacrylate. J Appl Polym Sci 116:920–928 dispersion evolution of acrylonitrile–butadiene rubber/graphite nano-
27. Peng Z, Liang X, Zhang Y, Zhang Y (2002) Reinforcement of EPDM composites during processing. Compos Part A 47:135–142
by in situ prepared zinc dimethacrylate. J Appl Polym Sci 84:1339– 46. Payne AR (1962) The dynamic properties of carbon black-loaded
1345 natural rubber vulcanizates. Part I. J Appl Polym Sci 6:57–63
28. Roland CM (1988) US Patent 4,720,526 47. Chen YK, Xu CH (2011) Specific nonlinear viscoelasticity behaviors
29. Xu CH, Chen YK, Zeng XR (2012) A study on the crosslink network of natural rubber and zinc dimethacrylate composites due to multi-
evolution of magnesium dimethacrylate/natural rubber composite. J crosslinking bond interaction by using rubber process analyzer 2000.
Appl Polym Sci 125:2449–2459 Polym Compos 32:1593–1600
30. Nie YJ, Huang GS, Qu LL, Wang XA, Weng GS, Wu JR (2011) New 48. Chen YK, Xu CH, Cao LM, Wang YP, Cao XD (2012) PP/EPDM-
insights into thermodynamic description of strain-induced crystalli- based dynamically vulcanized thermoplastic olefin with zinc
zation of peroxide cross-linked natural rubber filled with clay by tube dimethacrylate: preparation, rheology, morphology, crystallization
model. Polymer 3234–3242 and mechanical properties. Polym Test 31:728–736