NOMBRE: ALEJANDRO ALONSO OCHOA VARGAS

METALURGICA 1

Comparativa de funcionamiento de molino de bolas

MOLINO BOLAS
9' x 13'

C1 C2 w2

Ecuaciones
Ciclòn D10

C1 +C2 w2 −C3 w2 −C 4 =0
% Acumulado Pasante
Finos Desc. Mol U/F D10 O/F D10
Malla Tyler Zaranda (C2) (C3) (C4)
(C1)
1/4" 100.00 100.00 100.00 100.00
8 96.86 99.76 97.22 100.00
10 95.90 99.68 96.50 100.00
20 88.42 99.22 91.06 100.00
40 77.72 97.70 81.90 100.00
60 67.84 93.22 69.70 99.92
100 58.78 80.34 50.46 98.78
140 52.54 63.94 32.34 94.78
200 47.16 49.94 21.34 86.10
270 41.50 38.86 15.40 75.30
325 38.48 33.94 13.32 70.14
400 36.34 31.14 12.14 65.66
450 34.38 28.10 11.10 60.82
500 32.60 25.82 10.26 57.50
ARGAS C4

BOLAS
13'

C3 w2
 140 40 60 100 140 200 270 325
C1 Finos Zaranda 52.54 77.72 67.84 58.78 52.54 47.16 41.5 38.48
C2 Desc Mol 9x13 63.94 97.7 93.22 80.34 63.94 49.94 38.86 33.94
C3 U/F D10 32.34 81.9 69.7 50.46 32.34 21.34 15.4 13.32
C4 O/F D10 94.78 100 99.92 98.78 94.78 86.1 75.3 70.14

Ecuaciones

Ciclòn D10

C1 +C2 w2 −C3 w2 −C 4 =0
w2 1.480

C1 C2 C3 C4
B(w )= 1 w2 - w2 -1

B (w )= 1.00 1.48 -1.48 -1.00 0

C12 0 0 0
M i= 0 C22 0 0
0 0 C32 0
0 0 0 C42

2760.5 0 0 0
0 4088 0 0
M i= 0 0 1046 0
0 0 0 8983

dci= -MiB'(BMiB')-1Bci

1
B' = 1.479606
-1.479606
-1

-2760.452
-MiB'= -6049.11
1547.484
8983.248

2760.452
MiB'= 6049.11
-1547.484
-8983.248
 BMiB' = 22983.67

(BMiB')-1= 4.35E-05

-MiB'(BMiB')-1= -0.120105
-0.263192
0.06733
0.390854

Bci = 4.515563

C(e) C©
-MiB'(BMiB') Bci=
-1
-0.542341 52.54 52.00
-1.188458 63.94 62.75
0.304032 32.34 32.64
1.764924 94.78 96.54

−1
J =∑ ( c^ i−ci ) ' Mi ( c^ i −c i ) Función Objetivo
i
-0.5423
( c^ i −c i )= -1.1885
0.304
1.7649

( c^ i −c i ) ' = -0.5423 -1.188 0.304 1.7649

Mi-1 = 0.0004 0 0 0
0 0.0002 0 0
0 0 0.001 0
0 0 0 0.0001

M-1*(cc-c) = -0.0002
-0.0003
0.00
0.0002

Resultados finales

(c©-c)'Mi-1(c©-c)= 0.0009 Función Objetivo Parcial (hoja)

(c©-c)'Mi-1(c©-c)= 0.0028 Función Objetivo Total

 400 450 500
36.34 34.38 32.6
31.14 28.1 25.82
12.14 11.1 10.26
65.66 60.82 57.5
 200 40 60 100 140 200 270 325
C1 Finos Zaranda 47.16 77.72 67.84 58.78 52.54 47.16 41.5 38.48
C2 Desc Mol 9x13 49.94 97.7 93.22 80.34 63.94 49.94 38.86 33.94
C3 U/F D10 21.34 81.9 69.7 50.46 32.34 21.34 15.4 13.32
C4 O/F D10 86.1 100 99.92 98.78 94.78 86.1 75.3 70.14

Ecuaciones

Ciclòn D10

C1 +C2 w2 −C3 w2 −C 4 =0
w2 1.480

C1 C2 C3 C4
B(w )= 1 w2 - w2 -1

B (w )= 1.00 1.48 -1.48 -1.00 0

C12 0 0 0
M i= 0 C22 0 0
0 0 C32 0
0 0 0 C42

2224.1 0 0 0
0 2494 0 0
M i= 0 0 455.4 0
0 0 0 7413

dci= -MiB'(BMiB')-1Bci

1
B' = 1.479606
-1.479606
-1

-2224.066
-MiB'= -3690.144
673.8062
7413.21

2224.066
MiB'= 3690.144
-673.8062
-7413.21
 BMiB' = 16094.2

(BMiB')-1= 6.21E-05

-MiB'(BMiB')-1= -0.13819
-0.229284
0.041866
0.460614

Bci = 3.376743

C(e) C©
-MiB'(BMiB') Bci=
-1
-0.466634 47.16 46.69
-0.774233 49.94 49.17
0.141372 21.34 21.48
1.555374 86.1 87.66

−1
J =∑ ( c^ i−ci ) ' Mi ( c^ i −c i ) Función Objetivo
i
-0.4666
( c^ i −c i )= -0.7742
0.1414
1.5554

( c^ i −c i ) ' = -0.4666 -0.774 0.1414 1.5554

Mi-1 = 0.0004 0 0 0
0 0.0004 0 0
0 0 0.0022 0
0 0 0 0.0001

M-1*(cc-c) = -0.0002
-0.0003
0.00
0.0002

Resultados finales

(c©-c)'Mi-1(c©-c)= 0.0007 Función Objetivo Parcial (hoja)

 400 450 500
36.34 34.38 32.6
31.14 28.1 25.82
12.14 11.1 10.26
65.66 60.82 57.5
 270 40 60 100 140 200 270 325
C1 Finos Zaranda 41.5 77.72 67.84 58.78 52.54 47.16 41.5 38.48
C2 Desc Mol 9x13 38.86 97.7 93.22 80.34 63.94 49.94 38.86 33.94
C3 U/F D10 15.4 81.9 69.7 50.46 32.34 21.34 15.4 13.32
C4 O/F D10 75.3 100 99.92 98.78 94.78 86.1 75.3 70.14

Ecuaciones

Ciclòn D10

C1 +C2 w2 −C3 w2 −C 4 =0
w2 1.480

C1 C2 C3 C4
B(w )= 1 w2 - w2 -1

B (w )= 1.00 1.48 -1.48 -1.00 0

C12 0 0 0
M i= 0 C22 0 0
0 0 C32 0
0 0 0 C42

1722.25 0 0 0
0 1510 0 0
M i= 0 0 237.16 0
0 0 0 5670

dci= -MiB'(BMiB')-1Bci

1
B' = 1.479606
-1.479606
-1

-1722.25
-MiB'= -2234.353
350.9035
5670.09

1722.25
MiB'= 2234.353
-350.9035
-5670.09
 BMiB' = 11217.5

(BMiB')-1= 8.91E-05

-MiB'(BMiB')-1= -0.153532
-0.199185
0.031282
0.505468

Bci = 0.911566

C(e) C©
-MiB'(BMiB') Bci=
-1
-0.139955 41.5 41.36
-0.18157 38.86 38.68
0.028515 15.4 15.43
0.460768 75.3 75.76

−1
J =∑ ( c^ i−ci ) ' Mi ( c^ i −c i ) Función Objetivo
i
-0.14
( c^ i −c i )= -0.1816
0.0285
0.4608

( c^ i −c i ) ' = -0.14 -0.182 0.0285 0.4608

Mi-1 = 0.0006 0 0 0
0 0.0007 0 0
0 0 0.0042 0
0 0 0 0.0002

M-1*(cc-c) = -0.0001
-0.0001
0.00
0.0001

Resultados finales

(c©-c)'Mi-1(c©-c)= 7E-05 Función Objetivo Parcial (hoja)

 400 450 500
36.34 34.38 32.6
31.14 28.1 25.82
12.14 11.1 10.26
65.66 60.82 57.5
 325 40 60 100 140 200 270 325
C1 Finos Zaranda 38.48 77.72 67.84 58.78 52.54 47.16 41.5 38.48
C2 Desc Mol 9x13 33.94 97.7 93.22 80.34 63.94 49.94 38.86 33.94
C3 U/F D10 13.32 81.9 69.7 50.46 32.34 21.34 15.4 13.32
C4 O/F D10 70.14 100 99.92 98.78 94.78 86.1 75.3 70.14

Ecuaciones

Ciclòn D10

C1 +C2 w2 −C3 w2 −C 4 =0
w2 1.480

C1 C2 C3 C4
B(w )= 1 w2 - w2 -1

B (w )= 1.00 1.48 -1.48 -1.00 0

C12 0 0 0
M i= 0 C22 0 0
0 0 C32 0
0 0 0 C42

1480.7 0 0 0
0 1152 0 0
M i= 0 0 177.42 0
0 0 0 4920

dci= -MiB'(BMiB')-1Bci

1
B' = 1.479606
-1.479606
-1

-1480.71
-MiB'= -1704.394
262.5153
4919.62

1480.71
MiB'= 1704.394
-262.5153
-4919.62
 BMiB' = 9310.581

(BMiB')-1= 0.000107

-MiB'(BMiB')-1= -0.159035
-0.18306
0.028195
0.52839

Bci = -1.150516

C(e) C©
-MiB'(BMiB') Bci=
-1
0.182973 38.48 38.66
0.210613 33.94 34.15
-0.032439 13.32 13.29
-0.607921 70.14 69.53

−1
J =∑ ( c^ i−ci ) ' Mi ( c^ i −c i ) Función Objetivo
i
0.183
( c^ i −c i )= 0.2106
-0.0324
-0.6079

( c^ i −c i ) ' = 0.183 0.2106 -0.032 -0.608

Mi-1 = 0.0007 0 0 0
0 0.0009 0 0
0 0 0.0056 0
0 0 0 0.0002

M-1*(cc-c) = 0.0001
0.0002
0.00
-0.0001

Resultados finales

(c©-c)'Mi-1(c©-c)= 0.0001 Función Objetivo Parcial (hoja)

 400 450 500
36.34 34.38 32.6
31.14 28.1 25.82
12.14 11.1 10.26
65.66 60.82 57.5
 400 40 60 100 140 200 270 325
C1 Finos Zaranda 36.34 77.72 67.84 58.78 52.54 47.16 41.5 38.48
C2 Desc Mol 9x13 31.14 97.7 93.22 80.34 63.94 49.94 38.86 33.94
C3 U/F D10 12.14 81.9 69.7 50.46 32.34 21.34 15.4 13.32
C4 O/F D10 65.66 100 99.92 98.78 94.78 86.1 75.3 70.14

Ecuaciones

Ciclòn D10

C1 +C2 w2 −C3 w2 −C 4 =0
w2 1.480

C1 C2 C3 C4
B(w )= 1 w2 - w2 -1

B (w )= 1.00 1.48 -1.48 -1.00 0

C12 0 0 0
M i= 0 C22 0 0
0 0 C32 0
0 0 0 C42

1320.6 0 0 0
0 969.7 0 0
M i= 0 0 147.38 0
0 0 0 4311

dci= -MiB'(BMiB')-1Bci

1
B' = 1.479606
-1.479606
-1

-1320.596
-MiB'= -1434.774
218.0638
4311.236

1320.596
MiB'= 1434.774
-218.0638
-4311.236
 BMiB' = 8077.38

(BMiB')-1= 0.000124

-MiB'(BMiB')-1= -0.163493
-0.177629
0.026997
0.533742

Bci = -1.207478

C(e) C©
-MiB'(BMiB') Bci=
-1
0.197414 36.34 36.54
0.214483 31.14 31.35
-0.032598 12.14 12.11
-0.644482 65.66 65.02

−1
J =∑ ( c^ i−ci ) ' Mi ( c^ i −c i ) Función Objetivo
i
0.1974
( c^ i −c i )= 0.2145
-0.0326
-0.6445

( c^ i −c i ) ' = 0.1974 0.2145 -0.033 -0.644

Mi-1 = 0.0008 0 0 0
0 0.001 0 0
0 0 0.0068 0
0 0 0 0.0002

M-1*(cc-c) = 0.0001
0.0002
0.00
-0.0001

Resultados finales

(c©-c)'Mi-1(c©-c)= 0.0002 Función Objetivo Parcial (hoja)

 400 450 500
36.34 34.38 32.6
31.14 28.1 25.82
12.14 11.1 10.26
65.66 60.82 57.5
 450 40 60 100 140 200 270 325
C1 Finos Zaranda 34.38 77.72 67.84 58.78 52.54 47.16 41.5 38.48
C2 Desc Mol 9x13 28.1 97.7 93.22 80.34 63.94 49.94 38.86 33.94
C3 U/F D10 11.1 81.9 69.7 50.46 32.34 21.34 15.4 13.32
C4 O/F D10 60.82 100 99.92 98.78 94.78 86.1 75.3 70.14

Ecuaciones

Ciclòn D10

C1 +C2 w2 −C3 w2 −C 4 =0
w2 1.480

C1 C2 C3 C4
B(w )= 1 w2 - w2 -1

B (w )= 1.00 1.48 -1.48 -1.00 0

C12 0 0 0
M i= 0 C22 0 0
0 0 C32 0
0 0 0 C42

1182 0 0 0
0 789.61 0 0
M i= 0 0 123.21 0
0 0 0 3699

dci= -MiB'(BMiB')-1Bci

1
B' = 1.479606
-1.479606
-1

-1181.984
-MiB'= -1168.312
182.3023
3699.072

1181.984
MiB'= 1168.312
-182.3023
-3699.072
 BMiB' = 6879.434

(BMiB')-1= 0.000145

-MiB'(BMiB')-1= -0.171814
-0.169827
0.0265
0.5377

Bci = -1.286691

C(e) C©
-MiB'(BMiB') Bci=
-1
0.221072 34.38 34.60
0.218515 28.1 28.32
-0.034097 11.1 11.07
-0.691854 60.82 60.13

−1
J =∑ ( c^ i−ci ) ' Mi ( c^ i −c i ) Función Objetivo
i
0.2211
( c^ i −c i )= 0.2185
-0.0341
-0.6919

( c^ i −c i ) ' = 0.2211 0.2185 -0.034 -0.692

Mi-1 = 0.0008 0 0 0
0 0.0013 0 0
0 0 0.0081 0
0 0 0 0.0003

M-1*(cc-c) = 0.0002
0.0003
0.00
-0.0002

Resultados finales

(c©-c)'Mi-1(c©-c)= 0.0002 Función Objetivo Parcial (hoja)

 400 450 500
36.34 34.38 32.6
31.14 28.1 25.82
12.14 11.1 10.26
65.66 60.82 57.5
 500 40 60 100 140 200 270 325
C1 Finos Zaranda 32.6 77.72 67.84 58.78 52.54 47.16 41.5 38.48
C2 Desc Mol 9x13 25.82 97.7 93.22 80.34 63.94 49.94 38.86 33.94
C3 U/F D10 10.26 81.9 69.7 50.46 32.34 21.34 15.4 13.32
C4 O/F D10 57.5 100 99.92 98.78 94.78 86.1 75.3 70.14

Ecuaciones

Ciclòn D10

C1 +C2 w2 −C3 w2 −C 4 =0
w2 1.480

C1 C2 C3 C4
B(w )= 1 w2 - w2 -1

B (w )= 1.00 1.48 -1.48 -1.00 0

C12 0 0 0
M i= 0 C22 0 0
0 0 C32 0
0 0 0 C42

1062.76 0 0 0
0 666.67 0 0
M i= 0 0 105.27 0
0 0 0 3306

dci= -MiB'(BMiB')-1Bci

1
B' = 1.479606
-1.479606
-1

-1062.76
-MiB'= -986.4128
155.7546
3306.25

1062.76
MiB'= 986.4128
-155.7546
-3306.25
 BMiB' = 6058.968

(BMiB')-1= 0.000165

-MiB'(BMiB')-1= -0.175403
-0.162802
0.025706
0.545679

Bci = -1.877324

C(e) C©
-MiB'(BMiB') Bci=
-1
0.329288 32.6 32.93
0.305632 25.82 26.13
-0.048259 10.26 10.21
-1.024416 57.5 56.48

−1
J =∑ ( c^ i−ci ) ' Mi ( c^ i −c i ) Función Objetivo
i
0.3293
( c^ i −c i )= 0.3056
-0.0483
-1.0244

( c^ i −c i ) ' = 0.3293 0.3056 -0.048 -1.024

Mi-1 = 0.0009 0 0 0
0 0.0015 0 0
0 0 0.0095 0
0 0 0 0.0003

M-1*(cc-c) = 0.0003
0.0005
0.00
-0.0003

Resultados finales

(c©-c)'Mi-1(c©-c)= 0.0006 Función Objetivo Parcial (hoja)

 400 450 500
36.34 34.38 32.6
31.14 28.1 25.82
12.14 11.1 10.26
65.66 60.82 57.5
 BALANCE DE COMPROBACIÓN DE LOS MÉTODOS
Datos obtenidos del balance del Método computacional

w1= 1.480

Valores Experimentales
No. Flujo Nombre Pesos 140 200 270 325 400 450 500
C1 Finos Zaranda 52.54 47.16 41.50 38.48 36.34 34.38 32.60
C2 Desc Mol 9x13 63.94 49.94 38.86 33.94 31.14 28.10 25.82
C3 U/F D10 32.34 21.34 15.40 13.32 12.14 11.10 10.26
C4 O/F D10 94.78 86.10 75.30 70.14 65.66 60.82 57.50

Valores Caculados
No. Flujo Nombre Pesos 140 200 270 325 400 450 500
C1 Finos Zaranda 52.00
1 46.69 41.36 38.66 36.54 34.60 32.93
C2 Desc Mol 9x13 1.480 62.75 49.17 38.68 34.15 31.35 28.32 26.13
C3 U/F D10 1.480 32.64 21.48 15.43 13.29 12.11 11.07 10.21
C4 O/F D10 1 96.54 87.66 75.76 69.53 65.02 60.13 56.48

En primer Ciclon
Alimento al ciclón 144.85 119.44 98.59 89.19 82.93 76.50 71.58
Productos del ciclón 144.85 119.44 98.59 89.19 82.93 76.50 71.58

Valores experimentales
% Acumulado Pasante
Finos Zaranda Desc. Mol U/F D10 O/F D10
Malla Tyler (C1) (C2) (C3) (C4)
1/4" 100.00 100.00 100.0 100
8 95.53 99.83 97.3 100
10 94.14 99.77 96.5 100
20 84.47 99.22 90.1 100
40 72.44 97.38 80.3 100.00
60 62.11 91.91 67.7 99.89
100 53.28 76.36 46.3 97.94
140 47.30 57.90 27.9 91.63
200 41.85 44.17 19.2 85.27
270 36.17 33.88 14.3 74.13
325 33.50 29.59 12.5 68.82
400 31.77 26.98 11.5 63.48
450 29.80 24.32 10.4 58.34
500 28.47 22.73 9.7 55.82

% Peso
Finos Zaranda Desc. Mol U/F D10 O/F D10
Malla Tyler (C1) (C2) (C3) (C4)
1/4" 0.00 0.00 0.00 0.00
8 4.47 0.17 2.74 0.00
10 1.39 0.06 0.77 0.00
20 9.67 0.55 6.39 0.00
40 12.03 1.84 9.76 0.00
60 10.33 5.47 12.66 0.11
100 8.83 15.54 21.42 1.95
140 5.99 18.46 18.35 6.30
200 5.44 13.73 8.72 6.37
270 5.69 10.30 4.93 11.13
325 2.67 4.29 1.77 5.31
400 1.73 2.61 1.05 5.34
450 1.96 2.66 1.03 5.14
500 1.33 1.59 0.68 2.53
-500 28.47 22.73 9.74 55.82

37.89 8.09 32.31 0.11

Valores Calculados
% Acumulado Pasante
Finos Zaranda Desc. Mol U/F D10 O/F D10
Malla Tyler (C1) (C2) (C3) (C4)
1/4" 100.00 100.00 100.0 100.00
8 100.00 100.00 100.0 100.00
10 100.00 100.00 100.0 100.00
20 100.00 100.00 100.0 100.00
40 100.00 100.00 100.0 100.00
60 100.00 100.00 100.0 100.00
100 100.00 100.00 100.0 100.00
140 52.00 62.75 32.6 96.54
200 46.69 49.17 21.5 87.66
270 41.36 38.68 15.4 75.76
325 38.66 34.15 13.3 69.53
 400 36.54 31.35 12.1 65.02
450 34.60 28.32 11.1 60.13
500 32.93 26.13 10.2 56.48

% Peso
Finos Zaranda Desc. Mol U/F D10 O/F D10
Malla Tyler (C1) (C2) (C3) (C4)
1/4" 0.00 0.00 0.00 0.00
8 4.07 0.15 2.56 0.00
10 1.26 0.05 0.72 0.00
20 8.81 0.49 5.97 0.00
40 10.96 1.63 9.12 0.00
60 9.41 4.84 11.83 0.05
100 8.04 13.75 20.01 0.81
140 5.45 16.34 17.15 2.60
200 5.30 13.59 11.16 8.89
270 5.33 10.49 6.05 11.89
325 2.70 4.53 2.14 6.23
400 2.13 2.80 1.18 4.52
450 1.94 3.04 1.04 4.89
500 1.67 2.19 0.85 3.65
-500 32.93 26.13 10.21 56.48

48.00 37.25 67.36 3.46

52.70 42.10 72.08 8.37