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PWA-REF-072b QSDDM Volume 2 Foul Sewerage
PWA-REF-072b QSDDM Volume 2 Foul Sewerage
PWA-REF-072b QSDDM Volume 2 Foul Sewerage
Foul Sewerage
State of Qatar -Public Works Authority
Drainage Affairs
CONTENTS
1 Sewerage Systems Design ....................................................................................... 1
• Department of the Environment National Water Practice Manual for England, Scotland, Wales,
Council Standing Technical Committee and Northern Ireland, London UK, CIRIA.
Reports, 1981,
• Velocity equations for the hydraulic design of
• Design and analysis of urban storm drainage - pipes – Wallingford Research.
The Wallingford Procedure, National Water
Council UK. • HR Wallingford and DIH Barr, 2000, Tables for
the Hydraulic Design of Pipes, Sewers and
• State of Kuwait Ministry of Planning & Hyder Channels, 7th Edition, Trowbridge, Wiltshire,
Consulting, 2001, Kuwait Stormwater UK Redwood Books.
Masterplan Hydrological Aspects - Final
Report. Cardiff, (AU00109/D1/015), Hyder • Ministry of Municipal Affairs and Agriculture,
Consulting. 1997, Qatar Highway Design Manual, January
1997, Qatar, MMAA.
• Highways Agency, 2002, DMRB Volume 4
Section 2 Part 5 (HA 104/02) – Geotechnics • Construction Industry Research and
and Drainage. Chamber pots and gully tops for Information Association, 1996, Design of
road drainage and services: Installation and sewers to control sediment problems, Report
maintenance, London, Highways Agency. 141, London CIRIA.
• Water Research Council, 1997, Sewerage • Clay Pipe Development Association Limited,
Detention Tanks – A Design Guide, UK, WRC. 1998, Design and construction of drainage and
sewerage systems using vitrified clay pipes,
• Construction Industry Research and Bucks, UK, CPDA.
Information Association, 1996, Report R159:
Sea Outfalls – construction, inspection and • Report for the hydraulic design of pipes –
repair, London, CIRIA. Wallingford Research.
capable of catering for the peak flows likely to be 4. Identify any existing and proposed commercial
encountered in any 24- hour period. Diurnal flow establishments within the catchment, together with
patterns will be different on working days, from the their working populations and diurnal variations.
patterns on rest days. Section 1.3.3 provides detailed guidance on this.
The starting point for the design of foul sewerage 5. Identify any existing and proposed institutional
should be the estimation of the average flow rate or establishments such as schools, health centres,
the Dry Weather Flow (DWF). This is calculated hospitals and mosques that are within the catchment
from the following formula: boundary. Determine the usage of these institutions
and derive a diurnal flow pattern for them. Section
DWF = PG + I + E Equation 1.3.1 1.3.4 provides details of this process.
DWF = dry weather flow (litres/day) 6. Determine infiltration rates into the sewerage
system using the methods described in section
P = population served
1.3.5. These may increase with time or it may be
G = average per capita domestic water consumption proposed to rehabilitate the system to reduce
(l/hd/day) infiltration.
type l/day
1.00
Domestic 170 Litres/head/day
100
Flow (l/s)
10
1
1 10 100 1000 10000
Discharge Units
should be assessed using the figurers given in the profiles by reading water meters at say, hourly
table above. intervals throughout the day. The resulting profile is
then applied to the daily consumption.
Diurnal profiles should be derived for each type of
commercial development and applied to the daily
discharge rate from the table. 1.3.5 Infiltration
Infiltration describes flows in the foul system, which
1.3.4 Institutions such as are not legitimate discharges. Infiltration comprises
two components:
Schools, Health Centres,
Hospitals and Mosques • inflows from faulty manhole covers, cross-
connections from storm and groundwater
Table 1.3.5 contains typical values of discharges
control systems, and tidal sources. Inflows can
from various types of institutional premises.
also come from the illegitimate practice of lifting
manhole covers to drain surface water during
Table 1.3.5 – Typical Institutional Discharges and after storms;
Development Discharge Per
type l/day • infiltration of groundwater through displaced
and open pipe joints, cracks, fractures and
Educational 70 Pupil per 8 hour breaks in the fabric of the main sewers and
Centresxiii day lateral connections, manholes and chambers.
Day schoolsxxiii 50 - 100 Pupil per 8 hour
Infiltration causes reduced capacity for legitimate
day
sewage flows, increased requirements for pumping
Residential 150-200 Pupil and sewage treatment, and possible structural
schoolsxxiv damage.
Mosquexiii 100 Worshiper per Infiltration into foul sewerage systems can be
12 hour day problematic. It generally derives from groundwater
entering the pipe network through: poor joints in the
Sports Centrexxiii 10 – 30 visitor
pipes; cracks or fractures; defects in manholes; or
Retirement 250 Bed through private drainage connections. Infiltration
Homexxiii generally occurs in areas with a high water table. In
coastal areas, infiltration can be saline which can
Nursing Homesxxiii 300 - 400 Bed
have a detrimental effect on sewage treatment
Assembly Hall 11 - 19 Guest processes and can cause corrosion of metalwork in
manholes and pumping stations.
Prison 300 - 570 Inmate
Hospitalsxxiii 500-750 Bed It is normal to allow a figure of 10% of DWF for
infiltration. Infiltration should be excluded from the
calculation of flows using peaking factors. Thus for a
peaking factor, Pf, peak design flow would be given
Each category of premises will have a different
by the equation:
diurnal discharge profile, with day schools only
contributing during the school day, and hospitals Q = Pf (PG + E) + I
likely to contribute flows for much of the waking day.
Equation 1.3.2
As with other types of development, metered water
Where:
supply records should be consulted wherever
Q = Peak Design Flow (l/d)
possible to provide an indication of actual
consumption figures. A suitable return to sewer Pf = Peaking Factor
factor should then be applied to the results.
Sometimes, it may be possible to determine diurnal P = Population
G = Daily per capita flow (l) followed, where infiltration is to be reduced. This is
an iterative approach to successively focus on
E = Daily Industrial Flow (l) sources of excessive infiltration, and to ensure that
I = Daily infiltration flow (l) reduction measures are cost-effective.
A sample calculation sheet for sewers using the It is very evident that removal, or more realistically,
above formula is included in Volume 1 Appendix 1 significant reduction of infiltration, is a time-
consuming and expensive process. It is far more
Where local conditions indicate that the figure of
cost-effective to avoid its occurrence in the first
10% DWF for infiltration is too low, then a higher
place. This can be done by strictly controlling the
figure may be adopted. However, this must be
quality of new and renovated sewerage installations,
justified by supporting information, such as the
and by ensuring that best quality materials and
analysis of flow survey results. At the time of
construction techniques are used, to provide a long-
drafting this manual, DA suggest that for G in the
lasting leak-free system. Such standards should be
above formula, an overall figure of 270l/hd/day be
applied to both private and public sewerage.
used for all domestic flows. This will be revised
Property connections should also be correctly made,
when flow survey results become available .
and abandoned sewers and septic tanks properly
Conversely, where the water table is known to be sealed.
well below the level of the sewerage system, the
allowance for infiltration will be less significant
locally.
1.4 Peaking Factors
As described in section 1.3, the rate of discharge of
Infiltration is often associated with exfiltration, which
sewage from a given property to the sewerage
is the leakage of foul flows due to faults and
system will vary during the day. The sewerage
openings in the pipework, manholes and chambers.
system must be able to cope with the highest flows
Exfiltration of foul flows results in contamination of
likely to occur in the day. Different contributors to the
the surrounding soils and possible pollution of
system will have different discharge profiles. For
groundwater.
example, shopping areas will generally only
Since both infiltration and exfiltration involve flows contribute flows during the periods when the shops
passing through physical defects in the sewerage are open, and then the flows will be in proportion to
system fabric, they often occur together in how busy the shops are through the day.
conjunction with fluctuating groundwater levels. This
Domestic properties generally show marked
continuing flow mechanism can result in erosion of
morning and evening peaks, which coincide with
the surrounds and foundations to pipes and
peak domestic activity. This suggests that foul
manholes. In serious cases, failure of the asset or
sewers should be designed to cope with higher than
ground subsidence has resulted.
the average, or dry weather flow (DWF), and a
The Sewer Rehabilitation Manual provides a common way of designing systems is to cope with a
detailed explanation of the factors involved in flow of up to six times DWFviii. While this approach
infiltration. may be satisfactory for the smaller sewers at the
head of the system, it will tend to over design the
Two CIRIA reportsxxv,xxvi describe various methods larger sewers and ignores the attenuation effects as
for estimating base-flow infiltration. Inflow of the flows move downstream.
stormwater runoff is estimated from the area of
development contributing to the flow monitor. At the head of a sewerage system, discharges tend
Estimation of both components relies on detailed to be pulsed, with individual pulses of flow being the
flow and rainfall monitoring, combined with hydraulic discharge from individual appliances. As the pulses
modelling to understand the relative contributions of flow along the pipe system, the peaks tend to
the components in wet and dry weather. become attenuated and as the flows progress down
the system, these pulses combine to form a more
The Infiltration Reduction Procedure contained in consistent flow. The peaking factor will depend on
the Sewerage Rehabilitation Manual should be the upstream population and the distance the
5
PF = 5
,
P
Where PF represents the peaking factor, and P is
the population in thousands.
Peaking Factors
7.00
6.00
Maximum value 6
F a c to r
5.00
4.00
3.00
Minimum value 3
2.00
1.00
0.00
Population 100 200 500 1000 2000 5000 10000 20000
Where: 25 0.897
35 0.727
Q = flow in the pipe (m3/s)
Pumping stations
• Minimise turbulence at inlet to sump. Use
submerged, rather than overflow weirs;
as degree of septicity of sewage under normal and slimes causes localised septicity at points
flow conditions. where turbulence is insufficient to remove such
debris.
Gravity sewers
An indicator of the likelihood of septicity in a gravity
• Maintain self-cleansing velocities;
sewer is the ‘Z formula’ with the effect of different
• Avoid turbulent flow (including sharp bends and values of Z as indicated in Table 1.6.5.
drops);
Cs=K tCOD[(1+0.004D)/D]1.07(T-20)
Equation 1.6.1
Where:
More detailed equations have been developed by It should be stressed that septicity control using
Pomeroy, Jensen and others for gravity sewers, chemicals is only acceptable in Qatar if no other
methods are suitable.
linking re-aeration rates with sulphide formation
release and oxidation. These are incorporated in a Addition of chemicals is used to prevent odour
computer model (SPACA) developed by Hyder problems in the sewerage system, at the STW inlet
Consulting. Modelling can enable the areas where works and in sludge systems. The annual cost of
septicity develops to be identified allowing effective chemicals can be significant, and optimisation of
dose rate should be carried out, e.g. dosing may not
targeted remedial measures to be taken.
be necessary during cooler weather. In addition to
The model divides the sewerage network into a the cost, the chemical should be selected with
series of nodes (for example junctions or manholes) consideration given to the subsequent treatment of
and pipes (gravity or pumped). Details of the sewers the sewage, e.g. disinfection by UV irradiation may
are required (length, slope and diameter) and the be affected by residual iron in the effluent. Iron salts
are also reported to increase combustibility of dried
wastewater (including flow rate, COD and pH value).
sludge.
The model calculates the amount of sulphide
produced or lost along each section and carries out Many of the chemicals used, such as iron salts, high
a mass balance across the system. The model also
purity oxygen, alkali and oxidising agents such as
calculates the amount of chemicals required to
permanganates and hydrogen peroxide are
prevent septicity.
potentially hazardous. Appropriate precautions are
Sewerage Septicity Investigations required in their handling and storage, such as
bunded tanks, eyewashes or safety showers.
Measures are also required to ensure that chemicals 500 18.2 164.2
do not deteriorate during storage, e.g. due to
1000 52.2 471.9
exposure to sunlight, moisture, or heat.
350 11.0 99.9 Iron salts are acidic and corrosive and require care
with storage and handling. Iron salts attack metals,
and appropriate materials are required for bunded to sulphuric acid occurs in the slimes on exposed
tanks, dosing pumps and pipework, together with sewer walls or sumps, corrosion of the sewer fabric
appropriate safety equipment such as safety can occur.
showers and eyewashes.
The uptake of oxygen results in a corresponding
Although effective at precipitating sulphide, iron reduction in BOD. If sufficient oxygen is provided,
salts have no impact on the concentration of other the sewage will remain fresh.
odorous chemicals such as volatile fatty acids or on
Dose rate is calculated to match the respiration rate
the degree of septicity of the sewage. They
of micro-organisms in sewage (typically 12mg/l.h)
therefore may be less effective than septicity and wall slimes (assumed to be 1.9g/m2.h at 30oC).
prevention systems for reducing odour. This can be calculated for a length of rising main of
radius r metres and length, L metres:
Addition of iron salts to sewage may:
gO2/h = ((2prLx 1.9)+ (pr2Lx12))1.07(T-30)
• Increase the mass, volume and thickness of
primary sludge;
Equation 1.6.3
• Reduce concentration of phosphate below the
required concentration for secondary Overall respiration rate (mg/l) of sewage and slimes
treatment; in rising mains of different diameters is given in
Table 1.6.8.
• High doses may adversely affect the
settleability of the primary sludge;
depending on their wall thickness and stiffness of 1.8.1 Bedding Design for Rigid
pipe material.
Pipes
The load on rigid pipes is concentrated at the top The design procedures for rigid pipes are outlined
and bottom of the pipe, thus creating bending as:
moments. Flexible pipes may change shape by
deflection and transfer part of the vertical load into (a) Determine the total design load due to:
horizontal or radial thrusts, which are resisted by
passive pressure of the surrounding soil. The load • the fill load, which is influenced by the
on flexible pipes is mainly compressive force, which conditions under which the pipe is installed,
is resisted by arch action rather than ring bending. i.e. narrow or wide trench conditions;
The loads on buried gravity pipelines are as follows: • the superimposed load which can be uniformly
distributed or concentrated traffic loads; and
(a) The first type comprises loading due to the fill
in which the pipeline is buried, static and moving • the water load in the pipe.
traffic loads superimposed on the surface of the fill, (b) Choose the type of bedding (whether granular,
and water load in the pipeline; plain or reinforced concrete) on which the pipe will
(b) The second type of load includes those loads rest. Apply the appropriate bedding factor and
due to relative movements of pipes and soil caused determine the minimum ultimate strength of the pipe
by seasonal groundwater variations, ground to take the total design load;
subsidence, temperature change and differential (c) Select a pipe of appropriate grade or strength.
settlement along the pipeline.
Details of design calculations, tables, etc, are
Loads of the first type should be considered in the contained in Appendix 1, Volume 1 - General.
design of both the longitudinal section and cross
section of the pipeline. Provided the longitudinal
support is continuous, has uniform quality, and the 1.8.1.1 Narrow Trench Conditions
pipes are properly laid and jointed, it is sufficient to When a pipe is laid in a relatively narrow trench in
design for the cross section of the pipeline. undisturbed ground and the backfill is properly
compacted, the backfill will settle relative to the
In general, loads of the second type are not readily
undisturbed ground and the weight of fill is jointly
calculable and they only affect the longitudinal
supported by the pipe and the shearing friction
integrity of the pipeline. Differential settlement is of
forces acting upwards along the trench walls. The
primary concern especially for pipelines to be laid in
load on the pipe would be less than the weight of the
newly reclaimed areas. The effect of differential
backfill on it and will be determined as in ‘narrow
settlement can be catered for by using either flexible
trench’ conditions.
joints or piled foundations. If the pipeline is partly or
wholly submerged, there is also a need to check the
effect of flotation of the empty pipeline. 1.8.1.2 Wide Trench Conditions
The design criteria for the structural design of rigid When the pipe is laid on a firm surface and then
pipes is the maximum load at which failure occurs covered with fill, the fill directly above the pipe yields
while those for flexible pipes are the maximum less than the fill on the sides. Shearing friction
acceptable deformation and/or the buckling load. forces acting downwards are set up, resulting in the
The approach for rigid pipes is not applicable to vertical load transmitted to the pipe being in excess
flexible pipes. For all DA projects, the designer must of that due to the weight of the fill directly above the
refer in the first instance to the manufacturer’s pipe. The load on the pipe will then be determined
literature, to ensure that the design is in compliance as in ‘wide trench’ condition.
with recommendations.
Table 1.8.1 – Bedding Factors Fs = design safety factor of 1.25 for ultimate
Condition BF strength of pipe
Table 1.9.1 – Maximum Manhole Spacings Where access to a sewer is restricted on both sides,
Diameter Distance (m) the easement width required is a minimum of 6m,
(mm) being normally 3m either side of the centre line of
To 600 80 the pipeline. This distance is considered to be the
minimum practical working width to allow access of
Above 600 120 construction plant, and storage of excavated
material and pipe sections during maintenance
• Manholes should, where possible, not be operations. Where the depth from finished ground
constructed close to kerb lines; level to invert exceeds 3m, or the sewer diameter
exceeds 600mm, the easement widths required are
• Manholes should be constructed at the head the greater of two times the depth to the invert of the
of each system, and at every change of sewer, plus the pipe diameter, or ten times the
diameter, direction and/or gradient; diameter of the sewer. Thus the easement for a 1m
pipe at 5m depth will be 11m. For this reason, it is
• A manhole should be constructed at every
essential that excavation depths be kept to a
significant sewer junction (a significant sewer
minimum.
junction is one where the connecting sewer
excavation by rock breaker, which is slow, noisy and terminal pumping station. Both gravity sewers and
expensive. pumping stations will have operational costs, and
should be subjected to the NPV process alike in
Faced with these natural constraints, designers order to provide a true cost comparison.
have no choice other than to employ pumping
stations to lift the sewage into the downstream Other aspects such as noise from pumping stations,
gravity system, once the trench depth begins to and the consequences of flooding due to station
approach around 5m. Open cut excavations in failure also need to be considered.
excess of 5 m should generally be avoided where
possible, on safety grounds. However, It is The minimum cover depth from Finished Ground
recognised that this is generally costly to achieve, Level (FGL) to top of pipe or surround should be as
and so the policy in Qatar is to allow open cut up to per Table 1.11.1. However, designers should note
7.5m depth, but not more. that these values will often need to be exceeded in
upstream sewers to allow adequate falls for house
Whilst this is a general rule, the economics and connections from larger developments, and to avoid
practicalities should also be considered when other utilities in congested areas.
determining excavation depths. The use of
shallower trenches will result in the need for more
pumping stations. The cost of providing shallow
trenches and more pumping stations versus the cost
of deeper trenches and less pumping stations
should be subject to a lifetime cost (NPV)
comparison at feasibility stage before embarking
upon final design.
These chambers are generally used for inspection of Access shafts should be sufficiently large for
sewer pipelines and clearance of blockages. persons to go down to the sewer in comfort (with
breathing apparatus in emergencies) and yet be
small enough for the nearness of the walls to give a
1.12.2 Sewer System Manholes sense of security.
These structures are of a depth to suit the levels of Where the invert of the manhole or chamber is more
the sewer pipelines, and are the means of access than 6 m from the cover level, intermediate
into the public sewerage system. platforms shall be provided at regular intervals.
Headroom between platforms should not be less
The arrangement and dimensions of manholes than 2.1m and not greater than 6m. The platform
depend on the diameter of the connecting sewers should be fitted with handrailing and safety chains
and their depth to invert below finished ground level. around the access opening to protect persons from
falling. The location of openings in successive arrangements for further checks, such as flow
platform shall be offset to prevent dangers of free measurement and effluent sampling. In many cases,
falling. (In certain circumstances, separate access some form of pre-treatment will be needed at the
may be required to allow equipment and materials to premises to ensure that discharges comply with the
be lowered directly to the pipe invert). license standards. Large industrial premises may
require their own complete flow balancing and
Inverts and benching should be neatly formed. The treatment facilities to meet license requirements for
ends of pipes should finish flush with internal faces discharge flows and effluent quality.
of the manholes. The channel inverts should be
curved to that of the connecting pipes and carried up The waste discharge license should include the
the full diameter of the pipes in flat vertical surfaces, following stipulations:
matching the cross-sections, levels, and gradients of
their respective sewers. • Average and peak flow rates;
The benching should be formed from plane • Maximum concentrations for a specified range
surfaces, sloping gently towards the sewers. of pollutants;
Benching slopes should not be too steep to cause
• Flow measurement and sampling facilities;
persons to slip into the sewer, nor too flat to
accumulate sediment. A suitable gradient for • Reporting requirements.
benching is 1 in 12.
The licensing process should ensure that all
significant industrial and commercial discharges are
1.13 Industrial Wastes defined and understood, in terms of their location,
volume and polluting effects.
Foul flows from industrial and commercial premises
have the potential to contribute major flows and Please refer to Volume 1 Appendix 5 for example of
polluting loads to the main sewerage system. Such industrial waste discharge permit application
flows need to be managed as part of the overall
sewerage and treatment management process. This
is best done by initial licensing of the industrial and 1.14 Septic and Sewage
commercial premises, followed by ongoing Holding Tanks
monitoring of their effluents to ensure that they are
complying with their licenses. Septic and sewage holding tanks are used to store
and treat foul flows from premises, prior to
The license application should include the following connection to the main sewerage system (ie if the
information: premises are complete before the sewerage
system), or where no sewage system is available.
• Name, address, type of business and number
They comprise an underground tank for anaerobic
of employees;
treatment followed by a soakaway tank or pipe
• Main business process, water usage process system to encourage effluent flows to disseminate to
and pollution process; the surrounding ground.
• Water usage (daily and peak flows) effluent Since they only provide partial treatment, these
flows (daily and peak flows), discharge pattern tanks are a major source of groundwater pollution
(regular, intermittent, weekend to weekday and therefore should not be constructed where main
patterns); sewerage is available. For existing developments,
house connections from manhole number 1 to the
• Pollutants in effluent (BOD, COD, SS, main sewerage system should be made at the
chemicals, temperature, etc) and concentration earliest opportunity, and usage of the septic and
of each pollutant. sewage holding tank stopped.
Septic tanks should preferably be designed for a to enable less frequent emptying and associated
minimum hydraulic retention time of one month to tanker traffic.
allow anaerobic treatment of the organic content.
Further information regarding sewage holding tanks
is contained in Volume 6 - Developers Guide.
1.14.1 Design of Septic Tanks
and Soakaways
1.15 Oil and Grease
The following information will be required for
designing the septic tank to serve the development:
Interceptors
Oil and grease interceptors are usually located
• Maximum and minimum population to be underground and are used to reduce, or remove
served; light liquids such as oil, petrol, grease, and other
• Water consumption and discharge rates; floating solid pollutants. Regular and planned
maintenance, by removal of floating matter, is
• Any special conditions affecting the required if they are to function efficiently.
composition of the sewage, such as grease, oil
and detergents, which would adversely affect Oil and grease interceptors are required to treat all
the treatment process; foul and surface water flows from such
establishments as:
• The need for additional oil and grease traps;
• Hotels, Restaurants and catering premises;
• Ground soil condition and depth of water table,
as these will affect the percolation of effluent • Petrol stations and fuel storage facilities;
through the soakaway. • Garages and workshops;
For larger developments, multiple tanks and • Paint and chemical manufacture and storage.
soakaways may be necessary.
Further information on the design of oil and grease
Further information on the design of septic tanks interceptors is contained in Volume 6 - Developers
and soakaways is contained in Volume 6 - Guide.
Developers Guide.
In addition to underground interceptors, all above-
ground storage of polluting liquids should have
1.14.2 Sewage Holding Tanks retention bunds installed around all storage tanks.
Where the groundwater level is high, soakaways will The retention volume of the bund should exceed
not be permitted, as they will be considered as that of the tanks by 10%. The bund should be of
ineffective in percolating the effluent into the durable construction, for example reinforced
surrounding ground. At such sites, it will be concrete, suitably protected against natural
necessary to provide sewage holding tanks. The elements and the retained liquid. The bund should
tank shall be watertight to prevent the ingress of be fitted with valved drainage for removal of
water, and shall be suitably constructed and rainwater. No drainage connection is to be made to
protected against corrosion. The tank shall be main sewerage or drainage systems.
designed against the effects of uplift from
groundwater pressures.
1.16 Flow Attenuation
The tank shall have a minimum of two days storage Methods
of sewage discharged from the development, based
on the population and per capita flow. The role of flow attenuation is to reduce peak flows
by the temporary storage of wastewater within the
However, it is preferable to have up to 30 days if system. Flow attenuation is often used to reduce
possible, depending upon the size of the catchment, flooding and overload of pumping stations, and to
reduce discharge and pollution from overflows.
Flow attenuation is most usually achieved by Cd is the coefficient of discharge, commonly around
providing additional storage, the most common 0.7
being the on-line or off-line tank. Storage tanks are
normally sited underground. A is the orifice area
On-line storage systems attenuate flows by utilising H is the hydrostatic headloss across the orifice
existing capacity within the system or by plate, or difference between upstream and
constructing oversize sewers. The off-line storage downstream water levels.
systems involve storage tanks adjacent to the sewer
For short lengths of pipe, the friction losses can be
with connections to and from the sewer.
neglected and the above formula used.
Excessive use of storage can lead to problems in Penstocks
the downstream sewerage system and at the STW,
due to deterioration of the sewage during storage. Penstock settings can be sized as for orifices, but
Prolonged in-sewer storage can potentially lead to should be used with caution, as the setting may be
higher STW effluent loads (particularly total altered after installation. Use of orifices is therefore
suspended solids and ammonia) and/or poor preferred. Penstocks also have the disadvantage of
biomass performance. Pumped storage systems requiring periodic maintenance, which involves
may increase the risk of septic conditions, with confined space entry.
resulting odour, corrosion and health hazard
problems. Combined with high ambient Other Devices
temperatures, such conditions exist in Qatar, and
Head discharge relationships for the various market
therefore considerable care will be needed to avoid
products (such as Hydrobrakes) should be obtained
prolonged storage of sewage.
from the manufacturers. It is preferable for the rating
curve to have a steep gradient in order for the pass-
1.16.1 Flow Controls forward flow to remain near constant from onset of
spillage through to maximum weir flow.
Flow controls are used to limit the flow passing
forward to the downstream system, by backing up Operational Issues
flows into the upstream storage tank. The most
A common problem with all controls is the tendency
common controls are described below.
to block from time to time. Access for rodding or
Orifice Plates and Pipes other means of clearance must be provided at the
design stage. It should be remembered that the
These are the simplest controls, being usually chamber may become flooded and therefore the
circular or square apertures sized to produce a clearance facility must be operable from outside the
restriction in flow. Orifice plates may be fixed in chamber. Measures such as flap gates, vent tubes
location or mounted in guides for easy removal. and fixed pressure hose connections have been
Because of the solids content of the flow, it is widely used with some success. Some of the proprietary
accepted that they are not suitable where the flow controls are also fitted with bypass pipes, to
minimum dimension is less than 200mm. Smaller allow draining down of the chamber in the event of a
sizes are prone to blockage. Their use is therefore blockage.
limited to higher flow ranges.
The formula used for sizing a circular or square 1.16.2 Attenuation Storage
submerged orifice is:
Tanks and Sewers
Qs = Cd A√(2gH) Attenuation facilities usually comprise underground
storage tanks, equipped with flow control devices on
Equation 1.16.1 their outlet to limit peak flows from the tank.
Where:
Layouts
Flow Control
4. Off-line Storage
+ Screened Overflow Overflow
& Screen
+ Gravity Return Storage Tank Non-return
Valve
Outfall
5. Off-line Storage
Flow Control
+ Screened overflow
Overflow
+ Gravity Return & Screen Storage Tank
Outfall
Flume
6. Off-line Storage
+ Gravity Return Flow Control
+ variable flow control Overflow
& Screen Storage Tank
Outfall
Flume
On-line tanks become more practical with increased Operation and maintenance of such underground
gradient, but at greater depths, due consideration structures present particular health and safety
will need to be given to the greater pressures issues for access and maintenance. These aspects
developed at the downstream ends, e.g. at pipe include:
joints. In such cases, consideration may be given to
• Blockage of flow control devices - access
the use of backdrops and cascades of tanks. needs to be provided to safely enter the
An on-line tank will operate by surcharging as the structure and for clearance tools and removal
flow approaches the predetermined pass-forward of debris. Where a blockage has resulted in
flow. This flow may be the capacity of the sewage being retained for some time, clearing
downstream sewer, whereby a flow control is the blockage suddenly may have an
required to limit the pass-forward flow. In both of the unacceptable impact on downstream facilities,
above cases, care should be taken to ensure a self- such as pumping stations and STW. Designs
cleansing velocity to prevent sediment build up. In therefore need to consider facilities for gradual
large diameter tanks with low base flows, this may emptying or removal of effluents;
be difficult. In such cases, a dry weather flow • Removal of sediment - access needs to be
channel should be provided. It is recommended in
provided to safely enter the structure, and for
Sewerage Detention Tanks – A Design Guide,
clearance tools and removal of debris;
WRC, 1997xxxvii that the longitudinal slope of the
tank is kept to a minimum of 1:100 in on-line tanks • Design to optimise removal of sediment to:
and that sidewall slopes into the centre channel are minimise time and effort needed inside
Consider type of covers (think about manual handling, and security of access)
Incorporate a sufficient number of davit sockets
What telemetry is required?
On-line or Off-line tank?
Are welfare facilities required?
Is a gravity discharge achievable? Otherwise pumps will be required.
Is a power supply needed?
Is a water supply needed for washing down?
Planning permission is required for all control kiosks and permanent accesses to the
Is a standby generator required?
DA and RD Discharge consents for emergency overflow
What is required in the way of control kiosks/buildings
Ensure that access for a tanker is possible
Place screens on inlet to tanks on off-line tanks
Ensure sufficient access of adequate size are incorporated (NB can plant be removed
Consider the type of screen required
Design out any possible maintenance hazards
Ensure adequate ventilation is achieved
Is odour control required?
Consider retention times of the tank
How long does it take to empty the tank? Consider follow on storm events
Provide a facility for overpumping of the tank
Are overflows required?
Provide penstocks on the tank inlets/outlets to enable flows to be diverted or isolated
Provide a penstock protected bypass pipe
Is a flow control required on the tank outlet/bypass pipe?
Reinstatement of area, consider future access requirements
Does the site need to be purchased?
HARAS complete?
EIA complete ?
2 Pumping Stations
1.17 Abandonment of
Sewers
Disused sewers and drains have the great potential 2.1 Standards
to allow unwanted flows, such as groundwater to The standards and sources of information to be
enter the system through deteriorating faults in the used are listed in sections 1.1 and 1.2.
system fabric. They therefore need to be removed
from the system to prevent structural deterioration,
unauthorised use, and ingress of groundwater and 2.2 Hydraulic Design
infestation by rodents.
The overall design philosophy of the pumping
Disused sewers shall be removed or, where this is system needs to be a balanced design with due
impracticable, they shall be filled in accordance with consideration of functional, environmental and
the materials and details contained on the Standard economic aspects. For pumping systems in the
Drawings in Volume 8. vicinity of sensitive receivers, reliability of the system
is of key concern. Bypass or overflow of raw
sewage, even in emergency situations, should be
avoided where possible.
• Design flow;
• Standby pumps;
Consideration should therefore be given to the Indicative values of k are given in Table 2.2.1below.
sizing and numbers of pumps to match the likely
build-up of incoming flows. Where possible, similar
pumps should be installed, on duty and assist basis,
with similar standby pump(s). The use of similar
pumps will avoid any changes in pumping regime
due to the rotation of duty pumps for operational
reasons.
δH = kv2/2g
Equation 2.2.1
A system head curve is a plot of total system head, 2.2.2 Pump Arrangements
variable plus fixed, for various flow rates. It may
The number of pumps to be installed depends on
express the system head in metres and the flow rate
the station capacity and the range of flows. The
in cubic metres per second. Procedures to plot a
maximum discharge rate from a pumping station,
system-head curve are:
when all duty pumps and rising mains are in use
1. Define the pumping system and its length; should be slightly greater than or equal to the
maximum incoming flow to the station. Pumps
2. Calculate the fixed system head; should be selected with head-capacity
characteristics that correspond as closely as
possible to the overall station requirements.
Standby capacity is required so that should any of the feasibility of temporary diversion or tankering
the pumps in the station be inoperable due to away.
routine maintenance or mechanical failure, the
operation of the station can still be maintained. For A cost benefit analysis should include all tangible
instance, in a station where a single duty pump factors (such as cost of pipework, land cost, energy
provides the duty output, a second pump of equal cost, etc) and intangible factors (such as nuisance,
capacity is mounted. Where three duty pumps of closure of beaches, etc).
equal capacity are required to meet the maximum
Twin rising mains should be considered in the
design flow conditions, a fourth pump of similar
following circumstances:
capacity is provided as standby.
• To accommodate a wide range of flow
It is not desirable to have pumps of different sizes
conditions, such that the velocity in the mains
for operation and maintenance reasons, unless the
can be kept within acceptable limits. For
flow ranges vary widely throughout the day. To instance, a pumping system serving a new
cater for slow build-up of flow in the early years of
development may have very low initial flows
operation, phased installation of pumps, or the use
with a slow build up of flow;
of a smaller diameter impeller should be considered.
• To provide continued operation for a major
pumping system when one of the mains is
2.3 Rising Main Design damaged and where the failure of the system
would have serious consequence;
2.3.1 Rising Main Diameters • To minimise adverse environmental impacts to
The minimum diameter of pumping mains is sensitive areas;
controlled by the need to avoid blockage, and • To facilitate future inspection and maintenance
therefore should not be less than 100mm. Where of major pumping systems, while the normal
sewage is screened or macerated before pumping sewage flow can be maintained.
the minimum diameter should not be less than
80mm. When twin mains are found to be preferred, it is
advisable to use both mains as duty rather than one
The maximum and minimum diameters are sized to as duty and the other as standby, from an
maintain flow velocities for all stages of pumping economical and operational point of view. Should
within the ranges specified in Section 2.4. one of the duty mains be taken out of operation, the
remaining one would still be able to deliver a higher
quantity of flow at a higher velocity. The occurrence
2.3.2 Twin Rising Mains
of overflow or bypass can be minimised or even
The use of twin rising mains should be considered eliminated. Septicity in the standby mains would
on a case by case basis. The main factors for also pose an operational and maintenance problem.
consideration include the design elements, risk
assessment and cost benefit analysis.
2.3.3 Economic Analysis
Considerations for the design elements comprise
the rate of build up of flow, the range of flow As the size of the rising main increases, the velocity
conditions, the range of velocity in the mains, the and the system head will decrease, with savings in
availability of land for the twin mains and associated the cost of pumping. The increase in the capital
valve chambers as well as the complications in cost of rising mains will be offset by the power cost
pump operation. of pumping. However, it is also important that the
velocity in the mains should be within a suitable
A thorough risk assessment should be carried out range to minimise the deposition of solids.
which should include the likelihood of mains Excessive hydraulic head losses are to be avoided.
bursting, the consequence of failure, area affected,
sensitive receivers affected (such as beaches), and
The selection of a suitable size for the rising mains 2.6 Thrust Blocks
should be based on economic analysis of capital
cost and recurrent cost of the pumping system Thrust blocks are concrete blocks designed to
including the power cost. A trial and error approach prevent pipes from being moved by forces exerted
should be adopted in order to arrive at an optimal within the pipe by the flow of water hitting bends,
solution while maintaining the velocity within tapers, and closed, or partially closed valves. In the
acceptable limits. design of pressurised pipelines, thrust blocks are
essential on flexibly jointed pipelines where any pipe
Therefore, combinations of different sizes of rising movement would open up the joints in the line and
mains and the system head should be evaluated, cause water leakage. Restraint straps may also be
taking into account both the capital cost and the required for above-ground pipework.
energy cost of pumping.
Thrust blocks are also necessary near valves where
a flexible joint is located to facilitate removal of the
2.3.4 Rising Main Alignment valve for maintenance purposes. The size of block
is dependent upon the angular deflection, flow, size
The alignment of the rising main should discourage of pipe and the pressure of water inside the pipe.
surge in its flow conditions. Where possible the The designer should also refer to the pipe
rising main should be laid with continuous uphill manufacturers’ literature.
gradient of not less than 1:500, and with gentle
curves in both horizontal and vertical planes. Long The following design assumptions are to be
flat lengths of rising main should be avoided adopted:
therefore pipes should be laid with rise and falls of • Thrusts developed due to changes in direction
1:500, rather than flat. Air release valves should be of pipeline, dead end or change in diameter
provided at high points and as the profile of the main should be considered. Force due to change in
dictates. Washouts should be installed at low points. velocity head can normally be assumed as
The arrangement and locations of valves should be negligible unless there is a drastic change in
planned together with the alignment of the rising pipe diameter;
mains.
• Thrust blocks should be designed for the
condition of no support being available from the
2.4 Maximum and backfill, i.e. to be cast against undisturbed
Minimum Velocities ground;
• For pipes with flexible joints such as DI pipes 2.7 Air Valves and
with socket and spigot joints, all the thrust is
assumed to be taken up by the blocks. Washout Facilities
These facilities are required to minimise the adverse
Static thrusts may be calculated using the formulae
effects of surge and to facilitate the operation and
as follows:
maintenance of the rising main.
For blank ends:
so that the drained contents of the rising main may conductor that is dependent on the relative velocity
be tankered away. between the conductor and the field. Faraday
foresaw the practical application of the principle to
flow measurement, because many liquids are
2.7.4 Isolating Valves adequate electrical conductors. So these meters
For long rising mains, isolating valves should be measure the velocity of an electrically conductive
included to allow sections of the rising main to be liquid as it cuts the magnetic field produced across
isolated and emptied within a reasonable time. In- the metering tube. The principal advantages include
line sluice or gate valves are often used as isolating no moving components, no pressure loss, and no
valves. The isolating valve installation may wear and tear in components.
incorporate washout facilities. Magnetic flowmeters offer the designer the best
solution for pumped sewage flow. With nothing
protruding into the flow of sewage, the chances of a
2.8 Flow Meters blockage, if installed correctly, are non-existent.
Magnetic flowmeters should always be installed with
2.8.1 Application and Selection full-pipe conditions.
The variety of choices facing the designer Care should be taken during design to provide
confronted with a flow measurement application is sufficient straight lengths of pipeline up-stream and
vast. For example, types of flow meter using the down-stream of the flowmeter, in accordance with
positive displacement principle include rotary piston, the manufacturers installation instructions. As a
oval gear, sliding vane, and reciprocating piston. general guideline, 12 pipe diameters of straight pipe
Each type has advantages and limitations and no on the inlet, and 6 pipe diameters on the outlet will
single type combines all the features and all the ensure that the flowmeter is able to achieve the
advantages. specified accuracy. If the amount of space available
is restricted then the minimum length usually
Differential pressure meters have the advantage that accepted by manufactures is inlet run of 5 pipe
they are the most familiar of any meter type. They diameters and outlet run of 3 pipe diameters.
are suitable for gas and liquid, viscous and corrosive
fluids. However their usable flow range is limited and The following International and British Standards are
they require a separate transmitter in addition to the a good source of information on flow meter selection
sensor. and installation, and can be quoted in specifications:
Some of the most important parameters for • BS EN ISO 6817xxxix, 1997: Measurement of
flowmeters are accuracy, flow range, and whether Conductive Liquid Flow in Closed Conduits;
the medium is sewage or water. Meter selection
should be made in two steps. First by identifying the • BS 7405xl, 1991: Guide to Selection and
meters that are technically capable of performing the Application of Flowmeters for the Measurement
required measurement and are available in of Fluid Flow in Closed Conduits.
acceptable materials of construction; and second, by Flow meters should be pressure tested and
selecting the best choice from those available to calibrated by the manufacturer, and certified to a
cover special measurement features such as traceable international standard. As a minimum, the
reverse flow, pulsating flow, response time and so overall accuracy should be better than ±0.5% of the
on. flow range. The repeatability of the result should be
within ±0.2%.
2.8.2 Magnetic Flowmeters In addition to the calibration certificate, the flow
Magnetic-type flowmeters use Faraday’s law of meter manufacturers should provide the following:
electromagnetic induction for measurement. When a
i. Isolated 4-20mA dc and pulse outputs;
conductor moves through a magnetic field of given
field strength, a voltage level is produced in the
The above equation can be used for calculation of As the flywheel must be located on the drive shaft it
both negative and positive pressures is not suitable for submersible pumps or close-
coupled pumps. However, they are simple devices
The simple cycle time can be calculated with the for wet well/dry well pumps and are preferred where
formula: possible.
Cycle time = 2 x pipeline length If submersible pumps have been chosen, a larger
Wave velocity pump running at a slower speed may have the effect
of a flywheel.
Equation 2.9.2 Because the flow continues through the pump after
Table 2.9.1 – Indicative Surge Wave Velocity the stop signal, the effect on the stop and start
Values for Selected Pipe Materials levels should be carefully considered.
Pipe Material Velocity (m/s)
Pressure Vessels
Ductile Iron 1000–1400
Pressure vessels for surge suppression are tanks
Reinforced Concrete 1000–1200 partially filled with a gas (air or nitrogen). Usually the
Plastic 300–500 liquid is contained in a bladder with gas on the
outside to prevent the liquid absorbing the gas or
coming into contact with the inside of the pressure
If the surge pressure approaches zero or the
vessel, and this is the preferred type. The bladder
pipeline maximum pressure, a full surge analysis
material should be carefully selected for use in the
should be carried out. When surge analysis is
conditions experienced in Qatar.
complete, suitable surge suppression devices
should be selected by consultation with the Refilling is usually from a high-pressure cylinder and
manufacturer. care should be taken to avoid over pressurisation of
the bladder. Bladders should not lose pressure in
Surge Suppression Methods
normal operation, but they can fail, leading to
Surge suppression could be achieved using one of absorption of the gas into the liquid, and a drop in
the following devices. The most appropriate device pressure.
will depend on the individual circumstances of the
Vessels without a bladder are charged with air
installation:
pressure from an air compressor, either manually or
• Flywheel; automatically. There is therefore additional
machinery and an additional maintenance
• Pressure vessel with bladder; requirement. This type of surge vessel is not
recommended.
• Dip-tube surge vessel;
On pump start-up, liquid enters the vessel, If air is allowed into the rising main on pump stop/trip
compressing the gas until it equals the liquid through an air valve, the pump control system
pressure. When the pump stops, the gas pressure should be designed to prevent a restart until the
forces liquid back out into the pipe system, both transient pressures have stabilised.
actions slow the rate of pressure change, which
reduces the peak surge pressure. Control of the pumps is usually by start/stop level
signals, but where surge on start-up may have a
To dampen oscillations, a non-return valve may be significant effect, the use of ‘soft’ starters should be
fitted to the surge vessel outlet pipe, to allow considered.
unrestricted flow into the pipeline, and a bypass
around the NRV fitted with an orifice plate to restrict
the flow back into the vessel. 2.10 Screens
Dip Tube Surge Vessels Screen Selection
A dip tube surge vessel is pressure vessel, the top Screens should generally be provided for pump
portion forming a compression chamber limited by a protection, unless they are small (<20l/s)
dipping tube with a shut off float valve. submersible stations with small inlet sewers.
Screens should incorporate the following features:
This type of vessel is particularly appropriate for use
on rising mains with flat profiles. • Screen chambers should be separate from the
wet wells;
Surge Towers
• Coarse screens should be fitted in the screen
A surge tower is a vertical tank or pipe fitted into the chambers at the inlet to pumping stations to
pipeline, open to atmosphere and the energy protect the pumping equipment. They should
storage is by the static head of the liquid in the remove coarse screenings, but allow
tower. screenings less than 75mm to pass forward to
the STW;
Surge towers are only practical for systems with
relatively low heads and surge pressures, but can • L-shaped or coarse basket screens should be
pose an odour risk. provided;
Due to the design of a surge tower, there is no • The screens should be set in guides with lifting
routine maintenance required to ensure the surge facilities at ground level so they can be
tower keeps operating correctly. manually removed and cleaned;
It is unlikely that surge towers would be appropriate • Minimum of one duty and one standby screen
for use in Qatar. should be provided;
protect the pumps while the duty screen is removed • Space available for pumping station
and cleaned. (submersible stations usually require less
space);
Mechanically raked screens should be installed in a
channel or similar flow-line, which can be completely • Proximity of housing or public areas (opening
isolated from the rest of the system and drained for submersible pump wells may create odour
maintenance. A manually raked bypass screen nuisance).
shall be provided.
An alternative to wet well submersible pumps and
Mechanical screens shall be housed in ventilated dry well pumps is the dry well submersible. These
and odour controlled enclosures. should normally be considered only where an
existing dry well installation is being uprated and
Screens should be provided with actuated there is insufficient space to install a conventional
penstocks (or valves) before and after each screen dry well pump and motor.
for operational and maintenance isolation.
Particular attention should be paid to motor cooling
All mechanically raked screens should have an and cabling if dry well submersibles are to be
automatic cleaning mechanism, which will clean the considered.
screen of accumulated debris and screenings,
depositing them in a collection trough or channel The designer should present three alternative pump
above the highest possible water level. suppliers for tender purposes.
Manually removed screenings should be placed in a Submersible pumping stations should incorporate
covered container until removed from site to avoid the following features:
odour problems.
• Minimum of one duty and one standby pump;
Mechanically removed screenings should be
washed, compacted and deposited into a covered • Non-return valve and gate valves for isolation
container to avoid odour problems. of each pump;
Sewage pumping station type selection should be - High level alarm (also float);
carefully considered for each scheme. In general,
- Pump start;
submersible pumping stations are generally selected
for flows up to 100l/s, and wet well/dry well stations - Pump stop;
for larger flows. However, each station should be
treated on its own merits and the following - Low level pump protection (also
considerations assessed: float).
• Initial and final design flow; • Ultrasonic level controls should not be used for
sewage;
• Total head on the pumps;
• Air reaction level equipment should include
• Rising main profile and the requirements for stainless steel dip pipe and duty/standby
surge protection (dry well pumps usually have compressors.
a greater moment of inertia than submersibles);
Where the available pumps have unsuitable duties
• Requirement for Variable Speed Drive (VSD): for the full range of flows, the use of variable speed
(submersible motors are not always adequately drives should be considered. However, due to the
rated for use with VSD);
additional heat generated in the motor, the approval • At the designed stop level there should still be
of the pump manufacturer should be obtained before sufficient water surface area without
variable speed drives are used. obstructions to provide a good echo return.
The CIRIA guide ‘The hydraulic design of pump When submersible pumps are installed, the
sumps and intakes’ by M. J. Prosserxli should be following should be considered:
referred to when designing pump sumps. Some
pump manufacturers also provide guidance on the • There should be sufficient space between them
design of sumps for their pumps. Sump design to prevent interaction between the pump
should be in accordance with the following criteria: suctions. This will depend upon the type of
pump being used and the manufacturer should
• Sumps should be designed so that the be consulted on configurations at draft design
dimensions satisfy the requirements for the stage; A rule of thumb is to use an initial
minimum sump volume to ensure the maximum spacing between pump centres of twice the
rated pump starts per hour for the motor and pump diameter. Further guidance is given in
switchgear are not exceeded; table 2.11.1 below.
• Pump guide rails should rise close to the Wet Well Design
underside of the sump covers above the
pumps; The CIRIA guide ‘The hydraulic design of pump
sumps and intakes’ by M. J. Prosser should be
• The covers should have a clear opening large referred to when designing wet wells, which should
enough to allow the removal of the pump while incorporate the following features:
on the guide rails;
• Wet wells should be designed to provide a
• Support points for the pump power cables and uniform steady flow of water into any pump
lifting chain should be provided under the pump without creating swirl or entraining air.
covers, which should be easily accessible from Unsteady flow can lead to fluctuating loads,
the surface. vibration, noise and premature failure. Swirl
can affect the flow capacity, power and
Wet/Dry Well Pumping Stations efficiency, it can also result in local vortices that
Wet well/dry well pumping stations should introduce air into the pump also leading to
fluctuating loads, vibration, noise and
incorporate the following features:
premature failure;
• Normally, two sumps with 2 duty and 1 standby
pump for each sump, for the ultimate flow; • Wet wells should be designed to prevent the
accumulation of sediment, scum and surface
• Non-return and two gate valves for each pump flotsam;
isolation;
• Wet well corners should be benched to 45°.
• Where possible, the discharge manifold should Minimising the sump floor area and residual
be below ground level to minimise additional volume will increase the velocity into the pumps
pipework and friction losses; and improve scouring;
• Where wet well/dry well pumping stations are • The use of flushing devices to improve scour in
being uprated, dry well submersible pumps wet wells should be considered;
could be considered;
• The water surface in the wet well should be as
• Operation level controls (air reaction) as free from waves and turbulence as possible to
follows: provide a strong and reliable echo for ultrasonic
level controls;
- High level alarm (plus float);
• At the designed stop level there should still be
- Pump start; sufficient water surface area without
obstructions to provide a good echo return;
- Pump stop;
• Wet wells should be designed so that the
- Low level pump protection (plus
dimensions satisfy the requirements for the
float).
minimum sump volume to avoid excessive
• Air reaction level equipment should include pump starts;
stainless steel dip pipe and duty/standby
• The pump suction pipes should be installed
compressors.
through the wet/dry well dividing wall with a
Where the available pumps have unsuitable duties downward bend and bellmouth to position the
for the full range of flows the use of variable speed pump suction as close to the sump floor as
drives should be considered. However due to the possible to assist in sediment removal;
additional heat generated in the motor, the approval
• There should be sufficient space between the
of the pump manufacturer should be obtained before
bellmouths to prevent interaction between the
variable speed drives are used.
pump suctions.
Pump motors should normally be fed from 415 volts, performance of drainage, pumping and treatment
50 hertz, 3-phase power supply. For larger motors systems by constructing models of the intended
690V or 3.3KV motors can be used. installations. These models need to be verified
before use to provide confidence that they
Because additional heat is generated in the motor adequately represent the actual performance of the
when used with a variable speed drive, the approval system.
of the pump manufacturer should be obtained before
VSDs are used. The verified model is then used to test system
performance under its proposed use. The model
For dry well and screw pumps where the motors are must be capable of modification to test various
installed vertically or at a steep angle, they should physical configurations and operating regimes for
be specifically designed for that purpose, with the installation, to produce the optimum solution for
adequately rated end thrust bearings. actual construction.
Where flywheels are installed, the motor rating shall Traditionally, physical models were favoured,
be suitably uprated. especially for coastal/estuary/river systems and
complex pumping installations. In recent years
mathematical models have superseded physical
2.13 Sump Design models. Mathematical models are exploiting
The CIRIA guide ‘The hydraulic design of pump increased computer hardware and software
sumps and intakes’ by M.J. Prosserxli should be capability, and are more efficient than physical
referred to when designing sumps or wet wells. models in time and effort.
For non-standard pumping stations, which may have Factors to be considered in deciding on the need for
high flows, multiple pumps or complex shapes, or physical models include:
where turbulent flows, vortices, swirl or air
entrainment are more likely to occur, modelling • The similarity of the proposed scheme to
should be considered. existing satisfactory designs. As well as the
designer’s own experience, much information is
For pumping stations, a physical model built to scale available from manufacturers’ published reports
can be very effective in identifying flow problems and design guides. However, it should be
and in some cases modelling by computational fluid recognised that most large scale and/or
dynamics (CFD) methodology may have benefits. complex designs will be unique, and hence
Modelling is the process of replicating the hydraulic modelling will be needed;
• The size and cost of the proposed scheme. To calculate the minimum sump volume for a
Bearing in mind that physical modelling can specific pump the formula contained in the above
take many months with corresponding high CIRIA guide is:
costs, then designers of small schemes should
seek to adopt standard and well-proven T = 4V/Qp
designs for small schemes. Large schemes,
such as terminal pumping stations with multiple Equation 2.13.1
pumps and complex inlet arrangements would Where:
merit modelling;
T is the cycle time for the pump, e.g. if the
• The time available for modelling. In some recommended maximum starts per hour for
cases the scheme can be well under way to a pump is 10, then the cycle time will be 6
completion before the possible need for minutes (60/10 = 6)
modelling is realised. Even at such late stages,
V is the volume of sump between the start and
modelling can save much time and cost in
stop levels in m3
modifying construction works.
Qp is the pumping rate in m3/minute
For pumping stations, all of the intake should be
modelled, including the approach works, the inlets Therefore if Qp is 1.2m3/min (20l/s) and the
and the sump itself. Upstream pipelines may need to maximum number of starts is 10/hour, the volume
be included. required will be:
All hydraulically significant details such as screens, V (m3) = 6(min) x 1.2(m3/min) / 4
penstocks, support channels and benching, should
be included in the model. No components above V = 1.8m3
maximum water level need be modelled.
For 10 starts per hour this could also be expressed
Model construction should be in durable and as:
waterproof materials, with clear perspex being the
V = 1.5 x Qp
best for viewing purposes. Model size should be as
large as costs allow. Scales can vary from perhaps The sump volume when multiple pumps are installed
1:4 for very small sumps, up to 1:50 for large intakes is calculated as for a single pump, where the
to reservoirs or tanks. For sump models, 1:25 would minimum sump volume is the capacity between the
be the smallest desirable scale. start and stop level for each pump. However,
additional capacity is required to allow a vertical
Physical testing could typically take between one
distance of 150mm between the start or stop levels
and six months for construction, testing and
reporting. of consecutive pumps.
level is usually set at the invert of the incoming Pumps should also operate within their performance
sewer, the last section of which is laid to a steep fall curve at both top and bottom water levels under
to avoid the sewer being used as the sump. single or multiple pump operation.
The start level for each additional pump should be • Each pump should also be fitted with a non-
set a suitable height above the previous pump to return valve to prevent reverse flow back
prevent accidental pump starts caused by surface through the pump when stopped;
waves or level sensor errors.
• Valves should be positioned to permit the
The stop level for each additional pump should be removal of each pump and non return valve
set at the required distance below the start level to without draining either the wet well or discharge
provide the minimum sump volume for that particular manifold, and allow the other pumps to
pump. The stop level will normally be just above the continue operating normally;
previous duty pump stop level.
• Suction isolating valves for dry well pumps
The effect of flywheels should be considered in should be bolted directly to a flanged pipe
determining stop/start levels because the flywheel securely fixed through the sump wall;
increases the pump start-up and stop times.
• Discharge isolation valves should be bolted
Pump duty level directly to a flange on the discharge pipe or
manifold;
The pump duty level for a single pump should be the
midpoint between the pump start and stop levels. • Discharge non-return valves should be bolted
For multiple pump installations it should be the directly to the discharge isolation valve. They
midpoint between the top water level (last duty should be installed in horizontal pipework with
pump start level) and the bottom water level (first a short length of pipe and a flange adapter on
duty pump stop level). the pump side to allow dismantling;
• Where the pump delivery pipework joins the • The non-return valves should have proximity
pumping station discharge manifold, the entry switches to prevent dry running and allow a
should be horizontal; change of duty (standby on high level will then
start);
• At the opposite end of the pumping station
discharge manifold, a valved connection back • All reflux valves should be installed in the
to the sump should be provided for draining the horizontal plane;
discharge pipework, or flushing the sump;
• Butterfly valves should not be used with
• Consideration should be given to providing an sewage.
isolating valve on the pumping main before it
leaves the pumping station/chamber and
before any over pumping connection, to allow 2.15 Pumping System
the pumping station to be fully isolated and the Characteristics
fixed pipework drained for repair;
NPSH, Vibration, Cavitation and Noise
• All flexible couplings should be restrained on
both sides by securely fixed equipment, thrust Net Positive Suction Head (NPSH) is used to check
blocks or tie straps across the coupling to the pumping installation for the risk of cavitation.
prevent displacement of the coupling under
Cavitation is the formation and collapse of vapour
pressure.
bubbles in a liquid. Vapour bubbles are formed
Valves when the static pressure at a point within a liquid
falls below the pressure at which the liquid will
Valves should incorporate the following features: vaporise. When the bubbles are subjected to a
higher pressure they collapse causing local shock
• Isolation valves for sewage should be of the
waves, if this happens near a surface, erosion can
double-flanged wedge-gate type with a bolt-on
occur.
bonnet. When fully open, the gate should be
withdrawn completely from the flow. The valve Cavitation will typically occur in the impeller of a
should have an outside screw rising stem and centrifugal pump, where it can cause noise and
the handwheel direction of operation should be vibration as well as affecting the pump efficiency. If
clockwise to close. Station valves should have allowed to persist it can lead to damage to the pump
metal seats; or even breaking away of foundations.
• Valves greater than 350mm diameter should be NPSH is the minimum total pressure head required
fitted with actuators. Where installed in in a pump at a particular flow/head duty. It is
chambers they could be fitted with non-rising normally shown as a curve on the pump
stems to limit the headroom required; performance sheet.
• Reflux valves for sewage should be of the NPSH = Pa – Vp + Hs – Fs
double flanged, quick action single door type,
designed to minimise slam on closure by Equation 2.15.1
means of heavy doors, weighted as necessary. Where:
The door hinge pin/shaft should extend through
the side of the body and be fitted with an Pa = atmospheric pressure at liquid free surface
external lever to permit back flushing;
Vp = vapour pressure of liquid
• Reflux valves should be provided with covers
for cleaning and maintenance without the need Hs = height of supply liquid free surface, above eye
to remove the valve from the pipeline. The of pump impeller
covers should be large enough so that the flap
Fs = suction entry and friction losses
can be removed and the valve can be cleaned;
• Main storage tank. This will be required in c) Electrically operated air compressor unit
applications where the fuel consumption at site (capable of refilling the tank within 15
is very high due to a large number of units minutes);
installed, or due to the difficulty in providing
daily supply of fuel to the site. In that case, the d) Diesel operated air compressor with the
storage facility of the main storage tank should same capacity working as backup for
be sufficient for three days consumption. The the electrical air compressor;
bulk tanks should normally be mounted partially
e) Air piping between air vessel and starter
below ground level within bunds to enable the
unit.
day tank to empty under gravity back to the
bulk tank in the event of a fire; • Electrical starting method. This type of starter is
suitable for small loads, transportable and
• Daily fuel tank. The daily fuel tank should be
enclosed units, which work at high speeds
suitable for eight hours full load operation, and (1500RPM). The starting method consists of an
normally mounted on a stand beside the
electrically operated starter, battery, and
generator set to enable gravity feed to the
charging alternator. A battery charger is
engine; required to keep the battery fully charged and
• The fuel transfer system. A fuel transfer system ready for operation in cases where the unit is
is required between the main tank and daily rarely operated. The battery type should be
tank to keep the daily tank full and ready for maintenance free for high reliability starting;
operation. The tank level should never fall
• Starting aid. Some applications require
below a minimum level. The system consists of
immediate starting and load handling without
transfer pumps, level sensor, control panel, any delay due to critical load type. To get the
valves (solenoid valves, actuated valves, hand
generator set ready for such an application the
operated valves) and flow meter to monitor the
unit should be equipped with a jacket water
units consumption, as well as the delivery heater to keep the engine warm and ready for
supply to the main tanks.
load immediately after starting without any
• A thermal ‘cut-off’ link must be mounted above delay for warming the engine before applying
the engine, arranged to close both a valve on the load.
the fuel line between the day tank and the
engine, and also a dump valve to drain the day
tank back to the bulk tank in the event of a fire.
2.17.10 Service facility
The generator set building should be equipped with
an overhead crane capable of lifting the heaviest
2.17.9 Starting method part likely to be encountered during maintenance of
The generator starter method is usually one of the the generator set. The main inlet and outlet louvers
following methods: and building shall be designed such that the
complete generator set can be installed and
• Air starting method. This type of starting is removed through the louver openings. For container
suitable for large generator sets requiring a or enclosure units, a lifting facility should be
high starting torque, especially medium and low provided for offloading and transporting the unit. The
speed engines (750RPM, 600RPM). This enclosure should be capable of having the side and
usually consists of: roof dismantled and removed for ease of
maintenance and parts replacement.
a) Air operated starter unit (sized by the
generator set manufacturer);
2.17.11 Generator set sizing
b) Air tank vessel (suitable for six starts
before refill); The following procedure can be used to size the
generator set according to the available data from
pump motors and other loads (e.g. lighting/other
2) Effective SKVA
1.4
1.3
1.2
1.1
0.9
multiplier
0.8
0.7
0.6
0.5
40 50 60 70 80 90 100
Worked example:
2- Calculated SKVA
(Step-3/step-4)*100 0 56.3 78
5
6 Using step-5 result obtain 1 1.15 1.25 from Fig. 2.17.1
compensation for already start motor
7 Multiply 674.9 603.4 421.4
(step-2xstep-6)
8 Obtain the reduce voltage factor 3 0.33 1 from Table 2.17.2
9 Effective SKVA ( Step-7 xstep-8) 337.5 199.1 421.4 NB Motor 1 is a solid state starter
The selected generator will be sized for the highest effective SKVA @30% Voltage dip = 421.4KVA.
Bus bar
Internal
Separation
Terminal for
Motor duty and application
external
conductor
Cable gland
The motor duty will vary according to its application.
The following table gives examples of such duties.
Note: ELCB = Earth leakage circuit breaker This type of protection is required to protect the
OLR = Over load relay equipment against phase loss from the main
MCCB = Moulded case circuit breaker supply, or phase reversal which can happen in
ACB = Air circuit breaker the event of main supply reconnection or
reconnection of the motor after maintenance.
Type of protection Operation with phase loss will raise the motor
1. Short circuit protection: winding temperature due to an unbalanced
current in the motor winding. In the case of
This type of protection is required to protect the phase reversal, the motor direction will be
equipment against short circuit (with three reversed, which will result in equipment
phase, two phase or single phase), which can damage or faulty operation (pump vibration,
occur due to: insulation failure or damage, or by high sound levels etc). This type of protection
an incorrect switching operation. Short circuits can be applied at the main incomers of the
are associated with electrical arcs and can switchgear or motor feeder by a special relay to
therefore pose a fire risk. sense the phase status (direction/availability)
and trip the main incomers/feeder when a fault
2. Overload protection: occurs.
This type of protection is required to protect the 5. Earth leakage protection:
equipment against overload current which is
due to operational over current present for an This type of protection is required to: protect
excessive period of time. This over current will the equipment and personnel in the event of
raise the motor winding or cable temperature indirect contact; give additional protection in the
above the permissible level and shorten the event of single phase direct contact; earth fault
service life of the insulation. The task of protection; and protection against fires resulting
overload protection is to allow normal from earth fault leakage current.
operational overload current to flow, but to
interrupt these currents before the permissible This type of protection can be applied at the
switchgear outgoing feeders (motor /
loading period is exceeded.
distribution board) by a special relay which
3. Under/over voltage protection: senses the earth leakage current through a
summation current transformer, the unbalanced
This type of protection is required to protect the current from the transformer will release a
equipment against over/under voltage which is mechanism that will trip the breaker when a
present due to main power supply instability fault occurs.
(e.g. transformer tap changing/load fluctuating)
or unstable supply from a standby generator 6. Motor protection relay (electronic relay):
(due to large load connected, faulty governor or
voltage regulator). Operation with an under- This type of protection is used to protect the
motor against many faults that can affect the
voltage condition will draw more current from
motor operation and safety. The actual
the supply, this over current will raise the motor
winding or cable temperatures above the protection type can be varied according to the
motor application (critical/normal) and size
permissible level and shorten the service life of
(cost). The following types of protection can be
the insulation. The same will be the case with
over-voltage which will effect the insulation of achieved by a motor protection relay:
the motor or cable leading to insulation failure. • Over / under current;
This type of protection can be applied at the
main incomers of the switchgear by a special • Phase loss/ unbalance/reversal;
relay to sense the voltage supply and trip the
main incomers if the set limits are exceeded. • Ground fault;
• Motor stall. • Bottom entry (suitable for MCC fixed at the top
of cable/MCC trench);
This type of protection can be applied at the
motor terminals. The fault signal from the relay • Top entry (suitable for MCC with cables such
will release a mechanism that will trip the as feeders and incomers installed at ground
breaker when a fault occurs. Fault indication level or above the MCC top level). Top entry
will usually be displayed on a LCD screen or by panels are not preferred and should only be
indication LED’s. used in special circumstances.
• Supply from three incomers - two from • Access for installation and maintenance;
transformers/local authority supply, and one
from standby generator(s) panel. • Interface with other equipment, e.g. cable
routes should not prevent other equipment
The interlock facility should guarantee the safety of being removed for maintenance;
operation by not allowing under any condition the
connection of two different incomers to the same • Risk of mechanical damage ;
bus bar section (transformer/transformer) or
• Means of support;
(transformer /generator) or main bus bars with the
bus coupler closed. • Effect of installation method on de-rating
factors;
PLCs were originally used for controlling purposes. reset. The larger the time constant, the more
Almost all PLCs are now equipped with signal effect Rate will have;
transmitters (i.e. include some RTU features) that
are capable of transmitting data to the network • Modulated Simplex I/O system: is the preferred
operation centre. solution for safe process since the duplex
(redundant) I/O system is usually expensive,
A redundant PLC system with hot standby and the modulated simplex I/O configuration
configuration is highly recommended for critical guarantees that any failure of a single I/O card
applications where uninterrupted control is required. will not cause the relevant I/O rack to fail. For
The power supply for the PLC system is usually instance, if a rack contains three I/O cards,
24Vdc or 110Vac. In case of power failure, the which controls three pumps (two duty, one
equipment should be backed up by a UPS system, standby), the failure of one card will cause the
which can supply the PLC with up to eight hours of whole pumping process to fail. In Modulated
power depending on the importance of the process. Simplex I/O systems however, it will cause the
failure of one pump, which will be classed as
The modular type CPU (Central Processing Unit) in the standby pump, and the other two pumps
the PLC is capable of: solving application logic; will continue run normally.
storing the application program; storing numerical
values related to the application processes and
logic; and interfacing to the I/O systems. 2.19.2 RTU
The PLC carries out PID control, which is a RTU stands for Remote Telemetry Unit. This unit
significant task. PID (Proportional-Integral- delivers remote information back to network
Derivative) control action allows the process control operation centres. Operations staff can access
to accurately maintain a setpoint by adjusting the remote sites that have RTUs, via a web browser,
control outputs. For example, pump flowrate setpoint SNMP (Simple Network Management Protocol)
is maintained by the following: Manager, and XML (Extensible Markup Language).
If an ethernet connection is not available, then the
• Proportioning Band: is the area around the RTU's may be accessed via PSTN (Public Switched
setpoint where the controller is actually Telephone Network), normal dialup and even SMS
controlling the process. The output is at some (Short Message Service) messaging.
level other than 100% or 0%. The band is
generally centred around the setpoint (on single Earlier generation RTUs were hardwired and
output controls), causing the output to be at supported limited functionality’s such as data
50% when the setpoint and the flow rate are transfer and alarming. The new generation RTUs
equal; are equipped with powerful processors that allow the
RTU to control certain instruments and devices, and
• Automatic Reset (Integral): corrects for any to receive/transmit analogue and digital I/O
offset (between setpoint and process variable) (input/output) signals.
automatically over time by shifting the
proportioning band. Reset redefines the output The microprocessor based RTU have a proven track
requirements at the setpoint until the process record within the water and wastewater industry, a
variable (flowrate) and the setpoint are equal; robust modular construction, and are constructed for
ease of maintenance and repair. These are
• Rate (Derivative): shifts the proportioning band intelligent devices, capable of handling data
on a slope change of the process variable. collection, logging, report by exception, data
Rate, in effect applies the ‘brakes’ in an attempt retrieval and pump sequence control programs.
to prevent overshoot (or undershoot) on
process upsets or start-up. Unlike Reset, Rate RTU’s equipped with RS232/485 links are
operates anywhere within the range of the recommended for interconnection to standalone
instrument. Rate usually has an adjustable time control systems, standard equipment packages and
constant and should be set much shorter than PLCs (Programmable Logic Controller). A dedicated
serial port should be provided for connecting a called a PLC - programmable logic controller). This
hand-held programming unit or PC. is usually at a fast rate. The central host will scan
the RTU's (usually at a slower rate). The data is
The RTU software enables the RTU to process local processed to detect alarm conditions, and if an
input equipment information, before transmitting it to alarm is present, it will be displayed on special alarm
the master station to reduce transmission lists.
overheads. A report by exception operation is
necessary for cost effective communication. The Data can be of three main types:
report is triggered by change of state of digital
values, analogues reaching threshold values or • Analogue data (i.e. real numbers) will be
varying by specified amounts. The RTU also reports trended (i.e. placed in graphs);
when polled, and when the memory buffer is full.
• Digital data (on/off) may have alarms attached
to one state or the other;
2.19.3 SCADA and Telemetry • Pulse data (e.g. counting revolutions of a
Systems meter) is normally accumulated or counted.
Supervisory Control And Data Acquisition (SCADA) The trending function can be a powerful diagnostic
is an industrial measurement and control system tool for use by the operators or maintenance
consisting of a central host or master (usually called personnel. The data stored and archived can be
a master station, master terminal unit or MTU); one viewed over any period of historic time, which allows
or more field data gathering and control units or fault patterns, which would otherwise go unnoticed
remotes (RTU’s); and a collection of standard and/or to be detected. For stormwater stations the data can
custom software used to monitor and control be analysed to determine how the station coped with
remotely located field data elements. Contemporary storms. Based on this data, modifications can be
SCADA systems exhibit predominantly open-loop made to the operation of the station to improve its
control characteristics and utilise predominantly long response during such incidents.
distance communications, although some elements
of closed-loop control and/or short distance The primary interface to the operator is a graphical
communications may also be present. display (mimic) which shows a representation of the
plant or equipment in graphical form. Live data is
Systems similar to SCADA systems are routinely shown as graphical shapes (foreground) over a
seen in factories and treatment plants. These are static background. As the data changes in the field,
often referred to as Distributed Control Systems the foreground is updated, e.g. a valve may be
(DCS). They have similar functions to SCADA shown as open or closed. Analogue data can be
systems, but the field data gathering or control units shown either as a number, or graphically. The
are usually located within a more confined area. system may have many such displays, and the
Communications may be via a local area network operator can select from the relevant ones at any
(LAN), and will normally be reliable and high speed. time.
A DCS system usually employs significant amounts
of closed loop control. A further function of the SCADA system is the
production of maintenance data and management
SCADA systems on the other hand generally cover reports. For example, SCADA systems can be easily
larger geographic areas, and rely on a variety of configured to produce maintenance requests for
communication systems that are normally less equipment that has run a set number of hours, or if
reliable than a LAN. Closed loop control in this its’ performance has been declining over time. If a
situation is less desirable. standalone maintenance system is already in place,
SCADA systems can feed information directly to the
The main use of SCADA is to monitor and control
maintenance software.
plant or equipment. The control may be automatic,
or initiated by operator commands. The data For managers, SCADA systems can produce
acquisition is accomplished by the RTU's scanning detailed reports on subjects such as power or
the field inputs connected to the RTU (it may be also chemical usage. Combined with the trending facility
that is also inherent within SCADA, and by inputting c. Water storage tank lighting;
cost data, it can produce cost forecasts for a wide
range of process consumables. d. External installed machinery (settlement
tanks, inlet works aeration tanks);
The location of the light fittings to be designed has a d. Wet atmosphere (water ingress);
large affect on the type of luminaire to be specified.
e. Dusty atmosphere.
Generally, the following categories can be
considered: 2) Hazardous conditions - The operation of light
fittings in certain environments can cause fire
1. Internal Lighting
or explosion due to gas generation or fumes
Internal lighting fittings are required in places such (methane, etc).
as:
A risk assessment on the source of ignition and type
a. Motor control centre rooms (MCC); of explosive atmospheres should be carried out
using the methodology suggested in BS EN 1127-
b. Control and SCADA monitoring rooms; 1xlvii for all potentially hazardous areas such as
screen chambers and wet wells.
c. Substation (11kv & transformer);
2. External lighting
Determine the utilisation factor value (UF) using BF = Beam factor number of lamps per
luminaire manufacturer data sheets; room index and luminaire
effective reflectance (apply any correction factors).
N = Number of luminaries
Determine the maintenance factor (MF)
WLF = waste light factor (usually considered
MF = LLMF x LSF x LMF x RSMF as
LMF = luminaire maintenance factor Light control: The control of the lighting system can
be provided by the following means to control the
RSMF = room surface maintenance factor operation of different lighting systems within the
pumping station:
Thus, the lighting design is determined as follows:
• One-way light switches can be used for
• Using the lumen method formula, calculate the controlling a lighting system in an area with a
number of luminairies required (N); single access, for example at the main access
door to the station;
• Determine the suitable layout;
• Two-way light switches can be used for
• Check if the (spacing / height) ratio of the controlling a lighting system in an area with
layout is within the range according to UF; multiple access and egress points;
• Check that if the proposed layout is does not • The automatic control of external lighting
exceeding the maximum ratio limit; systems can be achieved by two main
methods:
a) Photocell controller for automatic dusk till When the lifting gear has taken the weight of
dawn control; equipment and the equipment is released from its
position, the clearance in the shipping route should
b) Time clock operation for full control of be large enough for the equipment to pass through
when external lights are in operation. without rearrangement.
Access below ground to dry wells should be by • Davit, Socket and Chain Block. Suitable for
staircase so that tools and equipment can be carried most small single lifts i.e. submersible pumps
in and out safely. up to 250kg. Above this, the davit becomes too
heavy to be manhandled;
Permanent access to wet wells and screen
chambers should be provided, using stainless steel • Runway Beam, Trolley and Chain Block.
or GRP to just above TWL to allow for cleaning. The Suitable when there are a number of loads in a
access arrangements should be designed such that straight line, or where a single load must
an operator could be rescued from the sump with a moved sideways. For heavy loads or long lifts,
safety harness and man-winch. the chain block and trolley should be electrically
powered;
When designing access to equipment, careful
thought should be given to shipping routes for • Overhead Gantry Crane. Suitable for
removing equipment to a suitable position for further installations where there are dispersed or
work, or for removing from the pumping station heavy loads that must be moved in all
completely. Exit routes for equipment should not be directions;
the same as for personnel access unless there is an
• Mobile Crane. Suitable for single heavy loads
alternative escape route.
outdoors which must be moved in all directions
i.e. large submersible pumps.
• Overhead electric cranes and chain blocks Table 2.23.1 – Typical Ventilation Rates for
should be provided with a low voltage pendant Odour Control in Pumping
control suspended from a glide track, Stations
independent of the lifting block. The pendant Air changes per hour
control should extend to within 500mm of the
operating floor, but not touch the floor; Pumping station One for local covers
(no man access)
• Electric chain blocks should be provided with a 12 for pumping
low voltage pendant control suspended from stations extracted
the block. The pendant control should extend to from close to the
within 500mm of the operating floor but not sump and process
touch the floor; units
• Hand operating chains should extend to within Pumping station 20 during man
500mm of the operating floor but not touch the working area access (initiated by
floor; (current light switch)
practice)
• Long travel drive chains should be located to
avoid snagging, and allow the operator safe Dry wells 12
passage; (current
practice)
• With the load hook in its highest position, if a
load chain touches the operating floor or any Separate screen Passive ventilation
item of plant, a chain collection box should be chamber through carbon filter
fitted. (where there is no
other route for odour
escape)
compartmentalise the buildings and below ground the size of the wet areas. Each fan should have a
chambers. This restricts the spread of the fire and two-speed motor.
smoke, and ensures effective use of automatic fire
extinguishing systems. During man entry, the additional air supply should
be provided by the fans running at high speed.
Other points to consider include:
The fans should be sized so that with all fans
The air conditioning systems, ventilation fans and running at high speed, the required air changes per
odour control equipment should be run hour for man entry are achieved.
simultaneously and ventilation fan louvers should
Ventilation rates should be designed to ensure a
shut, when the fan stops;
maximum of 3ppm of H2S in the wet areas. The
Louvers should be sized to keep the air velocity system should be designed to achieve this with only
one fan operating.
through them below 0.5m/s;
Wet areas should typically have 12 air changes an
Air ducts should be designed to ensure the velocity hour for normal operation, increasing to 20 air
through them does exceed 10m/s in occupied areas; changes an hour during man entry.
Hydrogen sulphide with 10ppm • In the event of a fire being detected the air
workplace air conditioning should be switched off to allow the
fire suppression equipment to operate
effectively.
Kitchen - 10 8
and Toilet Air Conditioning of Control Rooms, Kitchens
and Toilets
Note: Figures extracted from BS 5720, Table 1.
*Depending on the dimensions of the rooms. A single split AC unit should be provided for air
The designer shall assess the potential for corrosion conditioning the control room. No air conditioning
should be provided for the kitchen or toilet.
of A/C units, particularly from H2S, and ensure that
they are appropriately designed and located. The kitchen and toilet areas should be air
Air Conditioning of Electrical Switch Gear conditioned by exhausting part of the control room
air through them.
Rooms
Electrical switchgear rooms should be completely Exhaust air in the kitchen and toilet areas should be
isolated from the remainder of the building for the discharged outside the building. The fans should be
run continuously for the following reasons:
following reasons:
• The thermal loads are higher than elsewhere in • To provide the required air changes for the
the building; control room and kitchen;
250mm
2.24.1 Substructures
For h ≥ 500mm assume each reinforcement face
2.24.1.1 Thermal Crack Control controls the outer 250mm depth of concrete. Ignore
Requirements any central core beyond these surface zones.
Calculation of the reinforcement requirements for Given that thermal crack control requirements
control of early-age thermal cracking shall be in determine the minimum limit of reinforcement,
accordance with BS 8007lii. particular care should be given to the adopted
values of T1 and T2. Factors including local site
For the calculation of the likely maximum crack conditions, concrete mix design, formwork type,
spacing and the reinforcement ratio the following seasonal variations in ambient temperature,
formula shall be used: distance from plant to site, etc shall all be taken into
account.
ϖ max
S max = Considering the relatively high ambient
Rα (T1 + T2 ) temperatures that may be encountered in the Qatar
region, consideration shall be given to limiting the
Equation 2.24.1 concrete placing temperature T2 to a value ranging
between 15oC and 30oC. Designers are referred to
CIRIA Report No’s 91liii and 135liv for further 2.24.1.2 Structural Analysis
information on this subject.
Loading
Ground Investigation & Flotation
All liquid retaining structures are to be designed for
The designer shall have, at a minimum, an both the full and empty conditions, with the load
understanding of the basic ground conditions likely combinations arranged to give the most severe
to be encountered on site, either from historical data combination likely to happen.
or a desk-top study. Preferably, the designer shall
obtain a Ground Investigative Report (GIR) from Both serviceability (SLS) and ultimate (ULS) load
suitably competent geotechnical engineers giving conditions shall be considered. The following load
more precise values and ground conditions. Data to factors shall be adopted (unless local design codes
be considered includes ground level (GL), ground specify more onerous load factors) as per Table
water level (GWL), soil types, classification and 2.24.1.
properties, allowable bearing capacities and a soil
chemical analysis. Table 2.24.1 – Serviceability (SL) and Ultimate
(ULS) Load Factors
Depending on the GWL and GL conditions, Load SLS Factor ULS
buoyancy (or flotation) of the structure may govern Self Weight 1.0 1.4
the section thickness. Flotation of all structures shall Dead Loading 1.0 1.4
be checked in accordance with BS 8007lii against
Retained Liquids 1.0 1.4
the anticipated GWL. In considering the flotation
Retained Soils 1.0 1.4
calculations, the following methodology is
Live Loads (incl. 1.0 1.6
recommended:
surcharges)
• Calculate the volume of water displaced based
on external dimensions of the structure and the
GWL; In general the walls and base shall be checked
against the following load combination (where
• Calculate the mass of the structure taking into appropriate):
account construction assumptions (e.g. does
the site need to be de-watered until after the • Internal hydrostatic pressure only (water-
roof has been placed? does the site need to be tightness test before backfilling);
de-watered until any mass concrete benching
• External soil pressure only (backfilled soil but
has been placed?);
no water);
• Calculate the factor of safety to obtain 1.10 as
• Hydrostatic uplift on base;
a minimum;
• Base ‘soft-spot’ capacity;
• Re-size any element thicknesses as required
(ensuring that structural requirements are still • Hydrostatic + soil pressure + uplift (normal
maintained). working conditions);
A factor of safety of 1.10 shall be achieved for both • Roof loading.
temporary and permanent conditions. For the
flotation calculations the following concrete unit Where required, the structure shall be designed for
weights are recommended: an appropriate wheel/vehicle live load. Vehicle live
loads shall be in accordance with local standards
Minimum Maximum and engineering judgement (where local standards
In-situ RC 22.5kN/m3 23.5kN/m3 do not cater to vehicle loads then loading shall be in
Unreinforced 21.6kN/m3 22.5kN/m3 accordance with BS 5400-2lv and BS6399-1lvi). A
minimum live load of 5kN/m2 shall be adopted
regardless of code requirements.
1. Four edges continuous 0.024 0.028 0.032 0.035 0.037 0.040 0.044 0.048 0.024
2. 1 short edge discontinuous 0.028 0.032 0.036 0.038 0.041 0.043 0.047 0.050 0.028
3. 1 long edge discontinuous 0.028 0.035 0.041 0.046 0.050 0.054 0.061 0.066 0.028
4. 2 short edges
0.034 0.038 0.040 0.043 0.045 0.047 0.050 0.053 0.034
discontinuous
5. 2 long edges discontinuous 0.034 0.046 0.056 0.065 0.072 0.078 0.091 0.100 0.034
6. 2 adjacent edges
0.035 0.041 0.046 0.051 0.055 0.058 0.065 0.070 0.035
discontinuous
7. 3 edges discontinuous
0.043 0.049 0.053 0.057 0.061 0.064 0.069 0.074 0.043
(1 long edge continuous)
8. 3 edges discontinuous
0.043 0.054 0.064 0.072 0.078 0.084 0.096 0.105 0.043
(1 short edge continuous)
9. 4 edges discontinuous 0.056 0.066 0.074 0.081 0.087 0.093 0.103 0.111 0.056
1. Four edges continuous 0.33 0.36 0.39 0.41 0.43 0.45 0.48 0.50 0.33
2. 1 short edge discontinuous 0.36 0.39 0.42 0.44 0.45 0.47 0.50 0.52 0.36
3. 1 long edge discontinuous 0.36 0.40 0.44 0.47 0.49 0.51 0.55 0.59 0.36
4. 2 short edges
0.40 0.43 0.45 0.47 0.48 0.49 0.52 0.54 0.26
discontinuous
5. 2 long edges discontinuous 0.26 0.30 0.33 0.36 0.38 0.40 0.44 0.47 0.40
6. 2 adjacent edges
0.40 0.44 0.47 0.50 0.52 0.54 0.57 0.60 0.40
discontinuous
7. 3 edges discontinuous
0.45 0.48 0.51 0.53 0.55 0.57 0.60 0.63 0.29
(1 long edge continuous)
8. 3 edges discontinuous
0.29 0.33 0.36 0.38 0.40 0.42 0.45 0.48 0.45
(1 short edge continuous)
9. 4 edges discontinuous 0.33 0.36 0.39 0.41 0.43 0.45 0.48 0.50 0.33
Hydrostatic
Surcharge
As stated, the analysis and consideration of any soil- • Determine required size of footing based on
structure interaction is a complex affair, and in part allowable bearing capacity (SLS) and adopt a
depends on a degree of experience. Designers are suitable thickness;
strongly recommended to consult geotechnical • Design for flexure (ULS) taking a critical section
engineers and to refer to specialist literature such as at the face of the column, designed as a
“Soil-structure interaction – The real behaviour of cantilever;
structures”lvii for further information on this subject. • Design for shear (ULS) taking a critical face
located distance ‘d’ from the column face;
Ground movement leading to differential settlement • Design for punching shear (ULS), adopting a
can cause severe cracking and leakage from liquid shear perimeter of 4(column width + 3d);
retaining structures, and as a general rule they • Adjust footing thickness as required.
should be designed as rigid structures. Where
appropriate the design bearing pressure shall be For eccentric column loading and other foundation
calculated and checked against the allowable types designers are referred to appropriate
bearing capacity. If required, measures shall be literature.
taken to provide suitable foundations such as piling
or other ground improvement techniques - Structures shall be founded on a layer of suitably
consultation with suitably competent geotechnical compacted subgrade material, a 50–100mm blinding
engineers is strongly recommended. A maximum layer, and a suitable slip membrane.
differential settlement value of 20–25mm should be
adopted. Concrete Slab
Construction Material 28-day Cube Strength Max. Bearing Pressure under uniform loading
2 2 2 2
Plain Concrete N/mm lb/in MN/m Lb/in
Max. Bearing Pressure under Eccentric Load
- 1:4:8 8.6 1250 1.7 250
= 1.25 x Uniform Pressure
- 1:3:6 11.5 1650 2.4 350
- 1:2:4 21.0 3000 5.3 760
Max. Bearing Pressure , Concentrated Load
- 1:1.5:3 25.5 3750 6.5 950
= 1.50 x Uniform Pressure
- 1:1:2 30.0 4500 7.6 1140
Concrete mix design shall be in accordance with BS The nominal cover of concrete for all steel shall be a
8500lviii or local standards, with an appropriate minimum of 40mm in accordance with BS 8007lii.
exposure class selected to meet the chemical This may need to be increased depending on local
environment conditions of the ground. Concrete soil conditions.
shall have as a minimum a 28-day characteristic
cube strength of 35N/mm2. A minimum cement
2.24.2 Superstructures
content of 325kg/m3 and a maximum, water-cement
ratio of 0.55 shall also be maintained. Portal Frame Structures
Given that control of cracking from thermal effects Portal frame type structures are used extensively for
often governs the reinforcement requirements for framing of single-story buildings. They offer cost
water retaining structures, consideration should be advantages over other framing systems for short to
given to the availability and use of blended cement medium span structures in addition to a low
mixes. The inclusion of pulverised fuel ash (PFA) or structural depth, clean appearance and relatively
ground granulated blast furnace slag (GGBS) can easy maintenance of structural elements. A further
significantly reduce the effects of hydration benefit is the relative ease with which overhead
temperature rise and hence reinforcement gantry and monorail cranes can be fitted.
requirements. Designers are referred to CIRIA
Report No 91liii (particularly Tables 5 and 6) for the Portal frames are readily designed and constructed
use of blended concrete mixes. from either steel or concrete. External cladding
ranges from masonry to steel sheeting to
It should be noted that natural conditions in the transparent plastics, and can be either structural or
Middle East, both above and below ground, are non-structural.
often of an aggressive nature. The climate can
significantly affect above and below ground concrete Regardless of the material adopted for construction,
due to the high ambient temperatures accelerating the same basic design methodology shall be
chemical attack and physical degradation. The adopted.
existence of soluble salts (mainly sulphate or Load Combinations
chlorites) can be very detrimental to concrete, and
the designer shall take all appropriate measures Both serviceability (deflection and vibration) and
should these chemicals be detected in the soil. ultimate (strength, stability and fatigue) limit state
Factors to be considered shall include: load conditions shall be considered, with the various
load combinations arranged to give the most severe
combination likely to happen.
• Aggressive ground water;
Dead loads comprise the self-weight of the structure • Calculate all the various loads and arrange into
and any permanently fixed loads from non-structural required combinations (paying particular
elements. Some common unit weights of materials attention to the wind loading combinations);
are given in Table 2.24.7. • Design the rafter elements;
• Design the column elements;
Imposed (Live) Loads • Design the connections (including column base
connections);
Imposed (or live) loads will be determined from the • Design the cladding;
intended function of the building. For the type of • Design the longitudinal bracing as required.
buildings that could reasonably be expected to be
found at water or sewerage treatment plants, the live
loads will most likely be either human occupation In general, structures should be considered as
(e.g. office facilities), various plant loadings (e.g. having pinned feet (i.e. column base plates
pump, control units, etc) or overhead gantry or incapable of transferring moments).
monorail cranes for lifting facilities. Designers are
referred to local standards or specific manufacturer Generic Design Formulae
data for plant loading. BS 6399-1lvi provides some
Simple portal frame structures also lend themselves
recommendations for imposed loads, as listed in
readily to be designed using generic formula, which
Table 2.24.8. depend on the relative structural stiffness of the
Crane Loads column and rafter elements. Some generic formulas
are shown in Figure 2.24.1, based on pinned feet.
The design of steel crane gantry beams for For further generic formula (including fixed feet
overhead cranes presents some specific problems design) designers are referred to Reynolds
that need to be carefully considered. The design of “Reinforced Concrete Designers Handbook 10th
crane beams differs from the design of floor beams Ed.”lxii
in the following ways:
b f I 2h L
b1 = f1 = k1 = k2 =
L h I1 s h
2
k3 = f 1 + 3 f1 + k1 + 3
wL2 (1 + 0.65 f1 )
H A = −H E =
4hk3
VA = VE = 0.5wL MB = MD = -HAh
H A = −H E =
(
wb 2 6 + 3 f1 − 4b1 − 2 f 1b1
2
)
8hk 3
wb 2
VA = MB = MD = -HAh
2L
wh(5k1 + 6 f1 + 12 )
HA = HE = HA - wh
6k3
wh 2 wh 2
VA = −VE = M D = HEh −
2L 2
MB = HAh
HA =
(
wf 3 + k1 + 2.5 f1 + 0.625 f1
2
)
2k 3
wf (2h + f )
VA = −VE =
2L
MB = -HAh MD = HEh HE = HA - wf
Figure 2.24.1 – Generic Formula for Portal Frames based on Pinned Feet
B C
F = Total Load
I BC h
h IAB = ICD K= k1=K+2
I AB L
F
FL F
H A = HD = RA = RD =
4hk3 2
FL
MA = MD = 0 M B = M C = H Ah =
4 k3
3FL F
H A = HD = RA = RD =
8hk3 2
3FL
M A = M D = 0 M B = M C = H Ah =
8k 3
F 6 k3 − K
HA = HD = F − H A
8 k3
F
Fh F 3Fhk 1
RD = − RA = M B = h − H D =
2L 2 8k3
Fh 2k3 + K
MA = MD = 0 M C = H Dh =
8 k3
F F Fh
H A = HD = RD = − RA =
2 L
Fh
MA = MD = 0 M B = MC =
2
Figure 2.24.1 – Generic Formula for Portal Frames based on Pinned Feet
Foundations and Floor Slabs For a lightly loaded industrial building that might
reasonably be expected to be used for sewerage
The designer shall have, at a minimum, an and water treatment plants Table 2.24.9 is a good
understanding of the basic ground conditions likely guide to the nominal slab thickness required.
to be encountered on site, either from historical data
or a desk-top study. Preferably, the designer shall
Table 2.24.9 – Nominal Slab Thickness Required
obtain a Ground Investigative Report (GIR) from
for Lightly Loaded Industrial
suitably competent geotechnical engineers giving
Buildings
more precise values and ground conditions. Data to
Classification Floor Slab
be considered includes ground level (GL), ground Typical Application
of Subgrade (mm)
water level (GWL), soil types, classification and
properties, allowable bearing capacities and a soil Light industrial Poor 150
chemical analysis. premises with live
loading up to 5kN/m2 Medium / Good 125
The analysis and consideration of any soil-structure Medium industrial Poor 200
interaction (i.e. any interface between a structure premises with live
(be it above ground, partially buried or completely loading between 5 and Medium / Good 175
buried) and the underlying ground) is a complex 20kN/m2
affair, and in part depends on a degree of
experience. Factors to consider include the relative
settlements likely to occur (i.e. immediate and long- Where dynamic loading (i.e. from forklifts, trucks,
term), any history of previous soil loading (i.e. over- etc) is applicable, thicknesses will be determined
consolidation) and the non-homogenous content of from calculating flexural tensile stresses in the slab.
most soils. Designers are referred to specialist literature for the
design of floor slabs with dynamic loads.
Designers are strongly recommended to consult
geotechnical engineers and to refer to specialist Reinforcement in industrial floor slabs is located
literature such as “Soil-structure interaction – The near the top surface to control crack width
real behaviour of structures”lvii for further information development. It does not increase the flexural
on this subject. strength of the slab. For a jointed reinforced
industrial floor, reinforcement ratios of between
By their inherent nature steel portal frames with 0.1% to 0.3% of the cross-sectional area shall
profiled sheet cladding may be classified as normally be sufficient. This reinforcement most often
somewhat flexible structures, able to tolerate takes the form of steel mesh.
relatively large differential settlements between
adjacent frames. Joints are required to control cracking that occurs
within a slab. Three main types of joints are used for
Concrete frames though, with masonry panels, are industrial floor slabs:
not so flexible and ground movement leading to
differential settlement could cause severe cracking • Contraction Joints - Allow horizontal movement
in the façade. There is also the strong possibility of the slab. They are provided transversely to
that shrinkage will occur between the frames and the direction of placing, and should be spaced
masonry panels, although joints at these positions at maximum centres of 15m. Contraction joints
can alleviate this problem. may be either plain (unreinforced) or reinforced
with steel dowels or shear keys, dowels being
The design bearing pressure shall be calculated and the more common method;
checked against the allowable bearing capacity, and • Construction Joints - Transverse construction
if required measures shall be taken to provide joints generally occur at unplanned locations
suitable foundations such as piling or other ground (such as may be caused by adverse weather or
improvement techniques - consultation with suitably equipment failure), or planned locations (such
competent geotechnical engineers is strongly as the last concrete pour at the end of the day’s
recommended. A maximum differential settlement work). Longitudinal construction joints are used
value of 20–25mm should be adopted. to form the edges of each pour;
• Isolation Joints - Isolation joints permit • Stand-by generator plinth (or room for major
horizontal and vertical movement between installations), water tank and hydrants for
adjacent elements (e.g. between the floor slab washdown of vehicles and equipment, surge
and column pad foundations, etc). suppression installation, guardhouse, car ports;
3 Documentation
3.1 Reference Standards
A full list of standards used in all of the manuals for
design purposes is included in Volume 1 - Foreword.
References used in this Volume are included at the
end of the text.
Please refer to Volume 1 sections 4.9 and 4.10 for • Welfare facilities should be provided to allow
more detailed coverage relating to this subject. operatives to clean up after maintenance work;
Health and Safety (H&S) design considerations for
foul sewerage are not exclusive or prescriptive. In • Manholes must be equipped with covers which
keeping with the DA policy, H&S is paramount in all are secure yet can be easily removed for
aspects of infrastructure design and operation. The maintenance purposes;
designer must be aware of the implications of design
• Covers should be a minimum size to allow
decisions on not only the finished product, but also
operatives wearing breathing apparatus. A
on its buildability, construction stage safety,
minimum of 675mm square should be
operating life and decommissioning at the end of its
appropriate in most cases, but will depend
working life.
upon the apparatus used by the O&M section
For this reason, it is essential that the procedures for of the DA;
production of a Hazard and Risk analysis are carried
• Flow isolation facilities shall be provided;
out, and incorporated into the pre-tender H&S plan.
No design projects will be accepted as completed by • Access to long tunnels to allow desilting
DA without such steps having been taken, and equipment as necessary;
provision of paperwork to demonstrate this.
Considerations in design to mitigate risks will include • Zoning classification should be established for
but not be limited to: all work carried out on existing and proposed
installations.
• The designer must design out the need for
entry into all confined spaces wherever
possible;
The choice of system depends upon the soil type • Noise level and traffic disruption are minimised
that is being excavated, and the distance to be compared to conventional trenching;
tunnelled. The auger system is preferred for short
• Print out of line and level available, with high
drives since the removal rate is considerably faster.
control and monitoring during driving.
No slurry pumps or slurry processing plant are
needed. For longer distances, especially in granular Limitations:
soil, weathered rocks, and where there is
groundwater, the slurry system is usually more • Boulders and obstructions such as timber can
suitable. halt installation;
The launch and retrieval pits will be sized according • The capital cost of equipment is high;
to such factors as drive diameter, access restrictions
and the presence of other services. • Requires skilled and experienced operators.
Tables 5.1.1 - Guidance on Land Requirements, for Microtunnelling and Pipe Jacking Techniques
Nominal Pipe Minimum Diameter Minimum Diameter Minimum Site Area Required
Diameter of Drive Shaft (m) of Reception Shaft
(m) Open ground (m x m) Minimum width of site
(mm) in roads (m)
250 to 500 3 3 15 x 10 5
600 to 700 3 3 20 x 10 5
800 to 1000 5 4 30 x 10 6.5
1100 to 1500 6 5.5 40 x 10 7.5
It must be stressed that the planning, feasibility • Checking the feasibility of method by
and outline design stages are very closely consulting specialist contractor;
related, and iterative in nature. Feasibility is
covered under section 5.4.1, but is very much an • Environmental constraints.
extension of the planning process. A choice
The procedure for establishing various aspects
between open cut and trenchless methods will
of the planning and investigation for Trenchless
depend on environmental (vibration, noise, Techniques is set out in the flow diagrams in
settlements, traffic disruption etc.), buildability
Figure 5.2.1.
(complexity of temporary works, settlement
monitoring programme, advanced works etc.),
commercial factors (cost vs benefit analysis), and
health and safety requirements.
• Route optimisation;
• Contract terms;
• Risk assessment;
• Ground Investigation;
• Statutory requirements;
• Noise restrictions;
• Access requirements;
Figure 5.2.1 – Flow Diagram for Planning and Selecting Installation Techniques for New Pipe Installation
• Collect details of restrictions and requirements which • Availability of resources (power / water / drainage)
will apply throughout the project • Design and procure initial Ground Investigation
• Risk Assessment
For Planning Issues Refer to Volume 1, Section • Prepare cost estimates
2
3) TRENCHLESS DESIGN
• Identify advantages of trenchless techniques over
open cut methods (depth of service, crossing
highway or other structures, site restrictions such as
utility services, working hours, traffic restrictions etc.)
Table 5.2.1 - Suitability of Trenchless Techniques for Various Ground Conditions in Doha
NOTE:
GS: Generally Suitable Caution is needed in the presence of identifiable groups / nests of
boulders. If they represent a significant percentage of the face area
it may preclude small diameter bores
DMO: Difficulty May Occur Modifications to the machine and very detailed ground investigation
needed to establish ground conditions and machine performance
Figure 5.2.2 - Drive Lengths for Different Trenchless Techniques and Suitable Pipe Material
DI Ductile Iron
ER Epoxy resin
PC Plain concrete
PP Polypropylene
RC Reinforced concrete
STEEL Steel
VC Vitrified Clay
Figure 5.2.3 - Suitability of Slurry TBM and EPB, based on Various Grain Size Distribution Curve in Various
Loose Ground
Note: COPYRIGHT BY HERRENKNECHT AG. PRINTED WITH PERMISSION FROM HERRENKNECHT, 2003
• Depth;
5.3 Geotechnical
• Location; Investigations
• Topography;
• Environmental considerations;
5.3.2 Groundwater Regime
• Settlement predictions and ground monitoring,
Hydrogeology and groundwater levels in Doha are
including action plan preparation.
described in Section 4.2 of Volume 1.
• Land ownership; Jacks push the pipes forwards against the ground
frictional resistance (depending on the effect of
• Historical maps of the area that may reveal lubrication), the face support pressure detailed in
obstacles (e.g. wells, mine shafts etc.); Milligan et. allxvi, and the force on the cutting edge of
the leading pipe. A factor of safety is also used to
• Geological map of the area;
allow for unforeseen obstacles, varying ground
• Aerial photography; conditions and poor workmanship. The jacking force
required is as follows:
• Topographical survey;
Jacking Force = Frictional resistance + Weight of An important factor in the design of jacking and
Pipe + Face Pressure (Closed mode) receiving pits is groundwater control. Dewatering
systems using deep wells or well points are
Equation 5.4.1 frequently employed. However, in urban areas this
Pipe Design could lead to consolidation settlements resulting in
damage to structures and utility services in the zone
The pipes are designed to withstand axial forces of influence. Groundwater cut-off arrangements can
applied to the pipe during the jacking operation. As be used if relatively impermeable soils are present
well as jacking forces, the pipes must be designed below water bearing soils. Sheet piles could be
for external forces due to soil and groundwater driven into the impervious soils to cut off
pressures and live loads such as traffic. groundwater inflows or water seals could be used
between caisson shaft units.
Pipe Joint
Grouting or similar methods of groundwater control
Jacking force causes the maximum loading on a
are normally required when launching the pipe and
pipeline. The joints are designed to ensure jacking
advancing out of the jacking pit, or advancing into
forces are transmitted over the maximum area of the
the receiving pit.
pipe. The design information required is: maximum
allowable concrete strength; the stiffness of packing Wet caisson sinking methods are frequently used to
material; and maximum allowed misalignment angle. construct shafts where dewatering or grouting
methods would be difficult or uneconomical. This
Where the jacking force is well distributed over the
approach involves constructing the shaft by stacking
pipe end area, it would be appropriate to use a
up circular precast concrete sections while
concrete strength of 0.4fcu, where fcu is the
excavating inside the caisson below the
characteristic cube strength of concrete. For the
groundwater level with a cutting edge. The units are
highly localised stresses at the joints in the extreme
bolted together vertically, complete with seals to
conditions, a joint face stress of 0.8fcu can be used.
stop water entering the shaft. After the caisson is
Milligan et. allxvi, contains example calculations for
sunk to the design elevation, a concrete slab is
determining permissible jacking force based on
poured to form the base of the shaft.
linear stress theories.
Structural Design of Shaft
Pipe Lining
The base of the shaft is designed to transfer uplift
Pipe lining can be designed using simple
and hydrostatic forces to the shaft walls. The weight
compression theory. Hoop reinforcement will
of the slab and the shaft walls counteract the up-
generally be needed in larger diameter pipes to
thrust forces. To some extent, the shaft also resists
resist bending due to ground pressures and stresses
uplift through ground adhesion, depending on the
near the pipe ends due to jacking loads, or as
effectiveness of the bonds at shaft external
nominal reinforcement for crack control. Structural
face/grout/ground. This adhesion or bond has to be
design of the lining can be carried out using
assessed carefully with suitable factors of safety
appropriate codes for the materials in question.
allowing for the quality and long-term durability of
void grouting.
5.4.3 Shaft Design Shaft Base
Construction Method
The base can be constructed using mass, or
Jacking and receiving shafts are generally vertical reinforced concrete.
excavations with shoring and bracing systems.
Mass concrete is used for small circular shafts and
Several shoring systems are commonly used, such
acts in compression by arching. The design is
as sheet-pile systems with internal bracing, or
based on the principle of dome action to radial
precast concrete shafts.
loading (refer to Reynolds et. allxii.
Shaft Lining
• Rapid response and emergency plan, including BS 5228-1 gives guidance on how noise arising
contact names and telephone numbers with from worksites affects site personnel and others
relevant authorities. living and working in the neighbourhood. BS 5228-2
gives guidance on legislation covering the control of
noise and vibrationlxxi.
Action Levels
Where noise levels are likely to be at or above levels occupational health level). Further guidance detail
defined below, then action is required to reduce is provided in BS 1747lxxii.
noise or provide noise protection.
In Qatar, SCENR has issued guidance on ambient
Action levels 1 and 2 are values of “daily personal air quality particulate matter. Over a 24-hour
exposure to noise”, defined as LEP, d. These depend averaging period 99.7% of data levels should meet
on the noise level in the working areas, and how the standard of 150mg/m3.
long people spend in them during the day.
Industrial – 75dB (A) (day) and 75dB (A) (night). • Shaft and pipes are designed in-line with
section 5.4;
Table 5.7.1 - RISK ASSESSMENT MATRIX – A typical risk assessment for trenchless techniques
Project Title: Prepared by: Date
Ref Activity / Hazard Risk Rating Design and/or Construction Residual Risk Rating
input to eliminate / reduce
L x S= RR hazard L x S= RR Risk level
Guidance on HARAs is given in CIRIA Report 166 (CDM Regulations – Work Sector Guidance For Designers)lxxiii
Table 5.7.2 - Risk Classification to enable each risk to be assessed in terms of probability and severity
1 2 3 4 5
Extremely
Unlikely 1 2 3 4 5
1
Unlikely
2 2 4 6 8 10
Likely
3 3 6 9 12 15
Very Likely
4 4 8 12 16 20
Certain
5 5 10 15 20 25
PRIORITY OF ACTION
• British Standards Institution, 2001, BS 6164: • Burland J.B., and Wroth C.P, 1975, Settlement
2001 - Code of practice for safety in tunnelling of Buildings and Associated Damage, Building
in the construction industry, London, BSI. Research Establishment Current Paper,
Watford, Building Research Establishment.
• British Standards Institution, 1981, BS 5911-
1:1981 Precast concrete pipes and fittings for • Burland J.B., 1997, Assessment of risk of
drainage and sewerage. Specification for pipes damage to buildings due to tunnelling and
and fittings with flexible joints and manholes excavation, Earthquake Geotechnical
(No longer current but cited in the Building Engineering, Ishihara (ed.), Balkema,
Regulations), London, BSI. Rotterdam, pp. 1189-1201.
• British Standards Institution, 1997, BS 5228- • Boone S.J., 1996, Ground Movement Related
2:1997 - Noise and vibration control on Building Damage, Journal of Geotechnical
construction and open sites — Part 2: Guide to Engineering, ASCE, 122(11), pp. 886-896.
noise and vibration control legislation for
• E.J. Cording, T.D. O’Rourke, and
construction and demolition including road
M.D.Boscardin, 1978, Ground Movements and
construction and maintenance. London, BSI.
Damage to Structures, Proc., Int. Conf. On
• British Standards Institution, 1990, BS 7385 - Evaluation and Prediction of Subsidence,
1:1990, Evaluation and measurement for Florida, pp 516-537.
vibration in buildings. Guide for measurement
of vibrations and evaluation of their effects on • Peck, R. B., 1969, Deep excavations and
buildings, London, BSI. tunnelling in soft ground. Proc. of 7th Int. Conf.
Soil Mech., Mexico, State of the Art 3, pp. 225-
• British Standards Institution, 1990, BS 7385 - 290.
1:1990, Evaluation and measurement for
vibration in buildings. Guide for measurement • Taylor, R. N., and Bracegirdle, A., 1993,
of vibrations and evaluation of their effects on Subsurface settlement profiles above tunnels in
buildings, London, BSI. clay, Geotechnique, 43(2), pp.315-320.
• B Maidl, M. Herrenknecht, L. Anheuser, pipe. In suitable ground conditions water alone may
Mechanised Shield Tunnelling, Ernst & Sohn be used.
Publications.
DRIVE/ENTRY SHAFT OR PIT
TRENCHLESS TECHNOLOGIES
• Pipe Jacking Association, 1987, A guide to pipe Excavation from which trenchless technology
jacking and Microtunnelling design, Pipe equipment is launched for the installation or
Jacking Association. renovation of a pipeline, conduit or cable. May
incorporate a thrust wall to spread reaction loads to
• International Society for Trenchless the ground.
Technology, 1992, Introduction to trenchless
technology, 2nd edition, ISTT. EARTH PRESSURE BALANCE (EPB) MACHINE
A mixture of water and bentonite or polymer A fabricated steel shield incorporating hydraulic
continuously pumped to the cutting head to facilitate jacks designed to operate between interjack pipes to
the removal of cuttings, stabilise the borehole, cool provide incremental thrust on long drives.
the head and lubricate the installation of the product
MAN-ENTRY
6 References
xiii
Figures from Original DD Developers
Guide, provided by Sheik Abdul Azeez of
i DA
British Standards Institution, various years of
publication, BS EN 752 - Drain and sewer systems xiv
Metcalf and Eddy, Wastewater
outside buildings, BSI UK. Treatment , Reuse and Disposal, 4
th
Edition
BS 8005 – superseded by BS EN 752 - Drain and
ii
sewer systems outside buildings. xvDavid Butler and John W Davies, 2000, Urban
Drainage, ISBN 0-419-22340-1, Suffolk, UK, E&FN
British Standards Institution, 1997, BS 8301: Code
iii
Spon, Table 10.2.
of practice for building drainage, London, BSI. ISBN
0-89116-067-1. xviDavidButler and John W Davies, 2000, Urban
Drainage, ISBN 0-419-22340-1, Suffolk, UK, E&FN
ivBritish Standards Institution, 1995, BS EN 598: Spon, Table 10.2.
1995 – Ductile iron pipes, fittings, accessories and
their joints for sewerage applications – xviiDavid
Butler and John W Davies, 2000, Urban
Requirements and test methods. London, BSI. Drainage, ISBN 0-419-22340-1, Suffolk, UK, E&FN
Spon, Table 10.2.
v British Standards Institution, 1998, BS EN 1610:
1998 – Construction and testing of drains and xviiiDavid
Butler and John W Davies, 2000, Urban
sewers, London, BSI.
Drainage, ISBN 0-419-22340-1, Suffolk, UK, E&FN
Water UK/WRc plc, 2001, Sewers for Adoption 5th
vi Spon, Table 10.2.
Edition, a design and construction guide for
xixDavidButler and John W Davies, 2000, Urban
developers, 5th edition, UK, Water UK/WRc.
Drainage, ISBN 0-419-22340-1, Suffolk, UK, E&FN
British Standards Institution, 1994, BS EN
vii Spon, Table 10.2.
124:1994 – Gully tops and manhole tops for
xxDavid Butler and John W Davies, 2000, Urban
vehicular and pedestrian areas – design
requirements, type testing, marking, quality control Drainage, ISBN 0-419-22340-1, Suffolk, UK, E&FN
(AMD 8587), London, BSI. Spon, Table 10.2.
xxi
British Standards Institution, 1998, BS EN 752-
viii Hyder Consulting project data for Welsh
4:1988 - Drain and Sewer Systems Outside Water
Buildings. Hydraulic Design and Environmental xxii
Figures from Original DD Developers
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