Double Effect Absorption Water Chillers 100 To 1500 Tons: Product Manual

Product Manual PM ABSORB
Group: Absorption Chillers

Date: August 2000
Supersedes: Cat 975-2
Double Effect Absorption Water Chillers

100 to 1500 Tons
Type TSA-DC (direct-fired chiller/heater)
Type TSA-NC (steam-fired chiller)
© 2000McQuay International
Table of Contents
Introduction........................................................................................................................ 3
The Added Benefits of Absorption Chillers.................................................................... 6
Component Identification................................................................................................. 8
Unit Features...................................................................................................................... 9
The Absorption Cycle ..................................................................................................... 16
Controls............................................................................................................................ 23
Options ............................................................................................................................. 30
Performance and Selection Guide ................................................................................. 31
Capacity Ratings .............................................................................................................. 36
Physical Data ................................................................................................................... 39
Electrical Data................................................................................................................. 41
Dimensional Data, DC-U Units...................................................................................... 43
DC-U Unit Shipping Data ............................................................................................... 53
Dimensional Data, Simultaneous and High Temperature Units................................... 54
DC-S and DC-H Unit Shipping Data.............................................................................. 55
Dimensional Data, NC Units .......................................................................................... 56
NC Unit Shipping Data.................................................................................................... 66
Foundation Dimensional Data........................................................................................ 67
Flue Flange Dimensional Data ....................................................................................... 70
Field Wiring ..................................................................................................................... 71
Sequence of Operation.................................................................................................... 73
Installation and Application Data ................................................................................... 75
Burner Data...................................................................................................................... 81
Insulation Instructions..................................................................................................... 87
Exhaust Gas and Chimney Considerations .................................................................... 90
Engineering Guide Specifications ................................................................................. 92
Our Facility is ISO Certified

“McQuay” is a registered trademark of McQuay International

1997 McQuay International
“Information covers McQuay International products at the time of publication and we reserve the right to make changes in design and
construction at anytime without notice”
2 PM ABSORB
Introduction
The McQuay Absorption Water Chiller/Heaters:

High Efficiency Solutions To Your HVAC Questions!
For years the absorption chiller was synonymous with low-pressure steam boilers and inefficient
operation. Absorption chillers were not thought of as a viable alternative to the conventional electric
drive, but merely applied in the special applications precisely suited for absorption cooling. Now, with
the McQuay line of high efficiency double-effect, direct-fired chiller/heaters and steam chillers,
applications are no longer limited to those special situations.
McQuay offers the high efficiency double-effect direct-fired absorption chiller/heater and steam-fired
chiller to meet the growing demands for a technologically advanced absorption chiller. With these high
efficiency chillers, absorption systems are no longer reserved for special applications. They can be, and
are, applied in any building design and any region of the country with great success. With the addition
of the McQuay line of high efficiency absorption chillers to current chiller options available from
McQuay, building designers and building owners are assured of a superior HVAC system.
There are a number of advantages to using McQuay absorption chillers:
• They are excellent for peak shaving during high electrical demand periods.
• They replace existing inefficient, single effect designs or outdated double effect designs with the
cutting edge of absorption technology and almost double the efficiency!
• They are perfect for the large district cooling or district heating systems.
• They have minimal electrical power requirements, allowing designers to diversify the electrical load
and service critical areas. They are excellent for providing cooling with standby power.
• They allow installed cost savings by utilizing a chiller/heater and eliminating the need for a boiler.
• McQuay expands its commitment to “Keeping the Ozone Whole” with another CFC/HCFC free
chiller. The cooling requirements are met by utilizing water as the refrigerant.
• Low noise and vibration. The absorption process does not require a large compressor or motor
assembly to drive the process; therefore, the owner is assured of quiet, trouble-free operation.
• Agency approved. McQuay double-effect units are listed with Underwriters Laboratories Inc.
• They are perfect for every absorption application. With 23 distinct unit sizes (100 to 1500 tons)
available, McQuay absorption chillers give building designers the flexibility they need to design the
right system.
• Their exacting PID controls eliminate the fear of crystallization and finicky performance that plagued
outdated designs.
• They are tested and rated in accordance with ARI Standard 560-2000.
• Experience. The McQuay product line of absorption chillers amounts to over 20,000 units sold
worldwide.
PM ABSORB 3
Nomenclature
TSA - DC - 11 U - B 0 Z
Thermal Systems, Vintage A Z=Super High

Efficiency Model
Generator size:
Unit Type 0 = Standard
DC=Double effect, direct-fired 1 = One rankup high temperature
NC=Double effect, steam-fired generator size
2 = Two rankup high temperature
generator size
Capacity Code 3 = Three rankup high temperature
generator size
Voltage: B=208V; V=230V;

R=460V
U=UL approved
H=Hot water option with UL
S=Simultaneous heat/cool with UL
4 PM ABSORB
Figure 1, Direct-Fired Chiller/Heater Figure 2, Steam-Fired Chiller
DC Unit (direct-fired) Double Effect Absorption NC Unit (steam-fired) Double-Effect Absorption Chiller
Chiller/Heater 100 to 1500 Tons 100 to 1500 Tons
Unit Features:
• Microprocessor based control system. • Dual fuel option using operator selected
• Variable speed absorbent pump reduces natural gas or #2 fuel oil.
operating cost and prevents unit • High performance purge system.
crystallization. • Factory start-up and full unit warranties.
• Optional Low NOx emissions burners.
Table 1. Direct-Fired Units Table 2, Steam-Fired Units

Dimensions (In.) Dimensions (In.)
Model Tons Heating Operating. Model Tons Operating
No. Cooling (MBH) Length Width Height Weight (Lbs.) No. Cooling Length Width Height Weight (Lbs.)
DC-11U 100 1,000 116 88 78 12,500 NC-11U 100 114 75 79 10,500

DC-12U 120 1,200 116 88 78 13,300 NC-12U 120 114 75 79 10,800
DC-13U 150 1,500 154 93 78 16,100 NC-13U 150 154 69 79 13,400
DC-14U 180 1,800 154 93 78 16,900 NC-14U 180 154 69 79 14,000
DC-21U 210 2,100 153 99 85 20,800 NC-21U 210 153 80 90 17,600
DC-22U 240 2,400 153 99 85 22,300 NC-22U 240 153 80 90 18,200
DC-23U 280 2,800 194 99 85 24,900 NC-23U 280 193 74 90 21,100
DC-24U 320 3,200 194 99 85 26,700 NC-24U 320 193 74 90 22,300
DC-31U 360 3,600 196 105 95 31,400 NC-31U 360 196 85 95 27,300
DC-32U 400 4,000 196 105 95 32,900 NC-32U 400 196 85 95 28,100
DC-41U 450 4,500 196 113 103 38,500 NC-41U 450 196 91 105 33,500
DC-42U 500 5,000 196 115 103 40,600 NC-42U 500 196 91 105 34,900
DC-51U 560 5,600 204 131 119 54,500 NC-51U 560 205 101 119 47,900
DC-52U 630 6,300 225 131 119 58,600 NC-52U 630 227 101 119 51,700
DC-53U 700 7,000 245 131 119 62,300 NC-53U 700 246 101 119 54,500
DC-61U 800 8,000 250 147 142 83,700 NC-61U 800 251 113 134 71,600
DC-62U 900 9,000 270 147 142 90,000 NC-62U 900 272 113 134 75,400
DC-71U 1000 10,000 252 170 143 101,700 NC-71U 1000 254 120 142 83,600
DC-72U 1100 11,000 271 168 143 108,500 NC-72U 1100 275 120 142 88,600
DC-73U 1200 12,000 291 170 143 115,200 NC-73U 1200 294 120 142 93,400
DC-81U 1300 13,000 276 186 150 127,600 NC-81U 1300 276 128 144 103,900
DC-82U 1400 14,000 296 186 150 133,900 NC-82U 1400 296 128 144 109,400
DC-83U 1500 15,000 316 186 150 141,500 NC-83U 1500 317 128 144 115,000
STANDARD RATING CONDITIONS: CHILLER MODE: 54°F to 44°F STANDARD RATING CONDITIONS: 54°F to 44°F
evaporator temperature range, 85°F entering cooling water at 4.0 evaporator temperature range, 85°F entering cooling water at
GPM/ton waterflow. 0.0001 fouling factor in evaporator and 0.00025 4.0 GPM/ton waterflow. 0.0001 fouling factor in evaporator
cooling water fouling factors based on ARI Standard 560-2000. and 0.00025 cooling water fouling factors based on ARI
HEATING MODE: 131.7°F to 140°F hot water (through evaporator), Standard 560-2000. 114 psig saturated steam pressure to
0.0001 fouling factor. inlet of control valve.
PM ABSORB 5
The Added Benefits of Absorption Chillers
With the ever-changing requirements of building owners and continual changes in building designs,
McQuay introduces to the North American market the next generation of high efficiency gas-fired and
steam-fired, double-effect McQuay absorption chillers. McQuay, the leader in chiller design and
technology, now expands its design alternatives to include state-of-the-art absorption direct-fired
chiller/heaters and steam-fired chillers.
In many parts of the United States and Canada, the cost of electricity and penalties administered
through demand limits, inverted rates, time-of-day rates, ratchet clauses, etc., have forced the need for
alternative chiller systems to be developed. Combine that with the turmoil the CFC issue has caused and
it is understandable why the demand for absorption chillers is on the rise. McQuay chillers are offered in
two high efficiency alternatives to conventional electric-drive chillers: gas-fired chiller/heaters and
steam-fired chillers.
Electrical Peak Power Shaving

By using a combination of electric drive and absorption chillers for air conditioning loads, a central plant
can take advantage of lower base electric rates during times of high electric demand. The absorption unit
is used to shave peak power demands during summer operation, while operating the electric chiller
below the assigned demand limit, avoiding costly demand charges and saving dollars year-round.
With the aging of North America’s power plants and environmental and financial concerns blocking
construction of new ones, many areas are faced with extremely high demand charges and escalating
electric costs. In these areas, the entire cooling load can be handled by McQuay absorption units,
allowing the allotted electricity to be used elsewhere in the building where there are no practical
alternatives.
McQuay has the flexibility to provide units for an all electric-drive plant, electric-drive plus absorption
plant, or all double-effect absorption plant, giving the designer the ability to economically balance
required needs against user wants — all from a single manufacturer.
Heating and/or Cooling Operation

The McQuay model DC gas-fired, double-effect chiller/ heater can be used for heating during winter
months without additional cost or extra controls. In many applications, the chiller/heater can replace a
traditional electric chiller and boiler combination, with the advantage of reducing mechanical room floor
space and system first cost — up to 40% square feet savings in many cases.
As an option the unit can be fully packaged for simultaneous heating and cooling with the capability of
producing 175°F hot water. This unit can serve as the ultimate in a four-pipe HVAC system. The high
efficiency McQuay chiller/heater has the distinction of being able to supply 100% output capacity with
100% input capacity during simultaneous operation. With this technology and HVAC options at your
fingertips an optimal solution to your HVAC needs can be supplied by McQuay, the leader in chiller
technology.
Double-Effect Absorption Cycle

Both the steam-fired and gas-fired McQuay units utilize a double-effect absorption cycle resulting in
unit IPLV/COPs of 1.193 for the direct-fired units and 1.452 for the steam-fired units based on ARI
Standard 560-2000. This high efficiency design has reduced the input energy of the original single stage
absorption units by up to 50%. McQuay’s state-of-the-art double effect design has also allowed the unit
to be reduced in size as compared to previous generation units, making McQuay units the industry
leader in efficiency and space utilization.
6 PM ABSORB
Natural Gas, Fuel Oil, Low NOx, or Steam-Fired
McQuay offers the broadest range of equipment and operating conditions in the entire industry: 23
discrete unit sizes from 100 tons to 1500 tons incorporating either natural gas-fired or steam-fired
generators. With natural gas, the customer can be assured of a fuel that is clean burning and
environmentally friendly, readily available, with reserves to assure adequate supplies for years to come.
As an added benefit to gas-fired systems, the dual fuel option allows the chiller/heater to be switched
from natural gas to fuel oil during periods of peak gas demand, offering the customer special, lower
natural gas rates from the gas supplier. Dual fuel operation is another example of McQuay’s commitment
to minimize the customer’s total system cost. Also, the optional low NOx burner will reduce emissions
and meet stringent emissions codes and regulations.
The McQuay steam-fired, double-effect chiller satisfies the building owner’s need for high efficiency
replacement/retrofit units plus an optimal solution to new high pressure steam chilling systems. A
McQuay double-effect steam chiller is the perfect compliment to a district steam heating system, offering
single source heating and cooling.
No HCFCs, no CFCs
In addition to the extensive list of design benefits above, the McQuay units are completely ozone safe
— no CFCs or HCFCs. All cooling is achieved utilizing a refrigerant with a proven track record, ample
supplies and environmentally safe: namely, water!
Low Noise and Vibration

Additionally, since an absorption cycle is accomplished without a large motor-compressor drive
arrangement, the customer can be assured of quiet, trouble-free, ultra-low vibration operation with low
maintenance.
Factory Service
The McQuay absorption chiller/heaters are supported by the nationwide McQuayService organization,
from the initial unit start-up and warranty, to parts and full maintenance contracts. McQuayService will
assist and support the customer from beginning to end for all service requirements. Remember, Service is
in our name!
PM ABSORB 7
Component Identification
Figure 3, DC-11U 100 Ton Direct-Fired Chiller/Heater Components
Figure 4, DC-11U 100 Ton Direct-Fired Chiller/Heater Components
Note: High and low temperature heat exchangers are not identified.
8 PM ABSORB
Unit Features
Superior Part Load Performance
McQuay absorption units have the HIGHEST part load efficiency in the industry.
Chillers typically spend 99% of their operating hours under part load conditions. Therefore, the
absorption chiller with the lowest energy consumption at part load capacities offers the best value for
the owner because of lower utility costs.
The overall energy cost savings for operating a McQuay absorption chiller can quickly provide
attractive payback. It is common for the initial cost of a McQuay chiller to be slightly higher than other
offerings. However, many customers can easily justify the purchase of McQuay absorption units with
the offsetting savings in energy cost when compared to other chillers.
The American Refrigeration Institute Standard #560 provides a method for comparing overall efficiency
for absorption chillers called Integrated Part Load Value (IPLV). In simple terms, the IPLV is typically
expressed as an overall coefficient of performance (COP) at four defined points of 100%, 75%, 50% and
25% capacity at conditions specified in the standard. As the COP value becomes larger, the chiller
overall performance is better resulting in lower energy costs.
ARI #560-2000 Performance

% Load TSA-DC C.O.P. TSA-NC C.O.P.
100 1.00 1.20
75 1.154 1.40
50 1.250 1.52
25 1.136 1.38
IPLV 1.193 1.452
Exclusive Series Flow Design

The series flow design enables the concentrations and temperatures to be kept at a minimum. As a result
of low operating concentrations (63% maximum concentration at any point in the cycle) and
temperatures, the probability of the McQuay absorption chiller experiencing a crystallization problem is
insignificant. This minimal chance of crystallization will reduce the amount of down time, nuisance
service calls, and increase machine reliability. The low temperatures combined with the low
concentrations and an excellent purge system allows McQuay units to use the only nontoxic, non-
corrosive, environmentally-friendly inhibitor (lithium molybdate) without sacrificing the internal integrity
of the machine.
The series flow design is also the optimal design for accurate solution control. In the McQuay unit
design there is no requirement for solution mixing or solution bypass, assuring that the solution flow
rates and critical solution levels inside the machine are maintained for the highest efficiencies and safest
operating conditions.
Intelligent Microprocessor Control

The McQuay microprocessor control surpasses all other proportional or proportional integral control
systems by adding the exacting control of the derivative function. The PID (proportional, integral,
derivative) control maximizes control offset by maintaining setpoints to within 0.9°F. The
microprocessor controls also sense and maintain proper solution levels inside the machine which
prevents the unit from over or under-firing and results in the highest efficiency absorption unit in the
world. The innovative dilution cycle incorporates an advanced design that coordinates the solution
pumps based on machine concentrations, not time, and assures that the unit is at safe concentration
levels while it is not operating. The microprocessor also offers self-diagnostic functions to aid in
PM ABSORB 9
machine maintenance. The microprocessor will monitor all of the critical functions and, in a fault
situation, the unit will shut down and the reason for the fault will be displayed on the microprocessor.
The cause of the shutdown will be retained in memory so the operator can immediately review the
situation. The controller will also retain and display the cause of the last three system fault conditions.
This method of maintaining fault conditions is extremely useful for maintaining an accurate record of
unit performance and fault history.
Inverter Drive Absorbent Pump

Each chiller and chiller/heater
utilizes a microprocessor-based
inverter controller to vary the flow
of dilute solution circulated by the
#1 absorbent pump. In response to
information received from the unit
controller, the pump will vary its
flow output, maintaining a
constant solution level in the high
temperature generator. This highly
advanced design prevents
frequent starting and stopping of
the absorbent pump and helps
reduce fuel input.
Regulated solution flow minimizes the heat input into the generator by supplying the appropriate
quantity of diluted solution to the high temperature generator for concentration. It also provides more
stable operation at full and part load, plus the inverter allows the McQuay absorption unit to have the
shortest start-up and dilution cycle times. The inverter drive absorption pump is another reason
McQuay units achieve superior performance.
10 PM ABSORB
Automatic Crystallization Protection
The problem of crystallization has plagued absorption chillers since the days when the first inefficient
single-stage steam units were introduced. With the limited technology available at the time, absorption
chillers were viewed as troublesome, finicky machines.
Crystallization is the result of the lithium bromide solution becoming too concentrated and solidifying. If
corrective action is not quickly taken, the concentrated absorbent may solidify to the point that it blocks
the flow of solution, causing the absorption process and cooling effect to cease.
McQuay absorption chillers meet this difficult challenge head-on with the most advanced crystallization
safety controls in the industry. The main unit microprocessor continuously monitors solution
concentrations and immediately takes corrective action to prevent unnecessary shutdown. Should the
lithium bromide concentration rise past 64%, the unit controller will automatically reduce fuel input to
the high temperature generator. This will reduce system concentration levels. As a back-up system, the
inverter driven pump monitors the flow to the generator to be sure the generator has enough solution to
reduce concentrations. When the high concentration situation is safely amended, the unit will continue
to operate normally and sound an alarm alerting the plant operator of what has occurred. This unique
feature allows the unit to run continually without a loss of comfort cooling and avoids any nuisance
shutdowns.
McQuay units are also protected against cooling water inlet temperatures outside the boundaries of
normal unit operation. Continuous operation at full load with low cooling water temperatures may also
create the possibility of crystallization. With the McQuay microprocessor continuously monitoring
cooling water temperatures and limiting fuel input, this threat is eliminated.
Through the utilization of microprocessor-based unit control, McQuay units have the most thorough
crystallization fighting system in the industry. McQuay units, built to reflect McQuay’s leadership in
absorption technology and commitment to excellence, achieve less down time and more trouble-free
operation.
High Performance Purge System

As is the case with any negative pressure system, preserving the proper vacuum is critical to
maintaining unit performance and minimizing unit maintenance. The intrusion of non-condensable gases
impedes unit performance by increasing the vaporization temperature of the refrigerant. Non-
condensable gases also act to inhibit available surface area for the machine’s heat transfer tubes,
decreasing unit performance and increasing maintenance cost and purge operation.
PM ABSORB 11
Figure 5, Purge System
The McQuay high performance purge system continuously removes non-condensable gases to
maintain the unit’s optimum operating characteristics. The purge system circulates diluted solution
through the purge tank, creating a deeper vacuum than that of the condenser and absorber. As the
gases from the condenser and absorber are drawn into the purge system, the purge ejector removes the
non-condensable gases and stores them in the purge tank. Hydrogen, the most prevalent of the non-
condensable gases, is extracted and rejected to the atmosphere continuously through a palladium cell
heated to 300°F. The remaining non-condensable gases are removed from the purge tank during
periodic operation of the purge pump (typically every 3 to 4 months).
The high performance purge system maintains the required operating pressure, preserves the unit
performance and high operating efficiencies, ensures that the internal integrity of the machine is no way
sacrificed, minimizes unit maintenance, and maintains the McQuay absorption machine’s superior
performance edge.
Fully Packaged Simultaneous Chiller/Heater (No Boiler Required)

The more obvious benefit of a simultaneous chiller/heater is the potential savings of eliminating the
purchase a boiler. This dramatically saves on upfront equipment costs and equipment room size. When
doing a payback analysis comparing electric drive machines and gas absorption, the boiler is often
overlooked. Because this system is a chiller/heater, any boiler issues such as maintenance and space
requirements must be evaluated. Also, gas absorption machines do not fall under boiler codes so a 24-
hour operating engineer is usually not required (consult local codes). One of the benefits offered by the
McQuay unit is that it is specifically designed and packaged for simultaneous operation.
12 PM ABSORB
TRG Bearing Monitor System
Figure 6, Bearing Monitor System
This unique system allows machine maintenance and down time to be kept to a minimum. The TRG
system takes the guesswork out of when to service the pumps. It is common for the plant operator to
keep a log of the TRG readings and plot pump wear over time. This allows the owner to properly
schedule maintenance and avoid routine visual inspection of the bearings. Because pump maintenance
is simple and measurable, pump life is increased so the fear of an unexpected pump failure is
unwarranted. The operator can now schedule pump teardowns when they are needed and know
valuable machine time is not wasted by performing unnecessary maintenance. When pump maintenance
is required, all McQuay pumps are supplied with suction and discharge valves to simplify the
maintenance procedure. The TRG bearing monitor system saves time, money, and serves as an early
warning maintenance system.
Nonclogging Dispersion Trays

Dispersion trays offer reliable, accurate solution distribution. Gravity controlled dispersion trays assure
that the proper amount of solution is being supplied to the tube bundles, resulting in maintained
capacity and high efficiency. With no maintenance required, dispersion trays are also a money saving
feature. Unlike spray trees that tend to clog every 5 to 10 years, dispersion trays will not clog. Compare
the cost of cutting open a machine to replace spray trees, dispersion trays are the only safe, money
saving solution distribution system available.
Precision Matched Combustion Components

Each DC direct-fired chiller/heater is provided with a two-pass, steel constructed, combustion chamber.
The unique design of utilizing eccentric boiler tubes with stainless steel turbulators allows for optimum
heat transfer to the diluted absorbent solution. This combustion chamber design, matched with a
Gordon Piatt Energy Group forced draft burner or Weishaupt low NOx burner, results in an extremely
efficient, long lasting, high temperature generator system.
The versatility of the burner allows for firing with either natural gas, #2 fuel oil, or both on dual fuel
burners (optional). Dual fuel burners allow for a more flexible system, one that is not dependent on a
single source of fuel. Fuel transfer is completed either automatically or manually as desired.
Each burner includes a patented stainless steel burner head with a controlled primary air intake. This
design maximizes flame retention at all modes of capacity modulation, thus insuring efficient operation
and prolonged life.
All of the burners utilized are listed by Underwriters Laboratories Inc. (UL) and the flexibility of the
burner/gas train combinations assures required compliance with approval agencies such as UL,
Canadian Standards Association (CSA), Factory Mutual (FM), and Industrial Risk Insurers (IRI), and
many more.
PM ABSORB 13
Flue Flange
Gas Train
Gordon Piatt Natural Gas Burner
Factory Mounting
To add easy installation, McQuay has taken the time to factory mount on the units all of the very
expensive and time-consuming accessories (aside from the burner and gas train on direct-fired units and
steam control valve on steam-fired units). The following list the key items that are factory mounted on
the units:
• Evaporator flow switch
• Control panel with wire harness
• Crossover pipe from absorber to condenser
• All control valves and thermostats
• Exhaust stack with access
• Flue box cleanout access
• Inverter drive
• TRG bearing monitor system
• Purge system and purge controls
Guaranteed Service  Nationwide

McQuay’s nationwide service organization will insure the finest technical service for every chiller/heater,
providing initial unit evacuation, charging, start-up, and first year parts and labor warranty by factory
trained McQuayService personnel.
Through the use of McQuayService extended maintenance and comprehensive service contracts,
equipment reliability and peak performance can be guaranteed throughout the life of the equipment.
Spare parts are stocked domestically to ensure fast response. These parts are readily available through
any factory authorized parts distributor or McQuayService office.
14 PM ABSORB
Direct-Fired Chiller/Heater Features
High Temperature and Simultaneous Operation
For applications in which high temperature hot water or simultaneous heating and cooling is needed,
McQuay has developed the TSA-DC-H and TSA-DC-S units.
The TSA-DC-H unit is capable of heating hot water to 175°F. It is an enhanced version of the standard
direct-fired chiller/heater. A shell-and-tube type auxiliary heat exchanger is provided above the high
temperature generator. When the diluted lithium bromide solution is heated in the high temperature
generator, refrigerant vapor is released into the auxiliary heat exchanger. The refrigerant vapor
condenses on the tubes of the heat exchanger and heats the hot water to setpoint temperatures between
140°F to 175°F. During the heating mode, there is no circulation of refrigerant or lithium bromide to the
evaporator and absorber section of the unit. The condensed refrigerant returns the high temperature
generator through a refrigerant drain valve.
The TSA-DC-S unit is capable of heating hot water to constant 175°F and chilled water to 41°F at the
same time. The simultaneous unit is an enhanced version of the TSA-DC-H unit with all necessary
controls and valves for simultaneous cooling and heating operation. The control panel’s microprocessor
monitors the leaving chilled water temperature and the leaving hot water temperature and operates the
burner to satisfy both. The TSA-DC-S unit produces 100% combined chiller/heater output capacity for
100% burner input capacity. During simultaneous operation, the cooling load takes priority over the
heating load. Only a minimum of 10% chilled water demand is necessary to maintain operation in the
simultaneous mode. The TSA-DC-S unit has a cool/heat/simultaneous switch to control the mode
desired.
The simultaneous unit is factory mounted with all necessary controls and valves for this special four-
pipe system. The auxiliary heat exchanger is a one-or two pass shell-and-tube type. See the following
chart for the typical cooling and heating capacity in the simultaneous mode.
Figure 7, Typical Cooling and Heating of Simultaneous Operation

100
90
80
70 Co
m
bu
Heating Load %
60 s tio
n
50 Lo
ad
75 10
40 % 0%
50
%
20 25
%
10
0
0 10 20 40 50 60 70 80 90 100
Cooling Load %
Notes:
1. Standard simultaneous unit at standard operation conditions.
2. Chart shows combinations of heating capacities and cooling capacities at various burner firing
rates.
PM ABSORB 15
The Absorption Cycle
The absorption cooling cycle, like the compression refrigeration cycle, utilizes the latent heat of
evaporation of a refrigerant to remove heat from the entering chilled water. The compression
refrigeration system uses a florinated hydrocarbon based refrigerant and a compressor to transport the
refrigerant vapor to be condensed in the condenser. The absorption system, however, uses water as the
refrigerant and an absorbent to absorb the vaporized refrigerant. Heat is then applied to the solution to
release the refrigerant vapor from the absorbent. The refrigerant vapor is then condensed in the
condenser.
The basic absorption cycle (see Figure 8) involves a generator, condenser, evaporator and absorber with
refrigerant (water) and lithium bromide as the working solutions. The generator utilizes a heat source
(steam or a gas burner) to vaporize the dilute lithium bromide solution. The water vapor that is released
travels to the condenser where it is condensed back into a liquid, transferring the heat to the cooling
tower water. Once condensed, the liquid refrigerant is distributed over the evaporator tubes, removing
the heat from the chilled water and boiling the liquid refrigerant. The concentrated lithium bromide from
the generator passes into the absorber, absorbs the refrigerant vapor from the evaporator and dilutes the
lithium bromide solution. The diluted lithium bromide solution is then pumped back to the generator
where the cycle is started again.
Figure 8, Simplified Absorption Cycle
Absorption Cooling Cycle

The McQuay super absorption machine applies the same basic absorption principles but enhances the
cycle by adding additional heat exchangers and a second generator to recover all the available energy of
the system and maximize the unit’s COP (see Figure 13).
The absorption cycle operates in a vacuum. This permits the refrigerant (water) to boil at a lower
temperature, transferring the latent heat of evaporation into the entering chilled water thus cooling the
chilled water.
Following is a component description of the absorption cycle with reference to the Duhring diagram
shown in Figure 14.
16 PM ABSORB
Figure 9, Evaporator and Absorber Section
A. Evaporator Section
Refrigerant (water) entering the evaporator is dispersed uniformly on the chilled water evaporator
tubes (see Figure 9). The low pressure of the evaporator causes the refrigerant to be boiled, thus
vaporizing the refrigerant and causing the latent heat of the vaporized refrigerant to cool the chilled
water.
B. Absorber Section
Concentrated solution entering the absorber is dispersed uniformly on the cooling water tubes (see
Figure 9). The concentrated solution in the absorber section absorbs the refrigerant vapor from the
evaporator section of the vessel. Cooling water flowing through the absorber section heat transfer
tubes extracts the heat generated by this absorption process. The concentrated solution, after
absorbing the refrigerant vapor from the evaporator, becomes dilute solution.
Line A to B of Figure 14 describes the process in the absorber. The concentration of the lithium
bromide solution entering the absorber section is 63.8% (all concentration levels and temperatures
are approximate). The bromide solution then absorbs the refrigerant vapor from the evaporator
section and is cooled from 121.6°F to 101.2°F by the cooling water. This causes the bromide
solution to become diluted and it then leaves the absorber at a concentration of 57.8% (point B,
Figure 14).
Figure 10, Heat Exchangers
PM ABSORB 17
C. Low and High Temperature Heat Exchangers
The dilute solution, after leaving the absorber section, passes through the low temperature heat
exchanger (see Figure 10) where it is heated by the concentrated solution. The diluted solution then
passes through the high temperature heat exchanger where it is further heated by intermediate
solution.
The intermediate and concentrated solutions are being cooled by the dilute solution. This cooling
process of the concentrated solution allows for greater absorbing power due to its lower
temperature.
Line B to C to D of Figure 14 shows the temperature rise of the dilute solution in the low and high
temperature heat exchangers.
Figure 11, High Temp Generator
D. High Temperature Generator Section

The dilute solution from the heat exchangers is heated by the gas-fired burner or steam upon
entering the high temperature generator and separates into refrigerant vapor and intermediate
solution (see Figure 11).
Line D to D to E of Figure 14 shows the heating and concentration process in the high temperature
generator. The dilute solution at point D is heated at a constant concentration to point D where
the refrigerant vapor is released and the solution becomes concentrated to 60.9% (point E).
Following the intermediate solution, Line E to F of Figure 14 shows heat transfer from the
intermediate solution to the dilute solution in the high temperature heat exchanger (see Figure 10).
18 PM ABSORB
Figure 12, Low Temp Generator and Condenser
E. Low Temperature Generator Section

The refrigerant vapor from the high temperature generator passes through the heat transfer tubes of
the low temperature generator (see Figure 12). The intermediate solution from the high temperature
heat exchanger passes to the low temperature generator where it is heated by the refrigerant vapor.
The heated intermediate solution releases additional refrigerant vapor and becomes concentrated to
its final level. The condensed refrigerant in the heat transfer tubes and the refrigerant vapor of the
low temperature generator section then flows to the condenser.
Line F to F to G of Figure 14 shows the concentrating process in the low temperature generator.
The intermediate solution enters the low temperature generator and is heated by the refrigerant
vapor from the high temperature generator. Additional refrigerant vapor is released and the
intermediate solution becomes concentrated into its final concentration level of 63.8% (point G).
Following the concentrated solution, Line G to A of Figure 14 shows the process of temperature
reduction in the low temperature heat exchanger by heat transfer to the dilute solution (see Figure
10). Line A to A shows the temperature reduction of the concentrated solution entering the
absorber.
F. Condenser Section
The refrigerant vapor from the low temperature generator is condensed on the cooling water heat
transfer tubes of the condenser (see Figure 12). The cooling water from the absorber flows through
the condenser and removes the heat of vaporization from the refrigerant vapor from the low
temperature generator section and is rejected to the cooling tower. The condensed refrigerant then
flows to the evaporator where the cycle starts again.
G. Refrigerant Path And Flow
In the high temperature generator, the driving heat source separates the refrigerant from the bromide
solution. The bromide solution follows line D to E of Figure 14. Line D to H of Figure 14 of follows
the refrigerant path and illustrates the change of refrigerant vapor to liquid as it passes through the
low temperature generator. The refrigerant then flows to the condenser (line H to I) where additional
heat is removed. In the low temperature generator additional refrigerant is released from the bromide
solution (line F to G); this released refrigerant travels to the condenser (line F to I) where it is
condensed into a liquid. Point I represents the combination of liquid refrigerant of both the low
temperature generator and condenser. The liquid refrigerant flows into the evaporator where it mixes
with evaporator refrigerant and is pumped to the evaporator’s dispersion trays (line I to J). The
refrigerant is dispersed on the evaporator heat transfer tubes and vaporizes; the vapor is absorbed
by the concentrated bromide solution in the absorber causing the bromide solution to become
diluted (line J to B). The dilute bromide solution flows to the low temperature heat exchanger (line B
to C) where the cycle is repeated.
PM ABSORB 19
Figure 13, Cooling Cycle (DC-U)
Figure 14, Typical Cooling Cycle of Duhring Diagram
Note: 1 TORR = 1mm Hg. and 760 TORR = 1 Atm
20 PM ABSORB
The Heating Cycle
In the absorption heating cycle (Figure 15), the unit is essentially acting as a boiler. Dilute solution is
heated in the high temperature generator releasing refrigerant vapor from the absorbent. The refrigerant
vapor flows to the absorber/evaporator and condenses on the heat transfer tubes of the evaporator. The
water through the evaporator heat transfer tubes removes the sensible heat of the condensed refrigerant
and transfers the heat to the hot water loop. The condensed refrigerant is mixed with the intermediate
solution creating a diluted solution. The diluted solution is pumped back to high temperature generator
where the cycle is started again.
Temperatures of up to 140°F can be obtained for heating purposes. For applications requiring hot water
heating temperatures of up to 175°F, model DC-H high temperature heating units are offered. These units
are equipped with special duty, high temperature heat exchangers with all controls and interconnecting
piping factory mounted, wired, and tested.
Figure 15, Heating Cycle (DC-U Shown)
Note: Overflow line between low temperature generator and absorber section is used on DC-11 to DC-22 only.
PM ABSORB 21
The Simultaneous Cycle
In the absorption simultaneous cycle (Figure 16), the unit is performing as a chiller and a boiler at the
same time. Dilute solution is heated in the high temperature generator releasing refrigerant vapor from
the absorbent. The refrigerant vapor flows to the auxiliary heat exchanger to condense on the tube
bundle in order to satisfy the heating load. At the same time, the refrigerant vapor is also flowing to the
low temperature generator to satisfy the cooling load. The amount of refrigerant vapor flowing into each
section is controlled by valves connected to the microprocessor which is monitoring the cooling and
heating loads.
Figure 16, Simultaneous Cycle (DC-S Shown)
Notes:
1. No. 2 absorbent pump is provided on Models DC-23S to DC83S only.
2. Overflow line between low temperature generator and absorber section is used on DC-11 to DC-22 only.
22 PM ABSORB
Controls
Microprocessor-Based Operating Controls

McQuay direct-fired and steam-fired chillers incorporate the latest microprocessor technology to deliver
the ultimate in absorption control. These units include many energy-saving features not found in other
control systems on the market today. The McQuay microprocessor’s innovative design will keep your
chiller/heater running safely and efficiently day in and day out.
Electrical Control Center

McQuay chiller/heaters are shipped with all operating and safety controls and unit pump starting
equipment factory wired, operationally tested and ready for service. All controls are centrally located in
a hinged control center with key-locked doors to prevent unauthorized entry.
Figure 17, Microprocessor Operating Controls
PM ABSORB 23
DC/NC Controls
Microprocessor Controller
The microprocessor capacity controller modulates fuel or steam input to the generator to maintain a
±0.9°F (±0.5°C) deviation in leaving chilled water temperature from setpoint. This tight control of the
actual chilled water temperature is accomplished by the microprocessor’s PID algorithm. The
proportional, integral, and derivative actions are used in various combinations to provide for fast start-
up, stable and tight banded control. Each control action has a specific purpose as follows.
Proportional  Provides a continuous, linear relationship between the deviation and correction signal.
Integral  Adjusts the output signal based on both the size of the deviation and its duration (reset
time). It eliminates the offset effect of the proportional action.
Derivative (Differential)  Adjusts the output (heat source to generator) based on the rate of change
of the deviation. The greater the rate of change, the larger the change to controller output.
The unit mounted thermostat sensor is mounted in the chilled/heating water outlet. The resistance value
of the thermistor sensor changes with increases and decreases in the water temperature and produces a
corresponding change in an electrical signal. This signal is amplified by the microprocessor and is
relayed to the burner or steam control valve. This burner/valve is positioned to allow the correct amount
of fuel or steam to satisfy the cooling load.
The controller continuously monitors and displays many unit safeties, interlocks, and operating
parameters via indicator lights and the five-character LED display board. See the unit specification
starting on page 92 for a complete description of the conditions monitored.
Display and Control Board

1. Monitor. This area includes LED indicator lamps (red) that illuminate to indicate which parameter is
being displayed on the 5-character digital LED display.
2. Select Key. The select keys allow the operator to access the various parameters available on the
monitor and to select and enter setpoint changes.
3. Equipment RUN-STOP Indicator. This area indicates which components are currently ON (green
lamp) and which are currently OFF (red lamp).
4. Operation Mode Indicator. The indicator lamp designates the current operation mode (cooling or
heating).
5. Combustion Indicator. This indicator lamp is illuminated during burner operation.
6. Alarm Indicator. The indicator lamp blinks during unit alarm and safety shutdown conditions.
7. Alarm Item Indicator. The current alarm condition is illuminated to help diagnose problem.
8. Operation Mode Select Key. Keys for chiller/heater operation and selection of remote or local
operation.
24 PM ABSORB
Figure 18, Display

Figure 19, Inverter Control of #1 Absorbent Pump
Each unit is provided with a

microprocessor controlled inverter
drive for the first stage absorbent
pump. The inverter is factory wired
and mounted, is fully programmable
and comes complete with LCD/LED
graphic display and operational keys.
The inverter drive varies the solution
flow to the high temperature
generator. This minimizes the input
energy into the absorption unit by
supplying the proper quantity of
dilute solution to the high
temperature generator for proper
concentration, allowing the McQuay
absorption machine to achieve
superior part load performance.
The inverter drive also allows for
quicker start-up and dilution times.
During start-up, rather than flooding
the HT generator with dilute solution and forcing the burner or steam valve to supply a large quantity of
energy, the inverter drive supplies less solution to the high temperature generator which requires a
smaller amount of input energy. The inverter will increase the quantity of solution as the load and
energy input increases until the leaving setpoint is satisfied.
When the machine is shut down, a dilution cycle is activated to provide uniform solution concentration
throughout the vessels to prevent crystallization. The inverter drive operates at low flow condition to
flood the absorber, diluting the lithium bromide solution throughout the machine.
Based on the generator temperature and solution concentration at the start of a dilution cycle, the
microprocessor calculates the Generator Temperature Concentration Factor (GTCF). From Figure 20,
cooling water pump timer T1 will stop the cooling water pump and chilled water pump in 1 to 5 minutes
PM ABSORB 25
after the start of a dilution cycle via the pump start/stop interlocks. This microprocessor controlled
timing function reduces the operating hours on the system water pumps thereby reducing pump wear
and electrical consumption. Timer T2 operates the absorption pump(s) until a safe and equalized
concentration level is reached, typically between 5 and 10 additional minutes.
Figure 20, Generator Temperature Concentration Factor
Continuous Crystallization Protection

McQuay units are protected against crystallization with the most complete control system in the
industry. In the unlikely event that the absorbent concentration rises past 64% during operation, the
unit microprocessor will limit fuel input (burner or steam valve) to 60% of current input for ten minutes.
Limiting the heat input to the dilute solution in the first stage generator will reduce system
concentration. See Figure 21.
Concentration data is taken and analyzed once per minute and, if the concentration has not reached an
acceptable level after ten minutes, the microprocessor will initiate a safety Shutdown, including a
dilution cycle.
The main unit microprocessor will also monitor cooling water temperature and modulate heat input to
avoid safety shutdown. If the inlet cooling water temperature drops below 82.4°F, the unit controller will
take corrective action by reducing fuel input. The controller will modulate for cooling water inlet
temperatures down to 67°F. See Figure 22.
26 PM ABSORB
Figure 21, Crystallization Proof Control #1
Figure 22, Crystallization Proof Control #2
Building Management Interfaces

Many options are available for interfacing the normal stand-alone controller into a building automation
system (BAS) that is provided by another control manufacturer. The interface is provided through
“Open Protocol” that is an agreement between McQuay and most major control manufacturers to
provide a reliable method for communications between system components.
Site License
A site license is required and provided by McQuay. The license provides the resources to complete the
interface, to address memory locations and includes the commissioning software.
All control panels require field mounting and wiring by the installer. Programming is provided through
the site license and McQuay Service will assist in commissioning during normal start up.
MicroTech Absorption Gateway (MAG) Panels

All absorption units will require a MAG panel for a BAS interface. These panels are a read-only interface
between the chiller and the open protocol partner’s BAS system. The MAG panel does not perform any
control of the chiller. The panel includes a RS-485 and RS232 communication ports. Contact the factory
for a complete listing of the parameters that can be monitored.
PM ABSORB 27
Open Protocol Master Panels (OPM)
The OPM panel acts as an interface between another manufacturer’s BAS and a network of two of more
MAG panels.
Two varieties are available.

1. Direct Connection configuration is used with ONLY one chiller and allows the BAS interface
directly into this panel.
2. Network Connection configuration is used with two or more chillers. A panel per chiller is used and
requires an OPM panel to complete the system.
Table 3, MAG Panel Dimensions
28 PM ABSORB
Table 4, OPM Panel Dimensions
PM ABSORB 29
Options
Additional Options:
Ranked High Temperature Generators --
The high temperature generator section can be increased for direct-fired units (DC-U, H and S) to meet a
larger heating load. Increasing the high temperature generator size will not change the cooling capacity.
Refer to the chart below for a listing of sizes and heating capacities:
Table 5, Rank-Up Chart

One Size Rank Up Two Size Rank Up Three Size Rank Up
Cooling Capacity Standard Heating
Size Heating Output Heating Output Heating Output
Tons Output (MBH)
(MBH) (MBH) (MBH)
DC-11U/H/S 100 1000 1200 1500 Not Available
DC-31U/H/S 360 3600 4000 4500 5000
DC-32U/H/S 400 4000 4500 5000 5600
DC-41U/H/S 450 4500 5000 5600 6300
DC-42U/H/S 500 5000 5600 6300 7000
DC-51U/H/S 560 5600 6300 7000 8000
DC-52U/H/S 630 6300 7000 8000 9000
DC-53U/H/S 700 7000 8000 9000 10000
DC-61U/H/S 800 8000 9000 10000 11000
DC-62U/H/S 900 9000 10000 11000 12000
DC-71U/H/S 1000 10000 11000 12000 13000
DC-72U/H/S 1100 11000 12000 13000 14000
DC-73U/H/S 1200 12000 13000 14000 15000
DC-82U/H/S 1400 14000 15000 Not Available Not Available
DC-83U/H/S 1500 15000 Not Available Not Available Not Available
Note: Rank up only increases the heating output but does not change the cooling capacity.
Shipment with Multiple Sections --

All units can be provided in several sections to assist in placing units in isolated equipment rooms. The
units are field assembled and welded by the contractor. Wiring terminations between sections also
require field installation. The DC-53 and smaller and all steam models (NC) ship in one section as
standard but can be shipped in two or three smaller sections. The direct-fired models larger than DC-53
ship in two sections as standard and can be shipped in three sections.
300 PSI Construction --

For high rise buildings requiring pressure vessel ratings above the standard 150 PSI waterside pressure,
an option for 300 PSI vessel construction is available.
Transformer for 575 Volts to 460 Volts --

A field mounted and wired transformer is available for 575/60/3 applications. The unit is built for 460/60/3
and the voltage is reduced from the 575 to 460 volts by the transformer.
Gas train Options --

A variety of gas train options are available. Insurance requirements of Underwriter’s Laboratory, Inc.
(UL), Factory Mutual (FM), and Industrial Risk Insurers (IRI) are available. Gas trains size can be
reduced for high gas pressure sites or increased for low gas pressure installations. Governmental
30 PM ABSORB
requirements including CSD-1, Bureau of Air Resources Code in New York City, Brooklyn Union Gas
Company, Illinois School Codes, NFPA, and many others are available.
Extended Parts & Labor Warranties --

A variety of extended parts and labor warranties are available. Standard warranty is defined in
McQuay’s terms & conditions of sale but generally is one year parts and labor from start up and not to
exceed eighteen months from shipment. Warranties for an extended four years (five years total) are
available and provided by McQuay Service. Extended warranties also include semiannual inspections.
Vessel Circuiting --
Catalog dimensions will only show one piping arrangement for each size NC or DC-U unit. Contact you
local McQuay representative for other passes and corresponding dimensions.
Performance and Selection Guide

The following section details the procedure for selecting the proper McQuay absorption unit. Included
are standard ratings, capacity charts, selection guidelines, selection procedures, and examples.
Direct-Fired Chiller/Heater
Chiller Mode – Selection Guidelines:
1. Maximum leaving chilled water temperature is 53°F; minimum leaving chilled water temperature is
41°F.
2. Chilled water ∆T may be selected between 5.5°F and 18.5°F, but must fall within acceptable water
pressure drop levels and allowable capacity ranges. For performances at chilled water ∆T’s other
than 10°F, contact your McQuay representative.
3. Maximum chilled and cooling water fouling factor is 0.00075 ft 2 x hr x °F/BTU.
4. Minimum entering cooling water temperature for constant operation is 67°F; maximum entering
cooling water temperature is 91°F.
5. For performance at nonstandard fouling factors, flow arrangements and glycol solutions, please
contact your McQuay representative.
6. Cooling water may be selected for other than 10°F ∆T to 15°F ∆T on Z type units. Please contact
your McQuay representative for alternative temperature differences.
Heating Mode – Selection Guidelines:

1. Maximum leaving hot water temperature for standard chiller/heater is 140°F; minimum leaving hot
water temperature is 104°F. If hot water temperature greater than 140°F is desired, contact McQuay
for selection assistance with high temperature hot water unit. Maximum water temperature for high
temperature hot water units and simultaneous units is 175°F leaving.
2. Heating capacity is constant for allowable temperature range (104°F to 140°F). This is due to the
fact that the boiler coefficient of performance does not change appreciably with leaving water
temperature.
3. Cooling water circuit is not operational during heating mode.
4. Maximum fouling factor for heating mode is 0.00075 ft 2 x hr x °F/BTU.
5. Hot water ∆T may be selected between 8°F and 20°F.
Direct-Fired Selection Procedure

1. Knowing the required chiller capacity in tons, the leaving water temperature and either the chilled
water temperature range ∆T or GPM, determine the unknown quantity using the formula:
PM ABSORB 31
GPM x ∆T
Tons =
24
2. Select appropriate unit from capacity table on page 36.
3. To calculate condenser GPM requirements, use the formula:
Tons x 44
Condenser GPM =
∆T
4. Fuel input for chilling mode = 12.1 MBH per ton of cooling.
5. Hot water GPM will equal chilled water GPM for TSA-DC-U selections.
6. Hot water ∆T may be determined using the formula:
Btuh
∆T =
GPM x 500
7. Fuel input for heating mode = 1.21 MBH per MBH of heating output.
8. Determine water pressure drops from Figure 23 through Figure 25 on pages 37 through 38.
Table 6, Standard Ratings ¬

Model No. Tons Heating (MBH) Fuel -Consumption (MBH)
DC-11U 100 1,000 1,210
DC-12U 120 1,200 1,452
DC-13U 150 1,500 1,815
DC-14U 180 1,800 2,178
DC-21U 210 2,100 2,541
DC-22U 240 2,400 2,904
DC-23U 280 2,800 3,388
DC-24U 320 3,200 3,872
DC-31U 360 3,600 4,356
DC-32U 400 4,000 4,840
DC-41U 450 4,500 5,445
DC-42U 500 5,000 6,050
DC-51U 560 5,600 6,776
DC-52U 630 6,300 7,623
DC-53U 711 7,110 8,470
DC-61U 800 8,000 9,680
DC-62U 900 9,000 10,890
DC-71U 1000 10,000 12,100
DC-72U 1100 11,000 13,310
DC-73U 1200 12,000 14,520
DC-81U 1300 13,000 15,730
DC-82U 1400 14,000 16,940
DC-83U 1500 15,000 18,150
¬ STANDARD RATING CONDITIONS: Chiller Mode: 54°F to 44°F evaporator
temperature range, cooling temperature range of 85° to 100°F on Z units, 0.0001 fouling
factor in evaporator and 0.00025 cooling water fouling factor. Heating Mode: 131.7°F to
140°F hot water (through evaporator), 0.0001 fouling factor.
- Based on the higher calorific value of natural gas.
Sample Selection
Input: 1243 GPM of water, 55°F to 45°F
85°F to 95°F cooling water
0.0001 evaporator fouling factor, and 0.00025 cooling water fouling factor
4850 MBH heating required, 140°F two pipe system
1. Determine tons required to satisfy cooling load:

1243 x 10
Tons = = 517.9 Tons
24
2. Select unit based on ability to meet cooling load. From the performance table on page 36 we can see
that the DC-42U-Z will deliver 521 tons at the required conditions.
3. Determine cooling water GPM:
32 PM ABSORB
517.9 x 44
GPM = = 2278.8
10
4. From the standard rating table we see that the DC-42U-Z will meet the requirements for heating load
as well, delivering 5,000 MBH at standard conditions. (If heating capacity required exceeds
capabilities of unit, McQuay can offer the option of increasing generator capacity. Please contact
your McQuay representative.)
5. Determine hot water ∆T:
4,850,000 Btuh
∆T = = 7.8° F
1243 GPM x 500
6. Determine entering hot water temperature:
Entering hot water temp. 140 - 7.8 = 132.2°F
7. Fuel input for chilling mode = 2.1 MBH/ton x 517.9 tons = 6267 MBH
8. Fuel input for heating mode = 1.21 MBH/MBH x 4850 MBH = 5868 MBH
9. Evaporator pressure drop may be determined using Figure 23 on page 37, =14.0 feet.
Total cooling water pressure drop through the absorber and condenser may be determined using
10. Figure 24 on page 37.
Steam-Fired Chiller Selection Procedure

Selection guidelines
1. Maximum leaving chilled water temperature is 53°F; minimum leaving chilled water temperature is
41°F.
2. Chilled water ∆T may be selected between 5.5°F and 18.5°F, but must fall within acceptable water
pressure drop levels and allowable capacity ranges. For performance at chilled water ∆T’s other
than 10°F, contact your McQuay representative.
3. Maximum chilled and cooling water fouling factor is 0.00075 ft 2 x hr x °F/BTU.
4. Minimum entering cooling water temperature for constant operation is 67°F; maximum entering
cooling water temperature is 91°F.
6. Cooling water may be selected for other than 10°F ∆T to 15°F ∆T on Z type units. Please contact
your McQuay representative for alternative temperature differences.
7. The acceptable supply steam pressure range is 57 to 114 psig.
Selection Procedure
1. Knowing the required chiller capacity in tons, the leaving water temperature and either the chilled
water temperature range ∆T or gpm, determine the unknown quantity using the formula:
gpm x ∆T
Tons =
24
2. Select appropriate unit from capacity table on page 36 and adjust capacity for steam supply
pressure.
3. To calculate condenser gpm requirements, use the formula:
Tons x 44
Condenser gpm =
∆T
4. Determine fuel consumption using steam pressure versus consumption curve factor C. See Table 8.
SteamConsumption = Tons x C
5. Determine water pressure drops using the figures on pages 37 and 38.
Table 7, Standard Ratings ¬

Model No Cooling Tons Steam - Consumption (Lbs)
PM ABSORB 33
NC-11U 100 980
NC-12U 120 1,176
NC-13U 150 1,470
NC-14U 180 1,764
NC-21U 210 2,058
NC-22U 240 2,352
NC-23U 280 2,744
NC-24U 320 3,136
NC-31U 360 3,528
NC-32U 400 3,920
NC-41U 450 4,410
NC-42U 500 4,900
NC-51U 560 5,488
NC-52U 630 6,174
NC-53U 700 6,860
NC-61U 800 7,840
NC-62U 900 8,820
NC-71U 1000 9,800
NC-72U 1100 10,780
NC-73U 1200 11,760
NC-81U 1300 12,740
NC-82U 1400 13,720
NC-83U 1500 14,700
¬ STANDARD RATING CONDITIONS: CHILLER MODE: 54°F to 44°F
evaporator temperature range, 85°F entering cooling water at 4.0 GPM/ton
waterflow. 0.0001 fouling factor in evaporator and 0.00025 cooling water
fouling factors based on proposed ARI Standard 560-2000. HEATING
MODE: 131.7°F to 140°F hot water (through evaporator), 0.0001 fouling
factor for cooling water.
- 114 psig saturated steam pressure to control valve.
Table 8, Steam Pressure Correction Factors

Steam Pressure Consumption Factor C
Capacity Factor F
(PSI) (Lbs./Hr. Ton)
57 0.700 10.49
60 0.723 10.44
65 0.760 10.36
70 0.795 10.28
75 0.828 10.20
80 0.857 10.12
85 0.885 10.04
90 0.911 9.94
95 0.934 9.88
100 0.956 9.80
105 0.976 9.80
110 0.994 9.80
114 1.000 9.80
Sample Selection
Input: 586 gpm water, 53°F to 43°F
85°F to 95°F cooling water
0.0001 fouling factor, evaporator and 0.00025 cooling water
95 psig steam pressure
1. Determine tons required to satisfy cooling load:
586 x 10
Re quired Tons = = 244.2 Tons
24
2. Select unit based on ability to meet cooling load. At this point be sure to check supply steam
pressure and include capacity derate. From the performance table on page 36 we can see that the
NC-23U-Z will deliver 262 tons at design conditions. The unit must now be derated for 95 psig
steam supply pressure. The steam pressure versus capacity (see Table 8) gives a derate of .934 for
95 psig steam.
Actual Unit Tons = Nominal Tons x F
34 PM ABSORB
= 262 x 0.934 = 244.7 Tons
3. Determine cooling water gpm:
244.2 x 44
gpm = =1074.5
10
4. Before calculating total steam consumption, correct steam consumption factor for supply pressure.
The steam pressure versus consumption (Table 8) gives a steam consumption rate of 9.88 pounds
of steam per ton per hour.
Steam consumption = 244.2 tons x 9.88 lbs./ton-hr. = 2412.7 lbs./hr.
5. Evaporator pressure drop may be determined using Figure 23 on page 37, = 9.1 feet.
Cooling water pressure drop across absorber and condenser may be determined using
6. Figure 24 on page 37, = 26.0 feet.
PM ABSORB 35
Capacity Ratings
Table 9, Direct-Fired (DC) and Steam-Fired (NC) Chiller Ratings
Entering Cooling Water Leaving Evaporator Temperature 10° ∆
∆T
Model No. Temperature
42 43 44 45 46 47 48
15° ∆
∆ T “Z” Unit
80 95 101 107 112 114 117 119
DC/NC-11U 85 89 94 100 104 107 109 111
90 78 83 88 92 94 96 98
80 114 121 129 134 137 140 143
DC/NC-12U 85 106 112 120 125 128 130 133
90 94 99 106 110 113 115 117
80 143 151 161 168 172 175 178
DC/NC-13U 85 133 141 150 156 160 163 166
90 117 124 132 138 141 144 146
80 171 181 193 201 206 210 CF
DC/NC-14U 85 159 169 180 188 192 196 199
90 140 149 158 165 169 172 176
80 200 211 225 235 240 CF CF
DC/NC-21U 85 186 197 210 219 224 228 232
90 164 173 185 193 197 201 205
80 228 241 257 269 275 280 CF
DC/NC-22U 85 213 225 240 250 256 261 266
90 187 198 211 220 225 230 234
80 266 282 300 313 320 CF CF
DC/NC-23U 85 248 262 280 292 298 304 310
90 218 231 246 257 263 268 273
80 304 322 343 358 CF CF CF
DC/NC-24U 85 283 300 320 333 341 348 354
90 250 264 282 294 300 306 312
80 342 362 386 CF CF CF CF
DC/NC-31U 85 319 337 360 375 384 391 398
90 281 297 317 330 338 345 351
80 380 402 429 448 CF CF CF
DC/NC-32U 85 354 375 400 417 426 435 443
90 312 330 352 367 376 383 390
80 428 453 483 CF CF CF CF
DC/NC-41U 85 398 422 450 469 480 489 498
90 351 371 396 413 422 431 439
80 475 503 536 560 CF CF CF
DC/NC-42U 85 443 468 500 521 533 543 553
90 390 413 440 459 469 478 488
80 533 563 601 627 CF CF CF
DC/NC-51U 85 496 525 560 584 597 608 620
90 437 462 493 514 526 536 546
80 599 634 676 CF CF CF CF
DC/NC-52U 85 558 590 630 656 671 684 697
90 491 520 554 578 591 603 614
80 666 704 751 CF CF CF CF
DC/NC-53U 85 620 656 700 729 746 760 CF
90 546 578 616 643 657 670 683
80 761 805 858 895 CF CF CF
DC/NC-61U 85 708 750 800 834 853 869 885
90 624 660 704 734 751 766 780
80 856 906 965 CF CF CF CF
DC/NC-62U 85 797 843 900 938 959 978 996
90 702 743 792 826 845 861 878
80 951 1006 1073 CF CF CF CF
DC/NC-71U 85 885 937 1000 1042 1066 1086 CF
90 780 825 880 918 939 957 975
80 1046 1107 1180 CF CF CF CF
DC/NC-72U 85 974 1031 1100 1146 1172 1195 CF
90 858 908 968 1010 1033 1053 1073
80 1141 1207 1287 CF CF CF CF
DC/NC-73U 85 1063 1124 1200 1250 1279 CF CF
90 936 991 1056 1102 1127 1148 1170
80 1236 1308 1394 CF CF CF CF
DC/NC-81U 85 1151 1218 1300 1355 1385 CF CF
90 1014 1073 1144 1193 1220 1244 1268
80 1331 1409 1502 CF CF CF CF
DC/NC-82U 85 1240 1312 1400 1459 1492 CF CF
90 1092 1156 1232 1285 1314 1340 1365
80 1426 CF CF CF CF CF CF
DC/NC-83U 85 1328 1405 1500 CF CF CF CF
90 1170 1238 1320 1377 1408 1435 1463
Notes:
1. Ratings may be interpolated but must not be extrapolated.
CF = Consult Factory
Standard rating conditions; evaporator temperature range of 54°F to 44°F; entering cooling water
temperature 85°F and 4.0 GPM/ton. Ratings are based on 0.0001 evaporator fouling factor and 0.00025 cooling
water fouling factor.
Ratings require nonstandard pass arrangements; please consult factory.
36 PM ABSORB
Figure 23, Chiller/Hot Water Pressure Drop - DC/NC
81 82 83
61 62
71 7273
51 5 53
13
2
32
14
22
41
31
42
24
12
23
21
11
Notes:
1. Refer to physical data tables for standard passes.
2. Contact factory for optional pass arrangements.
Figure 24, Cooling (Condenser/Absorber) Water Pressure Drop - DC/NC

22 24
3
42
51 52 5
8182 3
8
41
23
61 62
71 72 73
32
21
31
12
11
14
13
Notes:
1. Refer to physical data tables for standard passes.
PM ABSORB 37
Figure 25, Simultaneous/High Temperature Hot Water Pressure Drop
2
&3
&8 2
&5
82 1 & 7
2
31
3
&6
52
42
22
7
61
,
&
51
&
41
81 ,
21
4
4
&2
&1
2
&1
23
13
11
Notes:
1. One pass arrangement is standard.
38 PM ABSORB
Physical Data
Table 10, Direct-Fired Chiller/Heaters (DC-U)

Direct-Fired (DC) Unit 11U 12U 13U 14U 21U 22U 23U 24U 31U 32U 41U 42U
Nominal Cooling Capacity (Tons) 100 120 150 180 210 240 280 320 360 400 450 500
Nominal Heating Capacity (MBH) 1000 1200 1500 1800 2100 2400 2800 3200 3600 4000 4500 5000
Temperature (°F) 54°F To 44°F
Water Flow Rate (GPM) 240 288 360 432 504 576 672 768 864 960 1080 1200
Chilled Water
Pressure Drop (Ft. H2O) 14.1 14.2 18.1 18.6 17.9 18.8 12.4 13.1 13.8 13.5 13.0 12.9
System
Flange Conn. Dia. (In.) 4 4 4 4 5 5 6 6 6 6 8 8
Water Passes 4 4 3 3 3 3 2 2 2 2 2 2
Nominal Temperature (°F) 131.7°F To 140.0°F
Hot Water
System
Water Passes 4 4 3 3 3 3 2 2 2 2 2 2
Temperature (°F) 85°F Entering Cooling Water @ 4.0 GPM/ton Water Flow
Cooling Water Pressure Drop (Ft. H2O) 12.5 18 19.7 22 16.5 19 29.5 27.5 19.5 28.5 27 35
System Flange Conn. Dia. (In.) 5 5 5 5 6 6 8 8 8 8 10 10
Water Passes (Absorber) 3 3 2 2 2 2 2 2 2 2 2 2
Water Passes (Condenser) 1 1 1 1 1 1 1 1 1 1 1 1
Consumption, Cooling (MBH) 1210 1452 1815 2178 2541 2904 3388 3872 4356 4840 5445 6050
Consumption, Heating (MBH) 1210 1452 1815 2178 2541 2904 3388 3872 4356 4840 5445 6050
Fuel
Supply Gas Press, (In. H2O) 7 7 7 7 7 7 14 14 14 14 14 14
(Natural Gas)
Fuel Conn. Dia. (In.) (Std) 1½ 1½ 2 2 2 2½ 2 2 2 2 2½ 2½
1 1
Flue Conn. Size (In.) 11 x 8 ¼ 12 ¼ x 12 ¼ 14 ⁄⁄ 8 x 12 ¼ 16 ⁄⁄ 8 x 12 ¼
Length, L (In.) 116 116 154 154 153 153 194 194 196 196 196 196
Overall
Width, W (In.) 88 88 93 93 99 99 99 99 105 105 113 115
Dimensions
Height, H (In.) 78 78 78 78 85 85 85 85 95 95 103 103
Operating Wt. 12500 13300 16100 16900 20800 22300 24900 26700 31400 32900 38500 40600
Weights Max. Ship Wt. (With Crate) 11360 11800 14450 14890 18410 19070 21830 22710 27120 27780 32190 33510
(Lbs.) Max. Ship Wt. (Less Crate) 9400 9800 11800 12200 15200 16000 17900 18800 22300 23000 27200 28600
Shipping Method (Std) One Section (Less Burner and Gas Train)
Space for Tube Removal (In.) 95 95 134 134 134 134 178 178 178 178 178 178
Direct-fired (DC) Unit 51U 52U 53U 61U 62U 71U 72U 73U 81U 82U 83U
Nominal Cooling Capacity (Tons) 560 630 700 800 900 1000 1100 1200 1300 1400 1500
Nominal Heating Capacity (MBH) 5600 6300 7000 8000 9000 10000 11000 12000 13000 14000 15000
Water Flow Rate (GPM) 1344 1512 1680 1920 2160 2400 2640 2880 3120 3360 3600
Chilled Water
Pressure Drop (Ft. H2O) 12.9 17.7 23.3 13.8 18.7 14.0 18.1 22.8 18.9 23.3 28.4
System
Flange Conn. Dia. (In.) 8 8 8 10 10 12 12 12 14 14 14
Water Passes 2 2 2 2 2 2 2 2 2 2 2
Nominal Temperature (°F) 131.7°F To 140.0°F
Hot Water
System
Water Passes 2 2 2 2 2 2 2 2 2 2 2
Cooling Water Pressure Drop (Ft. H2O) 26.5 36.5 47 24.5 33 20 25.5 34 28.5 35 43
System Flange Conn. Dia. (In.) 12 12 12 14 14 16 16 16 16 16 16
Water Passes (Absorber) 2 2 2 2 2 2x2 2x2 2x2 2x2 2x2 2x2
Water Passes (Condenser) 1 1 1 1 1 2 2 2 2 2 2
Consumption, Cooling (MBH) 6776 7623 8470 9680 10890 12100 13310 14520 15730 16940 18150
Consumption, Heating (MBH) 6776 7623 8470 9680 10890 12100 13310 14520 15730 16940 18150
Fuel
Supply Gas Press, (In. H2O) 28 28 28 28 28 28 56 56 56 56 56
(Natural Gas)
Fuel Conn. Dia. (In.) (Std.) 2 2 2½ 2½ 3 3 2½ 2½ 3 3 3
13 ¾ x 19 ⁄⁄ 8 15 ¾ x 24 ⁄⁄ 8 15 ¾ x 35 ⁄⁄ 8
5 3 3
Flue Conn. Size (In.)
Length, L (In.) 204 225 245 250 270 252 271 291 276 296 316
Overall
Width, W (In.) 131 131 131 147 147 170 168 170 186 186 186
Dimensions
Height, H (In.) 119 119 119 142 142 143 143 143 150 150 150
Operating Wt. 54500 58600 62300 83700 90000 101700 108500 115200 127600 133900 141500
Weights Max. Ship Wt. (With Crate) 46300 49610 52470 52250 55780 60190 63940 67470 73640 77170 82020
(Lbs.) Max. Ship Wt. (Less Crate) 39300 41900 44200 43700 46300 51000 54100 56700 62400 65300 69000
Shipping Method 1 Sect. Less Burner 2 Sect. Less Burner (Note 3)
Space for Tube Removal (In.) 182 205 225 225 245 229 248 268 248 268 300
Notes: 1. Based on standard DC “Z” type unit at rating conditions of 54°F to 44°F evaporator temperature range, 85°F entering cooling water at
4.0 GPM/ton waterflow. 0.0001 fouling factor in evaporator and 0.00025 cooling water fouling factors based on ARI Standard 560-2000.
2. Fuel consumption based on higher calorific value for natural gas.
3. Maximum shipping weight is maximum of largest single piece. (See shipping data in Table 14.)
4. Review other sections of the catalog for TSA-DC-H and TSA-DC-S data for hot water system, overall dimensions and weights
5. One pass auxiliary heat exchangers for TSA-H/S are standard.
PM ABSORB 39
Table 11, Steam-Fired Chillers
Steam-Fired (NC) Unit 11U 12U 13U 14U 21U 22U 23U 24U 31U 32U 41U 42U
Nominal Cooling Capacity (Tons) 100 120 150 180 210 240 280 320 360 400 450 500
Chilled Water
System
Water Passes 4 4 3 3 3 3 2 2 2 2 2 2
Cooling Water Pressure Drop (Ft. H2O) 14.1 14.2 18.1 18.6 17.9 18.8 12.4 13.1 13.8 13.5 13.0 12.9
System Flange Conn. Dia. (In.) 5 5 5 5 6 6 8 8 8 8 10 10
Water Passes (Absorber) 3 3 2 2 2 2 2 2 2 2 2 2
Water Passes (Condenser) 1 1 1 1 1 1 1 1 1 1 1 1
Steam Consumption
980 1176 1470 1764 2058 2352 2744 3136 3528 3920 4410 4900
Steam (Lbs./Hr.)
System Connection Dia., Steam (In.) 2 2 2 2 2½ 2½ 2½ 2½ 3 3 3 3
Connection. Dia., Drain (In.) 1 1 1 1 1 1 1 1 1½ 1½ 1½ 1½
Length, L (In.) 114 114 154 154 153 153 193 193 196 196 196 196
Overall
Width, W (In.) 75 75 69 69 80 80 74 74 85 85 91 91
Dimensions
Height, H (In.) 79 79 79 79 90 90 90 90 95 95 105 105
Operating Wt. 10500 10800 13400 14000 17600 18200 21100 22300 27300 28100 33500 34900
Weights Max. Ship Wt. (With Crate) 9860 10080 12200 12420 15770 16210 18740 19190 23590 24040 28890 29550
(Lbs.) Max. Ship Wt. (Less Crate) 7900 8000 9800 10100 12800 13100 15300 15900 19700 20000 24100 25000
Shipping Method One Section (Less Stem Control Valve)
Space for Tube Removal (In.) 95 95 134 134 134 134 178 178 178 178 178 178
Steam-Fired (NC) Unit 51U 52U 53U 61U 62U 71U 72U 73U 81U 82U 83U
Nominal Cooling Capacity (Tons) 560 630 700 800 900 1000 1100 1200 1300 1400 1500
Chilled Water
System
Water Passes 2 2 2 2 2 2 2 2 2 2 2
Cooling Water Pressure Drop (Ft. H2O) 12.9 17.7 23.3 13.8 18.7 14.0 18.1 22.8 18.9 23.3 28.4
System Flange Conn. Dia. (In.) 12 12 12 14 14 16 16 16 16 16 16
Water Passes (Absorber) 2 2 2 2 2 2x2 2x2 2x2 2x2 2x2 2x2
Water Passes (Condenser) 1 1 1 1 1 2 2 2 2 2 2
Steam Consumption
5488 6174 6860 7840 8820 9800 10780 11760 12740 13720 14700
Steam (Lbs./Hr.)
System Connection Dia., Steam (In.) 4 4 4 5 5 6 6 6 6 6 6
Connection. Dia., Drain (In.) 2 2 2 2½ 2½ 3 3 3 3 3 3
Length, L (In.) 205 227 246 251 272 254 275 294 276 296 317
Overall
Width, W (In.) 101 101 101 113 113 120 120 120 128 128 128
Dimensions
Height, H (In.) 119 119 119 134 134 142 142 142 144 144 144
Operating Wt. 47900 51700 54500 70600 75400 83600 88600 93400 103900 109400 115000
Weights Max. Ship Wt. (With Crate) 40790 44100 46080 59310 63060 69010 73200 76950 84880 89510 93480
(Lbs.) Max. Ship Wt. (Less Crate) 34800 37300 39000 50100 53300 59100 62300 65400 72800 76400 79700
Shipping Method One Section (Less Steam Control Valve)
Space for Tube Removal (In.) 182 205 225 225 245 229 248 268 248 268 300
Notes: 1. Based on standard NC “Z” type unit at rating conditions 54°F to 44°F evaporator temperature range, 85°F entering cooling water at
4.0 GPM/ton waterflow. 0.0001 fouling factor in evaporator and 0.00025 cooling water fouling factors based on ARI Standard 560-
2000.
2. Fuel consumption based on 114 psig saturated steam pressure.
3. Actual steam valve connection size may not be the same as steam inlet connection size on the unit (check with factory). All steam
valve connections will be 250 psi ANSI flanges. All unit steam connections will be 150 psi ANSI flanges. It is the responsibility of
the installer to complete the piping between the steam valve and unit inlet connection.
40 PM ABSORB
Electrical Data
Table 12, Electrical Data for Direct-Fired Chiller/Heaters

Voltage Direct-Fired (DC) Unit 11U 12U 13U 14U 21U 22U 23U 24U 31U 32U 41U 42U
No. 1 Absorbent Pump kW 1.3 1.3 2.2 2.2 2.5 2.5 3.4 3.4 3.4 3.4 3.4 3.4
AMPS 7.2 7.2 11.6 11.6 12.6 12.6 16.6 16.6 16.6 16.6 16.6 16.6
No. 2 Absorbent Pump kW       1.3 1.3 1.3 1.3 1.8 1.8
AMPS 7.2 7.2 7.2 7.2 10.5 10.5
Refrigerant Pump kW 0.2 0.2 0.2 0.2 0.2 0.2 0.4 0.4 0.4 0.4 0.4 0.4
AMPS 2.8 2.8 2.8 2.8 2.8 2.8 3.0 3.0 3.0 3.0 3.0 3.0
208/60/3 Purge Pump kW 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75
AMPS 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8
Burner Blower HP 0.5 0.5 1.0 1.5 2.0 1.5 3.0 5.0 5.0 3.0 5.0 5.0
AMPS 2.3 2.3 4.2 6.0 7.8 6.0 11.0 17.5 17.5 11.0 17.5 17.5
Total RLA AMPS 18.6 18.6 25.1 26.9 29.7 27.9 44.7 51.2 51.2 44.7 54.5 54.5
Min. Circuit Ampacity AMPS 17.9 17.9 25.3 27.1 30.2 28.4 45.8 52.5 52.5 45.8 55.8 55.8
Max. Fuse Size AMPS 30 30 50 50 60 60 80 80 80 80 100 100
AMPS 6.8 6.8 11.0 11.0 12.0 12.0 16.0 16.0 16.0 16.0 16.0 16.0
No. 2 Absorbent Pump kW — — — — — — 1.3 1.3 1.3 1.3 1.8 1.8
AMPS 6.8 6.8 6.8 6.8 10.0 10.0
AMPS 2.6 2.6 2.6 2.6 2.6 2.6 2.8 2.8 2.8 2.8 2.8 2.8
230/60/3 Purge Pump kW 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75
AMPS 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4
Burner Blower HP 0.5 0.5 1.0 1.5 2.0 1.5 3.0 5.0 5.0 3.0 5.0 5.0
AMPS 2.0 2.0 3.6 5.2 6.8 5.2 9.6 15.2 15.2 9.6 15.2 15.2
Total RLA AMPS 17.1 17.1 23.0 24.6 27.2 25.6 41.4 47.0 47.0 41.4 50.2 50.2
AMPS 3.4 3.4 5.5 5.5 6.0 6.0 8.0 8.0 8.0 8.0 8.0 8.0
AMPS 3.4 3.4 3.4 3.4 5.0 5.0
AMPS 1.3 1.3 1.3 1.3 1.3 1.3 1.4 1.4 1.4 1.4 1.4 1.4
460/60/3 Purge Pump kW 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75
AMPS 1.7 1.7 1.7 1.7 1.7 1.7 1.7 1.7 1.7 1.7 1.7 1.7
Burner Blower HP 0.5 0.5 1.0 1.5 2.0 1.5 3.0 5.0 5.0 3.0 5.0 5.0
AMPS 1.0 1.0 1.8 2.6 3.4 2.6 4.8 7.6 7.6 4.8 7.6 7.6
Total RLA AMPS 8.6 8.6 11.5 12.3 13.6 12.8 20.8 23.6 23.6 20.8 25.2 25.2
Voltage Direct-Fired (DC) Unit 51U 52U 53U 61U 62U 71U 72U 73U 81U 82U 83U
No. 1 Absorbent Pump kW 3.7 3.7 5.5 — — — — — — — —
AMPS 23.0 23.0 29.0
AMPS 10.5 10.5 12.6
Refrigerant Pump kW 0.4 0.4 0.4 — — — — — — — —
AMPS 3.0 3.0 3.0
208/60/3 Purge Pump kW 0.75 0.75 0.75 — — — — — — — —
AMPS 3.8 3.8 3.8
Burner Blower HP 5.0 3.0 5.0 — — — — — — — —
AMPS 17.5 11.0 17.5
Total RLA AMPS 60.9 54.4 69.0 — — — — — — — —
Min. Circuit Ampacity AMPS 63.6 57.1 73.2 — — — — — — — —
Max. Fuse Size AMPS 125 100 150 — — — — — — — —
AMPS 22.0 22.0 28.0
AMPS 10.0 10.0 12.0
AMPS 2.8 2.8 2.8
230/60/3 Purge Pump kW 0.75 0.75 0.75 — — — — — — — —
AMPS 3.4 3.4 3.4
Burner Blower HP 5.0 3.0 5.0 — — — — — — — —
AMPS 15.2 9.6 15.2
Total RLA AMPS 56.2 50.6 64.2 — — — — — — — —
No. 1 Absorbent Pump kW 3.7 3.7 5.5 5.5 5.5 7.5 7.5 7.5 7.5 7.5 7.5
AMPS 11.0 11.0 14.0 16.0 16.0 20.0 20.0 20.0 20.0 20.0 20.0
AMPS 5.0 5.0 6.0 6.0 6.0 11.0 11.0 11.0 11.0 11.0 11.0
Refrigerant Pump kW 0.4 0.4 0.4 0.4 0.4 1.1 1.1 1.1 1.1 1.1 1.1
AMPS 1.4 1.4 1.4 1.4 1.4 3.2 3.2 3.2 3.2 3.2 3.2
460/60/3 Purge Pump kW 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75
AMPS 1.7 1.7 1.7 1.7 1.7 1.7 1.7 1.7 1.7 1.7 1.7
Burner Blower HP 5.0 3.0 5.0 7.5 10.0 10.0 15.0 15.0 10.0 15.0 20.0
AMPS 7.6 4.8 7.6 11.0 14.0 14.0 21.0 21.0 14.0 21.0 27.0
Total RLA AMPS 28.2 25.4 32.2 37.6 40.6 51.4 58.4 58.4 51.4 58.4 64.4
Min. Circuit Ampacity AMPS 29.5 26.7 34.2 40.1 43.1 54.9 62.2 62.2 54.9 62.2 69.7
Max. Fuse Size AMPS 50 50 60 80 80 100 100 100 100 100 100
See Notes below Table 13 on page 42.
PM ABSORB 41
Table 13, Electrical Data for Steam-Fired Chillers
Voltage Steam-Fired (NC) Unit 11U 12U 13U 14U 21U 22U 23U 24U 31U 32U 41U 42U
AMPS 7.2 7.2 12.6 12.6 16.6 16.6 16.6 16.6 16.6 16.6 16.6 26.0
No. 2 Absorbent Pump kW       1.3 1.3 1.3 1.3 1.8 1.8
AMPS 7.2 7.2 7.2 7.2 10.5 10.5
208/60/3 AMPS 2.8 2.8 2.8 2.8 2.8 2.8 3.0 3.0 3.0 3.0 3.0 3.0
Purge Pump kW 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75
AMPS 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8
Total RLA AMPS 15.6 15.6 21.0 21.0 25.0 25.0 32.4 32.4 32.4 32.4 35.7 35.7
AMPS 6.8 6.8 12.0 12.0 16.0 16.0 16.0 16.0 16.0 16.0 25.0 25.0
AMPS 6.8 6.8 6.8 6.8 10.0 10.0
230/60/3 AMPS 2.6 2.6 2.6 2.6 2.6 2.6 2.8 2.8 2.8 2.8 2.8 2.8
Purge Pump kW 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75
AMPS 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4
Total RLA AMPS 14.4 14.4 19.6 19.6 23.6 23.6 30.6 30.6 30.6 30.6 33.8 33.8
AMPS 3.4 3.4 6.0 6.0 8.0 8.0 8.0 8.0 8.0 8.0 12.5 12.5
AMPS 3.4 3.4 3.4 3.4 5.0 5.0
460/60/3 AMPS 1.3 1.3 1.3 1.3 1.3 1.3 1.4 1.4 1.4 1.4 1.4 1.4
Purge Pump kW 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75
AMPS 1.7 1.7 1.7 1.7 1.7 1.7 1.7 1.7 1.7 1.7 1.7 1.7
Total RLA AMPS 7.3 7.3 9.9 9.9 11.9 11.9 15.4 15.4 15.4 15.4 17.0 17.0
Voltage Steam-Fired (NC) Unit 51U 52U 53U 61U 62U 71U 72U 73U 81U 82U 83U
AMPS 26.0 26.0 29.0
AMPS 10.5 10.5 12.6
208/60/3 AMPS 3.0 3.0 3.0
Purge Pump kW 0.75 0.75 0.75 — — — — — — — —
AMPS 3.8 3.8 3.8
Total RLA AMPS 45.1 45.1 50.2 — — — — — — — —
AMPS 25.0 25.0 28.0
AMPS 10.0 10.0 12.0
230/60/3 AMPS 2.8 2.8 2.8
Purge Pump kW 0.75 0.75 0.75 — — — — — — — —
AMPS 3.4 3.4 3.4
Total RLA AMPS 42.8 42.8 47.8 — — — — — — — —
AMPS 12.5 12.5 14.0 17.5 17.5 20.0 20.0 20.0 20.0 20.0 20.0
AMPS 5.0 5.0 6.0 6.0 6.0 11.0 11.0 11.0 11.0 11.0 11.0
Refrigerant Pump kW 0.4 0.4 0.4 0.4 0.4 1.1 1.1 1.1 1.1 1.1 1.1
460/60/3 AMPS 1.4 1.4 1.4 1.4 1.4 3.2 3.2 3.2 3.2 3.2 3.2
Purge Pump kW 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75
AMPS 1.7 1.7 1.7 1.7 1.7 1.7 1.7 1.7 1.7 1.7 1.7
Total RLA AMPS 21.5 21.5 24.0 27.7 27.7 37.0 37.0 37.0 37.0 37.0 37.0
Min. Circuit Ampacity AMPS 23.7 23.7 26.6 31.0 31.0 40.9 40.9 40.9 40.9 40.9 40.9
Max. Fuse Size AMPS 50 50 60 80 80 80 80 80 80 80 80
Table 12 & Table 13 Notes:

1. Total RLA includes No. 1 absorbent pump, No. 2 absorbent pump, refrigerant pump, purge pump, burner blower, control
circuit, palladium cell heater.
2. Allowable Voltage Limits: 208V/60Hz/3Ph 187V to 229V
230V/60Hz/3Ph: 207V to 253V
460V/60Hz/3Ph: 414V to 506V
42 PM ABSORB
Dimensional Data, DC-U Units
Figure 26, DC 11U thru 12U
Notes:
1. indicates the position of anchor bolts. Refer to page 67 for detailed foundation dimensional information.
2. All water and rupture disk piping connections are welded ANSI 150 lb. flanges.
3. é indicates the position of the power supply connection to control panel ( ⁄⁄ 8 inch diameter).
7
4. Installation and service clearances as follows: Sides – 40 inches; Control Panel – 40 inches; Burner – 40 inches.
5. For detailed flue connection details, refer to page 70.
6. Smoke chamber drain connection shall be field installed and piped to floor drain.
PM ABSORB 43
See notes on page 43.
44 PM ABSORB
PM ABSORB 45
46 PM ABSORB
PM ABSORB 47
48 PM ABSORB
PM ABSORB 49
50 PM ABSORB
PM ABSORB 51
52 PM ABSORB
DC-U Unit Shipping Data
Table 14, DC Unit Shipping Data

No. of Shipping Dimensions (In.) Shipping Dimensions (In.)
Model
Sections (With Crate) (Uncrated)
No.
Shipping Weights Length Width Height Weights Length Width Height
1 11360 126 93 94 9400 114 81 78
11U 7994 126 71 90 6700 114 59 78
2*
3366 70 51 93 2700 58 39 77
1 11800 126 93 94 9800 114 81 78
12U 8220 126 71 90 6900 114 59 78
2*
3580 78 51 93 2900 66 39 77
1 14450 167 97 95 11800 154 83 78
13U 9949 167 75 95 8200 154 61 78
2*
4501 81 57 94 3600 68 43 77
1 14890 167 97 95 12200 154 83 78
14U 10175 167 75 95 8400 154 61 78
2*
4715 89 57 94 3800 76 43 77
1 18410 167 104 103 15200 153 90 85
21U 12938 167 85 103 10800 153 71 85
2*
5472 96 59 102 4400 82 45 84
1 19070 167 104 103 16000 153 90 85
22U 13145 167 85 103 11100 153 71 85
2*
5925 103 59 102 4900 89 45 84
1 21830 208 105 103 17900 193 91 85
23U 15194 208 85 103 12600 193 71 85
2*
6636 116 60 102 5300 101 46 84
1 22710 208 105 103 18800 193 91 85
24U 15346 208 85 103 13000 193 71 85
2*
7364 123 60 102 5800 108 46 84
1 27120 211 112 114 22300 196 97 95
31U 18992 211 88 114 16100 196 73 95
2*
8128 114 63 113 6200 99 48 94
1 27780 211 112 114 23000 196 97 95
32U 19468 211 88 114 16600 196 73 95
2*
8312 121 63 113 6400 106 48 94
1 32190 211 121 123 27200 196 106 103
41U 22894 211 93 123 19900 196 78 103
2*
9296 125 67 122 7300 110 52 102
1 33510 211 121 123 28600 196 106 103
42U 23746 211 93 123 20800 196 78 103
2*
9764 133 67 122 7800 118 52 102
1 46300 220 142 141 39300 204 126 119
51U 34400 220 113 141 30200 204 97 119
2*
11900 128 76 141 9100 112 60 119
1 49610 241 142 141 41900 225 126 119
52U 36826 241 113 141 32200 225 97 119
2*
12784 138 76 141 9700 122 60 119
1 52470 261 142 141 44200 245 126 119
53U 38762 261 113 141 33800 245 97 119
2*
13708 145 76 141 10400 129 60 119
52250 265 127 157 43700 249 111 135
61U 2
18190 161 82 130 14800 147 68 142
55780 287 128 160 46300 270 111 135
62U 2
19760 173 82 130 16100 159 68 142
60190 267 126 168 51000 250 109 143
71U 2
23810 177 95 144 19400 163 80 143
63940 289 127 169 54100 271 109 143
72U 2
25580 189 95 144 21000 174 80 143
67470 309 127 169 56700 291 109 143
73U 2
27780 202 96 144 22700 186 80 143
73640 294 138 170 62400 276 120 144
81U 2
30210 202 99 153 24700 187 84 150
77170 313 138 170 65300 296 120 144
82U 2
31530 210 99 153 25800 194 84 150
82020 336 140 170 69000 316 120 144
83U 2
33070 217 99 153 27400 202 84 150
*Consult your sales representative for information on optional 2 or 3 section shipments.
PM ABSORB 53
Dimensional Data, Simultaneous and High Temperature Units
Figure 36, DC 11S/H thru 83S/H
Table 15, DC 11S/H thru 83S/H Dimensions

Dimensions
Model Type
A B C D¬ E- F G
85 ⁄⁄ 8
5
DC-11S/H 122 91 91 81 ½ 3¼ 99 ½
85 ⁄⁄ 8
5
DC-12S/H 122 91 91 81 ½ 3¼ 99 ¼
85 ⁄⁄ 8 16 ⁄⁄ 8
5 5
DC-13S/H 154 96 91 81 ½ 115 3/8
85 ⁄⁄ 8 16 ⁄⁄ 8
5 5
DC-14S/H 154 96 91 81 ½ 115 3/8
93 ⁄⁄ 8
5 1
DC-21S/H 153 101 99 89 ½ 13 ⁄⁄ 8 111 ¾
93 ⁄⁄ 8
5 1
DC-22S/H 153 101 99 89 ½ 13 ⁄⁄ 8 111 ¾
93 ⁄⁄ 8
3 1
DC-23S/H 194 104 99 89 ½ 53 ⁄⁄ 8 154 ¾
93 ⁄⁄ 8
3 1
DC-24S/H 194 104 99 89 ½ 53 ⁄⁄ 8 154 ¾
99 ⁄⁄ 8 32 ⁄⁄ 8 150 ⁄⁄ 8
3 7 3
DC-31S/H 196 109 109 103 ¼
99 ⁄⁄ 8 32 ⁄⁄ 8 150 ⁄⁄ 8
3 7 3
DC-32S/H 196 109 109 103 ¼
144 ⁄⁄ 8
3
DC-41S/H 196 117 119 112 108 27
144 ⁄⁄ 8
3
DC-42S/H 196 117 119 112 108 27
125 ⁄⁄ 8
5 1 1
DC-51S/H 204 142 139 131 ¾ 36 ⁄⁄ 8 156 ⁄⁄ 8
125 ⁄⁄ 8 45 ⁄⁄ 8
5 7
DC-52S/H 225 142 139 131 ¾ 166
125 ⁄⁄ 8 53 ⁄⁄ 8 173 ⁄⁄ 8
5 7 7
DC-53S/H 245 142 139 131 ¾
155 ⁄⁄ 8
3 1
DC-61S/H 250 154 164 149 ¼ 72 ⁄⁄ 8 192
155 ⁄⁄ 8 203 ⁄⁄ 8
3 7
DC-62S/H 270 154 164 149 ¼ 84
142 ⁄⁄ 8
7
DC-71S/H 252 182 170 160 ¼ 153 ½ 17 ¾
29 ⁄⁄ 8 154 ⁄⁄ 8
5 5
DC-72S/H 271 182 170 160 ¼ 153 ½
41 ⁄⁄ 8
3
DC-73S/H 291 182 170 160 ¼ 153 ½ 164 ½
41 ⁄⁄ 8
1 3
DC-81S/H 276 195 179 168 ⁄⁄ 8 161 ¾ 166 ½
174 ⁄⁄ 8
1 3
DC-82S/H 296 195 179 168 ⁄⁄ 8 161 ¾ 49 ¼
1 1
DC-83S/H 316 195 179 168 ⁄⁄ 8 161 ¾ 57 ⁄⁄ 8 175 ¾
Note: See standard DC-U certified drawings for all other dimensions.
¬ Hot water outlet
- Hot water inlet
54 PM ABSORB
DC-S and DC-H Unit Shipping Data
Table 16, Shipping Dimensions for Simultaneous and Hot Water Type Units (DC-S/H U)
No. of Shipping Dimensions (In.) Shipping Dimensions (In.)
Model
Sections (With Crate) (Uncrated)
No.
Shipping Weight Length Width Height Weight Length Width Height
11S/H Unit 12730 134 105 110 10400 122 91 91
12S/H Unit 13170 134 105 110 10800 122 91 91
13S/H Unit 15870 167 110 111 13000 154 96 91
14S/H Unit 16550 167 110 111 13400 154 96 91
21S/H Unit 20030 166 116 119 16400 153 101 99
22S/H Unit 20820 166 116 120 17000 153 101 99
23S/H Unit 23570 206 119 120 19200 194 104 99
24S/H Unit 24500 206 119 120 20100 194 104 99
31S/H Unit 28760 210 125 131 23800 196 109 109
32S/H Unit 29420 210 125 131 24500 196 109 109
41S/H Unit 34570 209 133 143 28700 196 117 119
42S/H Unit 35890 209 133 143 30100 196 117 119
51S/H Unit 50820 217 158 164 41800 204 142 139
52S/H Unit 55070 239 160 165 44400 225 142 139
53S/H Unit 58370 259 160 165 46700 245 142 139
Shells 50300 263 128 162 43900 250 119 136
61S/H
Generator 16410 169 91 148 16500 158 80 134
62S/H Shells 52971 284 127 162 46500 270 119 136
Generator 17770 182 91 148 17800 170 80 134
71S/H Shells 57240 264 124 174 51200 250 108 143
Generator 21390 174 96 147 18990 163 80 125
Heat Exchanger 4330 155 74 66 3200 144 61 50
72S/H Shells 65520 284 125 174 54400 271 108 143
Generator 23740 188 96 147 20500 175 80 126
Heat Exchanger 4330 155 74 65 3200 144 61 50
73S/H Shells 65120 304 125 174 57000 291 108 143
Generator 25570 199 96 147 22200 186 80 126
Heat Exchanger 4310 155 74 65 3200 144 61 50
81S/H Shells 70870 290 138 176 62600 276 119 145
Generator 27700 200 96 156 24200 187 84 135
Heat Exchanger 4360 158 73 70 3200 147 61 55
82S/H Shells 74150 310 138 176 65600 296 119 145
Generator 28870 207 96 156 25300 194 84 135
Heat Exchanger 4370 158 74 70 3200 147 61 55
83S/H Shells 79510 330 136 177 69300 316 119 145
Generator 30630 215 100 156 26900 202 84 135
Heat Exchanger 4380 158 74 70 3200 147 61 55
PM ABSORB 55
Dimensional Data, NC Units
Figure 37, NC 11U thru 12U
Notes:
1. indicates the position of anchor bolts. Refer to page 69 for detailed foundation dimensional information.
2. All water steam and rupture disk piping connections are welded ANSI 150 lb. flanges.
3. é indicates the position of the power supply connection to control panel (7⁄⁄ 8 inch diameter).
4. Installation and service clearances as follows: Sides – 40 inches; Control Panel – 40 inches.
56 PM ABSORB
See notes on page 56
PM ABSORB 57
58 PM ABSORB
PM ABSORB 59
60 PM ABSORB
PM ABSORB 61
62 PM ABSORB
PM ABSORB 63
64 PM ABSORB
PM ABSORB 65
NC Unit Shipping Data
Table 17, NC Unit Shipping Data

No. of Shipping Shipping Dimensions (In.) Shipping Shipping Dimensions (In.)
Model
Sections Wt. (Lbs.) (With Crate) Wt. (Lbs.) (Uncrated)
No.
Shipping (W/Crate) Length Width Height (Uncrated) Length Width Height
11U 1 9,860 125 87 94 7,900 114 75 79
12U 1 10,080 125 87 94 8,000 114 75 79
13U 1 12,200 166 81 95 9,800 154 69 79
14U 1 12,420 166 81 95 10,100 154 69 79
21U 1 15,770 167 94 107 12,800 153 80 90
22U 1 16,210 167 94 107 13,100 153 80 90
23U 1 18,740 208 88 112 15,300 193 74 90
24U 1 19,190 208 88 112 15,900 193 74 90
31U 1 23,590 210 99 117 19,700 196 85 95
32U 1 24,040 210 99 117 20,000 196 85 95
41U 1 28,890 212 106 128 24,100 196 91 105
42U 1 29,550 212 106 128 25,000 196 91 105
51U 1 40,790 221 117 142 34,800 205 101 119
52U 1 44,100 243 117 142 37,300 227 101 119
53U 1 46,080 262 117 142 39,000 246 101 119
61U 1 59,310 268 130 159 50,100 251 113 134
62U 1 63,060 289 130 159 53,300 272 113 134
71U 1 69,010 272 135 168 59,100 254 120 142
72U 1 73,200 293 135 168 62,300 275 120 142
73U 1 76,950 312 135 168 65,400 294 120 142
81U 1 84,880 296 148 171 72,800 276 128 144
82U 1 89,510 316 148 171 76,400 296 128 144
83U 1 93,480 336 148 171 79,700 317 128 144
Note: Contact the factory for optional two or three section shipments.
66 PM ABSORB
Foundation Dimensional Data
Direct-Fired (DC) Chiller/Heaters

Notes:
1. Shaded area indicates the base of absorption unit. Figure 47, DC sizes 11U thru 62U
2. A reasonably level concrete foundation or floor must be
provided on which to mount the unit. Floors must be
sufficiently strong to support the unit weight.
3. Provide a floor drain near chiller foundation.
4. If foundation anchoring is required, supply anchor bolts
and nuts. Fix anchor bolts in the foundation prior to chiller
installation and as per detail of weld (see Figure 48).
Washers are supplied with the chiller.
5. For direct-fired DC units, provide supports for the burner
and gas train.
6. Unit must be level before start-up. See leveling
information in “Installation and Application Data” section of
this manual.
Figure 48, Detail of Weld Figure 49, DC sizes 71U thru 83U
Table 18, Direct-Fired (DC-U) Dimensions

DC Physical Data
Model Oper. Point Loads (Lbs) Dimensions (Inches)
No. Wt.(Lbs) AA BB CC DD A B C D E F G H J K L M N P
75 ⁄⁄ 8 22 ⁄⁄ 8 18 ½ 34 ⁄⁄ 8
7 7 1 5
11U 12500 4500 4500 1600 1900 5 10 33 5 11 ¾ 21 4½ 27 ⁄⁄ 8 5 10
75 ⁄⁄ 8 22 ⁄⁄ 8 18 ½
7 7
12U 13300 4800 4800 1700 2000 5 10 33 5 11 ¾ 21 4½ 19 ¼ 42 ½ 5 10
22 ⁄⁄ 8 20 ⁄⁄ 8 42 ⁄⁄ 8
7 1 7
13U 16100 5700 5700 2200 2500 116 5 10 33 5 12 26 7 44 ½ 5 10
22 ⁄⁄ 8 20 ⁄⁄ 8 52 ⁄⁄ 8
7 1 3
14U 16900 6000 6000 2300 2600 116 5 10 33 5 12 26 7 35 5 10
1 1 1
21U 20800 7600 7600 2600 3000 114 ¾ 5½ 11 35 ¼ 5 25 ¼ 21 ⁄⁄ 8 13 ¾ 25 ¾ 6 33 ⁄⁄ 8 53 ⁄⁄ 8 5½ 11
1
22U 22300 8000 8000 3000 3300 114 ¾ 5½ 11 35 ¼ 5 25 ¼ 21 ⁄⁄ 8 13 ¾ 25 ¾ 6 25 ¼ 61 5½ 11
25 ¼ 20 ⁄⁄ 8 13 ⁄⁄ 8 72 ⁄⁄ 8
5 7 7
23U 24900 8800 8800 3500 3800 115 5½ 11 35 ¼ 5 26 6 50 ¾ 5½ 11
25 ¼ 20 ⁄⁄ 8 13 ⁄⁄ 8 42 ⁄⁄ 8
5 7 7
24U 26700 9300 9300 3800 4300 115 5½ 11 35 ¼ 5 26 6 80 ¾ 5½ 11
26 ¾ 19 ⁄⁄ 8 17 ¾ 68 ⁄⁄ 8
7 7
31U 31400 11400 11400 4000 4600 153 6½ 13 36 ¾ 5 28 ¾ 5½ 52 ¾ 6½ 13
26 ¾ 19 ⁄⁄ 8 17 ¾ 44 ⁄⁄ 8
7 7
32U 32900 11800 11800 4300 5000 153 6½ 13 36 ¾ 5 28 ¾ 5½ 76 ¾ 6½ 13
21 ½ 21 ⁄⁄ 8 32 ¾ 80 ⁄⁄ 8
5 5
41U 38500 14000 14000 4900 5600 153 6½ 13 40 ¾ 5 30 ¾ 5½ 41 6½ 13
21 ½ 21 ⁄⁄ 8 32 ¾
5 1
42U 40600 14700 14700 5300 5900 153 6½ 13 40 ¾ 5 30 ¾ 5½ 33 ⁄⁄ 8 88 ½ 6½ 13
37 ¾ 17 ⁄⁄ 8 37 ¾ 45 ⁄⁄ 8
3 7
51U 54500 20900 20900 6000 6700 151 7½ 15 48 ¾ 5½ 48 ¾ 5½ 78 ¾ 6 12
37 ¾ 17 ⁄⁄ 8 37 ¾ 45 ⁄⁄ 8 88 ⁄⁄ 8
3 7 5
52U 58600 22400 22400 6500 7300 172 ¾ 7½ 15 48 ¾ 5½ 48 ¾ 5½ 6 12
37 ¾ 17 ⁄⁄ 8 37 ¾ 45 ⁄⁄ 8
3 7
53U 62300 23700 23700 7000 7900 192 7½ 15 48 ¾ 5½ 48 ¾ 5½ 96 ½ 6 12
44 ⁄⁄ 8 18 ⁄⁄ 8 45 ⁄⁄ 8 55 ½
1 1 5
61U 83700 31400 31400 9900 11000 190 8½ 17 55 5½ 5½ 52 ¼ 106 ¾ 8 16
210 ⁄⁄ 8 44 ⁄⁄ 8 18 ⁄⁄ 8 45 ⁄⁄ 8 56 ½
5 1 1 5 1
62U 90000 33400 33400 10650 12550 8½ 17 55 5½ 5½ 52 ¼ 118 ⁄⁄ 8 8 16
   48 ⁄⁄ 8 29 ½ 49 ⁄⁄ 8 60 ½    
7 5
71U 101700 36800 36800 13400 14700 174 ¼ 59 ¾ 122
194 ⁄⁄ 8    48 ⁄⁄ 8 29 ½ 49 ⁄⁄ 8 60 ½   133 ⁄⁄ 8  
7 7 5 7
72U 108500 39000 39000 14600 15900 59 ¾
214 ⁄⁄ 8    48 ⁄⁄ 8 29 ½ 49 ⁄⁄ 8 60 ½   145 ⁄⁄ 8  
5 7 5 5
73U 115200 41100 41100 15800 17200 59 ¾
194 ⁄⁄ 8      145 ⁄⁄ 8  
7 5
81U 127600 45700 45700 17400 18800 68 ½ 57 ½ 31 ½ 52 ¾ 63 ¾
214 ⁄⁄ 8       
5
82U 133900 48200 48200 18300 19200 68 ½ 57 ½ 31 ½ 52 ¾ 63 ¾ 153 ½
214 ⁄⁄ 8      161 ⁄⁄ 8  
5 3
83U 141500 50500 50500 19400 21100 68 ½ 57 ½ 31 ½ 52 ¾ 63 ¾
PM ABSORB 67
Table 19, Direct-Fired (DC-S/H) Dimensions
DC Physical Data
Model Oper. Point Loads (Lbs) Dimensions (Inches)
No. Wt.(Lbs) AA BB CC DD A B C D E F G H J K L M N P
75 ⁄⁄ 8 22 ⁄⁄ 8 18 ½ 21 ⁄⁄ 8 34 ⁄⁄ 8
7 7 1 5 1 5
11S/H 13700 4500 4500 1900 2800 5 10 33 5 11 ¾ 38 ⁄⁄ 8 27 ⁄⁄ 8 5 10
75 ⁄⁄ 8 22 ⁄⁄ 8 18 ½ 21 ⁄⁄ 8
7 7 1 5
12S/H 14400 4800 4800 2000 2800 5 10 33 5 11 ¾ 38 ⁄⁄ 8 19 ¼ 42 ½ 5 10
22 ⁄⁄ 8 20 ⁄⁄ 8 42 ⁄⁄ 8 23 ⁄⁄ 8 42 ⁄⁄ 8
7 1 7 7 7
13S/H 17300 5700 5700 2800 3100 116 5 10 33 5 12 44 ½ 5 10
22 ⁄⁄ 8 20 ⁄⁄ 8 42 ⁄⁄ 8 23 ⁄⁄ 8 52 ⁄⁄ 8
7 1 7 7 3
14S/H 18100 6000 6000 2800 3300 116 5 10 33 5 12 35 5 10
1 1 1
21S/H 22100 7600 7600 3200 3700 114 ¾ 5½ 11 35 ¼ 5 25 ¼ 21 ⁄⁄ 8 13 ¾ 40 ¾ 21 33 ⁄⁄ 8 53 ⁄⁄ 8 5½ 11
1
22S/H 23700 8000 8000 3600 4100 114 ¾ 5½ 11 35 ¼ 5 25 ¼ 21 ⁄⁄ 8 13 ¾ 40 ¾ 21 25 ¼ 61 5½ 11
25 ¼ 20 ⁄⁄ 8 13 ⁄⁄ 8 41 ⁄⁄ 8 72 ⁄⁄ 8
5 7 1 1 7
23S/H 26400 8800 8800 3900 4900 115 5½ 11 35 ¼ 5 21 ⁄⁄ 8 50 ¾ 5½ 11
25 ¼ 20 ⁄⁄ 8 13 ⁄⁄ 8 41 ⁄⁄ 8 42 ⁄⁄ 8
5 7 1 1 7
24S/H 28200 9300 9300 4200 5400 115 5½ 11 35 ¼ 5 21 ⁄⁄ 8 80 ¾ 5½ 11
26 ¾ 19 ⁄⁄ 8 17 ¾ 68 ⁄⁄ 8
7 7
31S/H 33100 11400 11400 4800 5500 153 6½ 13 36 ¾ 5 42 ½ 19 ¼ 52 ¾ 6½ 13
26 ¾ 19 ⁄⁄ 8 17 ¾ 44 ⁄⁄ 8
7 7
32S/H 34700 11800 11800 5000 6100 153 6½ 13 36 ¾ 5 42 ½ 19 ¼ 76 ¾ 6½ 13
21 ½ 21 ⁄⁄ 8 46 ⁄⁄ 8 19 ⁄⁄ 8 80 ⁄⁄ 8
5 5 3 5
41S/H 40500 14000 14000 5700 6800 153 6½ 13 40 ¾ 5 30 ¾ 41 6½ 13
21 ½ 21 ⁄⁄ 8 46 ⁄⁄ 8 19 ⁄⁄ 8
5 5 3 1
42S/H 42400 14700 14700 6000 7000 153 6½ 13 40 ¾ 5 30 ¾ 33 ⁄⁄ 8 88 ½ 6½ 13
37 ¾ 17 ⁄⁄ 8 37 ¾ 68 ⁄⁄ 8 45 ⁄⁄ 8
3 1 7
51S/H 58000 20900 20900 7200 9000 151 7½ 15 48 ¾ 5½ 24 ¾ 78 ¾ 6 12
37 ¾ 17 ⁄⁄ 8 37 ¾ 68 ⁄⁄ 8 45 ⁄⁄ 8 88 ⁄⁄ 8
3 1 7 5
52S/H 61900 22400 22400 7500 9600 172 ¾ 7½ 15 48 ¾ 5½ 24 ¾ 6 12
37 ¾ 17 ⁄⁄ 8 37 ¾ 68 ⁄⁄ 8 45 ⁄⁄ 8
3 1 7
53S/H 65700 23700 23700 8000 10300 192 7½ 15 48 ¾ 5½ 24 ¾ 96 ½ 6 12
44 ⁄⁄ 8 18 ⁄⁄ 8 45 ⁄⁄ 8 75 ⁄⁄ 8 24 ⁄⁄ 8
1 1 5 5 5
61S/H 87100 31400 31400 10900 13400 190 8½ 17 55 5½ 52 ¼ 106 ¾ 8 16
210 ⁄⁄ 8 44 ⁄⁄ 8 18 ⁄⁄ 8 45 ⁄⁄ 8 75 ⁄⁄ 8 24 ⁄⁄ 8
5 1 1 5 5 5 1
62S/H 88900 33400 33400 19800 2300 8½ 17 55 5½ 52 ¼ 118 ⁄⁄ 8 8 16
   48 ⁄⁄ 8 29 ½ 49 ⁄⁄ 8 74 ⁄⁄ 8 19 ⁄⁄ 8   
7 5 5 5
71S/H 106600 36800 36800 15100 17900 174 ¼ 59 ¾ 122
194 ⁄⁄ 8    48 ⁄⁄ 8 29 ½ 49 ⁄⁄ 8 74 ⁄⁄ 8 19 ⁄⁄ 8  133 ⁄⁄ 8  
7 7 5 5 5 7
72S/H 113400 39000 39000 16100 19300 59 ¾
214 ⁄⁄ 8    48 ⁄⁄ 8 29 ½ 49 ⁄⁄ 8 74 ⁄⁄ 8 19 ⁄⁄ 8  145 ⁄⁄ 8  
5 7 5 5 5 5
73S/H 120100 41100 41100 17200 20700 59 ¾
194 ⁄⁄ 8     145 ⁄⁄ 8  
7 5
81S/H 132500 45700 45700 18900 22200 68 ½ 57 ½ 31 ½ 52 ¾ 77 ½ 19 ¼
214 ⁄⁄ 8      
5
82S/H 138800 47900 47900 19700 23300 68 ½ 57 ½ 31 ½ 52 ¾ 77 ½ 19 ¼ 153 ½
214 ⁄⁄ 8     161 ⁄⁄ 8  
5 3
83S/H 146500 50500 50500 20700 24800 68 ½ 57 ½ 31 ½ 52 ¾ 77 ½ 19 ¼
68 PM ABSORB
Steam-Fired Chillers
Figure 50, NC sizes 11U thru 24U
Figure 51, NC sizes 31U thru 83U
Table 20, Steam-Fired (NC) Foundational Dimensions

Physical Data
NC Model
Operating Point Load (Lbs) Dimensions (Inches)
Number
Wt. (Lbs) AA BB A B C D E
51 ⁄⁄ 8 72 ⁄⁄ 8 39 ⁄⁄ 8
3 5 3
11U 10500 5250 5250 6½ 13
51 ⁄⁄ 8 72 ⁄⁄ 8 39 ⁄⁄ 8
3 5 3
12U 10800 5400 5430 6½ 13
51 ⁄⁄ 8 112 ⁄⁄ 8 39 ⁄⁄ 8
3 7 3
13U 13400 6700 6700 6½ 13
51 ⁄⁄ 8 112 ⁄⁄ 8 39 ⁄⁄ 8
3 7 3
14U 14000 7000 7000 6½ 13
110 ⁄⁄ 8
1 7 1
21U 17600 8800 8800 63 ⁄⁄ 8 51 ⁄⁄ 8 7½ 15
110 ⁄⁄ 8
1 7 1
22U 18200 9100 9100 63 ⁄⁄ 8 51 ⁄⁄ 8 7½ 15
1 1
23U 21100 10550 10550 63 ⁄⁄ 8 151 51 ⁄⁄ 8 7½ 15
1 1
24U 22300 11150 11150 63 ⁄⁄ 8 151 51 ⁄⁄ 8 7½ 15
1 1
31U 27300 13650 13650 67 ⁄⁄ 8 146 ¼ 55 ⁄⁄ 8 4¾ 14 ¾
1 1
32U 28100 14050 14050 67 ⁄⁄ 8 146 ¼ 55 ⁄⁄ 8 4¾ 14 ¾
41U 33500 16750 16750 71 146 ¼ 59 4¾ 14 ¾
42U 34900 17450 17450 71 146 ¼ 59 4¾ 14 ¾
78 ⁄⁄ 8 145 ⁄⁄ 8 66 ⁄⁄ 8
7 7 7 1 1
51U 47900 23950 23950 5 ⁄⁄ 8 15 ⁄⁄ 8
78 ⁄⁄ 8 66 ⁄⁄ 8
7 1 7 1 1
52U 51700 25850 25850 167 ⁄⁄ 8 5 ⁄⁄ 8 15 ⁄⁄ 8
78 ⁄⁄ 8 186 ⁄⁄ 8 66 ⁄⁄ 8
7 7 7 1 1
53U 54500 27250 27250 5 ⁄⁄ 8 15 ⁄⁄ 8
61U 70600 35300 35300 86 ¾ 184 ½ 74 ¾ 5½ 15 ½
1
62U 75400 37700 37700 86 ¾ 205 ⁄⁄ 8 74 ¾ 5½ 15 ½
94 ⁄⁄ 8 82 ⁄⁄ 8
5 5
71U 83600 41800 41800 168 ¾ 5½ 15 ½
94 ⁄⁄ 8 189 ⁄⁄ 8 82 ⁄⁄ 8
5 3 5
72U 88600 44300 44300 5½ 15 ½
94 ⁄⁄ 8 82 ⁄⁄ 8
5 1 5
73U 93400 46700 46700 209 ⁄⁄ 8 5½ 15 ½
189 ⁄⁄ 8
3
81U 103900 51950 51950 102 ½ 90 ½ 5½ 15 ½
1
82U 109400 54700 54700 102 ½ 209 ⁄⁄ 8 90 ½ 5½ 15 ½
1
83U 115000 57500 57500 102 ½ 209 ⁄⁄ 8 90 ½ 5½ 15 ½
PM ABSORB 69
Flue Flange Dimensional Data
Figure 52, Flue Flange Dimensional Drawing
Table 21, Flue Flange Dimensions

DC Total Dimensional Data (Inches)
Model No. of Length Width
No. Holes L A B C D E F G J K W AA BB CC DD EE
4 ⁄⁄ 8 4 ⁄⁄ 8      ⁄⁄ 8 11 ⁄⁄ 8   ⁄⁄ 8
1 3 3 5 3 1 5
11 10 14 ⁄⁄ 8 13 5 ⁄⁄ 8 10 ¼
4 ⁄⁄ 8 4 ⁄⁄ 8      ⁄⁄ 8 11 ⁄⁄ 8   ⁄⁄ 8
1 3 3 5 3 1 5
12 10 14 ⁄⁄ 8 13 5 ⁄⁄ 8 10 ¼
4 ⁄⁄ 8 4 ⁄⁄ 8      ⁄⁄ 8 11 ⁄⁄ 8   ⁄⁄ 8
1 3 3 5 3 1 5
13 10 14 ⁄⁄ 8 13 5 ⁄⁄ 8 10 ¼
4 ⁄⁄ 8 4 ⁄⁄ 8      ⁄⁄ 8 11 ⁄⁄ 8   ⁄⁄ 8
1 3 3 5 3 1 5
14 10 14 ⁄⁄ 8 13 5 ⁄⁄ 8 10 ¼
15 ⁄⁄ 8 4 ⁄⁄ 16      ⁄⁄ 8 15 ⁄⁄ 8 4 ⁄⁄ 16  ⁄⁄ 8
3 11 5 1 3 11 5 1
21 12 4¾ 14 ⁄⁄ 8 4¾ 14 ⁄⁄ 8
15 ⁄⁄ 8 4 11⁄⁄ 16      ⁄⁄ 8 15 ⁄⁄ 8 4 ⁄⁄ 16  ⁄⁄ 8
3 5 1 3 11 5 1
22 12 4¾ 14 ⁄⁄ 8 4¾ 14 ⁄⁄ 8
15 ⁄⁄ 8 4 11⁄⁄ 16      ⁄⁄ 8 15 ⁄⁄ 8 4 ⁄⁄ 16  ⁄⁄ 8
3 5 1 3 11 5 1
23 12 4¾ 14 ⁄⁄ 8 4¾ 14 ⁄⁄ 8
15 ⁄⁄ 8 4 11⁄⁄ 16      ⁄⁄ 8 15 ⁄⁄ 8 4 ⁄⁄ 16  ⁄⁄ 8
3 5 1 3 11 5 1
24 12 4¾ 14 ⁄⁄ 8 4¾ 14 ⁄⁄ 8
17 ⁄⁄ 8 3 15⁄⁄ 16 3 15⁄⁄ 16     15 ⁄⁄ 8 15 ⁄⁄ 8 4 ⁄⁄ 8 4 ⁄⁄ 8  13 ⁄⁄ 8
3 7 3 5 5 7
31 14 4 ¾ ¾
17 ⁄⁄ 8 3 15⁄⁄ 16 3 15⁄⁄ 16     15 ⁄⁄ 8 15 ⁄⁄ 8 4 ⁄⁄ 8 4 ⁄⁄ 8  13 ⁄⁄ 8
3 7 3 5 5 7
32 14 4 ¾ ¾
4 ⁄⁄ 16     ⁄⁄ 16 15 ⁄⁄ 8 4 ⁄⁄ 16  ⁄⁄ 8
9 9 1 3 11 5
41 14 19 ¼ 4½ 4½ 18 ⁄⁄ 8 4¾ 14 3⁄⁄ 16
4 ⁄⁄ 16     ⁄⁄ 16 15 ⁄⁄ 8 4 ⁄⁄ 16  ⁄⁄ 8
9 9 1 3 11 5
42 14 19 ¼ 4½ 4½ 18 ⁄⁄ 8 4¾ 14 3⁄⁄ 16
    ⁄⁄ 16 17 ⁄⁄ 8 5 ⁄⁄ 8 5 7⁄⁄ 16  ⁄⁄ 16
1 9 3 3 9
51 14 23 ⁄⁄ 8 5½ 5½ 5½ 22 16 3⁄⁄ 16
    ⁄⁄ 16 17 ⁄⁄ 8 5 ⁄⁄ 8 5 7⁄⁄ 16  ⁄⁄ 16
1 9 3 3 9
52 14 23 ⁄⁄ 8 5½ 5½ 5½ 22 16 3⁄⁄ 16
    ⁄⁄ 16 17 ⁄⁄ 8 5 ⁄⁄ 8 5 7⁄⁄ 16  ⁄⁄ 16
1 9 3 3 9
53 14 23 ⁄⁄ 8 5½ 5½ 5½ 22 16 3⁄⁄ 16
27 ⁄⁄ 8 4 7⁄⁄ 16 4 7⁄⁄ 16 4 7⁄⁄ 16 4 7⁄⁄ 16 4 7⁄⁄ 16   ⁄⁄ 8 26 ⁄⁄ 16
7 5 11
61 14 19 ¼ 4½ 4½ 4½ 5/8 18
27 ⁄⁄ 8 4 7⁄⁄ 16 4 7⁄⁄ 16 4 7⁄⁄ 16 4 7⁄⁄ 16 4 7⁄⁄ 16   ⁄⁄ 8 26 ⁄⁄ 16
7 5 11
62 14 19 ¼ 4½ 4½ 4½ 5/8 18
38 ⁄⁄ 8 4 11⁄⁄ 16 4 11⁄⁄ 16 4 ⁄⁄ 16 ⁄⁄ 16 18 ⁄⁄ 8 4 7⁄⁄ 16 4 ⁄⁄ 8 4 7⁄⁄ 16 17 ⁄⁄ 16
7 11 9 7 3 11
71 24 4¾ 4¾ 4¾ 4¾ 37 ¾ 5/8
38 ⁄⁄ 8 4 11⁄⁄ 16 4 11⁄⁄ 16 4 ⁄⁄ 16 ⁄⁄ 16 18 ⁄⁄ 8 4 ⁄⁄ 16 4 ⁄⁄ 8 4 7⁄⁄ 16 17 ⁄⁄ 16
7 11 9 7 7 3 11
72 24 4¾ 4¾ 4¾ 4¾ 37 ¾ 5/8
38 ⁄⁄ 8 4 11⁄⁄ 16 4 11⁄⁄ 16 4 ⁄⁄ 16 ⁄⁄ 16 18 ⁄⁄ 8 4 7⁄⁄ 16 4 ⁄⁄ 8 4 7⁄⁄ 16 17 ⁄⁄ 16
7 11 9 7 3 11
73 24 4¾ 4¾ 4¾ 4¾ 37 ¾ 5/8
38 ⁄⁄ 8 4 11⁄⁄ 16 4 11⁄⁄ 16 4 ⁄⁄ 16 ⁄⁄ 16 18 ⁄⁄ 8 4 ⁄⁄ 16 4 ⁄⁄ 8 4 7⁄⁄ 16 17 ⁄⁄ 16
7 11 9 7 7 3 11
81 24 4¾ 4¾ 4¾ 4¾ 37 ¾ 5/8
38 ⁄⁄ 8 4 11⁄⁄ 16 4 11⁄⁄ 16 4 ⁄⁄ 16 ⁄⁄ 16 18 ⁄⁄ 8 4 7⁄⁄ 16 4 ⁄⁄ 8 4 7⁄⁄ 16 17 ⁄⁄ 16
7 11 9 7 3 11
82 24 4¾ 4¾ 4¾ 4¾ 37 ¾ 5/8
38 ⁄⁄ 8 4 ⁄⁄ 16 4 ⁄⁄ 16 4 ⁄⁄ 16 ⁄⁄ 16 18 ⁄⁄ 8 4 ⁄⁄ 4 ⁄⁄ 8 4 ⁄⁄ 16 ⁄⁄ 8 17 ⁄⁄ 16
7 11 11 11 9 7 7 3 7 5 11
83 24 4¾ 4¾ 4¾ 4¾ 37 ¾ 16
70 PM ABSORB
Field Wiring
Figure 53, Typical Electrical Field Connection Diagram - Direct-Fired (DC)
Notes:
1. Allowable Voltage Limits:
Unit Nameplate 208V/6OHz/3Ph: 187V to 229V
2. For cooling tower fan interlock, installing contractor shall provide cooling water thermostat and field install at the cooling
water inlet.
3. Wire size is 14 gauge in 1 inch conduit provided with unit.
4. Wire size is 16 gauge in ¾ inch conduit provided with unit.
5. All conductors shall be copper.
6. Auxiliary 24VAC rated contacts are required in both chilled water and cooling water pump starters and wired
as shown.
7. It is recommended that the absorption unit be hooked to emergency power to prevent sudden shutdown and allow for
complete dilution cycle.
8. Field supplied and installed wiring and conduit.
9. The start/stop signal to the system pumps are required and are typically either directly to the pump starter
as shown or through a pilot relay.
10. HW1 is only utilized on DC-S (simultaneous) or DC-H (hot water) units.
PM ABSORB 71
Figure 54, Typical Electrical Field Connection Diagram - Steam-Fired (NC)
Notes:
1. Allowable Voltage Limits:
2. For cooling tower fan interlock, installing contractor shall provide cooling water thermostat and field install at the
cooling water inlet.
3. Wire size is 16 gauge in ¾ inch conduit (field provided).
4. All conductors shall be copper.
5. Auxiliary 24VAC rated contacts are required in both chilled water and cooling water pump starters and wired as
shown.
6. For an electric-pneumatic control system, connect steam control valve positioner between terminals 330 and 331.
Wire size is 16 gauge in ¾ inch conduit.
7. It is recommended that the absorption unit be hooked to emergency power to prevent sudden shutdown and allow
for complete dilution cycle.
8. Field supplied and installed wiring and conduit.
9. The start/stop signal to the system pumps are required and are typically either directly to the pump starter as
shown or through a pilot relay.
72 PM ABSORB
Sequence of Operation
Typical Cooling Operation
Figure 55 illustrates the typical operating sequence of a McQuay DC direct-fired absorption chiller. The
NC steam-fired unit would not include the time delays associated with the burner blower, gas valve and
ignition functions.
With a chilled water setpoint of 44°F (6.7°C) and with the chiller/heater enabled, the start signal will be
energized as the leaving chilled water temperature rises to 45.8°F (7.7°C), 1.8°F (1.0°C) above setpoint.
The burner initially completes a 60-second prepurge operation that includes gas valve and supply air
damper modulation to full open to insure complete purging of the combustion chamber. The unit then
proceeds to the burner light-off functions and finally into the chilled water control area satisfying load
requirements. The No. 1 absorbent pump flow is varied during all stages of operation to insure quicker
startup and optimum performance at part load.
As the cooling load is satisfied and with the chiller/heater at minimum load, the burner will cycle off as
the leaving chilled water temperature drops to 41.3°F (5.2°C), 2.7°F (1.5°C) below setpoint.
When the microprocessor receives a stop signal, either local or remote, the generator heat source will
shut off and the dilution cycle will begin. The dilution cycle will last between 6 and 15 minutes
depending on generator temperature. The dilution cycle will consist of staged stopping of the refrigerant
pump, absorbent pump(s), and the cooling water pump. The chiller is capable of restarting during the
dilution cycle.
Typical Heating Operation
Figure 56 illustrates the typical operating sequence of a McQuay DC direct-fired absorption
chiller/heater in heating mode.
With a hot water setpoint of 131°F (55°C) and with the chiller/ heater enabled, the start signal will be
energized as the leaving heating water temperature drops to 129.2°F (54°C), 1.8°F (1.0°C) below setpoint.
The burner initially completes a 60-second prepurge operation that includes gas valve and supply air
damper modulation to full open to insure complete purging of the combustion chamber. The unit then
proceeds to the burner light-off functions and finally into the heating water control area satisfying load
requirements. The No. 1 absorbent pump flow is varied during all stages of operation to insure quicker
startup and optimum performance at part load. On chiller/heaters with two absorbent pumps, the No. 2
pump remains off at all times during the heating mode.
As the heating load is satisfied and with the chiller/heater at minimum load, the burner will cycle off as
the leaving heating water temperature rises to 134.6°F (57°C), 3.6°F (2°C) above setpoint.
When the microprocessor receives a stop signal, either local or remote, the generator heat source will
shut off and the dilution cycle will begin. The dilution cycle will last approximately 5 minutes depending
on generator temperature. The dilution cycle consists of timed stopping of the No. 1 absorbent pump.
The chiller/heater is capable of restarting during the dilution cycle.
PM ABSORB 73
Figure 55, Typical combustion time chart (cooling operation)
Figure 56, Typical combustion time chart (heating operation)
74 PM ABSORB
Installation and Application Data
Location and Space Requirements

The unit is designed for indoor application and must be located in a space where the ambient equipment
room temperature is between 41°F and 113°F, at no more than 90% relative humidity. Clearance must be
provided on either end to facilitate tube cleaning or removal and clearance on all other sides of the unit
for general unit maintenance. See the dimensional data tables for clearance requirements.
Leveling Requirements
Strict leveling tolerances must be adhered to for trouble-free operation. McQuay units are furnished with
four leveling reference points, one on each corner of the lower shell or tube sheet. Each reference point
is designated by three punch marks. A convenient method to check leveling tolerances is to fill a clear
vinyl hose with water and measure the difference in the water level at the two points. The tolerance that
must be maintained from end-to-end and side-to-side is approximately 1 mm (1/25”) of difference for each
3 foot length between points. When the unit does not meet this requirement, the unit must be shimmed
in order to meet leveling tolerances. The installer is responsible for initial leveling during the installation
of the unit. McQuayService will then verify the leveling tolerance after solutions are charged. The
installer will then be responsible for re-leveling if required.
Figure 57, Leveling the Chiller
Water Piping
Water piping should be arranged so that the circulating pumps discharge directly into the vessels. The
water piping should be insulated to reduce heat gain and to prevent condensation. Air vents should be
located at all high points in the water piping system, and drains should be located at all low points to
facilitate complete system drainage. To reduce vibration and noise transmission, vibration eliminators
should be provided. Shutoff valves should be provided to allow unit isolation during maintenance.
Note: A chilled water flow switch is provided on the unit and is preset to open at approximately 50% of
nominal design gpm.
PM ABSORB 75
Building Pump Interlocks
The units are equipped with interlock contact closures to signal the chilled and cooling water pumps to
start and stop (see field wiring diagrams, Figure 53 and Figure 54). It is important that the unit have
control of the chilled and cooling water pumps to allow for controlled shutdown of water flow during the
normal shutdown/dilution cycle or in the event of a safety condition. In addition to the start/stop
signals to the chilled and cooling water pumps, the unit also requires answer-back signals from the
chilled and cooling water pump starters. The answer-back signals are necessary to report to the
microprocessor that the chilled and cooling water pumps are operating in response to the
microprocessor start/stop signal. These answer-back signals are typically dry-contact closures from the
pump starters to the interlock contact points at the chiller panel (see field wiring diagrams Figure 53 and
Figure 54).
On units equipped with the ‘simultaneous” or “hot water” option, there are also interlock contact
closures to signal the hot water pump(s) to start and stop (see field wiring diagram, Figure 53). In
addition to the start/stop signals to the hot water pump(s) the unit also requires answer-back signals
from the hot water pump starter(s). The answer-back signals are necessary to report to the
microprocessor that the hot water pump(s) are operating in response to the microprocessor start/stop
signal. These answer-back signals are typically dry-contact closures from the pump starters to the
interlock contact points at the chiller panel (see field wiring diagram, Figure 53).
Building Pump Interlocks on Multiple Units:

On applications where there are multiple units without dedicated chilled and cooling water pumps, it will
be necessary to provide some means for an individual unit to shut off water flow during the normal
shutdown/dilution cycle or in the event of a safety condition. Typically, this is accomplished by
installing an in-line shutoff valve to the chilled and cooling water circuits of each individual chiller. The
interlock contact points from the chiller can then be utilized to send a start/stop signal to the common
chilled and cooling water pump starters and simultaneously provide the open/close signal to the
individual unit in-line water valves. In addition to the start/stop signals to the chilled and cooling water
pumps, the unit also requires answer-back signals from the chilled and cooling water pump starters and
from an end switch (proof open) signal from the in-line water valves. The answer-back signals are
necessary to report to the microprocessor that the chilled and cooling water pumps and in-line valves
are operating in response to the microprocessor start/stop signal. These answer-back signals are
typically dry-contact closures from the pump starters and in-line water valve end switches to the
interlock contact points at the chiller panel (see field wiring diagrams, Figure 59 and Figure 60).
Note: An additional valve and bypass line on each unit may be required if excessive flow through other
units may exceed flow limits.)
Field Piping Instructions, Direct-Fired Units

1. The standard chiller/heater must not be subjected to water side pressures in excess of 150 psig.
2. An expansion tank should be provided in the chilled/hot water line.
3. Thermometers and pressure gauges should be field installed at the inlet and outlet of the chilled/hot
water line and the cooling water line.
4. During heating operation, the cooling water circuit should not be in operation and should be blown
down.
5. All external piping connections are provided with ANSI 150 psig flanges unless noted.
6. A drain line must be installed from the smoke chamber drain to a floor drain.
7. See Figure 58 for typical system piping arrangement.
76 PM ABSORB
Figure 58, Typical Direct-Fired Piping Diagram
Figure 59, Typical Simultaneous Unit Piping Diagram
PM ABSORB 77
Field Piping Instructions, Steam-Fired Units
1. The standard chiller must not be subjected to water side pressures in excess of 150 psig.
2. An expansion tank should be provided in the chilled water line.
3. Thermometers and pressure gauges should be field installed at the inlet and outlet of the chilled
water line and the cooling water line.
4. Supply steam pressure to chiller must not exceed 142 psig.
5. A safety valve must be supplied per local code to vent steam in the event of excess steam supply.
6. A strainer, pressure gauge and drain trap should be provided near the steam inlet.
7. The back pressure in the condensate drain line should not exceed 16.4 feet of water.
8. All external piping connections are to be provided with ANSI 150 psig flanges unless noted.
9. To prevent steam flow to the chiller during shutdown and maintenance, a steam shutoff valve must
be provided and installed in the field. The terminals for an automatic open/close valve are provided
in the chiller control panel.
10. If necessary, provide a steam drain cooler in steam drain line.
11. See Figure 60 for typical piping arrangement.
Figure 60, Typical Steam-Fired Piping Diagram
Variable Water Flow

Variable water flow through the evaporator is allowable provided that the minimum flow rate is above
factory recommendations to prevent laminar flow and a loss of heat transfer. The rate of change in flow
should be slow to give the chiller an opportunity to sense a change in capacity, adjust to it and stabilize.
A maximum rate of change should not be greater than the 10% per minute for the desire flow change. For
example, if design flow is 1000 GPM and minimum desired flow is 600 GPM. The flow rate change should
not be greater than 40 GPM/minute. Variable flow through the cooling tower loop is not recommended
because the unit performance will deteriorate as water temperature is this loop rise.
Cooling Water Temperature Control

McQuay chillers are designed to start with cooling water temperatures below 67°F. However, the
cooling water temperature must rise to at least 67°F within the first half hour of operation to prevent a
“Low Cooling Water” alarm and shutdown. The unit can then be operated at cooling water temperatures
between 67°F and 91°F. For optimal unit performance, the entering cooling water temperature should be
maintained between 75°F and 85°F. Proper control of cooling water temperature is required to prevent
safety shutdowns due to high solution concentration levels, high generator temperature, or generator
78 PM ABSORB
pressure. To keep an adequate cooling water temperature, some method of cooling tower bypass control
must be used. Refer to Figure 61 for a typical example of using an automatically controlled three-way
valve to bypass tower water.
Figure 61, Typical Control Method
Water Treatment
As with any system utilizing an open or closed loop water circuit, the use of water treatment is a
necessity to insure long life and efficient operation of the entire system.
Impurities in the water such as scale, dirt, bacteria, etc, will adhere to heat transfer surfaces causing a
loss of efficiency, higher operating costs, and a potential for mechanical damage.
Proper and continued water treatment by a reputable treatment company should be adhered to for the
life of the equipment. Water treatment specialists can also help determine the necessary time intervals
for tube inspections and/or tube brushing/cleaning.
Added attention must be given on retrofit jobs when the existing piping is reused. Air infiltration into
the piping will cause a rapid build-up of rust and corrosion inside the piping. Scale and debris may break
loose from the inside walls of the piping during retrofit operations. The use of water strainers and water
treatment will be necessary to remove the larger particles from the system and keep the smaller particles
in suspension.
Chemical Analysis
It is extremely important for ALL absorption machines to have the proper chemical levels at all times.
The chemical charge of McQuay absorption chillers includes the lithium bromide (salt), deionized water
(refrigerant), octyl alcohol (wetting agent) and lithium molybdate (inhibitor). During normal operation,
the alcohol and molybdate decompose and must be replenished. To determine the chemical content, a
sample must be taken semiannually and sent to a laboratory for analysis. The resulting report will advise
of the additional amount of chemicals that are required. If the wetting agent is not adequate, the unit will
lose capacity. If the inhibitor is too low, internal rust will build up in the unit and can cause a shortened
machine life and damage. Similar testing is required by all manufacturers.
PM ABSORB 79
Rupture Disk Mounting
In some instances local codes may dictate the requirement for a rupture disk to prevent damage to the
unit in the event of overpressurization of the high and low temperature generators. McQuay units are
provided with a rupture disk that is set to rupture at approximately 14.7 psig and mounted to a 150 psi
ANSI flanged pipe extending from the low temperature generator. McQuayService is responsible for the
installation of the rupture disk during the initial leak checks and evacuation. It is the responsibility of the
installer to provide the 150 psi ANSI mating flange and terminate the pipe to an overflow tank or other
location such as a floor drain. Local codes may dictate materials utilized and termination point of vent
piping.
Figure 62, Rupture Disk Location
Figure 63, Rupture Disk Installation
Table 22
Dimensions (Inches) 4” Disk 6” Disk
6 ⁄⁄ 8
7
A 8¾
5 ⁄⁄ 8
7
B 8¼
C 5 7¼
High Tension
U¾
100 200
(Hexagon
Bolting Torque Socket Head)
(Ft.-Lbs.) Cap Screw
U 7⁄⁄ 16
102 60
(Hexagon
Socket Head)
80 PM ABSORB
Burner Data
Gordon Piatt Burners

The standard model DC direct-fired units are equipped with a Gordon Piatt Energy Group Type S or Type
F Turbo Ring Forced Draft Burner. The burners are capable of firing with natural gas and/or No. 2 fuel
oil. All of the burners utilized are listed by Underwriters Laboratories Inc. typical NOx emissions are 70
PPM or higher.
The burner may be provided with a dual fuel burner, firing with either natural gas or No. 2 fuel oil. A fuel
transfer switch allows the burner to be toggled from gas to oil or oil to gas either manually or
automatically via remote signal.
Each burner is factory wired and tested prior to shipment. Each control panel includes indicator lights
and on/off and automatic/manual control switches. A potentiometer provides manual modulation from
low fire to high tire during startup and routine maintenance procedures. Also included as standard is a
flame safeguard control that complies with many of the special code requirements, depending on job
application.
Figure 64, Gordon Piatt Turbo Ring Force Draft Burner
All burners include a patented stainless steel burner head with a controlled primary air adjustment. This
design maximizes flame retention at all capacity ranges of modulation, thus ensuring long life and
efficient operation. Both primary and secondary air adjustments can be made externally without burner
disassembly.
Each burner is shipped separately from the unit to ensure maximum protection during shipment, rigging
and final placement of the unit. It is the responsibility of the installing contractor to install the burner
during unit installation.
PM ABSORB 81
Gas Train
The following drawings illustrate some of the common components found in a typical gas train and unit
installation. Individual jobs may vary depending on unit size, local code requirements, and specific
application.
The gas train is pre-piped and wired and is shipped separately from the burner and the unit to ensure
maximum protection during shipment, rigging and final placement of the unit. It is the responsibility of
the installing contractor to install the burner and fuel trains on the unit during the initial job installation.
The Gordon Piatt E2 gas train is used for proven low fire start and modulating burner control. It is used
on all units and is used in conjunction with the F7 and F7T oil systems for gas-oil models.
Figure 65, Typical E2 Gas Train Schematic (IRI Style Gas Train Shown)
Figure 66, Typical Gas Piping Installation
82 PM ABSORB
Oil System
The following drawings illustrate some of the common components found in a typical No. 2 oil system
and unit installation. Individual jobs may vary depending on unit size, local code requirements, and
specific application.
The Gordon Piatt F7 and F7T oil systems are used for proven low fire start and modulating burner
control in firing No. 2 fuel oil. It is commonly used in conjunction with the E2 gas system for
combination gas-oil models.
Other Burner/Gas Train Considerations:

1. The burner and front plate are shipped separate to be installed on the unit by the installer.
2. The unit is equipped with conduits and wiring harnesses to be terminated at the burner control
panel by the installer.
3. The gas train is pre-piped, wired, and shipped separate for field installation by the installer. It will
require support off the floor by the installer, typically with unistrut perforated channels.
4. The installer is responsible for terminating the wiring from the gas train to the burner control panel.
5. On standard unit models DC-51 through DC-83, the burner will require a remote mounted control
panel. It is the responsibility of the installer to mount the panel in a convenient location adjacent to
the burner/gas train and terminate the wiring connections.
6. On systems firing with oil, the oil pump assembly is shipped separate to be field installed, wired,
and piped by the installer.
Figure 67, F7T Oil System Schematic (Shown in High Fire Position)
PM ABSORB 83
Figure 68, Typical Remote Oil Circulating Pump Installation with Above Grade Fuel Tank
(No. 2 Oil Pressure Atomizing)
Sequence Overfire Draft Control (optional)

Field installed Gordon Piatt sequence overfire draft control systems regulate the combustion chamber
pressure or breaching pressure at the flue outlet of the chiller/heater. These systems use a draft sensing
device which controls a damper in the outlet of the vessel being fired. The damper motor is driven open
at the same time the burner flame safeguard is energized through the limit and operating control circuit.
The GP-SD1H system maintains the open damper condition for burner ignition. The damper is
automatically controlled to maintain the proper draft after the burner has started and returns to the
closed position after postpurge. If desired, this system can either be field provided or ordered as an
option to be an inherent component of the burner controls. The damper section would be provided in a
flanged housing for field installation and electrical interlocking to the burner control panel.
84 PM ABSORB
Figure 69, Typical Flue and Stack Installation, Direct-Fired Units
Weishaupt Burners
Low Nitric Oxide Emissions Applications
McQuay model DC direct-fired absorption units can be equipped with a Weishaupt burner for
applications limiting nitric emissions to as low as 20 parts per million (PPM). Burners utilizing natural gas
are available on all models. Models TSA-DC42 and larger are available with combination gas / #2 fuel oil
service. Emissions with fuel oil will be considerably higher than natural gas and will vary depending on
job site conditions and fuel oil quality.
Weishaupt burners are provided with cast aluminum burner housing with a hinged design for easy
access to internal components. The diffuser, ignition electrodes, mixing assembly and oil nozzles (if
provided) can be easily removed without removing the burner. The housing also has a removable top
cover to enhance serviceability. The housing has a high gloss baked enamel coating. The fan motors are
TEFC high efficiency type.
The burners have a stainless steel alloy, flame retention type combustion head. The flame tube is a one
piece construction capable of withstanding temperatures up to 1450 degrees Fahrenheit. A permanent
observation port is provided to see the flame. The air damper drives to a fully closed position during off
cycles. The gas butterfly valve is an integral part of the burner and includes a spring that closes the
valve if the drive linkage is disconnected.
All burners have modulating firing controls with low fire start. Ignition is with a direct spark and #2 oil is
pressure atomized. Gas trains can be provided for a variety of insurance requirements and compliance to
special codes.
It is common for low NOX installations to have a flue gas recirculation (FGR) system where a portion of
the flue gas is cycled back to the burner inlet. McQuay models DC-32 and larger will require FRG to meet
30 PPM emissions or less. FRG is typically not required for smaller units meeting 30 PPM. A typical
application is shown below. The stack and a recirculation piping is typically provided by other suppliers.
PM ABSORB 85
Figure 70, Typical Weishaupt Gas/Oil Burner
Figure 71, Typical Flue Gas Recirculation
86 PM ABSORB
Insulation Instructions
Because of the many different insulating materials available in our industry and local code requirements
or regulations that must be complied with, it is impossible to specify the insulating material types to be
utilized for a specific application. The selection and installation of the insulation should be addressed by
experienced personnel knowledgeable in the local requirements and regulations of this field. The
following tables illustrate the square footage of materials required and the thicknesses of the materials
based on typical installations.
1. Do not insulate the unit until the leak testing procedures have been completed.
2. The type of insulation utilized on the hot surfaces must be sufficient so that outer skin temperatures
meet OSHA safety codes for personnel protection.
3. Use only noncombustible materials.
4. Do not insulate motor of refrigerant pump.
5. To mount insulating materials, use bonding agents, wires, and bands. Do not use screws, rivets or
impact type stick pins.
6. Do not cover components such as service valves, dampers, sightglasses, control valves, or
thermometer or sensor wells.
7. Do not cover the exhaust gas pressure relief damper on the high temperature generator on DC units.
8. Allow accessibility through the insulation to components such as water headers, generator clean-
out compartments, and level electrode junction box.
9. The unit is coated with a heat resistant rust inhibiting paint from the factory. Finish painting is
performed in the field after insulating is complete.
10. The purposes of insulation for hot surfaces are:
a. protection of personnel from burns,
b. reduction of heat loss to equipment room,
c. maintain heat input in the unit for efficiency.
11. The purpose of insulation for cold surfaces is to avoid condensation.
Table 23, Surface Temperatures of Insulated Parts

COLD SURFACES HOT SURFACES
• Evaporator • High temperature generator

• Chilled water headers • Low temperature generator
• Refrigerant storage tank • High temp heat exchanger
• Refrigerant piping • Low temp heat exchanger
• Solution piping
40°F (See Note ¬) 350°F
¬ On DC-U units and if the unit will be operated in the heating mode, the surface temperature will be
40°F in cooling mode and 200°F in heating mode.
PM ABSORB 87
Figure 72, Typical DC-U Unit
Table 24, Required Square Feet Of Insulation

Cold Surface Cold Surface
Hot Surface Insulation Hot Surface Insulation
Model Insulation Model Insulation
1 1 1 1
4 In. 3 In. 1 ⁄⁄ 8 In. 2 In. 1 ⁄⁄ 8 In. 4 In. 3 In. 1 ⁄⁄ 8 In. 2 In. 1 ⁄⁄ 8 In.
25 ⁄⁄ 8 51 ⁄⁄ 8 75 ⁄⁄ 8 166 ⁄⁄ 8
7 5 3 7
TSA-DC-11U 67 ½ 17 ¼ 52 ¾ 3¼ TSA-DC-51U 215 ¼ 7½
29 ⁄⁄ 8 79 ⁄⁄ 8
7 5
TSA-DC-12U 75 ¼ 17 ¼ 52 ¾ 3¼ TSA-DC-52U 229 ¼ 56 179 ¾ 7½
23 ⁄⁄ 8 82 ⁄⁄ 8 191 ⁄⁄ 8
5 1 1 7 5
TSA-DC-13U 87 ¼ 31 ¼ 72 ⁄⁄ 8 3¼ TSA-DC-53U 241 ⁄⁄ 8 60 ¼ 7½
93 ⁄⁄ 8 23 ⁄⁄ 8 222 ⁄⁄ 8 8 ⁄⁄ 8
5 5 1 1 7 5
TSA-DC-14U 35 ½ 72 ⁄⁄ 8 3¼ TSA-DC-61U 312 ⁄⁄ 8 71 95 ¾
25 ⁄⁄ 8 39 ⁄⁄ 8 75 ⁄⁄ 8 237 ⁄⁄ 8 8 ⁄⁄ 8
7 7 1 3 1 7 5
TSA-DC-21U 108 ¾ 86 ⁄⁄ 8 4¼ TSA-DC-62U 331 ½ 100 ⁄⁄ 8
117 ⁄⁄ 8 35 ⁄⁄ 8 40 ⁄⁄ 8
3 7 7 1
TSA-DC-22U 86 ⁄⁄ 8 4¼ TSA-DC-71U 395 81 ¾ 116 ¼ 162 ½ 10 ¾
5 ⁄⁄ 8 416 ⁄⁄ 8
1 3 5 1
TSA-DC-23U 128 ⁄⁄ 8 34 ½ 49 ½ 108 ¾ TSA-DC-72U 86 ⁄⁄ 8 119 ½ 169 10 ¾
135 ⁄⁄ 8 51 ⁄⁄ 8 5 ⁄⁄ 8 90 ⁄⁄ 8 174 ⁄⁄ 8
5 5 3 1 5 3
TSA-DC-24U 34 ½ 108 ¾ TSA-DC-73U 438 ⁄⁄ 8 122 ¾ 10 ¾
39 ⁄⁄ 8 5 ⁄⁄ 8 92 ⁄⁄ 8 11 ⁄⁄ 8
1 7 3 5 7
TSA-DC-31U 156 ⁄⁄ 8 56 122 ¾ TSA-DC-81U 489 ¾ 130 ¼ 181 ¼
39 ⁄⁄ 8 5 ⁄⁄ 8 505 ⁄⁄ 8 11 ⁄⁄ 8
7 3 7 7
TSA-DC-32U 164 ¾ 57 122 ¾ TSA-DC-82U 98 133 ½ 187 ¼
188 ⁄⁄ 8 5 ⁄⁄ 8 544 ⁄⁄ 8 11 ⁄⁄ 8
3 3 5 7
TSA-DC-41U 43 59 ¼ 137 ¾ TSA-DC-83U 105 ½ 136 ¾ 201 ¼
61 ⁄⁄ 8 5 ⁄⁄ 8
3 3
TSA-DC-42U 198 43 137 ¾
Figure 73, Typical DC-S/H Unit
Table 25, Required Square Feet of Insulation (for above)

Cold Surface Cold Surface
Hot Surface Insulation Hot Surface Insulation
Model Insulation Model Insulation
1 1 1 1
4 In. 3 In. 1 ⁄⁄ 8 In. 2 In. 1 ⁄⁄ 8 In. 4 In. 3 In. 1 ⁄⁄ 8 In. 2 In. 1 ⁄⁄ 8 In.
25 ⁄⁄ 8 75 ⁄⁄ 8 166 ⁄⁄ 8
7 3 7
TSA-DC-11S/H 67 ½ 50 ½ 52 ¾ 3¼ TSA-DC-51S/H 215 ¼ 115 ¼ 7½
29 ⁄⁄ 8 119 ⁄⁄ 8 79 ⁄⁄ 8
7 5 5
TSA-DC-12S/H 75 ¼ 50 ½ 52 ¾ 3¼ TSA-DC-52S/H 229 ¼ 179 ¾ 7½
123 ⁄⁄ 8 82 ⁄⁄ 8 191 ⁄⁄ 8
1 1 7 7 5
TSA-DC-13S/H 87 ¼ 55 ½ 31 ¼ 72 ⁄⁄ 8 3¼ TSA-DC-53S/H 241 ⁄⁄ 8 7½
93 ⁄⁄ 8 134 ⁄⁄ 8 222 ⁄⁄ 8 8 ⁄⁄ 8
5 1 1 5 7 5
TSA-DC-14S/H 55 ½ 35 ½ 72 ⁄⁄ 8 3¼ TSA-DC-61S/H 312 ⁄⁄ 8 95 ¾
39 ⁄⁄ 8 237 ⁄⁄ 8 8 ⁄⁄ 8
7 1 1 7 5
TSA-DC-21S/H 108 ¾ 56 ¾ 86 ⁄⁄ 8 4¼ TSA-DC-62S/H 331 ½ 127 ¾ 100 ⁄⁄ 8
117 ⁄⁄ 8 40 ⁄⁄ 8
3 7 1
TSA-DC-22S/H 56 ¾ 86 ⁄⁄ 8 4¼ TSA-DC-71S/H 395 166 ¼ 116 ¼ 162 ½ 10 ¾
71 ⁄⁄ 8 5 ⁄⁄ 8 416 ⁄⁄ 8 167 ⁄⁄ 8
1 5 3 5 5
TSA-DC-23S/H 128 ⁄⁄ 8 49 ½ 108 ¾ TSA-DC-72S/H 119 ½ 169 10 ¾
135 ⁄⁄ 8 71 ⁄⁄ 8 51 ⁄⁄ 8 5 ⁄⁄ 8 174 ⁄⁄ 8
5 5 5 3 1 3
TSA-DC-24S/H 108 ¾ TSA-DC-73S/H 438 ⁄⁄ 8 172 122 ¾ 10 ¾
81 ⁄⁄ 8 5 ⁄⁄ 8 11 ⁄⁄ 8
1 7 3 7
TSA-DC-31S/H 156 ⁄⁄ 8 56 122 ¾ TSA-DC-81S/H 489 ¾ 174 ¼ 130 ¼ 181 ¼
81 ⁄⁄ 8 5 ⁄⁄ 8 505 ⁄⁄ 8 11 ⁄⁄ 8
7 3 7 7
TSA-DC-32S/H 164 ¾ 57 122 ¾ TSA-DC-82S/H 179 ½ 133 ½ 187 ¼
188 ⁄⁄ 8 5 ⁄⁄ 8 544 ⁄⁄ 8 11 ⁄⁄ 8
3 3 5 7
TSA-DC-41S/H 85 59 ¼ 137 ¾ TSA-DC-83S/H 187 136 ¾ 201 ¼
61 ⁄⁄ 8 5 ⁄⁄ 8
3 3
TSA-DC-42S/H 198 85 137 ¾
88 PM ABSORB
Figure 74, Typical NC-11 to NC-62U
Table 26Typical NC-11 to NC-62U

Hot Surface Cold Surface
Model Insulation Insulation
1 1
3 In. 1 ⁄⁄ 8 In. 2 In. 1 ⁄⁄ 8 In.
TSA-NC-11U 57 32 ¼ 52 ¾ 3¼
36 ⁄⁄ 8
5
TSA-NC-12U 57 52 ¾ 3¼
39 ⁄⁄ 8
7 1
TSA-NC-13U 80 ¾ 72 ⁄⁄ 8 3¼
1
TSA-NC-14U 80 ¾ 45 ¼ 72 ⁄⁄ 8 3¼
90 ⁄⁄ 8 50 ⁄⁄ 8
3 5 1
TSA-NC-21U 86 ⁄⁄ 8 4¼
90 ⁄⁄ 8 51 ⁄⁄ 8
3 5 1
TSA-NC-22U 86 ⁄⁄ 8 4¼
62 ⁄⁄ 8 5 ⁄⁄ 8
3 3
TSA-NC-23U 120 ½ 108 ¾
64 ⁄⁄ 8 5 ⁄⁄ 8
5 3
TSA-NC-24U 120 ½ 108 ¾
5 ⁄⁄ 8
3
TSA-NC-31U 136 ¾ 70 122 ¾
5 ⁄⁄ 8
1 3
TSA-NC-32U 136 ¾ 72 ⁄⁄ 8 122 ¾
5 ⁄⁄ 8
3
TSA-NC-41U 144 ¼ 74 ¼ 137 ¾
5 ⁄⁄ 8
3
TSA-NC-42U 144 ¼ 77 ½ 137 ¾
166 ⁄⁄ 8
7
TSA-NC-51U 173 ¼ 94 ¾ 7½
194 ⁄⁄ 8
7 1
TSA-NC-52U 100 ⁄⁄ 8 179 ¾ 7½
104 ⁄⁄ 8 191 ⁄⁄ 8
3 5
TSA-NC-53U 214 ¼ 7½
222 ⁄⁄ 8 8 ⁄⁄ 8
7 5
TSA-NC-61U 250 ¾ 120 ½
273 ⁄⁄ 8 237 ⁄⁄ 8 8 ⁄⁄ 8
3 7 5
TSA-NC-62U 126
Figure 75, Typical NC-71U to NC-83U
Table 27 Typical NC-71U to NC-83U

Hot Surface Cold Surface
Model Insulation Insulation
1 1
3 In. 1 ⁄⁄ 8 In. 2 In. 1 ⁄⁄ 8 In.
⁄⁄ 8
3
TSA-NC-71U 292 ¾ 145 162 ½ 10 ¾
318 ⁄⁄ 8 ⁄⁄ 8
5 5
TSA-NC-72U 149 169 10 ¾
343 ⁄⁄ 8 ⁄⁄ 8 174 ⁄⁄ 8
3 7 3
TSA-NC-73U 153 10 ¾
336 ⁄⁄ 8 ⁄⁄ 8 181 ⁄⁄ 8 11 ⁄⁄ 8
7 5 7 7
TSA-NC-81U 163
363 ⁄⁄ 8 ⁄⁄ 8 11 ⁄⁄ 8
7 7 7
TSA-NC-82U 166 187 ¼
192 ⁄⁄ 8 11 ⁄⁄ 8
1 5 7
TSA-NC-83U 390 ¾ 170 ⁄⁄ 8
PM ABSORB 89
Exhaust Gas and Chimney Considerations
The following application considerations are shown as typical and are not meant to supersede local
codes or standards in any way.
Flue Flange
The unit is equipped with a factory provided flue flange and does not require field design, fabrication or
installation by the installer. The high temperature generator is equipped with a removable door located
directly below the flue flange to conveniently access the second pass of the generator for cleaning. The
flue flange on the unit is of a square or rectangular configuration (see Figure 52) that will require a field
provided transition section for terminating the flue flange to the chimney system.
Air Supply to Equipment Room

All rooms or spaces containing fuel burning equipment must have a constant supply of air at an
adequate static pressure to ensure proper combustion. Typically, 12 SCF* of air is required for every
1000 Btu of fuel burned, assuming combustion with 20% excess air. In addition, outside air is required for
ventilation to the space and to replace the additional air required for multi-walled chimney material and if
a barometric type draft regulator is utilized. As a general rule, sizing the air supply for 15 SCF of air for
every 1000 Btu of fuel burned will be adequate for most applications. Air supply openings of adequate
size with negligible flow resistance must be provided in accordance with local building code
requirements and standards.
Chimney Design Considerations

The chimney system must be designed with methods and materials in compliance with municipal, state,
and federal codes and standards. Variables such as chimney height, length of breaching, number of
units, firing rates, draft regulation, etc., all influence the overall chimney design. The overall chimney
system should be addressed on an application specific basis by an experienced designer knowledgeable
in chimney design, location, draft control, multiple unit applications, and local codes. The design criteria
for the unit is that the exhaust gas pressure at the unit flue flange should be maintained between 0.0”
w.c. and —0.2” w.c.
Additional Chimney Design Considerations

1. The flue and stack must be heat insulated and provided with a condensate drain. The unit is
equipped with a condensate drain connection off the flue box for field hook-up.
2. The stack material should be lined on the interior surface to protect the stack from corrosion due to
moisture in the exhaust gas.
3. Do not connect the flue to an incinerator stack.
4. Locate the top of the stack a sufficient distance from cooling towers, building intake, and exhaust
vents, etc., to prevent contamination.
5. The stack outlet should be designed to prevent elements such as rain, wind, and snow from
entering the stack.
6. Provide a barometric draft control or sequenced draft control system if fluctuations in the draft
pressure are expected inside the flue. Some means of controlling the flue draft may be necessary to
insure that efficient and safe operation is maintained at all times.
7. If downdrafts are expected during shutdown periods, it is recommended that a backdraft damper be
installed. With the optional sequenced draft control system, an additional backdraft damper is not
necessary as the system damper automatically closes when the burner is off.
8. If a common stack is to be utilized for multiple unit applications, it is recommended that separate
draft control systems be utilized for each unit.
9. If a common stack is to be utilized for multiple unit applications, it is recommended that a backdraft
damper be installed to prevent the backflow of exhaust gas to the units that are shut down, or if
downdrafts are expected when all of the units are shut down. If a separate sequenced draft control
90 PM ABSORB
system is utilized for each unit, an additional backdraft damper would not be necessary as the
system damper automatically closes when the burner is off.
10. The draft pressure at the flue flange should be maintained between 0.0” w.c. to —0.2” w.c.
11. Refer to ASHRAE Systems and Equipment Handbook, Chapter 31 for further information and
considerations on chimney design.
PM ABSORB 91
Engineering Guide Specifications
Direct-Fired (DC)
Furnish and install where shown on plans, McQuay direct-fired double effect absorption water
chiller/heater, model TSA-DC ______. Unit shall have a capacity of not less than _______ tons
cooling, chilling ______ gpm of water from _____°F to _____°F when supplied with _____ gpm of
_____°F entering cooling (condenser/absorber) water. Units shall have a heating capacity of _______
MBH, heating gpm of water from _____°F to _____°F.
Selection of the machines shall be based upon a fouling factor of ________ for the evaporator and
________ for the condenser/absorber. Water pressure drops shall not exceed ________ feet of water in
the evaporator and ________ feet of water in the condenser/absorber (total).
Maximum fuel usage at specified conditions shall not exceed ________ MBH for cooling operation and
________ MBH for heating operation when supplied with a gas pressure of ______ inches of water.
Power characteristics shall be ______ volts, phase, _____ Hz. Total rated load amps (ALA) shall not
exceed _______ amps.
Steam-Fired (NC)
Furnish and install where shown on plans, McQuay steam-fired double effect absorption water chiller,
model TSA-NC ______ Unit shall have a capacity of _______ tons cooling, chilling gpm of water from
_____°F to _____°F when supplied with _____ gpm of ______°F entering cooling
(condenser/absorber) water.
Selection of the machines shall be based upon a fouling factor of ________ for the evaporator and
________ for the condenser/absorber. Water pressure drops shall not exceed ________ feet of water in
the evaporator and ________ feet of water in the condenser/absorber (total).
Maximum steam usage shall not exceed ________pounds per hour for cooling operation when supplied
with a saturated steam pressure of ________ psig. Power characteristics shall be ______ volts, phase,
______ Hz. Total rated load amps (RLA) shall not exceed _______ amps.
Controls
1. Each unit shall be provided with a complete factory wired and mounted microprocessor-based
control system. The control system shall feature PID digital control, complete with continuous and
self-diagnostic capability, plus full display functions. The following features shall be included as
standard in each control panel:
a. Terminal blocks for power and interlock wiring.
b. On-off operation switch.
c. Purge pump operation switch.
d. Safety alarm buzzer with bell.
e. Emergency stop switch.
f. Microprocessor-based chilled water controller.
g. Control transformer, auxiliary relays and timers for safety controls.
h. Magnetic contactors for absorbent, refrigerant, and purge pumps.
2. The controller shall monitor and display unit operating parameters including interlocks, unit
safeties, system temperatures and pressures. Each of the following safeties will initiate the proper
safety response in order to protect operational integrity of the unit and obtain the operator’s
92 PM ABSORB
attention via indicator light illumination. On the following safety failures, the controller will initiate
corrective shutdown procedures.
DC NC
a. Chilled water pump interlock a. Chilled water pump interlock
b. Hot water pump interlock b. Cooling water pump interlock
c. Cooling water pump interlock c. Chilled water flow
d. Combustion air fan interlock d. Chilled water freeze protection
e. Chilled water flow e. Cooling water inlet temperature
f. Hot water flow f. High generator temperature
g. Chilled water freeze protection g. High generator pressure
h. Hot water outlet temperature h. High generator solution level
i. Cooling water inlet temperature i. Low generator solution level
j. High generator temperature j. Crystallization protection
k. High generator pressure k. Absorbent pump(s) overcurrent
l. High generator solution level protection
m. Low generator solution level l. Refrigerant pump overcurrent
n. High exhaust gas temperature protection
o. Crystallization protection m. Inverter control protection
p. Flame failure n. Flow switch operation
q. Natural gas pressure
r. Combustion airflow
s. Abnormal combustion
t. Absorbent pump(s) overcurrent
protection
u. Refrigerant pump overcurrent
protection
v. Burner blower overcurrent protection
w. Inverter control protection
x. Flow switch operation
3. The monitor section of the control panel shall display unit setpoints, temperatures, operational
records, and will allow data to be displayed by pressing data select keys. The following shall be
indicated:
DC NC
a. Generator temperature a. Generator temperature
b. Exhaust gas temperature b. Steam drain temperature
c. Chilled water outlet temperature c. Chilled water outlet temperature
d. Hot water outlet temperature d. Cooling water inlet temperature
e. Cooling water inlet temperature e. Control valve position (%)
f. Chilled water setpoint f. Chilled water setpoint
g. Hot water setpoint g. Chiller operation (hours)
h. Chiller operation (hours) h. Chiller starts (number)
i. Heater operation (hours) i. Refrigerant pump operation (hours)
j. Chiller starts (number)
k. Heater starts (number)
l. Refrigerant pump operation (hours)
m. Combustion operation (hours)
n. Burner cycles (number)
PM ABSORB 93
4. Indication lights shall be provided via the run-stop section of the operational board to indicate the
following component status:
DC NC
a. Chiller operation a. Chiller operation
b. Heater operation b. Heater operation
c. Refrigerant pump operation c. Refrigerant pump operation
d. No. 1 absorbent pump operation d. No. 1 absorbent pump operation
e. No. 2 absorbent pump operation (DC e. No. 2 absorbent pump operation (DC
23U thru 83U) 23U thru 83U)
f. Purge pump operation f. Purge pump operation
g. Burner blower operation
5. The microprocessor-based controller shall be capable of maintaining constant leaving water
temperature input.
Direct-fired (DC) — Capacity control from 25% to 100% (natural gas), 35% to 100% (No. 2 oil)
accomplished by modulating the forced draft burner in response to changing leaving chilled or hot
water temperature.
Steam-fired (NC) — Capacity control from 0 to 100% of full load shall be accomplished by
modulating steam control valve in response to leaving chilled water temperature.
6. The control panel shall contain provisions for remote start-stop. When the controller is programmed
a signal from a remote source is necessary for unit operation.
7. The following operational safeties shall be communicated
DC NC
a. Operation indication a. Operation indication
b. Stop indication b. Stop indication
c. Alarm indication c. Alarm indication
d. Auxiliary equipment operation d. Auxiliary equipment operation
e. Combustion indication
f. Cooling operation indication
g. Heating operation indication
8. The unit control panel shall include the following switches to determine mode of operation.
DC NC
a. Operation, stop, and buzzer stop a. Operation, stop, and buzzer stop
buttons buttons
b. Gas control valve auto/manual switch b. Steam control valve select switch
c. Gas control valve close/stop/open c. Refrigerant pump auto/stop/manual
switch switch
d. Refrigerant pump auto/stop/manual d. Purge pump on/off switch
switch
e. Burner blower select switch
f. Cool/heat changeover switch
g. Purge pump on/off switch
9. Microprocessor controller will continuously monitor system parameters and adjust concentration
levels to avoid the possibility of crystallization. If the absorbent concentration rises above 65%, the
controller will modulate fuel input to reduce generator temperature and solution concentration. Unit
controller will initiate dilution cycle if concentration level is not corrected in the specified time frame.
Upper Shell (Low Temperature Generator and Condenser)

1. The upper shell shall be of the shell-and-tube type. Water side shall be rated at 150 psig working
pressure and hydrostatically pressure tested at 1.5 times working pressure.
94 PM ABSORB
2. Each tube in the low temperature generator shall be externally enhanced finned seamless copper
and each tube in the condenser shall be externally and internally enhanced seamless copper. Low
temperature generator tube diameter shall be ¾ ” nominal with 0.028 inch wall thickness at finned
section and .045 inch wall thickness at the ends. Condenser tube diameter shall be ⁄ ” nominal with
5
8
.024 inch wall thickness. Tubes shall be individually replaceable with tube ends rolled into the tube
sheets.
3. The low temperature generator and condenser shall be enclosed in a single shell separated by
eliminators to allow refrigerant vapor to enter the condenser.
4. Condenser shall be equipped with hinged marine water boxes complete with drain and vent
connections to facilitate ease of maintenance. Water connections shall be ANSI 150 psig flanged.
Lower Shell (Evaporator and Absorber)

1. The lower shell shall be of the shell-and-tube type. Water-side shall be rated at 150 psig working
pressure and hydrostatically pressure tested at 1.5 times working pressure.
2. Evaporator and absorber tubes shall be externally and internally enhanced seamless copper. The
evaporator and absorber tube diameter shall be ⁄ ” nominal with .024 inch wall thickness. Tubes
5
8
shall be individually replaceable with tube ends rolled into the tube sheets.
3. The evaporator and absorber shall be enclosed in a single shell separated by eliminators to allow
refrigerant that has evaporated to pass from the evaporator into the absorber, while at the same time
preventing concentrated and dilute lithium bromide solution from passing through to the
evaporator.
4. Stainless steel dispersion trays shall uniformly distribute the liquid refrigerant on the evaporator
tubes and concentrated solution on the absorber tubes through the entire length of the shell.
Systems utilizing pressurized spray head liquid dispersion systems shall include a 5-year parts and
labor guarantee against failure due to clogging.
5. Water connections for both evaporator and absorber shall be 150 psig flanged. The absorber shall
be equipped with hinged marine water boxes to facilitate ease of maintenance, complete with vent
and drain connections.
High Temperature Generator

Direct-fired (DC)
1. The high temperature generator shall be gas fired boiler type with a steel construction two-pass
arrangement. The first pass shall have a combustion chamber supplied with suitable volume for
complete combustion. Second pass shall be steel boiler tubes, .18 inch wall thickness with internally
enhanced turbulators.
2. All direct-fired chiller/heaters shall be supplied with a Gordon Piatt Turbo Ring Forced Draft Burner.
Burner shall be capable of operation with natural gas, No. 2 fuel oil, or natural gas or No. 2 fuel oil
(dual fuel option). Unit shall be capable of capacity modulation from 25% to 100% (natural gas),
35% to 100% (No. 2 fuel oil) of full load.
3. The burner shall be supplied with a control panel to monitor and control the operation of the burner.
The burner control panel shall be interlocked with the chiller’s main control panel, and shall be
supplied with all necessary safety controls, regulators, switches and indicator lights to ensure
trouble-free operation.
4. Burner shall be supplied with the gas train and/or fuel train piping. Gas train and/or fuel train piping
shall contain all necessary safety devices to prevent improper operation. The dual fuel option is
supplied with a fuel transfer switch allowing the burner to be switched from natural gas to No. 2 fuel
oil and back, either manually or automatically. Burner shall be UL listed as standard, with optional
Factory Mutual (FM) and/or Industrial Risk Insurers (IRI) listing of burner and gas train available.
Steam-fired (NC)
1. The high temperature generator shall be shell-and-tube type construction for steam operation, with
an operating pressure of 142 psig and hydrostatically pressure tested at 213 psig. Tubes shall be
externally enhanced finned seamless copper-nickel. High temperature generator tubes shall be ¾ ”
PM ABSORB 95
nominal with 0.040 inch wall thickness. Tubes shall be individually replaceable with tube ends rolled
into the tube sheets. High temperature generator shall be designed, tested and stamped in
accordance with ASME. Supply steam pressure shall not exceed 142 psig at steam valve.
2. The steam valve shall supply steam as needed and shall modulate the steam supply based on the
signal from the chiller from 0 to 100% of full load.
3. The steam valve shall be pneumatic or electric. Steam valve shall be interlocked with the chiller’s
main control panel. Main panel shall control the steam valve and modulate the valve in response to
the changing load.
4. The unit shall include a factory mounted steam trap.
High and Low Temperature Heat Exchangers

1. The low and high temperature heat exchangers shall be of the shell-and-tube type.
2. Each tube in the low and high temperature exchanger shall be externally and internally enhanced
finned seamless copper-nickel. Heat exchanger tube diameter shall be ½” nominal with .028 inch wall
thickness.
3. The low and high temperature heat exchangers shall be enclosed in separate shells.
Heat Reclaimer (NC Type Only)

Steam-fired chillers shall be supplied with a heat reclaim shell-and-tube bundle. The heat reclaim bundle
shall ensure that steam condensate leaving the chiller is less than 203°F. The shell shall have an
operating pressure of 142 psig and be hydrostatically pressure tested at 213 psig. Tubes shall be of
externally enchanced finned seamless copper-nickel. Heat reclaimer tubes shall be ¾” nominal with 0.040
inch wall thickness. Tubes shall be individually replaceable with tube ends rolled into tube sheets. Heat
reclaimer shall be designed, tested and stamped in accordance with ASME.
High Performance Purge System

1. To combat the intrusion of noncondensable gases and maintain proper vacuum levels, each
absorption chiller/heater shall utilize an exclusive continuous purge system. This ejector system
shall circulate absorbent through absorber and condenser to draw non-condensables from the
condenser/absorber into a purge tank. The purge system shall be in use whenever the unit is in
operation. Hydrogen shall be continuously eliminated from the purge tank through palladium cell
heated to approximately 300°F.
2. All units shall be supplied with a rotary purge pump to eliminate all other non-condensable gases
and to periodically restore proper vacuum level. The purge pump shall be a two-stage oil rotary
vacuum pump assembly factory mounted, wired, tested and piped to the external purge tank.
Refrigerant and Absorbent Pumps

1. Each unit shall be equipped with radial air-gap, self-lubricating pump motor assemblies. The pumps
shall be factory mounted, wired and tested. All pumps shall be supplied with TAG Bearing Monitor
System. The TAG system enables the pump bearings to be evaluated for wear by measuring AC
voltage between two electrical terminals, thus eliminating the need for routine visual and mechanical
inspection.
2. All units shall be equipped with isolation valves on both the suction and discharge sides of the
refrigerant and absorbent pumps.

Each unit shall be furnished with a microprocessor controlled inverter for the No. 1 absorbent pump.
This inverter control permits absorbent flows to vary with cooling load, enabling significant energy
savings. Accelerated startup times and reduced dilution times will be accomplished by utilizing the
inverter controlled absorbent pump.
96 PM ABSORB
(Optional) Simultaneous Operation for Direct-Fired (DC) Units
1. For the simultaneous operation option, provide the standard direct-fired unit with an auxiliary hot
water heat exchanger, refrigerant and condensate control valves and a modified control sequence to
deliver hot water and chilled water simultaneously.
2. The auxiliary heat exchanger shall be of the shell-and-tube type. Water-side shall be rated at 150
psig working pressure and hydrostatically pressure tested at 1.5 times the working pressure. Water
connections shall be ANSI 150 psig flanged.
3. Each tube in the auxiliary heat exchanger shall be externally enhanced, finned seamless copper.
Auxiliary heat exchanger tube diameter shall be ⁄ ” nominal with a .024” wall thickness. Tubes shall
5
8
be individually replaceable with tube ends rolled into the tube sheets.
4. All controls shall be factory wired and mounted for the simultaneous operation option. Unit shall
have a cool/heat/simultaneous switch. During the cooling or heating mode, unit shall deliver chilled
water or hot water, as per the standard unit specification. During the simultaneous mode, unit shall
maintain the chilled and hot water setpoints by modulating the burner capacity and the quantity of
refrigerant steam that enters the auxiliary heat exchanger and the low temperature generator. Factory
mounted sensors shall measure the chilled and hot water temperatures for use in the microprocessor
controller. Unit shall have a maximum 175°F leaving hot water temperature and a minimum 41°F
leaving chilled water temperature in the simultaneous mode.
5. Unit shall produce 100% combined chiller/heater output capacity for 100% burner input capacity.
Alternating cooling only and heat only systems shall not be acceptable.
Start-up Service and Warranty

Manufacturer shall furnish a factory trained service technician without additional charge. The service
technician shall perform the leak testing, evacuation, and vacuum bubble testing using the high quality
vacuum pump furnished with the unit. Leak testing shall only be performed on units shipped in more
than one section that require field assembly or single section units that have lost the .2 kg/cm (2.8 psig)
shipping pressure. Leak testing shall consist of pressurizing the unit with dry nitrogen to 1 kg/cm (14.2
psig) and soap bubble testing all joints. The unit shall hold that pressure for a minimum of 12 hours. The
unit shall then be evacuated to at least 4 mmHg and a vacuum bubble test shall be performed 3 times
with the average test measuring not more than 15cc leakage in a 10-minute interval depending on unit
size. Fluid charging and start-up of the chiller shall proceed once the consulting engineer has approved
the certified field evacuation and dehydration report. Manufacturer shall provide instruction of the
owner’s personnel on the operation and maintenance of the unit. Manufacturer shall provide operation
and parts lists. The warranty period shall commence at the date of initial start-up and shall continue for a
period of one year not to exceed 18 months from shipment. Manufacturer’s warranty shall include all
parts and labor to install parts.
Insulation
It shall be the responsibility of the installing contractor upon completion of installation and operational
adjustments to insulate the unit per factory recommendations and in accordance with appropriate
construction practices.
Solutions
Solutions shall be furnished by the manufacturer, installed by a factory trained service technician, and
adhere to manufacturer’s strict specifications. This includes initial charge of lithium bromide, alcohol,
and inhibitor. Additional solutions outside manufacturer’s warranty liability period must adhere to
manufacturer’s strict specification.
Approvals
Unit shall be listed with Underwriters Laboratories Inc. (UL).
PM ABSORB 97
98 PM ABSORB
Post Office Box 2510 Staunton, Virginia 24402-2510 USA • (800) 432-1342 • www.mcquay.com

Double Effect Absorption Water Chillers 100 To 1500 Tons: Product Manual

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Double Effect Absorption Water Chillers 100 To 1500 Tons: Product Manual

Uploaded by

Copyright:

Available Formats

Product Manual PM ABSORB

Group: Absorption Chillers

Double Effect Absorption Water Chillers

Our Facility is ISO Certified

The McQuay Absorption Water Chiller/Heaters:

Thermal Systems, Vintage A Z=Super High

Voltage: B=208V; V=230V;

Table 1. Direct-Fired Units Table 2, Steam-Fired Units

DC-11U 100 1,000 116 88 78 12,500 NC-11U 100 114 75 79 10,500

Electrical Peak Power Shaving

Heating and/or Cooling Operation

Double-Effect Absorption Cycle

Low Noise and Vibration

Figure 3, DC-11U 100 Ton Direct-Fired Chiller/Heater Components

Figure 4, DC-11U 100 Ton Direct-Fired Chiller/Heater Components

Superior Part Load Performance

ARI #560-2000 Performance

100 1.00 1.20

IPLV 1.193 1.452

Exclusive Series Flow Design

Intelligent Microprocessor Control

Inverter Drive Absorbent Pump

High Performance Purge System

Fully Packaged Simultaneous Chiller/Heater (No Boiler Required)

Nonclogging Dispersion Trays

Precision Matched Combustion Components

Gordon Piatt Natural Gas Burner

Guaranteed Service  Nationwide

Figure 7, Typical Cooling and Heating of Simultaneous Operation

Figure 8, Simplified Absorption Cycle

Absorption Cooling Cycle

Figure 10, Heat Exchangers

Figure 11, High Temp Generator

D. High Temperature Generator Section

E. Low Temperature Generator Section

Figure 14, Typical Cooling Cycle of Duhring Diagram

Note: 1 TORR = 1mm Hg. and 760 TORR = 1 Atm

Figure 15, Heating Cycle (DC-U Shown)

Figure 16, Simultaneous Cycle (DC-S Shown)

Microprocessor-Based Operating Controls

Electrical Control Center

Figure 17, Microprocessor Operating Controls

Display and Control Board

Inverter Drive Absorbent Pump

Each unit is provided with a

Figure 20, Generator Temperature Concentration Factor

Continuous Crystallization Protection

Figure 22, Crystallization Proof Control #2

Building Management Interfaces

MicroTech Absorption Gateway (MAG) Panels

Two varieties are available.

Table 3, MAG Panel Dimensions

Table 5, Rank-Up Chart

Shipment with Multiple Sections --

300 PSI Construction --

Transformer for 575 Volts to 460 Volts --

Gas train Options --

Extended Parts & Labor Warranties --

Performance and Selection Guide

Heating Mode – Selection Guidelines:

Direct-Fired Selection Procedure

Table 6, Standard Ratings ¬

1. Determine tons required to satisfy cooling load: