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Metabolic Engineering 64 (2021) 15–25

Contents lists available at ScienceDirect

Metabolic Engineering
journal homepage: www.elsevier.com/locate/meteng

Metabolic engineering of E. coli for pyocyanin production


Adilson José da Silva c, d, Josivan de Souza Cunha d, Teri Hreha b, Kelli Cristina Micocci e,
Heloisa Sobreiro Selistre-de-Araujo f, Blanca Barquera b, c, **, Mattheos A.G. Koffas a, b, c, *
a
Department of Chemical and Biological Engineering, Rensselaer Polytechnic Institute, Troy, NY, USA
b
Department of Biological Sciences, Rensselaer Polytechnic Institute, Troy, NY, USA
c
Center for Biotechnology and Interdisciplinary Studies, Rensselaer Polytechnic Institute, Troy, NY, USA
d
Department of Chemical Engineering, Federal University of São Carlos, São Carlos, São Paulo, 13565-905, Brazil
e
Center for the Study of Social Insects, São Paulo State University, Rio Claro, São Paulo, 13506-900, Brazil
f
Department of Physiological Sciences, Federal University of São Carlos, São Carlos, São Paulo, 13565-905, Brazil

A R T I C L E I N F O A B S T R A C T

Keywords: Pyocyanin is a secondary metabolite from Pseudomonas aeruginosa that belongs to the class of phenazines, which
Pyocyanin are aromatic nitrogenous compounds with numerous biological functions. Besides its antifungal and antimi­
Phenazines crobial activities, pyocyanin is a remarkable redox-active molecule with potential applications ranging from the
Pseudomonas aeruginosa
pharma industry to the development of microbial fuel cells. Nevertheless, pyocyanin production has been
Pathway balance
Vitreoscilla hemoglobin
restricted to P. aeruginosa strains, limiting its practical applicability. In this study, the pyocyanin biosynthetic
pathway was engineered for the first time for high level production of this compound in a heterologous host.
Escherichia coli cells harboring the nine-gene pathway divided into two plasmids were able to produce and secrete
pyocyanin at higher levels than some Pseudomonas aeruginosa strains. The influence of culture and induction
parameters were evaluated, and the optimized conditions led to an increase of 3.5-fold on pyocyanin accumu­
lation. Pathway balancing was achieved by testing a set of plasmids with different copy numbers to optimize the
expression levels of pyocyanin biosynthetic genes, resulting in a fourfold difference in product titer among the
engineered strains. Further improvements were achieved by co-expression of Vitreoscilla hemoglobin Vhb, which
relieved oxygen limitations and led to a final titer of 18.8 mg/L pyocyanin. These results show promise to use
E. coli for phenazines production, and the engineered strain developed here has the potential to be used in
electro-fermentation systems where pyocyanin plays a role as electron-shuttle.

1. Introduction biotechnological applications, pyocyanin can be easily reduced and


oxidized, which makes this molecule an interesting target for electro­
Microbial secondary metabolites are valuable sources of a wide chemical applications as, for instance, on biosensors development
spectrum of molecules suitable for biotechnological applications. (Jayaseelan et al., 2014), microbial fuel cells (Rabaey et al., 2005) or as
Phenazines are pigmented natural products derived from the secondary an electron mediator in electro-fermentation systems (Morrison et al.,
metabolism of a few bacterial and archaea genera, including Pseudo­ 2018; Venkataraman et al., 2011). This latter application inspired us in
monas. This class of molecules is composed of nitrogen-containing aro­ this work to build an E. coli strain able to produce pyocyanin for future
matic rings with a rich diversity of substituents that confers them a vast co-culture processes using electro-bioreactors, where one strain would
array of biological activities and bright colors. produce the electron shuttle pyocyanin and the other strain(s) would
Pyocyanin (PYO) is a blue-green phenazine produced by Pseudo­ carry on the production of a bioproduct of interest.
monas aeruginosa. It has been described as a quorum sensing signaling Although more than 150 natural phenazines have been described to
molecule (Dietrich et al., 2006), a virulence factor (Lau et al., 2004), and date (Chincholkar and Thomashow, 2013), this vast class of secondary
an antimicrobial with activities against fungi and bacteria (Chincholkar metabolites has been almost unexplored so far by the metabolic engi­
and Thomashow, 2013). Besides these biological roles and neering Community. Until now, the production of these molecules has

* Corresponding author. Department of Chemical and Biological Engineering, Rensselaer Polytechnic Institute, Troy, NY, USA.
** Corresponding author. Department of Biological Sciences, Rensselaer Polytechnic Institute, Troy, NY, USA.
E-mail addresses: barqub@rpi.edu (B. Barquera), koffam@rpi.edu (M.A.G. Koffas).

https://doi.org/10.1016/j.ymben.2021.01.002
Received 3 December 2019; Received in revised form 17 November 2020; Accepted 10 January 2021
Available online 14 January 2021
1096-7176/© 2021 Published by Elsevier Inc. on behalf of International Metabolic Engineering Society.
A.J. da Silva et al. Metabolic Engineering 64 (2021) 15–25

been studied in their natural producer strains, which limits their use as fresh cultures of each E. coli strain to reach 5 × 105 CFU/mL per well.
many of these organisms are pathogenic or secrete only very small The plates were covered and incubated at 37 ◦ C, 225 rpm for 20 h, and
amounts of such compounds. In this work, we present for the first time, the bacterial growth was detected by adding 40 μL of 0.2 mg/mL p-
the engineering of a phenazine biosynthetic pathway in E. coli for het­ iodonitrotetrazolium chloride (INT) to each well followed by 30 min
erologous production of pyocyanin. incubation at the same conditions. Development of pink color indicated
P. aeruginosa contains two homologous core loci (phzA1B1C1­ bacterial growth, whereas clear colorless wells indicated growth inhi­
D1E1F1G1 and phzA2B2C2D2E2F2G2) responsible for the synthesis of bition. MIC values were recorded as the lowest concentrations of pyo­
phenazine-1-carboxylic acid (PCA) (Mavrodi et al., 2001). In most cyanin showing clear wells. The assay was performed in triplicates for
phenazine producing bacteria, the phz operon is flanked by one or more each strain.
accessory genes that codify for enzymes that catalyze PCA modifications
giving rise to other phenazines (Chincholkar and Thomashow, 2013). In 2.2. Promoter replacement in the ePathBrick vectors
the case of P. aeruginosa, the genes phzM and phzS are responsible for
converting PCA into PYO, and the gene phzH converts PCA into In the original set of vectors developed by Xu et al. (2012), gene
phenazine-1-carboxamide (PCN) (Mavrodi et al., 2001). expression is controlled by the T7 promoter, requiring the use of strains
Chorismate, the end product of the shikimate pathway, is the main that contain an inducible T7 RNAP gene on the chromosome to be
precursor for phenazines production (Fig. 1). The shikimate pathway functional (Studier and Moffatt, 1986). To broaden the applicability of
operates in microorganisms and plants for the biosynthesis of aromatic this metabolic pathway platform to any E. coli strain, the T7 promoter
compounds, and it is initiated by the condensation of erythrose-4- was replaced in all five ePathBrick vectors by the lacUV5 promoter,
phosphate (E4P) and phosphoenolpyruvate (PEP). In E. coli and many which is a mutated version of the E. coli lac promoter that is independent
other bacteria, this reaction is carried out by three isoenzymes (AroF, of any activators. By using the lacUV5 promoter to control the expres­
AroG, and AroH). In Pseudomonas spp. this reaction is also performed by sion of the pyocyanin pathway genes, any of the tested E. coli strains
the product of the phzC gene from the phenazines operon (Mentel et al., would be ready to use as a host for PYO production, regardless of the
2009), making E4P and PEP part of the aromatic pathway. All the other presence or not of the T7 RNAP gene.
genes from the phz loci are involved in the conversion of chorismate to To build the new set of plasmids, a sequence containing the lacUV5
PCA. However, some steps in this metabolic pathway are still not promoter replacing the T7 promoter, together with the rrnB T1 termi­
completely understood. nator, was ordered as a gBlock (Supplementary Table S1) from IDT
In this work, we cloned the nine genes of the pyocyanin pathway (Integrated DNA Technologies Inc, USA). The synthetic DNA was
from P. aeruginosa PAO1 in E. coli using the ePathBrick vectors platform amplified by PCR using the primers gB_lacUV5_F and gB_lacUV5_R
(Xu et al., 2012). This is an excellent system for expressing complex (Supplementary Table S1). The resulting amplicon was digested with
metabolic pathways in E. coli and proving the viability of producing AvrII and SalI restriction enzymes (Fast Digest, Thermo Scientific) and
phenazines in heterologous hosts. In addition, the influence of key cloned into the respective sites in all five ePathBrick vectors. The con­
process parameters and pathway balance on pyocyanin expression was structs were transformed by heat shock into chemically competent E. coli
also evaluated to optimize its production. DH5α cells and verified by restriction digestion and Sanger sequencing
(Genewiz Inc, USA). The new plasmids containing the lacUV5 promoter
2. Materials and methods were named pACM5, pCDM5, pCOM5, pETM7, and pRSM4 (Table 1).

2.1. E. coli strain selection for pyocyanin production


2.3. Construction of the pyocyanin biosynthetic pathway
Because PYO presents antibiotic activity against E. coli, we tested
nine strains (Table 1) to investigate if different strains would show For the heterologous production of pyocyanin in E. coli, a modular
different sensitivities to pyocyanin. To determine the Minimum Inhibi­ approach was chosen to split the nine genes in the pathway into two
tory Concentration (MIC) of pyocyanin against E. coli, a 100 μg/mL modules, where the first plasmid contains the genes for PCA production
pyocyanin stock solution (Sigma-Aldrich, USA) was two-fold serially from chorismate, and the second plasmid harbors the remaining genes
diluted into LB medium in 96-well micro-plates. Each well containing required for converting PCA into PYO.
200 μL of test solution was inoculated with 10 μL of properly diluted To build both modules, the first step was to amplify by PCR (Accu­
zyme, Bioline) the genes phzA1, phzB1, phzC1D1E1, phzF1, phzG1, phzM,

Fig. 1. Pyocyanin biosynthetic pathway. E4P: Erythrose-4-phosphate; PEP: Phosphoenolpyruvate; DAHP: 3-deoxy-D-arabino-heptulosonate-7-phosphate; PCA:
phenazine-1-carboxylic acid; Pyr: pyruvate. Adapted from Mentel et al. (2009); Blankenfeldt (2013); Mavrodi et al. (2001).

16
A.J. da Silva et al. Metabolic Engineering 64 (2021) 15–25

Table 1 and phzS from P. aeruginosa PAO1 genomic DNA using the respective
Bacterial strains and selected plasmids used in this study. primers listed in the Supplementary Table S1. All the amplicons were
Strains and plasmids Description Reference or individually cloned into the MCS of pETM7 or pACM5 between NdeI and
source XhoI restriction sites, except for phzA which was introduced between
Strains NdeI and SpeI sites.
Pseudomonas For the first module, ePathBrick-directed gene assembly (Xu and
aeruginosa Koffas, 2013) was used, and the genes were assembled in the
PAO1 Wild-type Lab pseudo-operon configuration. The first step was performed by joining
collection
SpeI/ApaI digested pETM7_phzB with AvrII/ApaI digested pETM7_phzG,
Escherichia coli giving rise to pETM7_phzBG. Next, an iterative assembly was further
BL21(DE3) B strain with DE3, a λ prophage carrying Lab performed by joining phzA, phzF, and phzCDE using the pairs of enzymes
the T7 RNA polymerase gene and lacIq collection AvrII/BmtI for donor vectors and SpeI/BmtI for destination vectors,
BW25113 rrnBT14 ΔlacZWJ16 hsdR514 Lab
generating the construct pETM7_phzABGFCDE at the end, which was
ΔaraBADAH33 ΔrhaBADLD78 collection
DH5α Recombination-deficient strain Invitrogen named pE-PCA. The second module was constructed in a monocistronic
commonly used for cloning and plasmid configuration by ligating the shorter NheI/ApaI digested fragment from
propagation pACM5_phzM into the AvrII/ApaI digested pACM5_phzS, giving rise to
JCL299 BW25113 derivative (Tetr) ΔldhA ΔadhE Shen et al. pACM5_phzMS, named as pA-MS. All constructs were verified by re­
(2011)
striction digestion and gene sequencing (Genewiz Inc, USA).
ΔfrdBC Δpta
MG1655 Wild-type K-12 F– λ– ilvG– rfb-50 rph-1 Lab
collection
Nissle1917 Probiotic strain, O6:H1:K5 Lab 2.4. Pyocyanin pathway expression
collection
Top10F′ F plasmid containing lacIq and Tn10 Invitrogen
The constructs pE-PCA and pA-MS were co-transformed into chem­
(TetR, StrR) commonly used for cloning
and plasmid propagation ically competent E. coli QH4, resulting in strain 1M2L. After heat shock,
XL1-Blue F plasmid containing lacIq and Tn10 Strategene cells were recovered for 60 min at 37 ◦ C in Luria Bertani broth (LB
(TetR), commonly used for cloning and Lennox, Sigma) containing 10 g/L tryptone, 5 g/L yeast extract, and 5 g/
plasmid propagation L NaCl and plated on LB agar plates with 80 μg/mL ampicillin and 25 μg/
QH4 ATCC31884 derivative, ΔpheA, ΔtyrA Huang et al.
(2013)
mL chloramphenicol. An isolated colony was inoculated into 5 mL of LB
1L2M QH4 carrying pA-PCA and pE-MS This work medium and incubated overnight at 30 ◦ C and 225 rpm. A volume of 0.5
1L2M3H QH4 carrying pA-PCA, pE-MS, and pR- This work mL of this culture was transferred to 25 mL of LB medium in 250 mL
vhb baffled flasks and cells were incubated at the same conditions. After
1L2H QH4 carrying pA-PCA and pR-MS This work
reaching an OD of 0.6, the culture was induced by 1 mM IPTG and
1L2H3M QH4 carrying pA-PCA, pR-MS, and pE- This work
vhb samples were taken 4, 8, 12, and 24 h after induction. For PYO recovery,
1M2L QH4 carrying pE-PCA and pA-MS This work the supernatant was extracted with 1/3 (v/v) chloroform followed by
1M2L3H QH4 carrying pE-PCA, pA-MS, and pR- This work centrifugation. The organic layer was recovered and dried with N2 gas
vhb flow and the resulting powder was resuspended in phosphate buffer pH
1M2H QH4 carrying pE-PCA and pR-MS This work
1M2H3L QH4 carrying pE-PCA, pR-MS, and pA- This work
7.0. METODOLOGIA QUANTIFICAÇÃO
vhb Pyocyanin was quantified by HPLC according to Kern and Newman
(2014) with modifications. A C-18 column (Symmetry C18, 3.5 μm, 4.6 x
Plasmids 75 mm, Waters) was used on an integral HPLC system (Shimadzu). The
pACM4, pETM6, ePathBrick vectors Xu et al.
detector was set at 365 nm, and the column oven was kept at 30 ◦ C.
pRSM3, pCDM4, (2012)
pCOM4 Linear gradient elution with a flow rate of 0.6 mL/min using 0.1% TFA
pACM5 Derived from pACM4, PlacUV5, CmR, This work in water (solvent A) and TFA 0.1% in acetonitrile (solvent B) was set as
P15A ori follows: 15% B at time 0; 85% B at 15 min; 15% B at 17 min, with a total
pETM7 Derived from pETM6, PlacUV5, AmpR, This work run time of 22 min. A standard curve with known pyocyanin concen­
ColE1 ori
pRSM4 Derived from pRSM3, PlacUV5, KanR, This work
trations dissolved in TB medium was used for quantification.
RSF1030 ori
pCDM5 Derived from pCDM4, PlacUV5, StrR, This work 2.5. Optimization of pyocyanin production
CloDF13 ori
pCOM5 Derived from pCOM4, PlacUV5, KanR, This work
2.5.1. Influence of process parameters
CoLA ori
pA-PCA pACM5 containing phzA, phzB, phzG, This work After confirming PYO production by recombinant E. coli cells, we
phzF, phzC, phzD, and phzE genes attempted to optimize its production by evaluating the influence of
pE-PCA pETM7 containing phzA, phzB, phzG, This work medium composition, temperature, and induction time on cellular
phzF, phzC, phzD, and phzE genes growth and pyocyanin accumulation.
pA-MS pACM5 containing phzM and phzS genes This work
pE-MS pETM7 containing phzM and phzS genes This work
Initially, TB rich medium containing 12 g/L tryptone, 24 g/L yeast
pR-MS pRSM4 containing phzM and phzS genes This work extract, 0.17 M KH2PO4 and 0.72 M K2HPO4 was supplemented with 2%
pA-vhb pACM5 containing vhb50 gene This work glucose or glycerol and compared to the AMM defined medium (He
pE-vhb pETM7 containing vhb50 gene This work et al., 2015) supplemented with 2% glucose or glycerol, 0.3 mM
pR-vhb pRSM4 containing vhb50 gene This work
phenylalanine, and 0.2 mM tyrosine. Cells were cultured as described
Antibiotics were added when necessary at the following final concentrations: (section 2.4) and PYO production was evaluated by HPLC. TB medium
Ampicillin 80 μg/mL; Chloramphenicol 25 μg/mL; Kanamycin 50 μg/mL; supplemented with glycerol led to a higher final product titer and was
Streptomycin 50 μg/mL. chosen for all the following experiments.
Next, cellular growth and PYO formation were evaluated under three
different temperatures at the induction phase. Cells were grown in TB
medium with 2% glycerol, 225 rpm at 37 ◦ C prior to adding 1 mM IPTG
and the temperature was shifted to 20 ◦ C, 30 ◦ C, or kept at 37 ◦ C for 50 h
after IPTG induction. Samples for OD reading and PYO analysis were

17
A.J. da Silva et al. Metabolic Engineering 64 (2021) 15–25

collected throughout the cultivation. Addgene (#86601) using the pair of primers vhb_F and vhb_R (Supple­
The influence of the time of induction on pyocyanin production was mentary Table S1). The amplicon was cloned between NdeI and XhoI
also analyzed. Cells were grown in TB with 2% glycerol, 225 rpm at restriction sites of pACM5, pETM7, and pRSM4, resulting in a low,
30 ◦ C, and early, mid, or late exponential phases of growth were tested medium, and high copy number plasmid for vhb50 expression, which
by adding 1 mM IPTG. were named as pA-vhb, pE-vhb, and pR-vhb, respectively. Each of these
constructs was transformed into PYO producer strains 1M2H, 1L2H, and
2.5.2. Effect of plasmids copy number 1L2M/1M2L respectively, and the influence of Vhb expression on cell
As a further step to improve PYO titer, we evaluated the effect of growth and PYO production was evaluated and compared to those
plasmid copy number on the expression of each module. The sets of observed in the absence of Vhb in shake flask cultures.
genes phzABGFCDE and phzMS were subcloned into a low, medium, and To further validate the influence of Vhb expression on PYO pro­
high copy number plasmids (pACM5, pETM7, and pRSM4, respectively). duction, strains 1M2L and 1M2L3H (1M2L carrying the plasmid pR-vhb)
The plasmid pE-PCA was digested with AvrII/BmtI restriction enzymes, were cultivated in a bioreactor. An aliquot of 0.5 mL of an overnight
and the fragment containing the phz genes was ligated into AvrII/BmtI culture was transferred to 25 mL of TB medium and further incubated at
digested pACM5, generating pA-PCA. The same procedure was per­ 30 ◦ C, 225 rpm in a baffled flask until reaching the OD of 1.0. Then 25
formed for the second module, where the plasmid pA-MS was digested mL of broth were inoculated into 1 L of TB medium with glycerol 2% in a
by ApaI/NheI, and the fragment containing the genes phzM and phzS was bioreactor (Minifors, Infors). The culture was maintained at 30 ◦ C, and
ligated into ApaI/NheI digested pETM7 and pRSM4 vectors, generating the pH was controlled at 7.0 by the automatic addition of 5.0 M NaOH.
pE-MS and pR-MS, respectively. Despite many attempts, the construct The agitation speed was kept constant at 800 rpm, and the airflow was
pRSM4_phzABGFCDE (pR-PCA) could not be obtained for unknown maintained at 0.5 L/min. Pyocyanin expression was induced by addition
reasons, possibly related to a high metabolic burden derived from this of 1 mM of IPTG after 6 h of cultivation. Samples were taken periodically
high copy number plasmid carrying a large sequence of heterologous to follow the biomass and pyocyanin accumulation over time.
genes. However, four combinations of the two modules were success­
fully constructed (Table 1), and the resulting strains were grown in TB 3. Results and discussion
with 2% glycerol with proper antibiotics (Table 1), 225 rpm at 30 ◦ C and
induced at mid-log phase to check if the plasmid copy number of both 3.1. Strain selection for pyocyanin production
modules could affect pyocyanin accumulation.
Pyocyanin is a known redox-active compound that can be used as an
2.5.2.1. Gene expression analysis. RT-qPCR was employed to evaluate electron mediator in electro-fermentation (EF) systems. In EF systems,
the expression of pyocyanin pathway genes in the four strains. Cells polarized electrodes are employed to unbalanced fermentation by
grown in TB medium with glycerol 2% were induced with IPTG 1 mM changing the medium redox balance (Moscoviz et al., 2016). These
after 6 h of cultivation at 30 ◦ C, 225 rpm. An appropriate amount of systems include an electron transfer reaction between the microbes and
culture [OD600 × culture volume (mL) = 6] was sampled after 12 h of the electrodes, which can act either as electron sinks or electron donors.
cultivation. Cell pellets were immediately frozen in dry ice and stored at Changes in external redox balance can affect intracellular NAD+/NADH
-80 ◦ C. ratios, leading to profound metabolic changes that can positively impact
Total RNA extractions were performed using TRIZOL reagent (Invi­ yields and productivities of a target bioproduct (Rabaey et al., 2011;
trogen) according to the manufacturer’s protocol. The RNA concentra­ Choi et al., 2012; Liu et al., 2013; Li et al., 2019). Shewanella oneidensis
tions and purity were measured by Nanodrop 2000 (Thermo Scientific). and Geobacter sulfurreducens are known examples of “electroactive”
Total RNA (1 μg) was treated with deoxyribonuclease I (DNAse I; Invi­ microorganisms that can exchange electrons by directly interacting with
trogen) to remove genomic DNA. Treated RNA was reverse-transcribed metal surfaces. In addition, most bacteria are able to use soluble sub­
into cDNA with high-capacity cDNA Reverse Transcription kit (Applied stances as electron shuttles which can be oxidized or reduced by cells
Biosystems). and then be recycled electrochemically at the electrodes surfaces,
The qRT-PCR was performed using a CFX 96 real-time PCR detection resulting in indirect electron transfer (Moscoviz et al., 2016). These
system (Bio-Rad) at an annealing temperature of 60 ◦ C. The final reac­ molecules act as electron mediators, and pyocyanin has a great potential
tion volume of 10 μL contained 10 ng of cDNA, 300–400 nM of each to be used in this way (Rabaey et al., 2005; Venkataraman et al., 2011).
primer, and 5 μL of SsoFastTM Evagreen Supermix (Bio-Rad). Each In this context, having E. coli cells producing pyocyanin represents an
cDNA was analyzed in three technical replicates from three biological innovative approach for production of biomolecules under EF conditions
replicates. Specific primers were designed using Primer 3 software in a co-culture scheme. The in-situ PYO production could replace the
(bioinfo.ut.ee/primer3-0.4.0) and further synthesized by Exxtend need for the addition of expensive electron mediators like neutral red.
(Brazil) (Table S2). The results were normalized to rrsA RNA levels, and The use of PYO for this purpose was shown by Venkataraman et al.
the 1M2L sample was used as a control group. The relative gene (2011) in a co-culture composed of pyocyanin producing cells of
expression was calculated using the 2− ΔΔCt method (Livak and P. aeruginosa PA14 and Enterobacter aerogenes cells producing 2,3-buta­
Schmittgen, 2001). Statistical analysis was carried out by STATISTICA® nediol. Because the use of human pathogenic organisms for industrial
7.0 software (Stat Soft). The analysis of variance (ANOVA) one-way test processes may raise regulatory and safety issues, we reconstructed the
with Tukey’s multiple comparisons tests as post hoc was used for group complete metabolic pathway for PYO synthesis in E. coli.
comparisons. All data are presented as means ± standard error (SEM), However, the natural pyocyanin toxicity towards E. coli raised the
and P values < 0.05 were considered statistically significant. need of having a suitable strain that could tolerate PYO concentrations
around 3–35 μg/mL, which are in the same range used for other electron
2.5.3. Effect of hemoglobin co-expression mediators like neutral red or methylene blue (Choi et al., 2012;
Because oxygen participates in four reactions for pyocyanin forma­ Sturm-Richter et al., 2015; Venkataraman et al., 2011).
tion, we hypothesized that improving the uptake of oxygen by the cells Initial attempts were directed to improve E. coli capabilities to deal
in culture could benefit PYO production. To test this hypothesis, the with reactive oxygen species (ROS), which are associated with pyocya­
Vitreoscilla hemoglobin Vhb, which is a membrane protein facilitating nin’s toxic effect (Hassan and Fridovich, 1980). Antioxidant enzymes,
O2 transport, was co-expressed with the pyocyanin pathway. A mutated superoxide dismutase and catalase, seem to play a role in protecting cells
version of the vhb gene, called vhb50, was PCR amplified from the from pyocyanin toxicity (Norman et al., 2004). However, although
plasmid pA5c-tesA-vhb50-8fadR (Liu et al., 2017) acquired from mutant strains ΔsodA, ΔsodAΔsodB or ΔkatG showed to be more sensi­
tive to pyocyanin than the wild type strain (data not shown),

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A.J. da Silva et al. Metabolic Engineering 64 (2021) 15–25

overexpression of any of the three E. coli superoxide dismutases (SodA, were able to produce small but detectable amounts of pyocyanin
SodB, or SodC) and both catalases (KatE or KatG) individually did not (Mavrodi et al., 2001). Based on this report, we decided to employ
improve the tolerance of cells to the presence of pyocyanin. Combined metabolic engineering tools to express and optimize the pyocyanin
overexpression of superoxide dismutase and catalase (SodA + KatE or synthesis pathway in E. coli.
SodC + KatE) also resulted in no difference on MIC values for pyocyanin Using the ePathBrick vectors platform (Xu et al., 2012), the nine
in comparison to the wild type strain (data not shown). A last attempt to genes in the pyocyanin pathway were expressed in E. coli. This strategy
improve cellular tolerance to increased ROS levels was made by over­ allowed the construction of two modules in parallel, saving time and
expression of the soxS gene. The product from this gene is a transcrip­ effort for cloning all the target genes. In addition, splitting the pathway
tional factor that activates cellular responses to oxidative stress (Duval, into two parts avoided large constructs that may be harder to handle and
2013) but even after overexpression of SoxS we could not detect any difficult to transform. Lastly, having a separate module for PCA pro­
increase in cellular resistance to pyocyanin effects (data not shown). duction from chorismate, and another one for the accessory genes that
As an alternative strategy, we decided to evaluate the minimum convert PCA into PYO, opened the possibility of producing other
inhibitory concentration (MIC) of pyocyanin towards different E. coli phenazines just by replacing the second module by one that carries
strains, looking for a naturally more resistant strain. Surprisingly, we genes for conversion of PCA into other derivatives.
found a strong strain dependent toxicity response, with MIC values Replacement of the strong T7 promoter by the lacUV5 promoter in
ranging from 12.5 to 50 μg/mL among nine E. coli strains evaluated the ePathBrick vectors was required for using this expression platform in
(Fig. 2). DH5α, BL21(DE3), and XL1Blue strains were very sensitive to QH4 E. coli cells, since this strain does not possess the T7 RNAP gene that
pyocyanin and could only tolerate up to 6.25 μg/mL pyocyanin. On the is necessary for proper T7 promoter function. Also, using a weaker
other hand, QH4 cells showed robust growth even at 25 μg/mL pyo­ promoter for expression of metabolic pathways was shown to be ad­
cyanin, being inhibited only when the concentration was between 26 vantageous in numerous examples, where higher levels of pathway en­
and 50 μg/mL pyocyanin. JCL299 and Nissle1917 strains showed zymes overexpression do not correlate with higher metabolic fluxes
moderate growth at 25 μg/mL, while BW25113, MG1655, and Top’10 through the desired pathways (Jones and Koffas, 2016).
cells could tolerate up to 12.5 μg/mL pyocyanin. For PCA production (module I), all genes were assembled in a
E. coli QH4, the most resistant strain found among those evaluated, pseudo-operon configuration, where each gene is preceded by a pro­
was developed by Huang et al. (2013) for caffeic acid production, and moter sequence, but all genes share the same single terminator after the
was chosen here for pyocyanin expression. This strain was derived from last cloned ORF. This allows the sequences closer to the terminator to be
E. coli ATCC31884 by knocking out the genes pheA and tyrA responsible transcribed more often than those with further distance from the
for converting chorismate into prephenate, which is a crucial precursor terminator; this results in incomplete transcription events by the RNA
for the aromatic amino acid biosynthesis. Although we could not polymerase when it leaves the DNA strand before encountering a
correlate these deletions to the higher resistance of this strain to pyo­ terminator sequence. Therefore, the pseudo-operon configuration may
cyanin, avoiding the consumption of chorismate may be advantageous, result in different expression levels for each gene according to their
as chorismate is also the precursor for PYO biosynthesis. spatial positions. For PCA production, the genes phzCDE, which are
responsible for the commitment step of E4P and PEP to the shikimate
pathway (phzC) (Fig. 1) and for the first two reactions that channel
3.2. Heterologous production of pyocyanin chorismate to the phenazines biosynthesis (phzE and phzD), were placed
right before the terminator, aiming to favor an increased expression of
More than 150 natural phenazines have been described to date these genes. Also, the amplification of phzC, phzD, and phzE for cloning
(Chincholkar and Thomashow, 2013). However, despite the vast po­ into pETM7 was done as a single amplicon since there may be a trans­
tential applications of these molecules, their production in heterologous lational coupling as their stop and start codons overlap (Mavrodi et al.,
hosts under optimized conditions has not been explored so far. Previous 2001).
studies reported that mixed cultures of E. coli carrying regions of For the construction of module II carrying the genes phzM and phzS,
P. aeruginosa genome containing the phz operon and accessory genes

Fig. 2. Pyocyanin MIC determination for different E. coli strains. Growth is detected by color development, and clear wells indicate inhibition. MIC value is defined as
the minimum concentration that inhibits cellular growth. Positive control shows cell growth in LB medium in the absence of pyocyanin.

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both sequences were cloned in monocistronic configuration, where each than the best values reached at 37 ◦ C.
gene has its own promoter and terminator. Fig. 3A illustrates the two After defining the best temperature, the time of induction was
modules constructed for pyocyanin production. Cultivation of QH4 cells evaluated. According to Donovan et al. (1996), induction optimization is
transformed with both plasmids and induction by 1 mM IPTG led to the most sensitive parameter of fermentation optimization. This has
pyocyanin production. Fig. 3B shows the final extract from the culture been observed in different systems (Lim et al., 2015; Jones et al., 2015,
supernatant presenting the characteristic blue color of pyocyanin. 2016). Here, we tested the induction of PYO expression by addition of 1
After confirming the success of heterologous expression of PYO mM IPTG at the early, mid, and late log phase. Results indicated that the
metabolic pathway in E. coli, the influence of medium composition on time of induction greatly affected PYO production. When induction was
yield was evaluated. Glucose and glycerol were tested as carbon sources. done at mid-log phase, both biomass and pyocyanin accumulation were
We also compared a complex rich medium (TB) to a defined rich me­ the highest (Fig. 5). Early and late induction led to similar lower PYO
dium (AMM) supplemented with aromatic amino acids. Growth and titers. Induction at mid-log phase led to an increase of 60% on PYO
PYO production were favored using TB medium supplemented with production compared to the other conditions, reaching a titer of 9.0
glycerol, resulting in the production of 2.7 mg/L pyocyanin after 25 h of mg/L. As shown in Fig. 5B, the different times of induction also affected
induction. Growth on rich medium with glucose was affected by acetate cell growth, suggesting that induction point optimization is intimately
accumulation, leading to a final OD 30% lower compared to growth on involved with the allocation of cellular resources for both protein pro­
glycerol, and pyocyanin final titer of 1.1 mg/L. Using the defined AMM duction and cell growth (Wu et al., 2016).
medium, biomass formation was at least 5 times lower than in TB me­
dium, which directly affected PYO production. Concerning the carbon 3.4. Pathway balance
sources, glycerol proved to be a better choice leading to 1.6 mg/L versus
0.8 mg/L pyocyanin when glucose was used to supplement the AMM It is well known that the plasmid copy number plays a significant role
medium. Glycerol has been successfully used for production of many in the recombinant expression of proteins. However, the use of high
bioproducts in E. coli, including aromatic compounds (Gottlieb et al., copy number plasmids may not be the best choice when it comes to
2014; Jones et al., 2016; Lee et al., 2017). Because of its high availability metabolic engineering applications (Jones and Koffas, 2016). Over­
as a byproduct from the biodiesel production, the current glycerol prices producing all the enzymes in a pathway may introduce metabolic
have dramatically dropped, stimulating its use as a cheap carbon and burden to the cell resulting in decreasing reaction rates and cell growth
energy source for fermentation processes (da Silva et al., 2009). In limitation (Wu et al., 2016).
addition, when glycerol is used as a carbon source, the accumulation of A common strategy to deal with balancing expression of multiple
acetate decreases (Martínez-Gómez et al., 2012). The accumulation of enzymes in a pathway is using plasmids with different copy numbers,
acetate in the culture has been proved to be deleterious for growth and which drives expression of enzymes at different levels. To evaluate the
protein expression (De Mey et al., 2007). Thus, TB medium supple­ effect of the copy number of the plasmid used for PYO production, we
mented with 2% glycerol was chosen to be used for all the following cloned the two modules in a set of different plasmids of the ePathBrick
experiments. vectors series with lacUV5 promoter: the low copy number pACM5
(10–12 copies per cell), the medium copy number pETM7 (around 40
3.3. Optimization of process parameters copies per cell), and the high copy number pRSM4 (around 100 copies
per cell). Although the expression level tends to directly correlate with
The effect of temperature was analyzed on pyocyanin formation and the plasmid copy number, there are exceptions, as the same promoter
cell growth. A dual-temperature approach was employed, where the can behave distinctly in different genetic contexts (Xu et al., 2012).
temperature of 37 ◦ C was used to maximize growth prior to induction, Fig. 6 illustrates the four combinations tested for expression of both
followed by a shift in temperature after IPTG addition to optimize re­ modules under the influence of varying the copy number of the plasmids
combinant enzyme expression. Temperatures of 20, 30, and 37 ◦ C were used.
tested for the induction phase (Fig. 4). The four constructed strains with pyocyanin genes expressed from
Incubation at 30 ◦ C favored both cellular growth and pyocyanin varying plasmid copy numbers (Fig. 6) were evaluated for pyocyanin
production with the highest titers between 18 and 38 h of culture and a production and cellular growth (Fig. 7).
concentration close to 5.0 mg/L. This yield is approximately 65% higher The copy number of each module had a great impact on pyocyanin

Fig. 3. A) Schematic representation of the modules constructed for pyocyanin biosynthesis in E. coli. Genes for the conversion of chorismate into PCA were cloned in
pseudo-operon configuration in the first module. The second module contains the genes required to transform PCA into PYO cloned in monocistronic form. B)
Chloroform extraction from culture supernatants of QH4 cells carrying pE-PCA and pA-MS plasmids: (i) induced with 1 mM IPTG; (ii) non-induced (negative control).

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Fig. 4. Efect of temperature of induction on pyocyanin production (A) and cellular growth (B). Strain 1M2L was grown in TB medium + 2% glycerol at 37 ◦ C prior to
induction with 1 mM IPTG. Pyocyanin production was induced at the early log phase. Error bars represent standard deviations from biological triplicates.

Fig. 5. Effect of induction point on pyocyanin production (A) and cellular growth (B). Strain 1M2L was grown in TB + 2% glycerol at 30 ◦ C. Pyocyanin production
was induced at the early, mid, or late log phase. Error bars represent standard deviations from biological duplicates.

production (Fig. 7). A fourfold increase of PYO titer was obtained by the genes, which was more pronounced in the worst-performing strain
strain 1M2H in comparison to the strain 1L2H. This result suggests that (1L2H), suggests that a similar expression level for all the pyocyanin
pyocyanin formation was favored when the first module was expressed genes may favor its production. Besides that, as the intermediate PCA
using the medium copy number plasmid. Also, a similar final yield was phenazine was not detected, it seems that the lower expression level for
observed for the strain 1M2L compared to the best producer strain the operon genes in the strains 1L2M and 1L2H had a major impact on
(1M2H), indicating that the expression of the first module using the the lower pyocyanin levels observed for these strains.
medium copy number plasmid is a better choice regardless of the
plasmid used for expressing the second module.
3.5. Effect of Vitreoscilla hemoglobin co-expression
Quantification of gene expression revealed that the best strains had a
similar expression profile for most of the pyocyanin pathway genes
Four reactions in the last steps of pyocyanin production are depen­
(Fig. 8), which correlates well with the similar final yields observed for
dent on oxygen availability (Fig. 1). To increase the ability of the cells to
these strains (1M2L and 1M2H).
use oxygen, we introduced into our PYO producer strains a third module
The strains 1L2M and 1L2H, which reached lower pyocyanin titers
carrying a modified version of the Vitreoscilla hemoglobin Vhb (Liu et al.,
and yields, showed a lower expression level for the phzABCDFG genes
2017).
than the control group (1M2L), as well as a much higher expression for
Vhb is a soluble microbial hemoglobin that can improve aerobic
the accessory genes phzM and phzS cloned in the second module (Fig. 8).
respiration under low oxygen availability. The heterologous expression
This unbalance between the expression of the operon and the accessory
of Vhb has been used for increasing protein or metabolites production,

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Fig. 6. Schematic representation of four strains constructed to evaluate the influence of plasmid copy number on pyocyanin formation.

Fig. 7. Effect of plasmid copy number on pyocyanin production (A) and cellular growth (B). All strains were grown in TB + 2% glycerol at 30 ◦ C, and pyocyanin
production was induced at mid-log phase. Error bars represent standard deviations from biological duplicates.

Fig. 8. Quantification of relative gene expression for the strains expressing the pyocyanin genes using different plasmid copy numbers. Strain 1M2L was used as a
control group (gene expression set to 1.0 for all genes) for comparison purposes. Results from biological triplicates are expressed as means ± standard deviations.
Symbols – for groups 1L2H and 1L2M: * means different from phzE, # means different from phzM and phzS; for group 1M2H: & means different from phzA, * means
different from phzB, and # means different from phzC.

biomass accumulation, and toxic compounds degradation by different productivity enhancement (Zhang et al., 2007).
species of microorganisms and plants (Zhang et al., 2007). In E. coli, Vhb A metabolic distribution flux analysis from fed-batch cultures of
expression has been used for enhancing ethanol productivity (Arnaldos E. coli expressing different levels of Vhb showed that this protein is able
et al., 2012) as well as for improving fatty-acids production (Liu et al., to influence the redistribution of carbon fluxes in central metabolic
2017). Oxygen-requiring metabolic pathways have also been optimized pathways. The main effects found when Vhb was included in cultures
in plants by co-expression of Vhb, and facilitating oxygen diffusion by were an increase of growth rate and yield, a larger oxygen consumption,
Vhb expression appears to be an effective method for metabolite and a reduction of by-products formation (Tsai et al., 1996).

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Transcriptomic analysis revealed that hundreds of genes can be affected 4. Conclusions


by Vhb expression in E. coli, especially those involved in energy meta­
bolism, central intermediary metabolism, and cell processes (Roos et al., The complete pyocyanin biosynthetic pathway from P. aeruginosa
2004). Although many studies and hypothesis have been published so was successfully introduced in E. coli. The influence of medium
far, the exact mechanisms by which Vhb affects cellular metabolism is composition, temperature, and induction point were evaluated and
still not completely understood. optimized. Together, the optimization of these parameters generated an
Several point mutations in Vhb were also evaluated to investigate the increase of 3.5-fold on PYO. Using a modular approach, where the whole
structure-function relations of this hemoglobin (Stark et al., 2012) and pathway was divided into two plasmids, allowed us to evaluate the effect
to facilitate O2 uptake and biomass growth (Andersson et al., 2000). A of plasmid copy number on pyocyanin production and cell growth. By
mutant version of Vitreoscilla Vhb (His36→Arg and Gln66→Arg) created this strategy, a further balanced pathway expression was established,
by Liu et al. (2017) showed better results compared to the wild type Vhb resulting in an additional increase in pyocyanin titer. Finally, the co-
for fatty acid production in E. coli. For the present studies, we used this expression of a bacterial hemoglobin showed to be beneficial for pyo­
mutant version of Vhb, called Vhb50. cyanin production by facilitating O2 uptake.
Co-expression of Vhb50 from a low copy number plasmid caused a Under the optimized conditions presented in this study, an overall
minor increase in pyocyanin titer (strain 1M2H3L compared to strain increment of 5.4-fold was achieved with a final PYO titer of 18.8 mg/L
1M2H, Fig. 9). However, expression of Vhb50 using the medium copy reached by the engineered E. coli strain 1M2L3H. This titer is higher than
number plasmid led to a three-fold improvement in PYO production the amounts produced by some P. aeruginosa strains under optimized
(strain 1L2H versus strain 1L2H3M, Fig. 9). In addition, the highest PYO conditions (El-Fouly et al., 2015; Shen et al., 2014). Our results suggest
titers achieved in this work were observed when Vhb50 was expressed that the production of pyocyanin by E. coli reported here could effi­
from the high copy number plasmid (strains 1L2M3H and 1M2L3H, ciently work as an electron shuttle for EF systems (Moscoviz et al.,
Fig. 9). These results suggest that a proper balancing of Vhb expression 2016). Also, Rabaey et al. (2005) showed that 50 μM of pyocyanin in the
may be highly beneficial for metabolites production, as observed by medium (~10 mg/L) can increase power output from 116 to 672 μW m-2
Zhang et al. (2007). in a microbial fuel cell.
The higher PYO titers obtained by co-expression of Vhb50 indicate Finally, results from this work may guide future improvements on
that increasing the cell’s capability for oxygen uptake can be an effective pyocyanin production by E. coli cells, which may be possible through
strategy to improve PYO accumulation. In addition, some evidence in­ further balancing the biosynthetic pathway by dynamic control
dicates that Vhb can interact with the oxidative stress regulator OxyR approaches.
inducing the expression of several genes that mediate a protective effect
for cells under oxidative stress (Anand et al., 2010). This could alleviate Author statement
the toxic effects of pyocyanin related to ROS formation.
To further validate the positive influence of Vhb50 expression on Adilson José da Silva: Conceptualization; Data curation; Formal
pyocyanin production, we ran a bioreactor culture for strains 1M2L3H analysis; Funding acquisition; Investigation; Methodology; Project
that carries the Vhb50 gene and 1M2L (control). Fig. 10 shows that when administration; Resources; Validation; Visualization; Roles/Writing -
the cells experienced a condition of oxygen limitation, strain 1M2L3H original draft; Writing - review & editing. Josivan de Souza Cunha:
expressing Vhb50 hemoglobin showed a superior pyocyanin production Investigation; Methodology; Validation; Visualization; Roles/Writing -
compared to strain 1M2L (Fig. 10). This result supports the hypothesis original draft. Teri Hreha: Investigation; Methodology; Validation;
that the expression of Vhb50 improves the cell’s capability of oxygen Visualization; Roles/Writing - original draft. Kelli Cristina Micocci:
uptake, which ultimately favors the pyocyanin biosynthesis. Investigation; Methodology; Validation; Visualization; Roles/Writing -
original draft. Heloisa Sobreiro Selistre de Araujo: Investigation;
Methodology; Validation; Visualization; Roles/Writing - original draft.
Blanca Barquera: Conceptualization; Data curation; Formal analysis;

Fig. 9. Effect of Vitreoscilla hemoglobin co-expression on pyocyanin production. A third module containing the gene vhb50 was introduced into four PYO producing
strains to evaluate the influence of improved oxygen uptake on product formation. Error bars represent the standard deviations from biological duplicates.

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Fig. 10. Effect of Vhb50 expression on pyocyanin production during bioreactor cultures of strains 1M2L and 1M2L3H. (A) Cell growth, pyocyanin production and
dissolved oxygen concentration along time. (B) Pyocyanin yield comparison between the strains 1M2L and 1M2L3H.

Funding acquisition; Investigation; Methodology; Project administra­ Dietrich, L.E.P., Price-Whelan, A., Petersen, A., Whiteley, M., Newman, D.K., 2006. The
phenazine pyocyanin is a terminal signalling factor in the quorum sensing network
tion; Resources; Validation; Visualization; Roles/Writing - original draft;
of Pseudomonas aeruginosa. Mol. Microbiol. 61 (5), 1308–1321. https://doi.org/
Writing - review & editing. Mattheos A. G. Koffas: Conceptualization; 10.1111/j.1365-2958.2006.05306.x.
Data curation; Formal analysis; Funding acquisition; Investigation; Donovan, R.S., Robinson, C.W., Glick, B.R., 1996. Review: optimizing inducer and
Methodology; Project administration; Resources; Validation; Visualiza­ culture conditions for expression of foreign proteins under the control of the lac
promoter. J. Ind. Microbiol. 16, 145–154. https://doi.org/10.1007/BF01569997.
tion; Roles/Writing - original draft; Writing - review & editing. Duval, 2013. MarA, SoxS and rob of Escherichia coli – global regulators of multidrug
resistance, virulence and stress response. Int. J. Biotechnol. Wellness Ind. 2,
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Declaration of competing interest
El-Fouly, M.Z., Sharaf, A.M., Shahin, A.A.M., El-Bialy, H.A., Omara, A.M.A., 2015.
Biosynthesis of pyocyanin pigment by Pseudomonas aeruginosa. J. Radiat. Res. Appl.
There are no conflicts to declare. Sci. 8, 36–48. https://doi.org/10.1016/j.jrras.2014.10.007.
Gottlieb, K., Albermann, C., Sprenger, G.A., 2014. Improvement of L-phenylalanine
production from glycerol by recombinant Escherichia coli strains: the role of extra
Acknowledgment copies of glpK, glpX, and tktA genes. Microb. Cell Factories 13, 96. https://doi.org/
10.1186/s12934-014-0096-1.
The authors thank Dr. Thais Castral and Dr. Alyne Veroli for HPLC Hassan, H.M., Fridovich, I., 1980. Mechanism of the antibiotic action of pyocyanine.
J. Bacteriol. 141, 8.
analysis. Dr. Adilson J. Silva was supported by Fundação de Amparo à He, W., Fu, L., Li, G., Andrew Jones, J., Linhardt, R.J., Koffas, M., 2015. Production of
Pesquisa do Estado de São Paulo (Processo FAPESP 2017/09695-2). This chondroitin in metabolically engineered E. coli. Metab. Eng. 27, 92–100. https://doi.
work was supported in part by the Coordenação de Aperfeiçoamento de org/10.1016/j.ymben.2014.11.003.
Huang, Q., Lin, Y., Yan, Y., 2013. Caffeic acid production enhancement by engineering a
Pessoal de Nível Superior – Brasil (CAPES) – Finance Code 001. This phenylalanine over-producing Escherichia coli strain. Biotechnol. Bioeng. 110,
work was funded in part by a grant from the National Science Founda­ 3188–3196. https://doi.org/10.1002/bit.24988.
tion (NSF-1616674) to B.B. H.S.S.A. would like to acknowledge funding Jayaseelan, S., Ramaswamy, D., Dharmaraj, S., 2014. Pyocyanin: production,
applications, challenges and new insights. World J. Microbiol. Biotechnol. 30,
by FAPESP (2019/11437-7). 1159–1168. https://doi.org/10.1007/s11274-013-1552-5.
Jones, J.A., Koffas, M.A.G., 2016. Optimizing metabolic pathways for the improved
Appendix A. Supplementary data production of natural products. Methods in Enzymology. Elsevier, pp. 179–193.
https://doi.org/10.1016/bs.mie.2016.02.010.
Jones, J.A., Vernacchio, V.R., Lachance, D.M., Lebovich, M., Fu, L., Shirke, A.N.,
Supplementary data to this article can be found online at https://doi. Schultz, V.L., Cress, B., Linhardt, R.J., Koffas, M.A.G., 2015. ePathOptimize: a
org/10.1016/j.ymben.2021.01.002. combinatorial approach for transcriptional balancing of metabolic pathways. Sci.
Rep. 5, 11301. https://doi.org/10.1038/srep11301.
Jones, J.A., Vernacchio, V.R., Sinkoe, A.L., Collins, S.M., Ibrahim, M.H.A., Lachance, D.
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